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Procedure For Design of Bevel Gear
Procedure For Design of Bevel Gear
Procedure For Design of Bevel Gear
Prepared byMr.M.Subramanian ASP, & Mr. B.Charles, AP, Department of Mechanical Engineering
Adithya Institute of Technology
Unit 3
Over view Design of Transmission System
( y 05)( c )
0.72
t
M
R= y i 2 +1 3
i Speed ratio
E Equivalent youngs modulus (refer PSG data book P.NO.8.14 and Table 9)
y- To select value in table 13 (refer PSG data book P.NO.8.15)
7. Assume No of tooth in pinion (z1)
Z1 17 for 20o full depth
Z1 14 for 20o stub teeth
Z1 32 for 14 1/2o full depth
8. Calculate module (mt)(refer PSG data book P.NO.8.38)
R= 0.5mt
(z
2
1
+ z 22 )
(z
2
1
mt = selected module
y =R/b To select value in table 13 (refer PSG data book P.NO.8.38)
10. Calculate mm,d1av and pitch line velocity
mt =mm +(bsin /z) (refer PSG data book P.NO.8.38)
To calculate pitch diameter (d1av) (refer PSG data book P.NO.8.15 and table 14)
d1av= mtz1((R-05b)/R)
To calculate pitch line velocity (V1) (refer PSG data book P.NO.8.15 and table 14)
v1=d1avn /(60x1000)
To calculate (p)
(p) = (b/d1)
11. Revise [Mt] ,k,kd
To calculate torque [Mt]
To select K value from PSG Data book based on (p) and position of gear fixing
To select Kd value from PSG Data book based on pitch line velocity, Surface Hardness and
IS quality(assume IS quality 8)
12. To calculate induced stresses
Induced bending stresses (b)
Prepared byMr.M.Subramanian ASP, & Mr. B.Charles, AP, Department of Mechanical Engineering
Adithya Institute of Technology
Unit 3
Over view Design of Transmission System
R i 2+1
1
b=
[ M t ] cos (Refer PSG data book P.NO.8.13A)
2
(R0.5 b) b mb y v
Induced contact stress stresses (c)
0.72
c=
(R0.5 b)
(i+ 1)3 E [M ]
ib
e.
t
M
2
540
(
)
( z /q)( c )
a=( z /q)+1 3
b=
1.9[ M t ]
Unit 3
Over view Design of Transmission System
z
q
(+1 a)3
[M t ]
10 (Refer PSG data book P.NO.8.13)
540
c=
z /q
8. Efficiency
=0.95 (tan /tan ( +)
9. Heat removal of analysis
(1-) x inputpower= Kt (to-ta) A
Prepared byMr.M.Subramanian ASP, & Mr. B.Charles, AP, Department of Mechanical Engineering
Adithya Institute of Technology