3126

.......................................................................5
...........................................................................6
.......................................................................................6
.........................................................................................7
.....................................................................................7

.......................................................................................7
.......................................................................................8

:..........................................................................9
...................................................................................12
...........................................................................................13

.............................................................................15
.....................................................................................17
(HEUI)........18
.......................................................................................18
.......................................................................................19
.......................................................22

HEUI ..............................................................................25
HEUI ...................................................................27
...............................................................................30
...........................................................................30
.......................................................................................31
...................................................................................31
...................................................................32
...........................................................................33
...........................................................................................34
...........................................................................34
...........................................................................34

.............................................................................35
1

.................................................................36
...................................................................................36
...........................................................37

.....................................................37
.........................................................................37
.....................................................................38
: ...................................................................38
.....................................................................38
.............................................................................39
.............................................................................39
.........................................................................39
.........................................................................40
.............................................................................40

.............................................................................41
() ..............................................................42
.................................................................................43
.........................................................................43
() ..............................................................44
.............................................................................45
.........................................................................45
.............................................................................46
.....................................................46
.....................................................................47
.................................................................................47
.....................................................................47

.............................................................................48
.............................................................................................48
.................................................................................48
.....................................................................................49
2

.....................................................................................49
.....................................................50

/ ......................................................................51
.....................................................................53
/ ......................................................53
.................................................54
.............................................................................56
.........................................................................58
.........................................................................59
.................................................................60
/ ..............................................................60
...................................................................................60
...............................................................................................61
...............................................................................61
...................................................................................61
.......................................................................................62
...........................................................................................62

.........................................................62
.........................................................................63
...................................................................................63
...................................................................................63
...................................................................................64

.................................................................66
.................................................66
...................................................................................66
...............................................................67
: .............................................................................................68

, , .................................................................68
.....................................................................................69
.............................................................................70
.................................................................................71
3

.............................................................................................72
.................................................................................72
.....................................................................73
.....................................................................73
.....................................................................73

(SAE) ..............................................................74
.................................................................................74
(SAE) ..........................................................................75
(SAE) ..................................................................................76

(ISO) ...............................................................77
(ISO) .......................................................................77
(ISO) ...........................................................................78
(ISO) ...................................................................................78

.....................................................79
.....................................................................80
3126 ....................................................81
/............................................................87
.....................................................88
.................................................................89
CURRENT TOTALS WORKSHEET ............................90
TEST SPEC [0K1052].......................................................91

A--

B--

. . . 110 mm (4.3 inch)

. . . 7.25 L (442 in 3 )
. . .

. . . 127 mm (5.0 inch)

. . . 6
. . . 3

. . . 0.38 mm (0.015 inch)

. . . 0.64 mm (0.025 inch)
. . .
. . . 1 - 5 - 3 - 6 - 2 - 4
. . .
: *

(1)
(5)
(9)

(2)
(6)
(10)

(3)
(7)

(4)
(8)

(11)
(14)
(17)

(12)
(15)
(18)

(13)
(16) (ECM)
(19)

3126 -.
(HEUI)
6


(ECM).
. 30 , 2
.
: .

(1)
(2)
(4)
(5)
(7) J2/P2(8)
(10)
(11)
(13)
(14)

(3)
(6)
(9) J1/P1
(12) /
(15) (ECM)

(1)
(4)
(8)

(2)
(5)
(11)

(3)
(6)
(16)

, ,
/

.
. ,
. .
. .
, .

: /
,.
.

:



8

:
--- ECM.
, ECM . ECM
8VDC.

--- ECM
5
0116KPa0-16.8psi.
--- ECM.
, ET .
0 psi (0 kPa) --- 49psi (340 kPa).
, 5 VDC.
--- .
0 psi (0 kPa)---165 psi (1135 kPa).
750 RPM , 4 psi (29 kPa),
800RPM , 6 psi (43 kPa)
, 5 VDC.
()--- .
--- ,(
,). ECM
,.
( 64F (18C),.
,, 1000 RPM.
12 , /,.

--- .
. .
(ECM). ,
9

, , .
-- CAT

--
--
(ECM) -- ECM

. ,
, OEM .
(ET) --
.
(HEUI) --

. ,
-, .
.
---
:4-16 .

--
5VDC.
-- .
,.
-- ECM ECM
ET

10

/---/ ECM /

(PWM)---

11

J1/P1
J2/P2
J100/P100
J103/P103
J200/P200
J203/P203
J204/P204
J300/P300
J301/P301
J302/P302
J303/P303
J304/P304
J305/P305
J306/P306
J400/P400
J401/P401
J402/P402
J403/P403
J500/P500
J501/P501
J648/P648

ECM (70-,)
ECM (70-, )
(2-)
(2-)
(3-)
(3-)
(3-)
(12-)
(2-)
(2-)
(2-)
(2-)
(2-)
(2-)
(2-)
/ (2-)
/ (2-)
(3-)
(2-)
(2-)
(2-)

12


PID-
FMI

1-11

72

2-11

72

3-11

73

4-11

73

5-11

74

6-11

74

22-13

42

30-08

29

PTO

30-13

29

PTO

41-03

21

41-04

21

42-11

18

43-02

71

64-02

34

64-11

34

70-05

49

70-06

49

71-00

01

71-01

47

71-14

47

PTO

84-00

41

84-01

31

84-02

36

84-08

36

84-10

36

91-08

32

91-13

28

100-03

24

100-04

24

100-11

46

102-03

25

102-04

25

105-03

38

105-04

38

108-03

26

108-04

26

110-00

61

110-03

27

110-04

27

13

110-11

61

111-01

62

111-02

12

111-11

62

164-00

17

164-02

15

164-03

15

164-04

15

164-11

39

168-02

51

190-00

35

190-02

34

190-11

34

231-11

58

J1939

232-03

21

232-04

21

246-11

00

247-11

00

252-11

59

253-02

59

14

15

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) (15) ECM.
(16)
(17)
(18)
(19)
(20) (21)
(22)
(23)
(24)
(25)
(26) (27)
(28)
(29)
(30)
(31) ON/OFF SET/RESUME
(32) PTO ON/OFF SET/RESUME
(33)
(34) . (35)
(HEUI). HEUI
, (ECM).
16

:
(HEUI) (7)
(ECM) (15)
(1)
(10)
(35)
(6)
: HEUI , .

HEUI ,(7).
HEUI .
HEUI 6 MPa (870 psi) -- 27.5 MPa (4000 psi).
6 , 6 .
.HEUI .
(ECM)
(15)(ECM), .
ECM .
, . ECM (), ,
. . (Cat ET)
.
ECM(15), Cat ET .

. .
HEUI .
(IAP )
. (1)
HEUI . ECM
IAP .
(IAP)
IAP (6),
(ECM)

17

(HEUI)

(8)
(9)
(11)
(12)
(35)
,
.
4 :

(9)
(11)
(12)
(35)

(35)(1). (12) 450 kPa

(65 psi)(7).
, ,
, .
, .
18

(11) 2 .
, ,
, (9).
(9). ,
35 kPa (5 psi) (12) ,
.

(1)
(2)
(3)
(4)
(5)
(7)
: , .
:

(4)
(3)
(1)
(IAP) (10)
(IAP) (6)
19

: (1).
(2): ,
, .

(1)
(2)
(5)
(6) (IAP)
(9)
(10) (IAP)
(15) (ECM)

(3)
(7)
(12)

(4)
(8)

(1): .
IAP (10): , .
:

: , ECM
. : ,
, /, .
.
: . IAP
.

20

(ECM) (15)
IAP (10)
IAP (6)
ECM (15) ,
IAP . IAP
. IAP . IAP
(ECM)., .
IAP U , U
.

21

(1)
(6)
(11)

(2)
(7)

(3)
(8)

(4)
(9)

(5)
(10)

(IAP): .
,.
IAP 6 :

(5)
(6)
(7)
(9)
(10)
(11)
IAP ECM ,. ,
(10)(9).,
, .

22

(1) (=0)
(4)

(2) ECM (=0)

(3)

(1), ECM (2), , (3)

, (4).
()

(1)
(4)

(2) ECM

(3)

6 MPa (870 psi) , 35

MPa (5000 psi),.
, (ECM)
6 MPa (870 psi), 6 MPa (870 psi),
(ECM ).
23

: , 6 MPa (870 psi).

ECM . .
, ECM IAP .
,

(1)
(4) ()

(2) ECM
(5)

(3) ()

, ECM IAP .
6 MPa (870 psi) -- 27.5 MPa
(4000 psi).
, /:

24

HEUI

HEUI 4 :
450 kPa (65 psi) 162 MPa (23500 psi);
;
;
.

HEUI :( HEUI 6 X)
(1) (X)
(2)
(3)
(4) (X)
(5)
(6) (X)
(7) (X)
(8)
(9) (X)
(10) (X)
25


(3), (5),
.

, .
, (5).
.
, , (6).
.

(6)(7) 6 ,
6 , 27.5 MPa (4000 psi), 162 MPa
(23500 psi).O.
(9)
(9)(7)( 0.0025 mm (.00010 inch))
.
: .

(1)

(2) (3) (4) (5)

28 MPa (4000 psi),,

(VOP-Valve Opening Pressure).
28 MPa (4000 psi),,
(VCP-Valve Closing Pressure).
: (VOP)(VCP),
.
(1).

26

HEUI
HEUI 5 :

(1) () (2) ()
(C)
(D)

(A)

(B)

( 450 kPa (65 psi)).

27

(1) ()
(2) ()
(A)
(B)
(C)
(D)
(E)
(F)
(G)
.
.
--. ,
, Nox ().
--, ,
.( 50%).

(1) ()
(2) ()
(A)
(B)
(C)
(D)
(E)
(F)
(G)
.
3 , (VCP),
,,.
28

(1) ()
(2) ()
(A)
(B) (C)
(D)
(E)
(F)
(G)
.
, 34 MPa (5000 psi)--162 MPa
(23500 psi). .

(1) ()
(2) ()
(A)
(B)
(C)
(D)
(F)
(G)
.
.
, , ,
(VCP), , .
: , ,
(450 kPa (65 psi)), , ;
, .
29


. ET
.
1. .
2. , , / .
3. .
4. .
5. ,.

(1)
(2)
(3)
(4)

(2) . . . 6 1 Nm (53 9 lb in)

(3).
(4) . . . 12 3 Nm (106 26 lb in)

6. .
,/;
, ;
/, /, ;
7. , . ET .

1.
2.
3.
4.
5.
7.
8.
9.

, .
, .
.
, , .
,, .
.
.
.
30


/ ,,.

1. /--/
, /.
2. .,,
3. , .
4. ,

31


1. . . .(-
).
2. (:2P-8278), , :

. , .

(1) 1.60 mm (0.063 inch)-

(2) 2-3 6.35 mm (0.250 inch)-
(3) -
3. , .
,, ,.
6 .
4. 35 kPa (5 psi).
55 kPa (8 psi). .
5. , ,, .
6. , . ,
.
32

(5) (6) (7)

:

400 to 525 kPa (58 to 76 psi)

, :

400 to 435 kPa (58 to 63 psi)

:

35 kPa (5 psi)
69 kPa (10 psi).
69 kPa (10 psi), .

, . . . 400 kPa (58 psi)

33

(1)
(2)
(3)
(4)
(5)
(6)

. . . . 110 14 Nm (80
(IAPCV)
. . . . 26 3
. . . . 23 2
. . . . 18 2
. . . . 18 2

10 lb ft)
Nm
Nm
Nm
Nm

(19
(17
(13
(13

2
1
1
1

lb
lb
lb
lb

ft)
ft)
ft)
ft)

(1) . . . . 50 5 Nm (37 4 lb ft)

(2) . . . . 5.5 1.5 Nm (48.68 13.28 lb in)
(3)

(1)
. . . . 10 2 Nm (90 18 lb in)
(2)

34

(1)
(2)
(3)
(4)
(5) (6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26) ()
(27)
(24).

(15) (18) (21) (22) .

(23)
(28)
35

(1)

(4) (6) (7)

: 240 kPa (35 psi)--480 kPa (70 psi).

: .
: 125 30 kPa (18 4.5 psi),
.

(29) (30) (31)

, , , .
,.
,, .

36

.
,.

.
. ,
.

SAE 10W30, ,
115 C (239 F).
, .

(1)
1. : SAE 10W30 SAE 15W40
2. . 115C (239F)

, 70 kPa (10 psi), .

37

(1) . . . . 125 30 kPa (18 4.5 psi)

:
. . . 11.2 mm (.44 inch)
. . . 57.9 mm (2.28 inch)

(/)
(//)
(...)

(,)
.

38

(1):
. . . 11.2 mm (0.44 inch)
. . . 57.9 mm (2.28 inch)
. . . . 125 30 kPa (18 4.5 psi)
(3). . . . 68 7 Nm (50 5 lb ft)

(4)
. . . 13.0 mm (0.51 inch)
. . . 64.98 mm (2.558 inch)

(1) . . . . 10 2 Nm (90 18 lb in)

(2)
39

(1) . . . . 10 2 Nm (90 18 lb in)

. . . . 7 2 Nm (62 18 lb in)

40


, .
:

.

.

(1) (2)
(3)
(5) (6)
(7)
. .

(4) /()
(8)
(9)

41

(1) (2) (5) - (9)- (10)- (11) (12)

()

(1) (2) (3)

42

(1)
(2)
(3)
(4)

. . .. 170 15 Nm (125 11 lb ft)

. . . . 30 7 Nm (22 5 lb ft)
(A). . . . 100 20 Nm (75 15 lb ft)
(B)(C). . . . 60 12 Nm (44 8 lb ft)

.
1. .
2. :

, , .
3.
: , , .
4. .
5. .
6. .
7. /.
8. .

43

()
1. ., .
2. :

, , .
3. : 50%, 44-47%, 3-6%.
4. :

(,)
: , /.
5.
6.
7. .
8.
a. .
b. .
c. .
d. OEM .
9. ..
10. .
a. .
b. OEM .
c. .
11. .
a.
b.
12. .
13. . .
14. ( / ).
.
15. . .
16. ..
17. .
18. .
19. .
20. .
21. .
22. .<, /, , >
44


1. .
2. ,
.
3. 10 .
5.

. . . 94C (201F)
(1)
(2) . . . 30.5 0.5 mm (1.20 0.02 inch)
(3) . . . 8.75 mm (0.345 inch)

45

:
.
.

.
.

-15 C (5 F)

30% , 70%

-23 C (-10 F)

40% , 60%

-37 C (-34 F)

50% , 50%

-51 C (-60 F)

60% , 40%

.
, ( OEM ).

1. 20 kPa (3 psi).
2., .
, 5 .
,, .

46


,:

, .
, .

, 80 kPa (12 psi)

(1)
(2)
. . . . 20 3 Nm (15 3 lb ft)

47

.
, .

20125 km (12,500 ) 250 ,. .

48

(1) . . . . 102 7 Nm (75 5 lb ft)

49

(1)
(2)
(3)

(4)
(5)
(6) = 9.1 mm (0.36 inch).
50

(1)
(5)

(2)
(6)

(3)
(7)

(4)

- 150C (300F);
- 43C (110F).
, .
.

(2) (4)
(9) (10)

(5)
(11)

(6) (8)

51

(1)
(2)
(6)
(7)
(11)

(3)
(8)

(4)
(5)
(9) (10)

(12) (13) (14)

, .
, ,
, .
: /, .
52

/
1. /., ..
, 2
2. / / , / .
, 3 .
3. / .
/ , / .
, 4 .
4. / / ,,.
a. .
b. .
c. .
d. .
e. A-D , , .

53

:
,. ,
0.50 0.25 mm (0.020 0.010 inch). ,
. . 200 kPa (29 psi).
Amount Of Pressure That Is Required To Check The Wastegate Valve

kPa

psig

156

(23)

153

(22)

124

(18)

130

(19)

135

(20)

180

(26)

144

(21)

188

(27)

200

(29)

161

(23)

164

(24)

54

(1) . . . 70 5 Nm (50 4 lb ft)

(2)
(3)
(4)
(5)
. . . 148 3 kPa (21.5 0.5 psi)

(1)-(12). . . . 4 1 Nm (35 9 lb in)

(1)-(12) . . . . 45 5 Nm (33 4 lb ft)
(14). . . . 35 5 Nm (26 4 lb ft)

55


.
2 :

, , 30 .
, 7 13 . 10 ,10
.
, , .

(ECM)

56

(1)
(5)

(2) (3) (-) (4)

(6) (ECM)

(ECM).

- (ECM) 2 , 2 ,
.
- 25C(109F), ECM 30
.

, 25C(109F), (ECM)
. , (30 ).

, 25C(109F), 7
. 25C(109F), ECM .
13 , . 10 , 10 .
:

, 10C (50F), .

, 40C (104F), .
25C(109F), .
, 35C(127F),
, 20 .

57

(1)
(5)

(2)
(6)

(3)
(7)

(4) (ECM)

58

59

1.
2.
3.
4.

.
.
.
.

a. : < 6.2 kPa (25 inch of 2HO)

b. : < 3.7 kPa (15 inch of 2HO)
60

(A) /
(B) 152 mm (6 inches)
(C) 305 mm (12 inches)
(D) /
(1)
(2)
1. / : < 10.0 kPa (40 inch of 2HO)
2. / : < 14.9 kPa (60 inch of 2HO)

, .
, .
, ,.

61

/
, /, ,
,

, , .
, , :

, , , .
1. , .
2. 205 kPa (30 psi)( 240 kPa (35 psi)), .

, (1) (2) 16.9 kPa (5 in Hg).

62


, , .
.

(1)
. . . . 10 2 Nm (90 18 lb in)
(2)

(1)
. . . . 10 2 Nm (90 18 lb in)
(2)
63

(3) : . . . 20 5 Nm (15 4 lb ft)

64

(1) (2) (3) (4) (5) (6) (7) (8)

65

Part Number

Description

Qty

136-4632

Timing Pin

139-7064

Timing Pin Adapter

9S-9082

Engine Turning Tool

1. (1),.
2. (3), .
, 30 , .
3. , /:
---;
---.

16

0.38 0.08 mm (0.0150 0.0031

inch)

0.64 0.08 mm (0.0252 0.0031

inch)

1-2-4

1-3-5

3-5-6

2-4-6

1-5-3-6-2-4

( 2 )

, .
66

(A)
(B)

(1)
(2)
(3)
(4)

67

:
1. .

0.38 0.08 mm (0.0150

0.0031 inch)

0.64 0.08 mm
(0.0252 0.0031 inch)

1-2-4

1-3-5

2.
a.
b.
c.
d.
3.

18 .
,

, .
, 30 7 Nm (22 5 lb ft). .
, 360 (1 ), 6 ,
.

0.38 0.08 mm (0.0150

0.0031 inch)

0.64 0.08 mm (0.0252

0.0031 inch)

3-5-6

2-4-6

4.
a.
b.
c.
d.
5.

.
,

, .
, 30 7 Nm (22 5 lb ft)..
, .

, ,
68

(2) . . . . 30 7 Nm (22 5 lb ft)

, , , , .

69

(1)
(2)
(3)
(4)
(5)
, .
/,:

, , .

70

(1)
(2) ()
(3)
, .
/,:

. . . . 200 25 Nm (150 18 lb ft)

71

(1)

(2)

(3)

(4)

:
1. ,. . . 204C (400F)
2. (3). . . 11.0 1.0 mm (.43 .04 inch)
3. (1) . . . . 120 20 Nm (90 15 lb ft)

(1) . . . 71
(2) 25 . . . .14.1 1.7 Nm (10 1 lb ft)

72


, ,.
, ,.

, . :

.
.

73

(SAE)

(Inch)

1/4

12 3 Nm (9 2 lb ft)

5/16

25 6 Nm (18 4 lb ft)

3/8

47 9 Nm (35 7 lb ft)

7/16

70 15 Nm (50 11 lb ft)

1/2

105 20 Nm (75 15 lb ft)

9/16

160 30 Nm (120 22 lb ft)

5/8

215 40 Nm (160 30 lb ft)

3/4

370 50 Nm (275 37 lb ft)

7/8

620 80 Nm (460 60 lb ft)

900 100 Nm (660 75 lb ft)

1 1/8

1300 150 Nm (960 110 lb ft)

1 1/4

1800 200 Nm (1320 150 lb ft)

1 3/8

2400 300 Nm (1780 220 lb ft)

1 1/2

3100 350 Nm (2280 260 lb ft)

74

(SAE)
(Inch)

1/4

8 3 Nm (6 2 lb ft)

5/16

17 5 Nm (13 4 lb ft)

3/8

35 5 Nm (26 4 lb ft)

7/16

45 10 Nm (33 7 lb ft)

1/2

65 10 Nm (48 7 lb ft)

5/8

110 20 Nm (80 15 lb ft)

3/4

170 30 Nm (125 22 lb ft)

7/8

260 40 Nm (190 30 lb ft)

400 60 Nm (300 44 lb ft)

1 1/8

525 60 Nm (390 44 lb ft)

1 1/4

750 80 Nm (550 60 lb ft)

1 3/8

950 125 Nm (700 90 lb ft)

1 1/2

1200 150 Nm (880 110 lb ft)

75

(SAE)

(No.)

0-80

0.10 0.01 Nm (0.9 0.1 lb in)

1-64

0.15 0.01 Nm (1.3 0.1 lb in)

2-56

0.25 0.02 Nm (2.2 0.2 lb in)

3-48

0.35 0.05 Nm (3.1 0.4 lb in)

4-40

0.50 0.05 Nm (4.4 0.4 lb in)

5-40

0.70 0.05 Nm (6.2 0.4 lb in)

6-32

0.90 0.10 Nm (8.0 0.9 lb in)

8-32

1.70 0.25 Nm (15.0 2.2 lb in)

10-24

2.25 0.25 Nm (19.9 2.2 lb in)

12-24

3.40 0.60 Nm (30.0 5.3 lb in)

76

(ISO)
(ISO)

(mm)

Torque

M6

12 3 Nm (9 2 lb ft)

M8

28 7 Nm (21 5 lb ft)

M10

55 10 Nm (41 7 lb ft)

M12

100 20 Nm (75 15 lb ft)

M14

160 30 Nm (120 22 lb ft)

M16

240 40 Nm (175 30 lb ft)

M20

460 60 Nm (340 44 lb ft)

M24

800 100 Nm (590 75 lb ft)

M30

1600 200 Nm (1180 150 lb ft)

M36

2700 300 Nm (2000 220 lb ft)

77

(ISO)
(mm)

M6

8 3 Nm (71 27 lb in)

M8

17 5 Nm (13 4 lb ft)

M10

35 5 Nm (26 4 lb ft)

M12

65 10 Nm (48 7 lb ft)

M16

110 20 Nm (80 15 lb ft)

M20

170 30 Nm (125 22 lb ft)

M24

400 60 Nm (300 44 lb ft)

M30

750 80 Nm (550 60 lb ft)

M36

1200 150 Nm (880 110 lb ft)

(ISO)

(mm)

M1.6

0.10 0.01 Nm (0.9 0.1 lb in)

M2

0.15 0.01 Nm (1.3 0.1 lb in)

M2.5

0.35 0.05 Nm (3.1 0.4 lb in)

M3

0.50 0.05 Nm (4.4 0.4 lb in)

M4

1.70 0.25 Nm (15.0 2.2 lb in)

M5

2.25 0.25 Nm (19.9 2.2 lb in)

78

(Inch)

3.18 mm (.125 inch)

5/16 - 24

8.0 1.0 Nm (70 9 lb in)

4.76 mm (.188 inch)

3/8 - 24

12 2 Nm (9 1 lb ft)

6.35 mm (.250 inch)

7/16 - 20

22 2 Nm (16 1 lb ft)

7.94 mm (.312 inch)

1/2 - 20

30 3 Nm (22 2 lb ft)

9.52 mm (.375 inch)

9/16 - 18

48 5 Nm (35 4 lb ft)

12.70 mm (.500 inch)

3/4 - 16

82 8 Nm (60 6 lb ft)

15.88 mm (.625 inch)

7/8 - 14

140 14 Nm (105 10 lb ft)

19.05 mm (.750 inch)

1 1/16 - 12

190 15 Nm (140 11 lb ft)

22.22 mm (.875 inch)

1 3/16 - 12

250 20 Nm (185 15 lb ft)

25.40 mm (1.000 inch)

1 5/16 - 12

300 30 Nm (220 22 lb ft)

31.75 mm (1.250 inch)

1 5/8 - 12

350 35 Nm (260 26 lb ft)

38.10 mm (1.500 inch)

1 7/8 - 12

415 40 Nm (305 30 lb ft)

50.80 mm (2.000 inch)

2 1/2 - 12

430 40 Nm (320 30 lb ft)

79

(Inch)

(3)

9/16 - 18

25 3 Nm (18 2 lb ft)

11/16 - 16

40 4 Nm (30 3 lb ft)

13/16 - 16

55 5 Nm (41 4 lb ft)

1 - 14

86 8 Nm (65 6 lb ft)

1 13/16 - 12

125 15 Nm (90 11 lb ft)

1 7/16 - 12

165 15 Nm (120 11 lb ft)

1 11/16 - 12

200 20 Nm (150 15 lb ft)

2 - 12

245 20 Nm (180 15 lb ft)

80

3126
Cat Electronic Technician Cat ET2003B SP1
Configuration
4/19/2004 11:37 AM
3126 Truck (8SZXXXXX)
Parameter

Value

Vehicle ID

00000000000000000

Engine Serial Number

8SZXXXXX

ECM Serial Number

12036386IK

Personality Module Part Number

2123998-01

Personality Module Release Date

OCT01

Personality Module Code

129

ECM Date/Time

4/18/2004 9:36:15 PM

Description

Value

Unit

TT

Selected Engine Rating

Rating Number

Rating Type

Standard

Advertised Power

224 kW

Governed Speed

2200 RPM

Rated Peak Torque

1166 N-m @ 1440 RPM

Top Engine Speed Range

2640 - 2640 RPM

Test Spec

0K1053-00

Test Spec with BrakeSaver

02T0000-00

ECM Identification Parameters

Vehicle ID

00000000000000000

Engine Serial Number

8SZ00362

ECM Serial Number

12036386IK

Personality Module Part Number

2123998-01

Personality Module Release Date

OCT01

81

Security Access Parameters

Total Tattletale

12

Last Tool to change Customer Parameters

ET066426

Last Tool to change System Parameters

00000000

Truck Manufacturer Parameters

Truck Manufacturer

Other

Vehicle Speed Parameters

Vehicle Speed Calibration

7825

P/km

Vehicle Speed Cal (J1939-Trans)

Unavailable

R/km

Vehicle Speed Cal (J1939-ABS)

Unavailable

Ratio

Vehicle Speed Limit

120

km/h

VSL Protection

1896

RPM

Tachometer Calibration

134.0

PPR

Soft Vehicle Speed Limit

Yes

Two Speed Axle - Low Speed Range Axle Ratio

Unavailable

Nominal Axle Ratio - High Speed Range Axle Ratio Unavailable

Cruise Control Parameters
Low Cruise Control Speed Set Limit

60

km/h

High Cruise Control Speed Set Limit

90

km/h

Exhaust Brake Mode

Manual

Cruise/Idle/PTO Switch Configuration

Set/Accel-Res/Decel

SoftCruise Control

Yes

Idle Parameters (Old PTO)

Idle Vehicle Speed Limit

km/h

Idle RPM Limit

2640

RPM

Idle/PTO RPM Ramp Rate

50

RPM/s 0

Idle/PTO Bump RPM

20

RPM

Fast Idle RPM #1

1000

RPM

Fast Idle RPM #2 (0 = Off)

RPM

Warm Up Mode Idle Speed

1000

RPM

0
82

Dedicated PTO Parameters

PTO Configuration

Off

PTO Top Engine Limit

Unavailable

RPM

PTO Engine RPM Set Speed (0 = Off)

Unavailable

RPM

PTO Engine RPM Set Speed A (0 = Off)

Unavailable

RPM

PTO Engine RPM Set Speed B (0 = Off)

Unavailable

RPM

PTO to Set Speed

Unavailable

Maximum PTO Enable Speed

Unavailable

PTO Cab Throttle RPM Limit

Unavailable

PTO Kickout Vehicle Speed Limit

Unavailable

km/h

Max PTO Vehicle Speed

Unavailable

km/h

Torque Limit

Unavailable

N-m

PTO Shutdown Time (0 = Off)

Unavailable

min

PTO Activates Cooling Fan

Unavailable

RPM

Exhaust Brake Options

Exhaust Brake/Warm Up Enable

Exhaust Brake Only

Engine/Gear Parameters
Lower Gears Engine RPM Limit

2640

RPM

Lower Gears Turn Off Speed

km/h

Intermediate Gears Engine RPM Limit

2640

RPM

Intermediate Gears Turn Off Speed

16

km/h

Gear Down Protection RPM Limit

2640

RPM

Gear Down Protection Turn On Speed

204

km/h

Top Engine Limit

2640

RPM

Low Idle Engine RPM

700

RPM

Idle Quality Calibration

Nominal

Transmission Style

Manual Option 1

AT/MT/HT Part Throttle Shift Speed

High (60% Enable / 45% Disable)

Starting Aid Output Mode

Off

0
83

Governor Type

Full Range

Smart Idle Parameters

Battery Monitor and Engine Control Voltage

0.0

Volts

Battery Monitor Low Idle Engine Speed

1000.0

RPM

Idle Shutdown Time (0 = Off)

min

Allow Idle Shutdown Override

Yes

A/C Switch Fan On-Time (0 = Off)

Fan with Exhaust Brake On

No

Engine Monitoring Mode

Warning

Coolant Level Sensor

No

Engine Oil Pressure Sensor

Installed

Maintenance Indicator Mode

Off

PM1 Interval

km

Engine Oil Capacity

31

Timer Parameters

0
Sec

Engine Monitoring Parameters

Maintenance Parameters

Trip Parameters
Dash - PM1 Reset

No

Dash - Customer Parameters

No

Theft Deterrent System Control

No

Theft Deterrent Password

****

Quick Stop Rate

kmh/S 1

Input Selections
Fan Override Switch

None

Transmission Neutral Switch

J1/P1:62

Exhaust Brake Switch

J1/P1:16

Ignore Brake/Clutch Switch

Unavailable

Two Speed Axle Switch

None

0
84

Vehicle Speed Input

J1/P1:32 & 33

PTO Engine Shutdown Switch

Unavailable

Torque Limit Switch

Unavailable

PTO Engine RPM Set Speed Input A

Unavailable

PTO Engine RPM Set Speed Input B

Unavailable

Diagnostic Enable

J1/P1:46

Cruise Control On/Off Switch

J1/P1:59

Cruise Control Set/Resume/Accel/Decel Switch

J1/P1:35 & 44

Cruise Control Pause Switch

None

Clutch Pedal Position Switch

J1/P1:22

Service Brake Pedal Position Switch #1

J1/P1:45

Accelerator Pedal Position

J1/P1:66

A/C High Pressure Switch

J1/P1:41

Fan Control Type

None

PTO Active Output

Unavailable

PTO Switch On Lamp

J1/P1:30

Wait to Start Lamp

None

Fast Idle Enabled Lamp

J1/P1:31

Change Oil Lamp

None

Output Selections

Passwords
Customer Password #1

********

Customer Password #2

********

Data Link Parameters

Powertrain Data Link

J1939

129

System Parameters
Personality Module Code

85

FLS

16

FTS

-6

86

87

8.

9.

10.

"Vehicle Speed Limit"

"VSL Protection"
"Low Cruise Control Speed Set Limit"
"High Cruise Control Speed Set Limit"
"Idle Vehicle Speed Limit"
"PTO Vehicle Speed Limit"
"Engine/Gear Speed Limit"

cruise/idle/pto
13.
14.

"VSL Protection", the "Idle rpm Limit",

"Top Engine Limit",
"PTO Top Engine Limit"

88


Dealer Code ()
Customer's Name ()
Address( )
Telephone Number( )

Engine Serial Number ( )

Full Load Setting ()
Full Torque Setting ( )

Engine's Miles (km) ()

Electronic Service Tool Serial Number ()

Engine Serial Number ()
ECM Serial Number ()
Total Tattletale ( )
Reason Code ( )
From Interlock
To Interlock

(1)

(1)

( )

()

Factory Password (No. 1) ( 1)

Factory Password (No. 2) ( 2)

89

Current Totals Worksheet

Lifetime Totals
Total Time
Total PTO Time
Total Idle Time
Total Distance
Total Fuel
Total PTO Fuel
Total Idle Fuel

90

Test Spec [0K1052]

Refrenece Number: 0K1052

Effective Serial Number:

Model: 3126E DI TA AAAC

Make from Spec:

8SZ00446

Engine Reference Information

Test Spec Data
Description

Measure Nominal

Ceiling

Floor

Corr Full Load Power

HP

280

283

277

Full Load Speed

RPM

2200

2210

2190

High Idle Speed

RPM

2640

2680

2600

Low Idle Speed

RPM

700

710

690

FL Static Fuel Setting

IN

0.536

FT Static Fuel Setting

IN

0.681

14.5

13.1

FLS (Intercept)

40

FTS (Slope)

-30

Corrected Fuel Rate

GAL/HR

13.8

CSFC

LB/HP.H 0.353

0.373

0.332

Adjusted Boost

IN_HG

50.3

57.9

42.8

Torque Check Speed

RPM

1440

1450

1430

Corr Torq Rise at TC RPM

26.4

Corr Torque at TC RPM

LB/FT

849

909

789

C Fuel Rate at TC RPM

GAL/HR 11.3

11.9

10.7

CSFC at TC RPM

LB/HP.H 0.352

0.375

0.329

ADJ Boost at TC RPM

IN_HG

47.4

54.5

40.3

Power Loss/Cyl

% C FL
PWR

24.0

30.2

20.0

Specific Blowby

CU
FT/HP.H

Temp Jacket Water Pump Inlet

192

197

186

Delta T Jacket Water (out-in)

41

50

32

Inlet Manifold Temp

109

120

98

Water Temp to Scac

Scac Water Flow

GAL/MIN

Oil Pressure

PSI

42

87

26

Oil Pressure Low Idle

PSI

17

87

Fuel Pressure

PSI

80

106

53

Inlet Fuel Pressure

PSI

Inlet Fuel Temp

Inlet Air Pressure

Inlet Air Restriction

7
86

95

77

IN_HG

31

26

IN_HG

1.18

91

Inlet Air Temperature

122

50

Fuel Density

DEG API

36.0

34.0

2230

2210

Boost Constant

1.0

Governor Setting Constant

Governor Setting Torque

% RTD
TRQ

High Idle Stability

RPM

Low Idle Stability

RPM

Set Point RPM

RPM

Description

Measure Variables

FL Static/FT Static Fuel Settings

IN

2220
0.536 / 0.681

Fuel Valve Part Number

Unit Injector Part Number

1643355

Timing Dimension

IN

Torque Control Group Number

Change Level:

Fuel Pump/Gov Grp Part Number

Fuel Pump Type

HUI

Flyweight Part Number/Attitude

Turbo AS. Part Number and Nozzle
Size

1360613 / S300G034-0.80VTF

Advertised Power / Governor Speed

275HP 2,200 RPM

Compression Ratio

16.0

Torque Rise Cam Part Number

Manifold Type

DRY

Engine Flash File Part Number

2123999

Interlock Code

128
Torque Control Group
Spacer Data

Torque Control Group

Spring Data
Part No

Thickness

Part No

Quantity

Thickness

Quantity

No data found...

No data found...

Timing Data
Mechanical Advance Part Number: Chg. Level:
Advance: 0.0 DEG
Dog Leg Differentials: RPM: -- KW: -Description

Measure

Spec

Minimum

Maximum

Timing Static @ 0 RPM BTDC

DEG

4.0

2.0

6.0

Application/Performance Data
Governor Type
Description

ELEC
Measure

Variable

Application Identification

510 TR ON-HIGHWAY

Engine Sales Model and Series

3126 E

Combustion System type

DI

92

Aspiration Type

TA

Engine Source Factory Ref Number

GN

Power Setting PL/PP Ref Number

Engine Perf Data Ref No and Change Level

DM6557

Multi Engine Torq/Rating

Emissions Family
Generator Rating W/O Fan

EKW

Generator

HZ

Brakesaver test
Certified Engine Rating

HP

Engineering Model Ref

Low Idle In-Veh Speed

E586
RPM

Altitude Derating Information

Description

Measure

Data:

Altitude - Maximum

FT

10,006

Engine Power with Fan(ADV)

HP

Engine Power without Fan(Test)

HP

275

High Idle Speed

RPM

2640

FL Static Fuel Setting

IN

0.536

FT Static Fuel Setting

IN

0.681

Corrected Fuel Rate

GAL/HR

13.8

FL Boost Pressure

IN_HG

50.3

93