Content

.Types & Name

. Main using & Performance Features
. Principle of Work
. Major Structure
. Adjustment
. Working Process
. Operation & points for attention
. Package & Transportation
. Common faults & Elimination
. Product Services
. Appendix

. Types & Name

The machine is named with Semi-Auto-packing Machine (LCS-LX); according to the HB0001-00,
MB0001-00. Each suit is composited with a fixed scale, transportation, bag-sewing machine.
LCSLXW/Y1/2 A Packing Machine
Modified numbersuch as ABC etc.
Maximum weightingsuch as 10Kg15Kg25Kg etc.
Construction form codeW, without hopper, Y, with hopper,
1, single hopper, 2, double hopper
Feeding-in codeScrew
Indicate formDigital
The structure of transferResistance strain chip
CategoryHopper scale

. Main Using & Performance Features

1. Main Using
It is suitable for quantitative packing of the powdery material in the grain, feed, chemical and food
industry etc, e.g. flour fish meal.

2. Performance Characteristics
It is mechanical and electric integration controlled by program. It has features as follow:
1 It has functions as weighting, filling, transportation and packaging. The structure is compact
and reasonable and the appearance is novel and perfect. It also has the features as low-noise,
low-energy and easy-operation, which can improve efficiency and reduce labor intensity to
improve working environment.
2 High-speed weighing data-samplingauto-compensation and steady-zeronet-measure etc. It is
high

measurement

precision,

reliable

performance,

long

service

life

and

higher

performance-price ratio.
3 Technologies as digital filteranalogue filter eliminate mechanical vibration and impacting
materials to improve the speed and precision.
4 It can feed automatically and track the changes about the flow of materials. This function
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ensures the precision exactly.

5 Feeding and compensation automatically, clearing following situation of material in time to
ensure precision reliable.
6 Multifunctional display, fault monitoring, automatic diagnosis technique and several data
communication interfaces joined by computer or printer to make site management and
centralized control management easy.
7 We can do the special designs according to the user requirements.

. Principle of Work
After packing machine was into the auto-run (start) state, control system opens the feed device to
feed. There are many ways to the feed body composition: Driven by inverter motor control using a screw
auger and feed bodies achieve the fast frequency tunable, medium, slow feed
When the weight of materials to achieve fast feed settings, stop feeding quickly to carry out (or keep)
in feed; When the material reaches the feed weight settings, stop the feed to carry out (or keep) Slow feed
expected, when the material reached the weight of the amount of set value in advance, stop slow feeding,
instrument stability compared sentenced to complete the weighing process
When the deposit material on the silo to the feed-bit digital signal detected after (on the material
level, the next material level), starting the work, put on bags, control instrumentation to bagging the
signal is in place, automatically peeled, resetting , feeder institutions began to work (single-auger and
feed conversion) When the feed weight to achieve pre-set fast, medium, slow feed, material falling into
the packaging bag for weighing, feeding until the end of control instruments to compare sentenced steady,
the completion of weighing, control instrumentation signals sent song bag, packing bag automatic
whereabouts of the bags carried by the conveyor conveyor sewing bag, until the next station, so on ad
infinitum run.

. Main Structure
Quantitative packing machine from the weighing unit, sewing bag conveyor, pneumatic system, dust
removal system, etc.. Which affect the packaging speed and accuracy are key components weighing unit,
which includes storage silos, gates, intercept feeding device, scale body, clip bag devices, frame, electric
control devices, etc.
1

Storage silos for the buffer-type hopper for material reserves and to provide a nearly uniform

material flow; in storage silos equipped with a device to measure the material level the adequacy of
materials, ensure that there are more than twice the weight of packaging material is stored in order
to feed feeding mechanism to work, thereby ensuring uniform feed and stable. Level Field Feeding
status of devices can be adjusted according to the installation location to ensure its sensitivity. (Due
to a high degree of customer on-site installation is different from a bucket packing machine is not
equipped with storage silos).
2 According to the different selection of materials of different feeding device, in the weighing
process to provide fast, (middle), slow feed, its fast, (middle), slow feeding of material flow can be
adjusted individually in order to ensure quantitative packing machine requirements to meet the
measurement accuracy and speed requirements.
3

Scale body mainly by weighing bodies (non-hopper scales folder bag institutions and

weighing sensor connected to the body), load-bearing brackets and weighing sensors to complete the
weight to shift and transfer signals to a control unit; in the course of weighing agencies should not
have additional presence of additional external forces, so as not to seriously affect the accuracy of
measurement.
4 Folder folder bag bag device mainly consists of institutions, pneumatic components,
composition, role is to clamp bag (without hopper scale packaging bags and folders bags together
weighing devices), allowing completion of weighing all the material falling into the bag.
5 Electric control device consists of weighing display controller, electrical components,
control cabinets, role in the control system, so that the entire system according to a pre-set
procedures, and orderly work.
6 Auxiliaries is composed of conveyor and bag-sewing machine.

. Adjustment
1. Preparation
In this instructions, the largest weighing 100kg, dividing the value of 10g, quantitative values of 50
(40) kg and accuracy of the grades to meet the X (0.2) are described below as an example of the
technical requirements
1

Turn on the air power, adjusting the pressure reducing valve switch, reducing the air

pressure to 0.4-0.6Mpa
2

Turn on the electrical power, make sure that the electrical power is AC220V+1015,

instrument voltage is 220V10% and DC is 24V1V, otherwise, this machine would be damaged.
3

Check and ensure that every part has been in right installed, whether feeding valve closes

accurately and clamping part opens rightly or not.

2. Check manually
Whether every manual operation inlet and outlet are normal or not. Operate every operating
buttons to ensure that they are all OK. There hopper scales required testing whether it is normal
discharge door switch.
Packing auger machine access to three-phase power should check the motor and auger and
steering are correct, the specific provisions are: look at the direction of the face of pulley, auger
clockwise rotation; followed by elastic belt should also check whether it is appropriate when the size
of the twist space operation Long stuck there blocking phenomena or abnormal noise

3. Verify the weighing system

Please check and fix the weighing system according to the operating manual of weighing control
and display part.
Commissioning
Press the start button to run this machine, place bag to the bag clipper, signal of material level is
ready ( If no signal, please press the clean material button on the main board to get a signal
manually ) to feed material by fast speed, mid-speed and ordinary speed. After feeding, relax the bag,
and recheck the dosing unit weight of the bag by weighing scale to adjust and control the error as per
weighing precision. Thus, the whole debugging is finished.
Quantitative packing machine parameters to be set higher, the following key parameters
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commonly used as an example described below:

Weighing display controller quantitative value can be set for quantitative target, such as 50kg, etc.
middle-speed feedingslow-speed feedingadvance feeding;
When the weight (setting) - (middle-speed feeding), stop quickly feeding, into middle-speed
feeding;
When the weight (setting) - (slow-speed feeding), stop middle-speed feeding, into slow-speed
feeding;
When the weight (setting) - (slow-speed feeding), stop feeding.
Example 1: A target material for the 50kg, and Canada amounted to 15kg, slowly increase the
amount of 5kg, ahead of quantity 0.3kg. Then: first, fast charging of quantitative packing scale to 35kg
into the feeding time, to turn slowly when feeding 45kg to 49.7kg stop feeding. After weighing the weight
of 50.10kg if the display shows the case for several packages, then the amount set in advance is not
correct, you can modify the lead and 0.30kg + (50.10-50) = 0.40kg, is set to complete before continuing
to play even a few packages, meet the accuracy requirements without packing adjustment, fail to meet the
circumstances and then adjust.
Example 2: A material target for the 40kg, and Canada amounted to 10kg, slowly increase the
amount of 3kg, ahead of quantity 0.2kg. Then: first, fast charging of quantitative packing scale to 30kg
when transferred directly to the feeding, to 37kg when transferred directly into the slow-feeding to 39.8kg
stop feeding. After weighing if the display shows weight of 39.95kg, the case for several packages, then
the amount set in advance is not correct, you can modify the lead and 0.20kg + (39.95-40) = 0.15kg, is set
to complete before continuing to play even a few packs of meet packaging accuracy without adjustment,
fail to meet the circumstances and then adjust.

. Working Process
1

Start up power supply and open the air resource switch. Press the start button to run this

machine. Operator places bag to the bag clipper, then presses the switch and the bag clipper hastens
the bag. If the meter gets the material level single, it feeds, or else it waits.
2

Feeder system starts to feed and the process is fast speed, mid-speed and ordinary speed.
5

Weighing system does measuring and weighing automatically until finishing. The bag

clipper would open after bag clapping and making solid, then bag falls to the conveyor.
4

Conveyor transports the bag to bag-sewing machine. The worker puts the pocket mouth into

the machine, treading the foot switch, suturing and breaking the line. It is a working cycle.
5

Operator places another bag to the bag clipper, then in another cycle.

. Operation & points for attention

1. Normal operation
1

Preparation before operatingCheck whether the material in hopper is at the right level or

not, ensure that air pressure and electrical power is OK, whether the oil in oil cup of the oil-water
separator is proper, or the water in the water cup has been eliminated.
2

Press the start button to make this machine run automatically, then operator places bag to

bag clipper and the system works smoothly. Finally, the operator sews bags. Therefore, in cycles.

2. Attention
1

Do not strike or collide the weighing part to guarantee the weighing precision and protect

the weighing sensor.

2

If something is wrong with the air source, power supply or the machinery, please stop the

machine immediately and set the instrument to be manual model. Do not restart this machine until
problems are solvedif discharge or firedyou must cut off the electricity immediately and ask
electrician to examine and repair it.
3

When stop working, please press the stop button and the machine will shut down.

This packing machine must be examined, cleaned and maintained regularly. You should

make sure the feeding part and the bearing are in good condition. And add grease to the nipple on
the bearing chock regularly. Please clear the remaining particles attached to the inner surface of
hopper and check the sensitivity of the material level. You should often check whether there is any
gas leakage or pipe broken between the gas path joints. You should often check the gas pipe which
connects to the bag clipper is free. As well as the soft connection between filling part and packing
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machine shell. If you find the material getting stiffened after long time using, please wash it
regularly by water. And, please often examine and ensure the ground wire is fixed reliably.
Specially, the weighing sensor is high precise component, so please do not overload or strike it, and
do not tear down if unnecessary. You should add oil twice to the every operating screw of sewing
machine. And often clean the remaining material of the sewing machine. By the way, you must
change lubricant for the bearing, reducer and motor every year.
5

When installing the sensor, you should ensure that the stressed part is consistent with the

marked arrow. Please fasten the bolt of sensor closely. After installation, its banned to do welding
or others on the equipment. And, please make sure that the numbered and colored wires are
connected rightly with the connector on the back main board of the control instrument.
6

If stop operation for a long period, please let out all the remaining materials in the machine,

cut off the air source and electrical source, clean them and cover the electrical control box with
plastic film to avoid humidity.
Noticeplease operate your optional weighing control display according to the attached specific the
work manual.

. Package & Transportation

1.

The equipment is placed in the wooden cases by damp-proof treatment, ensuring hoisting at the

mobile marker when hoisted by wire rope.

2.

Stack the box according to the packing tagging during the transportation. Dont stack arbitrarily and

inversion.
3.

Hoist at the lift device site of setting evenly and slowly. Do not hoist at other site to avoid accident.

4.

Do not crash and damage the machine structure and paint surface in the transport process.

. Common faults & Elimination

Failure
Category

Failure Reason

Checking and Treatments

1. Check if the power incoming line is connecting all

Pilot lamp do not
right;
light or weighing 1. Power supply fault;
2. Check if the fuse is all right;
displayer do not 2. Displayer connects badly;
3. Check the connect situation between the displayer
display
3. Trouble of weighing
and electric control box;
beginning after indicator.
4. Check situation of the weighing control displayer;
boot-strapping.
5. Solve above problems then reboot the machine.
1. Check if jammed or connection is loosened or
broken off;
2. Check if control circuit is disconnection or
connection badly;
3. Check if electrical components reach to normal
press or air leakage, misconnection etc;
4. Check if relays, contactors, travel switches, motors
of circuitry damaged;
5. Solve above problems then reboot the machine.
1. Check and exclude the failure according to the
failure single;
2. Check if feeding system is jammed and the closed
interval of hopper door. If the program is failure,
modify it;
3. Check the whole working program;
4. Check the source of strong electromagnetic
interference and exclude it. If not, please increase the
anti-interference measures of the equipment.

Executive
1. Mechanical failure;
mechanism
2. Power supply or air
no-action
or
supply deficiency;
misoperation
3. Electrical components
during
damage;
production
4. Work single failure.
process.

1. Display failure single;

Process program 2. Over proof is too large or
interrupts during too much leavings in
production
hopper;
process.
3. Strong electromagnetic
interference.

Data of weighing
displayer
is
unstable
or
change of data is
more than the
permissible error
of machine.

Weighing
precision
exceeds
permissible
error.

the

1. Grounding device is
unreliable;
2. Installation of weighing
sensor is not firmly or
connecting lead is getting
loosen;
3. Working environment of
weighing
displayer
is
inconsistent
with
regulations.
1.
Connection
between
machine
hopper
and
machine shelf is unnormal;
2. Weighing sensor and
weighing displayer are
damaged or connecting lead
has something wrong;
3. Setting of working
parameters is wrong;
4. Feeding system or
material discharge system
has something wrong;
5. Time setting of fast speed
feeding and ordinary speed
feeding operations are
wrong;
6. Setting of valve of
material falling before
down to ground is wrong.

1. Check grounding device and install it again to make

it reliable;
2. Install weighing sensor again;
3. Improve the working environment.

1. Check connection of all parts and assembling

again;
2. Check weighing sensor and weighing displayer
again and connect them again, replacing if damaged;
3. Setting working parameters again;
4. Check and adjust feeding system and material
discharge system;
5. Setting the time of fast speed feeding and ordinary
speed feeding operation again;
6. Setting valve of material falling before down to
ground again.

. Product Service
1. Service Scope:
1 Because of the reasons as quality, packing, transportation etc lead to unable to use, the machine
can enjoy the after-sale service.
2 Because of customer did not operate exactly according to the Work Manual or damaged by
non-normal use, the machine can not enjoy the after-sale service.
3 The equipments which produced by other companies and bought by us according to customers
demand, it can not enjoy the after-sale service.

2. Period of After-Sale Free Service

The machine should be guaranteed by the seller for a period of one year from the date you buy it
on condition that you use and maintain it according to the Work Manual. During this guarantee period,
the seller will supply free maintenance guide, free spare parts if our product can not work that caused
by the machines quality. If customer needs our engineer to come to the factory, customer should pay
for the cost.

3. Other Service
We will provide free service of training the operators for you in our factory.
To make better use of our product and get the functions of our machine to the utmost, we suggest
that you read the Work Manual carefully before running the machine. And, if you have any questions,
please directly contact us and we will do our utmost to fulfill your needs.

. Appendix
1. Power supply
The weighing displaying controller and upper managing department should use single-phase
AC220V50Hz, and the power 500W.
For users who are in the places with steady voltage, it should be equipped one UPS
Uninterruptible Power Supply with AC 500W with the function of voltage stability. For users
whose power are single-phase voltage and often exceed 250V, UPS will be hard to satisfy it, then it
needs another AC voltage stabilizer of 500VA.

2. Exclusive ground wire

To improve the anti-jamming ability and protect the operators, instrument and computer, it should
be built in exclusive ground wire. And the wire position is as better as near to the instrument and
computer. But it has to keep at least 3 meters distance from other grounded device. And the required
earth resistance 4.
Construction ways ( for reference ) : Dig a hole of 111 meter outside, select four pieces of
galvanization angle iron with 2.5 meters long, 50505 or 63635 standard, knock them into the
ground by 1.8 meters deep on the four square edge angles. Afterwards, weld the four pieces angle iron
to be a whole project with galvanization flat iron of 305 or 405, and make sure that the earth
10

resistance 4. If not meet the standard, please add grounding terminal. Finally, weld it with
galvanization flat iron of 305 and link it out, then infill the holes.
Adopt BVR5004.0 standard cable and link to the control room, then connect to the middle
plug of the three cores electrical source of AC voltage stabilizer. Also, link the surface of AC voltage
stabilizer, upper managing computer and weighing control display to the exclusive ground wire.
Special attention: instrument surface, instrument main ground wire, instrument box surface, packing
machine and the warehouses main ground wire should be reliably linked as a whole system by copper
wire to form a equipotential body so as to anti-jamming.

3. List of spare parts for maintenance

Button
Rotory Switch
Duplex Fitting
Solid State Relay
Miniature Circuit
Breaker
AC Contactor
Oil-water Separator
Limit Switch
Bearing

Y090-11
Y090-11XB
APE8
SAP4840D

Indicator Light
Miniature Circuit Breaker
Air Pipe (PU Pipe)
Power Switch

Y090-D-220V
DZ47-60-1P/C5
US98A8055
S-50-24

DZ108-20/111-3P

Electromagnetic Valve

4V210-08

CJX1-9/22-36V
BFC-3000
YBLX-ME/9101
NSK UCFU206205

Treading Timing
Throttle Check Valve
Oil Seal
Joints 90

ENYDT1-11
ASL8-02B
NQK 40608
APL8-02

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