Professional Documents
Culture Documents
TKM Training Manual
TKM Training Manual
TKM Training Manual
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TKM Global Logistics Ltd.
Training Manual
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Brief Overview of the Logistics Business.
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9/3/2008
Dear Colleague,
I would like to extend a warm welcome to you in the family. As a part of TATA Group, many characteristics are
expected out of us. We work not only to enhance shareholders value but to benefit all the stakeholders. The
reputation has been created over a period of 130 years with commitment, hard work and ethical practices. As a part of
TATA Group now you are also the torchbearer of this legacy.
TM International Logistics Limited (TMILL) is a joint venture company between Tata Steel and IQ Martrade Holding
of Germany which came into existence by venturing into port terminal operations business at Haldia during 2002.We
are a one window logistics solution provider and our vision is to be the most preferred and competitive logistics
solution provider to our clients. In line with our objective of spreading out into multiple geographies and logistics
verticals, through its subsidiary companies is now spread across widely with offices in Germany, China , Dubai and
in Haldia, Paradip, Kolkata Jamshedpur, Mumbai, New Delhi, Bangalore, Chennai, Hyderabad, Pune in India.
Big ticket government projects such as port privatization are challenging for any organization with long project
gestation periods. But these challenges have not stopped the company from forging ahead. In last five years TMILL
has evolved from a port services operator to an integrated logistics service provider with wide domestic network and
global reach. With compounded annual growth rate (CAGR) of more than 40% in turnover , TMILL group is
spreading its wings further by reaching new customers and geographies in steel , automobile and chemical industries
as principal verticals.
Our group company TKM Global Logistics Limited offers freight forwarding solutions and operates out of India,
Germany and China currently. TKM would expand further into other geographies to make its business wide spread
across Europe, south East Asia and the pacific coast, USA and Latin America. To drive business growth in this area
TMILL will consolidate operations in automobiles and auto components, construction equipments, steel and
downstream products, telecom equipment and media, hotels and retail.
TMILLs growth initiatives are driven by the quality of human capital it possesses and nurtures. We are focusing on
attracting and retaining a quality talent pool by offering challenging assignments and creating sense of ownership,
which we feel is essential for success of our organization. TMILL leadership believes in propagating a culture of
performance and aligning the workforce with its philosophy of business, results and people.
TMILL as a good corporate citizen consciously meets its obligations towards corporate social responsibility around
the vicinity of environment in which it operates. Keeping in tune with the affirmative action of the group, we have
gone ahead in creating employment within the framework.
I sincerely believe that you will enjoy your work here and will make your company proud of you.
Best of luck to you.
Dibyendu Bose
Managing Director
2|P a g e
Table of Contents:
LOGISTICS:
MULTIMODAL TRASPORT
SHIPPIG SERVICES:
TRAMP SHIPPING
LINER SHIPPING:
LINER VS TRAMP:
10
FEEDER SERVICE:
10
11
CONTAINERS:
12
CONTAINER TYPES:
12
FREIGHT STRUCTURE:
13
AN INDICATIVE EXAMPLE:
14
15
AIRCRAFT TYPES:
15
16
FREIGHT STRUCTURE:
16
17
18
19
21
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ICOMTERM-2000
22
23
24
25
BRIEF HISTORY:
25
26
26
OPERATIONS (NVOCC)
26
27
29
GLOSSARY OF TERMS
31
4|P a g e
LOGISTICS:
Logistics is the process of strategically managing the procurement, movement and storage of materials, parts and
finished inventory and the related information flows through the organization and its marketing channels for the cost
effective fulfilment of customers orders.
5|P a g e
Description
Cost as Total %
Transportation
35
Inventory
25
Packing
11
Other costs
20
Distance
Documents
Diversity in culture
Demands of the customer
6|P a g e
MULTIMODAL TRANSPORT
Any national or international transport is made using more than one of the following modes of carriage the goods is
seemed to have been carried by Multimodal transportation covered by one transport document.
For example: If a cargo is to be shipped from Delhi to New York, it will be taken to Mumbai port using a railway
service or road service. From there it will be shipped using ocean ships. Only one agency will take the responsibility
for the whole process and the carrier will issue a B/L from Delhi to NY. This B/L is called Multimodal Bill of Lading.
7|P a g e
SHIPPING SERVICES:
TRAMP SHIPPING
Ships which chase cargoes they go where the cargoes are available
Generally for bulk movement of grains/fertilizers/ores/coal etc which needs to be moved in millions of
tonnes
o to meet the supply chain demand
o to ensure unit cost of transport becomes low in proportion to low value of such goods
Such ships are large sized to ensure optimal unit cost of transportation
Contract of Affreightment
8|P a g e
LINER SHIPPING:
1.
2.
3.
4.
5.
6.
7.
It is more like a railway service. For example: Everyday Rajdhani Express leaves Howrah station at a fixed time and
goes to New Delhi. If somebody wants to go to New Delhi, he can use this service.
LINER VS TRAMP:
Item
Liner
Tramp
Commodity
General Cargo
Bulk Materials
Ships
Bulk carriers/Tankers/Gas
Carriers/OBOs
Contract
Liner
Charter party
Bill of Lading
Liner
Charter party
Loading
costs
Responsibility is that of
shipper/receiver
A large number
/Discharging
Shippers/ Receivers
9|P a g e
Size of ships
Can go up to 600,000
tonnes in case of ULCC
FEEDER SERVICE:
Container ships are growing by size to keep pace with competition and with constant endeavor to reduce unit cost.
Since linear ships cant be called at all the ports, because of the time and costs involved, shipping lines came up with
a concept of feeder service.
This is more like a hub and spoke model. Smaller vessels (Feeders) ply between nearby ports one common big port.
At this big port, all the containers are unloaded from the feeder vessels and loaded on the linear vessel.
In the Far-East Europe trade Singapore and Colombo are hub ports for Indian cargoes.
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Palletization.
Conatinerization.
11 | P a g e
CONTAINERS:
These are the most favored and long standing transport unit. These were used first in Korean War for army goods
transport from US to Korea. After that it caused revolution in the field of logistics and supply chain. Today most
general and value freight are moved by containers
Containers are mainly of two types:
1.
2.
20X8X8.5
40x8x8.5
40x8x9.5(High Cube containers)
45x8x9.5(Only used in US trades)
Weight restriction
1.
2.
20:
a.
b.
24000 kgs(gross)
30000 kgs(gross)- Heavy duty containers
a.
40:
CONTAINER TYPES:
1.
2.
3.
4.
5.
6.
7.
12 | P a g e
FREIGHT STRUCTURE:
Break Bulk
Freight rate - FAK (Freight all kinds) Box rates or Commodity box rates.
o Box rates could be either per TEU or per 20 or per forty footer.
For Example:
Freight rate from ICD Delhi to Flexistowe (UK) via J#PT.
FCL:
13 | P a g e
AN INDICATIVE EXAMPLE:
SL.o
Cost Item
Unit
Indicative Price
Origin Haulage
Per 20
USD 300
SED
Per B/L
USD 35
Handling in US
Per B/L
USD 75
Rail Freight
Per 20
USD 600
Origin THC
Per 20
USD 225
Ocean Freight
Per 20
USD 800
Per 20
RS 28000/-
Ancillary
Charges
including
DO/cleaning and Docs charges
Per B/L
Rs 4300/-
Per
day
container
per
As per slab
10
ICD/Port Charges
Per
day
container
per
As per tariff
11
Per container
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Rs 10,000/-
12
Destination Transport
Per
container/truck
Rs 3000/-
AIRCRAFT TYPES:
Freighters
o They carry only cargos.
Combis
o They carry both passengers and cargo.
Passenger or PAX
o They carry only passengers.
15 | P a g e
FREIGHT STRUCTURE:
Airfreight is based on a per kg rate. The total weight on which the tariff is charged is based on the actual or the
volume weight of the shipment, whichever is higher.
It has been fixed that 1000 kg should occupy 6 cubic metres.
It means that for a shipment, if the volume is 6 cubic metres and the weight is 900 kg, then the rate will be applied of
1000 kg.
Similarly, if the weight of the shipment is 1000 kg, and the volume is 7 cubic metres, then the rate will be applied of
(1000/6)x7 Kg.
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Limited Liability:
Ocean 667.67 SDR per package or 2 SDR of Kilogram of the gross wt of goods lost or damaged
Multimodal (Rail-Truck) 8.33 SDR per Kilogram.
17 | P a g e
There are two ways of shipping coils from one port to other:
1.
2.
Break Bulk: In this method, the coils will be stacked in the ship one by one and will be unloaded likewise.
Containerized: In this method, coils will be put in a container, and the containers will be loaded and
unloaded.
Since containers can be used for almost all kind of commodities, these are used for movements quite often. But if the
quantity of commodities is very large, exporters go for break bulk.
As we have seen that there so many problems in exporting commodities from one place to other and so many parties
involved, TATA Steel might not have the expertise to take care of all these. Moreover it will be costly for them to
take care of each and every formality on their own, hence they outsource it some service providers. These service
providers are generally called FREIGHT FORWARDERS.
18 | P a g e
Warehouse/YardHaldia
2. Customs clearance
can be obtained here
(In case of CFS). Initial
Survey will also be
done here.
Port- Haldia
(India)
Warehouse/YardOsaka
Port- Osaka
(Japan)
1. Containers will be
unloaded from the ship
and THC (Terminal Hadling
Charges) will be paid to
the port.
Ship
Toyota Works
19 | P a g e
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Problem 10- Making sure that the money reaches TATA Steel on time and the buyer doesnt default.
Solution: In the case of international business, all the transactions are done through banks only. Importer will go to
its bank and request to open an LC (Letter of Credit) in favour of the importer. This document will have all the
details of the transactions and it will be sent to the bank of the exporter. After receiving this document, exporter will
export the cargo to the importer. After receiving all the documents from all the parties, exporters bank will again
send it to the importers banks. Importers bank will pay to exporters bank and the money will be reimbursed to the
bank by the importer.
In this case Toyota Motors will go to HSBC bank in Tokyo. HSBC bank will open an LC in favour of TATA Steel
and will send it to SBI in Kolkata. Then TATA Steel will send the material to Toyota Motors. After receiving all the
relevant documents from all the parties, SBI, Kolkata will send all the documents to HSBC, Tokyo. HSBC, Tokyo
will remit the money to SBI, Kolkata. HSBC will get the reimbursement from Toyota Motors of equivalent amount.
For this service HSBC, Tokyo will charge 2-3% of the total transaction value from Toyota Motors.
Parties
Involved
Description
Law/Rules
Commercial Invoice
Seller(Exporte
r) & Buyer
(Importer)
INCOTERMS-2000
Letter of Credit
Bank of both
the parties
UCP 500
Insurance
Insurer
and
buyer/seller
Bill of Lading
Carrier
Seller
Hague-Visby
Rules/
Hamburg Rules.
21 | P a g e
and
INCOMTERM-2000
These are formally called International Commercial Terms and were amended in 2000. Hence now its called
Incoterms 2000.
These are 14 different types of standard types of contracts. These are followed all over the world and provide the
basis on which transaction is done between exporter and importer.
Lets continue with the same example:
TATA Steel is selling steel coils to Toyota Motors in Japan. Lets say the price of one coil in India is 1000 USD per
MT. This price is at the TATA Steel warehouse in Jamshedpur. Now, in process of transporting this coil to Japan,
money will be spent on each and every node of the supply chain. Lets put some value for all the activities:
1.
2.
3.
4.
5.
6.
7.
Hence the price of the coil at Toyota warehouse will be 1000+50+10+20+200+20+10+50= 1360 per MT.
TATA Steel can quote the price of coils in the forms as stipulated in INCOTERMS-2000. There are mainly 4
categories in INCOTERMS-2000.
1.
2.
3.
4.
Ex: Price is quoted on Ex works basis. In this case price will be 1000 USD per MT Ex works Jamshedpur.
F Series: In this case price is quoted on the port of loading basis. Here price will be quoted on the basis if
Haldia port, and will be 1000+50+10+20= 1080 USD per MT.
C Series: In this case price is quoted in the port of discharge basis. Here price will be quoted on the basis of
Japan port, and will be 1000+50+10+20+200+20+10= 1310.
D Series: In this case price is quoted on the basis of point of final destination. Here it will be quoted on the
basis of Toyota basis and will be 1000+10+20+200+20+10+50=1360.
There are further sub divisions of this INCOTERMS-2000 and total number is 14.
22 | P a g e
Haldia Port
TATA SteelJamshedpur
Price- 1000$
Transportation- 50 $
Customs Clearance- 5$
THC- 20 $
Documentation- 5$
Price1000+50+5+20+5
= 1080 $
EX- Works
FOB
Freight- 100$
Insurance-20 $
Toyota- Japan
Price1200+20+5+5=12
30 $
THC- 20$
Customs Clearance- 5$
Documentation- 5$
Osaka Port
Price1080+100+20= 1200
CIF
DDP
The agreement between TATA Steel and Toyota Motors will be guided by any one of these terms. These terms not
only specify the basis of price but also make base for transfer of ownership and responsibility of the cargo.
For example: If the contract is on Ex Works basis, then 1000 USD per MT will be the price and ownership will be
transferred to Toyota Motors as and when the coils leave the TATA Steel warehouse in Jamshedpur.
Similarly if the contract is on DDP basis, price will be 1360 USD per MT and TATA Steel will be responsible to
deliver the coils to Toyota Motors warehouse. Till that point the ownership will remain with TATA Steel only.
6.
7.
Shipper: The exporter is called the shipper. He is the one who exports the cargo.
Consignee: The importer is called the consignee. He is the one who imports the cargo and will take the
delivery.
Shipping Line: The Company which owns the ships. They take the cargo from one port to other.
CHA: The agency which does the customs clearance at the ports. They have license to do that and file the
documents on behalf of shipper or consignee (or their agents).
Stevedores: The agency which has the license to provide manpower at the ports. They provide manpower to
operate the machines and slings to load and unload the cargo from ships. In most of the cases, port has its
own manpower and dont employ and stevedores.
Material Handling Agents: The agency which has the license to supply material handling equipments at the
port for loading and unloading cargo from the ships.
Freight Forwarders: The agency which co-ordinates with all the other parties on behalf of either shipper or
consignee. In short they are the service providers to whom all the requirements are outsourced by the shipper
or consignee.
23 | P a g e
8.
VOCC (on Vessel Operating Common Carrier): The agency which owns the containers and work as a
shipping line. They supply containers to the shippers and issue B/L. These containers are then handed over to
the shipping lines which take these to the designated ports. In short NVOCC operators are just like shipping
lines without vessels. These days most of the shipping lines have their own containers and they supply these
to the shipper.
If the containers are owned by the shipping lines its called CoC (Carrier Owned Containers) and if the containers
are supplied by some other agency (NVOCC), its called SoC (Shipper Owned Containers).
2.
For these services agents are paid on commission basis. The commission depends on the contract between agent and
Principal (Freight Forwarders/NVOCC operator).
24 | P a g e
IQ Martrade Gmbh.
51%
49%
TM International Logistics Ltd.
100%
TKM Global Logistics Ltd.
100%
25 | P a g e
100%
TKM Global Gmbh.
egotiating with Carriers: They negotiate with different carriers, so that they can get the cheapest fright
rates for a particular voyage. The carrier may be shipping lines or NVOCC operator.
Co-ordinating with Agents: They co-ordinate with agents across the globe to get competitive rates for
import shipments and to take care of the formalities at agents locations.
Following up with Surveyor, Transporter, CHA etc: It follows up with all the other parties in the value
chain e.g. Transporter, Surveyor, CHA etc. In short, a FF works on the behalf of shipper or consignee.
Documentations: It files all the necessary documents on behalf of shipper/consignee.
OPERATIONS (NVOCC)
NVOCC operations mainly include taking care of the asset (Containers) and co-ordinating with all the concerned
parties. An NVOCC operator mainly does following things:
egotiating with Shipping Lines: They negotiate with different shipping lines, so that they can get the
cheapest fright rates for a particular voyage.
Co-ordinating with Agents: They co-ordinate with agents across the globe to get competitive rates for
import shipments and to take care of the formalities at agents locations.
Maintaining optimum inventory of containers: Their strategy depends on maintaining optimum inventory
of containers and to look for profitable routes for their containers. The basic idea of the business is to
maximize utilization of the containers.
Following up with FF, Transporter etc: They follow up with other parties in the value chain e.g. Freight
Forwarders, Transporter etc. In short, they also work for streamlining the value chain.
Documentations: They file all the necessary documents necessary. Most importantly, they issue Bill of
Lading.
26 | P a g e
TKM is contacted by the Shipper for shipment. All the details like Cargo, POL, POD, Terms of LC and
other details are conveyed to TKM by the Shipper.
Freight rate is negotiated by TKM with different shipping lines/NVOCC operators for the shipment.
Carrier is informed by TKM. Pick up letter is issued by the carrier for the required number of containers. Pick
up letter is sent to the Transporter, Surveyor and the Shipper by TKM.
Shippers
Place
27 | P a g e
TKM yard
CHA and Carrier are informed in advance by TKM about the arrival of the containers.
Cart-in order is issued by the Carrier. Once this is issued, containers are taken inside the port. EGM is
filed by the Carrier.
Customs clearance is done by the CHA. Shipping bill is prepared by the CHA and endorsed by the
customs. Duties, if any, are paid. After this containers are ready to be loaded on the vessel.
Containers are stored inside the port at designated slot. Once vessel arrives, containers are loaded on
board. Mates Receipt and Goods Receipt (GR) are issued by the master of the vessel to TKM to the
CHA respectively.
Draft B/L is issued by TKM to the Carrier. Final B/L is issued by the Carrier to the TKM based on Draft
B/L. This B/L is called Master B/L. After this House B/L is issued by TKM to the shipper.
Invoice is issued by carrier to TKM for Freight and THC. Invoice is issued by TKM to carrier for brokerage.
Invoice is also raised by TKM to the shipper for Freight and THC. B/L is handed over to the shipper by
TKM for negotiation.
Shipper
28 | P a g e
Consignee
TKM is contacted by the Shipper/FF for shipment. All the details like Cargo, POL, POD, Terms of LC and
other details are conveyed to TKM by the Shipper/FF.
Yes
Query will not be
entertained by TKM.
NO
Slot rate is negotiated by TKM with different shipping lines for the shipment. Freight Rate is quoted
based on slot charges.
Accepted by Shipper
The containers are taken to the shippers place by the Transporter. Stuffing is done there and brought to the
port.
Cart-in order is issued by TKM. Once this is issued, containers are taken inside the port. EGM is filed
by the TKM.
Customs clearance is done by the CHA. Shipping bill is presented by the CHA and endorsed by the
customs. Duties, if any, are paid. After this containers are ready to be loaded on the vessel.
29 | P a g e
Containers are stored inside the port at designated slot. Once vessel arrives, containers are loaded on
board. Mates Receipt and Goods Receipt (GR) are issued by the master of the vessel to TKM to the
CHA respectively.
Freight is paid to TKM in case of Freight Prepaid based shipment. Master B/L is issued by TKM to the
Shipper/FF. In case of Freight to Collect basis, freight is collected at POD.
IGM is filled by TKM or its agent at POD. B/L is surrendered by Shipper/Consignee/FF to TKM and after
payment of all the local charges, DO is issued by TKM. If the shipment is on Freight to Collect basis,
freight is also collected at POD.
Custom Clearance is done by the CHA and containers are taken to the designated warehouse. Destuffing is
done and containers are returned to TKM yard by the consignee. Detention income, if any has to be paid by
the consignee. If container is damaged, repair expense has to be paid by the consignee.
30 | P a g e
GLOSSARY OF TERMS
S..
Term
Full Form
Description
3PL
BAF
Barge
BL
Bill of Lading
Break
Bulk
Bulk
Cargo
Bulk Cargo
The cargo like coal, limestone etc. These are loaded in the
hatches of the ships with the help of cranes having grabs.
CAF
CAN
CBU
10
CFS
11
CKD
12
CY
Container Yards
13
DBL
31 | P a g e
14
DC
Dangerous Cargo
15
Demurrag
e
Demurrage
The penalty paid by the charterar to the owner of the ship for
delay in completing the voyage.
16
Dispatch
Dispatch
The money paid by the owner of the ship to the charterar for
completing the voyage in advance. Genarally the rate will be
half of demurrage rate.
17
DO
Delivery Order
18
EGM
19
FAK
20
FCL
21
Feeder
Feeder Service
22
FEU
23
FR
Flat Rack
24
Freight
Freight
25
HBL
26
IATA
27
ICD
ICDs' are a kind of CFS only. The only difference is that ICDs'
are far from the ports. These are generally called Dry Ports.
32 | P a g e
28
IGM
29
LC
Letter of Credit
30
LCL
31
Lo-Lo
32
Mate's
Recepit
Mate's Recepit
33
MBL
34
MLO
35
MTO
Multimodal
Operator
36
OT
Open Top
37
POD
Port of Discharge
38
POL
Port of Loading
39
Reefer
Refrigerated Container
40
RMQ
41
Ro-Ro
42
SKD
43
Slot
Slot
44
TAMP
33 | P a g e
Tranport
45
TEU
46
THC
Charges to be paid to terminal operator (Most of the casesPorts). It includes loading charges and charges paid to the
stevedores.
34 | P a g e