Furnace Description

Area
Inside Efective length
Inside Effective Width
Height of Furnace
Volume Of Furnace
No Of Billet Occupied at Furnace
Weight of One Billet of 12000 mm long
Total Tonnage of Furnace

Cold Charging
Bifurcations of Heat Capacity :
Heat Required to Raise Temperature of Billets upto 1150Deg C { Q=M( 145 Ton) x Cp(0.12) X T(1150-30) }
Heat losses through Stack
Heat To Loss ( Refactory,Door,Slot,Water,Roll )
Total Heat Capacity
Therefore Fuel Rate for 85 T/Hr
Therefore Specific Heat Consumption
Therefore Specific Fuel Consumption for 85 T/Hr
Specific Consumption of Fuel with Usage of BF Gas
Quantinty of BFG usage envisaged for 85 T/Hr
Approximate equivalent Fuel Benefit envisaged
Total FO usage
Specific Fuel / Ton of rolled Product
Specific Fuel Saved / Ton of rolled Product
Specific Consumption of Fuel with Usage of Producer Gas
Quantinty of PG usage envisaged for 85 T/Hr
Approximate equivalent Fuel Benefit
Total FO usage
Specific Fuel / Ton of rolled Product
Specific Fuel Saved / Ton of rolled Product

Hot Charging ( Billet Temperature Envisaged 300 Deg C )

Bifurcations of Heat Capacity :
Heat Required to Raise Temperature of Billets upto 1150Deg C { Q=M( 145 Ton) x Cp(0.12) X T(1150-300) }
Heat losses through Stack
Heat To Loss ( Refactory,Door,Slot,Water,Roll )
Total Heat Capacity
Therefore Fuel Rate for 85 T/Hr
Therefore Specific Heat Consumption
Therefore Specific Fuel Consumption for 85 T/Hr
Specific Consumption of Fuel with Usage of BFG
Total FO usage
Quantinty of BFG usage envisaged for 85 T/Hr
Approximate equivalent Fuel Benefit
Specific Fuel / Ton of rolled Product

Specific Fuel Saved / Ton of rolled Product

Specific Consumption of Fuel with Usage of PG
Total FO usage
Quantinty of PG usage envisaged for 85 T/Hr
Approximate equivalent Fuel Benefit
Specific Fuel / Ton of rolled Product
Specific Fuel Saved / Ton of rolled Product

18
12.8
4.5
1036.8
60
2.41
145

C { Q=M( 145 Ton) x Cp(0.12) X T(1150-30) }

Total Heat Capacity / Out Put Tonnage

Sp Heat in Mkcal x 1000 = Specific Heat in Kcal/Kg
Specific Heat (Kcal/Kg x 1000 / 9800 (CV of FO)

12000 Nm3/Hr x 24 Hrs

(288000 x 650 ) / 9800
29.43 Mcal/Kg x 10^6 / 9800 x 18 Hours
In comparision with Total FO Usage

12000 Nm3/Hr x 24 Hrs

(288000 x 1150 ) / 9800
29.43 Mcal/Kg x 10^6 / 9800 x 18 Hours
In comparision with Total FO Usage

C { Q=M( 145 Ton) x Cp(0.12) X T(1150-300) }

Total Heat Capacity / Out Put Tonnage

Sp Heat in Mkcal x 1000 = Specific Heat in Kcal/Kg
Specific Heat (Kcal/Kg x 1000 / 9800 (CV of FO)

20.98 Mcal/Kg x 10^6 / 9800

12000 Nm3/Hr x 24 Hrs
(288000 x 650 ) / 9800

19.43
5.2
4.8
29.43
0.35
346.3
35.34

288000
19102
54062.9
23.31
12.03

288000
33796
54062.9
13.51
21.82

14.7492
5.2
4.8
24.7492
0.29
291.17
29.71

45457.71
288000
19102.04
17.57

In comparision with Total FO Usage

12.14

20.98 Mcal/Kg x 10^6 / 9800 x 18 Hrs

12000 Nm3/Hr x 24 Hrs
(288000 x 1150 ) / 9800

45457.71
288000
33795.92
7.77
21.94

In comparision with Total FO Usage

Mtrs
Mtrs
Mtrs
Mtrs
NO
Ton
Ton

MKCal/hr
MKCal/hr
MKCal/hr
MKCal/hr
MKCal/Kg
Kcal/Kg
Ltr/T

Kcal/Nm3
Ltrs
Ltrs
Ltr/T
Ltr/T

Kcal/Nm3
Ltrs
Ltrs
Ltr/T
Ltr/T

MKCal/hr
MKCal/hr
MKCal/hr
MKCal/hr
MKCal/Kg
Kcal/Kg
Ltr/T

Ltrs
Kcal/Nm3
Ltrs
Ltr/T

Ltr/T

Ltrs
Kcal/Nm3
Ltrs
Ltr/T
Ltr/T