ENPPI / PTJ

WP056P (HOT TAP)

3227-200

1- Introduction
1-1 This plan is to describe the execution & method of statement for construction
phases for the tie-in No (80)
1-2 The construction plan will be carried on according to the project specifications &
AFC drawings.
1-3 Petrojet will provide the required resources and consumables to execute this plan
to achieve the project Target.

2- Scope
This plan shall be applicable along the Construction phase, however individual plan will be issued if
any part of the Project Parties sees that it is important to issue one to cover special activity.

3- Definitions
3-1 The Execution
It is defined as any method of statement and construction philosophy.
3-2 Project Parties
- Client: (Burullus Petroleum Company) is The Owner.
- consurtiom : (ENNPI- PETROJET) EPC contractor.
- PTJ: (The Petroleum projects & Technical consultations company-Petrojet) is the main
subcontractor.

4- Purpose
4-1 The purpose of this plan is to establish an applicable execution plan & methodology for
construction phases and activities along the tie inn life cycle.
4-2 This will ensure that all Petrojet's construction activities will be applied according to the approved
procedures by client.
4-3 This document will make awareness of all Parties client/ consurtom/PTJ of the 3W's & H as
follows:
- How the activities will be executed.
- Who will be responsible for each activity?
- Where it will be done.
-When it will be done.
That will cover the Construction activity before SD and during the S/D

5-Health & Safety

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

All individual tasks of a non-routine nature referenced in this method statement

shall be subject to individual Job Safety Analysis (JSA), risk assessments by
Discipline Supervisor at site before work commences on a daily basis (Refer to
construction Activities Risk Assessment

Toolbox talks shall be conducted on a daily basis by Discipline Supervisor at site.

Refueling of equipment is strictly forbidden while the equipment is running.

All lifting equipment shall be tested and certified before use.

All personnel shall undergo applicable safety training and wear PPE i.e. safety
helmets, safety boots, safety glasses, gloves and coveralls as a minimum and high
visibility vests where necessary.

If power tools are used for this operation, they shall be based on the site agreed
voltage grade with proper safety arrangements.

Special attention shall be given to cordoning off the work areas and provision of
applicable signboards.

Authorized persons only shall be allowed inside the barricaded areas.

6- Environmental
Applicable project environmental plans and procedures shall be adhered to at all times.
All personnel shall be made aware of the environmental aspects of the works through
toolbox talks and where necessary training sessions to highlight the aspects of the work
that affect the environment.

7-Training & Competency

All drivers and machine operators (bulldozer, loader, tipper, roller, grader, crane etc.,)
shall be assessed. Only competent equipment operators shall be used.

All operators shall have a valid operators certificate of competence.

Special training will hold to all level of project team to discuss the every one duty and
hazards along the preparation and pulling activity.

Safety induction coarse will be designed and hold for all project team before jointing to
the project.

Special training will design to cover the repetitive near miss according the record
statistics to minimize the potential hazard and incidents and all project team will attend
this course to improve the working environment.

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

Risk assessment analysis shall prepared to cover the risk potential hazard special training
will held to project staff to how & when and why etc.

Piping Tie-in Summary Sheet

Tie-in No.:

Client: BGC

Tie-in Date: MARCH, 2009

Contractor: ENPPI / PTJ

Project: 3227-200

Area/Location: 240

Supervisor Name:

080

Existing Line Information

Line No.: FH-2039-36-S1E0E3-N

Size (Inch): 36

Schedule: 10S

ANSI Rating: 150

Measured Wall Thickness:

mm

Service: HP FLARE (FH)

(Other)

Material: STAINLESS STEEL (S1E0E3)

New Line Information

Line No.: FH-5042-10-S1E0E3-N

Size (Inch): 10"

Schedule: 10S

ANSI Rating: 150

Wall Thickness:

mm

Material: STAINLESS STEEL (S1E0E3)

Service: HP FLARE (FH)

(Other)

Tie-in Description

Ref. Drawings

P & ID, HP/LP FLARE COLLECTION

3227-220-KKD-20077

PIPING GENERAL ARRANGEMENT

3227-200-PPE-035

ISOMETRIC DRAWING

2201R-105-FH-5042T

Description:
Tie-in to be performed using hot tap technique.

Total Plant Shutdown Required

Hot Work Required

Only System Shutdown Required (LINE)

Only Cold Work Required

Work Permit Prepared & Attached

Work Permit Approved
Requested Tie-in Duration:

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hrs. Approved Tie-in Duration:

hrs.

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

Required Clearance Certificates

Gas Test Certificate

Cathodic Protection Isolation Cert.

H2S Clearance Certificate

Confined Space Work Certificate

Mechanical Isolation Certificate

Electrical Isolation Certificate
NORM Clearance Certificate

Piping Tie-in Summary Sheet

Tie-in No.:

080

Required Material
Fabrication Material
No.
1

Description

Size

Item Code

Item No.
(MR)

Qty.

Size

Item Code

Item No.
(MR)

Qty.

10

PGGC2W1006

0.875

PGGC2W1006

No Fabrication material required

Erection Material
No.

Description

GASKET, SPWND, 316L-FG, 1/8"SS, CL150,

STUD IMP X MET, A320L7/4, 125.0MM BOLT LENGTH

VLV-GT, FLXWDGRS, A351CF8, CL150, RF

10

PVVGUA0001

FLGBLND, A182-F316*, CL150, RF, STDF, B16.5

10

PFFBX7100L

B16.20, B16.5

419-1-6-1
(400-03)
418-1-2-4
(400-03)
423-1-4-1
(400-10)
439-1-3-2
(400-07)

5
6

Required Tools & Equipment

No.

Description

Quantity

Inspected By

1
2
3
4
5
6
7

Required Inspection
Radiography

Hydrostatic Pressure Test

Ultrasonic Examination
Magnetic Particle Test
Dye-penetrants Test
Visual Inspection

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2
24
1
1

ENPPI / PTJ

WP056P (HOT TAP)

Piping Tie-in Summary Sheet

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Tie-in No.:

3227-200
080

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

Execution Steps
No.

Description

Comments

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Execution Schedule (hours)

Activity \ Duration

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10

11

12

13

14

16

16

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ENPPI / PTJ

WP056P (HOT TAP)

10-Piping Tie-in Summary Sheet

Tie-in No.:

3227-200

080

Estimated duration
Before S/D

During S/D

Piping Tie-in Summary Sheet

Tie-in No.:

080

Manpower
Application

Before

During Execution

Construction engineer

Forman pipe fitter

pipe fitter

pipe cutting operators

welder (GTAW & SMAW
welders)

2 GTAW

Rigger

Scaffolding operators

heat treatment operator

Safety officer

QC inspector

N.D.T Technician

support fitter
PAINTER ( TOUCH UP)

Tighten operator

Crane operator

driver

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

11- Required Tools & Equipment

Before mobilization, equipment shall be inspected to ensure that it meets all safety
requirements. Plant operators shall be certified. All equipment inspection certificates shall
be available at the point of use.
Quantity
No.

Description
Fabrication

Inspected By
Erection
Maintenance & safety Eng
1
Maintenance & safety Eng
1

Crane 50 tone

Compressor 12 bar

Hand tools and hand chain 2 ton

Maintenance & safety Eng

welding machines

Maintenance & safety Eng

Grinding and cutting motor

Maintenance & safety Eng

Vehicle

Maintenance & safety Eng

GENERATOR.

Maintenance & safety Eng

flammable cutting M/C

Maintenance & safety Eng

pressurizing pump min 250 bar

Maintenance & safety Eng

10

Argon cylinders

11

Grating blasting unit with all accessories

12

Lighting poll (mobile)

13

VHA
Communicator/
Communicator

14

double cabin

Maintenance & safety Eng

15

Bolt Tension Machine

Maintenance & safety Eng

Maintenance & safety Eng

3

Field

Maintenance & safety Eng

Bus

Maintenance & safety Eng

Maintenance & safety Eng

Required Inspection
Radiography

Hydrostatic Pressure Test

Ultrasonic Examination

HARDNESS TEST

Magnetic Particle Test

GAS FREE TEST

Dye-penetrates Test

Visual Inspection

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

12 - Mechanical Execution Plan

The following table lists the methods to be undertaken by the construction team and every activity

have ID# KEY (this ID# is a key number to discus risk assessment and method of statement by this
ID of each activity)members to execute the construction and provide the deliverables for the
mechanical works up to the required level as follows:

12-1 Before Execution

I.D.

Activity

Responsibility
(Who)

Description
(How)
Piping Works

Location
(Where)

Timing of action
(when)

According scaffolding plan

AREA 220

10 days before the

execution

100

Erect Scaffolding at
Scaffolding eng.
point of Tie-in

110

Transmission Split
tee & Valve and Bolt
tension machine to
the point of Tie-in

Material
engineer

According material handling

plan

AREA 220

2 days before the

execution

120

Remove painting
from the area of
welding at the
existing line

Construction
eng.

According Painting Procedure

Area 220

1 day before the

execution

12-2 During Execution

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

Responsibility
(Who)

Description
(How)

Location
(Where)

Timing of action
(when)

Lift Split Tee

Rigger
Supervisor

By using crane 60 Ton

Area 220

Start activity of
execution

140

Tak Weld Split Tee

Pipe fitter
Supervisor

By using Welding Machine

Area 220

After Lift Split Tee

150

Weld Split Tee

Construction
engineer

According welding procedure

specification

Area 220

After Furmanite
Check up the Tak
Weld

160

N.D.T

QC engineer

According NDT procedure

Area 220

After welding

170

Install Valve

Construction
engineer

By using crane 60 Ton

Area 220

After N.D.T

180 Final adjustment and

tighten of valves and
bolts

Construction
engineer

Using hand tools

Area 220

After Install Valve

190

Leak Test

Burullus Gas
company

According Burullus procedure

AREA 220

After final tighting

200

Lift Hot Tapping

Machine

Rigger
Supervisor

By using crane 60 Ton

Area 220

After leak test

According scaffolding plan

AREA 220

During Lifting Hot

Tapping machine

I.D.

Activity

130

210

Scaffolding for Hot Scaffolding eng.

Tapping Machine
Support

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WP056P (HOT TAP)

3227-200

220

Touch up

Painting
engineer

According touch up procedure

Area 220

After Finish Hot

tapping

230

House keeping

Rigger
supervisor

all rabesh and equipment using

crane

Area 220

Last job

Piping Tie-in Summary Sheet

Tie-in No.:

080

Manpower
Application

Before

During Execution

Construction engineer

Forman pipe fitter

pipe fitter

pipe cutting operators

welder (GTAW & SMAW
welders)

2 GTAW

Rigger

Scaffolding operators

heat treatment operator

Safety officer

QC inspector

N.D.T Technician

support fitter
PAINTER ( TOUCH UP)

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ENPPI / PTJ

WP056P (HOT TAP)

3227-200

Tighten operator

Crane operator

driver

Quantity
No.

Description
Fabrication

Erection
1

Crane 50 tone

Compressor 12 bar

Hand tools and hand chain 2 ton

welding machines

Grinding and cutting motor

Vehicle

GENERATOR.

flammable cutting M/C

pressurizing pump min 250 bar

10

Argon cylinders

11

Grating blasting unit with all accessories

12

Lighting poll (mobile)

13

VHA
Communicator/
Communicator

14

double cabin

15

Bolt Tension Machine

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4
3
Field

Bus

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