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Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

. )(Surface

.
) (Interface .
.


.
.
.

.
) ( .
.

: PN-73/M-04250

- .
: ) ( .
.

.

)( : )
( .

.

.
1960 ) (Materials Engineering
.
.
.
.
1970 .
.
1

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.
.
1993-95
. 1980
.
.
.1
.2
.3

) ( ) (
) ( )(
.

. -
-
.

.
)( .
.
.

.

. .

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


. .
,
) ( )
( 1 2
3 4
. 1
.

-1

.




)(Antiglare and Antireflective coatings



.
:
1

)Physical Vapor deposition (PVD


)Chemical vapor Deposition (CVD
3
Shut Blast
4
Sand Blast
2

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

:
:
:
:

.
.
. .
.
.
)( .
) (

.
2
1
LEED HEED .
) (Spectroscopy 3SIMS .
. (Technical
) Surfaces )(
) (Adsorbed .
.
.


.
. ESCA5 SIMS6 .
) (
. .

.

LEED= Low Energy Electron Diffraction


HEED= High Energy Electron Diffraction
3
SIMS=Secondary_Ion Mass Spectroscopy
4
)Auger Electron Spectroscopy (+AES
5
)Electron Spectroscopy for Chemical Analysis (=ESCA
6
)Secondary-Ion mass Spectroscopy (=SIMS
2

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

- .
.

.
)( .
) (coatings.
.

)) (PVD (

) (
.
PVD .
.
)(multilayer coatings
)(graded composition deposits
5

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

)(very thick deposits

)(freestanding structures

PVD (1-10 nm) 10 -100 .


PVD
)(vacuum evaporation
)(sputter deposition
)(ion plating

) (vacuum evaporation PVD



.
- ) (line-of-sight .
.
10-5 Torr 10-9 Torr .
.
.

.

.
.







)( .
- .
.
.

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


. ) (TiN ) (ZrN
. ) (
) ( .
.

)(




) (
) ( .
) (
.

) (Ion Plating ) (Ion Assisted Deposition=IAD


) (Ion Vapor Deposition=IVD

.

.

.
) ( .
)(CVD


.
.

) (plasticizers
. .
7

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) (H-O-H 13
2.98 ) (O-O 2.40 ) (H-H .
.
) (atomic mass unit = amu .
1/12 12 1.6610-24 g . 3.1
.
3.1 ) (amu

.

PVD
.
) (10 -3 Torr 10-6 1013 molecules/cm3
. ) (10-6 Torr 10-9 1010 molecules/cm3
. ) (VUHV-10-12 Torr 104 molecules/cm3.

1/2mv2 m v 3/2kT
k T . 3/2kT 0.025 eV.

. /
. .

.
.
.
0 C

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

) ( .
) ( .

)(capacitance manometer gauge



) (

)( .
.
) ( .
. Nude
.

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.
.

.


.
.


.

.

)( .

.
3.4

3.4.1

.





-O ) (
)
(
) (
) ( / )(
) ( .
/ .
.
10

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
10-5- 10-7 Torr
.
.

. 3.7
.
.

) (desorption
) ( .
. ) (Torr-liters/sec.cm2
. UHV 300 -400 C )(
.
.
.
.
.

.
)( .


. .
.
torr-liters/sec.cm2 grams/sec.cm2 .
.
5 C .
ASTM E959-90
25 C 24 510 -5 Torr %1 .
.
.
. ) (1000 C
.
11

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.
PVD
.
. .


. ) (plasticizers .
.
.

) (
. .
.
.
) (VitonTM O rings .
PVD .


.
.
)(fixturing
)(small diameter plumbing
)(baffles

)(valves
)(bends in tubing
)(traps
)(screens
) (L/r . 3.8
L r .

12

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
C ) ( .
Ctotal = C1 + C2 + C3 +
) (3
... C3 C2 C1 .
) ( .
1/Ctotal = 1/C1 + 1/C2 + 1/C3 +
) (4
)(PVD

) (Ion Assisted Deposition=IAD


) (Ion Vapor Deposition=IVD
.
.
.

) ( .

.

) (Surface Energy ) (Surface Energy


) (.1

:1 .
Fundamentals of Ceramics, Barsoum

13

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

. G .

. ) (Surface Energy
. )
erg/cm2 ( mJ/m2
.
) (
) ( 100 erg/cm2 )
( )(
) 0 ( .
10 erg/cm2 .

.
Ns Ebond .
= NSEbond
)(1

)(2


.
ro
Z1 Z2 ) NaCl +1 -1 Al2O3 -2 +3(.
) (permittivity 8.8510-12 C2/(j.m)
o
19
(q) =1.610 - C
e
.
n
Ns .
) (1
) (100 .

:2 ) (100

) (110 .
14

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

:3 ) (110

2
) (110 .

) ( ) (100 ) (

2
2
) ro ( A = (2ro)2 = a2

Ntotal = 2(2rp)2

)= (41/4=41/2+1
4

] ) = 4/[2 (2

2 .
)(3

.
) ( .
)( .
) (Relax .
:

15

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

: ) (100 ) (110 NaCl 32/0


. ro = 2.8310-10 m n = 9.

: ) (100.
1
9

(1)(+1)(1.6 10

(
. 2.83 10
4.51 /

8.85 10

0.32 J/m2
. ) (110
) 2(2 )(2 . 2 2
4 2
)( .
.:

6.36 J/m2 .
Ns .
Ns = (CN-CNp)/2


CN
CNp
CN=6 3 CNp=2 .
= (6-2)/2 = 2
) (111
= (6-0)/2 = 3
.
.
G .
. ) (Surface Energy
.
) erg/cm2 ( mJ/m2
.
) (
) ( 100 erg/cm2 )
( )(
) 0 ( .
10 erg/cm2 .
16

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

-1( == 3

)
)

(
(

( ) (100 ) (111 MgO .


. .
( NaCl ) (100 ) (110
.
-2 Ge
) ( ) (100 ) (111 .
Ge 0.565 nm
5.32 g/cm3.
: ) 1.251015 bonds/cm2 (100 ) 0.721015 bonds/cm2 (111.
-3 C-C 376 kj/mol . ) (111
. ) (100 .
: 3.51 g/cm3 0.356 nm.
(111) = 9.820 J/m2 :



. ) (
.
.

:

.
) (
.

17

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

)(

. )
( . -
)( ) ( .


.
. .
.
.
.
.

.
. .

18

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


. Ra
.

) (.

Ra . Ra
Ra .


.
.

) (Surface Texture
. ) (Surface finish

. .
.
) ( ) (smoothness )(
) (medium )) (waviness(
)) (Roughness(

19

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

: )( ) (

) (Smoothness Stylus .
.

/ /

.

.1 .
.2 .
.
H=10 -30 kcal/mole
H=2 -6 kcal/mole.



. ) (Adhesion adhesio .
)( ) (
. ) (Cohesion
. ) (Adsorption.
) (
. ) (Chemisorption
. ) (
. Wa

Wa f a 111

20

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

. ASTM

.
.
.

) ( .
)(
. (EA) 1 (BA) 2
:
EA BA RS MSE


RS
)(Residual Mechanical Stress
MSE )(Method-Specific Error of Measurement

. .
. Wad .
W ad S1 S 2 S1,2


1 2.
S1 S 2
1 2.
S1,2

.
.1
.2
.3 ) (

(
(

)Experimentally Adhesion (EA


)Basic Adhesion (BA

21

1
2

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

0/1 eV 10 eV .
.1 )(Physisorption
.2 )(Chemisorption
.3 )(Chemical bonding

.
. ) (Technological Surface Layers.
.
. (Service generated
) layers .

) (
.1
.2 -
.3
.4 -
.5
.6

) (.

.
22

Advanced Surface Engineering

.1

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.
.2 -

:

)(

) (
.3

.
) (

) (
) (
23

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.4 -


.
. .
)(Powder Pack
) (
) (
) (
.
.
.5


.
.6 -:

:

)(

) (
.7 :

.
) (

) (
) (

) (
.8 -:


.
. .
)(Powder Pack
) (
24

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) (
) (
.
.


)( .

.
.


.
.


. .
) ( )
( )
( ) ( )
( )
( .

.
.




) (Solid Friction .
.
25

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering


. N .
F=N

f .
F N :
=F/N

0.03 0.5 0.7


. W
) (

: s

)( .
)(

s = tan


.
.

.
.
.
. 2 3 ) (Blau ) (Budinski
.
) (2 .

26

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

2 ) (

)
(3 . .

27

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


. .
.


) ( . .
: .

: ( ) ( ( ) ( ( )
( (1 (2 (3

: .

:
.

28

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.

29

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

.
- .

.
-
. .
) .(1.1

30

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

1.1

:
:
.1
.
)
.


FCC HCP BCC
.
.
.
.


.
Surface Phenomena in Fusion Welding Processes

31

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.

.


. S
1
.



2

.
1 2 .


.
.
.

) (Dupre Equation .

A B A B.
A-B A B.
.
B A A-B .
.

32

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.
.

.


l-g
sol-l -
sol-g
.
.
) (Dupre .

) (cohesion .
kp = WA WK
.
) (2.1 .

.
.

cos </2
. WA l-g )
( .
. .

) (cohesion .
33

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

-2.1 ) :( )( :

) (A ) (B .


. .
MBE
. ) ( )
( .
CVD

.
.

.
.
)(Plating
)(CVD
1
)(PECVD

) (PVD .





Plasma enhanced CVD (PECVD

34

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393



)(MBE
.
.1 CVD
.a
.2 PVD
.a HVOF
.b
.c )(
.d )(APVD
.e )(EBPVD
.f )(PS
.g )(LPPS
.3
.a
.b
.c
.d
.e
.f
.g
.h
.i )(IBAD
.j )(IBED
.k
.l
.m )(MBE
.n
.o
.p
.q -
.r

) (EB-PVD .
35

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) :(1
.1
.2
.3
. :
)
( .
CVD 800 1200 .
) ( 5-10 pm/hr .
CVD : ) . 1000
( ) (...
. ) .
(1000 /min .
CVD PVD . PVD
)
(
.
PVD . PVD 600
1000 .
Sputtering .
) ( .
,CVD PVD . ) PVD
(EB-PVD .

.

d/dc .
d/dc < 0 . >
0 .
) (d/dc>0 > 0 .
2.15
> 0 < 0
.
36

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

. max
.


M

f
. .


No

.
.
.
. 1-10 eV 5
m . 4 5
, . .
) (5 m .

EB-PVD

) ,(EB-PVD CVD PVD

. EB-PVD

.
EB-PVD .
. 45 kW
. ) (PVD
. ) (
.


.
. .

37

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.
.
RF

.
0 (.

.
.

.
.
.
.
.

.
.
.
RF - . RF
RF
. .
.

1 .
.
)Ion-Beam Sputtering (IBS

38

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.

1
. .
SiNx
SiOx .
. 2
.
)(

3
.
.
) (~2*10-6 % .
.
)(

.
.
.

.
y=v x=u z=w . FCC
y=0 x=0 z=0 ) (0,0,0 .
) (0,0,1) (0,1,0) (1,0,0 . Si
) (0,0,0 ) (1/4,1/4,1/4 .
FCC - Si
.
3-1 ) (
. ) (u1, v1, w1 ) (u2, v2, w2
) (u1-u2, v1-v2, w1-w2 .
1

Reactive Sputtering
)Ion-Assisted Deposition (IAD
3
)Secondary Ion Mass Spectroscopy (SIMS
2

39

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

[]
.[hkl]

. ] [h1k1l1 ] [h2k2l2

) (dot product .

)(1.1


-1 ) (hkl ] [hkl.
-2 ) (hkl = / + + ao .

) :3 -1( ) ( ) (

.
[111] - ] [111 ] [111 .
1 -1.

1
3

)(1)(1) + 1(1) + (1)(1

(1) + (1) + 1

1 + 1 + 1

= 109.5
(111) - .
) (110 ) (110 . ) (dot product
.
X-

X -
X - . X -
40

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

() .

=2
)(1-2
. n .
.
X - .

. .
X- .
X - .
TEM . TEM
.
) (Epitaxy .
.

.
.
) ( ) (CVD
.
.


.
.

. .

.
. Ef
.

. f
T
41

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

)(1-3

= exp(

. kB Ef

1 eV/atom 1000 K.
= 10

.
)( .
.
.

: 1 eV/atom
1000 K .

.
.
6 -1 .

) -6 -1( )(



.

b .
.
)( .
)(
. ) (r 1/r
.
.
.
42

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.

.
.
.

.
.

) 1.7( -
)( - b/db.


. .
. 1012 1
.
.
.


. .
. .

.
.
. 0.01 1.0
100 .
43

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

. lg
6a/lg a . lg = 1000 1 100
.

.


. N ) (g ) (s Eb
.
NAg NAs + Eb
)(4-1
Eb .
. ) 8 -1(
.
.

.
.
.
.
(ao) .
.
. .

.

) :8 -1( )(
) V(r r

44

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

8 -1 V(r)
) r 8 -1( .
.

.
r = ao . Eb .
) (elastic stiffness .
ao )( ) (parabolic .
.
1
2

=) (

( )/

Ks ) ( .
Ks Ks . F
.


) (E . ) V(r
.
. ) V(r .
V(r)-r
. ) 1.8(
.
. )(
.
.
. ) (F=-dV(r)/dr
. ) V(r ) F(r
r ) V(r r . -
)(
.


. :
45

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

. )(
.
-
.

.
.

)(
)( .
) (SiO2 . MgF2 ZnS
YBa2Cu3O7 Al2O3 .
In2O3-SnO2

.

. Si
Ge III-V GaAS InP .
.

.
- .


.
. .
.

) (SiO2 .
.

46

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.
.

.


. .

.
.
.
.
CVD
Y2O3 .
.
G = -59.4 kcal/mol 1000 K ) (Keq logKeq = +13.
.
. ) (YBr3 ) (YI3
) (YCl3 G . -
G

G = -59.4 + (46.7) = + 80.7 kcal/mol .
) (YBr3 ) (Br3 ) (YCl3
) (Cl G .
G = -27 kcal/mol

47

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

G 2 atm
YBr3 10 -2 atm . .

)(
. ) TiC TiN (Al2O3
.

NA
k

R
q
me

o
h
h

-1

-2

-3

-4

1 = 10-8 cm = 10-1 nm
6.0221023
particles/mole
23
1.3810J/K
-5
8.61710
eV/K
1.987
cal/mole K
-19
1.60210
coulomb
-28
9.1110
g
8.8510-14
F/cm
6.62610-34 Joule-sec
2.9981010
cm/sec

FCC ) (100 FCC .


] [100 63.4 .

) (Au FCC ) (W BCC
19.3g/cm3 197.0 183.9.
.a
.b

X = 1.5406 ) ( AlAs
GaAs . ) (111
. ao(AlAs) = 5.6611 ao(GaAs) = 5.6537 .


.
48

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

( )= / +

B A r .
.a ao B A r .
.b .
=

-5

-6

-7

-8

) (
.

) 8-1( 9 -1
. 8-1 Eg

)( - p-n 10-1 .
-
)( -
)( -

)( - 10-1
) (Al ) (Pb -
. BaO Y2O3 Cu2O
Ho(Y2O3) = -455 kcal/mol
Ho(BaO) = -132 kcal/mol Ho(Cu2O) = -40.8 kcal/mol .

%80 ) %20 -(Ga ) (As 1200 C 0 C
.
.a 30C 200C 600C 1000C 1200C
29C .
.
.b .
.
.c %80 ) %20 -(As ) (Ga
800C 1000C 600C .

. ][AA
.1 )(Vacuum evaporation

.2 )(Glow discharge sputtering

49

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering


.

.
] .[BB )
( ].[AA

.
].[AA
.1 .
.2 .
.3 .
) ( .
.

)( ] .[BB
] .[BB -
- .
] . [BB
] .[BB
- -
].[BB
/

) (2-1 )(4
T N .
dN v v+dv . vm ) (2-1 ) (2

=) (

)(5

M .
va (root-mean-square speed) vr vm
.
cm/s

)(6

cm/s

= 1.289 10

v = 1.455 10

50

= v

= v

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

)(7
.
.
M=29 ) 25 C (298 K .
va)air = 0.47 km/s = 0.29 mile/s = 1040 miles/hr
%30 .

.
.
) (gas diffusion.
) f(v n
v v+dv ) (M ) (T ] .[BB
R ] .[BB 2-1
2-1 .
) f(v = 0
df(v)/dv .
= v

:2-1 H2 vy vx vz

) ( .
.

2-2
y z .
. ) (vm
) ( ) (2 .
51

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

2 -1 .
.
.
1
3
Mv = RT
2
2

RT .
. Pa
10 -2
10-5 Pa .
10 -7 Pa 10 -9 Pa . 3.1
.

:3.1


. c
M P n V
T .

52

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


k
) k=R/NA R (
NA
: v
.

.
.

. .

. .
r

. .

)(3.7

.
A
) (
=

.


510-4 Pa
. 1
. 10-8 -10-9 Pa
.
3.2 .
53

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.
UHV
.

:3.2

.
.1 ) (outgas
.
.2
.
.
.


) (outgassing .
3.3 .

54

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

:3.3

.

.
.
.
600 K .
interrogate
. ) AISI (304
) (Invar

.
.

) (graded .

.
.
.
.
.

.
.
400K 500K
. 10-6 Pa
.
) 10 -5 Pa (10-2

.

. ) (TEM )(SEM
.

.
. ) (Outgassing . O
55

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) (Viton . O
)(
.

) 10-9 Pa (10-6


) (LEED (XPS) X -
) (AES ) (SIMS ) (FIM .
.
304 )(
500 K .
-O -O
) (Viton .
) (3.4 .

:3.4
)( - )( - O

UHV

) ) 3.4(( .
V .
)(Leak detection


.
.
) ) 3.18( .
.
) 3.18
56

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

)( .
) ) 3.18( .
) (18 amu ( 2 amu) H2 (28 amu) CO
) (18 amu ) (28 amu O2/N2 1:4
. CO )(amu
.

:3.18 )( ) ( )) (outgassing(

.
.
.

.
.
)(4 amu
.
.

) (outgas .

. )(
.
- .
) (Oven .

.
.

57

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

][BB



.
.
.
].[BB

].[AA
PV = NkT
)(1


P

V

N
-16
k = 1.380510 erg/K
k
(K = C + 273.16) K
T
) (Real
) (1 .
) (1
.
) (1 .
)(2


Ro
) M M ( .
nM

.
NA = 6.0231023 molecule/mole.
0 C (1 torr = 1 mmHg) 760 torr 22.415 lit . )(1
) (2.
= cte = n R = n R

.
)(

N
N

= nk

n =n R

58

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

N
)R
N

j
. mole
k

( = nk

R = N k = 8.31

cm
. mole
k
atm
= 0.08206 lit.
. mole
k
= 82.06 atm.

1 ) n ( .

)(3
P torr n ) (cm ) (3

=

P
T

=n

n = 9.656 10

. 25 C 10 -8 torr
.
molecule/cm

) (9.656 10 ) (10
= 3.24 10
298.16

=n

) (Mean Free Path


.
.

L .
L=v
)(

. ) (

.
)(7

L = 2nd


) (
do
) 7( .
)(8
P torr.

cm

)(

=L

Z (
59

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

)(
5 3 6 .
/

=Z

)(9
) (P torr .
=P
/

)(10

.
.

Z = 3.51 10 P


. ) (inlet pressure
) (delivery pressure .
.

. torr
0.01 76000 .
.

.

(1 torr = 1 mmHg) torr kPa .



. %85 -85 kPa.
) (PV
. PV
torr litre : ) micron litre (mHg .
SI - ) (Newton-metres )(1 torr litre = 0.1333 Nm
.

)(torr.litre/s
)lusec (micron.litre/s
) clusec (0.01 lusec 0.01 )(0.01 lusec
SI Nm/s
.
60

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering


dyne/cm2
dyne/cm2
microbar
bar
mmHg
mmHg = 760 torr
mmHg

1
106
10
1.01325
1
760
750.06

=
=
=
=
=
=
=

microbar
bar
Newton/m2
atm
torr
atm
bar

1
1
1
1
1
1
1

) (Rotary Oil Pumps


10-3 torr . .

-3

) (Roots Blower Pumps 10 torr 10 torr


)( .

) :(Sorption Pump )(Molecular Sieve

.
.
) ( -196 C .

Q .
) (Conductance :

)(



C

P1

P2
1/C . C ) (lit/sec .
.
: A . B .

61

Advanced Surface Engineering

P1
P2
P2
P3

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

)(

)(
)(

C . .

)(

)(

)(

)(
.

) (10-2 torr
.1
.2 )(getter and ion pumps
.3
)(Gauges

.

.1 )(Burden tube
.2
.3
.4 )(Therionic
1 250 torr 510-3 torr.

62

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) (outgassing)
(.
) (Permeability ) (
.
O

-O .

.
.
: ) (
) (Bulk
.
.


.a
.b
.c )(
) (CVD
) (
. CVD .

.
.

.
CVD ) (Throwing Power
.
) (line-of-sight .
)(PVD

PVD ) (Evaporation ) (Sputtering


) (Ion Plating .
63

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

PVD
.
)(Reactive Ion Plating
)(Activated Reactive Evaporation=ARE
)(Activated Reactive Sputtering

.
. ARE
) (Reactive Ion Plating.
RF
) (Gasless Ion Plating.

) ( ) ( )
CVD .
CVD
.
CVD 2-6 .
.1
.2
.3
.4 ) (
.5
.6
.7

64

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

:2-6 CVD

6-3

.

-6-3 CVD

.1 ) (

) (hydrides ) (carbonyls
) (organometallics .
) (Silane
.

) (Mond Procedd
) (Ni .
65

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.2


- .
) (SiCl4 ) (Si Si ) (Epitaxial
.
) (W ) (Mo
.


. ) (WF6
) (W
) (SiF4 .
.
.3

) (SiO2 6-6
.
6 -7 . ) (SiO2
) (8-6.
.
) (SiO2 1000
.
.
. SiCl4
.

.4

CVD
.
66

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
:

.
SiC 1909 SiCl4+C6H6 .
SiHCl3+CCl4 SiCl4+C6H14 SiBr4+C2H4 SiCl4+C3H8
SiCl4+C6H5CH3 )
(CH3)2SiCl2 CH3SiH3 CH3SiCl3 . SiC
.
Si3N4 . 750 C .
:1 : .


:2

.
)(line-of-sight
) ) (Collisions (
)

) (.
:3 :

.
)(
.
.5

) (Disproportionation
.
) (valance GeI4 GeI2
.
- .
67

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.
.6


.
) (Epitaxial ) (GaAs .

CVD

CVD .
.

.
.
.
-
.
.

. CVD .
G G
CVD .
.
.
Gv
.

) (CVD
. .

68

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

) (EB-PVD .

.
.

PVD .
PVD 600 -1000 C .
) (Sputtering .
) (
. CVD PVD . ) PVD (EB-PVD
.
) (Unbalanced (DC) Magnertorn Sputtering
.
, .
.
.
.
. .
) (5 m .
EB-PVD

) ,(EB-PVD PVD CVD


.
EB-PVD
.
EB-PVD
.
) ( PVD .
) (
.

.

.
69

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

.
.
.
PVD CVD .
.1 CVD
.2 )( ) (
.
.3 .
.4 ) PVD(

) (Hertz
) (Knudsen ) (Langmuir .

.1 .
.2 Pe Ph
.
.

.

)(3-1


) ( .
e
0 1.
e
e = 1 Ph .
Molecules/cm2.s

= 3.513 1022

(MT)1/2

P torr e
)(3-2

Pe

3.5131022
(MT)1/2

Pe torr .

)(3-3
e .
10 -2 torr e
10-4 .
.
g/cm2.s

) ( = 5.85 10

70

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

- . -
- .

)(3-4
H(T) V ) (V

) (c T . =
.

= / 3 -4 .
) (

)(5-3
H(T)=He ) (
.
) (

) I (Po=expI . Hv He
T 1 P I - .
3.6 .
.
) H(T .
Al .
log P 1/T
.
- 3.1
. -
3.2 .

71

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

:1 -3 .

:3.2 ) (

72

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393



.1
.2
-3
10
. ) (Cr)(Ti
) (Mo) (Fe ) (Si
.
500C 10 -2 torr.
) (Ti ) (Ti .
) (Replica
.
.


.
.
.
. .

) (Reactive evaporation .
3 -1


.
73

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

Al-Cu ) Permalloy (Fe-Ni ) Nichrome (Ni-Cr Co-Cr .


.
.
B-B A-A A-B .
.
B B )) (PB(0 XB
.
)PB = XBPB(0
)(3-8

B .
B .
.
)PB = BPB(0
)(3-9

B .
B
B XB
B = BXB
)(3-10
3.9 3.2 3.10 A B
.
)(3-11

) /

) /

XA+XB = 1

. .

.
3-11 Al-Cu
%2 ) (Cu 1350 K
. .
98
2

3-1.
Cu = Al .

)(0
10
=
(0) 2 10

98(2 10 )(63.7) /
=
= 15
2 (10 )(27.0) /

74

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

%2 - ) (2wt%Cu-Al 15:1
. ) (Al 13.6
.
.
)(
.
.
.



. .
.
.1


.2 .

. .
A1-YBY

) (cm3/sec

. = 1

) (1

3.11

B ) XS(B
.
) /

)(3-12

) /

() (

() (

( )= 1+

)) (XB/XS(B B .
) (

. V/dXB/dt

) (cm /atom V ) (cm .


.
)(3-13

) (

75

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

t=0 XB = Y .

)(3-14

) (

= exp(

) (

) (

.
.
XB Y .

.
.1
.2 .
- .
. ) (dAe
Ac .


)(3-15

: )( - )(


dAC
.

dA dt

dAs . )( dAS
dAc = dAscos

.
)(3 -16
76

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering


.
= 0 cos = 1.

.
. 1 % .
)( . d
. .
dA

=d

: 3.6

) (3 -16.

)(3-19

) /

) = ( + . ) (do l =0

cos=cos=h/r . )(

77

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

3.20 3.22 3.6 .


.
.

:3 -7

D/hr

-3.8

- .

: 150 cm 3-7
. ) (tolerance 10%

78

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

: ) (3-22 -7
3 r D
. r/hv D/hv .
)( d/do 0.9 1.1 D/hv = 0.6
r/hv = 0.87 . r = 150/2 = 75 cm hv = 75/0.87 = 86.2 cm .
2D = 20.686.2 = 103.4 cm .
hv .
- .

: 1% .

.

R = 20cm ) (offset . 25 cm

: - -8
3 . hv/R = 1.33 r/R = 0.6
-0.6 %+0.5 .
hv = 1.3320 = 26.6 cm
.

) .(3 -9
= cos=cos=r/2ro . 3-17 .

79

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

. ro


.1
.2
.3

)(

.
)
) ( )
(



.
.
.

) -1( - Si Ga .
)( -
.

80

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

-2 ) (Fe 1 cm2 1550 C


100 C
.
.
-3 ) (molecular-beam epitaxy
) Al (effusion As 4 cm2 10 cm ) GaAs (100 .
1000 C As 100 C .
AlAs /s AlAs : ) (5.661
GaAs .
-4 1000 W 120 V .
20cm 0.75 mm ) (T
.
-5 61.5 kW-h/kg .
100 -mm
.
) (Zr 30 W/K-m 1 cm.

) (
) (
. ) (Work Function .
. q) q
( .
3.51.5 V . ) (Charged double layer .
.

.


.

.
.
81

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) (physisorption Ep

) (chemisorption Ec

.
.
.
. ) (sorption
.
Ep 0.25 ev

Ec 1 - 10 ev

P C
.


.
r = rp

r = rc

Ep Ec )( Edis .
) (Edis Ec .
) (
Ea .
) (composite ) (desorption energy = Edes
.
) (Eads Ep Ec .

82

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

) (
P . ) (
t .

)(7.3
) 0 ( ) 1 ( .

. kads
.
(1 )

7.3.
)(7.4

K

}] )

(1 +

{1 exp[

1+

1+

) (Langmuir Isotherm . KP1


1.



.1
.2
.3 E
.4 Ts
.5
.6
.7
.8
.9

.

83

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


. .
) (.
(1 ) -(
(2 ) - (
(3 -
.

: ).(Monolayer=ML

- ) (Wolmer-Weber
.
) ( .
.
.
.
.
.
.
.
.
- ) (SK
.
. S-K -
- .

r .
84

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

a1r2 a2r2
a3r2 ai
) (Dissociation
.
c-v
s-c .
s-v .
a2r2s-v .
) (Isotropic .

.

:
* G .
* r .
G .

Gv .

85

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

PV = kT .

Gv G/ ) (adatom

S = P/Pe . .

.
S P Pe )( Ts
. Ts .
: 1000 ergs/cm2 300 K 2104

r* = 0.5 nm

) (FIM
) (TEM .



.
.
.
.
) (Gv
) (Gs .
.
Gs * G
.
.
.
) 9.1( ) 9.1( .
.
- -
86

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
. 10 1000

.

:1-9 )( - - )( -

.
.
- (Structure Zone Diagram) SZD
. .


.
. .
.1 )(shadowing
.2 )(surface diffusion
.3 )(bulk diffusion
.4 )(desorption

TM .
- ) (Sol-gel

) (SiO2
.
SiO2 TiO2 .
-

87

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

-

.
500C . 1 m .
. .

.


.

.


.

.
.

) (
)(
)(CVD
) (
.
.
.

.
) (Particulate
) (sintering .

88

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

-
-
.
- .
- :
.1
.
.2 .
.
.3 .
.4
.
-
- :
.1
.

. pH
.
.2
.
. OR
Si-OH .
Si-O-Si
. .
.
) (Conglomerate
. .
. .
:

)(

89

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

1 100 .

.
.
.
) (pH .
.
.
.
.
.
.

.

- .
.
.
.
. 10
20 50 .
/ .
. .
.
.
.
1200
1700 .
.
90

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
M(OR)n M R . n .
)) (R(OH )) (M(OH .
.
. :
:
M (OR ) n H 2O M (OH ) n nROH
n
M (OH ) n MO( n / 2) ( ) H 2O

2
pH

. .
.

-
.
.
1 2 (CVD) 3 .

.
- .
. )
( . -
. - TiO2
-
.
- TiO2
- .
- .

.
.
. .
1

Evaporation
Sputtering
3
Chemical Vapor Deposition
2

91

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

PVD
.
- .

.

) (diping ) (spinning ) (spraying
.
- .
:
.1
.2 )
( Aerogel
.3
Xerogel
Reflective optics
1/00
.
.
) ( .
(TMOS) 1
. .
- V
. .

)Tetramethylorthosilicate (TMOS

92

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

: -


.

- CVD -
. 1 - CVD ..
- ) (M(OR)z .
R ) (CxH2x+1 .
Metal Alkoxides
_ Metal b-Diketonates
http://www.chemat.com/4.tpl?cart=107855847910361

93

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

Metal Dialkylamides
Metal Carboxylates

_ Metal Organo-polymers


.

.
M(OR)z + H2OM(OR)z-1(OH) + ROH

M-O-R

.
.
Si(OR)3OH + Si(OR)4(RO)3Si-O-Si(OR)3 + ROH
2Si(OR)3OH(RO)3Si-O-Si(OR)3 + H2O

. R .
R .
-
.
-

- .
.
. .
)(

) ( Spin coating ) (
. 1
) (Anti-reflection ) (Anti-glare .
.

. .

:
)Cathode Ray Tube (CRT

94

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

TP 6000 gyrset .
Sulzer Electro technique

5000 100
100 1000 100
1 999


:
:


.
1

t coating

.
.

) (PVD
) ( . PVD
. PVD

) (



.
. .
DC 10 .
.
95

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
)( .
.
N :
:

a ion ex el oth
) (Excitation ) (Ionization ) (Attachment
.
.

:
.

. .

96

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

) (t el
) (15.75 eV )(t ion
.

.

.

E
Wf

e

E
E


. .


me
)(Heavy
mH

We
WH
W Wf
.
.

1 eV = 1.60210-19 joule
: 1 torr 300 K 1 V/cm

. 3.21016 cm-3 1 eV/cm el 10 -15 cm2.


97

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.
) (
) (Bulk
.

. .

. )(Plasmon
.

. .


.
.
.
.

.
.
low Discharge
Arc Discharge

Corona Discharge

.

98

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


)( Vs .



P

l
a b
.
Vs ) (Paschens Law ) (.

: ) 5 mm
Pm . Pm
.
l Ps .
o ) (
Pc . .
Pc .

99

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

: ) Pc (cm-1.torr-1

Pc = 20 cm-1.torr-1 100 eV o 0.05 cm .


l = 10 cm Ps 5 mm .
5 militorr ) (6.510-1 Pa .
DC
)
(.

:
0.1 mA/cm2 .
. ) (Avalanche
100

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.
.
)(Townsend discharge

) (Townsend discharge
) (John Sealy Townsen .
) (Avalanche
. 10-19 10-5 A .
) (Dark Discharge
) (Glow Discharge ) (Arc Discharge .

.
.
I .



I

I0
) (
e

n

d
.
0.1 mA/cm2 .
.
.
.
.
.
0.1 mA/cm2
. ) (Arc Discharge.


.1 .
.2 .
.3 .
101

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

.4
.
.5 .
.6
.
.7
.
.8
.
9
10- A
) (self-sustained ) (.
-9
10 A .
.
m m
.

) (.

)(


ne
.



)n = exp(l
= )(
) (Multiplication Coefficient m .
]m = [exp(l) 1
)(

=

.
)(

l = ln 1 + 1

.
102

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393



E

P
A B
.
E=Vs/l .

A B .
: Vi A B

)
(.

103

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

:
Vc ) (Cathode fall .
)(Crookes dark space . d
. .
V(x) .
) V(x .
d = x ) V(x Vc V(x) ) E(x .


) (Poissons Relationship .
.

104

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


) (.

:
B
. m e v .

.
.

:
B E )
( :
EB E/B ) (.

10-5 torr ) (.

105

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


. Bc
" ) (Cutoff field .
Bc .
. Bc .



Vc
r2 r1

l
Bc
.
.
.
Pe .

106

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


1 torr
o

B
e/m

Vo
-5
. : ) Vo=100 V p=110 torr (Ar) B=100G (0.01 T o=0.05 cm .:
=5103 Pe=0.05 torr .
.
:


.
.
:
.
107

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393




.
x .

) (m ) (M .
.
E t .

m<<M .

.
Te>>Ti>>Tg Ti Te Tg
.
.
. Te ~Tg
. 10 -4 .
) (Plasma-assisted .
:
108

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.1
.2
.3
.4 )(

.
) (Compound .
2.5cm 10cm . 15cm 30cm
.

. ) (Yield
(sn, an) ... (s3, a3) (s2, a2) (s1, a1)
) snan(Mn/Na) ... s3a3(M3/Na) s2a2(M2/Na) s1a1(M1/Na . ... M3 M2 M1 :
Mn Na .
.
:

) 4N (6N .
. .
109

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

Advanced Surface Engineering

) (Reactive
) (Reactive Sputtering .

:
.1
.2
.3
)(
.

)(

.1
.a
.b /
110

Advanced Surface Engineering

.2

.3
.4
.5

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


.a
.b
.c


.

)(



. )( .

:
)( ) (Mo ) (W
. -
.

111

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

:
) (
. .
Ip I+ .
Ip .


A

e

N+

T+

M

k
Ip ) (I .
Vs
. .

) .(II
I .

112

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393



N

T
m
.
Vp
Vp = Vs Ip I.
Vp > Vs I- ) (III.
Ip III Vs II III

.
) (IR
.
) (Emissivity .
) (Reflectance
=1-


.1
.2
.3
.4

113

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393


) (.

: - ) (Helium-Neon
.
. .
) (Semitransparent ) (IR
.

.
) (epitaxial RHEED1 .


.
.
. )(N2, H2, O2
) (He, Ar
.
. ) (Al2O3
1300 C .

.
:
o / )(Ar/H2
1 RHEED= Reflection High-Energy Electron Diffraction

114

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

o / )(Ar/He

o / )(Ar/N2

o / )(N2/H2

.
: / /

: ) (N2/H2

: ) (Ar/H2

: . :
o
o
o
o

CVD


CVD .

CVD
G G . .






.

115

Advanced Surface Engineering

zi

R
T

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

i ) CVD
(.
i T 1

i 1 pi=xiPT.
ai
i
pi
i
xi

PT


.
K

CVD

- 1 )(

.
.


116

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

CVD .
.

)(Coreduction

.
.
.

CVD .
CO2 . SiO2 .
.
.

)(
.
) (
.
.
CVD

CVD


CVD

CVD .

117

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393




CVD/PVD 10 .
CVD

CVD
)(






CVD . .

CVD :

CVD ) ( CVD

CVD 800-2000 C :



) (

CVD
.
.1
.2


118

Advanced Surface Engineering

Dr. A. A. Farashiani, University of Sistan and Baluchestan, 1393

)
(.

CVD
)(
MBE
PVD
.

CVD

CVD .
] [Ni(CO)4 ) (B2H6 ) (AsH3 ) (PH3 .
) (SiH4 .
.

119

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