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August 27, 2004

August 27, 2004

August 27, 2004

August 27, 2004

August 27, 2004

August 27, 2004

August 27, 2004

GROUP 1 - Component Parts for Mopar Accessories


Illustration Title

Group-Fig. No.

Audio & Electronics


Player Kit - CD - Changher - 6 Disc . .
Navigation Kit (RB1) With RB1 Radio .
Satellite Receiver Kit . . . . . . . . . . . . .
Install Kit Satellite Receiver Without CD

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Fig.
Fig.
Fig.
Fig.

001-110
001-130
001-155
001-160

Carriers & Cargo Hauling


Bike Carrier - Hitch Mount 2 Bikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ski Carrier - Spare Tire Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Tow - Receiver Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-220
Fig. 001-232
Fig. 001-250

Exterior Appearance
Bumper Kit- Front Tubular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bumper Kit - Rear Tubular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Step Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-410
Fig. 001-420
Fig. 001-440

Exterior Protection
Shield Kit - Air Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardtop Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-510
Fig. 001-550

Fog Lights & Electrical


Light Kit - Fog . . . . . . . . .
Bar Kit - Light Windshield
Install Kit - Off Road Lights
Heater Kit - Engine Block

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Fig.
Fig.
Fig.
Fig.

001-610
001-630
001-640
001-650

Interior Storage
Console Kit - Floor

............................................................

Fig. 001-820

Alarm - EVS Base System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 001-910

Security

August 27, 2004

Player Kit - CD - Changher - 6 Disc


Figure 001-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note; For Warranty Repair On Item 3, Order Using Z Prefix


1
8220 7483
1
2
4797 433
1
3

TRIM

DESCRIPTION

PLAYER KIT, CD Changer - 6 Disc


MAGAZINE, CD Changer
CHANGER, CD, (NOT SERVICED)
(Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Navigation Kit (RB1) With RB1 Radio


Figure 001-130
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: For Warranty Repair On Item 2, Order Using Z Prefix


1
82208 715AB
1
2

56038 629AG

3
4

56038 630AA
5064 033AA

1
1

TRIM

DESCRIPTION

RADIO, AM/FM CD W/NAV/DVD &


CD-CTRL
RADIO, AM/FM CD W/NAV/DVD &
CD-CTRL
ANTENNA, GPS
DVD, Geographic Database

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Satellite Receiver Kit


Figure 001-155
PART
ITEM

Note: For
1
2
3

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Warranty Repair on Item 3, Order Using Z Prefix


82208 908AA
1
5091 504AB
1
5064 020AH
1

TRIM

DESCRIPTION

RECEIVER, Satelite
ANTENNA, Satellite
RECEIVER, Satellite

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Install Kit Satellite Receiver Without CD


Figure 001-160
PART
ITEM

1
2
3

NUMBER

QTY

8220 8586
5066 207AA
5102 014AA

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1

TRIM

DESCRIPTION

INSTALL KIT, Satelite Receiver


CABLE, Antenna
WIRING, Rcvr to Radio

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bike Carrier - Hitch Mount 2 Bikes


Figure 001-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: Folds down for access to rear deck, has anti theft bolts.
NOTE: Not to be used with a spare of 31x10.50 or larger
1
8220 4452
1
J
77
2
3

4762 880
5016 775AA

1
1

J
J

77
77

4
5

5016 774AA
5018 825AA

1
1

J
J

77
77

TRIM

DESCRIPTION

CARRIER KIT, Bike, 1.25 inch


Receiver
STRAP KIT, Velcro
STRAP KIT, Bike Carrier Latch,
Contains: 2-Rubber Straps
BOLT KIT, Security
HARDWARE KIT, Bike Carrier

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Ski Carrier - Spare Tire Mount


Figure 001-232
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: Requires full size, outside mounted spare tire.


1
8220 7643
1
J
77, 78
2
5016 775AA
1
J
77

TRIM

DESCRIPTION

CARRIER KIT, Ski


STRAP KIT, Bike Carrier Latch

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Trailer Tow - Receiver Kit


Figure 001-250
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
8220 8867
8220 4119

1
1

J
J

TRIM

DESCRIPTION

RECEIVER KIT, Trailer Tow


Unlimited

78
77, 78

HARDWARE KIT, Hitch, Serviced in


Kit, (NOT SERVICED) (Not
Serviced)
ADAPTER KIT, Ball Mount

3
4549 284

1
1

J
J

77
78

8240 1104

77

8240 1102

78

8240 1104

78

8240 1103

78

8240 1105

1
1

78

Unlimited
BALL KIT, Trailer Tow, (Includes
Drawbar, Pin and Clip)
1 7/8" Dia Ball W/Shank 3/4" X 1
3/4" Long 3500 Lb Limit
Ball 1 7/8" Dia/Shank 1" Dia x 2
1/8" Long Chrome Finish 2000
Lb Limit (Unlimited)
1 7/8" Dia Ball W/Shank 3/4" X 1
3/4" Long 3500 Lb Limit
(Unlimited)
2" Dia Ball/ Shank 1" Dia x 2 1/8"
Long 5000 Lb Limit (Unlimited)

8240 1197

2" Dia Ball W/Shank 3/4" X 1 3/4"


Chrome Finish 2000 Lb Limit
1 7/8" Dia Ball W/Shank 3/4" Dia
X 2 5/16 Long Chrome Finish

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bumper Kit- Front Tubular


Figure 001-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
8220
8220
8220
8220

2173
2175
2173
2175

1
1
1
1

J
J
J
J

77
77
78
78

8220 8285

1
1

J
J

77
78

4897 577AA
4897 576AA
4897 577AA

1
1
1

J
J
J

77
77, 78
78

TRIM

DESCRIPTION

BUMPER KIT, Tubular


Black painted Steel
Black anodized Aluminum
Black painted Steel (Unlimited)
Black anodized Aluminum
(Unlimited)
Chrome Steel
Chrome Steel (Unlimited)
END CAP, Bumper
For Aluminum Bumper
For Steel Bumper
For Aluminum Bumper (Unlimited)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bumper Kit - Rear Tubular


Figure 001-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
8220 3294
8220 8559
8220 8645
8220 9327

1
1
1
1
1
1

J
J
J
J
J
J

77, 78
77
78
77
78
77, 78

1
1
1

J
J
J

77, 78
77
78

DESCRIPTION

BUMPER KIT, Tubular-Rear


Black Aluminum
Chrome Steel
Chrome Steel (Unlimited)
Black Steel
Black Steel (Unlimited)
Black Steel Textured Finish
END CAP, Bumper
For Steel Bumper
For Aluminum Bumper
For Aluminum Bumper

2
4897 576AA
4897 577AA

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Side Step Kit


Figure 001-440
PART
ITEM

NUMBER

QTY

1
2
3
-4

8220 6456
55156 200AB
55156 201AB
5066 240AA

1
1
1
1

LINE

SERIES

BODY

77,
77,
77,
77,

ENGINE

TRANS

78
78
78
78

TRIM

DESCRIPTION

STEP PACKAGE, Side


STEP PAD, Side Step, Right
STEP PAD, Side Step, Left
BOLT, M Bolt

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Shield Kit - Air Front


Figure 001-510
PART
ITEM

1
2

NUMBER

8220 2160
5014 754AA

QTY

LINE

1
1

J
J

SERIES

BODY

ENGINE

TRANS

77, 78
77, 78

TRIM

DESCRIPTION

SHIELD KIT, Air - Front


SPACER, Air Deflector

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hardtop Wiring Kit


Figure 001-550
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

WIRING PACKAGE, Enclosure


8220 8132
8220 8907

1
1

J
J

77

3
4
5
6
7
8
9
10
11

TRIM

5096 346AA
5096 343AA
5096 345AA
4638 094
00AT M10
5600 7250
5600 7249
5073 039AA
4868 008AA

1
1
1
1
2
1
1
1
1

WIRING, Hardtop, Serviced in


Package, (NOT SERVICED) (Not
Serviced)
GROMMET, Washer Reservoir
PUMP, Washer, Windshield
RESERVOIR, Washer
RELAY PACKAGE, Electrical
FUSE, Mini, 10 AMP, Red
SWITCH, Electric Back Light
SWITCH, Wiper and Washer
STRAP, Tie
FUSE CARTRIDGE, 40 Amp

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Light Kit - Fog


Figure 001-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

NOTE:
Use Bracket Kit 82202610 for Front Tube Bumpers
Wiring will need to be modified to fit application
1
8220 8017
1
J
2
55055 095AG 1
J
-3
4864 773
1
J
-4
L00H 355W
2
5
8220 2586
1
6
4638 094
1
J
7
5016 709AD
1
J
8
8220 8244
1
J
9

5073 039AA

BODY

ENGINE

TRANS

77, 78
77, 78
77, 78

TRIM

DESCRIPTION

LIGHT PACKAGE, Fog


LAMP, Fog
RETAINER, Fog Lamp Bulb
BULB, Fog Lamp, H-3 55 WATT
COVER KIT, Light
RELAY PACKAGE, Electrical
SWITCH, Multifunction
WIRING, Fog Lamp, Serviced in
Package
STRAP, Tie

77
77, 78
77, 78
77, 78
77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bar Kit - Light Windshield


Figure 001-630
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

NOTE: Windshield mount holds up to four lights. Includes wire harness for up to 4 lights. Windshield cannot be lowered.
Item #3 includes 4 Stainless screws, 2 Plastic hinge isolators, 2 studs and 1 grommet.
1
BAR KIT, Light-Windshield
8220 7174
1
J
77
Steel, Painted Black
8220 7175
1
J
77
Aluminum, Black Anodized
8220 7176
1
J
77
Steel, Chromed
8220 7174
1
J
78
Steel, Painted Black (Unlimited)
8220 7175
1
J
78
Aluminum, Black Anodized
(Unlimited)
8220 7176
1
J
78
Steel, Chromed (Unlimited)
8220 9328
1
J
77, 78
Black Steel W/ Textured Finish
2
END CAP, Light Bar
4897 580AA
1
J
77
For Aluminum Bar
4897 579AA
1
J
77, 78
For Steel Bar
4897 580AA
1
J
78
For Aluminum Bar (Unlimited)
-3
5139 216AA
1
J
77, 78
HARDWARE KIT, Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Install Kit - Off Road Lights


Figure 001-640
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

8220 8465

77, 78

2
3
4

4638 271
5269 430

1
1

J
J

77
77, 78

6015 756

ENGINE

TRANS

TRIM

DESCRIPTION

INSTALLATION PACKAGE, Off


Road Light
RELAY PACKAGE, Electrical
SWITCH, Fog Lamp
LABEL, Serviced in Package, (NOT
SERVICED) (Not Serviced)
STRAP, Tie

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Heater Kit - Engine Block


Figure 001-650
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
8220 7243
8220 1506

1
1

56044 160AA
J575 2677
6015 756

1
1
1

DESCRIPTION

HEATER KIT, Engine Block


2.4L Engine
4.0L Engine
HEATER, Engine Block, Serviced
only in package, (NOT SERVICED)
(Not Serviced)
CORD, Engine Block Heater
For 2.4L Engine
For 4.0L Engine
STRAP, Tie

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Console Kit - Floor


Figure 001-820
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
8220 7705
8220 7706
2
5HE62 ZJ3AG 1
5HE62 XDVAG 1
3

-4
-5
6
-7
-8
9
-10
11
-12
13
14
15

1
1
1
1
1
1
2
2

6034 833
4746 305

2
1

55315 050AA
55315 038AC

1
1

5JP65 XDVAD
5JP65 ZJ3AD

1
1

DESCRIPTION

CONSOLE PACKAGE, Center


Khaki
Grey
CONSOLE, Floor
Khaki
Grey
LID, Center Console Storage
Grey
Khaki
HINGE, Floor Console Lid
BIN, Storage
LATCH, Armrest Lid
PLATE, Speaker
BUMPER, Glove Box Door
SCREW, Self Tapping, M4.2x1.
69x19.05
CLIP, Push, .164-7.5
CYLINDER, Console Lock
SCREW, M6.3x1.81x30.0, (NOT
SERVICED) (Not Serviced)
MAT, Floor
CUPHOLDER, Console
CONSOLE, Floor
Grey
Khaki
WIRING, Serviced in Kit, (NOT
SERVICED) (Not Serviced)

1
1

5HE63 XDVAE
5HE63 ZJ3AE
55315 039AB
55315 040AC
55315 041AD
55315 043AC
55361 331AA
6032 723

TRIM

-16

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Alarm - EVS Base System


Figure 001-910
PART
ITEM

1
2
3
4
5
-6
-7

NUMBER

8220
5012
8220
4886
4636
4886
4886

QTY

3763
164AA
3198
374AA
141
259AA
258AA

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1
1
1
1
1

TRIM

DESCRIPTION

MODULE KIT, Alarm without Keyless


MODULE, Security Alarm
SIREN, Alarm
TRANSMITTER, Alarm or Keyless
BATTERY, Transmitter
INDICATOR, Valet Status
SWITCH, Programing Bypass

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 2 - Front Suspension & Drive


Illustration Title

Group-Fig. No.

Front Suspension
Suspension, Front Spring with Control Arms and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar, Front Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 002-110
Fig. 002-120

Front Axle Drive Shafts


Shafts, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 002-210

Front Axle Housing


Housing,Front Axle,4 Wheel Drive

.................................................

Fig. 002-310

................................................

Fig. 002-410

Differential,Front Axle,Without [DSE] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Differential,Front Axle,With [DSE] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 002-610
Fig. 002-620

Front Axle Assembly


Axle Assembly,Front,4 Wheel Drive

Front Axle Differential

August 27, 2004

Suspension, Front Spring with Control Arms and Track Bar


Figure 002-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note:Sales Codes;
[SDA]=Shock Absorbers - Gas Charged/Normal Duty
[SDU]=Shocks - High Pressure Gas Charged
[XDC]= Frame - Export,Unique
[ZBE] Through [ZPJ]= Spring Sales Codes which will be found on Vehicle Identification Number [VIN] Sales Code Listing.
1
6502 556
2
NUT, Hex, M10-1.5, Shock Mounting,
Upper
2
5200 5574
2
RETAINER, Shock Absorber, Shock
Mounting, Upper
3
5208 7768
2
GROMMET, Shock Absorber, Shock
Mounting, Upper
4
SHOCK ABSORBER PACKAGE,
Suspension, Front, 4
4897 567AA
2
77
[SDA]
5114 318AB
2
77, 78
[SDU]
5
5208 7769
2
77, 78
GROMMET, Shock Absorber, Lower
6
5200 5575
2
77
RETAINER, Shock Absorber, Lower
7
5208 7767
2
ISOLATOR, Spring, 5, Upper
8
5208 7635
2
CUP, Jounce Bumper, 6
9
6100 402
2
BOLT, Hex Head, M10x35, Jounce
Bumper Cup, Mounting
10
52087 636AB
2
BUMPER, Jounce, Up To 09-15-03
11
SPRING, Front Coil
52060 130AA
1
[ZBH,ZPH]
52060 131AA
1
[ZBJ,ZPJ]
52088 127AB
1
[ZBE,ZPE]
52088 128AB
1
[ZBF,ZPF]
52088 129AB
1
[ZBG,ZPG]
12
6502 555
4
BOLT, M8x1.25x30, Shock Mounting,
Lower
13
BRACKET, Track Bar, Purchase
Frame, (NOT SERVICED) (Not
Serviced)
14
6034 358
1
NUT, Hex, .50-20, Track Bar,
Mounting
15
PIN, Cotter, M4x40.00, (NOT
SERVICED) (Not Serviced)
16
BAR, Track
5208 8432
1
J
5208 8430
1
U
77
17
NUT, Hex Flange Lock, M10x1.5

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Suspension, Front Spring with Control Arms and Track Bar


Figure 002-110
PART
ITEM

NUMBER

QTY

LINE

6506 264AA
6502 696

1
1

J
U

5208 8431

U
J

SERIES

BODY

ENGINE

TRANS

19

6101 695

20

6505 549AA

52059 623AA
5208 7711

2
2

22

1150 6007

23

6503 085

24

6502 698

25

6506 033AA

26
27

5208 7852
6503 648

2
2

28

6504 238

29

6504 236

31

52059 622AB
52088 654AB
5208 8433

2
2
4

32

6505 154AA

DESCRIPTION

Track Bar To Axle, Mounting


Track Bar To Axle, Mounting
BUSHING, Track Bar

77

18
1
1
4

TRIM

77
NUT, Hex Flange Lock, Shock
Mounting, Mounting
SCREW, Track Bar to Axle,
Mounting
ARM, Control
With [XDC] with Bushings, Upper
Without [XDC] with Bushings,
Upper
NUT, Hex Flange, M10x1.5, UCA to
Axle, Mounting
BOLT, Hex Flange Head, M10x1.
50x78.20, UCA to Frame
NUT, Hex Flange Lock, LCA to
Frame or Axle, Mounting
BOLT, Hex Flange Head, M14x2.
0x105, LCA to Frame, Mounting
BUSHING, Control Arm
NUT AND RETAINER, Hex Flange
Lock, m8x1.25, UCA to Frame,
Mounting
BOLT AND WASHER, Hex Head,
M14 x 2.00 x 111.6, LCA to Axle,
Mounting
WASHER, M14, LCA to Axle,
Mounting
ARM, Control
With [XDC] with Bushings
Without [XDC] with Bushings
BUSHING, Control Arm, Lower

21

30

H, L, M,
P

BOLT, UCA to Axle

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bar, Front Sway


Figure 002-120
PART
ITEM

NUMBER

QTY

1
2

5208 7824
6502 979

1
2

6502 697

6504 558

52087 771AB

6505 465AA

7
8
9

52088 378AB
5203 7710
6102 037AA

2
2
4

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

STABILIZER BAR, Front Suspension


NUT AND WASHER, Hex, M10x1.5,
Sway Bar to Link, Mounting
NUT, Hex Flange Lock, M12x1.75,
Sway Bar Link To Axle, Mounting
WASHER, ID 13.07 OD 40.00 THK
3.50, Sway Bar Link To Axle,
Mounting
LINK, Sway Eliminator, Sway Bar to
Axle
SCREW, Truss Head, M12x1.75x70,
Sway Bar Link to Axle, Mounting
BUSHING, Sway Bar
RETAINER, Sway Bar, Mounting
SCREW AND WASHER, Hex Head,
M10x1.50x35, Sway Bar Retainer,
Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Shafts, Front Axle


Figure 002-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[BGA]=Brakes - Power Front Disc/Rear Drum
[BGK]=Brakes - 4-Wheel Anti-lock
[BRW]=Brakes - 4-Wheel Disc
[DJC]=Axle -Front, Heavy Duty Dana M44/216M
1
4874 302
1
J
4874 303
1
J
4874 306
1
J
4874 307
1
J
5083 666AA
1
J
5083 667AA
1
J
4874 302
1
U
4874 303
1
U
4874 306
1
U
4874 307
1
U
2
8350 0184
1
J
4728 984
1
J
5083 666AA
1
J
5083 667AA
1
J
8350 0184
1
U
4728 984
1
U
3
4137 757
1
J
5083 670AA
1
J
4137 757
1
U
4
4882 135
2
J
5083 669AA
2
J
4882 135
2
U
5
4874 477
2
J
5014 852AA
2
J
4874 477
2
U

ENGINE

TRANS

TRIM

DESCRIPTION

SHAFT, Axle
[BGA], Right
[BGA], Left
[BGK], Right
[BGK], Left
[DJC,BRW], Right
[DJC,BRW], Left
[BGA], Right
[BGA], Left
[BGK], Right
[BGK], Left
SHAFT, Axle
[BGA], Right or Left
[BGK], Right or Left
[DJC,BRW], Right
[DJC,BRW], Left
[BGA], Right or Left
[BGK], Right or Left
U JOINT, Front Axle
Right or Left
[DJC], Right or Left
Right or Left
SLINGER, Oil
Right or Left
[DJC], Right or Left
Right or Left
SEAL, Axle Drive Shaft
Right or Left
[DJC], Right or Left
Right or Left

77
77
77
77

77
77

77

77

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Housing,Front Axle,4 Wheel Drive


Figure 002-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Codes;


[DSE]=Axle - Trulok Differential
1
J417 5376
1
2
J535 2955
1
3
J014 0780
1
4
HFV00 516AB 1
5

5083 664AA

6503 573

8350 4653
5083 663AB

1
1
1

J
U
J

1101 0069

3420 1535

8350 0203

J
U
J

77

J012 5258

2
2
2

5206 7576
5206 7577
J812 3318

1
1
2

J
U
J

77

1101 0069

2
2

J
U

1
1
1
1
1
1
1
10

J
J
J
U
U
U
U
J

77
77

10

NUT, Steering Knuckle Socket,


Upper Ball Joint, Mounting
KNUCKLE, Front
Right
Left
NUT, Lower Ball Joint, Mounting
PIN, Cotter, M4x40.00
Lower Ball Joint, Mounting
Lower Ball Joint, Mounting
BALL JOINT KIT, Knuckle
Right or Left
1 Degree, Right or Left
1 1/2 Degree, Right or Left
Right or Left
1/2 Degree, Right or Left
1 Degree, Right or Left
1 1/2 Degree, Right or Left
SCREW, Pan Head, .312-18x.56

12

13
14

77

15

16

8350 0202
5014 877AC
5016 972AC
8350 0202
5014 876AC
5014 877AC
5016 972AC
J400 6708

DESCRIPTION

STRAP, Tie
VENT, Axle, Upper
CLIP, Wrap Around, Upper
HOSE, Fuel And Vapor, 25 Foot Roll
5/16", Axle Vent
HOSE, Axle Vent, For pump hose
connection
CLAMP, Hose, Axle Vent Hose,
Lower
VENT, Axle
Lower
Lower
[DSE] With Nipple for Pump Hose
Connection, Lower
PIN, Cotter, M4x40.00, Upper Ball
Joint, Mounting
BOLT, Knuckle to Hub and Bearing,
Mounting
RING, Ball Joint

11

TRIM

77
77
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Housing,Front Axle,4 Wheel Drive


Figure 002-310
PART
ITEM

17

NUMBER

QTY

LINE

2954 031

10

J400 4751

1
1

J
U

SERIES

BODY

ENGINE

TRANS

77

19

COVER, Differential
4713 451
5010 884AA
5083 358AA

22

S011 4494

1
1
1

J
U
J

77

4
4
2

J
U
J

77

2
2
1

J
U
J

77

4
4
4
2
2
1

J
U
J
J
U
J

1
1

J
J

SEALANT, RTV
WASHER, Flat
Stop Bolt Spacer
Stop Bolt Spacer
NUT, Steering Knuckle, Stop Bolt,
Mounting
BOLT, Steering Knuckle Stop

23
1791 701
24
25

4864 840AB
4897 482AB

26
27
-28
-29

DESCRIPTION

BOLT, Differential Cover, Differential


Cover, Mounting
PLUG, Differential Cover

18

20
-21

TRIM

5003
5602
5016
5083

648AA
7727
372AA
668AA

5602 6766
5602 6767

HOUSING, Axle
BOLT, Differential
77
With [DSE]
SENSOR, Anti-Lock Brakes
BOLT
BRACKET, Wire Harness
BRACKET, Brake Sensor
Right
Left

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Axle Assembly,Front,4 Wheel Drive


Figure 002-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Codes;


[DJC]=Axle,Front,Heavy Duty Dana M44/216MM
[DME]=Axle Ratio - 3.73
[DMF]=Axle Ratio - 4.10
[DMM]=Axle Ratio - 3.07
[DMU]=Axle Ratio - 4.56
[DSE]=Axle - Trulok Differential
1
4864 852AB
1
J
4864 841AC

5083 662AC

5086 618AA
4882 155AB

1
1

J
U

77

4882 337AB

77

TRIM

DESCRIPTION

AXLE, Service Front


[DMM] With Tag 52099198AE,
52099227AF
[DME] With Tag 52099200AE,
52111033AF
[DMF,DJC,DSE] With Tag
52104434AE
[DMU] With Tag 52104675AB
[DMM] With Tag 52099454AF,
52114187AA
[DME] With Tag 52099450AF,
52114188AA

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,Front Axle,Without [DSE]


Figure 002-610
PART
ITEM

NUMBER

QTY

Note: Sales Codes;


[DME]=Axle Ratio - 3.73
[DMF]=Axle Ratio - 4.10
[DMM]=Axle Ratio - 3.07
[DMU]=Axle Ratio - 4.56
[DSE]=Axle - Trulok Differential
1
1791 575
1
5017 755AA
1
1791 575
1
5017 755AA
1
2
1791 576
1
1
3
8350 3388
1
4
4031 974
1
1
5
5072 473AA
1
6
5252 508
1
1
7
4864 845AB
1
8
5017 139AA
1
5017 140AA
1
5017 141AA
1
5017 142AA
1
5017 143AA
1
5017 144AA
1
5017 145AA
1
5017 146AA
1
5017 149AA
1
5017 150AA
1
5017 151AA
1
5017 152AA
1
5017 153AA
1
5017 154AA
1
5017 155AA
1
5017 156AA
1
9
5017 134AA
1

LINE

SERIES

BODY

J
J
U
U

ENGINE

TRANS

77

J
U
J

77

J
U
J

77

DESCRIPTION

NUT, Pinion Yoke


[DME,DMF,DMU]
[DMM]
[DME]
[DMM]
WASHER, Pinion Yoke
[DME,DMF,DMU]
[DME]
YOKE, Axle
SLINGER, Drive Pinion

77
77

J
U
J

TRIM

SEAL, Drive Pinion


BEARING, Drive Pinion
Bearing and Cup, Front
Bearing and Cup, Front
SPACER, Crush
SHIM, Drive Pinion Bearing
[.052]
[.053]
[.054]
[.055]
[.056]
[.057]
[.058]
[.059]
[.060]
[.061]
[.062]
[.063]
[.064]
[.065]
[.066]
[.067]
SHIM KIT, Differential, Contains
Items 8,14

J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,Front Axle,Without [DSE]


Figure 002-610
PART
ITEM

10

NUMBER

QTY

LINE

J812 6499

5072 997AB
5073 246AA
5252 503

1
1
10

J
J
J

J812 6500

1
1

J
U

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J

SERIES

BODY

ENGINE

TRANS

77

14
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017

218AA
219AA
220AA
221AA
222AA
223AA
224AA
225AA
226AA
227AA
228AA
229AA
230AA
231AA
232AA
233AA
234AA
235AA
236AA
237AA
238AA
239AA
240AA
241AA
242AA
243AA
244AA
245AA
246AA
247AA
248AA

DESCRIPTION

BEARING, Drive Pinion, Bearing and


Cup, Rear
GEAR KIT, Ring And Pinion
[DMM]
[DME]
SCREW, Drive Gear
BEARING, Differential
Consist of 2 Bearings and 2 Cups
Consist of 2 Bearings and 2 Cups
SHIM, Differential Bearing
[.109]
[.110]
[.111]
[.112]
[.113]
[.114]
[.115]
[.116]
[.117]
[.118]
[.119]
[.120]
[.121]
[.122]
[.123]
[.124]
[.125]
[.126]
[.127]
[.128]
[.129]
[.130]
[.131]
[.132]
[.133]
[.134]
[.135]
[.136]
[.137]
[.138]
[.139]

11

12
13

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,Front Axle,Without [DSE]


Figure 002-610
PART
ITEM

NUMBER

QTY

LINE

1
1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J
J

J813 3724
4137 739
5003 840AA

1
1
2
2
1

J
U
J
J
J

5252 582
5252 590
5252 591

1
1
1

J
J
J

1791 563

1
1

J
U

1
1

J
U

5017
5017
5017
5017
5017
5017
5017
5017
5017

249AA
250AA
251AA
252AA
253AA
254AA
255AA
256AA
257AA

SERIES

BODY

ENGINE

TRANS

16
17
18
19

20
21

DESCRIPTION

[.140]
[.141]
[.142]
[.143]
[.144]
[.145]
[.146]
[.147]
[.148]
WASHER, Pinion Gear
Thrust
Thrust
WASHER, Side Gear, Thrust
SNAP RING, Front Axle Shaft
SHAFT, Differential
CASE, Differential
[DMM]
[DME,DMF,DMU]
GEAR KIT, Center Differential
PIN, Differential Shaft

15
J812 0831

TRIM

77

77

22

SEALANT, RTV
5010 884AA

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,Front Axle,With [DSE]


Figure 002-620
PART
ITEM

NUMBER

QTY

Note:Sales Codes;
[DMF]=Axle Ratio - 4.11
[DSE]=Axle - Trulok Differential
1
5017 755AA
1
2

LINE

SERIES

BODY

ENGINE

TRANS

3
-4

4797 689
5012 453AA

1
1

J
J

-5
6
7

4031 974
5066 446AA
J812 4052

1
1
1

J
J
J

8
9

5014 907AA
5014 847AA

1
1

J
J

11
12

5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5127
4746

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J

13
14
15

5093 047AA
5252 503
52104 571AA

1
1
1

J
J
J

16

52104 611AA

DESCRIPTION

NUT, Pinion Yoke


WASHER, Pinion Yoke, (NOT
REQUIRED)
YOKE, Axle
O RING, Pinion Flange, Fits on hub
of axle yoke
SLINGER, Drive Pinion
SEAL, Drive Pinion, Preload
BEARING, Drive Pinion, Bearing and
Cup, Front
SHIM KIT, Pinion Shaft, Preload
BEARING, Drive Pinion, Bearing and
cup
SHIM, Drive Pinion Bearing
[.052] Positioning
[.053] Positioning
[.054] Positioning
[.055] Positioning
[.056] Positioning
[.057] Positioning
[.058] Positioning
[.059] Positioning
[.060] Positioning
[.061] Positioning
[.062] Positioning
[.063] Positioning
[.064] Positioning
[.065] Positioning
[.066] Positioning
[.067] Positioning
GEAR KIT, Ring And Pinion, [DMF]
BEARING, Differential, Consists of 2
bearing and 2 Cup
SHIM KIT, Differential
SCREW, Drive Gear, Mounting
CASE, Differential, With Internal
Parts
ACTUATOR, Axle Locker

10
139AA
140AA
141AA
142AA
143AA
144AA
145AA
146AA
149AA
150AA
151AA
152AA
153AA
154AA
155AA
156AA
180AA
733

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,Front Axle,With [DSE]


Figure 002-620
PART
ITEM

NUMBER

QTY

LINE

17
18
19
20

52104 610AA
6505 914AA
52104 603AB
52104 604AB

1
4
1
1

J
J
J
J

-21

5127 836AA

-22
-23

J323 2982
HFV00 014AB

1
1

J
J

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SENSOR, Axle Locker


BOLT, Axle Locker Pump, Mounting
HARNESS, Electronic Front Axle
PUMP MODULE, Axle Locker,
Contains Front and Rear Axle
Pumps
PUMP, Axle Locker, Pump only,
Front or Rear
TEE, Vacuum
HOSE 1FT, Fuel & Vapor, 1/4"

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 3 - Rear Axle


Illustration Title

Group-Fig. No.

Rear Axle
Axle Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 003-110

Differential and Housing


Housing,Rear Axle,Dana M35/194MM [DRJ] . . . . . . . . . . . . . . . . . . .
Housing,Rear Axle,Dana 44/226MM [DRK] . . . . . . . . . . . . . . . . . . . .
Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ]
Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] .
Differential,With Trulok Differential [DSE] Dana 44/226MM [DRK] . . . .

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

Fig.
Fig.
Fig.
Fig.
Fig.

003-210
003-220
003-230
003-240
003-250

Rear Axle Shafts


Shaft,Rear Axle,Dana 35/194MM [DRJ]
Shaft,Rear Axle,Dana 44/226MM [DRK]

.............................................
.............................................

Fig. 003-410
Fig. 003-420

August 27, 2004

Axle Assembly, Rear


Figure 003-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[BGA]=Brakes - Power Front Disc/Rear Drum
[BGK]=Brakes - 4-Wheel Anti-Lock
[BRW]=Brakes - 4-Wheel Disc
[DME]=Axle Ratio - 3.73
[DMF]=Axle Ratio - 4.11
[DMM]=Axle Ratio - 3.07
[DMU]=Axle Ratio - 4.56
[DRJ]=Axle - Rear,Dana M35/194MM
[DRK]=Axle - Rear,Dana 44/226MM
[DSA]=Axle - Trac-Lok Differential
[DSE]=Axle - Trulok Differential
1
5086 642AA
1
J
5086 637AA
1
J
5086 649AA
1
J
5086 648AA
1
J
5086 623AB
1
J
2
5086 636AC
1
J
5083 680AD
1
J
5083 674AB
1
J
5086 630AC
1
U
5086 634AC
1
U

ENGINE

TRANS

TRIM

DESCRIPTION

AXLE, Service Rear


[DME,BGA] Tag 52111763AF
[DME,BGA,DSA] Tag 52111929AF
[DMM,BGA] Tag 52111760AF
[DMM,BGA,DSA] Tag 52111764AF
[DMU,BGA] Tag 52104676AC
AXLE, Service Rear
[DME,BGA] Tag 52104454AG
[DME,BRW,DSA] Tag 52114045AC
[DMF,BRW,DSE]Tag 52104435AF
[DMM,BGA,DSA] Tag 52111750AI
[DME,BGA,DSA] Tag 51111750AI

77
77
77
77
77
77
77
77
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Housing,Rear Axle,Dana M35/194MM [DRJ]


Figure 003-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[DRJ]=Axle - Rear,Dana M35/194MM
1
4897 234AA
8
J

ENGINE

TRANS

77

4897 482AB

77

3
4
5
6
7

5086 638AA
J8134 586AB
4856 336
5012 811AA
J400 6708

1
1
2
1
10

J
J
J
J
J

77
77
77
77
77

8
9

5252 504AB
5010 884AA

1
1

J
J

77
77

TRIM

DESCRIPTION

STUD, Backing Plate to Axle


Housing, Mounting
BOLT, Differential, Carrier Cap,
Mounting
HOUSING, Axle
BEARING, Axle Shaft
SEAL, Axle Drive Shaft
COVER, Differential
SCREW, Pan Head, .312-18x.56,
Differential Cover, Mounting
PLUG, Differential Cover
SEALANT, RTV

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Housing,Rear Axle,Dana 44/226MM [DRK]


Figure 003-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[BGA]=Brakes - Power Front Disc/Rear Drum
[BRW]=Brakes - 4-Wheel Disc
[DME]=Axle Ratio - 3.73
[DMF]=Axle Ratio - 4.11
[DMM]=Axle Ratio - 3.07
[DRK]=Axle - Rear,Dana 44/226MM
[DSA]=Axle - Trac-Lok Differential
[DSE]=Axle - Trulok Differential
1
5080 665AA
8
J
J099 4313
8
U
2
5003 648AA
4
J
4
U
3
5083 672AB
1
J
5086 635AB
1
J
5086 629AC
1
U
5086 635AB
1
J
4
8350 3064
1
J
1
U
5
8350 3063
1
J
1
U
6
5014 821AA
1
J
8350 5549
1
J
1
U
7
J400 6708
10
J
10
U
8
J400 4751
1
J
3640 792
1
J
1
U
9
5010 884AA
1
J
1
U

ENGINE

TRANS

TRIM

DESCRIPTION

STUD
77
77
BOLT, Differential
77
77
HOUSING, Axle
[DMF,BRW,DSE]
[DME,BGA]

77
77
77
77

[DME,BRW,DSA]
BEARING, Axle Shaft

77
77
SEAL, Axle Drive Shaft
77
77
COVER, Differential
[BRW]
[BGA]

77
77
77

SCREW, Pan Head, .312-18x.56


77
77
PLUG, Differential Cover
[BRW]
[BGA]

77
77
77

SEALANT, RTV
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ]


Figure 003-230
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[DME]=Axle Ratio - 3.73
[DMF]=Axle Ratio - 4.11
[DMM]=Axle Ratio - 3.07
[DMU]=Axle Ratio - 4.56
[DRJ]=Axle - Rear,Dana 35/194MM
[DSA]=Axle - Anti-Spin Differential
1
4720 895
1
J
2
4897 025AA
1
J
3
8350 4946
1
J
4
5252 508
1
J

ENGINE

TRANS

77
77
77
77

J317 5779

77

6
7

4720 922
5252 507

1
1

J
J

77
77

8
9

5086 619AA
J812 6500

1
1

J
J

77
77

5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
5017
8350

300AA
302AA
304AA
306AA
308AA
310AA
312AA
314AA
316AA
318AA
320AA
322AA
3004

1
1
1
1
1
1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J
J
J
J
J
J

77
77
77
77
77
77
77
77
77
77
77
77
77

5012 810AC

77

5012 831AB
5073 014AA
5072 976AA

1
1
1

J
J
J

77
77
77

12
13

14

DESCRIPTION

NUT, Pinion Yoke


YOKE, Axle
SEAL, Drive Pinion
BEARING, Drive Pinion, Bearing and
Cup, Front
SPACER, Drive Pinion Bearing,
Crush
SHIM KIT, Pinion Shaft
BEARING, Drive Pinion, Bearing and
Cup, Rear
GEAR KIT, Ring And Pinion, [DMU]
BEARING, Differential, Consists of 2
Bearings and 2 Cups
SHIM, Differential Bearing
[.152]
[.154]
[.156]
[.158]
[.160]
[.162]
[.164]
[.166]
[.168]
[.170]
[.172]
[.174]
SHIM KIT, Differential, Contains All
Shims in Item 10
BOLT KIT
CASE, Differential
With Internal part

10

-11

TRIM

CASE, Differential, [DME,DMF,DMU]


With Internal Parts

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ]


Figure 003-230
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

15
16

5252 506
4773 010

1
1

J
J

77
77

17

4740 670

77

18

J812 0832

77

19

J812 0831

77

20

5252 502

77

ENGINE

TRANS

TRIM

DESCRIPTION

DISC AND PLATE KIT, Differential


GEAR KIT, Center Differential, With
DSA
GEAR KIT, Center Differential,
Without [DSA]
WASHER, Side Gear, Without [DSA],
Thrust
WASHER, Pinion Gear, Without
[DSA], Thrust
PIN, Differential Shaft, Without [DSA]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK]


Figure 003-240
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[DME]=Axle Ratio - 3.73
[DMF]=Axle Ratio - 4.11
[DMM]=Axle Ratio - 3.07
[DRK]=Axle - Rear,Dana 44/226MM
[DSA]=Axle - Anti-Spin Differential
1
1791 575
1
J
1
U
2
1791 576
1
J
1
U
3
4897 026AA
1
J
1
U
-4
4031 974
1
J
1
U
5
5072 473AA
1
J
1
U
6
J812 4052
1
J
1
U
7
J812 9221
1
J
1
U
8
5014 847AA
1
J
1
U
9
5103 016AB
1
J
5127 180AA
1
J
5103 016AB
1
U
5103 018AB
1
U
10
4746 733
1
J
1
U
11
5093 047AA
1
J
1
U
12

ENGINE

TRANS

TRIM

DESCRIPTION

NUT, Pinion Yoke


77
77
WASHER, Pinion Yoke
77
77
YOKE, Axle
77
77
SLINGER, Drive Pinion
77
77
SEAL, Drive Pinion
77
77
BEARING, Drive Pinion
Bearing and Cup, Front
Bearing and Cup, Front
SHIM KIT, Pinion Shaft

77
77
77
77

BEARING, Drive Pinion


Bearing and Cup, Rear
Bearing and Cup, Rear
GEAR KIT, Ring And Pinion
[DME]
[DMF]
[DME]
[DMM]
BEARING, Differential
Consists of 2 Bearings and 2 Cups
Consists of 2 Bearings and 2 Cups
SHIM KIT, Differential

77
77
77
77
77
77
77
77
77
77

SCREW, Drive Gear

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK]


Figure 003-240
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

5252 503

1
1

U
J

77

5012 810AC

1
1

J
U

77
77

5103 017AA

77

77

5103 031AA

77

J0994 345AB

1
1

J
U

77
77

83505 432AB

1
1
1

J
U
J

77
77
77

2
2
2

J
U
J

77
77
77

8350 3069

1
1

J
U

77
77

1791 563

1
1

J
U

77
77

ENGINE

TRANS

14

16

17

18

4778 595

19
1791 561
20

4137 755

DESCRIPTION

3/8 Ring gear bolts, Mounting


3/8 Ring gear bolts, Mounting
BOLT KIT
7/16 Ring Gear Bolts, Mounting
7/16 Ring Gear Bolts, Mounting
CASE, Differential
With [DSA] With internal Parts-7/
16 Ring Gear Bolts
With [DSA] With internal Parts-7/
16 Ring Gear Bolts
CASE, Differential, Without [DSA]
With Internal Parts
DISC AND PLATE KIT, Differential
With [DSA]
With [DSA]
GEAR KIT, Center Differential
With [DSA]
With [DSA]
GEAR KIT, Center Differential,
Without [DSA]
WASHER, Pinion Gear
With or Without [DSA], Thrust
With or Without [DSA], Thrust
WASHER, Side Gear, Without [DSA],
Thrust
SHAFT, Differential
With or Without [DSA]
With or Without [DSA]
PIN, Differential Shaft
With or Without [DSA]
With or Without [DSA]

13

15

TRIM

21

22

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Differential,With Trulok Differential [DSE] Dana 44/226MM [DRK]


Figure 003-250
PART
ITEM

NUMBER

QTY

Note:Sales Codes;
[DMF]=Axle Ratio - 4.11
[DSE]=Axle - Trulok Differential
1
5017 755AA
1
2

LINE

SERIES

BODY

77

3
-4

4797 689
5012 453AA

1
1

J
J

77
77

-5
6
7

4031 974
5066 446AA
J812 4052

1
1
1

J
J
J

77
77
77

8
9

5083 673AB
5014 847AA

1
1

J
J

77
77

10
11

5127 180AA
4746 733

1
1

J
J

77
77

12
13
14

5093 047AA
5012 810AC
52104 572AA

1
1
1

J
J
J

77
77
77

15
16
17
18
19

52104 611AA
52104 610AA
6505 914AA
52104 603AB
52104 604AB

1
1
4
1
1

J
J
J
J
J

-20

5127 836AA

-21
-22

J323 2982
HFV00 014AB

1
1

J
J

ENGINE

TRANS

TRIM

DESCRIPTION

NUT, Pinion Yoke


WASHER, Pinion Yoke, (NOT
REQUIRED)
YOKE, Axle
O RING, Pinion Flange, Fits on Hub
of Axle Yoke
SLINGER, Drive Pinion
SEAL, Drive Pinion
BEARING, Drive Pinion, Bearing and
Cup, Front
SHIM KIT, Pinion Shaft, Preload
BEARING, Drive Pinion, Bearing and
Cup, Rear
GEAR KIT, Ring And Pinion, [DMF]
BEARING, Differential, Consists of 2
Bearings and 2 Cups
SHIM KIT, Differential
BOLT KIT
CASE, Differential, With Internal
Parts
ACTUATOR, Axle Locker
SENSOR, Axle Locker
BOLT, Axle Locker Pump, Mounting
HARNESS, Electronic Front Axle
PUMP MODULE, Axle Locker,
Contains Front and Rear Axle
Pumps
PUMP, Axle Locker, Pump only,
Front or Rear
TEE, Vacuum
HOSE 1FT, Fuel & Vapor, 1/4"

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Shaft,Rear Axle,Dana 35/194MM [DRJ]


Figure 003-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[DRJ]=Axle - Rear,Dana 35/194MM
1
5086 640AA
1
J

2
3

ENGINE

TRANS

77

5252 505
4762 841

2
5

J
J

77
77

DESCRIPTION

SHAFT, Axle
Without 52104676AC Axle
Assembly, Right
Without 52104676AC Axle
Assembly, Left
RETAINER, Axle Shaft, Right or Left
STUD, Hub, Right or Left

77

5086 641AA

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Shaft,Rear Axle,Dana 44/226MM [DRK]


Figure 003-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[BGA]=Brakes - Power Front Disc/Rear Drum
[BRW]=Brakes - 4-Wheel Disc
[DRK]=Axle - Rear,Dana 44/226MM
1
5086 632AA
1
J
5086 633AA
1
J
5083 676AA
1
J
5083 677AA
1
J
5086 633AA
1
U
5086 632AA
1
U
2
4762 841
5
J
5
U
3
5010 811AA
1
J
5083 678AA
1
J
5010 811AA
1
U
4
8350 3063
1
J
1
U
5
8350 3064
1
J
1
U
6
8350 3077
1
J
1
U

ENGINE

TRANS

TRIM

DESCRIPTION

SHAFT, Axle
[BGA], Right
[BGA], Left
[BRW], Right
[BRW], Left
Left
Right
STUD, Hub
Right or Left
Right or Left
RETAINER, Axle Shaft Seal
[BGA], Right or Left
[BRW], Right or Left
Right or Left
SEAL, Axle Drive Shaft
Right or Left
Right or Left
BEARING, Axle Shaft
Right or Left
Right or Left
RING, Axle Shaft
Right or Left
Right or Left

77
77
77
77
77
77
77
77
77
77
77
77
77
77
77
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 4 - Parking Brake


Illustration Title

Group-Fig. No.

Parking Brake Lever and Cables


Parking Brake Lever and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Assembly,Rear,Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 004-110
Fig. 004-120

August 27, 2004

Parking Brake Lever and Cables


Figure 004-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes;
[BGA]=Brakes - Power Front Disc/Rear Drum
[BGK]=Brakes - 4-Wheel Anti-Lock
[BRW]=Brakes - 4-Wheel Disc
1
52078 891AB
1
2
3420 1686

52128 203AD
5209 922

1
1

6
7

5212 8191
0153 644

1
3

6101 695

10

5200 8362
5200 8363
52128 428AA
52128 429AA
5200 8362
5200 8363
6505 245AA

1
1
1
1
1
1
2

11

5200 9527

12
13
14

52127 952AC
52128 206AD
5207 8012

1
1
1

15

5207 8010

9
J
J
J
J
U
U

DESCRIPTION

BOOT, Parking Brake Lever


BOLT, Hex Flange Head, M12x1.
18x35
Parking Brake Lever to Bracket,
Mounting
Parking Brake Lever to Bracket to
Floor Pan, Mounting
LEVER, Park Brake
SWITCH, Parking Brake
SCREW, Hex Flange Head, Parking
Brake Switch Mounting -Tapping
.190-24x.750, (NOT SERVICED)
(Not Serviced)
BRACKET, Parking Lever, Mounting
SCREW, .190-16x.500, Front Parking
Brake Cable Seal to Floor Pan,
Mounting
NUT, Hex Flange Lock, Parking
Brake Cable to Right Control Arm,
Mounting
CABLE, Parking Brake
[BGA,BGK], Right
[BGA,BGK], Left
[BRW], Right
[BRW], Left
Right
Left
NUT, M8x1.25, Parking Brake
Support Bracket to Floor Pan,
Mounting
TENSIONER, Parking Brake Cable,
Adjusting
BRACKET, Cable
CABLE, Parking Brake, Front
CLIP, Parking Brake Cable, Parking
Brake Lever, Mounting
PIN, Parking Release, Parking Brake
Lever, Mounting

2
3
-4
-5

TRIM

77
77
77
77
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Parking Brake Assembly,Rear,Disc


Figure 004-120
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4

5
6
7
8
9
10
11
12

52128 414AB
52128 415AB
5093 390AA

1
1
1

J
J
J

77
77
77

5093 392AA

77

5093
5093
5093
4762
4762
5093
4762
4762
5093
5093

1
1
1
2
2
1
1
1
4
1

J
J
J
J
J
J
J
J
J
J

77
77
77
77
77
77
77
77
77
77

334AA
338AA
393AA
126
125
391AA
116
121
394AB
395AA

TRIM

DESCRIPTION

ADAPTER, Parking Brake


Right
Left
SHOE AND LINING KIT, Parking
Brake
LEVER, Park Brake Adjusting
LEVER, Park Brake, Add 5093338aa
Right
Left
SPRING, Park Brake Shoe Return
PIN, Brake Shoe Hold Down
CLIP, Parking Brake Hold Down
ADJUSTER, Parking Brake
SPRING, Park Brake Shoe Return
PLUG, Brake Adjusting Hole
SLIPPER, Caliper
BOOT, Parking Brake Lever

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 5 - Service Brakes


Illustration Title

Group-Fig. No.

Front Brakes
Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 005-110

Rear Brakes
Brakes,Rear,Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brakes,Rear,Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 005-210
Fig. 005-220

Power Brake Booster


Power Brake Booster

..........................................................

Fig. 005-310

Brake Master Cylinder


Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 005-410

Brake Lines and Hoses


Hydraulic Control Unit,Anti-Lock Brake . . . . . . . . . . . .
Brake Lines and Hoses,Front,LHD Without ABS . . . . .
Brake Lines and Hoses,Front,LHD With ABS . . . . . . .
Brake Lines and Hoses,Front,RHD,With or Without ABS
Brake Lines and Hoses,Rear,Without ABS . . . . . . . . .
Brake Lines and Hoses,Rear,With ABS . . . . . . . . . . .
Rear Axle Brake Sensor Wiring Brackets and Fasteners

....
....
....
...
....
....
...

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
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.
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.
.

.
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.
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.

.
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.

.
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.

Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.

005-510
005-520
005-530
005-540
005-550
005-560
005-570

Brake Pedals
Brake Pedal,LHD
Brake Pedal,RHD

.............................................................
.............................................................

Fig. 005-610
Fig. 005-620

August 27, 2004

Front Brakes
Figure 005-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
3420 1535

77

5476
5477
5476
5477

1
1
1
1

J
J
U
U

77
77

2
2

J
U

77

3
5016 458AA

DESCRIPTION

BOLT
Knuckle to Hub and Bearing,
Mounting
Knuckle to Hub and Bearing,
Mounting
SHIELD, Brake
Right
Left
Right
Left
HUB AND BEARING, Brake

2
5200
5200
5200
5200

TRIM

STUD, Hub
6036 482AA

10
10

J
U

2
2

J
U

2
2

J
U

2
1

J
U

77

ROTOR, Brake
5016 434AA

77

WASHER, Flat
J420 0096

77

NUT, Hex
J420 0095

77

WASHER, Wave
4740 749

2
2

J
U

2
2

J
U

2
2

J
U

1
1

J
U

77

RETAINER, Hub Nut


J420 0097

77

10

PIN, Cotter, M4x40.00


1101 0069

77

11

PAD KIT, Front Disc Brake


4883 344AD

77

12

PISTON, Brake
5252 614

2
2

J
U

77

13

BOOT AND SEAL, Disc Brake

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front Brakes
Figure 005-110
PART
ITEM

NUMBER

J813 3852

QTY

LINE

2
2

J
U

4
4

J
U

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

77

14

BUSHING, Disc Brake Caliper


4383 471

77

15

SLEEVE, Disc Brake Caliper


4423 573

4
4

J
U

1
1

J
U

1
1

J
U

2
2

J
U

77

16

PIN, Caliper
5253 000

77

17

CAP, Bleeder
4238 717

77

18

SCREW, Bleeder
J320 3313

77

19

CLIP, Brake Caliper


J323 9865

4
4

J
U

984
985
984
985

1
1
1
1

J
J
U
U

6026 430

4
4
2

J
U
J

77

20
5252
5252
5252
5252

CALIPER, Disc Brake


Right
Left
Right
Left
NUT, Push
Rotor Retainer
Rotor Retainer
SENSOR, Anti-Lock Brakes, Right or
Left

77
77

-21

-22

TRIM

5602 7727

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brakes,Rear,Disc
Figure 005-210
PART
ITEM

1
2
3
4

5
6
7
8
9
10
11
12

NUMBER

QTY

LINE

SERIES

BODY

5253 000
5093 278AA
J092 0463

4
1
1

J
J
J

77
77
77

5093 542AA
5093 543AA
5093 275AA
4762 106
4762 105
5093 511AB
5093 276AA
5093 277AA
52128 411AA
5093 394AB

1
1
1
2
2
1
1
1
2
4

J
J
J
J
J
J
J
J
J
J

77
77
77
77
77
77
77
77
77
77

ENGINE

TRANS

TRIM

DESCRIPTION

PIN, Caliper
CAP, Bleeder
BLEEDER SCREW, Brake
CALIPER, Disc Brake
Right
Left
PISTON, Brake
BUSHING, Caliper
SLEEVE, Brake Caliper
PAD KIT, Disc Brake
SEAL, Caliper Piston
BOOT, Brake Piston
ROTOR, Brake
SLIPPER, Caliper

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brakes,Rear,Drum
Figure 005-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
BGA=Brakes,- Power Front Disc/Rear Drums
BGK=Brakes - 4-Wheel Antilock
1
4423 678
2
J
2
U
2
2260 548
2
J
2
U
3
4238 721
1
J
1
U
4
5017 760AA
1
J
5017 761AA
1
J
5017 760AA
1
U
5017 761AA
1
U
5
5019 536AA
1
J
1
U
6
5200 5350
2
J
2
U
7
5135 218AA
1
J
5135 219AA
1
J
8
5602 7728
1
J
5602 7729
1
J
9
5016 372AA
2
U
10
52008 664AC 1
J
52008 665AC 1
J
52008 664AC 1
U
52008 665AC 1
U
11
4313 062
2
J
2
U
12
4713 590
1
J
1
U
13

ENGINE

TRANS

TRIM

DESCRIPTION

BOLT, Wheel Cylinder


Mounting
Mounting
PIN, Brake Shoe Hold Down

77
77
77
77

PLUG, Brake Adjusting Hole


77
77
PLATE, Brake Backing
[BGA], Right
[BGA], Left
[BGA], Right
[BGA], Left
SHOE AND LINING KIT, drum

77
77
77
77
77
77

DRUM, Brake
77
77
BRACKET, Brake Sensor
Right
Left
SENSOR, Anti-Lock Brakes
Right
Left
BOLT
BRAKE ASSEMBLY, Rear Drum
[BGA] Complete Less Drum, Right
[BGA] Complete Less Drum, Left
[BGA] Complete Less Drum, Right
[BGA] Complete Less Drum, Left
SPRING, Brake Shoe Hold Down

77
77
77
77
77
77
77
77
77
77
77

STRUT, Parking Brake


77
77
WASHER, Adjuster Button

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brakes,Rear,Drum
Figure 005-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

6027 559

1
1

J
U

77
77

2944 586

1
1

J
U

77
77

ENGINE

TRANS

14

TRIM

DESCRIPTION

BUTTON, Rear Brake Auto Adjust

15

GUIDE, Brake Adjusting Cable


4313 074

1
1

J
U

77
77

4313 075

1
1

J
U

77
77

2881 676

2
2

J
U

77
77

4238 717

1
1

J
U

77
77

16

PLATE, Brake Shoe Guide

17

SPRING, Brake Shoe Return

18

CAP, Bleeder

19

BLEEDER SCREW, Brake


3766 674

1
1

J
U

77
77

20

LINK, Brake, Purchase Wheel


Cylinder, (NOT REQUIRED)
CYLINDER, Wheel

21
4313 056

1
1

J
U

77
77

22

LEVER, Park Brake Adjusting


4761 759

1
1

J
U

77
77

3461 660

1
1

J
U

77
77

3461 662

1
1

J
U

77
77

2944
2944
2944
2944

581
580
581
580

1
1
1
1

J
J
U
U

77
77
77
77

4313 810

77

23

SPRING, Adjuster Cable

24

CABLE, Brake Automatic Adjuster

25

SPRING, Brake Auto Adjuster Lever


Left
Right
Left
Right
LEVER, Park Brake
Right

26

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brakes,Rear,Drum
Figure 005-220
PART
ITEM

NUMBER

QTY

LINE

4313 810

1
1
1

J
U
U

77
77
77

6034 988

77

77

4423 085

1
1

J
U

77
77

2944 692
2944 693
2944 692

1
1
1
1

J
J
U
U

77
77
77
77

4423
4423
4423
4423

898
899
898
899

1
1
1
1

J
J
U
U

77
77
77
77

4423 900

77

4423 901

77

4313 811

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Left
Left
Right
NUT
Backing Plate to Axle Housing,
Mounting
Mounting
SPRING, Brake Shoe to Shoe

27

28

29

NUT, Rear Brake Auto Adjust Pivot


Right
Left
Left
Right
SCREW, Brake Adjusting
Right
Left
Right
Left
SCREW, Brake Adjusting
Consists of Items 15,16,31,32,
Right
Consists of Items 15,16,31,32, Left

30

-31

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Power Brake Booster


Figure 005-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes;
[EP0]=Engines - All 2.5L 4 Cylinder Gas
[ER0=]Engines - All 4.0L 6 Cylinder Gas
1
4798 158AC
1
2
J400 3909
4
3

4883 813AA

4
5
6

4584 098
5304 1045

1
1

52128 433AC
3879 277

1
1

J
J

TRIM

DESCRIPTION

BOOSTER, Power Brake


NUT, Hex Flange With Serration,
Booster to Dash, Mounting
GROMMET, Brake Booster Check
Valve
VALVE, Brake Booster Check
CLAMP, Hose
HOSE, Brake Booster
[ED0]
[ER0]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Master Cylinder
Figure 005-410
PART
ITEM

NUMBER

QTY

1
2
3
4

4798
4683
4761
4723

157
656
943
389

1
1
1
2

5
6

4723 395
4723 394

1
2

6502 524

3420 1711

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MASTER CYLINDER, Brake


CAP, Master Cylinder Reservoir
RESERVOIR, Brake Master Cylinder
GROMMET, Master Cylinder
Reservoir
SEAL, Master Cylinder To Booster
PIN, Master Cylinder Reservoir,
4723394
NUT, Hex Lock, M8x1.25, Master
Cylinder to Brake Booster Stud,
Mounting
NUT, Hex Flange, M8x1.25,
Combination valve bracket to
master cyilder stud

77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hydraulic Control Unit,Anti-Lock Brake


Figure 005-510
PART
ITEM

NUMBER

QTY

LINE

1
2
3
4

55176 141AB
3420 1888
5073 778AA
52128 487AA

1
3
1
1

5
6

5073 793AA
5066 564AA

1
1

6503 343

9
10

56053 025AA

11

56053 026AA

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

BRACKET, abs control unit, Tray


SCREW, Hex Head, ABS, Mounting
HYDRAULIC CONTROL UNIT
CONTROL UNIT, Anti-Lock Brake,
Complete Assembly,Includes Items
3,5,6
MODULE, Anti-lock Brakes
BRACKET, Brake Control Unit,
Mounting
WIRING, Engine Compartment, See
Group 8, (NOT SERVICED) (Not
Serviced)
SCREW, ABS Acceleration Switch,
Mounting
SWITCH, ABS Acceleration
SCREW, Hex Flange Head Tapping,
.190-16x.750, (NOT SERVICED)
(Not Serviced)
BRACKET, Order Item 9, ABS
Acceleration Switch, Mounting

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Lines and Hoses,Front,LHD Without ABS


Figure 005-520
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
5212 7970

52008 443AB

1
1

52008 398AB

77, 78

52008 399AB

77, 78

-5
6
7

6506 182AA
6506 155AA

1
2

77, 78

5083 808AA
56052 227AA

1
1

77
78

52008 385AE

77

56052 350AB
52008 442AD

1
1

J
J

78
77, 78

3420 2688
3420 1670

7
2

14

52008 674AC
52008 675AC
J323 7672

1
1
4

15

6035 832

16

5212 8175

78
77, 78

10

11
12

DESCRIPTION

BRACKET, Brake Valve


[BGA,BRW] Proportioning Valve,
Mounting
[BRW] Proportioning Valve
TUBE, Brake, [BGA,BRW]
Proportioning Valve to Left Front
Brake Hose
TUBE, Brake, Master Cylinder to
Proportioning Valve, Primary
TUBE, Brake, Master Cylinder to
Proportioning Valve, Secondary
NUT, Tube, M10 x 1.00, For Item 4
CLIP, Brake Tube, Mounting
VALVE, Proportioning
[BGA,BRW]
[BRW]
TUBE, Brake
[BGA,BRW] Proportioning Valve to
Rear Brake Hose
[BRW]
TUBE, Brake, [BGA,BGW]
Proportioning Valve to Right Front
Brake Hose
CLIP, Quad Tubes, Serviced in Fuel
Bundle Assembly, (NOT
SERVICED) (Not Serviced)
CLIP, Latch&Line, Mounting
SCREW, Pan Head, M8-1.25x13,
Brake Hose to Frame, Mounting
HOSE, Brake
Right
Left
GASKET, Brake Hose To Caliper,
Mounting
BOLT, Banjo, Brake Hose to Caliper,
Mounting
CLIP, Brake Attaching Tube, 3 Way,
Mounting

77
J
J

TRIM

13
77, 78
77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Lines and Hoses,Front,LHD With ABS


Figure 005-530
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

1
2

5212 7970
52008 398AB

1
1

77
77, 78

52008 399AB

77, 78

6506 182AA

J
J
J

77, 78
77
77
77

ENGINE

TRANS

52128 482AD

52128 484AB

77

52128 483AB

77

8
9

5200 8940
52128 486AB

1
1

77

10

52128 485AB

77

11
12

5083 807AA
3420 2688

1
7

13

3420 1670

15
16

52008 674AC
52008 675AC
6035 832
6035 886

1
1
2
4

17

5602 7727

18

5212 8175

5073 039AA

77

14

-19

DESCRIPTION

BRACKET, Brake Valve, Mounting


TUBE, Brake, Master Cylinder to
Proportioning Valve, Primary
TUBE, Brake, Master Cylinder to
Proportioning Valve, Secondary
NUT, Tube, M10 x 1.00
For Item 3
For Item 7
For Item 10
TUBE, Brake, HCU to Rear Brake
Hose, Rear
TUBE, Brake, HCU to Brake Hose,
Left
TUBE, Brake, HCU to Brake Hose,
Right
CLIP, Brake Line
HOSE, Brake, Proportioning Valve to
HCU, Primary
HOSE, Brake, Proportioning Valve to
HCU, Secondary
VALVE, Proportioning
CLIP, Latch&Line, Brake Line to
Frame
SCREW, Pan Head, M8-1.25x13,
Front Brake Hose to Frame,
Mounting
HOSE, Brake
Right
Left
BOLT, Banjo, To Caliper, Mounting
GASKET, Brake Hose To Caliper,
Mounting
SENSOR, Anti-Lock Brakes, Right or
Left
CLIP, Brake Attaching Tube, 3 Way,
Double Tube Brake Line, Mounting
STRAP, Tie, Speed Sensor to
Convulute Tubing

-4
1
1
1
1

TRIM

77, 78
77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Lines and Hoses,Front,RHD,With or Without ABS


Figure 005-540
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
52009 095AE

77

52059 689AB

77

3
4

5083 808AA
5083 807AA
5212 7970
52008 398AB

1
1
1
1

77
77
77
77, 78

52008 399AB

77

6506 182AA

1
1

77
77

52009 094AC

77

52059 688AB

77

52008 930AD

77

6506 155AA

52008 674AC
3420 1670

1
2

5212 8175

U
U

77
77

77

-6

77, 78

12

13

52008 982AG

2
3
1

14
15

3420 2688

16
17

52008 675AC
6035 832

1
2

18

6035 886

DESCRIPTION

TUBE, Brake
[BGA,BRW] Proportioning Valve to
Left Front Brake Hose
[BGK] HCU to Left Brake Hose
VALVE, Proportioning
[BGA,BRW]
[BGK]
BRACKET, Brake Valve, Mounting
TUBE, Brake, Master Cylinder to
Proportioning Valve, Primary
TUBE, Brake, Master Cylinder to
Proportioning Valve, Secondary
NUT, Tube, M10 x 1.00
For Item 5
For Item 8
TUBE, Brake
Proportioning Valve to Right Front
Brake Hose
[BGK] HCU to Right Front Brake
Hose
TUBE, Brake, Proportioning Valve to
Tube Coupling
CLIP, Brake Tube, Line Spacer at
Dash, Mounting
HOSE, Brake, Right
SCREW, Pan Head, M8-1.25x13,
Hose to Frame, Mounting
CLIP, Brake Attaching Tube, 3 Way
To Front Crossmember, Mounting
To Frame, Mounting
TUBE, Brake, Tube Coupling to Rear
Brake Hose
CLIP, Latch&Line, 1 Way, Mounting
CLIP, Quad Tubes, Serviced in Fuel
Chassis Bundle, (NOT SERVICED)
(Not Serviced)
HOSE, Brake, Left
BOLT, Banjo, Brake Hose to Caliper,
Mounting
GASKET, Brake Hose To Caliper,
Mounting
TUBE, Brake

10
11

TRIM

77, 78

-19

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Lines and Hoses,Front,RHD,With or Without ABS


Figure 005-540
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

52059 686AB

77

52059 687AB

77

ENGINE

TRANS

TRIM

DESCRIPTION

HCU to Proportioning Valve,


Primary
HCU to Proportioning Valve,
Secondary

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Lines and Hoses,Rear,Without ABS


Figure 005-550
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes;
[BRW]=Brakes - 4-Wheel Disc
[DRJ]=Axle - Rear,Dana M35/194MM
[DRK]=Axle - Rear,Heavy Duty Dana 44/226MM
1
3420 1912
2

2
3

5212 8189

52008 402AD
52009 092AE
4137 696

1
1
1

77
61, 77

52008 403AD
52009 093AE
5200 8391

1
1
1

77
61, 77

52008 385AE

77

56052 350AB

78

52008 982AG

77

10

6102 142AA

11
12

52128 431AC
52128 430AC

1
1

DESCRIPTION

SCREW, Self Tapping, M6x1x14,


Brake Line Shield to Axle Tube,
Mounting
SHIELD, Brake Line, Rear Axle
TUBE, Brake
[DRJ], Right
[DRK], Right
SCREW, Brake Tee, .437-20x2.07,
Axle Vent and Brake Tee, Mounting
TUBE, Brake
[DRJ], Left
[DRK], Left
HOSE, Brake, Rear
CLIP, Quad Tubes, Purchase Fuel
Bundle Assembly, (NOT
SERVICED) (Not Serviced)
TUBE, Brake
[BGA,BRW] Proportioning Valve to
Rear Brake Hose, Chassis
[BRW] Proportioning Valve to Rear
Brake Hose, Chassis
Coupling to Rear Brake Hose,
Chassis
CLIP, Five Way Fastener, Purchase
Fuel Bundle Assembly, (NOT
SERVICED) (Not Serviced)
SCREW, Hex Head, M6x1x15, Brake
Tube to Spring Seat, Mounting
HOSE, Brake, [BRW] With Tube, Left
HOSE, Brake, [BRW] With Tube,
Right

6
7

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Lines and Hoses,Rear,With ABS


Figure 005-560
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[BGK]=Brakes - 4-Wheel Anti-Lock
[DRJ]=Axle - Rear,Dana M35/194MM
[DRK]=Axle - Rear,Dana 44/226MM
1
5602 7728
1
J

ENGINE

TRANS

77

3
4
5
6

7
8
9

1
1
2

5212 8189
4137 696

1
1

52008 403AD
52009 093AE
5602 7729

1
1
1

5200 8391

52128 482AD
52059 690AB

77
61, 77

77
61, 77
77

77

77

DESCRIPTION

SENSOR, Anti-Lock Brakes, [DRK]


Only, Right
TUBE, Brake
[DRJ], Right
[DRK], Right
SCREW, Self Tapping, M6x1x14,
Brake line to shield, Mounting
SHIELD, Brake Line
SCREW, Brake Tee, .437-20x2.07
TUBE, Brake
[DRJ], Left
[DRK], Left
SENSOR, Anti-Lock Brakes, [DRK]
Only, Left
HOSE, Brake, Rear
TUBE, Brake
[BGK] HCU to Rear Brake Hose,
Chassis
[BGK] HCU to Rear Brake Hose,
Chassis
CLIP, Quad Tubes, Purchase Fuel
Bundle Assembly, (NOT
SERVICED) (Not Serviced)
CLIP, Five Way Fastener, Purchase
Fuel Bundle Assembly, (NOT
SERVICED) (Not Serviced)

2
52008 402AD
52009 092AE
3420 1912

TRIM

10

11

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear Axle Brake Sensor Wiring Brackets and Fasteners


Figure 005-570
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note; Sales Codes:


[BGK]=4-Wheel Anti-Lock Brakes
1
5200 8391
1
2
52059 711AA
1
3

3420 1912

5200 8920

6502 711

5200 8919

6101 695

6101 695

5602 7728
5602 7729

1
1

DESCRIPTION

HOSE, Brake, Rear


BRACKET, ABS Sensor, To Left
Rear Axle UCA Bracket, Mounting
SCREW, Self Tapping, M6x1x14,
ABS Sensor Bracket, Mounting
BRACKET, ABS Sensor, To Left
Rear UCA, Mounting
BOLT, Rear Brake Hose to Frame,
Mounting
BRACKET, ABS Sensor, To Left
Rear Frame Rail, Mounting
NUT, Hex Flange Lock, ABS Sensor
Bracket to UCA, Mounting
NUT, Hex Flange Lock, Rear Brake
Hose to UCA, Mounting
SENSOR, Anti-Lock Brakes
[BGK], Right
[BGK], Left

9
J
J

TRIM

77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Pedal,LHD
Figure 005-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes;
[DBB]= All Manual Transmissions
[DG0]=All Automatic Transmissions
1
52128 017AB
1
J
2
4446 361
1
3
6035 334
1
4
J400 3909
4
5

J400 3909

6
7
8

4671 336
5200 2750
J400 3909

1
2
4

J400 3909

10
11
12
13

4671 336
5102 023AB
52129 008AE
J400 3909

1
1
1
2

14
15

5210 4013
J400 3909

1
2

-16

4294 639

TRIM

DESCRIPTION

PEDAL, Brake And Clutch, [DBB]


BUSHING, Hydraulic Clutch Actuator
CLIP, Brake Push Rod
NUT, Hex Flange With Serration,
Booster to Dash, Mounting
NUT, Hex Flange With Serration,
Brake Pedal Support Bracket,
Mounting
SWITCH, Stop Lamp
PAD, Pedal, [DBB]
NUT, Hex Flange With Serration,
Booster to Dash, Mounting
NUT, Hex Flange With Serration,
Brake Pedal Support Bracket,
Mounting
SWITCH, Stop Lamp
PAD, Pedal, [DG0]
PEDAL, Brake, [DG0]
NUT, Hex Flange With Serration,
Clutch Master Cylinder Cover,
Mounting
COVER, Master Cylinder, [DG0]
NUT, Hex Flange With Serration,
Clutch Master Cylinder, Mounting
BUSHING, Clutch and Brake Pedal,
For Pivot Shaft

J
J

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Brake Pedal,RHD
Figure 005-620
PART
ITEM

NUMBER

QTY

1
2
3

4446 361
6035 334
J400 3909

1
1
4

4
5

52128 052AB
J400 3909

1
2

6
7
8

4671 336
4779 027
J400 3909

1
1
2

J400 3909

10
11
12
13

4671 336
4779 027
52129 038AD
J400 3909

1
1
1
1

14

J400 3909

15
-16

5210 4013
4294 639

1
4

LINE

SERIES

BODY

77

77

U
U

77
77

77

ENGINE

TRANS

TRIM

DESCRIPTION

BUSHING, Hydraulic Clutch Actuator


CLIP, Brake Push Rod
NUT, Hex Flange With Serration,
Booster to Dash, Mounting
PEDAL, Brake And Clutch
NUT, Hex Flange With Serration,
Brake Pedal Support Bracket,
Mounting
SWITCH, Stop Lamp
PAD, Pedal
NUT, Hex Flange With Serration,
Clutch Master Cylinder, Mounting
NUT, Hex Flange With Serration,
Booster to Dash, Mounting
SWITCH, Stop Lamp
PAD, Pedal
PEDAL, Brake
NUT, Hex Flange With Serration,
Brake Pedal Support Bracket,
Mounting
NUT, Hex Flange With Serration,
Clutch Master Cylinder Cover,
Mounting
COVER, Master Cylinder, [DG0]
BUSHING, Clutch and Brake Pedal,
For pivot shaft

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 6 - Clutch
Illustration Title

Group-Fig. No.

Clutch
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 006-110

Clutch Housing
Attaching Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 006-210

Clutch Controls
Control, Clutch

...............................................................

Fig. 006-310

August 27, 2004

Clutch
Figure 006-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes
[DBB]=All Manual Transmissions
[DDD]=5 Speed Heavy Duty Manual Transmission
[ED0]=All 2.2,2.4,2.5, L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Engine
1
52104 289AG 1
52104 641AA
1
2
52104 581AE
1
52104 642AA
1
3
6035 626
6
4

6501 474

ENGINE

TRANS

TRIM

DESCRIPTION

CLUTCH
ED0
ER0
DISC, Clutch
ED0
ER0
ER0
ED0

BOLT, Hex Head, .375-16x.84,


Clutch To Flywheel
BOLT, Hex Head, M8x1.25x16,
Clutch To Flywheel

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Attaching Items
Figure 006-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DBB]=All Manual Transmissions
[ED0]=All 2.2,2.4,2.5L Four Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engine
1
53013 489AA
1
2
53008 342AB
1
3
4
5
6

5210 7555
4338 855
53013 697AA
1150 0986

1
1
1
AR

7
8
9
10
11
12
13

6501 742
6502 697
J400 7411
52109 677AA
J400 7389
6501 742

4
2
2
1
2
4

ENGINE

TRANS

ED0
ED0,
ER0

ED0

ED0
ER0
ER0
ED0

TRIM

DESCRIPTION

SHIELD, Lower Bell


BEARING, Clutch Release
FORK, Clutch Release
SPRING, Clutch Release
SPACER
BOLT, Hex Flange Head, M8x2.
12x16
SCREW, Hex Head, M12x1.75x50
NUT, Hex Flange Lock, M12x1.75
SCREW
BRACKET, Clutch Tube
BOLT, Torx
SCREW, Hex Head, M12x1.75x50
SCREW, M10x1.50x16.00, (NOT
SERVICED) (Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Control, Clutch
Figure 006-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Codes


[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1

2
3

52107 652AG
52107 653AG
52107 588AC
6505 668AA

1
1
1
2

4
5
6
7

52109 677AA
6104 716AA
5210 4013
0120 522

1
2
1
3

J400 1701

TRIM

DESCRIPTION

HYDRAULIC CONTROL, Clutch


Actuator

J
U
CLIP, Tube To Dash Panel
STUD, Double Ended, M8 x 1.25 x
46.50
BRACKET, Clutch Tube
NUT
COVER, Master Cylinder
CLIP, Wrap Around, Tube To Dash
Panel
SCREW, Hex Self Tapping, .19-16x.
50, Clip To Dash Panel

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 7 - Cooling
Illustration Title

Group-Fig. No.

Radiator and Related Parts


Radiator And Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 007-110

Water Pump and Related Parts


Water Pump, 2.4L Engine
Water Pump, 4.0L Engine

.......................................................
.......................................................

Fig. 007-202
Fig. 007-205

Tank, Coolant Engine


Tank, Coolant Recovery

........................................................

Fig. 007-310

Pulleys and Related Parts


Drive Pulleys, 2.4L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Pulleys, 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 007-402
Fig. 007-405

Drive Belts
Drive Belts, 2.4L Engine
Drive Belts, 4.0L Engine

........................................................
........................................................

Fig. 007-510
Fig. 007-515

Lines, Transmission Oil Cooler


Oil Cooler Lines

..............................................................

Fig. 007-610

Grilles
Grille And Related Parts

........................................................

Fig. 007-705

August 27, 2004

Radiator And Related Parts


Figure 007-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code DBB = Manual Trans


Note: Sales Code DG0 = All Auto Trans
Note: Sales Code ER0 = 4.0L Gas Engine
1
55037 652AA
1
J
55037 653AC 1
J
55037 654AC 1
U
2
4773 259
1
J
3
4
5

ENGINE

TRANS

ER0

7
8

52028 264AB
52080 030AD
52028 144AC
5200 5580
6034 356

1
1
1
1
1

6503 334

ED0

5300 6192
52028 186AB
53010 552AA

1
1
1

ER0
ER0
ED0

53010 554AA
53020 547AC
5503 6369
6034 927

1
1
1
1

ED0
ER0

52028 265AD
52080 031AD
52028 265AD

1
1
1

ER0
ED1
ER0

52027 925AC
52028 127AD

1
1

J
U

ER0
ER0

14
15

DESCRIPTION

RADIATOR, Engine Cooling

55116 901AA

10
11
12
13

TRIM

ER0
ED1
ER0
ER0
ER0

ER0

16
J

17

18

DRAINCOCK, Radiator
SCREW, (NOT SERVICED) (Not
Serviced)
CAP, Radiator
U-NUT, Multi-Thread Spring, 1/4-20,
(NOT SERVICED) (Not Serviced)
HOSE, Radiator
Upper
Upper
Upper
CLAMP, Hose to Radiator
SCREW AND WASHER, Hex Head,
.312-18x2.38
BOLT, Hex Flange Head, M8x1.
25x28
HOUSING, Thermostat
THERMOSTAT, 195 Degrees
THERMOSTAT
GASKET, Thermostat

SEAL, Condenser
SCREW AND WASHER, Hex Head,
.312-18x.970
HOSE, Radiator
Lower
Lower
Lower
SHROUD, Fan

SCREW AND WASHER, Hex Head,


.25-20x.875, (NOT SERVICED)
(Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Radiator And Related Parts


Figure 007-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

-19
20

5202 7893

ER0

21
22

5202 7893
6034 860

1
4

23
24
25
26

52027 883AC
4781 489AA
6502 089
3200 2366

1
1
1
1

ER0
ED0,
ER0
ER0
ED0

TRANS

TRIM

DESCRIPTION

FAN, Cooling
NUT, Spring Type, .164-7.5, (NOT
SERVICED) (Not Serviced)
FAN, Cooling
BOLT AND WASHER, Implement
Attaching
DRIVE, Fan
CONNECTOR, Water Outlet
CLAMP, HOSE CLAMP
CLAMP, Hose, 55mm Black

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Water Pump, 2.4L Engine


Figure 007-202
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes:
[EDZ] = 2.4L 4 CYL DOHC 16V
1
4694 307AC
1
2
6503 255
4
3
4621 564
1
4
6503 180
1
5
53010 517AC 1
6
6506 770AA
5

ENGINE

TRANS

ED0
ED0
ED0
ED0
ED0
ED0

TRIM

DESCRIPTION

PUMP, Water
BOLT, Hex Head, M6x1.0x22
SEAL, Water Pump Body
O RING, Water Inlet Tube
TUBE, Water Pump Inlet
SCREW

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Water Pump, 4.0L Engine


Figure 007-205
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine


1
5012 366AD
1
2
5010 956AB
1
3
6036 004AA
4
4
5300 7978
1

ENGINE

TRANS

ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

PUMP PACKAGE, Water


GASKET, Water Pump
SCREW
TUBE, Water Pump Heater Return

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Tank, Coolant Recovery


Figure 007-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine


Note: Sales Code ED0 = 2.4L Gas Engine
1
52028 065AF
1

ENGINE

TRANS

ED0,
ER0

2
3

J318 0725

5207 9331

ED0,
ER0
ED0,
ER0

TRIM

DESCRIPTION

BOTTLE, Coolant Recovery


HOSE, 5/8" I.D. 50 Foot Roll, (NOT
SERVICED) (Not Serviced)
CLAMP, Hose
CAP, Coolant Reserve Tank
SCREW, (NOT SERVICED) (Not
Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Drive Pulleys, 2.4L Engine


Figure 007-402
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; Sales Codes


[ED0]= All 2.2L, 2.5L, 2.4L, 4 C
1
4861 277AB
1
2
53013 324AA
2
3
53031 722AA
1
4
53013 366AA
1
-5
6

ENGINE

TRANS

ED0
ED0
ED0
ED0

3420 2781

ED0

5281 351AC
53013 352AD

1
1

ED0
ED0

TRIM

DESCRIPTION

TENSIONER, Belt
PULLEY, Idler
PULLEY, Power Steering Pump
PULLEY, Idler, without Air
Conditioning
SCREW
BELT, Accessory Drive
without Air Conditioning
with Air Conditioning

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Drive Pulleys, 4.0L Engine


Figure 007-405
PART
ITEM

NUMBER

QTY

Note: Sales Code


ER0 = All 4.0L Engines
EV0 = All 4.7L Engines
1
4854 157
2
6502 425
3
4
5
6
7
8
9
-10
11
12
13
14

LINE

SERIES

BODY

ENGINE

1
3

ER0
ER0

53010 258AB
4854 092
0153 748
6034 860

1
1
1
4

ER0
ER0
ER0
ER0

4854
4854
4854
6507
6505
6504
0154

1
1
1
1
1
1
4

ER0
ER0
ER0
ER0
ER0
ER0
ER0

032
026
089AB
743AA
488AA
344
854AA

TRANS

TRIM

DESCRIPTION

BRACE, Power Steering Pump


SCREW AND WASHER, Hex Head,
M8x1.25x95
PULLEY, Power Steering Pump
PULLEY, Idler
SCREW AND WASHER, Hex
BOLT AND WASHER, Implement
Attaching
PULLEY, Water Pump
BRACKET, Alternator
TENSIONER, Alternator Belt
SCREW
SCREW AND WASHER, Hex
SCREW AND WASHER, Hex Head
SCREW AND WASHER, Hex
NUT, M8x1.25, (NOT SERVICED)
(Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Drive Belts, 2.4L Engine


Figure 007-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; Sales Codes


[ED0]= All 2.2L, 2.5L, 2.4L, 4 Cylinder
1
5281 351AC
1
53013 352AD 1

ENGINE

TRANS

ED0
ED0

TRIM

DESCRIPTION

BELT, Accessory Drive


with Air Conditioning
without Air Conditioning

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Drive Belts, 4.0L Engine


Figure 007-515
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-2

53013 209AC
4854 033AB
53031 700AB

1
1
1

ER0
ER0
ER0

TRIM

DESCRIPTION

BELT, Accessory Drive


without Air Conditioning
with Air Conditioning
LABEL, Belt Routing

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Oil Cooler Lines


Figure 007-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
-4

TRIM

DESCRIPTION

TUBE & HOSE, Supply & Return


52080 128AE
55037 624AI
6035 358
5200 2044
4531 202

1
1
1
1
1

ED0
ER0
U
U
ED0

CLIP, Oil Cooler Tube


CLIP, Tube
CONNECTOR, Oil Cooler Hose

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Grille And Related Parts


Figure 007-705
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code EP0 = 2.5L Gas Engine


Note: Sales Code ER0 = 4.0L Gas Engine
1
55174 594AE
1
2

55036 866AC

5503 6867

6100 548

6
7
-8

5517 6218
5517 6181

1
2

55176 585AB
55395 044AB

1
1

TRIM

DESCRIPTION

PANEL, Radiator Closure, after 1-397


SEAL, Condenser, Condenser to
Grille,Right
U-NUT, Multi-Thread Spring, 1/4-20,
(NOT SERVICED) (Not Serviced)
SEAL, Condenser, Condenser to
Grille, Left
BOLT AND CONED WASHER, Hex
Head, M6x20x12.5
BRACE, Radiator, Radiator Guard
ISOLATOR
DEFLECTOR, Radiator
Left
Right

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

August 27, 2004

GROUP 8 - Electrical

GROUP 8 - Electrical

Illustration Title

Group-Fig. No.

Starters
Fig. 008-105
Fig. 008-110

Alternators

Wiring--Headlamp / Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-205
Fig. 008-210

Modules
....................................................................

Fig. 008-405

Power Distribution Center Relays and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-505
Fig. 008-510

Relays

Sensors
...
...
..
...
...
...

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Fig.
Fig.
Fig.
Fig.
Fig.
Fig.

008-605
008-610
008-615
008-620
008-625
008-630

Fig. 008-1305

Wiring-Instrument Panel
Wiring Instrument Panel & Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternator 2.4L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Alternator 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensors 2.4L Engine [ED0]


Sensors Engine 4.0L [ER0]
Sensors, Oxygen 2.4L [ED0]
Sensors Oxygen 4.0L [ER0]
Sensors - Body . . . . . . . . .
Sensors Drive Train . . . . . .

Group-Fig. No.

Wiring-Headlamp to Dash

Starter [2.4L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Starter [4.0L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modules

Illustration Title

Fig. 008-1405

Wiring-Body & Accessories


Wiring--Body & Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1505

Wiring Repair
Wiring Repair Packages

........................................................

Fig. 008-1605

Air Bag Modules and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Air Bags and Clock Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1705
Fig. 008-1710

Air Bag Systems

Spark Plugs-Cables-Coils
Spark Plugs--Cables--Coil

.......................................................

Fig. 008-1905

Single Board Engine Controllers


Single Board Engine Controllers (JTEC Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-705

Switches
Switches - Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switches Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switches - Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-805
Fig. 008-810
Fig. 008-815

Horns
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-905

Battery Tray and Cables


Battery Tray & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1005
Fig. 008-1010

Lamps - Front, Rear and Courtesy


Lamps--Front . . . . . . . . . . . .
Lamps--Rear . . . . . . . . . . . . .
Lamps--Cargo-Dome-Courtesy
Bulbs . . . . . . . . . . . . . . . . . .

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Fig.
Fig.
Fig.
Fig.

008-1105
008-1110
008-1115
008-1120

Wiring-Engine & Related Parts


Wiring--Engine [2.4L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Engine [4.0L Engine] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 008-1205
Fig. 008-1210

August 27, 2004

Starter [2.4L Engine]


Figure 008-105
PART
ITEM

1
2

NUMBER

QTY

56041 436AC
6102 120AA

1
1

LINE

SERIES

BODY

ENGINE

TRANS

ED0
ED0,
ER0

TRIM

DESCRIPTION

STARTER
SCREW AND WASHER, Hex Head,
Starter Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Starter [4.0L Engine]


Figure 008-110
PART
ITEM

1
2

NUMBER

QTY

56041 914AC
6101 848

1
1

LINE

SERIES

BODY

ENGINE

TRANS

ER0
ER0

TRIM

DESCRIPTION

STARTER
SCREW AND WASHER, Hex Head,
M10-1.50x30

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Alternator 2.4L Engine


Figure 008-205
PART
ITEM

NUMBER

QTY

56044 530AC
6102 120AA
6504 344

1
1
1

4
-5

4861 371AA
6506 737AA

1
2

ED0
ED0
ED0,
ER0
ED0
ED0

-6

6506 990AA

ED0

5281 351AC
53013 352AD

1
1

ED0
ED0

-9

4781 569AB
53013 366AA
6506 991AA

1
1
1

ED0
ED0
ED0

10

4861 277AB

ED0

1
2
3

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

ALTERNATOR
SCREW AND WASHER, Hex Head
SCREW AND WASHER, Hex Head
BRACKET, Alternator
SCREW, Alternator Bracket, M10x1.
5x100.00, Bracket To Block
SCREW, Hex Head, M10x1.5x40,
Bracket To Block
BELT, Accessory Drive
With Air Conditioning
Without Air Conditioning
PULLEY, Idler
Double Bearing, Idler/Timing
Without Air Conditioning
STUD, Alternator, Tensioner
Mounting
TENSIONER, Belt

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Alternator 4.0L Engine


Figure 008-210
PART
ITEM

NUMBER

QTY

Notes:
[ER0]=4.0L Engine
1
56041 864AB
2
6505 488AA
3
6504 344
4
5
6
7
8

4854
0154
4854
4854

026
854AA
089AB
092

53013 209AC
4854 033AB

LINE

SERIES

BODY

1
1
1

ENGINE

1
4
1
1

ER0
ER0
ED0,
ER0
ER0
ER0
ER0
ER0

1
1

ER0
ER0

TRANS

TRIM

DESCRIPTION

ALTERNATOR
SCREW AND WASHER, Hex
SCREW AND WASHER, Hex Head
BRACKET, Alternator
SCREW AND WASHER, Hex
TENSIONER, Alternator Belt
PULLEY, Idler
BELT, Accessory Drive
Without Air Conditioning
With Air Conditioning

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Modules
Figure 008-405
PART
ITEM

NUMBER

QTY

5600 4262

56047 125AB

56010 209AD
56010 533AA
6102 132AA

1
1
4

J400 4642

LINE

SERIES

BODY

ENGINE

TRANS

-7

DESCRIPTION

MODULE, Daytime Running Lamp,


Daytime Running Lamp
BRACKET, Module, Daytime
Running Lamp
SCREW, 250-14x.625, (NOT
SERVICED) (Not Serviced)
MODULE, Immobilizer
MODULE, Air Bag Control
SCREW, Hex Head, M6x1x20, Air
bag module attaching
SCREW, Round Head, .164-18x.560,
Airbag Module Ground

3
4
5
6

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Power Distribution Center Relays and Fuses


Figure 008-505
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes:
[DG0] = All Automatic Transmissions
1

4671 168

AR

3
-4
5

4638 271
4638 904

1
1

6102 075AA

1
1

J
J

DESCRIPTION

POWER DISTRIBUTION CENTER,


Serviced in Headlamp to Dash
Harness, (NOT SERVICED) (Not
Serviced)
RELAY, Mini, ABS Pump, Clutch,
Heater & Foglamp
RELAY PACKAGE, Electrical
SEAL, Rear Defroster Relay
FUSE CARTRIDGE, 20 Amp

77

ER0
ER0

FUSE CARTRIDGE, 30 Amp


6102 076AA

1
1

4868 008AA
6102 077AA

1
1
1

6102 078AA

1
1
2
1
1

J
J

ER0
ER0

FUSE CARTRIDGE, 40 Amp


J
J

ER0
ER0

J
J

ER0
ER0

ER0

J
J

ER0
ER0

9
10
11
12

TRIM

FUSE CARTRIDGE, 50 Amp

00AT M10
00AT M15
00AT M20
5134 137AA

1
1

FUSE, Mini, 10 AMP, Red


FUSE, Mini, 15 AMP, Light Blue
FUSE, Mini, 20 AMP, Yellow
COVER, Power Distribution Center

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fuse Block
Figure 008-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes:
[DG0] = All Automatic Transmissions
1

2
3

4
5

00AT M10

00AT M15

1
1
1

J
J

1
1
1
2

J
J

00AT M20
00AT M25

-6
-7

56047 126AA
6101 757

TRIM

DESCRIPTION

BLOCK, Fuse, Serviced in Cross


Body Harness, (NOT SERVICED)
(Not Serviced)
FUSE, Mini, 10 AMP, Red
FUSE, Mini, 15 AMP, Light Blue
ER0
ER0
FUSE, Mini, 20 AMP, Yellow
FUSE, Mini, 25 Amp, Natural
ER0
ER0
ED0

BREAKER, Circuit, Radiator fan


FUSIBLE LINK

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sensors 2.4L Engine [ED0]


Figure 008-605
PART
ITEM

NUMBER

QTY

Notes:
[EP0] = 2.5L Engine
[ER0] = 4.0L Engine
1
5269 873AB
-2
6507 220AA
3
4
5
6
7
-8
9

LINE

SERIES

BODY

1
1

4606 487AB
5019 411AC
4608 303AB
5602 7873
56041 018AC
6505 501AA

1
1
1
1
1
2

5072 759AA

ENGINE

TRANS

ED0
ED0
77

ED0
ED0
ED0
ED0
ED0
ED0
ED0

TRIM

DESCRIPTION

SENSOR, Crankshaft Position


SCREW, M6x1x14, Crank Sensor
Mounting
SENSOR, Charge Air Temp
SENSOR KIT, Throttle Position
SWITCH, Oil Pressure
SENSOR, Coolant Temperature
SENSOR, Map
SCREW, M4x16, Map Sensor
attaching
SENSOR, Camshaft

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sensors Engine 4.0L [ER0]


Figure 008-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Notes:
[ER0]=All 4.0L Engine
[DG0]=All Automaic Transmissions
1
4868 672AA
1
2
5149 034AA
1
-3
3300 4242
1
-4
5
6

-7
8
9
-10
11
12
13

ENGINE

TRANS

ER0
ER0
ER0

J318 1288

ER0

53010 624AC

ER0

4727 451AA
6501 957
5602 7872
56044 544AA

1
1
1
1
1

ER0
ER0
ER0
ER0
ER0

6504 512

ER0

5019 411AC
5602 7873
5300 9672

1
1
1

ER0
ER0
ER0

TRIM

DESCRIPTION

SWITCH, Oil Pressure


SENSOR, Camshaft
CLAMP, Distributor, Cam sensor
mounting
GASKET, Distributor, Cam sensor
mounting
DRIVE, OIL PUMP
SENSOR, Crankshaft

SCREW
SENSOR, Air Temperature
SENSOR, Manifold Absolute
Pressure
SCREW, Pan Head, Map Sensor
attaching
SENSOR KIT, Throttle Position
SENSOR, Coolant Temperature
CONNECTOR, Emission Hose, MAP
Sensor hose

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sensors, Oxygen 2.4L [ED0]


Figure 008-615
PART
ITEM

1
2

NUMBER

QTY

56029 049AA
56029 049AA

1
1

LINE

SERIES

BODY

ENGINE

TRANS

ED0
ED0

TRIM

DESCRIPTION

SENSOR, Oxygen, Before catalyst


SENSOR, Oxygen, After catalyst

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sensors Oxygen 4.0L [ER0]


Figure 008-620
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

56028 994AB

ER0

56028 995AB

ER0

56029 049AA

ER0

4
5

56028 994AB
56045 347AB

1
1

ER0
ER0

TRANS

TRIM

DESCRIPTION

SENSOR, Oxygen, Before catalyst


front
SENSOR, Oxygen, Before catalyst
rear
SENSOR, Oxygen, After catalyst
front
SENSOR, Oxygen, After catalyst rear
BRACKET, Electrical Connectors,
Oxygen sensor wiring

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sensors - Body
Figure 008-625
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4
5

5602 6766

5602 6767

5200 8920
5602 7727
5602 7332

1
2
1

5602 7728

1
1
1
1
1
1

5602 7729
6
7

5200 8919
5604 2395

J
U
J
U

TRIM

DESCRIPTION

BRACKET, Brake Sensor


At Steering Knucle / Upper Ball
Stud, Right
At Steering Knucle / Upper Ball
Stud, Left
BRACKET, ABS Sensor
SENSOR, Anti-Lock Brakes, Front
SENSOR, Battery Temperature
SENSOR, Anti-Lock Brakes
Right
Right
Left
Left
BRACKET, ABS Sensor
SENSOR, Ambient Temperature

77
77
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sensors Drive Train


Figure 008-630
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SENSOR, Vehicle Speed


5033 202AB
5602 7905

1
1

4799 062

1
1

H, L, M,
P

O RING
77

ED0
ER0

SENSOR, Transmission Output


Speed
52854 001AA

1
1

77

ED0
ER0

4799 061AB

1
1

77

ED0
ER0

4659 677AC

1
1

77

ED0
ER0

SENSOR, Transmission Input Speed

SENSOR, Manual Valve Lever

SEAL, Manual Valve Position Sensor


4659 678

6503 254

1
1
2

52104 610AA

77

ED0
ER0
SCREW, Hex Head, Speed Sensor
Wiring Clip to Frame
SENSOR, Axle Locker

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Single Board Engine Controllers (JTEC Module)


Figure 008-705
PART
ITEM

NUMBER

QTY

LINE

Notes:
[ED0]=24L Engine
[ER0]=4.0L Engine
[DG0]=Automatic Transmission
[DBB]= Manual Transmission
[NA1]=Export Emission
[NAS]=U.S. 50 States Emission
[NB3]=Euro Stage III Emission
[NBJ]=Japan Low Emission Vehicle
[NBT]=Transitory Low Emission Vehicle
[NBV]=Low Emission Vehicle
1
56044 498AB
1
56044 526AB
56044 527AB
56044 528AB

1
1
1

56044 531AB
56044 533AB
56044 534AB
56044 536AB
56044 537AB
56044 539AB
56044 542AB
6035 884

1
1
1
1
1
1
1
3

55395 180AA

SERIES

BODY

H, L, M,
P

TRANS

ER0
ER0
ER0
ER0

H, L, M,
P

61, 77
61, 77
61, 77
S
S

ENGINE

ER0
ER0
ED0
ED0
ED0
ER0
ER0

77, 78

TRIM

DESCRIPTION

MODULE, Powertrain Control


[NAS]
[NA1,NB4]
[NA1,NBJ]
[NAS]
[NA1,NB4]
[NA1,NBJ]
[NAS]
[NA1,NB4]
[NAS]
[NAS]
[NAS]
SCREW, [.190-16x1.75], Module
mounting
BRACKET, Module

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Switches - Instrument Panel


Figure 008-805
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes:
DG0=Automatic Transmission
DBB= Manual Transmission
1
56009 640AB
1

-3
4

5
-6
7

1
1
1
1
1

4607 084
55315 027AB

1
1

4793 576AB

1
1

DESCRIPTION

SWITCH, Headlamp Leveling,


Headlamp Leveling (Export)
SWITCH, Multifunction, Left Stalk
Includes Interior Lights, Exterior
Lights (High/Low) & Turn Signal
Controls

5016 708AD
5016 709AD
5016 710AD
55315 026AB
5016 711AB

TRIM

[LNJ]
[LPG]
WATERSHIELD, Switch, Left
SWITCH, Intermittent Wiper, Right
Stalk Includes Windshield Washer
& Wiper Functions
FLASHER
WATERSHIELD, Switch, Right
SWITCH, Ignition

-8

SCREW, Pan Head Tapping, .12540x.437, (NOT SERVICED) (Not


Serviced)
SWITCH, Electric Back Light,
56007250

9
5600 7250

1
1

10
5600 7249

1
1

56007 285AB
5600 7329

1
1
1
1
1
1
1

SWITCH, Wiper and Washer,


56007249
Rear
Rear
PLUG, Switch Opening
Over Drive Lockout
Heated Rear Window
Heated Rear Window
Rear Washer & Wiper
Rear Washer & Wiper
Axle Lock
Axle Lock
PLUG, Cover

11

5600 7330
56047 065AA
12
55315 000AB

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Switches - Instrument Panel


Figure 008-805
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

1
13
55056
55056
55056
55056

556AA
557AA
558AA
559AA

1
1
1
1

J
U
J
U

1
1
1

J
U

CONTROL, A/C And Heater


[HC0]
[HC0]
[HA0]
[HA0]
SWITCH, Clutch Starter Interlock

77
77

14
5600 9047
15
16

17
18

4671 336

SWITCH,
SWITCH,
Right
Left
SWITCH,
SWITCH,

5GY38 DX9AA 1
5GY39 DX9AA 1
5209 922
1
56010 301AB

19
20
21

77

56053 025AA
56047 020AA
56047 066AC

1
1
1
1

Stop Lamp
Speed Control

Parking Brake
Passenger Airbag Disarm

SWITCH, ABS Acceleration


SWITCH, Overdrive Lockout
SWITCH, Axle Lock

1
1

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Switches Drivetrain
Figure 008-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4
5
6

TRIM

DESCRIPTION

SWITCH, Oil Pressure


4868 672AA
4608 303AB
4659 677AC
5099 770AA
J813 4473
5083 138AA
56044 169AA

1
1
1
1
1
1
1

77

ER0
ED0
ED0
ER0

ED0

SENSOR, Manual Valve Lever


SWITCH, Back Up Lamp
SWITCH, Transfer Case Mode
SWITCH, Transfer Case, 5 Position
SWITCH, Power Steering

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Switches - Body
Figure 008-815
PART
ITEM

NUMBER

QTY

1
2

4687 558
56053 026AA

2
1

56053 025AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SWITCH, Door Ajar


BRACKET, Acceleration switch
mounting
SWITCH, ABS Acceleration

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Horns
Figure 008-905
PART
ITEM

1
2

NUMBER

QTY

56047 032AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

HORN, Low Note


SCREW, Tap, M8x1.25x22, Serviced
in horn assembly, (NOT
SERVICED) (Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Battery Tray & Cables


Figure 008-1005
PART
ITEM

NUMBER

QTY

4609 365AD

2
3
4
5

55136 959AC
55395 173AA
5602 7332

1
1
1

55174 782AE
55174 783AE
6100 583

1
1
6

0180 077

56047
56047
56047
55176

1
1
1
1

-6
-7
8

9
-10
-11

555AB
556AB
559AB
426AB

LINE

SERIES

BODY

ENGINE

TRANS

ED0,
ER0

J
U

77

12

56044 161AA

13
14

56044 162AB
56009 901AA

1
1

DESCRIPTION

BATTERY, See MOPAR Battery


Catalog], [BC2]
BRACKET, Battery Hold Down
TRAY, Battery
SENSOR, Battery Temperature
REINFORCEMENT, Battery Tray
Right
Left
SCREW AND WASHER, Hex Head,
M8x1.25x25
BOLT, Hex Head, 5/16x18x3/4
WIRING, Battery

ER0
ER0
ED0

6101 808

TRIM

ED0
ED0
77

PROTECTOR, Wiring
SCREW, .437-14x.75, (NOT
SERVICED) (Not Serviced)
NUT, Hex, M6x1, Battery Cable to
PDC attaching
BRACKET, Wiring Harness, Located
Near Steering Column Shaft, Left
BRACKET, Wiring Harness
BRACKET, Wiring Harness

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Engine Heaters
Figure 008-1010
PART
ITEM

1
2
3
4

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

4557 686AB
8220 1506
6015 756

1
1
1

ED0
ER0
ED0

5601 6834
56044 160AA

1
1

ER0
ED0

TRANS

TRIM

DESCRIPTION

HEATER, Engine
HEATER PACKAGE, Engine Block
STRAP, Tie, Block heater cord
CORD, Engine Block Heater

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Lamps--Front
Figure 008-1105
PART
ITEM

NUMBER

QTY

Notes:
[EP0] = 2.5L Engine
[ER0] = 4.0L Engine
1
0154 905AA

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1
1
1
1
1

55055 033AE

55055 038AD
55055 039AD
55055 250AD
55055 251AD
5602 1441
4897 446AA

1
1
1
1
1
1

5
6

L000 0561

5263 188

8
9

6101 443

4874 378

1
1
1

3
-4

J
J
J
J
J
U

77

U
U
U
U

77
77
77
77

U
J

77

10

SEAT, Headlamp, Serviced in Item 5


Headlamp, (NOT SERVICED) (Not
Serviced)
BEZEL, Headlamp
Chrome, Right

11
5505 5046

DESCRIPTION

BULB, H6024BL, For use with 7


Round Headlamp (Replacement
Sealed Beam Bulb)
HEADLAMP
Without Leveling (Europe), Right
Without Leveling (Europe), Left
With Leveling (Europe), Right
With Leveling (Europe), Left
Europe (Qty. 02)
Europe (Qty. 02)
7 Round (Complete Headlamp
Assembly), Right
7 Round (Complete Headlamp
Assembly), Left
Without Leveling (Europe), Right
Without Leveling (Europe), Left
With Leveling (Europe), Right
With Leveling (Europe), Left
LAMP, Underhood
LENS, Lamp Module, Underhood
Lamp
BULB, 561, Underhood Lamp
SCREW, 0.190-16x.625, (NOT
SERVICED) (Not Serviced)
LABEL, Headlamp Leveling, H/Lamp
Leveling System (AUSTRALIA,
SOUTH AFRICA, SOUTH KOREA,
UNITED KINGDOM, UNITED
KINGDOM MARKET PACKAGE)
NUT AND WASHER, Hex, M5x.80
RETAINER, Headlamp Bulb

2
55055 036AD
55055 037AD
55055 040AD
55055 041AD
4874 379
4874 380
55055 032AE

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Lamps--Front
Figure 008-1105
PART
ITEM

12
13
14

NUMBER

QTY

LINE

5505 5047
J400 0141

1
4

6035 977AA

55155 628AC
55155 629AC

1
1

55155 460AC
55155 461AC
0153 624

1
1
2

55157 033AA
55157 032AA
6035 977AA
L000 3157
55077 917AA
L00H 355W
6101 445

1
1
4
1
2
2
2

4874 382

1
1
1
2

J
U

1
1

J
U

SERIES

BODY

ENGINE

TRANS

17
18

19
-20
21
-22
23

-24

25
26
27

55155 764AB
6030 441

77
BRACKET, License Plate, Export
PIN, Retainer
SCREW, M6X1.00X16.00, (NOT
SERVICED) (Not Serviced)
NUT, M6x1.00, (NOT SERVICED)
(Not Serviced)
CAPSULE, Headlamp Level
Connector
Export
Export

28
-29
4874 381

DESCRIPTION

Chrome, Left
NUT, Square, .286x.355, Right or
Left
SCREW, Tapping, .164-18x.625
LAMP, Side Marker
Right
Left
LAMP, Side Repeater
Right
Left
BULB, W3W, Side Repeater or Side
Marker
NUT, (NOT SERVICED) (Not
Serviced)
LAMP, Park and Turn Signal
Left
Right
SCREW, Tapping, .164-18x.625
BULB, 3157
LAMP, Fog
BULB, Fog Lamp, H-3 55 WATT
NUT AND WASHER, Hex Nut-Coned
Washer, M8 x 1.25, Fog lamp
attaching
ACTUATOR, Headlamp
Export

15

-16

TRIM

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Lamps--Rear
Figure 008-1110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4

55155 624AC
56018 648AD
56018 649AD
L000 1157
L000 1156

2
1
1
1
1

4856 459
5600 6514

2
1

SCREW/WASHER, (NOT
SERVICED) (Not Serviced)
LAMP, High Mounted Stop
Without Off Road Group
With Off Road Group
SCREW, CHMSL to Spare Tire
Mounting Bracket Attaching
SCREW AND WASHER, Hex Head,
.312-18x1.00, (NOT SERVICED)
(Not Serviced)
BRACKET, License Plate
BRACKET, LICENSE Mounting,
Europe
BRACKET, License Lamp
LAMP, License
LENS, License Lamp
BULB, W10/5
LAMP, Fog
BULB, P-25-1
LENS, Fog Lamp
CLAMP, Contact Button, CHMSL
Contact Button
SCREW, Pan Head, .190-16x.5
SCREW, M6x1x20, (NOT
SERVICED) (Not Serviced)
NUT, M6x1.00, (NOT SERVICED)
(Not Serviced)
SCREW, M6X1.00X16.00, (NOT
SERVICED) (Not Serviced)
SWITCH, Door Ajar

7
1
1
4

10
11

5517 4994
55175 106AB

1
1

12
13
14
-15
16
-17
18
19

55155 767AB
5505 5278
5515 5619
L002 825W5W
5505 5273
0153 622
4864 772
5600 9056

1
2
2
1
1
1
1
1

0154 631

4687 558

-8
9

20
21

77, 78

22
23
24

DESCRIPTION

LAMP, Tail Stop Turn


Europe
Right
Left
BULB, 1157
BULB, 1156
SCREW, .164-18x.625, (NOT
SERVICED) (Not Serviced)
LENS, Taillamp
Europe

55055 280AB
55156 490AA
6507 364AA

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Lamps--Cargo-Dome-Courtesy
Figure 008-1115
PART
ITEM

NUMBER

QTY

1
-2
3
4
-5
6

56047 114AD
L002 1102
56047 115AA
56042 559AA
L000 0906
5600 9433

1
1
1
1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

LAMP, Dome
BULB, 211-2
LENS, Dome Lamp
LAMP, Courtesy
BULB, 906
CAP, Screw Cover, Courtesy lamps

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bulbs
Figure 008-1120
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Notes:
[DG0] = All Automatic Transmission
1
L000 1156
1
2
L000 7528
2
3
L000 921E
1
4
L00H 355W
2
5
L000 3893
1
J
1
U
6
0153 624
2
7
0154 905AA
1
8
L00H 460W
1
J
9
10
11
12
13
14
15
16
17
18

L0000 000H7
L002 825W5W
L000 3157
0153 622
L000 1157
L000 0561
L002 1102
L000 0906
4874 349
5013 829AA

1
1
1
1
1
1
1
1
5
1

19

L000 0194

4874 122AB
4874 123

1
1
1
1
1

ENGINE

TRANS

77

20

21

4874 122AB
L000 0658

DESCRIPTION

BULB, 1156
BULB, P-25-2, Export
BULB, 921
BULB, Fog Lamp, H-3 55 WATT
BULB, T8/4
Export
Export
BULB, W3W
BULB, H6024BL
BULB, Headlamp, Halogen [ECE]
Export
BULB, Headlamp, H-7, Light bar
BULB, W10/5
BULB, 3157
BULB, P-25-1
BULB, 1157
BULB, 561
BULB, 211-2
BULB, 906
BULB AND SOCKET
BULB, Heater and A/C Control, With
or without Air Condition
BULB, 194, Passenger air bag
warning
BULB AND SOCKET
Switch Illuminator
Switch on Indicator
Switch on Indicator
Switch Illuminator
BULB, 658, PRNDL Cover

77

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring--Engine [2.4L Engine]


Figure 008-1205
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4

TRIM

DESCRIPTION

WIRING, Engine, Transmission


Wiring Included
56047 557AC
56047 558AB
5211 8181
5073 039AA
55176 744AD

1
1
1
1
1

J
J

77

ED0
ED0
CLIP, Transfer case wiring
STRAP, Tie
BRACKET, Engine Wiring

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring Engine [4.0L Engine]


Figure 008-1210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4
5

56047 537AB
56047 538AC
56047 541AB
56047 542AC
56047 545AB
56047 546AC
56047 553AB
56047 554AC
56052 317AB
56052 319AB
56052 632AA
56052 633AA
5211 8181
5073 039AA
55176 744AD
56041 379AA

1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1

J
J
U
U
J
J

J
J
J
J

77
77
77
77
77
77
77
77
61, 78
61, 78
78
78

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

WIRING, Engine, Transmission


Wiring Included
[BGA,BRW]
[BGA,BRW]
[BGA,BRW]
[BGA,BRW]
[BGK]
[BGK]
[AWL]
[AWL]
[BGA,BRW]
[BGA,BRW]
[AWL]
[AWL]
CLIP, Transfer case wiring
STRAP, Tie
BRACKET, Engine Wiring
CLIP, Housing, Bell housing

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring--Headlamp / Dash Panel


Figure 008-1305
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051
56051

474AA
475AA
476AA
477AA
478AA
479AA
480AA
481AA
482AA
483AA
484AA
485AA
486AA
490AA
500AA
501AA
502AA
503AA
504AA
507AA
508AA
509AA
510AA
511AA
512AA
513AA
514AA
515AA
516AA
517AA
518AA
519AA
520AA
857AA

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J
J
J
J
J
U
J
J
J
J
J
J
J
J
J
J
J
J
J
J
U
U
U
U
J
J

5134 137AA
56010 210AB

1
1

77, 78
77, 78

77

77
77
77
77
77, 78
77, 78

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ED0
ED0
ED0
ED0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ED0
ED0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ED0
ED0

3
4

ER0

TRIM

DESCRIPTION

WIRING, Headlamp to Dash


[BGA,BRW]
[BGA,BRW]
[NHM,BGA,BRW]
[NHM,BGA,BRW]
[BRW,DSE]
[BRW,DSE]
[BGK]
[BGK]
[BGA,HA0]
[BGA,HA0]
[BGA,HC0]
[BGA,HC0]
[BGA,BRW]
[BRW,DSE,LMK]
[BRW,DSE,LMK]
[LMK,BGA,BRW]
[LMK,BGA,BRW]
[LMK,BGK]
[LMK,BGK]
[BGA,LMK,HC0]
[BGA,LMK,HC0]
[BGA,BRW], Export
[BGA,BRW], Export
[NHM,BGA,BRW], Export
[NHM,BGA,BRW], Export
[BGK], Export
[BGK], Export
[BGA], Export
[BGA], Export
[BGK], Export
[BGK], Export
[BGA,HA0], Export
[BGA,HC0], Export
[AHF]
POWER DISTRIBUTION CENTER,
Serviced in wiring assembly only,
(NOT SERVICED) (Not Serviced)
COVER, Power Distribution Center
BRACKET, Power Distribution Center

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring--Headlamp / Dash Panel


Figure 008-1305
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-5

56047 128AB

TRIM

DESCRIPTION

SCREW, M6.3x1.81x20, Tapping


(M6.3x1.81x20.00) Not Serv,, (NOT
SERVICED) (Not Serviced)
BRACKET, Wiring Harness, Side
Cowl

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring Instrument Panel & Fuses


Figure 008-1405
PART
ITEM

NUMBER

QTY

LINE

Notes:
[DG0]=All Automatic Transmissions
1
56047 307AB
1
J
56047 308AB
1
J
56047 309AB
1
J
56047 310AB
1
U
56047 311AB
1
1
J
56047 312AB
1
1
J
56050 427AB
1
U
56051 633AA
1
J
56051 634AA
1
1
J
56051 636AA
1
J
56051 638AA
1
1
J
56051 639AA
1
J
56051 640AA
1
1
J
2
5600 9433
2

SERIES

BODY

ENGINE

TRANS

1
1
1
1

U
U
J

DESCRIPTION

WIRING, Instrument Panel


[VJ0,GNN]
[VK0,GNN]
Base
Base
[VJ0,DSE]
[VJ0,DSE]
[VK0,DSE]
[VK0,DSE]
[AHF]
[VK0]
[VJ0]
[VJ0]
[VK0,GNN]
[VJ0,GNN]
[VJ0,GNN]
[VK0]
[VJ0]
[VJ0]
CAP, Screw Cover, Diagnostic
connector
WIRING, Air Conditioning Module
[HC0]
[HA0]

77, 78
77, 78
77
77
77, 78
77, 78
77, 78
77, 78
77
77, 78
77, 78
77, 78
77, 78
77, 78
77, 78
77, 78
77, 78
77, 78

3
4874 085
5013 744AA
5073 183AA
56009 654AB

TRIM

77
77

COVER, Wiring Protector, Diagnostic


connector cover

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring--Body & Accessory


Figure 008-1505
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
56047
56047
56047
56047
56047
56047
56047
56047
56047
56047
56047
56047
56050
56050
56050
56050
56050
56052
56052
56052
56052

261AC
262AC
263AC
264AC
265AC
266AC
267AC
268AC
269AC
270AC
271AC
272AC
625AB
731AB
732AB
733AB
734AB
326AC
327AC
337AC
338AC

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J
U
U
U
U
U
J
J
J
J
J
J
J
J

77
77
77
77
77
77
77
77
77
77
77
77
77
77
77
77
77
78
78
78
78

1
1
4
2
1
1
3

78
77

3
4
5
6
7

56009 377AD
56009 377AE
4362 012
6036 521AA
5600 9056
55352 706AA
6502 871

8
-9

56009 085AB
0154 628

1
1

10
11
12

56009 333AB
56009 338AB
56047 087AC

3
3
1

13

6503 071

14

6505 192AA

TRIM

DESCRIPTION

WIRING, Body
[VJ0,BGK]
[VJ0,RCU,BGK]
[VK0,BGK]
[VK0,BGK.RCU]
[VJ0], Export
[VJ0,RCU], Export
[VK0], Export
[VK0,RCU], Export
[VJ0], Export
[VJ0,RCU], Export
[VK0], Export
[VK0,RCU], Export
[AHF]
[VK0,RCU]
[VK0]
[VJ0,RCU]
[VJ0]
[VK0]
[VK0,RCU]
[VJ0]
[VJ0,RCU]
WIRING, Hardtop

TERMINAL, CHMSL Contact Button


GROMMET, Sliding Door
CLAMP, Contact Button
COVER, Wiring Protector, Left sill
RETAINER, Wiring protector
covering attaching
WIRING, Rear Bumper
SCREW, Tapping, .164-18x.625,
Rear Body Harness Attaching
CLIP, Wire Attaching (Clip)
RIVET
WIRING, Mirror Jumper, Inside rear
view with compass/tempature unit
CLIP, Line&Hose, Rear Wiper
Harness
PLUG, Wire Harness Holes at Rear
Bumper

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring--Body & Accessory


Figure 008-1505
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

15
55395 146AA

1
1

DESCRIPTION

COVER, Wiring Protector


Plate hard top connector
Plate hard top connector

77
78

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiring Repair Packages


Figure 008-1605
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-1

-2

5600 7554

TRIM

DESCRIPTION

WIRING PACKAGE, Underhood


Connector Repair, For Electrical
Connector Repair Information visit
the World Wide Web at http://dto.
vftis.com/mopar/disclaimer.asp,
(NOT SERVICED) (Not Serviced)
TERMINAL, Female, Licenses Lamp

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Air Bag Modules and Sensors


Figure 008-1705
PART
ITEM

1
2
3

NUMBER

QTY

56010 533AA
55177 252AB
56010 301AB

1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MODULE, Air Bag Control


BRACKET, Air Bag Control Module
SWITCH, Passenger Airbag Disarm,
Air Bag Deactivation

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Air Bags and Clock Springs


Figure 008-1710
PART
ITEM

1
2
3

NUMBER

QTY

5JG52 DX9AD
56047 144AB

1
1

52029 314AB

1
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

AIR BAG, Driver


CLOCKSPRING
AIR BAG, Passenger
U
J

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Spark Plugs--Cables--Coil
Figure 008-1905
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4
5
6

-7
-8

56041 818AD
56044 075AD
5102 091AB
SP00 0ZFR5N
SPLZ TR4A11
SP00R E16MC

2
2
2
6
4
4

ED0
ED0
ED0
ER0
ED0
ED0

56041 476AA
4609 103AB
6502 921
6102 146AA

1
1
4
4

ER0
ED0
ED0
ER0

56041 889AA
56041 396AA

1
1

ER0
ED0

-10
11
-12

4693 243AA

ED0

TRIM

DESCRIPTION

CABLE, Ignition
[#2,3]
[#1,4]
CABLE PACKAGE, Ignition
SPARK PLUG
SPARK PLUG, LZTR4A-11
SPARK PLUG, RE16MC
COIL, Ignition

SCREW, Coil mounting


SCREW AND WASHER, Ignition Coil
Mounting
CAPACITOR, Ignition

NUT, (NOT SERVICED) (Not


Serviced)
ISOLATOR
STUD, (NOT SERVICED) (Not
Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 8A - Instrument Panel and Radios and Consoles


Illustration Title

Group-Fig. No.

Instrument Panel
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 08A-110

Instrument Panel Cluster


Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 08A-210

Radio, Antenna, and Speakers


Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 08A-310
Fig. 08A-320
Fig. 08A-330

Consoles
Consoles Full and Mini

.........................................................

Fig. 08A-410

August 27, 2004

Instrument Panel
Figure 08A-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTES:
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
5EU50 XDVAF 1
5EU50 ZJ3AF 1
2
6506 081AA
6
3
3420 1416
2
4
6035 369
4

6
6

J
U

77

5DP1 6XDV
5DP1 6ZJ3
5DP1 7XDV
5DP1 7ZJ3
6503 175

1
1
1
1
5

6507 008AA

9
10

5GW62 DX9AB 1
6034 949

11
12

6101 945
6101 308

5
3
4
2

13
6101 455

14
-15
16
17
18

2
2
5HG72 DX9AA 1
4731 028
3
5511 5652
1
4524 342

J
U

DESCRIPTION

COVER, Instrument Panel


[DV]
[J3]
NUT, U, M6x1.00 Multi-UNut
NUT, Hex Flange, M8x1.25
SCREW, Piercing, .164-15x1.25,
Speaker Bezel to Instrument Panel
NUT/SPRING, "U"1THD, For .164-15
Screw
Duct to Instrument Panel
Duct to Instrument Panel
BEZEL, Speaker
[DV], Right
[J3], Right
[DV], Left
[J3], Left
CLIP, Quarter Panel, I/Panel, M8.
20x17.00
SCREW AND WASHER, Truss
Head, M6x1x30, M6x1.00x30.00,
Instrument Panel To Cowl
BEZEL, Instrument Cluster
SCREW
Cluster Bezel To I/P
Center Bezel To I/P
SCREW, M4.2x1.70x15.00
NUT, U, M6x1, Bracket to Instrument
Panel, Passenger Air Bag Door
SCREW AND WASHER, Hex Head,
M6x1x20

5
6035 638

TRIM

77
BEZEL, Instrument Panel, Center
BUMPER, Center Bezel
MAT, Console Cup Holder, Center
Tray Rubber Insert
CLIP, Speaker
COVER, Instrument Panel, Steering
Column Opening

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Instrument Panel
Figure 08A-110
PART
ITEM

NUMBER

QTY

UA83 XDVAA
UA83 ZJ3AA
5GV99 XDVAA
5GV99 ZJ3AA

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1
1

5DP56 XDVAD 1
5DP56 ZJ3AD 1
20
5503 7355

1
1

U
J

77

5EM2 8XDV
5EM2 8ZJ3
5503 7225

1
1
2

5DP5 2XDV

1
1
1
1

U
J
U
J

1
1
1
1

U
J
U
J

77

5511 5170

1
1

U
J

77

52029 314AA

1
1

J
U

5DU38 XDVAB 1
1
5DU38 ZJ3AB 1
1

U
J
U
J

77

5DP5 4XDV

U
J
U
J
U

77

21

5DP5 2ZJ3

LATCH, Glovebox
[DV]
[J3]
BUMPER, Glove Box Door
HANDLE, Grab, I/Panel
[DV]
[DV]
[J3]
[J3]
HANDLE, Grab, Bezel Only
[DV]
[DV]
[J3]
[J3]
STRIKER, Glove Box Door Latch

77
77

-24
5EE1 1XDV
5EE1 1ZJ3

DESCRIPTION

[DV] With Headlamp Leveling


[J3] With Headlamp Leveling
[DV] Without Headlamp Leveling
[J3] Without Headlamp Leveling
GLOVE BOX, Instrument Panel
[DV]
[J3]
STRAP, Glove Box Door Stop

19

22
23

TRIM

77

25

26

AIR BAG, Passenger


77

27

DOOR, Passenger Air Bag


[DV]
[DV]
[J3]
[J3]
OUTLET, Air Conditioning & Heater
[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left

77

28

5DP5 4ZJ3
5DP5 5XDV

1
1
1
1
1

77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Instrument Panel
Figure 08A-110
PART
ITEM

NUMBER

QTY

LINE

1
1
1

J
U
J

5HG71 XDVAB 1
1
5HG71 ZJ3AB 1
1
5FS1 0DX9
2

U
J
U
J

5DP5 5ZJ3

SERIES

BODY

ENGINE

TRANS

77

77
77

31
32
56047 071AC

5101 964AA

1
1

5600 7329

1
1
1
1
1
1
1
1

33

5600 7330
56047 065AA

34
35

56007 285AB
4685 536
4685 590

1
1

-36

RING, Cigar Lighter Mounting


4793 555

2
2

4793 554AB

1
1

4685 666AB

1
1
1

37

POWER OUTLET

38

-39

DESCRIPTION

[DV], Left
[J3], Left
[J3], Left
PANEL, Instrument
[DV]
[DV]
[J3]
[J3]
OUTLET, Air Conditioning & Heater,
Center
COVER, Radio Opening, (NOT
SERVICED) (Not Serviced)
BEZEL, Cigar Lighter
4 Switch Plugs, Cigar and Power
Outlet with Socket/Cap Included
4 Switch Plugs Not Included
4 Switch Plugs Not Included
PLUG, Switch Opening
Heated Rear Window
Heated Rear Window
Rear Washer and Wiper
Rear Washer and Wiper
Axle Lock
Axle Lock
Overdrive Lockout Switch
KNOB AND ELEMENT, Cigar Lighter
BASE, Cigar Lighter

29

30

TRIM

CAP, Power Outlet

5600 8852

CAP, Cigar Lighter, Without Cigar


Lighter

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Instrument Cluster
Figure 08A-210
PART
ITEM

NUMBER

QTY

1
2
3
4
5
6

56010 678AC
6034 949
4874 344
4874 345
4874 346

1
5
1
1
1

7
8

4874 349
L000 PC74

5
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

CLUSTER
SCREW
MASK, Instrument Cluster
LENS, Cluster
GROMMET, Speedometer Trip Reset
COVER, Cluster, Serviced in
Assembly Only, (NOT SERVICED)
(Not Serviced)
BULB AND SOCKET
BULB, PC74

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Radio
Figure 08A-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes:
[RAD] = AM/FM Cassette/CD with Changer Control
[RBK] = AM/FM Compact Disc with Changer Control
[RBP] = AM/FM Cassette/CD with Changer Control
[RBT] = AM/FM Cassette/CD with Changer Control
[RBY] = AM/FM Cassette/CD with Changer Control
[REH] = AM/FM Compact Disc, RDS
1
5091 606AD
1
2

5091 601AE

5091 556AI

5091 609AD

5091 650AB

5091 608AD

5064 033AA

6035 859
9

56038 744AC

10
11

5600 9161
56038 745AC

1
1

6101 945
J400 4642

4
1

12
-13

J
U

DESCRIPTION

RADIO, AM/FM/Cassette With CD,


[RBP]
RADIO, AM/FM/Cassette With CD,
[RAD]
RADIO, AM/FM with CD and
Equalizer, [RBK]
RADIO, AM/FM/Cassette With CD,
[RBY]
RADIO, AM/FM/Cassette With CD,
[REH]
RADIO, AM/FM/Cassette With CD,
[RBT]
DVD, Geographic Database, Map
Data North America
CLIP, Retainer
Radio Attach
Radio Attach
PLATE, Radio Opening, Rear
Mounting, Radio
STRAP, Ground
BRACKET, Radio, Rear Mounting,
Radio
SCREW, M4.2x1.70x15.00, Radio
SCREW, Round Head, .164-18x.560,
Self Drill .164-18x.560, Radio
Ground

8
4
4
1

TRIM

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Antenna
Figure 08A-320
PART
ITEM

NUMBER

QTY

56038 660AB

77, 78

2
3
4
5

56009 081AC
5603 8504
5600 8929

1
1
1

77, 78

6
7

56038 661AB

8
9

4373 728
5094 003AA

1
1

5503 7284

-10

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

ANTENNA, Base Cable And Bracket,


With Pigtail
MAST, Antenna
COVER, Antenna Opening
PLUG, Antenna Hole
GROMMET, Antenna, (NOT
SERVICED) (Not Serviced)
CABLE, Antenna
SCREW, .164-18x.75, (NOT
SERVICED) (Not Serviced)
PLUG, Cowl, Antenna Hole
ANTENNA, Satellite, Navigation with
Cable
CLIP, Antenna Cable

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Speakers
Figure 08A-330
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

5HU99 DX9AH 1
1

5JP53 DX9AD

56047 121AC
56047 114AD
56047 115AA
5093 022AA
5086 805AA
56038 566AE

1
1
1
1
1
1

56008 795AG
56038 719AC

2
2

10
11

6034 949

12
-13

L002 1102

6034 432

4
4

-2
3
4
5
6
7
8

DESCRIPTION

HOUSING, Speaker
Black (Grille, Lamp, Lens and
Wiring Included), Right
Black (Grille, Lamp, Lens and
Wiring Included), Left
Black (Speaker,Grille, Lamp, Lens
and Wiring Included), Right
Black (Speaker,Grille, Lamp, Lens
and Wiring Included), Left
SCREW, (NOT SERVICED) (Not
Serviced)
WIRING, Speaker - Rear
LAMP, Dome
LENS, Dome Lamp
SLEEVE, Isolator
GRILLE, Speaker
SPEAKER, Rear, Full Range 5.25
inch
SPEAKER, Instrument Panel
4x6 inch, Instrument Panel
Consists of Bass Speaker and
Tweeter in Sealed Assembly,
Premium
SCREW, Speaker Mounting
CUP, Wire Cup (Serviced with
Speaker Housing), (NOT
SERVICED) (Not Serviced)
BULB, 211-2
U-NUT, .164-15

5HU98 DX9AH 1

5JP52 DX9AD

TRIM

U
J

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Consoles Full and Mini


Figure 08A-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Notes:
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
5HE62 XDVAG
5HE62 ZJ3AG
5JP65 XDVAD
5JP65 ZJ3AD

1
1
1
1

5HJ98 XDVAB

5HJ98 ZJ3AB

5511 5652

5
6

55315 059AB

-9
10
11
12

5HE63 XDVAE 1
5HE63 ZJ3AE 1
55315 039AB
1

55361 331AA
5HZ57 DX9AB
55315 056AB
55361 353AA

2
1
1
1

55315 000AB

1
1

55315 040AC
55315 055AA
56038 743AC
55315 043AC
6034 833

1
1
1
1
2

-13

-14

15
-16
-17

DESCRIPTION

CONSOLE, Floor, w/Passenger


Disarm Switch
[DV] Rear Floor Tower
[J3] Rear Floor Tower
[DV] Front Floor Full
[J3] Front Floor Full
CUPHOLDER, Console
[DV] Rear Floor Mini Close-out with
Cupholder
[J3] Rear Floor Mini Close-out with
Cupholder
SCREW, 0.190-16x.875, (NOT
SERVICED) (Not Serviced)
MAT, Console Cup Holder, Single
Cupholder Mat
BEZEL AND DIAL, Gearshift Lever
LID, Center Console Storage
[DV]
[J3]
HINGE, Floor Console Lid
STRIKER, Console Lid Catch,
Serviced in Console, (NOT
SERVICED) (Not Serviced)
BUMPER, Glove Box Door
ASH RECEIVER, Floor Console
TRAY, Floor Console
MAT, Floor Console, Covers access
hole, Front, Center Console
PLUG, Cover

7
-8

TRIM

BIN, Storage
Without Subwoofer, Floor Console
Storage Compact Disc
SPEAKER, Sub Woofer
PLATE, Speaker
CLIP, Push, .164-7.5, Hinge to
console Base

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Consoles Full and Mini


Figure 08A-410
PART
ITEM

NUMBER

QTY

18

55315 050AA

19
-20

55315 041AD
J400 4642

1
1

-21

6504 232

22

6503 245

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MAT, Floor, Front Console


Cupholder
LATCH, Armrest Lid
SCREW, Round Head, .164-18x.560,
Subwoofer Ground
CLIP, Molding, Barbs. Special M6.
50x13.50
RIVET, M6x1.00

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 9 - Engine Mounting


Illustration Title

Group-Fig. No.

Engine Mounting
Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 009-110
Fig. 009-120

August 27, 2004

Engine Mounting
Figure 009-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Codes:


[ED0] = All 2.4L 4 Cylinder Engines
[ER0] = All 4.0L 6 Cylinder Engines
1
3420 2606
2
2
6503 699
6

ENGINE

ER0
ER0

3
4
5

6502 696
52019 278AD
6502 137

2
2
2

ER0

6
7
8
9

6502 697
52059 285AB
52019 278AD
6502 137

2
1
2
2

ER0
ER0

6502 697
3420 2606

2
2

ER0

13

52059 418AA
52059 284AC
6503 699

1
1
6

ED0
ER0
ER0

14
15
16

6502 696
3420 2606
6502 137

2
1
2

ED0

17

6503 699

ED0

18
19

6502 697
6503 699

2
7

ED0

20
21

6502 696
6502 137

2
2

22
23

52019 276AD
6507 344AA

2
1

10
11
12

TRANS

ED0
ED0

TRIM

DESCRIPTION

BOLT, Hex Head


SCREW AND WASHER, Hex Head,
M10x1.5x28
NUT, Hex Flange Lock, M10x1.5
INSULATOR, Engine Mount
BOLT, Hex Flange Head, M10x1.
50x35
NUT, Hex Flange Lock, M12x1.75
BRACKET, Engine Mount
INSULATOR, Engine Mount
BOLT, Hex Flange Head, M10x1.
50x35
NUT, Hex Flange Lock, M12x1.75
BOLT, Hex Head
BRACKET, Engine Mount
Left
SCREW AND WASHER, Hex Head,
M10x1.5x28
NUT, Hex Flange Lock, M10x1.5
BOLT, Hex Head
BOLT, Hex Flange Head, M10x1.
50x35
SCREW AND WASHER, Hex Head,
M10x1.5x28
NUT, Hex Flange Lock, M12x1.75
SCREW AND WASHER, Hex Head,
M10x1.5x28
NUT, Hex Flange Lock, M10x1.5
BOLT, Hex Flange Head, M10x1.
50x35
INSULATOR, Engine Mount
BOLT

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Transmission Mounting
Figure 009-120
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Codes:


[DD0] = All 5 Speed Manual Transmissions
[DG0] = All Automatic Transmissions
[ED0] = All 2.4L 4 Cylinder Engines
[ED1] = 2.4L Power Tech DOHC I-4 Engine
[ER0] = All 4.0L 6 Cylinder Engines
1
52059 502AB
1
52059 509AB
1
52059 698AA
1
2
52058 551AB
1
3
6503 699
4

4
5

6100 517
6502 337

ENGINE

TRANS

TRIM

DESCRIPTION

BRACKET, Transmission Mount


ER0
ER0
ED0
MOUNT, Transmission
SCREW AND WASHER, Hex Head,
M10x1.5x28, [.437-14x1.12
06035982AA]
NUT, Hex Flange Lock
NUT, M10x1.5

4
4

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 2.4L - Engine 2.4L Four Cylinder


Illustration Title

Group-Fig. No.

Cylinder Head
Cylinder Head, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-210

Cylinder Block
Cylinder Block, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-310

Crankshaft, Piston, and Drive Plate


Crankshaft, Pistons and Flywheel, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-410

Camshafts and Valves


Camshaft and Valves 2.4L [ED1]

..................................................

Fig. 2.4L-510

Timing Belt and Cover, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Balance Shafts, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-610
Fig. 2.4L-620

Timing Belt and Cover

Engine Oiling
Engine Oiling, 2.4L [ED1]

.......................................................

Fig. 2.4L-710

Intake and Exhaust Manifolds, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-810

Manifolds
Crankcase Ventilation
Crankcase Ventilation,204L [ED!] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 2.4L-910

August 27, 2004

Cylinder Head, 2.4L [ED1]


Figure 2.4L-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
-1
5072 474AC
1
2
53010 493AD 1
3

ENGINE

ED0
ED0

4777 997AA

ED0

5
6
7
8
9
10

53010 656AA
4777 478
4777 477
4777 086
5170 051AA
6100 918

1
1
4
2
1
18

ED0
ED0
ED0
ED0
ED0
ED0

11
12

6504 033
6101 527

10
6

ED0
ED0

4667 731
53010 521AA
4556 020
4884 407AA

1
1
2
1

ED0
ED0
ED0
ED0

13
-14
15
16

TRANS

TRIM

DESCRIPTION

GASKET PACKAGE, Engine Upper


COVER, Cylinder Head
SCREW, (NOT SERVICED) (Not
Serviced)
ISOLATOR, Cylinder Head Cover,
Grommet And Bolt
CAP, Oil Filler
GASKET, Valve Cover
GASKET, Spark Plug Well
SEAL, Camshaft, Front
HEAD, Cylinder
BOLT, Hex Flange Head, M6x1.
00x35
BOLT, Cylinder Head
SCREW, Hex Flange Head, M8x1.
25x40
PLUG, Camshaft, Half Round
PLUG, Camshaft, Round
PLUG, Core, 1.25 Diameter
GASKET, Cylinder Head

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Cylinder Block, 2.4L [ED1]


Figure 2.4L-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
-1
5072 475AA
1
2
5019 344AB
1
-3
6507 155AA
1
4

5
6
7
8
9
10
11
12
13
14
-15
-16
-17
-18
-19

4448 856
6036 543AA
5240 849
4694 106
6503 387
6504 257
4621 939AB
4556 020
6034 804
4556 018AB
53013 486AA
6503 096
4557 686AB
56044 160AA
6034 331

ENGINE

TRANS

ED0
ED0
ED0

2
6
2
2
10
9
1
2
4
1
2
1
1
1
1

ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0

TRIM

DESCRIPTION

GASKET PACKAGE, Engine Lower


BLOCK, Short
STUD, Double Ended
BEDPLATE, Serviced With Short
Block Only, (NOT SERVICED) (Not
Serviced)
DOWEL, Block To Cylinder Head
PLUG, Pipe
DOWEL
DOWEL, Engine Block To Bedplate
BOLT, Main Bearing Cap
BOLT, Hex Head, M8x1.25x70
SEAL, Rear Main Crankshaft
PLUG, Core, 1.25 Diameter
PLUG, Core, 1.39 Diameter
PLUG, Cylinder Block Oil Hole
BRACKET, Engine Lift
O RING, Engine Block Heater
HEATER, Engine
CORD, Engine Block Heater
PLUG, Hex Socket, 3/8-18NPTx.475

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Crankshaft, Pistons and Flywheel, 2.4L [ED1]


Figure 2.4L-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
1
52104 578AD 1
2
6507 240AA
8
3
5093 448AB
8

ENGINE

TRANS

ED0
ED0
ED0

5093 449AA

ED0

5093 450AA

ED0

6
7
8

5142 303AB
6503 116
5073 524AA

4
8
1

ED0
ED0
ED0

-9

5073 524AA

ED0

10
11
12

4621 939AB
4781 643AA
5093 445AA

1
1
1

ED0
ED0
ED0

13

5093 446AA

ED0

14

5093 447AA

ED0

15
16

5012 582AA
5012 583AA

8
8

ED0
ED0

17

5012 584AA

ED0

18
19

6035 473
53009 181AB

1
1

ED0
ED0

TRIM

DESCRIPTION

FLYWHEEL
SCREW
BEARING KIT, Connecting Rod,
Standard
BEARING KIT, Connecting Rod, .025
mm U/S
BEARING KIT, Connecting Rod, .25
mm U/S
PISTON PIN AND ROD
BOLT, Connecting Rod
PISTON RING SET, COMPLETE
ENGINE, STD.
PISTON RING SET, COMPLETE
ENGINE, STD.
SEAL, Rear Main Crankshaft
CRANKSHAFT
BEARING KIT, Crankshaft Thrust,
Std
BEARING KIT, Crankshaft Thrust,
.025mm Undersize
BEARING KIT, Crankshaft Thrust,
.25mm Undersize
BEARING KIT, Crankshaft, Standard
BEARING KIT, Crankshaft, .025mm
Undersize
BEARING KIT, Crankshaft, .25mm
Undersize
KEY, Crankshaft Sprocket
BEARING, Pilot

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Camshaft and Valves 2.4L [ED1]


Figure 2.4L-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
1
4781 681AB
1
2
4667 969AB
8
-3
4667 970AB
8
4
4781 679AB
1
-5
53010 549AB
1
6
4884 690AA
8
-7
4777 899AA
8
8
4884 042AA
16
9
4777 976AA
16
10
4777 050AC
32
11
4648 682AB
16
12
4648 907AA
16
13
4648 619
16
14

ENGINE

TRANS

ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0

-15

4667 411

ED0

16
17
18

4777 086
6100 997
4667 731

2
1
1

ED0
ED0
ED0

TRIM

DESCRIPTION

CAMSHAFT, Intake
VALVE, Intake, Standard
VALVE, Intake, .015" O/S
CAMSHAFT, Exhaust
RING, Tone
VALVE, Exhaust, Standard
VALVE, Exhaust, .015" O/S
ROCKER ARM, Valve Roller
ADJUSTER, Valve Lash
LOCK, Valve Spring Retainer
RETAINER, Valve Spring
SPRING, Valve
SEAL, Valve Guide
GUIDE, Intake/Exhaust Valve,
Standard Size, (NOT SERVICED)
(Not Serviced)
GUIDE, Intake/Exhaust Valve, 7mm
Oversize
SEAL, Camshaft
PIN, Dowel, Exhaust Cam
PLUG, Camshaft

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Timing Belt and Cover, 2.4L [ED1]


Figure 2.4L-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
1
53010 482AC 1
-2
6502 926
3
3
4667 609
2
4
6503 438
2
5
6501 405
2
6
4781 570AB
1
7
4781 569AB
1
8
6507 550AA
1
9
53010 483AB
1
-10
6101 952
5
11
12
13
14
15
16
17

53010 484AB
6101 331
4621 844
4648 939AA
6035 473
53010 477AB
6503 553

ENGINE

TRANS

ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0

1
1
1
1
1
1
1

ED0
ED0
ED0
ED0
ED0
ED0
ED0

TRIM

DESCRIPTION

COVER, Timing Belt


BOLT, Hex Flange Head, M6x1.0x20
GEAR, Camshaft
WASHER, Flared, 13x35.00x4.70
BOLT, Hex Head, M12x1.50x52
TENSIONER, Belt
PULLEY, Idler
BOLT
COVER, Timing Belt, Outer
SCREW, Hex Flange Head Tapping,
M4.8 x 1.59 x 25.00
COVER, Timing Belt
BOLT, M6x1.00x20
BELT, Timing
GEAR, Crankshaft
KEY, Crankshaft Sprocket
DAMPER, Crankshaft
BOLT, Hex Flange Head, M12x1.
75x87.50

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Balance Shafts, 2.4L [ED1]


Figure 2.4L-620
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
1
4621 517
1
2
6500 150
2
3
4323 043
1
4
6101 452
4

ENGINE

ED0
ED0
ED0
ED0

5
6
-7
8

4621 518
4621 519AE
5203 466

1
1
2

ED0
ED0
ED0

9
10

6504 878AA
6503 389

2
2

ED0
ED0

11
12

4621 952
6501 404

1
2

ED0
ED0

13
14
15
16
17

4621
4323
6505
4884
6100

1
1
1
1
1

ED0
ED0
ED0
ED0
ED0

18
19
20

4621 541
4621 996
6100 271

1
1
2

ED0
ED0
ED0

21
22
23

4323 041AD
4483 485
6100 279

1
1
1

ED0
ED0
ED0

24
25

6508 008AA
4884 473AA

1
1

ED0
ED0

951
039
188AA
472AA
047

TRANS

TRIM

DESCRIPTION

SHAFT, Balance, Driver


KEY, Crankshaft Sprocket
COVER, Balance Shaft Carrier
SCREW AND WASHER, Hex Head,
M8x1.25x20
SHAFT, Balance, Driven
CARRIER, Balance Shaft
PIN, Dowel
BEARING, Balance Shaft, Seviced
With Carrier, Item 6, (NOT
SERVICED) (Not Serviced)
BOLT
BOLT, Hex Flange Head, M10x1.
50x108
GEAR, Balance Shaft Driver
SCREW AND WASHER, Hex Head,
M8x1.25x25
GEAR, Balance Shaft Driven
COVER, Balance Shaft Gear
STUD, M6x1.00x40.00
GUIDE, Balance Shaft Chain
NUT AND WASHER, Hex Nut-Coned
Washer, M6 x 1.00
GEAR, Crankshaft
CHAIN, Balance Shaft
BOLT AND CONED WASHER, Hex
Head, M6x45x12.5
TROUGH, Carrier Cover
GEAR, Balance Shaft
SCREW AND WASHER, Hex Head,
M6x1x35
SCREW, Hex Flange Head
TENSIONER, Chain

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Engine Oiling, 2.4L [ED1]


Figure 2.4L-710
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
1
53010 487AA
1
2
53010 507AA
1
-3
-4
5
6100 296
3
-6
6503 257
4
7
53010 494AC 1
8
53010 476AB
1
9
6505 788AA
1
10
4667 198
1
11
4105 409
1
12
4694 119
1
13
4483 444AB
3
14
6032 920
1
15
6500 070
1

ENGINE

TRANS

ED0
ED0

ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0
ED0

16
17
18
19

53010 488AA
4621 579
53010 491AA
6503 969

1
1
1
11

ED0
ED0
ED0
ED0

20

6035 417

ED0

TRIM

DESCRIPTION

PUMP, Engine Oil


ADAPTER, Oil Filter
GUARD, Splash, (NOT REQUIRED)
NUT, (NOT REQUIRED)
BOLT, Hex Head
BOLT, Hex Head, M8x1.25x37.50
INDICATOR, Engine Oil Level
TUBE, Oil Filler
STUD
SEAL, Front Main Crankshaft
FILTER, Engine Oil
CONNECTOR, Oil Filter Adapter
O RING, Front Cover Oil Inlet
SEAL, Oil Pick Up Tube
SCREW AND WASHER, Hex Head,
M8x1.25x25
TUBE, Oil Pickup
GASKET, Oil Pan
PAN, Engine Oil
BOLT, Hex Flange Head, M6x1.
00x17
PLUG, Oil Drain

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Intake and Exhaust Manifolds, 2.4L [ED1]


Figure 2.4L-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTES:
SALES CODES:
[ED1] = 2.4L POWER TECH DOHC I-4
1
53013 664AA
1
2
53013 533AA
1
3
6101 451
3
-4
-5

ENGINE

TRANS

ED0
ED0
ED0

6102 192AA
6101 506

1
2

ED0
ED0

6504 171

ED0

-7

6101 452

ED0

8
9
10

6506 770AA
53013 534AA
6506 663AA

5
4
3

ED0
ED0
ED0

11
12

53013 264AA
6503 131

1
10

ED0
ED0

13
14

53013 263AB
4781 255AA

1
1

ED0
ED0

TRIM

DESCRIPTION

MANIFOLD, Intake
GASKET, Throttle Body To Intake
SCREW AND WASHER, Hex Head,
M6x1x25
SCREW, Intake Manifold
BOLT AND CONED WASHER,
M8x1.25x18
SCREW, Hex Flange Head, M8x1.
25x32
SCREW AND WASHER, Hex Head,
M8x1.25x20
SCREW
GASKET, Intake Manifold
SCREW, Hex Flange Head, M8x1.
25x11
SHIELD, Exhaust Manifold
BOLT, Hex Flange Head, M8x1.
25x30
MANIFOLD, Exhaust
GASKET, Exhaust Manifold

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Crankcase Ventilation,204L [ED!]


Figure 2.4L-910
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; Sales Codes


[ED0]= All 2.2L, 2.4L and 2.5L 4 Cylinder Gas Engines
1
53013 093AA
1
-2
-3

4777 240AD
53013 231AA

1
1

ENGINE

TRANS

ED0
ED0
ED0

TRIM

DESCRIPTION

TUBE, Crankcase Vent To Air


Cleaner
VALVE, PCV
HARNESS, CCV to Intake Manifold

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 4.0L - Engine 4.0L Six Cylinder


Illustration Title

Group-Fig. No.

Cylinder Head
Cylinder Head, 4.0L (ERH)

......................................................

Fig. 4.0L-210

......................................................

Fig. 4.0L-310

Cylinder Block
Cylinder Block, 4.0L (ERH)

Crankshaft, Piston and Torque Converter


Crankshaft, Piston and Torque Converter, 4.0L (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4.0L-410

Camshafts & Valves


Camshaft and Valves, 4.0L (ERH)

.................................................

Fig. 4.0L-510

.......................................................

Fig. 4.0L-610

.......................................................

Fig. 4.0L-710

Manifold, Intake and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 4.0L-810

Timing Belt and Cover


Timing Cover, 4.0L (ERH)

Engine Oiling
Engine Oiling, 4.0L (ERH)

Manifolds
Crankcase Ventilation
Crankcase Ventilation, 4.0L [ERH]

.................................................

Fig. 4.0L-910

August 27, 2004

Cylinder Head, 4.0L (ERH)


Figure 4.0L-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
SALES CODES:
[ER0] = All 4.0L 6 Cylinder Gas Engines
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
5301 0334
1
2
J400 7434
4
3
J310 5394
1
4
J317 2318
2
5
53010 587AA
1
6
6036 193AA
2
-7
6036 162AA
1

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0
ER0
ER0

8
6035 514
6035 515
6035 516

5
2
6

ER0
ER0
ER0

10
11
12
13

5012 365AC
53020 323AB
6035 968AA
6035 566

1
1
3
12

ER0
ER0
ER0
ER0

14
15
16
17

4648 831AA
53020 758AC
53020 598AB
5301 0424

1
1
15
15

ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

HEAD, Cylinder
PLUG, Cylinder Block Oil Hole
PLUG, Cylinder Block Oil Hole
DOWEL, Cylinder Head To Intake
GASKET, Cylinder Head
STUD, .375-16/.375-24x1.75
STUD, Double Ended, [.500-13/.43714x6.00]
BOLT, Cylinder Head

STUD, Double Ended, .50-13/.43714x6.00


GASKET PACKAGE, Engine Upper
COVER, Cylinder Head
STUD, .250-20x2.00
BOLT, Hex Flange Head, .250-20x1.
00
CAP, Oil Filler
GASKET, Valve Cover
SLEEVE, Torque Limiter
GROMMET, Insulator

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Cylinder Block, 4.0L (ERH)


Figure 4.0L-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

NOTE: Short Block contains: Crank, Rods, Pistons, Rings, Cam Bearings, Timing Chain, Sprockets
Sales Codes:
[ER0] = All 4.0L 6 Cylinder Gas Engines
1
5013 161AD
1
ER0
BLOCK, Short, See Note
2
4636 985AC
1
ER0
BEARING KIT, Camshaft, Standard
3
6035 207
14
ER0
STUD, .500-13/.375-16x3.97
4
6034 166
3
ER0
PLUG, Cylinder Block Oil Hole
5
4667 731
1
ED0
PLUG, Camshaft
6
J400 5148
2
ER0
DOWEL, Transmission
7
J310 5394
6
ER0
PLUG, Cylinder Block Oil Hole,
Water Jacket
8
5302 0566
1
ER0
BRACE, Main Bearing Cap
9
5073 039AA
3
ER0
STRAP, Tie
10
0152 474
14
ER0
NUT, Hex Flange Lock, .375-16
11
8220 1506
1
ER0
HEATER PACKAGE, Engine Block
12
5601 6834
1
ER0
CORD, Engine Block Heater
13
5017 432AB
1
ER0
GASKET PACKAGE, Engine Lower
14
0141 215
2
ER0
DOWEL, .312 x .500
-15
5302 0465
1
ER0
PLUG, Cylinder Block, Rubber Style
Plug

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Crankshaft, Piston and Torque Converter, 4.0L (ERH)


Figure 4.0L-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
SALES CODES:
[ER0] = All 4.0L 6 Cylinder Gas Engines
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
4864 726AD
1
2
5018 594AA
1
3
53010 630AB
1
4
J317 9741
1
5
J317 0524
6
6
53009 180AB
1
7
4736 204AA
1
8
5302 0123
12
9
5302 0443
1
10
33002 920AC 1
11
J400 6385
12
12
6034 749
1
13
0182 776
1
14
J323 0155
1
15
16
83507 079AB
6
17
83507 080AB AR

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

18
19

83507 081AB
83507 084AB

AR
1

ER0
ER0

20

83507 086AB

AR

ER0

21

83500 300AC

12

ER0

22

83501 397AC

AR

ER0

23

83500 301AC

AR

ER0

24
25
26
27
28
29

6504 383
4736 448AA
J321 4094
5093 944AB
J315 1407

4
1
1
1
6

ER0
ER0
ER0
ER0
ER0

4798 329AC

ER0

TRIM

DESCRIPTION

CRANKSHAFT
SEAL PACKAGE, Crankshaft
FLYWHEEL
GEAR, Ring
BOLT, Flywheel
BEARING, Pilot, Sleeve and Bearing
SLEEVE
BOLT, Connecting Rod
GEAR, Crankshaft
DAMPER, Crankshaft
NUT, Hex Flange, .3437-24
KEY, Crankshaft Sprocket
BOLT
WASHER, Plain
SLINGER, Oil, (NOT REQUIRED)
BEARING KIT, Crankshaft, Standard
BEARING KIT, Crankshaft, .001
undersize
BEARING KIT, Crankshaft, .002" U/S
BEARING KIT, Crankshaft Thrust,
Std
BEARING KIT, Crankshaft Thrust,
.001" Undersize
BEARING KIT, Connecting Rod,
Standard
BEARING KIT, Connecting Rod, .001
Undersize
BEARING KIT, Connecting Rod, .010
Undersize
BOLT, Hex Head, M10x1.50 x 13.20
PLATE, Drive Plate
PLATE, Drive Plate Backing
CONVERTER PACKAGE, Torque
BOLT, Hex Head, .50-20x.56
PISTON PIN AND ROD
B Size, 3.872

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Crankshaft, Piston and Torque Converter, 4.0L (ERH)


Figure 4.0L-410
PART
ITEM

NUMBER

4798
4798
4798
4798

QTY

330AC
331AC
332AC
333AC

LINE

SERIES

BODY

ENGINE

6
6
6
6

ER0
ER0
ER0
ER0

4798 878

ER0

5018 594AA

ER0

TRANS

30

31
32

-33

TRIM

DESCRIPTION

C Size, 3.8746
D Size, 3.8750
E Size, 3.8754
F Size, 3.8758
PIN, Piston, Serviced in Piston
Assembly, (NOT SERVICED) (Not
Serviced)
RING PACKAGE, Piston, Standard
Size Complete Engine
ROD, Connecting, Serviced in Piston
Assembly, (NOT SERVICED) (Not
Serviced)
SEAL PACKAGE, Crankshaft

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Camshaft and Valves, 4.0L (ERH)


Figure 4.0L-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
SALES CODES:
[ER0] = All 4.0L 6 Cylinder Gas Engines
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
53010 448AA
1
2
53010 512AA
6
3
53010 513AA
6
4
5300 9887
6
5
53010 515AA 24
6
5301 0388
12
7
53010 514AA 12
8
53010 574AB 12
9
3300 2986
12
10
5300 9886
6
11
J324 2393
12
12
J323 5090
12
13
J323 6513
6
14
J942 5708
12

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

CAMSHAFT
VALVE, Intake, Standard
VALVE, Exhaust, Standard
SEAL, Valve Guide, Exhaust
LOCK, Valve Spring Retainer
SPRING, Valve
RETAINER, Valve Spring
TAPPET, Valve
PUSH ROD, Valve
SEAL, Valve Guide, Intake
ROCKER ARM, Valve
PIVOT, Rocker Arm
BRIDGE, Rocker Arm
BOLT, Hex Flange Head, .312-18x1.
25

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Timing Cover, 4.0L (ERH)


Figure 4.0L-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
SALES CODES:
[ER0] = All 4.0L 6 Cylinder Gas Engines
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
5302 0444
1
2
53010 557AA
1
3
5301 0421
1
4
3300 4681
1
5
5302 0487
1
6
6024 030
1
7
6035 893
5
8
6035 895
2
9
6035 894
2
10
3300 3446
1
11
5301 0401
1
12
6035 975AA
2

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

CHAIN, Timing
SPROCKET, Camshaft
COVER, Timing Belt
SEAL, Front Main Crankshaft
GASKET, Front Cover
SCREW AND WASHER, Hex
BOLT, Hex
SCREW
SCREW
SNUBBER, Timing Chain
PLATE, Camshaft Thrust
SCREW, Pan Head

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Engine Oiling, 4.0L (ERH)


Figure 4.0L-710
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
SALES CODES:
[ER0] = All 4.0L 6 Cylinder Gas Engines
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
J324 1399
1
2
J400 5149
1
3
J324 1733
1
4
J323 9668
1
5
J317 1956
1
6
J317 1958
1
7
J317 2334
1
8
J318 8661
1
9
J319 6843
1
10
J941 6852
4

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

11
12
13

3300 2696
J317 2332
6022 235

1
1
1

ER0
ER0
ER0

14

0154 593

ER0

15
16
17
18
19
20
21
22
23

6035 417
5281 090
5300 7563
J027 1448
5302 0782
53010 445AB
53010 511AA
53010 340AB
6034 732

1
1
1
1
1
1
1
1
23

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

24

6036 407AA

ER0

25
26

53007 568AC
6034 734

1
1

ER0
ER0

27
28

6035 664
53010 624AC

1
1

ER0
ER0

TRIM

DESCRIPTION

PUMP, Engine Oil


DOWEL, Locator
COVER, Engine Oil Pump
SPRING, Oil Pressure Relief Valve
SHAFT, Oil Pump
RETAINER, Oil Release Valve
GEAR, Oil Pump
PLUNGER, Oil Pressure Relief Valve
GEAR, Oil Pump Driven
SCREW, Hex Flange Head, .25-20x.
50
TUBE, Oil Pump Inlet
GASKET, Oil Pump
BOLT AND WASHER, Hex Head,
.312-18x1.00
SCREW, Hex Head Coned, .31218x2.625
PLUG, Oil Drain
FILTER, Engine Oil
CONNECTOR, Oil Filter
PIN, Roll, 5/32" x 1.00"
TUBE, Oil Filler
INDICATOR, Engine Oil Level
SUPPORT, Engine Oil Pan
PAN, Engine Oil
SCREW AND WASHER, Hex Head,
.25-20x.545
SCREW, Hex Head Coned, .31218x.875
GASKET, Oil Pan
BOLT, Double Stud Hex, .250-20x1.
437 & .250-20 x.700
STUD, .312-18x1.560
DRIVE, OIL PUMP

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Manifold, Intake and Exhaust


Figure 4.0L-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
SALES CODES:
[ER0] = All 4.0L 6 Cylinder Gas Engines
[DBB] = All Manual Transmissions
[DG0] = All Automatic Transmissions
1
4854 197AC
1
2
6036 171AA
2
3
6036 045AA
1
4
5503 5614
1
5
4854 194
1
6
7
-8
-9
-10

5301
5301
4854
6036
6506

0196
0199
038
193AA
546AA

ENGINE

TRANS

ER0
ER0
ER0
ER0

1
1
1
2
2

ER0
ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

MANIFOLD, Intake
NUT AND WASHER
BOLT AND RETAINER, Hex Head
RESERVOIR, Vacuum
FITTING, Vacuum, Serviced With
Manifold
MANIFOLD, Exhaust, Front
MANIFOLD, Exhaust, Rear
GASKET, Intake/Exhaust Manifold
STUD, .375-16/.375-24x1.75
NUT, Exhaust Manifold

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Crankcase Ventilation, 4.0L [ERH]


Figure 4.0L-910
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

1
2
3
4

5303 0497
2946 079
53030 611AC
53030 615AC

1
1
1
1

ER0
ER0
ER0
ER0

53013 742AB

ER0

6
7

53013 743AB
53013 797AB

1
1

ER0
ER0

4854 194

ER0

TRANS

TRIM

DESCRIPTION

FITTING, Crankcase Vent Tube


GROMMET, Crankcase Vent
HOSE, Air Cleaner
TUBE, Crankcase Vent To Air
Cleaner
FITTING, Crankcase Vent Tube,
With Orifice
GROMMET, Crankcase Vent
TUBE, Crankcase Vent To Intake
Manifold
FITTING, Vacuum

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 11 - Exhaust
Illustration Title

Group-Fig. No.

Exhaust System
Exhaust System, 2.4 (ED1), 4.0 (ERO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 011-110

Heat Shields
Heat Shields, 2.4 (ED1), 4.0 (ERH)

................................................

Fig. 011-210

August 27, 2004

Exhaust System, 2.4 (ED1), 4.0 (ERO)


Figure 011-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

NOTE:[ EP0]=All 2.5L Gas Engines [ER0]=All 4.0L Engines [ DBB]=All Manual Transmissions [ DG0]=All Automatic Transmissions
1
52059 716AA
2
ED1
NUT, Hex Lock, M8x1.25
2
PIPE AND CONVERTER, Exhaust,
To Manifold
52059 681AC 1
77, 78
ER0
52059 730AB
1
77
ED1
3
6505 954AA
2
77
ED1
SCREW, Hex Head Pilot Point,
M8x1.25x65.00
4
6502 337
2
NUT, M10x1.5
5
SCREW, Hex Head
6505 178AA
4
Exhuast Mount to Frame
6505 754AA
4
ER0
Exhuast Pipe to Manifold
6
52019 408AC 1
HANGER, Muffler
7
SCREW
6104 005AA
3
ER0
3
61, 77
ED0
8
5210 1035
2
INSULATOR, Exhaust
9
MUFFLER AND TAILPIPE, Exhaust
52019 241AF
1
61, 77
ER0
52059 614AB
1
77
ED1
56052 347AA
1
J
61, 78
ER0
10
5201 9413
1
HANGER, Exhaust
-11
NUT, Exhaust Manifold
6506 546AA
2
ER0
Front
2
ER0
Rear

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Heat Shields, 2.4 (ED1), 4.0 (ERH)


Figure 011-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SCREW, [.250-20x.875], (NOT


SERVICED) (Not Serviced)
SHIELD, Muffler

2
55395 165AA
56052 615AA

1
1

78

NUT, [M6X1.00], (NOT SERVICED)


(Not Serviced)
SCREW, [.250-20x625], (NOT
SERVICED) (Not Serviced)
SHIELD, Muffler

4
5
55176 694AF
56052 615AA

1
1

53013 669AA
53013 264AA

1
1

78

-6

SHIELD, Exhaust Manifold


ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 13 - Frames and Bumpers


Illustration Title

Group-Fig. No.

Frames
Frame

.....................................................................

Fig. 013-110

Front Bumper and Fascia


Bumper, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 013-210

Rear Bumper and Fascia


Bumper, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 013-310

Body Hold Down


Body Mounting Hardware

.......................................................

Fig. 013-510

August 27, 2004

Frame
Figure 013-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

Note: Sales Code ED0 = 2.4L Gas Engine


Note: Sales Code ER0 = 4.0L Gas Engine
Note: Sales Code DG0 = Auto Transmission
Note: Sales Code DD0 = Manual Transmission
1
52058 813AL
1
J
52058 811AL
1
J
52058 815AL
1
U
52059 651AF
1
J
52059 652AF
1
J
52059 653AF
1
U
56052 329AD 1
J
2
52059 502AB
1
52059 509AB
1
52059 698AA
1
52059 700AA
1
3
52059 502AB
1
52059 509AB
1
52059 698AA
1
52059 700AA
1
4
52059 502AB
1
52059 509AB
1
52059 698AA
1
52059 700AA
1
5
5208 5085
1
6
52058 551AB
1

BODY

ENGINE

TRANS

61, 77
61, 77
77
61, 77
61, 77
77
61, 78

502AB
509AB
698AA
700AA

1
1
1
1

52058 430AB

2
2

J
U

61, 77
77

5003 819AA

1
1

J
U

61, 77
77

DESCRIPTION

FRAME, Chassis
[ED0], Without [XDC]
[ER0], Without [XDC]
[ER0], Without [XDC]
[ED0], With [XDC]
[ER0], With [XDC]
[ER0], With [XDC]
[ER0], Without [XDC]
BRACKET, Transmission Mount
[ER0][DG0]
[ER0][DEH]
[ED0][DEH]
[ED0][DG0]
BRACKET, Transmission Mount
[ER0][DG0]
[ER0][DEH]
[ED0][DEH]
[ED0][DG0]
BRACKET, Transmission Mount
[ER0][DG0]
[ER0][DEH]
[ED0][DEH]
[ED0][DG0]
BUSHING, Exhaust Hanger
MOUNT, Transmission, Trans.
Support
BRACKET, Transmission Mount
[ER0][DG0]
[ER0][DEH]
[ED0][DEH]
[ED0][DG0]
PLATE, Suspension

7
52059
52059
52059
52059

TRIM

CROSSMEMBER, Underbody

10

BRACKET, Frame Rail

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Frame
Figure 013-110
PART
ITEM

NUMBER

QTY

LINE

1
1
1

J
J
U

61, 77
61, 78
77

1
1
1
1
1
1

J
J
U
J
J
U

61, 77
61, 78
77
61, 77
61, 78
77

1
1
1
1
1
1

J
J
U
J
J
U

61, 77
61, 78
77
61, 77
61, 78
77

5205 8870
5205 8871

1
1
1
1
1
1
1
1

J
J
U
J
J
U
J
J

61, 77
61, 78
77
61, 77
61, 78
77
61, 77
61, 77

5205 8846
5205 8847

1
1

J
J

61, 77
61, 77

5205 8845

1
1
1
1
1
1

J
J
U
J
J
U

61, 77
61, 78
77
61, 77
61, 78
77

5003 831AA

4
4

J
U

61, 77
77

5003 831AA

61, 77

5205 8893
5205 8894

SERIES

BODY

ENGINE

TRANS

11
52058 160AB

52058 161AB

5205 8091

13
5205 8864

5205 8865

-14

-15

5205 8911

DESCRIPTION

BRACKET, Frame Rail


Right
Right
Right
Left
Left
Left
BRACKET, Frame Rail
Right
Right
Right
Left
Left
Left
BRACKET, Engine Support
Right
Right
Right
Left
Left
Left
[ED0], Right
[ED0], Left
REINFORCEMENT, Engine Mount
[ED0], Right
[ED0], Left
REINFORCEMENT, Engine Mount
[ER0], Left
[ER0], Left
[ER0], Left
[ER0], Right
[ER0], Right
[ER0], Right
BRACKET, Frame

12
5205 8090

TRIM

16

17

BRACKET, Frame

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Frame
Figure 013-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

77

5003 836AA

2
2

J
U

61, 77
77

5003 832AA

1
1
1
1

J
U
J
U

61, 77
77
61, 77
77

52058 136AB

1
1

J
U

61, 77
77

52058 121AB

1
1

J
U

61, 77
77

5205 8772

1
1
1
1

J
U
J
U

61, 77
77
61, 77
77

1
1
1
1

J
U
J
U

61, 77
77
61, 77
77

5205 8632

2
2

J
U

61, 77
77

5003 834AC

1
1
1
1
1

J
U
J
U

61, 77
77
61, 77
77

1
1
2

J
U

61, 77
77

ENGINE

TRANS

18

5003 833AA

BRACKET, Frame Rail


Right
Right
Left
Left
CROSSMEMBER, Intermediate Rear

20

21

CROSSMEMBER, Rear Frame

22

5205 8773

REINFORCEMENT, Crossmember
Right
Right
Left
Left
BRACKET, Frame Rail
Right
Right
Left
Left
BRACKET, Stabilizer Bar

23
52058 420AB
52058 421AB
24

25

5003 835AC
52058 551AB

BRACKET, Upper Control Arm


Right
Right
Left
Left
MOUNT, Transmission, Trans.
Support
SKID PLATE, Support

27
52059 501AB
-28

DESCRIPTION

BRACKET, Frame

19

26

TRIM

6506 629AA

NUT, Rivet

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bumper, Front
Figure 013-210
PART
ITEM

NUMBER

QTY

5ED16 JX8AF

55155 762AA
55155 763AA
55155 667AF
6100 840
6504 723

1
1
1
4
4

8
9

6501 925
6504 212

4
2

10
11

6100 840

5205 9015
5205 9016

1
1

5205 9015
5205 9016
52060 039AA

1
1
1

-16
-17

6504 662

18
-19
-20
-21

55155 667AF
52000 240AC
52059 191AA
J400 6126

1
2
2
2

1
2

3
4
5
6

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

BAR, Bumper Front - Painted


EXTENSION, Bumper
Export, Right
Export, Left
COVER, Bumper
NUT, Spring
BOLT
SCREW, Pan Head, (NOT
SERVICED) (Not Serviced)
CAP, (NOT SERVICED) (Not
Serviced)
PIN, Splash Shield
SCREW, Large Round Washer Head
Lock, M6x1.00x20.00
NUT, Spring
SCREW, (NOT SERVICED) (Not
Serviced)
HOOK, Tow
Right
Left
SCREW, (NOT SERVICED) (Not
Serviced)
HOOK, Tow
Left Front
Right Front
Rear
SCREW, (NOT SERVICED) (Not
Serviced)
RETAINER, Push On
NUT, (NOT SERVICED) (Not
Serviced)
COVER, Bumper
GUARD, Bumper
EYE, Tow
NUT, Plastic

12

13
14

-15
J

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Bumper, Rear
Figure 013-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1

55155 760AB
55155 761AB
55155 762AA
55155 763AA
6504 212

1
1
1
1
2

J
J

5
6
7
8

6505 381AA
5515 5193
6504 662

2
1
4

3420 1686

52060 039AA
52059 191AA
6505 381AA

1
2
2

Export
EXTENSION, Bumper
Right
Left
Export, Right
Export, Left
SCREW, Large Round Washer Head
Lock, M6x1.00x20.00
NUT, Hex, .437-14, (NOT
REQUIRED)
SCREW AND WASHER, Hex Head
BRACKET, License Plate, Export
RETAINER, Push On
SCREW, (NOT SERVICED) (Not
Serviced)
BOLT, Hex Flange Head, M12x1.
18x35
HOOK, Tow
EYE, Tow
SCREW AND WASHER, Hex Head
NUT AND WASHER, Hex Lock NutConed Washer, M12 x 1.75, (NOT
SERVICED) (Not Serviced)

-10
-11
-12
-13

DESCRIPTION

BAR, Bumper Rear - Black


5ED18 JX8AB
5EY03 JX8AE

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Body Mounting Hardware


Figure 013-510
PART
ITEM

NUMBER

QTY

1
2
3
4

5200 1961
5517 6179
5517 6178

6
5
5

5
6
7
8

5200 1961
55176 177AB
5517 6180

6
6
6

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

RETAINER, Body Mount


INSULATOR, Body Hold Down
INSULATOR, Body Hold Down
SCREW, .437-14x.75, Use
J4007412, (NOT SERVICED) (Not
Serviced)
RETAINER, Body Mount
INSULATOR, Body Hold Down
INSULATOR, Body Hold Down
SCREW, Hex Flange Head, .5013x3.75, (NOT SERVICED) (Not
Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

August 27, 2004

GROUP 14 - Fuel
Illustration Title

Group-Fig. No.

Tank, Fuel
Fuel Tank, 2.4 (ED1), 4.0 (ERH)

..................................................

Fig. 014-110

Fuel Tank Filler Tube


Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH)

..............................................

Fig. 014-210

Fuel Lines, Front,2.4 (ED1) 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-310
Fig. 014-320

Fuel Lines

Fuel Rail
Fuel Injection System, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-410

Fuel Pump and Sending Unit


Fuel Module, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-510

Throttle Body
Throttle Body, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-610

Throttle Controls
Throttle Controls, 2.4 (ED1), 4.0 (ERH)

.............................................

Fig. 014-710

.................................................

Fig. 014-810

Air Cleaner
Air Cleaner, 2.4 (ED1), 4.0 (ERH)

Speed Control
Speed Control, 2.4 (ED1), 4.0 (ERH)

...............................................

Fig. 014-1010

Accelerator Pedal, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 014-1110

Accelerator Pedal

August 27, 2004

Fuel Tank, 2.4 (ED1), 4.0 (ERH)


Figure 014-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines


1
52059 617AE
1
2
3
4
5
6
7
8
-9

52100 235AC
J400 5819
5201 8098
J400 3587
J400 5293
52100 219AB
J400 3587
6025 008

ENGINE

TRANS

ED1,
ER0

2
7
2
2
7
1
2
7

TRIM

DESCRIPTION

TANK, Fuel - Plastic


STRAP, Fuel Tank
BOLT, .312-18x.750
CAP, Support Strap Stud
NUT, Hex
RETAINER, Push In Type M6.3 Hole
PLATE, Skid, With Sales Code XEE
NUT, Hex
NUT, Fuel Tank Skid Plate to Frame

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH)


Figure 014-210
PART
ITEM

NUMBER

QTY

NOTE: EP0=All 2.5L Gas


1
52100 552AE
52100 553AE
2
52127 675AE
3
52100 495AI
4
-5
-6
-7
-8

5600
5016
6104
6036
6036

9161
763AC
507AA
163AA
214AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Engines ER0=All 4.0L Engines


1
1
1
1

CAP, Fuel Filler


Export

77, 78
77, 78
ED1,
ER0

1
1
4
4
AR

HOUSING, Fuel Filler


TUBE, Fuel Filler
STRAP, Ground
CAP KIT, Fuel Tank Locking
SCREW, Fuel Filler Housing to Body
SCREW, .19-16x1.00
SCREW, Pan Head Tapping, .2514x1, Fuel Filler to Bezel

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fuel Lines, Front,2.4 (ED1) 4.0 (ERH)


Figure 014-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

77

ER0
ED0

Note; ERO= All 4.0 Gas Engines


1
52059 584AC 1
52059 586AC 1
2
52850 680AA
2
1
-3
6503 612
1

TRANS

TRIM

DESCRIPTION

BUNDLE, Fuel Line

CLIP, Fuel, Serviced in Fuel Bundle


77

ED0
ER0
ER0

77

BOLT, Hex Flange Head, M6x10


Fuel Line Support Bracket to Intake
Manifold

ED1

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH)


Figure 014-320
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; ED0= All 2.4L 4 Cylinder Gas Engines


ER0= All 4.0L 6 Cylinder Gas Engines
1
52059 585AC 1

ENGINE

TRANS

ED0,
ER0

TRIM

DESCRIPTION

TUBE, Control Valve to Canister


BUNDLE, Fuel Supply and Vapor
Lines

52059 584AC
52059 586AC

1
1

77

ER0
ED0

VALVE, Flow Control, (NOT


SERVICED) (Not Serviced)
CONNECTOR, (NOT SERVICED)
(Not Serviced)
CHECK VALVE, Fuel, (NOT
SERVICED) (Not Serviced)

4
5

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fuel Injection System, 2.4 (ED1), 4.0 (ERH)


Figure 014-410
PART
ITEM

NUMBER

QTY

NOTE: EDO=All 2.4L Gas


1
5014 496AD
5135 582AA
2
53013 656AA
53013 690AA
3
4897 125AA
5103 149AA
4
4418 257AB
53013 504AB
5
6501 979

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

Engines ER0=All 4.0L Engines


RAIL, Fuel
1
1

ER0
ED0

4
4

ED0
ER0

6
4

ER0
ED0

4
4
2

ER0
ED0
ER0

2
2

ER0
ED0

INJECTOR, Fuel

O RING KIT, Fuel Injector

CLIP, Fuel Injector

6
6502 647

TRIM

SCREW AND WASHER, Hex Head,


M6x1x17
STUD, M6x1.00x44

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fuel Module, 2.4 (ED1), 4.0 (ERH)


Figure 014-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: ED0=All 2.4L Gas Engines ER0=All 4.0L Engines


1
5161 335AB
1
2

55366 299AA

55366 298AA

5161 336AA

ENGINE

TRANS

ED1,
ER0
ED1,
ER0
ED1,
ER0
ED1,
ER0

TRIM

DESCRIPTION

MODULE KIT, Fuel Pump/Level Unit


RING, Lock, Fuel Module
O RING, Fuel Pump and Level Unit
LEVEL UNIT KIT, Fuel
FILTER, Fuel Module, Serviced in
Module Assembly, (NOT
SERVICED) (Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Throttle Body, 2.4 (ED1), 4.0 (ERH)


Figure 014-610
PART
ITEM

NUMBER

QTY

NOTE: ED1=All 2.4L Gas


1
5140 896AA
5161 510AA
2
6503 929
3
4

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

Engines ER0=All 4.0L Engines


THROTTLE BODY
1
1
4

ED0
ER0
ER0

5019 411AC

ED0

4861 325AD
4861 552AC

1
1

ED0
ER0

53007 543AB
53013 533AA
5300 9672

1
1
1

ER0
ED0
ER0

-6

TRIM

SCREW AND WASHER, Coned


Pilot, M6x1x30
SENSOR KIT, Throttle Position
SOLENOID, Linear IACV

GASKET, Throttle Body To Intake

CONNECTOR, Emission Hose

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Throttle Controls, 2.4 (ED1), 4.0 (ERH)


Figure 014-710
PART
ITEM

NUMBER

QTY

NOTE: ED1=All 2.4L Gas


1
52109 524AD
52109 527AB
2
4854 137
52109 501AB
3
5207 9029
4
53013 160AA
5
6501 979
6

7
8

52127 952AC
6501 979

9
10
-11
-12

52109 563AA
53013 681AA
53013 682AA

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Engines ER0=All 4.0L Engines DBB=All Manual Transmissions DG0=All Automatic Transmissions
CABLE, Speed Control
1
ER0
1
ED1
CABLE, Accelerator
1
ER0
1
J
ED0
1
ER0
GUIDE, Accelerator Cable
1
ER0
BRACKET, Accelerator Cable
2
ER0
SCREW AND WASHER, Hex Head,
M6x1x17
PLUG, Access Hole, Serviced with
Accelerator Cable, (NOT
SERVICED) (Not Serviced)
1
BRACKET, Cable
2
ER0
SCREW AND WASHER, Hex Head,
M6x1x17
LEVER, Throttle Valve, (NOT
REQUIRED)
1
J
ER0
GUIDE, Accelerator Cable
AR
CLIP, Locking, Accelerator Cable
AR
CLIP, Push In

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Air Cleaner, 2.4 (ED1), 4.0 (ERH)


Figure 014-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines


1
5161 780AA
1
53013 702AA
1
77
2

ENGINE

TRANS

BODY, Air Cleaner

TUBE, Crankcase Vent To Air


Cleaner

53013 093AA
53030 615AC

1
1

ED0
ER0

5161 781AA
53013 502AA
6503 692
53013 473AA
6501 483
53013 357AA
4797 777AC

1
1
2
1
1
1
1

ER0
ED0
ED0
ED0
ED0
ED0
ER0

53013 475AA
53013 778AA

1
1

77

ED0
ER0

53013 476AA
53013 777AA
53030 611AC
6501 400

1
1
1
3

77

ED0
ER0
ER0
ER0

INLET, Fresh Air


77

10

11
-12

DESCRIPTION

ER0
ED0

4
5
6
7
8
9

TRIM

SCREW, M8-1.25
BRACKET, Air Cleaner
NUT, Hex Flange, M8x1.25
GROMMET, Air Cleaner
FILTER, Air
CLAMP, Hose to Throttle Body

CLAMP, Hose to Air Cleaner

HOSE, Air Cleaner


SCREW, Flange Head, M10x1.5x65,
Air Cleaner Assy Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Speed Control, 2.4 (ED1), 4.0 (ERH)


Figure 014-1010
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note; ED1= 2.4 Gas Engines, ERO= All 4.0 Gas Engines.
1
52109 523AB
1
1
2

ENGINE

TRANS

1
1

DESCRIPTION

BRACKET, Speed Control Servo


ED1
ER0
SCREW, M6x1.00x20.00, (NOT
SERVICED) (Not Serviced)
CABLE, Speed Control

3
52109 527AB
52109 524AD

TRIM

ED1
ER0

CLIP, Cable to Servo Attach


6025 867

1
1

ED1
ER0

6502 493

2
2

ED1
ER0

4669 979

1
1

ED1
ER0

52109 529AD
52109 525AD

1
1

ED1
ER0

NUT, Hex Flange Serration, M6x1

SERVO, Speed Control

HARNESS, Speed Control Vacuum

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Accelerator Pedal, 2.4 (ED1), 4.0 (ERH)


Figure 014-1110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

77

ED0,
ER0
ED0,
ER0
ER0

NOTE: ED1=l 24L Gas Engines ER0=All 4.0L Engines


1
52078 714AC 1
J

52078 715AC

53013 160AA

52078 653AB

TRANS

3420 1680

5303 0874

DESCRIPTION

PEDAL, Accelerator

4
5

TRIM

77

BRACKET, Accelerator Cable,


Serviced in Pedal Assembly
BUSHING, Accelerator Pedal

ED0,
ER0
ED0,
ER0
NUT, Hex Flange, M6x1
SPRING, Torsion

77

ED0,
ER0
ED0,
ER0

PIN, Accelerator Pedal Mtg.


5207 9019

77

ED0,
ER0
ED0,
ER0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 16 - Propeller Shafts and U-Joints


Illustration Title

Group-Fig. No.

Propeller Shaft
Propshaft,Front and Rear

.......................................................

Fig. 016-110

August 27, 2004

Propshaft,Front and Rear


Figure 016-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

78
77

ED0
ED0
ER0
ER0
ER0

Note:Sales Codes;
[DBB]=Transmissions - All Manual
[DDK]=Transmission - 5-Speed Heavy Duty Manual
[DG0]=Transmissions - All Automatic
[DG6]=Transmission 4-Speed Automatic, 42RL
[DHN]= Command-Trac Part Time 4WD System
[DHW]=4:1 Rock-Trac HD Part Time 4WD System
[DRJ]=Axle - Rear,Dana M35/194MM
[DRK]=Axle - Rear,Dana 44/226MM
[ED0]=Engines - All 2.2L,2.5L,2.4L 4 Cylinder Gas
[ER0=]Engines - All 4.0L 6 Cylinder Gas
1
4882 714
1
1
1
1
J
1
2
52098 784AC 1
52098 787AC 1
52853 160AA
1
J
52853 405AA
1
52853 407AA
1
3
4882 793
2
2
5015 694AA
2
J
2
2
5093 377AA
1
-4
J320 7886
4
4
4
J
4
4
-5
5093 823AA
1
-6
5093 824AA
1
-7

6506 497AA

77
78

77
78

77
78

77

TRANS

ER0
ER0
ER0
ED0
ED0
ER0
ER0
ER0
ED0
ED0
ER0
ER0
ER0
ER0
ED0
ED0
ER0
ER0

TRIM

DESCRIPTION

YOKE, Drive Shaft


[DRJ]
[DRJ]
[DRJ]
[DRK,DHN]
[DRK,DHN]
SHAFT, Drive, Rear 1-Piece
[DRJ]
[DRK,DHN]
[DRK,DHN]
[DRJ]
[DRJ]
U JOINT
[DRJ]
[DRK,DHN]
[DRK,DHN]
[DRJ]
[DRJ]
[DRK,DHW], Front
RING, U Joint
[DRJ]
[DRK,DHN]
[DRK,DHN]
[DRJ]
[DRJ]
BOOT, Drive Shaft
FLANGE, Drive Shaft, On rear of
rear drive shaft
BOLT, Hex Head, M12, [DRK,DHW]
Flange to Rear Axle Yoke,
Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Propshaft,Front and Rear


Figure 016-110
PART
ITEM

8
9
10

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

J324 0553
J400 6928
6036 415AA

2
4
4

J320 7886

5015 694AA

4
4
4
3

ER0
ED0
ED0
ER0

52098 377AE
52853 401AB
52853 402AB

1
1
1

ER0
ED0
ED0

TRANS

11

12
13

14
5013
5013
5013
5013

626AA
625AA
626AA
625AA

1
1
1
1

ER0
ER0
ED0
ED0

5083 001AA

1
1

ER0
ED0

5016 375AA

1
1
1
1
1
1
2

ER0
ED0
ER0
ER0
ER0
ER0
ER0

15

16

17
18
19
20
21

5093 820AA
5093 821AB
5093 823AA
52853 404AD
5014 733AA

77

TRIM

DESCRIPTION

STRAP, Prop Shaft, Mounting


BOLT, Prop Shaft, Mounting
BOLT, Transfer Case Yoke to Front
Drive Shaft, Mounting
RING, U Joint
[DHN]

U JOINT, [DHN]
SHAFT, Drive, Front
[DHN]

CLAMP, Boot
[DHN], Small
[DHN], Large
Small
Large
BOOT, Drive Shaft
[DHN] Without Clamps
Without Clamps
YOKE, Drive Shaft
[DHN]
U JOINT, Front
YOKE, Drive Shaft
BOOT, Drive Shaft
SHAFT, Drive, Front, [DHW]
U JOINT, [DHW], Center,Rear

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 17 - Rear Suspension


Illustration Title

Group-Fig. No.

Rear Suspension
Suspension, Rear with Shocks,Springs and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 017-110

Rear Stabilizer
Stabilzer, Rear

...............................................................

Fig. 017-210

August 27, 2004

Suspension, Rear with Shocks,Springs and Track Bar


Figure 017-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note:Sales Codes;
[SDA]=Suspension - Normal Duty
[SDU]=Shocks - HIgh Pressure Gas Charged
[ZAU] Through [ZNY]=Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing.
1
6506 147AA
1
SCREW, Hex Flange Head, M12x1.
75x80, Track Bar to Frame,
Mounting
2
6502 697
1
NUT, Hex Flange Lock, M12x1.75,
Track Bar to Frame, Mounting
3
6502 696
2
NUT, Hex Flange Lock, M10x1.5,
UCA to Axle, Mounting
4
5208 8520
2
ARM, Control
5
5208 7709
4
BUSHING, Control Arm, U
6
52088 654AB
2
H, L, M,
ARM, Control, Lower, Right or Left
P
7
6503 085
4
BOLT, Hex Flange Head, M10x1.
50x78.20, UCA to Frame and Axle,
Mounting
8
6502 697
2
NUT, Hex Flange Lock, M12x1.75,
Shock Lower, Mounting
9
6502 698
4
NUT, Hex Flange Lock, LCA to
Frame and Axle, Mounting
10
5208 8433
4
H, L, M,
BUSHING, Control Arm, L, Lower
P
11
6506 033AA
4
BOLT, Hex Flange Head, M14x2.
0x105, LCA to Frame and Axle,
Mounting
12
6502 473
2
BOLT, Hex Flange Head, M12x1.
75x65, Shock Lower, Mounting
13
56052 342AB
2
J
78
SHOCK ABSORBER, Suspension,
Rear, [SDU]
14
3420 2467
4
SCREW, Hex Head, M8x1.25x30,
Shock upper
15
6505 467AA
1
SCREW, Truss Head, M12x1.75x80,
Track bar to axle, Mounting
16
SPRING, Rear Coil
56052 456AA
1
[ZAR,ZNR]
56052 436AA
1
[ZAS,ZNS]
5208 9103
1
[ZAU,ZNU]
5208 9104
1
[ZAV,ZNV]
52090 105AA
1
[ZAW,ZNW]
52060 106AA
1
[ZAX,ZNX]
JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Suspension, Rear with Shocks,Springs and Track Bar


Figure 017-110
PART
ITEM

NUMBER

QTY

56052 335AA
5208 7832

1
2

19

52087 636AB
52059 740AA
6100 402

2
2
2

20
21

5208 7635
5208 7832

2
2

22

6503 652

23

6502 697

24
-25

5208 7878
6503 648

1
2

-26
-27

5209 8805
6030 441

1
2

J
J

17
18

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

[ZAY,ZNY]
ISOLATOR, Spring, Lower
BUMPER, Jounce
Up To 09-15-03
From 09-16-03
BOLT, Hex Head, M10x35, Jounce
Bumper Cup, Mounting
CUP, Jounce Bumper
ISOLATOR, Spring, Coil Spring
Rear, Upper
NUT AND RETAINER, Hex Flange
Lock, m8x1.25, Track Bar to Axle,
Mounting
NUT, Hex Flange Lock, M12x1.75,
Track bar to axle
BAR, Track
NUT AND RETAINER, Hex Flange
Lock, m8x1.25, UCA to Frame,
Mounting
COVER, Track Bar Bracket
PIN, Retainer, Track Bar Cover,
Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Stabilzer, Rear
Figure 017-210
PART
ITEM

NUMBER

QTY

1
2

5208 8002
6503 726

1
2

3
4

52088 896AA
6502 696

2
2

5
6
7

52088 125AB
52087 865AB
6503 571

2
2
4

-8

6503 726

-9

6503 648

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

BAR, Rear Sway


SCREW, Shoulder, Sway Bar to
Link, Mounting
LINK, Sway Eliminator
NUT, Hex Flange Lock, M10x1.5,
Sway Bar to Link, Mounting
BUSHING, Sway Bar
RETAINER, Sway Bar
SCREW AND WASHER, M10x1.
50x35
SCREW, Shoulder, Sway Bar Link to
Frame, Mounting
NUT AND RETAINER, Hex Flange
Lock, m8x1.25, Sway Bar Link to
Frame, Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 19 - Steering
Illustration Title

Group-Fig. No.

Steering Wheel
Wheel, Steering

..............................................................

Fig. 019-110

Steering Column
Column, Steering Upper and Lower

................................................

Fig. 019-210

..........................................................

Fig. 019-310

Linkage and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 019-410

Steering Gear
Gear, Power Steering

Steering Linkage
Power Steering Pump
Pump, Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 019-510

Power Steering Hoses


Hoses and Reservoir, 2.4L Engine [ED0] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hoses and Reservoir,4.0L Engine [ER0] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 019-710
Fig. 019-720

August 27, 2004

Wheel, Steering
Figure 019-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note:If Horn Switch is defective, you must replace the AIR BAG COVER WITH SWITCH and not the AIR BAG MODULE
ASSEMBLY itself.
Note:Sales Codes;
[SCE]=Steering Wheel-2-Spoke Soft Feel
[SCG]=Steering Wheel-Leather Wrapped
[NHM]= Speed Control
1
WHEEL, Steering
5JG60 DX9AD 1
[SCA]
5JG61 1X9AB 1
[SCL] - [NHM]
2
5JG52 DX9AD 1
AIR BAG, Driver
3
XZ03 DX9AB
1
COVER, Air Bag Module
4
SWITCH, Speed Control
5GY38 DX9AA 1
Right
5GY39 DX9AA 1
Left
-5
BEZEL, Steering Wheel
5JG22 DX9AA 1
[SCL] - [NHM], Right
5JG23 DX9AA 1
[SCL] - [NHM], Left
6
6505 656AA
1
SCREW, Hex Flange Head, M10x1.
5x35.
7
56047 144AB
1
CLOCKSPRING
8
6507 854AA
2
SCREW, M6x1x25
-9
WIRING, Steering Wheel, Service
with Clockspring, (NOT
SERVICED) (Not Serviced)
-10
55314 966AB
1
LABEL, Airbag, [ABB]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Column, Steering Upper and Lower


Figure 019-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note:Sales Codes;
[ABB] =European Equipment Group
[DBB]=Transmissions - All Manual
[DG0]=Transmissions - All Automatic
[ED0]=Engines - All 2.4L 4 Cylinder Gas
[ER0]=Engines - All 4.0L 6 Cylinder Gas
1
5GN31 DX9AD 1
2
5057 080AA
1
5057 079AA
1
5057 082AA
1
5057 081AA
1
3
5GN30 DX9AB 1
5GN36 DX9AB 1
-4

6035 434

6501 279

6505 245AA

8
9

55315 014AD
6504 926AA

1
3

6504 153

12

52058 855AB
5205 8841
6100 516

1
1
2

13
14

55315 044AA
6504 926AA

1
3

10

TRIM

DESCRIPTION

SHROUD, Steering Column, Upper


COLUMN, Steering, Tilt
Without [ABB]
Without [ABB]
With [ABB]
With [ABB]
SHROUD, Steering Column, Lower

TRIM RING, Ignition Key Cylinder,


Serviced In Column Assembly,
(NOT SERVICED) (Not Serviced)
SCREW AND WASHER, Pan Head,
Upper Shroud to Lower Shroud,
Mounting
NUT, Hex Flange Lock, M8x1.25,
Mounting Stud
NUT, M8x1.25, Mounting Stud,
Lower
SHAFT, Intermediate
SCREW, Hex Flange Head, M10x1.
5x40, Upper Shaft to Lower shaft,
Mounting
SCREW AND WASHER, Hex Head,
M10x1.5x35, Shaft Bracket to
Frame
BRACKET, Intermediate Shaft

11
J
J

ED0
ER0
NUT, Hex Flange Lock, M6
Phosphate, Intermediate Shaft
Bracket, Mounting
SHAFT, Intermediate
SCREW, Hex Flange Head, M10x1.
5x40, Lower Shaft to Steering Box,
Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Column, Steering Upper and Lower


Figure 019-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-15
4690 344AB

1
1

4664 130

1
1
1
1

6035 937AA

2
2
2
2

4690 570

1
1

TRIM

DESCRIPTION

BEARING, Steering Column


[SUA]
[SUA] [ABB]
RETAINER, Spring
[SUA]
[SUA] [ABB]
[SUA]
[SUA] [ABB]
SCREW, .164-18x1.00
[SUA]
[SUA] [ABB]
[SUA]
[SUA] [ABB]
WEDGE
[SUA]
[SUA] [ABB]

-16

-17

-18

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear, Power Steering


Figure 019-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

GEAR, Power Steering


52088 993AD
52088 994AD

1
1

J
U

77

GEAR, Power Steering, (NOT


SERVICED) (Not Serviced)
O RING KIT, Cover, Valve, (NOT
SERVICED) (Not Serviced)
GASKET KIT, Top Cover, (NOT
SERVICED) (Not Serviced)
SHAFT KIT, Pitman Shaft
Replacement, (NOT SERVICED)
(Not Serviced)
SEAL KIT, Input Shaft Seal, (NOT
SERVICED) (Not Serviced)
NUT, Steering Gear Arm, Pitman
Arm to Gear
WASHER, Lock, .875x1.469, Pitman
Arm to Gear
SCREW AND WASHER, Steering
Gear Mounting

3
-4
5

-6
7

J320 0501

S010 3336

6036 502AA

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Linkage and Damper


Figure 019-410
PART
ITEM

NUMBER

QTY

6502 473

2
3
4

6502 697
52088 959AA

2
1

6034 358

1
1

LINE

SERIES

BODY

ENGINE

TRANS

6
7

8
9
10
11

12
13
14
-15

5203 8337

52037 536AB
5200 5739
5200 5741

1
1
1

J
J
J

52005 743AB

1
1
1
1
1

J
U
J
J
U

1
1
2

U
J

5200 5740
5208 7887
5200 0988
83507 064AB

-16

6502 696

DESCRIPTION

BOLT, Hex Flange Head, M12x1.


75x65, Steering Damper to Axle
Bracket
NUT, Hex Flange Lock, M12x1.75
DAMPER, Steering Linkage
PIN, Cotter, (NOT SERVICED) (Not
Serviced)
NUT, Hex, .50-20
Tie Rod to Knuckle, Mounting
Damper Stud to Drag Link,
Mounting
Drag Link to Pitman Arm, Mounting
Tie Rod to Drag Link, Mounting
Drag Link to Knuckle, Mounting
ARM, Pitman
NUT AND WASHER, Must Purchase
Gear Box Assembly, (NOT
SERVICED) (Not Serviced)
TUBE, Tie Rod
SOCKET, Inner
SOCKET, Tie Rod, Outer
TUBE, Tie Rod

1
1
1
1

TRIM

77
SOCKET, Tie Rod, Inner
SOCKET, Drag Link, Outer
SEAL, Tie Rod End
FITTING KIT, GREASE

77
77

NUT, Hex Flange Lock, M10x1.5

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Pump, Power Steering


Figure 019-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[ED0]=Engines - All 2.4L 4 Cylinder Gas
[ER0]=Engines - All 4.0L 6 Cylinder Gas
1
52089 018AC 1
52087 871AE
1
2
4897 287AA
1
-3
5137 626AA
1
5137 627AA
1
-4
8350 3489
1
-5
2537 833
1
-6
4778 797AB
1
-7
5066 223AA
1
-8
5066 224AA
1

ENGINE

TRANS

TRIM

DESCRIPTION

PUMP, Power Steering


ED0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

with Reservoir
CAP, Power Steering Reservoir
CLIP, Power Steering Reservoir
Right
Left
VALVE, Flow Control
SPRING, Power Steering Pump Flow
SEAL, Power Steering Pump
KIT, Pump Assembly Service Kit
KIT, Resivoir Assembly Service Kit

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hoses and Reservoir, 2.4L Engine [ED0]


Figure 019-710
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[ED0]=Engines - All 2.4L 4 Cylinder Gas
1
4694 766
1
2
52087 713AB
1
-3
6035 102
2
4
5
6

52088 924AA
53031 722AA
6502 425

1
1
3

7
8
9
10
11
-12
-13
-14
-15
-16

6502 092
52089 017AC
52089 014AD
5205 254
52089 016AD
6505 178AA
4486 273
56044 169AA
6035 358
5200 2044

1
1
1
2
1
1
1
1
1
1

ENGINE

TRANS

ED0
ED0

ED0
ED0
ED0
77
J
J
J
U
J
U
U

ED0
ED0
ED0
ED0
ED0
ED0

77
ED0
77
77

TRIM

DESCRIPTION

CAP, Power Steering Pump


RESERVOIR, Power Steering Pump
SCREW, Hex Flange Head Tapping,
.25-14x.75, Reservoir Mounting
RETAINER, Reservoir
PULLEY, Power Steering Pump
SCREW AND WASHER, Hex Head,
M8x1.25x95
CLAMP, Hose
HOSE, Power Steering Reservoir
HOSE, Power Steering Return
O RING, Power Steering Hose
HOSE, Power Steering Pressure
SCREW, Hex Head
BRACKET, Power Steering Hose
SWITCH, Power Steering
CLIP, Oil Cooler Tube
CLIP, Tube

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hoses and Reservoir,4.0L Engine [ER0]


Figure 019-720
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note:Sales Codes;
[ER0]=Engines - All 4.0L 6 Cylinder Gas
1
6502 425
3
2
3
4
5
-6
-7
-8
-9
-10

53010 258AB
52089 169AD
6503 573
52089 168AC
6505 754AA
4815 987AB
6506 121AA
4486 273
6035 102

1
1
1
1
4
1
1
1
2

ENGINE

TRANS

ER0
ER0
ER0

J
J

ER0
ER0
ER0
ER0

77

TRIM

DESCRIPTION

SCREW AND WASHER, Hex Head,


M8x1.25x95
PULLEY, Power Steering Pump
HOSE, Power Steering Return
CLAMP, Hose
HOSE, Power Steering Pressure
SCREW, Hex Head
CLIP, Oil Cooler Tube
CLIP, Tube
BRACKET, Power Steering Hose
SCREW, Hex Flange Head Tapping,
.25-14x.75, Reservoir Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 42RLE - Automatic Transmisstion 4 Speed


Illustration Title

Group-Fig. No.

Transmission Assembly
Transmission Assembly [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-110

Case and Extension


Case and Related Parts [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Rear [DG6] [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-210
Fig. 42RLE-220

Oil Pump
Oil Pump & Reaction Shaft [DG6]

.................................................

Fig. 42RLE-310

Clutch, Input Shaft [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Gear Train [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-410
Fig. 42RLE-420

Gear Train

Valve Body
Valve Body [DG6] [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accumulator Piston & Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Sprag [DG6] [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 42RLE-710
Fig. 42RLE-720
Fig. 42RLE-730

Gearshift Controls
Gearshift Controls [DG6]

........................................................

Fig. 42RLE-1210

August 27, 2004

Transmission Assembly [DG6]


Figure 42RLE-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes:
[DG6]=Four Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline Six Engines
1
5161 495AA
1
5161 497AA
1
2
5093 944AB
1

ENGINE

TRANS

TRIM

DESCRIPTION

TRANSMISSION PACKAGE
ER0
ED0
ER0

CONVERTER PACKAGE, Torque

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Case and Related Parts [DG6]


Figure 42RLE-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DG6]=4 Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline 6 Engines
1
5114 350AA
1
2
3
4
5
6
7
8
9

ENGINE

TRANS

ER0

4736 448AA
J315 1407
J321 4094
6504 383
52104 426AB
52104 427AA
5093 944AB
52852 912AB

1
6
1
4
1
1
1
1

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

10
11

J400 7389
J400 4370

2
2

ER0
ER0

12
13
14

52104 365AB
4810 021
6501 979

1
1
1

ER0

15
16

52104 428AB
52104 414AC

1
1

ER0
ER0

18
19
20
21

3681 601
6501 474
4799 061AB
52854 001AA

1
14
1
1

ER0
ER0
ER0
ER0

22

6101 331

ER0

17

TRIM

DESCRIPTION

CASE, Transmission, See Engine


Group
PLATE, Drive Plate
BOLT, Hex Head, .50-20x.56
PLATE, Drive Plate Backing
BOLT, Hex Head, M10x1.50 x 13.20
SHIELD, Lower Bell
SPACER
CONVERTER PACKAGE, Torque
PAN, Transmission Oil, See
Illustration # 110
BOLT, Torx
BOLT AND WASHER, Hex Head,
.437-14x2.75
TUBE, Vent
GROMMET
SCREW AND WASHER, Hex Head,
M6x1x17
TUBE, Transmission Oil Filler
INDICATOR, Transmission Fluid
Level
SCREW AND WASHER, Hex Head,
M10x1.5x16, [M10X1.50X16.00],
(NOT SERVICED) (Not Serviced)
MAGNET, Transmission
BOLT, Hex Head, M8x1.25x16
SENSOR, Transmission Input Speed
SENSOR, Transmission Output
Speed
BOLT, M6x1.00x20

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Adapter, Rear [DG6] [DG6]


Figure 42RLE-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes:
[DG6]=Four Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline Six Engines
1
52852 910AB
1
2
52854 177AA AR
3
52852 998AA AR
4
4269 956AB
AR
5
6504 774
11

ENGINE

TRANS

ER0

ER0

TRIM

DESCRIPTION

ADAPTER, Transmission
TUBE
SEAL, Transmission
SEAL, Adapter
SCREW AND WASHER, Hex Head,
M10x1.5x37

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Oil Pump & Reaction Shaft [DG6]


Figure 42RLE-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes:
[DG6]=Four Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline Six Engines
-1
4883 260
1

ENGINE

ER0

2
3

5127 199AA
4471 874

1
4

ER0
ER0

4
5

6500 211

ER0

0147
4446
4412
6506

2
2
1
5

ER0
ER0
ER0
ER0

1
1
1

ER0
ER0
ER0

6
7
8
9
10

482
616
844
408AA

4659 945
4659 515
4412 475

TRANS

TRIM

DESCRIPTION

SEAL AND GASKET PACKAGE,


Transmission Oil Pump
PUMP, Transmission Oil
SEAL, Ring Reaction Support, 2 1/16
O.D.
BOLT, Hex Head, M8x1.25x19
BALL, Check
Reaction Shaft
Reaction Shaft Support
GASKET, Transmission Oil Pump
SCREW AND WASHER, Hex Flange
Head, M8x1.25x25
SEAL, Oil Pump
BUSHING, Front Pump
SEAL, Impeller Hub, 57.25mm OD

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Clutch, Input Shaft [DG6]


Figure 42RLE-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DG6]=4 Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline 6 Engines
-1
4883 240AB
1

ENGINE

ER0

4883 013AB

ER0

-3

4883 014AB

ER0

-4

4883 015AB

ER0

4659 934

ER0

-6
7
8

4659 980
4567 262
4864 936AC

1
1
1

ER0
ER0
ER0

5018 923AA

ER0

4505 621

ER0

11
12
-13
14
15
16
17

4531
4659
5017
4505
4531
4659
4377

4
3
1
1
4
3
1

ER0
ER0
ER0
ER0
ER0
ER0
ER0

-18
19
-20

4431 665AB
4377 195
4412 871

AR
1
1

ER0
ER0
ER0

-21

4412 872

ER0

-22

4412 873

ER0

23

5018 923AA

ER0

24
25

4659 993

ER0

10

678
053
518AB
622
678
053
194

TRANS

TRIM

DESCRIPTION

SEAL AND GASKET PACKAGE,


Transmission Front Clutch
PLATE PACKAGE, Underdrive
Reaction, 5.72/5.82
PLATE PACKAGE, Underdrive
Reaction, 6.21/6.31
PLATE PACKAGE, Underdrive
Reaction, 6.70/6.80
SNAP RING, Underdrive Clutch,
Tapered
SNAP RING, Underdrive Clutch, Flat
THRUST BEARING, Input Clutch
HUB AND SHAFT PACKAGE,
Underdrive Clutch
PLATE AND WASHER PACKAGE,
Thrust
SNAP RING, Peverse & Overdrive
Clutch Pressure Plate, Wave
DISC, Clutch
PLATE, Transmission O/Drive Clutch
HUB PACKAGE, Input Clutch
SNAP RING
DISC, Clutch
PLATE, Transmission O/Drive Clutch
PLATE, Transmission Clutch
Reaction
PLATE, Transmission O/Drive Clutch
SNAP RING, [1.53-1.58]MM
SNAP RING, Reverse Clutch, 1.77-1.
83mm, [1.77-1.83]MM
SNAP RING, Reverse Clutch, 2.02-2.
07mm, [2.02-2.07]MM
SNAP RING, Reverse Clutch, 2.27-2.
32mm, [2.27-2.32]MM
PLATE AND WASHER PACKAGE,
Thrust
HUB AND SHAFT, Overdrive Clutch
PLATE, Transmission O/Drive Clutch

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Clutch, Input Shaft [DG6]


Figure 42RLE-410
PART
ITEM

NUMBER

QTY

26

3836
3836
3836
3836
3836
4431
4431
4431
4431
4431
4446
4446
4659

237AB
238AB
239AB
240AB
241AB
665AB
666AB
667AB
668AB
669AB
670AB
671AB
980

27
28
29
30

4531
4659
6501
4431

31
32
33
34
35
36

4377
5103
4431
6507
4659
4659

LINE

SERIES

BODY

ENGINE

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

678
053
715
612

4
4
1
1

ER0
ER0
ER0
ER0

177
073AA
610
226AA
871
935

1
1
1
1
1
1

ER0
ER0
ER0
ER0
ER0
ER0

37
38
39
40

4446 543
4412 209
4626 452AB

3
1
1

ER0
ER0
ER0

41
42
43
44
45
46
47

6502
6502
4659
6501
4412
4412
6033

271
269
391AB
702
203
202
158

1
1
1
1
1
1
1

ER0
ER0
ER0
ER0
ER0
ER0
ER0

48

5017 518AB

ER0

TRANS

TRIM

DESCRIPTION

[1.70-1.77]MM
[1.92-1.99]MM
[2.14-2.21]MM
[2.36-2.43]MM
[2.58-2.65]MM
[1.55-1.66]MM
[1.81-1.88]MM
[2.03-2.10]MM
[2.25-2.32]MM
[2.47-2.54]MM
[2.69-2.76]MM
[2.91-2.98]MM
SNAP RING, Underdrive Clutch, Flat,
[1.53-1.58]MM
DISC, Clutch
PLATE, Transmission O/Drive Clutch
SNAP RING
RETAINER AND SEAL,
Transmission U/Drive Spring
SPRING, Drive Lower Case
GASKET PACKAGE, Transmission
PISTON, Underdrive
SNAP RING
SEAL, Piston Outer, 140mm OD
RETAINER, Transmission Input
Clutch
SEAL, Input Shaft
THRUST BEARING
INPUT SHAFT PACKAGE, Transaxle
HUB, Input Clutch, Serviced in
Assembly, (NOT SERVICED) (Not
Serviced)
O RING, Transmission Clutch
O RING, Transmission Clutch
SEAL, Under Drive
SNAP RING
SNAP RING
SPRING, Overdrive Piston
O RING, Reverse & O/Drive Clutch
Piston, Transmission
HUB PACKAGE, Input Clutch

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Clutch, Input Shaft [DG6]


Figure 42RLE-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

-49

-50
51
52

4531 903
4659 056
4659 056

1
1
1

ER0
ER0
ER0

TRIM

DESCRIPTION

PISTON, Reverse and Overdrive,


Serviced in Assembly, (NOT
SERVICED) (Not Serviced)
FILTER, Reverse And O/D Clutch
SEAL, Reverse Servo Piston
SEAL, Reverse Servo Piston

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train [DG6]


Figure 42RLE-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DG6]=4 Speed Automatic Transmission - 42RLE
[ED0]=All 2.4L 4 Cyl. Engines
[ER0]=All 4.0L Inline 6 Engines
1
5101 874AA
1
2
3
4
5
6

4412
6501
4800
4800
4800

235
853
236AA
261AA
255AA

ENGINE

TRANS

ER0

1
1
1
1
1

ER0
ER0
ER0
ER0
ER0

ER0

-7

6501 819

8
9
10

4800 253AA
4412 234
5280 020

1
1
AR

ER0
ER0
ER0

-11

5280 021

AR

ER0

-12

5280 022

AR

ER0

-13

5280 023

AR

ER0

-14

5280 024

AR

ER0

-15

5280 025

AR

ER0

-16

5280 026

AR

ER0

-17

5280 027

AR

ER0

-18

5280 028

AR

ER0

-19

5280 029

AR

ER0

-20

5280 030

AR

ER0

-21

5280 031

AR

ER0

TRIM

DESCRIPTION

CARRIER AND BEARING, Planet


Pinion
BEARING CONE, Output Shaft
SNAP RING
SPRING, Low/Reverse Clutch Piston
PISTON, Low and Reverse Clutch
RETAINER, Transmission Low and
Reverse Clutch Pistion
SCREW AND WASHER, Pan Head,
M5x0.8x11.00
GASKET, Clutch Retainer
BEARING CUP, Output Shaft
SHIM, Carrier Bearing, 5.17 - 5.
19mm
SHIM, Carrier Bearing, 5.20 - 5.
22mm
SHIM, Carrier Bearing, 5.23 - 5.
25mm
SHIM, Carrier Bearing, 5.26 - 5.
28mm
SHIM, Carrier Bearing, 5.29 - 5.
31mm
SHIM, Carrier Bearing, 5.32 - 5.
34mm
SHIM, Carrier Bearing, 5.35 - 5.
37mm
SHIM, Carrier Bearing, 5.38 - 5.
40mm
SHIM, Carrier Bearing, 5.41 - 5.
43mm
SHIM, Carrier Bearing, 5.44 - 5.
46mm
SHIM, Carrier Bearing, 5.47 - 5.
49mm
SHIM, Carrier Bearing, 5.50 - 5.
52mm

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train [DG6]


Figure 42RLE-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

-22

5280 032

AR

ER0

-23

5280 033

AR

ER0

-24

5280 034

AR

ER0

-25

5280 035

AR

ER0

-26

5280 036

AR

ER0

-27

5280 037

AR

ER0

-28

5280 038

AR

ER0

-29

5280 039

AR

ER0

-30

5280 040

AR

ER0

-31

5280 041

AR

ER0

-32

5280 042

AR

ER0

-33

5280 043

AR

ER0

-34

5280 044

AR

ER0

-35

5280 045

AR

ER0

-36

5280 046

AR

ER0

-37

5280 047

AR

ER0

-38

5280 048

AR

ER0

-39

5280 049

AR

ER0

1
1
1
1
1

ER0
ER0
ER0
ER0
ER0

40
41
42
43
44

4567
4567
6502
4412
4377

022
025AB
476
209
080

TRANS

TRIM

DESCRIPTION

SHIM, Carrier Bearing, 5.53 - 5.


55mm
SHIM, Carrier Bearing, 5.56 - 5.
58mm
SHIM, Carrier Bearing, 5.59 - 5.
61mm
SHIM, Carrier Bearing, 5.62 - 5.
64mm
SHIM, Carrier Bearing, 5.65 - 5.
67mm
SHIM, Carrier Bearing, 5.68 - 5.
70mm
SHIM, Carrier Bearing, 5.71 - 5.
73mm
SHIM, Carrier Bearing, 5.74 - 5.
76mm
SHIM, Carrier Bearing, 5.77 - 5.
79mm
SHIM, Carrier Bearing, 5.80 - 5.
82mm
SHIM, Carrier Bearing, 5.83 - 5.
85mm
SHIM, Carrier Bearing, 5.86 - 5.
88mm
SHIM, Carrier Bearing, 5.89 - 5.
91mm
SHIM, Carrier Bearing, 5.92 - 5.
94mm
SHIM, Carrier Bearing, 5.95 - 5.
97mm
SHIM, Carrier Bearing, 5.98 - 6.
00mm
SHIM, Carrier Bearing, 6.01 - 6.
03mm
SHIM, Carrier Bearing, 6.04 - 6.
06mm
BEARING CUP, Differential
BEARING
NUT, Rear Carrier, M36 x 1.50
THRUST BEARING
GEAR, Sun

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train [DG6]


Figure 42RLE-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

45

4412 229AB

ER0

46
47

4567 573AB
4659 055

5
5

ER0
ER0

48
49

4377 195
4897 452AA

1
1

ER0
ER0

50

4897 453AA

ER0

51

4897 454AA

ER0

52

4897 455AA

ER0

53

4897 456AA

ER0

4799
4799
6035
4567
4412
6035
4505
5102

858AA
794
238
539AB
209
238
591
880AA

1
1
2
1
1
2
1
1

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

62

5102 880AA

ER0

63
64

4412 248
4412 216AB

1
1

ER0
ER0

65

4659 618AB

ER0

66

4659 054

ER0

4799 860AB
4377 195
3681 949
3743 664
52852 915AA
52852 916AA

4
1
6
95
1
1

ER0
ER0
ER0
ER0
ER0
ER0

54
55
56
57
-58
59
60
61

67
68
-69
-70
71
-72

TRANS

TRIM

DESCRIPTION

THRUST BEARING, Rear Sun Gear,


Front
DISC, Clutch
PLATE, Transmission Clutch
Reaction
SNAP RING
PLATE PACKAGE, Low/Reverse
Clutch, 5.753/6.012
PLATE PACKAGE, Low/Reverse
Clutch, 6.013/6.272
PLATE PACKAGE, Low/Reverse
Clutch, 6.273/6.532
PLATE PACKAGE, Low/Reverse
Clutch, 6.533/6.792
PLATE PACKAGE, Low/Reverse
Clutch, 6.793/7.052
SNAP RING
GEAR, Annulus
SNAP RING
CARRIER, Planetary Pinion
THRUST BEARING
SNAP RING
SNAP RING
RETAINER PACKAGE, 2nd & 4th
Clutch Piston
RETAINER PACKAGE, 2nd & 4th
Clutch Piston
SPRING, 2nd And 4th Clutch Piston
THRUST WASHER, Second and
Fourth Clutch
HUB AND GEAR, Second And
Fourth Clutch
PLATE, Transmission Clutch
Reaction
DISC, Clutch
SNAP RING
THRUST WASHER, Planet Pinion
ROLLER, Front and Rear Pinion
SHAFT, Intermediate
CLIP

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Valve Body [DG6] [DG6]


Figure 42RLE-710
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE:
Gasket Package includes all Valve Body Seals and Transmission Filter
Sales Codes:
[DG6]=4 Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline 6 Engines
-1
5101 917AB
1
ER0
2
3
4
5
6
-7
8
9

52854 169AA
4412 836
4800 280AA
6506 245AA
4659 677AC
4659 678
4446 620AC
6500 215

1
1
1
1
1
1
1
28

ER0
ER0
ER0
ER0
ER0
ER0
ER0
ER0

10
11

4412 291
6500 215

1
2

ER0
ER0

12

52852 913AB

ER0

13
14
15
16

6032
4471
4800
3878

1
1
1
1

ER0
ER0
ER0
ER0

17

6500 215

ER0

18

6503 232

ER0

19

4431 711

ER0

4431
4471
6100
4659
5211
0104

1
1
1
1
4
1

ER0
ER0
ER0
ER0
ER0
ER0

20
21
-22
-23
24
25

780
880
171AA
313

710
880
994
081
8261
918

TRIM

DESCRIPTION

GASKET AND SEAL PACKAGE,


Valve Body
VALVE BODY
SEAL, Manual Valve Lever
LEVER, Manual Valve
SCREW
SENSOR, Manual Valve Lever
SEAL, Manual Valve Position Sensor
PISTON, 2nd and 4th Accumulator
SCREW AND WASHER, Pan Head,
M5x.8x25
SEAL, Clutch Feed
SCREW AND WASHER, Pan Head,
M5x.8x25
FILTER, Transmission Oil, Serviced
With # 1
O RING, Trans Oil Filter
SPRING, Accumulator
SOLENOID, Transmission
SCREEN, Transmission Regulator
Valve
SCREW AND WASHER, Pan Head,
M5x.8x25
SCREW, Pan Head, M5 x 0.8 x 12.
60
RETAINER, Transmission 2nd and
4th Accumulator Piston
DETENT, Valve Body
SPRING, Accumulator
DOWEL, M6x16
VALVE, Transmission Regulator
BALL, Check
BALL, Valve Body Check

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Accumulator Piston & Spring


Figure 42RLE-720
PART
ITEM

NUMBER

NOTE:
Sales Codes:
1
4567
2
4471
3
4446
4
4431
5
6501
6
4446
7
4800

QTY

575
880
620AC
617AB
695
620AC
310AA

LINE

SERIES

BODY

1
1
1
1
1
1
1

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

SPRING, Accumulator
SPRING, Accumulator
PISTON, 2nd and 4th Accumulator
COVER, Accumulator
SNAP RING
PISTON, 2nd and 4th Accumulator
SPRING, Accumulator

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Parking Sprag [DG6] [DG6]


Figure 42RLE-730
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:Sales Codes:
[DG6]=Four Speed Automatic Transmission - 42RLE
[ER0]=All 4.0L Inline Six Engines
1
52852 949AA
1
2
6035 256
1
-3
4431 999
1
4
4800 283AA
1
5
52852 948AA
1

ENGINE

TRANS

ER0
ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

SPRING, Parking Sprag Return


SNAP RING, Rod
SHAFT, Parking Sprag
ROD, Parking Sprag
BRACKET, Parking Sprag

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gearshift Controls [DG6]


Figure 42RLE-1210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE:
Sales Codes:
[DG6]=4 Speed Automatic Transmission - 42RLE
[ED0]=All 2.4L Four Cyl. Engines
[ER0]=All 4.0L Inline Six Engines
1
5210 4028
1
2
5207 7561
1
3
5300 0211
1
4
5300 0865
1
5
5300 0866
1
6
5300 1284
1
J
1
U
7
52104 422AC 1
8
52109 624AC 1
9
6501 648
4
10

6101 451

11
12

53000 704AE
6101 767

1
2

13
14
15

52109 623AB
52109 622AC
6506 676AA

1
1
1

TRIM

DESCRIPTION

HANDLE, Gearshift
CAP, Gearshift Handle Button
BUTTON, Gearshift Knob
LEVER, Gearshift
SPRING, Button Return
HOUSING, Shift Lever

ED0

CABLE, Park Interlock


CABLE, Shift
SCREW, Hex Flange Head, M8x1.
25x25.00
SCREW AND WASHER, Hex Head,
M6x1x25
COVER, Gearshift
SCREW AND WASHER, M8x1.
25x25
BRACKET, Shift Cable
LEVER, Manual Control
NUT & WASHER, M8x1.25

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP NSG370 - Manual Transmission 6 Speed


Illustration Title

Group-Fig. No.

Transmission
Transmission Assembly [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-110

Case & Extension


Front Case and Related Parts [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Case and Related Parts [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-210
Fig. NSG370-220

Gear Train
Input Shaft [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Shaft [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Countertshaft [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-410
Fig. NSG370-420
Fig. NSG370-430

Forks and Rails


Fork and Rails [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-910

Gear Shift Controls


Shift Tower [DEH] [DEH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. NSG370-1210

August 27, 2004

Transmission Assembly [DEH] [DEH]


Figure NSG370-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DEH]=6 Speed Manual Transmission - [NSG370]
[ED0]=All 2.4L In-Line 4 Cylinder Engines
[EK0]=All 3.7L V-6 Engines
[EN0]=All 4/5 Cylinder Turbo Diesel Engines
1
52104 646AA
1
52104 695AA
1

ENGINE

TRANS

TRIM

DESCRIPTION

TRANSMISSION, NSG370
ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front Case and Related Parts [DEH]


Figure NSG370-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DEH]=6 Speed Manual Transmission - [NSG370]
1
5159 140AA
1
5159 143AA
1
2
5097 594AA
2
2
3
5099 840AA
1
1
4
5098 879AA
1
1
5
5098 878AA
1
1
6
5096 957AA
1
1
7
5099 213AA
6
6
8
5096 861AA
1
1
9
5097 712AB
1
1

ENGINE

TRANS

TRIM

DESCRIPTION

HOUSING, Transmission
ED0
ER0
PIN, Dowel
ER0
ED0
SEAL
ER0
ED0
BEARING
ER0
ED0
BEARING, Countershaft
ER0
ED0
SCREW
ER0
ED0
RETAINER, Bearing
ER0
ED0
PLUG, Expansion
ER0
ED0
PLUG, Oil Drain
ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear Case and Related Parts [DEH] [DEH]


Figure NSG370-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DEH]=6 Speed Manual Transmission - [NSG370]
1
5159 140AA
1
1
2
4567 025AB
1
5096 453AA
1
3
5097 657AA
12
12
4
5099 213AA
6
6
5
5097 739AA
1
1
6
5096 914AA
1
1
7
5096 910AA
1
1
8
5159 168AA
1
1
9
5101 037AA
1
1
10
5096 957AA
1
1
11
5099 770AA
1
1
12
6104 006AA
1
1
13
5134 266AA
1

ENGINE

TRANS

TRIM

DESCRIPTION

HOUSING, Transmission
ER0
ED0
BEARING
ED0
ER0
SCREW
ER0
ED0
RETAINER, Bearing
ER0
ED0
BEARING
ER0
ED0
SHAFT
ER0
ED0
GEAR, Reverse
ER0
ED0
WASHER, Thrust
ER0
ED0
BEARING
ER0
ED0
SCREW
ER0
ED0
SWITCH, Back Up Lamp
ER0
ED0
BOLT
ER0
ED0
PLUG, Oil Drain
ER0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear Case and Related Parts [DEH] [DEH]


Figure NSG370-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Input Shaft [DEH] [DEH]


Figure NSG370-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DEH]=6 Speed Manual Transmission - [NSG370]
1
5159 171AA
1
1
2
5099 265AA
2
2
3
5098 736AA
2
2
4
5096 457AA
1
1
5
5161 006AA
1
1
6
5098 736AA
2
2
7
5099 265AA
2
2
8
5099 794AA
1
1
9
5096 359AA
1
1

ENGINE

TRANS

TRIM

DESCRIPTION

SHAFT, Input
ER0
ED0
STOP RING, Synchronizer
ER0
ED0
RING, RING-SYNCHRONIZER
ER0
ED0
BEARING, Needle
ER0
ED0
SYNCHRONIZER, Fifth and Sixth
ER0
ED0
RING, RING-SYNCHRONIZER
ER0
ED0
STOP RING, Synchronizer
ER0
ED0
GEAR, Sixth
ER0
ED0
BEARING, Needle
ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Main Shaft [DEH] [DEH]


Figure NSG370-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DEH]=6 Speed Manual Transmission - [NSG370]
1
5159 163AA
1
1
2

ENGINE

TRANS

TRIM

DESCRIPTION

MAINSHAFT, Transmission
ER0
ED0
BEARING, 05096453AA &
05096459AA

5096 453AA

1
1

ER0
ED0

5101 448AA

1
1

ER0
ED0

GEAR, Second

SYNCHRONIZER, Second Gear


5099 259AA

2
2

ER0
ED0

5161 004AA

1
1

ER0
ED0

SYNCHRONIZER, First and Second

SNAP RING, (NOT SERVICED) (Not


Serviced)
SYNCHRONIZER, (NOT SERVICED)
(Not Serviced)
GEAR, First

7
8
5101 449AA

1
1

ER0
ED0

5096 452AA

1
1

ER0
ED0

BEARING, Needle

10

WASHER, Thrust
5159 168AA

1
1

ER0
ED0

5096 359AA

1
1

ER0
ED0

5134 496AA

1
1

ER0
ED0

5134 500AA

1
1

ER0
ED0

11

BEARING, Needle

12

GEAR, Reverse

13

RING, RING-SYNCHRONIZER

14

SYNCHRONIZER, Reverse

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Main Shaft [DEH] [DEH]


Figure NSG370-420
PART
ITEM

NUMBER

QTY

5161 005AA

LINE

SERIES

BODY

1
1

ENGINE

TRANS

TRIM

DESCRIPTION

ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Countertshaft [DEH]
Figure NSG370-430
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DED]=6 Speed Manual Transmission - [NSG370]
1
5098 878AA
1
1
2
5098 084AA
1
1
3
5099 268AA
1
1
4
5096 911AA
1
1
5
5099 795AA
1
1
6
5096 454AA
1
1
7
5098 348AA
1
1
8

ENGINE

TRANS

BEARING, Countershaft

SCREW
ER0
ED0
SNAP RING
ER0
ED0
GEAR, Countershaft
ER0
ED0
GEAR, Sixth
ER0
ED0
BEARING, Needle
ER0
ED0
GEAR, Third
ER0
ED0
SYNCHRONIZER, (NOT SERVICED)
(Not Serviced)
SYNCHRONIZER, (NOT SERVICED)
(Not Serviced)
SNAP RING, (NOT SERVICED) (Not
Serviced)
STOP RING, Synchronizer

10
11
1
1

DESCRIPTION

ER0
ED0

5159 165AA

TRIM

ER0
ED0

12

STOP RING, Synchronizer


5159 166AA

1
1

ER0
ED0

5098 800AA

1
1

ER0
ED0

5096 455AA

ER0

13

GEAR, Fourth

14

BEARING, Needle

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Countertshaft [DEH]
Figure NSG370-430
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

ED0

1
1

ER0
ED0

TRANS

15

TRIM

DESCRIPTION

COUNTERSHAFT
5159 162AA

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fork and Rails [DEH] [DEH]


Figure NSG370-910
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE:Individual Parts For The Fork Assembly Are Not Serviced


Sales Codes:
[DEH]=6 Speed Manual Transmission - [NSG370]
1
5161 076AA

1
1

TRIM

DESCRIPTION

FORK AND RAIL ASSY, Manual


Transmission
ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Shift Tower [DEH] [DEH]


Figure NSG370-1210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE: Sales Code


[DEH]= Six Speed Manual Transmission - [NSG370]
[ED0]=All 2.2,2.4,2.5,L Four Cylinder Gas Engines
[ER0]=All 4.0L Six Cylinder Gas Engines
1
5159 146AA
1
5159 145AA
1

ENGINE

TRANS

TRIM

DESCRIPTION

SHIFTER, Tower
ER0
ED0

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 231 - Transfer Case Model 231


Illustration Title

Group-Fig. No.

Transfer Case Assembly


Transfer Case [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 231-110

Case and Related Parts


Case and Related Parts, Command Trac [DHN]

.......................................

Fig. 231-210

................................................

Fig. 231-410

Gear Train
Gear Train , Command Trac [DHN]

Fork and Rails


Forks and Rails, Command Trac [DHN]

.............................................

Fig. 231-910

Gearshift Controls
Gearshift Controls,Skid Plate, Command Trac [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 231-1210

August 27, 2004

Transfer Case [DHN]


Figure 231-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DDD] = 5 Speed Heavy Duty Manual Transmission
[DEH] = Six Speed Manual Transmission NSG 370
[DG0]=All Automatic Transmissions
1
52105 886AC 1
52105 887AC 1

TRIM

DESCRIPTION

TRANSFER CASE, NV231

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Case and Related Parts, Command Trac [DHN]


Figure 231-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
4798 111
1
1
2
4167 922
6
6
3
4798 123
1
5017 825AA
1
4
J400 6681
6

ENGINE

TRANS

1
1

J813 4473

1
1

4338 956

1
1

DESCRIPTION

CASE, Transfer Front

STUD, Tranmission Case

BOOT, Driveshaft

ER0

5
4886 473AA

TRIM

NUT AND CONED WASHER, Hex,


.375-24
SCREW

SWITCH, Transfer Case Mode

SEAL, Vacuum Switch

BOLT, Transfer Case


4210 617

1
1

BOLT, Twelve Point Head, M10x1.


5x48
J813 0979

1
1

5017 477AA

1
1

6501 371

4
4

5211 8181

1
1

10

RETAINER, Transfer Case Rear

11

BOLT, Retainer

-12

CLIP

13

VENT, Transfer Case

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Case and Related Parts, Command Trac [DHN]


Figure 231-210
PART
ITEM

NUMBER

QTY

4796 910

1
1

4798 117

1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

14

15

DESCRIPTION

SEAL, Output Shaft

6502 081

CLAMP, Oil Cooler Line, Transfer


Case Vent
SPRING, Shift Detent

16
4638 497

1
1

5300 8217

1
1

17

PLUNGER

18

BOLT, Hex Flange Head


4210 614

1
1

4210 983

2
2

4116 310

2
2

4856 641

2
2

19

WASHER, Flat

20

DOWEL, Transfer Case

21

PLUG, Oil Fill

22

SEALANT, RTV
5010 884AA

1
1

3681 601

1
1
1
1

23

24
25
26

TRIM

MAGNET, Transmission

5211 8181
5073 039AA
4886 222AA

1
1

4338 942

1
1

4338 941

1
1

CLIP
STRAP, Tie
CASE, Transfer Rear

27

SEAL, Oil

28

TUBE, Oil Pickup

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Case and Related Parts, Command Trac [DHN]


Figure 231-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

29
4338 944

1
1

4338 943

1
1

4338 892

1
1

FILTER, Transfer Case Oil

31

BEARING

32

SNAP RING
4798 116

1
1

J813 4488

1
1

4798 117

1
1
1

33

SNAP RING

34

SEAL, Output Shaft

5016 615AA
4798 122

1
1

4798 121
5017 823AA
5017 819AA
52105 882AA

1
1
1
1

4213 328

S243 6163

1
1
1

SLINGER, Oil
CLAMP, Boot

37

-38
39
40
41

42

DESCRIPTION

CONNECTOR, Oil Tube Pickup

30

35
36

TRIM

CLAMP, Boot

6500 318

DAMPER, Transfer Case


HOSE, vent, Transfer Case Vent
Hose To Breather Tube
VENT, Cap
WASHER, Flat

BOLT

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train , Command Trac [DHN]


Figure 231-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
5017 631AA
1
5086 384AA
1
2
5019 020AA
1
1
3
4338 973
1
1
4
4210 603
1
1
5
4338 936
1
1
6
4338 892
1
1
7
J813 4488
1
1
8
8350 3507
1
1
9
4796 903AB
1
1
10
4338 908

1
1

4338 910

1
1

4338 933

1
1

TRIM

DESCRIPTION

MAINSHAFT, Transfer Case

SEAL, Input Gear

EXTENSION, Transfer Case

SEAL, Main Shaft

PUMP, Transfer Case Oil

BEARING

SNAP RING

BEARING, Input Shaft

PLANETARY, Transfer Case

THRUST WASHER, Planetary


Carrier

11

SNAP RING

12

SNAP RING

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train , Command Trac [DHN]


Figure 231-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

13

DESCRIPTION

SNAP RING, Annulus Gear


4219 065

1
1

4796 909

1
1
1

14

15
16

TRIM

SLEEVE, Mode Synchronizer

4741 240
4897 955AA

1
1

4796 908

1
1

HUB, Sychronizer Mode


SLEEVE, Range Fork

17

SPROCKET, Transfer Case

18

SNAP RING
3821 558

1
1

4897 953AA

1
1

4269 189

1
1

4338 935

1
1

19

GEAR, Input

20

BEARING, Output Shaft

21

CHAIN, Transfer Case

22

OUTPUT SHAFT, Transfer Case


4338 934

1
1

4338 892

1
1

4338 894

1
1

4798 112

1
1

23

BEARING

24

SNAP RING, Bearing

25

SEAL

26

YOKE, Transfer Case Output


4798 120

1
1

4210 983

27

WASHER, Flat

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train , Command Trac [DHN]


Figure 231-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

2
28

NUT, Hex Flange


4446 488

29
30

6500 318
4746 155

1
1
1

BOLT
BEARING, Input Gear

1
1

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Forks and Rails, Command Trac [DHN]


Figure 231-910
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
4798 136
1
1
2
4167 969
2
2
3
5300 4810
1
1
4
4741 237
1
1
5
4219 073
1
1
6
5086 382AB
1
1
7
4338 925
1
1
8
4638 845
1
1
9
6030 310
1
1
10
4167 963
1
1
11
4167 964
1
1

TRIM

DESCRIPTION

FORK, Range

PAD, Shift Fork

BUSHING, Shift Lever

FORK, Transfer Case Mode Shift

PAD, Shift Fork

LEVER, Selector

SPRING, Mode Shift Rail

SECTOR, Transfer Case

NUT

SEAL, O-Ring

SEAL, O-Ring

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gearshift Controls,Skid Plate, Command Trac [DHN]


Figure 231-1210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DBB] = All Manual Transmissions
[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
52104 080AF
1
J
52104 081AF
1
U
2
53005 150AB
1
J
1
U
3
3575 333
1
J
4
5207 7671
1
J
1
U
5
J369 3058
1
J
1
U
6
J400 6723
1
J
1
U
7
6100 839
2
J
2
U
8
1150 5389
1
J
1
U
9
5300 0639
2
J
2
U
10
5300 1284
1
J
1
U
11
52059 692AA
1
12
J941 9683
1

1
1
1

DESCRIPTION

SHIFTER, Transfer Case

LEVER, Transfer Case Shifter

GROMMET
FASTENER, Push On

STRAP, Retaining

PIN, Cotter

NUT, Push, M5

SNAP RING

BUSHING, Shift Control

HOUSING, Shift Lever

13
52109 743AC
52109 744AB
52109 745AB

TRIM

ED0
ED0
ER0

BRACKET, Torque Shaft


BOLT, Hex Flange Head, .312-18x.
625
ROD, Torque Shaft
[Pivot]
[Pivot]
[Pivot]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gearshift Controls,Skid Plate, Command Trac [DHN]


Figure 231-1210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

14

DESCRIPTION

NUT AND CONED WASHER, Hex,


.375-24
J400 6681

ED0
ED0
ER0

6504 601

6
6
6
5

17

52078 904AC
52104 918AD
52109 918AB
6101 503

1
1
1
2

ER0
ED0
ED0
ED0

18
19
20
21
22

6503 811
52059 506AB
6507 904AA
6503 692
6506 629AA

4
1
2
2
2

15
16

TRIM

ED0

NUT, Rivet Round, M5x0.80x11.09


ROD, Gear Shift Control, Transfer
Case
[Lever]
[Lever]
[Lever]
SCREW AND WASHER, Hex Head,
M10x1.5x25
BOLT, Hex Head, M6x1.00x20.00
SKID PLATE, Front
SCREW
SCREW, M8-1.25
NUT, Rivet

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 241 - Transfer Case Model 241


Illustration Title

Group-Fig. No.

Transfer Case Assembly


Transfer Case [DHW]

..........................................................

Fig. 241-110

Case and Related Parts


Case Transfer and Related Parts [DHW]

............................................

Fig. 241-210

Gear Train [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 241-410

Gear Train
Fork and Rails
Forks [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 241-910

Gearshift Controls
Controls and Skid Plate, [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 241-1210

August 27, 2004

Transfer Case [DHW]


Figure 241-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
52111 013AD 1

TRIM

DESCRIPTION

TRANSFER CASE, NP241

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Case Transfer and Related Parts [DHW]


Figure 241-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
5093 577AA
1
2
6101 526
17
3
5093 595AA
1
4
5093 603AA
1
5
5222 757
4
6
J400 6681
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

5093 606AA
6501 371
5013 019AA
4796 910
52105 882AA
4213 328
6502 081
5012 326AA
5012 327AA
5080 223AA
5013 016AB
5080 218AA
4856 641
5083 138AA
4338 956
4886 473AA
5003 445AA
5003 444AA
5080 859AA
4746 253
5033 202AB
5093 612AA
5093 611AA
5101 858AA

6
6
1
18
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
6
1
1
1
1

31
32
33

4167 924
4210 973
5139 919AA

1
1
1

TRIM

DESCRIPTION

CASE, Transfer Front


BOLT, Transfer Case
PLANETARY, Transfer Case
CASE, Transfer Rear
DOWEL
NUT AND CONED WASHER, Hex,
.375-24
ED0
ER0
RETAINER, Transfer Case Rear
BOLT, Retainer
SEAL, Output Shaft
VENT, Transfer Case
HOSE, vent
VENT, Cap
CLAMP, Oil Cooler Line
FILTER, Transfer Case Oil
CONNECTOR, Oil Tube Pickup
TUBE, Oil Pickup
SEAL, Transfer Case
MAGNET
PLUG, Oil Fill
SWITCH, Transfer Case, 5 Position
SEAL, Vacuum Switch
SCREW
SPRING, Poppet Plunger
PLUNGER
BOLT, Hex Flange Head
STUD
SENSOR, Vehicle Speed
SEAL
BRACKET
BOLT, Retainer, Vehicle Speed
Sensor
NUT, Transfer Case Yoke
WASHER, Transfer Case Yoke
TONE RING, Sensor

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Case Transfer and Related Parts [DHW]


Figure 241-210
PART
ITEM

34
35
36
37

NUMBER

4761
5093
5093
5010

QTY

140
604AA
605AA
884AA

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1
1

TRIM

DESCRIPTION

PIN, Mainshaft
YOKE, Transfer Case Output, Rear
SLEEVE, Wear
SEALANT, RTV

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Gear Train [DHW]


Figure 241-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
5072 460AA
1
2
3821 558
1
3
5072 458AA
1
4
4746 127
1
5
5072 460AA
1
6
5093 593AA
1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
-31
-32
-33

5093 595AA

4897
5093
5093
4796
5080
5080
5093
5101
5101
5101
5080
4269
5093
0893
4897
4798
5093
4210
4167
5080
5019
5093
6501
4798
5159
5080

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
18
1
1
1

981AA
595AA
600AA
909
201AA
215AA
601AA
878AA
879AA
880AA
503AA
189
602AA
31A
981AA
125
604AA
973
924
197AA
020AA
592AA
371
130
999AA
504AA

TRIM

DESCRIPTION

SNAP RING
SNAP RING
BEARING, Input Gear
BEARING, Input Shaft
SNAP RING
THRUST WASHER, Planetary
Carrier
PLANETARY, Transfer Case, Input
Gear
BEARING, Output Shaft
PLANETARY, Transfer Case
SLEEVE, Shift Range
SLEEVE, Mode Synchronizer
SPROCKET, Transfer Case
CHAIN, Transfer Case
MAINSHAFT, Transfer Case
HOUSING, Pump
ROTOR, Inner
ROTOR, Outer
SNAP RING, Clutch Gear
BEARING, Output Shaft
OUTPUT SHAFT, Transfer Case
SNAP RING
BEARING, Output Shaft
SEAL, Output Shaft
YOKE, Transfer Case Output
WASHER, Transfer Case Yoke
NUT, Transfer Case Yoke
HUB, Synchronizer
SEAL, Input Gear
RETAINER
BOLT, Retainer
SNAP RING
GEAR, Clutch Drive
HUB, Synchronizer

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Forks [DHW]
Figure 241-910
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE; Sales Code


[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
5093 596AA
1
2
4167 969
2
3
5080 325AA
1
4
5093 597AA
1
5
4219 073
1
6
4167 969
2
7
8350 3515
2
8
0013 816
1
9
5093 599AA
1
10
5093 594AA
1
11
5014 046AA
1
12
5080 760AA
1
13
5080 761AA
1
14
5093 607AA
1
15
5300 4810
1
16
5093 608AA
1

TRIM

DESCRIPTION

FORK, Range
PAD, Shift Fork
PAD, Shift Fork
FORK, Transfer Case Mode Shift
PAD, Shift Fork
PAD, Shift Fork
CUP, Shift Fork Spring
SPRING, Mode Fork
RAIL, Transfer Case
SECTOR, Transfer Case
SEAL, Sector Shaft
SUPPORT, Gearshift Lever
SEAL, Gearshift Lever
LEVER, Selector
BUSHING, Shift Lever
BOLT, Transfer Case

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Controls and Skid Plate, [DHW]


Figure 241-1210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE; Sales Code


[DBB] = All Manual Transmissions
[DEH] = Six Speed Manual Transmission NSG 370
[DG0] = All Automatic Transmissions
[ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines
[ER0]=All 4.0L 6 Cylinder Gas Engines
1
52104 080AF
1
J
52104 081AF
1
U
2
53005 150AB
1
J
1
U
3
3575 333
1
J
4
5207 7671
1
5
J369 3058
1
J
1
U
6
J400 6723
1
7
6100 839
2
8
1150 5389
1
J
1
U
9
5300 0639
2
J
2
U
10
5300 1284
1
J
1
U
11
52109 695AA
1
J
12
J941 9683
1

ENGINE

TRANS

LEVER, Transfer Case Shifter

GROMMET
FASTENER, Push On
STRAP, Retaining

PIN, Cotter
NUT, Push, M5
SNAP RING

BUSHING, Shift Control

HOUSING, Shift Lever

ER0

52109 743AC
52109 744AB
52109 745AB

1
1
1

ED0
ED0
ER0

J400 6681

6
6
6
5

ED0
ED0
ER0

14

6504 601

DESCRIPTION

SHIFTER, Transfer Case

13

15

TRIM

BRACKET, Torque Shaft


BOLT, Hex Flange Head, .312-18x.
625
ROD, Torque Shaft
[Pivot]
[Pivot]
[Pivot]
NUT AND CONED WASHER, Hex,
.375-24

NUT, Rivet Round, M5x0.80x11.09

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Controls and Skid Plate, [DHW]


Figure 241-1210
PART
ITEM

NUMBER

QTY

LINE

16

52104 073AC

17

6101 503

18
19
20
21
22

6503 811
52059 506AB
6507 904AA
6503 692
6506 629AA

4
1
2
2
2

SERIES

BODY

ENGINE

TRANS

ER0
ED0

ED0

TRIM

DESCRIPTION

ROD, Gear Shift Control, Transfer


Case
SCREW AND WASHER, Hex Head,
M10x1.5x25
BOLT, Hex Head, M6x1.00x20.00
SKID PLATE, Front
SCREW
SCREW, M8-1.25
NUT, Rivet

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 21P - Speedometer Pinions


Illustration Title

Group-Fig. No.

Speedometer Pinions
Speedometer Pinion & Housing

...................................................

Fig. 21P-110

August 27, 2004

Speedometer Pinion & Housing


Figure 21P-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

NOTE:
Sales Codes:
[DGD]=3 Speed Automatic Transmission
[DME]=3.73 Axle Ratio
[DMF]=4.11 Axle Ratio
[DMM]=3.07 Axle Ratio
[DMU]=4.56 Axle Ratio
[TMS]=P215/75R15 Raised Black Letters Tire
[TPN]=205/75R15 [Wrangler RT] Tire
[TRK]=P225/70R16 Black Sidewall All Terrain Tire
[TRN]=P225/70R16 Outside White Letter Tire
[TUS]=30x9.5R15 Outside White Letter Tire
[TY3]=P245/75r16 Black Sidewall Letter Tire
[TZA]=[Goodyear] Brand Tire
[TM0]=All 215 Size Tires
[TP0]=All 205 Size Tires
[TR0]=All 225,245,255, R15/R16 Tires
1
5602 7905
1
H, L, M,
P
2
4799 062
1
3
5206 9315
1
4
6035 709
1
5
2892 399
1
6
6022 225
1

ENGINE

TRANS

1
1
1

5206 7636

1
1
1
1
1
1
1
1
1
1
1

5206
5206
5206
5206
5206
5206
5206
5206
5206

7638
7639
7629
7630
7640
7643
7644
7645
7641

DESCRIPTION

SENSOR, Vehicle Speed


ER0

7
5206 7628
5206 7634
5206 7637

TRIM

O RING
HOUSING, Speedometer Drive Gear
O RING, Trans Speedo Adapter
CLAMP, Speedometer
SCREW AND WASHER, Hex Head,
.312-18x.75
PINION, Speedometer Drive
With [TUS+DMM]
With [TUS+DME+TZA]
With [TPN+DME+TZA] Or
[TPN+DME+TZA]
With [TRN=TMS+DME+TZA]
With [TY3+DMF]
With [TUS+DMF]
With [TRN+DMF]
With [TRN=TRK+DMM]
With [TMS+DMM]
With [TMS+DMF]
With [TRN+DMU]
With [TMS+DMU]
With [TPN+DMU]
With [TPN+DMF]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 22 - Wheels, Covers and Jacks


Illustration Title

Group-Fig. No.

Wheels and Hardware


Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 022-110

Wheel Covers and Center Caps


Caps And Covers

.............................................................

Fig. 022-210

.............................................................

Fig. 022-310

Jack Stowage
Jack And Storage

Spare Tire Stowage


Wheel, Spare Tailgate Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 022-410

August 27, 2004

Wheels
Figure 022-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code WJK = 15x6.0 Steel Wheels


Note: Sales Code WJ5 = 15x7.0 Steel Wheels
Note: Sales Code WJM = 15x7.0 Chrome Wheels
Note: Sales Code WJ1 = 15x7.0 Aluminum Wheels
Note: Sales Code WJ9,WJ4 = 15x8.0 Aluminum Wheels
Note: Sales Code WJU = 16x8.0 Aluminum Wheels
1
5EW03 AJ7AC 4
5FV63 S4AAE 4
2
5EE80 PAKAF 4
-3
5HP23 PAKAB 1
5JL73 PAKAA 4
4
6036 310AA
20
-5
2073 355
5

TRIM

DESCRIPTION

WHEEL, Steel
[WKA]
[WJ5]
WHEEL, Aluminum, [WJW]
WHEEL, Aluminum
[WDY]
[WJ4]
NUT, Wheel, .50x20
STEM, Wheel Valve

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Caps And Covers


Figure 022-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code WJW = 15x7.0 Aluminum Wheels


Note: Sales Code WJ5 = 15x7.0 Steel Wheels
Note: Sales Code WJK = 15x6.0 Steel Wheels
Note: Sales Code WJX = 15x8.0 Aluminum Wheels
1
5DY07 TAEAB 4
2
52059 522AA
4
4
5208 9008
4
4
5GL69 S4AAA 4

TRIM

DESCRIPTION

CAP, Wheel Center, [WJW]


CAP, Wheel Center
[WDY]
[WJ4]
[WJK]
[WKA]
[WJ5]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Jack And Storage


Figure 022-310
PART
ITEM

NUMBER

QTY

1
2
3
4
5
6

5203 8254
52058 912AC
52059 162AD
52058 905AB
52088 133AB

1
1
1
1
1

7
8
9
10
-11
-12

6504 616
52058 907AB
5205 9047
6504 697
52110 391AB
52059 185AA

2
1
2
1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

STRAP, Jack Storage


JACK
BAG, Jack Tool Storage
EXTENSION, Jack Handle
HANDLE, Jack
LABEL, Serviced in #3, (NOT
SERVICED) (Not Serviced)
SCREW, M4.2x1.41
WRENCH, Wheel Lug Nut
STRAP, Jack Tool Storage
CLIP, Lug Wrench
LABEL, Jack Caution
CLIP

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wheel, Spare Tailgate Mounted


Figure 022-410
PART
ITEM

NUMBER

QTY

1
2

55175 913AE

3
4

6036 310AA

5FF4 7TX7
5FF5 5TX7
5JX01 1X7AA
6506 476AA

1
1
1
3

5501 3350
5534 5519
5208 8515

1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

BRACKET, Spare Tire, 55175913ac


SCREW AND WASHER, Hex Head,
.312-18x1.125, (NOT SERVICED)
(Not Serviced)
NUT, Wheel, .50x20
COVER, Spare Tire

H, L, M
H, L
S

Black, Saraha Europe


77
SCREW, Hex Flange Head, M4.8x1.
59x11.00
BUMPER, Spare Tire Impact
[TUS]
[-TUS]
NUT, Lock, .50-20

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 23D - Wiper/Lock Cylinder and Keys


Illustration Title

Group-Fig. No.

Lock Cylinders and Keys


Lock Cylinders and Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23D-105

Windshield Wiper and Washer Systems


Wiper System Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23D-205

Rear Wiper and Washer System


Rear Wiper System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 23D-305

August 27, 2004

Lock Cylinders and Keys


Figure 23D-105
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE: ALL CYLINDERS ARE UNCODED


1
5003 843AB
1
2
4864 651
1
3
4
-5
-6
7
-8
9

4378 793
5523 5561
4778 121
55176 401AC
4746 315
4746 873

1
1
1
2
1
1

5018 700AA
5018 343AA
5018 699AA

1
1
1

4658 444
4658 445
5507 5824
4746 305
5507 6307
56010 209AD
5010 883AB
5010 879AA

1
1
1
1
1
1
1
1

18

5010 880AA

19

5010 881AA

20

5010 882AA

21
22
23
24
25

5257
5257
5257
5257
4778

132
133
134
135
117

1
1
1
1
1

26

4778 118

27

4778 119

28

4778 120

10
11

12
13
14
15
-16
17

TRIM

DESCRIPTION

CYLINDER, Ignition Lock


CYLINDER, Door Lock, Doors &
Tailgate
SPRING, Cylinder Return
GASKET, Door Lock Cylinder, Black
SPRING, Door and Deck Tumbler
RETAINER, Door Lock Cylinder
CYLINDER, Glove Box Lock
SPRING, Lock Cylinder Tumbler
KEY, Master
Master Key Jeep
Key for Hard Tonneau
KEY, Blank
CLIP, Latch
Purple
Orange
LEVER, Door Lock Cylinder, Tailgate
CYLINDER, Console Lock
LEVER, Door Lock
MODULE, Immobilizer
SPRING, Ignition Tumbler, Sidebar
TUMBLER, Ignition Number 1,
Sidebar
TUMBLER, Ignition Number 2,
Sidebar
TUMBLER, Ignition Number 3,
Sidebar
TUMBLER, Ignition Number 4,
Sidebar
TUMBLER, Ignition Number 1
TUMBLER, Ignition Number 2
TUMBLER, Ignition Number 3
TUMBLER, Ignition Number 4
TUMBLER, Door and Deck Number
1, Wide
TUMBLER, Door and Deck Number
2, Wide
TUMBLER, Door and Deck Number
3, Wide
TUMBLER, Door and Deck Number
4, Wide

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Lock Cylinders and Keys


Figure 23D-105
PART
ITEM

NUMBER

QTY

29
30
-31
-32
-33
-34
-35

5529 5904
55176 401AC
5016 731AA
5019 605AA
5139 207AA
4636 141
4886 374AA

2
2
1
1
1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

RETAINER, Door Cylinder To Handle


RETAINER, Door Lock Cylinder
CAP, Door Lock Cylinder
SHUTTER, Lock Cylinder
CYLINDER, Ignition Lock
BATTERY, Transmitter
TRANSMITTER, Alarm or Keyless

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Wiper System Front


Figure 23D-205
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3

4
5
6
7

8
9
10
11
12
13
-14
-15
-16
-17
-18
-19

TRIM

DESCRIPTION

ARM, Wiper
55155 658AB
55155 659AB
55154 762AD

2
2
2

J
U

55156 374AC
55154 768AD
6100 568

1
1
3

J
U

55156 728AA
5096 346AA

1
1

5096
5096
5096
5096

1
1
1
1

344AA
345AA
347AA
343AA

77
BLADE, Wiper
MODULE, Wiper
77
BOLT AND WASHER, Implement
Attaching
NOZZLE, Washer, Windshield
GROMMET, Washer Reservoir
RESERVOIR, Washer
Single Pump
Double Pump
CAP, Washer Reservoir
PUMP, Washer, Windshield, Single
Pump
HOSE 1FT, Windshield Washer, 5/
32"
TEE, Washer Hose
CHECK VALVE, Washer
CLIP, Washer Hose
NUT, Rear Wiper Motor
NOZZLE, Liftgate Washer
PLUG, Sealing
SPACER, Wiper Motor
NUT, Hex Flange, M16
SCREW, Hex Flange Head Tapping,
.25-14x.75

HWV00 532AB 1
3671 410
55156 742AA
4805 007
4883 521AA
4883 520AA
5600 3982
5515 4556
5600 3682
6035 102

1
1
2
1
1
1
1
1
2

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear Wiper System


Figure 23D-305
PART
ITEM

NUMBER

QTY

1
2

55156 660AD

3
-4
5

55156 278AA
4883 521AA

1
1

55156 664AA
55157 322AA
55156 663AA
5517 6464

1
1
1
1

-8
-9
-10
-11
-12
-13
-14

4883
5515
5600
5161
5515
6500
6503

1
1
1
1
1
1
4

-15
-16

55156 278AA
5515 4535

6
-7

520AA
5457
3982
068AB
4556
165
071

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

COVER, Wiper Motor


SCREW, 164-18X.750, (NOT
SERVICED) (Not Serviced)
MOTOR, Wiper
NUT, Rear Wiper Motor
BLADE, Wiper
Up to [09/07/04]
After [09/07/04]
ARM, Wiper
GROMMET, Wiper Motor And
Bracket
NOZZLE, Liftgate Washer
CHECK VALVE, Washer
PLUG, Sealing
WASHER
SPACER, Wiper Motor
NUT, Wiper Arm, Rear Arm Mounting
CLIP, Line&Hose, Rear Wiper
Harness
MOTOR, Wiper
HOSE, Check Valve To Nozzle

77

77

1
1

TRIM

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 24 - Air Conditioning & Heater


Illustration Title

Group-Fig. No.

Air Conditioner and Heater Units


Hevac Unit, LHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hevac Unit, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-105
Fig. 024-110

Air Conditioner and Heater Plumbing


Hoses, Heater 2.4L Engine . . . . .
Hoses, Heater 4.0L Engine . . . . .
Plumbing, Hevac 2.4L Engine . . .
Plumbing, Hevac 4.0L Engine, LHD
Pluming, Hevac 4.0L Engine, RHD
Seals, A/C Condenser . . . . . . . . .

....
....
....
...
....
....

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Fig.
Fig.
Fig.
Fig.
Fig.
Fig.

024-210
024-220
024-225
024-235
024-240
024-245

Air Conditioner and Heater Controls


Control, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-310

Air Conditioning Compressor


Compressor, Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-410

Air Ducts and Outlets


Ducts, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 024-610

August 27, 2004

Hevac Unit, LHD


Figure 024-105
PART
ITEM

NUMBER

QTY

LINE

1
2
3
4
5
6
7
8

5073
5073
5073
5139
5139
5073
5013
5073

172AA
175AA
176AA
720AA
719AA
184AA
741AA
181AA

1
1
1
1
1
1
1
1

J
J
J
J
J
J
J
J

5066 518AA

10

5073 182AA

11
12
13
14
15
16

5073
5073
5073
5073
5525
5073

1
1
1
1
4
1

J
J
J
J

183AA
178AA
180AA
174AA
4848
173AA

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

HOUSING, Air Inlet


HOUSING, A/C Upper
HOUSING, A/C Lower
MOTOR, Blower with Wheel
RESISTOR, A/C Heater
DOOR KIT, A/C And Heater
ACTUATOR, Blend Door
ACTUATOR, A/C and Heater, Panel
Door
ACTUATOR, A/C and Heater, Floor
and Defrost
VACUUM HARNESS, Heater and
A/C
WIRING, Air Conditioning Module
EVAPORATOR, Air Conditioning
HEATER KIT, Heater Core Assembly
SEAL KIT, A/C And Heater Unit
WASHER, Sealing
ACTUATOR, A/C and Heater,
Recirculating

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hevac Unit, RHD


Figure 024-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4
5
6
7
8
9
10
11
12

5013
5013
5013
5013
4864
4864
4864
4897
4864
4864
5016
5013
5013

734AA
739AA
733AA
738AA
951
956
957
611AA
993
994
597AA
741AA
743AA

1
1
1
1
1
1
1
1
1
1
1
1
1

U
U
U
U
U
U
U
U
U
U
U
U
U

77
77
77
77
77
77
77
77
77
77
77
77
77

4864 996
4864 997AC

1
1

U
U

77
77

55037 637AB
55037 638AB
4864 998AC
4874 044AD
4874 046
4874 066
4874 068
4874 070AB
4874 072AB
5525 4848
4874 079
5013 744AA
4874 089

1
1
1
1
1
1
1
1
1
4
1
1
1

J
U
U
U
U
U
U
U
U

77
77
77
77
77
77
77
77

U
U
U

77
77
77

4644 127

77

HOUSING, A/C Upper


HOUSING, A/C Lower
RING
BLOWER
RESISTOR, Blower Motor
DOOR, Blend Air
DOOR, Fresh Air
ACTUATOR, Vacuum
ACTUATOR, Vacuum
ACTUATOR, Blend Door
ADAPTER, Blend Door, A/C and
Heater
BRACKET, Blend Door Adapter, A/C
and Heater, Serviced with Housing,
(NOT SERVICED) (Not Serviced)
ACTUATOR, Vacuum
VACUUM HARNESS, Heater and
A/C
HOSE AND VALVE, Vacuum

-16

-17
18
19
20
21
22
-23
24
25
26
27
28
-29

DESCRIPTION

HOUSING, Heater
Export

-13

14
15

TRIM

ER0
ER0
HARNESS, Heater Vacuum
EVAPORATOR KIT, A/C
CORE, Heater
SEAL, Defroster Duct
SEAL, Vent
SEAL KIT, A/C And Heater Unit
SEAL KIT, A/C And Heater Unit
WASHER, Sealing
COVER, Recirculating Valve
WIRING, Air Conditioning Module
DUCT, Floor Distribution
SCREW, Hex Head, M4.8-1.59x19,
(NOT SERVICED) (Not Serviced)
CLIP, Air Conditioning, 25mm
Diameter

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hoses, Heater 2.4L Engine


Figure 024-210
PART
ITEM

NUMBER

QTY

6101 445

2
3

6505 178AA
55037 591AE

LINE

SERIES

BODY

ENGINE

TRANS

AR
1
1

ED0
ED0

TRIM

DESCRIPTION

NUT AND WASHER, Hex Nut-Coned


Washer, M8 x 1.25
SCREW, Hex Head
TUBE & HOSE, Supply & Return,
55037591ad

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hoses, Heater 4.0L Engine


Figure 024-220
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

77

ER0
ER0

77

ER0
ER0

Note: Sales Code ER0 = 4.0L Gas Engine


1
55038 223AC 1
J
55036 382AD 1
U
2
55038 128AC 1
J
55036 380AC 1
U
3

TRANS

-5
-6

55037 293AB
HHR00 034AA

DESCRIPTION

HOSE, Heater Return

HOSE, Heater Supply

CLAMP, Heater Hose, (NOT


SERVICED) (Not Serviced)
BRACKET, Hose

4
5503 5933

TRIM

77

1
1

77

ED0,
ER0
ED0,
ER0
BRACKET, Hose
HOSE 1FT, Heater, 3/4"

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Plumbing, Hevac 2.4L Engine


Figure 024-225
PART
ITEM

NUMBER

QTY

LINE

55037 618AF
0154 892AA
J400 3120

1
4
4

5
6

55036 866AC
5503 6867
5503 6369
6030 441

1
1
1
3

7
8

55037 579AC
6506 152AA

1
1

ED0,
ER0
ED0

9
10

55037 706AE
55037 584AH

1
1

J
J

ED0
ED0

-11
-12
13
14
15
16
17
18
19
20
-21

4796 294
4796 294
5096 126AA
5503 6022
4596 153
4596 152
55037 696AA
6101 442
6503 245
5503 6304
4897 617AA

1
1
1
2
1
1
1
4
2
1
1

J
J
J

ED0
ED0
ED0

1
2
3
4

SERIES

BODY

U
J

ENGINE

TRANS

77
ED0

TRIM

DESCRIPTION

CONDENSER, Air Conditioning


BOLT, Hex Head, .25-20x.75
WELL NUT, .25-20x.63
SEAL, Condenser
Right
Left
SEAL, Condenser, Lower
PIN, Retainer
LINE, A/C Discharge
NUT AND CONED WASHER, Hex,
M8x1.25
LINE, A/C Liquid
ACCUMULATOR, Suction Line, After
10-2-02
O RING KIT, Quick Connect
O RING KIT, Quick Connect
SWITCH KIT, A/C - Pressure
CLIP, A/C Liquid Line
CLIP, A/C Quick Disconnect
CLIP, A/C Quick Disconnect
BAND, Accumulator Retaining
U-NUT, M6 x 1.00, M6x1.00
RIVET
BRACKET, Accumulator
SWITCH, A/C High Pressure Cut Off

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Plumbing, Hevac 4.0L Engine, LHD


Figure 024-235
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine


1
55037 599AE
1
-2
4796 565
1
J
3
5096 126AA
1
J
4
55037 581AF
1
J
-5
6036 153AA
1
-6
4796 565
1
J
7
5503 6022
2
8
55037 618AF
1
J

ENGINE

TRANS

ER0
ED0
ED0
ER0
ER0
ED0

9
10
11
12

4596 152
55037 555AC
5503 6303

1
1
1

ER0

13
14
-15
-16
17

4596 152
55037 600AD
55037 602AE
4796 564
5015 872AC

1
1
1
2
1

J
J
J
J

ER0
ER0
ER0
ER0

18
19

55037 696AA

-20
-21
-22
23

4897 617AA
55037 529AA
5101 886AA
4882 335

1
1
1
1

J
J

ER0
ER0
ER0
ER0

TRIM

DESCRIPTION

LINE, A/C Discharge, After 10-2-02


O RING, A/C Line, 04796565
SWITCH KIT, A/C - Pressure
LINE, A/C Liquid
NUT, Hex, .437-14
O RING, A/C Line
CLIP, A/C Liquid Line
CONDENSER, Air Conditioning, After
10-2-02
CLIP, A/C Quick Disconnect
LABEL, Refrigerant
BRACKET, Accumulator
NUT, (NOT SERVICED) (Not
Serviced)
CLIP, A/C Quick Disconnect
ACCUMULATOR, Suction Line
LINE, A/C Suction
O RING, A/C Line
SWITCH, A/C Low Pressure Cut Off,
05015872AC
BAND, Accumulator Retaining
SCREW, (NOT SERVICED) (Not
Serviced)
SWITCH, A/C High Pressure Cut Off
BRACKET, A/C Line
ORIFICE, Liquid Line
CAP, A/C Check Valve

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Pluming, Hevac 4.0L Engine, RHD


Figure 024-240
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ER0 = 4.0L Gas Engine


1
55037 599AE
1
2
55037 583AD 1
U
-3
6036 153AA
1
4
4796 564
2
J
5
5503 6022
2
6
55036 782AB
1
U
7
55037 582AE
1
U
-8
4596 152
1
U
9
5503 6304
1
U
10
55037 696AA
1
11
55037 585AA
1
U
-12
55037 601AB
1
U
-13
4596 152
1
U
14
55037 619AF
1
U
15

77

ENGINE

TRANS

ER0
ER0
ER0
ER0

77
77
77
77

ER0
ER0

77
77
77
77

ER0
ER0
ER0

16
-17
-18

4897 617AA
5101 886AA

1
1

ER0
ER0

TRIM

DESCRIPTION

LINE, A/C Discharge


LINE, A/C Liquid
NUT, Hex, .437-14
O RING, A/C Line, 01942389
CLIP, A/C Liquid Line
RETAINER, A/C Supply Line
TUBE, A/C Liquid Line
CLIP, A/C Quick Disconnect
BRACKET, Accumulator
BAND, Accumulator Retaining
ACCUMULATOR, Suction Line
LINE, A/C Suction
CLIP, A/C Quick Disconnect
CONDENSER, Air Conditioning
NUT, (NOT SERVICED) (Not
Serviced)
SCREW, (NOT SERVICED) (Not
Serviced)
SWITCH, A/C High Pressure Cut Off
ORIFICE, Liquid Line

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seals, A/C Condenser


Figure 024-245
PART
ITEM

NUMBER

QTY

1
2
3

5503 6369
55036 866AC
5503 6867

1
1
1

4
5

6030 441
5503 6369

12
1

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SEAL, Condenser
SEAL, Condenser
SEAL, Condenser, Condenser to
Grille
PIN, Retainer, Push
SEAL, Condenser, Lower

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Control, Heater And A/c


Figure 024-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ED0 = 2.4L Gas Engine


Note: Sales Code ER0 = 4.0L Gas Engine
1
55037 612AA
1
J
55037 611AA
1
J
55037 472AB
1
U
55037 473AB
1
U
2
5013 829AA
1
U
3
5011 218AC
1
J

ENGINE

TRANS

4
1
1

U
U

77
77

5013 832AA
5013 833AA

1
1

U
U

77
77

55037 576AC
55037 637AB
5503 5614

1
1
1

J
J

6034 205

7
8
9

DESCRIPTION

CONTROL, A/C And Heater


With [HA0]
With [HC0]
With [HC0]
With [HA0]
BULB, Heater and A/C Control
KNOB, A/C And Heater Control Rotary
HARNESS, A/C And Heater Vacuum
With [HC0]
With [HA0]
SWITCH, A/C and Heater Vacuum
With [HC0]
With [HA0]
HOSE AND VALVE, Vacuum

77
77
77

5013 830AA
5013 831AA

TRIM

ED0
ER0
RESERVOIR, Vacuum, Cruise
Control
SCREW, Pan Head, .19-32x.625
SCREW, M4.2x1.69x19.05, (NOT
SERVICED) (Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Compressor, Air Conditioning


Figure 024-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code ED0 = 2.4L Gas Engine


Note: Sales Code ER0 = 4.0L Gas Engine
1
55037 578AC 1
55037 617AD 1
-2
5014 092AA
1
-3
-4
-5
-6

5003
4720
5014
6507

681AA
834
093AA
372AA

ENGINE

TRANS

TRIM

DESCRIPTION

COMPRESSOR, Air Conditioning


ED0
ER0
ER0

1
1
1
2

ER0
ER0
ER0
ED0

CLUTCH, A/C Compressor, Shim


Package
COIL, Air Conditioning Clutch
PULLEY HUB KIT, A/C Compressor
MANIFOLD KIT, A/C Compressor
STUD, Double Ended, Compressor
Mounting

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Ducts, Heater And A/c


Figure 024-610
PART
ITEM

NUMBER

QTY

LINE

1
-2
3
4

4874 089
55037 598AC
6100 839

1
1
2

U
U

77
77

5511
5511
5511
5511

1
1
1
1

J
J
U
U

77
77

55037 640AA
55037 641AA
55037 640AA
55037 641AA
5511 5161
5503 6468

1
1
1
1
1
1

J
J
U
U
J
U

55037 540AA
55037 541AA
55036 467AB

1
1
1

J
U
U

5DP5 4XDV

1
1
1
1
1
1
1
1

J
U
J
U
J
U
J
U

5576
5577
5576
5577

SERIES

BODY

ENGINE

TRANS

-9
-10

5DP5 4ZJ3
5DP5 5XDV
5DP5 5ZJ3

DESCRIPTION

DUCT, Floor Distribution


DUCT, A/C Outlet
NUT, Push, M5
DUCT, Door Demister
Right
Left
Right
Left
ADAPTER, Demister
Right
Left
Right
Left
DUCT, Defroster, Demister
DUCT, Demister, Demister
DUCT, Fresh Air

-5

-6
-7
8

TRIM

77
77
77

77
77

DUCT, Fresh Air Intake


OUTLET, Air Conditioning & Heater
[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left

77
77
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP 25 - Emission Systems


Illustration Title

Group-Fig. No.

Vacuum Canister
Vacuum Canister, 2.4 (ED1), 4.0 (ERH)

.............................................

Fig. 025-310

Emission Control Vacuum Harness, 2.4 (EP1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Leak Detection Pump, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 025-410
Fig. 025-420

Emission Harness

August 27, 2004

Vacuum Canister, 2.4 (ED1), 4.0 (ERH)


Figure 025-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note;[ED1]= All 2.4 Gas Engines,[ ERO]= All 4.0 Gas Engines.
1
52059 627AB
1
1
2
52059 630AB
1
1
3
52059 544AA
1
1
4
52059 628AA
1
1
-5
6101 447

4
4

6503 951

4
4
2

-6

-7
-8

5602 1384
52059 631AA

-9
-10

52059 637AB
6101 916

1
1
1
1
1

TRIM

DESCRIPTION

BRACKET, Vapor Canister


[NAS]
[NA1]
CANISTER, Vapor
[NAS]
[NA1]
CAP, Vapor Canister
[NAS]
[NA1]
HOSE, Canister to NVLD
[NAS]
[NA1]
NUT AND WASHER, M6x1.00,
[M8X1.256101447]
[NAS] Bracket to Body
[NA1] Bracket to Body
STUD, M6X1.00X.250-14X30.00
[NAS]
[NA1]
CLIP, Wiring, Canister Wiring
HOSE, Flow Valve to Canister
[NAS]
[NA1]
HOSE, Filter to Canister
NUT, Hex Weld, M8x1.25
[NAS]
[NA1]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Emission Control Vacuum Harness, 2.4 (EP1), 4.0 (ERH)


Figure 025-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

NOTE:[ ED1]=All 2.4L Gas Engines [ ER0]=All 4.0L Engines,


[ DDQ]= Manual Transmissions
1
4669 940AB
1
2
52059 549AA

5303 0987

DESCRIPTION

SOLENOID, Proportional Purge


BRACKET, Duty Cycle Purge
Solenoid

1
1

With Out Speed Control


HARNESS, Vacuum Canister Purge,
(NOT REQUIRED)
BUSHING, Isolator

-3
4

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Leak Detection Pump, 2.4 (ED1), 4.0 (ERH)


Figure 025-420
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note; ED1= All 24L Gas Engines, ERO= All 4.0 Gas Engines.
1
4891 427AB
1
2
4891 564AB

1
1

52059 628AA
52059 633AB

1
1

5
6

TRIM

DESCRIPTION

DETECTOR, Natural Vacuum Leak


Detection, [NAS]
FILTER, Leak Detection Pump Base
[NAS]
[NA1]
SCREW, Hex Flange Head Tapping,
.25-14x.75, M6x1.00x11.00, (NOT
SERVICED) (Not Serviced)
SCREW, Heat Shield, M6x1.00x13.
00, M5.28x1.8x15.0, (NOT
SERVICED) (Not Serviced)
HOSE, Canister to NVLD, [NAS]
HOSE, NVLD to Filter, [NAS]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP DTJ - Doors and Related Parts


Illustration Title

Group-Fig. No.

Front Door
Door,
Door,
Door,
Door,
Door,

Full Front Shell And Hinges . .


Full Front Glass And Regulator
Full Front Lock And Controls .
Half Front Shell And Hinges . .
Half Front Lock And Controls .

.
.
.
.
.

.
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.

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.

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Fig.
Fig.
Fig.
Fig.
Fig.

DTJ-110
DTJ-120
DTJ-130
DTJ-160
DTJ-170

Exterior Mirror
Mirror, Exterior

...............................................................

Fig. DTJ-510

Weatherstrips and Seals


Door Weatherstrips And Runs

....................................................

Fig. DTJ-610

August 27, 2004

Door, Full Front Shell And Hinges


Figure DTJ-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
55176 536AF
55176 537AF

1
1

55176 540AB
55176 541AB

1
1

55175 786AH
55175 787AH
5501 3666
55176 339AC
6036 102AA

1
1
2
2
4

5517
5517
5517
5517
6504
6504

1
1
1
1
12
4

77
77
77
77

1
1
2

77
77

11

55075 560AC
55075 561AC
J545 9281

12
13

J545 9286
6501 979

2
2

55176 568AC
55176 569AC

1
1

8
9
10

6366
6367
6368
6369
443
417

DESCRIPTION

DOOR, Front, Shell


[GCF], Right
[GCF], Left
PANEL, Door Outer
Right
Left
WATERSHIELD, Front Door
Right
Left
FOOTMAN LOOP, Hold Down
CHECK, Front Door
SCREW, .19-24.50
HINGE, Door Half
Lower Right
Lower Left
Upper Right
Upper Left
SCREW
NUT, Hex, M8x1.25
HINGE, Body Half
Right
Left
TAPPING PLATE, Door Hinge Body
Half
PIN, Restraint Strap, j5459286
SCREW AND WASHER, Hex Head,
M6x1x17
PANEL, Door Outer
Sail, Right
Sail, Left
SCREW, (NOT SERVICED) (Not
Serviced)
SCREW, (NOT SERVICED) (Not
Serviced)

4
5
6
7

TRIM

14

15
16

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Door, Full Front Glass And Regulator


Figure DTJ-120
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
5517 5324
5517 5325

1
1

55076 024AD
55076 025AD
5517 6412

1
1
4

6035 224

6
7
-8

5507 6218
FW80 PX9

2
2

5517 5404
5517 5405

1
1

DESCRIPTION

GLASS, Door
Right
Left
REGULATOR, Front Door Window
Right
Left
GROMMET, Body
SCREW, (NOT SERVICED) (Not
Serviced)
SCREW, Pan Head Special, .25x10x.
625, 06535224
SPACER, Door Handle
HANDLE, Window Regulator, Glass
CHANNEL, Front Door Glass
Right
Left

3
4

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Door, Full Front Lock And Controls


Figure DTJ-130
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4

5
6
7

8
9
10

11
12

55075 990AH
55075 991AH
6033 876
5507 5989

1
1
6
2

55176 476AC
55176 477AC
6503 998

1
1
2

6505 026AA

55176 382AE
55176 383AE
J400 5122
5507 6221

1
1
2
4

5507 5992
5507 5993
5517 6399

1
1
2

55176 628AB
55176 629AB

1
1

55176 630AB
55176 631AB
55177 131AA

1
1
2

DESCRIPTION

LATCH, Front Door


Right
Left
SCREW, Tapping, M6.3x1.8x38.1
LINK, Latch Locking
HANDLE, Inside Release
Right
Left
NUT, U Multi Thread, M5 x .80,
06503998
SCREW, M5x16, 06505026aa
HANDLE, Exterior Door
Right
Left
PIN, Hitch
KEEPER, Outside Handle, 55076221
LINK, Latch Release
Exterior Handle to Latch, Right
Exterior Handle to Latch, Left
BUSHING, Door Handle
WASHER, (NOT SERVICED) (Not
Serviced)
LINK, Door Latch
Right
Left
LINK, Door Latch
Right
Left
BRACKET, Door Inside, J Rod Guide

13

14

-15

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Door, Half Front Shell And Hinges


Figure DTJ-160
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
55174 846AE
55174 847AE

1
1

55175 196AB
55175 197AB
55176 339AC
6035 757

1
1
2
8

5517
5517
5517
5517
6504
6504

1
1
1
1
12
4

77
77
77
77

55075 560AC
55075 561AC
J545 9281

1
1
2

77
77

10
11

J545 9286

12

5501 3666

6
7
8

6366
6367
6368
6369
443
417

DESCRIPTION

DOOR, Front
[GCH], Right
[GCH], Left
PANEL, Door Outer
Right
Left
CHECK, Front Door
SCREW
HINGE, Door Half
Lower Right
Lower Left
Upper Right
Upper Left
SCREW
NUT, Hex, M8x1.25
HINGE, Body Half
Right
Left
TAPPING PLATE, Door Hinge Body
Half
PIN, Restraint Strap
SCREW, (NOT SERVICED) (Not
Serviced)
FOOTMAN LOOP, Hold Down

3
4
5

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Door, Half Front Lock And Controls


Figure DTJ-170
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3

55075 982AD
55075 983AD
6033 876

1
1
6

55176 476AC
55176 477AC

1
1

55395 192AA
55395 193AA
6505 026AA
J374 3608

1
1
2
2

55176 548AB
55176 549AB

1
1

55075 976AB
55075 977AB
6503 998

1
1
2

5517 6626
5517 6627

1
1

55176 624AB
55176 625AB

1
1

9
10

DESCRIPTION

LATCH, Front Door


[GCH], Right
[GCH], Left
SCREW, Tapping, M6.3x1.8x38.1
HANDLE, Inside Release
Right
Left
LINK, Latch Locking
Right
Left
SCREW, M5x16
SEAL, Handle, Exterior Handle
HANDLE, Exterior Door
Right
Left
LINK, Latch Release
Right
Left
NUT, U Multi Thread, M5 x .80
LINK, Door Latch
Right
Left
LINK, Door Latch
Right
Left

5
6
7

TRIM

11

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Mirror, Exterior
Figure DTJ-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: Sales Code GSE = Mirror Right


Note: Sales Code GRE = Mirror Left
Note: Sales Code GSV = Mirror Right Manual
Note: Sales Code GRV = Mirror Left Manual
1
55395 060AC 1
55395 061AC 1
J
2
6036 593AA
6

1
1
1

J
U

DESCRIPTION

MIRROR, Outside Rearview


[GTV], Right
[GTV], Left
SCREW, Tapping Flange Head, .2520x.875
GLASS, Mirror Replacement
[GTV], Right
[GTV], Left
[GCS,GTC], Right

-3
5083 792AA
5083 793AA
5083 792AA

TRIM

77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Door Weatherstrips And Runs


Figure DTJ-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
55176 564AC
55176 565AC

1
1

5017 010AB
5017 011AB
55395 176AA

1
1
2

55175 786AH
55175 787AH

1
1

5017 462AF
5017 463AF
55395 174AA

1
1
2

DESCRIPTION

WEATHERSTRIP, Door Belt


Right
Left
TEMPLATE PACKAGE, Weatherseal
Right
Left
WEATHERSTRIP, Glass Channel
Run, Front
WATERSHIELD, Front Door
Right
Left
TEMPLATE PACKAGE,
Weatherseal, 05017462-3AD
Right
Left
WEATHERSTRIP, Glass Channel
Run

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP ETJ - Exterior Ornamentation


Illustration Title

Group-Fig. No.

Moldings and Ornamentation


Mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. ETJ-210

Decals and Tapestripes


Decals

.....................................................................

Fig. ETJ-310

August 27, 2004

Mouldings
Figure ETJ-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
5GG78 AJ7AF 1
5GG79 AJ7AF 1
5GG78 JX8AF 1
5GG79 JX8AF 1
5KJ86 JX8AA 1
5KJ87 JX8AA 1
6504 352
10
6506 348AA
10

J
J
J
J
J
J

6505 175AA
6503 245

10
10

J
J

55156 200AB
55156 201AB
6501 648

1
1
8

6504 397

2
3
4
5
6

TRIM

DESCRIPTION

SILL, Body Side


[MEK], Right
[MEK], Left
[MEF], Right
[MEF], Left
[MEF], Right
[MEF], Left
SCREW
SCREW AND WASHER, Hex Head,
M6x1x25
NUT, Rivet
RIVET
STEP PAD, Side Step
[MRJ], Right
[MRJ], Left
SCREW, Hex Flange Head, M8x1.
25x25.00
NUT, M8-1.25

61, 77
61, 77
78
78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Decals
Figure ETJ-310
PART
ITEM

NUMBER

QTY

KT0 = All KT Sales Codes


1
5FC84 BWNAB 2
5FC84 HA2AB 2
5FC84 HA9AB 2
2
5JB65 HA2AA 2
5JB65 HA9AA 2
3
5HW37 HA2AA 2
5HW37 HA9AA 2
4
5FC8 3TA2
2
5FC8 3TA9
2
5
5JC83 HA2AA 2
6
5JC82 HA2AA 2
5JC82 HA9AA 2
7
5JF14 HA2AB 2
5JF14 HA9AB 2
-8
5515 5566
2
-9

55157 317AA

10
11

55157 105AA

5JV67 HA2AA
5JV67 HA9AA

2
2

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

DECAL, Bodyside, JEEP


[KWV]
[KWP]
[KWR]
DECAL, TJ
[KVP]
[KVR]
DECAL, SPORT
[KFP]
[KFR]
DECAL, Bodyside, Wrangler
[KXP]
[KXR]
DECAL, SAHARA, [KBP]
DECAL, RUBICON
[KCP]
[KCR]
DECAL, X
[KDP]
[KDR]
PROTECTOR, Door Opening, Lower
Door
MEDALLION, Trail Rated (Left
Fender Only)
DECAL, Willys
DECAL, Unlimited
[KEP]
[KER]

J
J

77
77

77
77
77
77

77, 78

J
J

TRIM

78
78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP ITJ - Interior Trim


Illustration Title

Group-Fig. No.

Headliner and Visor


Sunvisors

...................................................................

Fig. ITJ-110

Moldings, Scuff Plates


Panels, Interior Trim, Front

......................................................

Fig. ITJ-210

Carpets And Interior Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. ITJ-310

Carpet
Door Trim Panels- Front and Rear
Door Trim Panels Half Doors & Full Doors

...........................................

Fig. ITJ-410

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Fig.
Fig.
Fig.
Fig.

ITJ-510
ITJ-520
ITJ-530
ITJ-540

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Fig.
Fig.
Fig.
Fig.

ITJ-610
ITJ-620
ITJ-630
ITJ-640

Front Seats and Attaching Parts


Front Vinyl, Trim Code [H6] . . . .
Front, Cloth, Trim Code [P5] . . .
Front, Cloth, Trim Code [S5] . . .
Front, Cloth, Trim Code [Q5] . . .

.
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.

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.

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.
.
.
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Rear Seats and Attaching Parts


Rear,
Rear,
Rear,
Rear,

Vinyl, Trim Code [H6] . . . .


Cloth, Trim Code [P5] . . . .
Cloth, Trim Code [S5] . . . .
Cloth, Trim Code [Q5] . . .

.
.
.
.

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.
.

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.
.
.
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Seat Belts-Front and Rear


Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. ITJ-710

Adjusters, Covers, Shields, and Risers


Seat Assemblies, Adjusters, Recliners

..............................................

Fig. ITJ-810

August 27, 2004

Sunvisors
Figure ITJ-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Sales Codes:
[CGZ] = Side Airbags
1
5HD80 1X9AC
5HD81 1X9AC
5JM14 1X9AB
5JM15 1X9AB
5HK70 1X9AC
5HK71 1X9AC
5JR28 1X9AA

1
1
1
1
1
1
1

J
J
J
J
U
U
U

77, 78
77
77
77

O0
O0
O0
O0
O0
O0
O0

5JR29 1X9AA

77

O0

5JR32 1X9AA

77

O0

5JR33 1X9AA

77

O0

TRIM

DESCRIPTION

VISOR
Right
Left
With Side Airbags [CGZ], Right
With Side Airbags [CGZ], Left
Right Hand Drive, Right
Right Hand Drive, Left
Postal Vehicle Without Rear Seat,
Right
Postal Vehicle Without Rear Seat,
Left
Postal Vehicle With Rear Seat,
Right
Postal Vehicle With Rear Seat, Left
SCREW, [.250-14x0.91], (NOT
SERVICED) (Not Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Panels, Interior Trim, Front


Figure ITJ-210
PART
ITEM

1
2
3
4

NUMBER

QTY

5HE55 DX9AC
5HE54 DX9AC
5HE52 DX9AD
6035 369

LINE

SERIES

BODY

ENGINE

TRANS

1
1
1
6

TRIM

O0
O0
O0

DESCRIPTION

MOLDING, Windshield, Left


MOLDING, Windshield, Right
MOLDING, Windshield
SCREW, Piercing, .164-15x1.25

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Carpets And Interior Trim Panels


Figure ITJ-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5FV51 XDVAI
5FV51 ZJ8AI
5FW50 XDVAK
5FW50 ZJ8AK
J400 7545

1
1
1
1
2

O0
O0
O0
O0

5FV49 XDVAD
5FV49 ZJ8AD
5HG24 XDVAD
5HG24 ZJ8AD

1
1
1
1

O0
O0
O0
O0

5HY13 XDVAB
5HY13 XDVAC
5HY13 ZJ8AB
5HY13 ZJ8AC
5JR57 XDVAD
5JR57 XDVAE
5JR57 ZJ8AD
5JR57 ZJ8AE
5GY84 1DVAE

1
1
1
1
1
1
1
1
1

5HY52 XDVAC
5HY52 ZJ8AC
5HY53 XDVAD
5HY53 ZJ8AD
5JR58 XDVAD
5JR58 ZJ8AD
5JR59 XDVAD
5521 7099

1
1
1
1
1
1
1
1

6503 274
55352 813AA
0116 392

4
4
4

8220 8874

5
6

7
8
9
10
11
12

J
J
J
J

77
77
77
77
78
78
78
78

O0
O0
O0
O0
O0
O0
O0
O0
O0

J
J
J

77
77
77
77
78
78
78

O0
O0
O0
O0
O0
O0
O0

DESCRIPTION

CARPET, Front Floor


[DV], Left
[J3], Left
[DV], Right
[J3], Right
SCREW AND WASHER, Snap Head,
.164-18x.375
CARPET, Rear Floor
[DV], With Mini Console
[J3], With Mini Console
[DV], With Full Console
[J3], With Full Console
CARPET, Cargo Floor, Up to is with
rear most footman loop cutouts,
Ater is without.
[DV], Up to 8/4/04
[DV], After 8/4/04
[J3], Up to 8/4/04
[J3], After 8/4/04
[DV], Up to 8/4/04
[DV], After 8/4/04
[J3], Up to 8/4/04
[J3], After 8/4/04
PANEL, Add A Trunk, With Latches
CARPET, Wheelhouse
[DV], Right
[J3], Right
[DV], Left
[J3], Left
[DV], Right
[J3], Left
[DV], Left
COVER, Contact Button
SCREW, .164-18x.625, (NOT
SERVICED) (Not Serviced)
NUT, Push On
KNOB
RIVET
MAT KIT, Floor - Front, Right Hand
Drive
Slate, [DV]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Carpets And Interior Trim Panels


Figure ITJ-310
PART
ITEM

NUMBER

8220 8875

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Khaki, J3]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Door Trim Panels Half Doors & Full Doors


Figure ITJ-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

2
3
4

5EJ6 4XDV
5EJ6 4ZJ3
6507 297AA
5ES4 3DX9

6
6
6
1

O0
O0
O0

5DY64
5DY64
5DY65
5DY65

1
1
1
1

O0
O0
O0
O0

5FP8 4XDV
5FP8 4ZJ3

4
4

O0
O0

5DY66 1DVAE
5DY66 1J3AE
5DY67 1DVAE
5DY67 1J3AE
6504 014
6504 617

1
1
1
1
6
2

O0
O0
O0
O0
O0
O0

5
1DVAD
1J3AD
1DVAD
1J3AD

8
9

DESCRIPTION

GROMMET, Door Window Stabilizer


[DV]
[J3]
SCREW, M4.2x1.41
HANDLE, Door Interior
NUT, (NOT SERVICED) (Not
Serviced)
PANEL, Door Trim
[DV], Right
[J3], Right
[DV], Left
[J3], Left
PIN, Push
[DV]
[J3]
PANEL, Door Trim
[DV], Right
[J3], Right
[DV], Left
[J3], Left
FASTENER, Door Trim Panel
SCREW, M4.2-1.41x13

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front Vinyl, Trim Code [H6]


Figure ITJ-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1
ZG94 1DVAA

1
1
1
1
1
1
1
1

U
J
J
U
U
J
J
U

77
77
77
77
77
77
77
77

H6
H6
H6
H6
H6
H6
H6
H6

1
1
1
1
1
1
1
1

J
U
J
U
U
J
J
U

77
77
77
77
77
77
77
77

H6
H6
H6
H6
H6
H6
H6
H6

1
1
1
1
1
1
1
1

U
J
J
U
J
U
J
U

77
77
77
77
77
77
77
77

H6
H6
H6
H6
H6
H6
H6
H6

5093 573AA

2
2

J
U

77
77

H6
H6

5093 574AA

1
1
1
1

J
U
U
J

77
77
77
77

H6
H6
H6
H6

5093 572AA

2
2

J
U

77
77

H6
H6

5093 667AA

1
1

J
U

77
77

H6
H6

ZG94 1J3AA
ZG95 1DVAA
ZG95 1J3AA
2
ZG92 1DVAA
ZG92 1J3AA
ZG93 1DVAA
ZG93 1J3AA
3
XU20 1DVAA
XU20 1J3AA
XU21 1DVAA
XU21 1J3AA
4

5093 575AA
6

DESCRIPTION

BACK, Front Seat


[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left
COVER, Front Seat Back
[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left
COVER, Front Seat Cushion
[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left
WIRE KIT, Trimming

FOAM, Seat Cushion


Right
Right
Left
Left
FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front Vinyl, Trim Code [H6]


Figure ITJ-510
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 666AA

1
1

J
U

77
77

H6
H6

5093 669AB

1
1

J
U

77
77

H6
H6

DESCRIPTION

CABLE, Seat Back Release

-10
5135 791AA

2
2

U
J

77
77

H6
H6

SCREW, Trim, Cable Release to


Recliner
After 9/8/03
After 9/8/03

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front, Cloth, Trim Code [P5]


Figure ITJ-520
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1
1CC26 1DVAA 1
1
1CC26 1J3AA 1
1
1CC27 1DVAA 1
1
1CC27 1J3AA 1
1

J
U
J
U
J
U
J
J

77, 78
77
77, 78
77
77, 78
77
77, 78
77

P5
P5
P5
P5
P5
P5
P5
P5

1CC24 1DVAA 1
1
1CC24 1J3AA 1
1
1CC25 1DVAA 1
1
1CC25 1J3AA 1
1

J
J
J
U
J
J
J
J

77, 78
77
77, 78
77
77, 78
77
77, 78
77

P5
P5
P5
P5
P5
P5
P5
P5

1CC18 1DVAA 1
1
1CC18 1J3AA 1
1
1CC19 1DVAA 1
1
1CC19 1J3AA 1
1

J
U
J
U
J
U
J
U

77, 78
77
77, 78
77
77, 78
77
77, 78
77

P5
P5
P5
P5
P5
P5
P5
P5

5093 573AA

2
2

U
J

77
77, 78

P5
P5

5093 574AA

1
1
1
1

U
J
U
J

77
77, 78
77
77, 78

P5
P5
P5
P5

5093 572AA

2
2

U
J

77
77, 78

P5
P5

5093 667AA

1
1

J
U

77
77

P5
P5

5093 575AA
6

DESCRIPTION

BACK, Front Seat


[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left
COVER, Front Seat Back
[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left
COVER, Front Seat Cushion
[DV], Right
[DV], Right
[J3], Right
[J3], Right
[DV], Left
[DV], Left
[J3], Left
[J3], Left
WIRE KIT, Trimming

FOAM, Seat Cushion


Right
Right
Left
Left
FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front, Cloth, Trim Code [P5]


Figure ITJ-520
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 666AA

1
1

J
U

77
77

P5
P5

5093 669AB

1
1

U
J

77
77, 78

P5
P5

DESCRIPTION

CABLE, Seat Back Release

-10
5135 791AA

2
2

U
J

77
77, 78

P5
P5

SCREW, Trim, Cable Release to


Recliner
After 9/8/03

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front, Cloth, Trim Code [S5]


Figure ITJ-530
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1
1CC40 1DVAA 1
1
1
1CC41 1DVAA 1
1
1

J
J
U
J
J
U

77
78
77
77
78
77

S5
S5
S5
S5
S5
S5

1CC38 1DVAA 1
1
1
1CC39 1DVAA 1
1
1

J
J
U
J
J
U

77
78
77
77
78
77

S5
S5
S5
S5
S5
S5

1CC32 1DVAA 1
1
1
1CC33 1DVAA 1
1
1

J
J
U
J
J
U

77
78
77
77
78
77

S5
S5
S5
S5
S5
S5

5093 573AA

J
J
U

78
77
77

S5
S5
S5

4
2
2
2

5
5093 574AA

1
1
1
1
1
1

J
J
U
J
J
U

78
77
77
78
77
77

S5
S5
S5
S5
S5
S5

5093 572AA

2
2
1

J
J
U

78
77
77

S5
S5
S5

5093 667AA

1
1
1

J
J
U

78
77
77

S5
S5
S5

5093 575AA

DESCRIPTION

BACK, Front Seat


Right
Right
Right
Left
Left
Left
COVER, Front Seat Back
Right
Right
Right
Left
Left
Left
COVER, Front Seat Cushion
Right
Right
Right
Left
Left
Left
WIRE KIT, Trimming

FOAM, Seat Cushion


Right
Right
Right
Left
Left
Left
FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front, Cloth, Trim Code [S5]


Figure ITJ-530
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 666AA

1
1
1

J
J
U

78
77
77

S5
S5
S5

5093 669AB

1
1
1

J
J
U

78
77
77

S5
S5
S5

DESCRIPTION

CABLE, Seat Back Release

-10
5135 791AA

2
2
2

U
J
J

77
78
77

S5
S5
S5

SCREW, Trim, Cable Release to


Recliner
After 9/8/03

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Front, Cloth, Trim Code [Q5]


Figure ITJ-540
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1
1CC68 1DVAA 1
1CC69 1DVAA 1

J
J

77
77

Q5
Q5

1CC66 1DVAA 1
1CC67 1DVAA 1

J
J

77
77

Q5
Q5

1CC64 1DVAA 1
1CC65 1DVAA 1
5093 573AA
2

J
J
J

77
77
77

Q5
Q5
Q5

5093
5093
5093
5093
5093
5093
5135

J
J
J
J
J
J
J

77
77
77
77
77
77
77

Q5
Q5
Q5
Q5
Q5
Q5
Q5

4
5

6
7
8
9
-10

574AA
575AA
572AA
667AA
666AA
669AB
791AA

1
1
2
1
1
1
2

DESCRIPTION

BACK, Front Seat


Right
Left
COVER, Front Seat Back
Right
Left
COVER, Front Seat Cushion
Right
Left
WIRE KIT, Trimming
FOAM, Seat Cushion
Right
Left
FRAME, Front Seat
KNOB, Seat Back Latch
BEZEL, Seat Release
CABLE, Seat Back Release
SCREW, Trim, Cable Release to
Recliner

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Vinyl, Trim Code [H6]


Figure ITJ-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1
XU23 1DVAA
XU23 1J3AA

1
1
1
1

J
U
U
J

77
77
77
77

H6
H6
H6
H6

1
1
1
1

J
U
J
U

77
77
77
77

H6
H6
H6
H6

2
2

J
U

77
77

H6
H6

2
XU19 1DVAA
XU19 1J3AA
3
5072 741AA
4

DESCRIPTION

SEAT BACK, Rear


[DV]
[DV]
[J3]
[J3]
COVER, Rear Seat Back
[DV]
[DV]
[J3]
[J3]
SCREW, Trim

COVER, Seat latch


5093 702AA

1
1

J
U

77
77

H6
H6

5093 668AA

1
1

J
U

77
77

H6
H6

5019 522AA

4
4

J
U

77
77

H6
H6

5093 586AA

1
1
1
1

J
U
J
U

77
77
77
77

H6
H6
H6
H6

5093 586AA

1
1

J
U

77
77

H6
H6

5093 646AA

12
12

J
U

77
77

H6
H6

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

5093 587AA
8

LATCH, Seat
Right
Right
Left
Left
LATCH, Seat

BOLT, Latch Seat Back

10
XU33 1DVAB
XU33 1J3AB

1
1
1
1

J
U
J
U

77
77
77
77

H6
H6
H6
H6

1
1

U
J

77
77

H6
H6

11
XU27 1DVAB

CUSHION, Rear Seat


[DV]
[DV]
[J3]
[J3]
COVER, Rear Seat Cushion
[DV]
[DV]

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Vinyl, Trim Code [H6]


Figure ITJ-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

XU27 1J3AB

1
1

J
U

77
77

H6
H6

5093 670AA

1
1

J
U

77
77

H6
H6

12

DESCRIPTION

[J3]
[J3]
BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Cloth, Trim Code [P5]


Figure ITJ-620
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1
1CC21 1DVAA 1
1
1CC21 1J3AA 1
1

J
U
J
U

77, 78
77
77, 78
77

P5
P5
P5
P5

1CC20 1DVAA 1
1
1CC20 1J3AA 1
1

J
U
J
U

77, 78
77
77, 78
77

P5
P5
P5
P5

5072 741AA

U
J

77
77, 78

P5
P5

3
2
2

DESCRIPTION

SEAT BACK, Rear


[DV]
[DV]
[J3]
[J3]
COVER, Rear Seat Back
[DV]
[DV]
[J3]
[J3]
SCREW, Trim

COVER, Seat latch


5093 702AA

1
1

U
J

77
77, 78

P5
P5

5093 668AA

1
1

U
J

77
77, 78

P5
P5

5019 522AA

4
4

J
U

77, 78
77

P5
P5

5093 586AA

1
1

U
J

77
77, 78

P5
P5

5093 587AA

1
1

U
J

77
77, 78

P5
P5

5093 646AA

12
12

J
U

77, 78
77

P5
P5

1CC22 1DVAA 1
1
1CC22 1J3AA 1
1

J
U
J
U

77, 78
77
77, 78
77

P5
P5
P5
P5

1CC23 1DVAA 1
1
1CC23 1J3AA 1
1

J
U
J
U

77, 78
77
77, 78
77

P5
P5
P5
P5

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

10

11

12

LATCH, Seat
Right
Right
LATCH, Seat
Left
Left
BOLT, Latch Seat Back

CUSHION, Rear Seat


[DV]
[DV]
[J3]
[J3]
COVER, Rear Seat Cushion
[DV]
[DV]
[J3]
[J3]
BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Cloth, Trim Code [P5]


Figure ITJ-620
PART
ITEM

NUMBER

5093 670AA

QTY

LINE

1
1

U
J

SERIES

BODY

ENGINE

TRANS

77
77, 78

TRIM

DESCRIPTION

P5
P5

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Cloth, Trim Code [S5]


Figure ITJ-630
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

SEAT BACK, Rear


1CC34 1DVAA 1
1
1

J
J
U

77
78
77

S5
S5
S5

1CC29 1DVAA 1
1
1

J
U
J

77
77
78

S5
S5
S5

5135 791AA

2
2
2

U
J
J

77
78
77

S5
S5
S5

5093 702AA

1
1
1

J
J
U

77
78
77

S5
S5
S5

5093 668AA

1
1
1

J
J
U

78
77
77

S5
S5
S5

5019 522AA

4
4
4

J
U
J

78
77
77

S5
S5
S5

5093 586AA

1
1
1

J
J
U

78
77
77

S5
S5
S5

5093 587AA

1
1
1

J
U
J

77
77
78

S5
S5
S5

5093 646AA

12
12
12

J
J
U

78
77
77

S5
S5
S5

1CC36 1DVAA 1
1
1

J
J
U

77
78
77

S5
S5
S5

COVER, Rear Seat Back

SCREW, Trim

5072 741AA
4

COVER, Seat latch

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat, Right

LATCH, Seat, Left

BOLT, Latch Seat Back

10

CUSHION, Rear Seat

11

COVER, Rear Seat Cushion

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Cloth, Trim Code [S5]


Figure ITJ-630
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

1CC35 1DVAA 1
1
1

J
J
U

77
78
77

S5
S5
S5

5093 670AA

U
J
J

77
78
77

S5
S5
S5

12

DESCRIPTION

BRACKET, Rear Seat Mount


1
1
1

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Rear, Cloth, Trim Code [Q5]


Figure ITJ-640
PART
ITEM

1
2
3
4
5
6
7
8
9
10
11
12

NUMBER

1CC63 1DVAA
1CC62 1DVAA
5072 741AA
5093 702AA
5093 668AA
5019 522AA
5093 586AA
5093 587AA
5093 646AA
1CC61 1DVAA
1CC60 1DVAA
5093 670AA

QTY

LINE

1
1
2
1
1
4
1
1
12
1
1
1

J
J
J
J
J
J
J
J
J
J
J
J

SERIES

BODY

ENGINE

TRANS

77
77
77
77
77
77
77
77
77
77
77
77

TRIM

Q5
Q5
Q5
Q5
Q5
Q5
Q5
Q5
Q5
Q5
Q5
Q5

DESCRIPTION

SEAT BACK, Rear


COVER, Rear Seat Back
SCREW, Trim
COVER, Seat latch
CABLE, REAR SEAT RELEASE
RETAINER, Cushion Cover
LATCH, Seat, Right
LATCH, Seat, Left
BOLT, Latch Seat Back
CUSHION, Rear Seat
COVER, Rear Seat Cushion
BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Belts
Figure ITJ-710
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

2
3
4

5JC57 1X9AC
5JC56 1X9AC
5KK64 1X9AA
5KK65 1X9AA
55217 173AD
6036 108AA

1
1
1
1
2
2

77

5HM32 DX9AC 1
1
1
5HM33 DX9AC 1
1
1

O0
O0
O0
O0

S
H, L, M
P
S
H, L, M
P

O0
O0
O0
O0
O0
O0

5
5HS49 1X9AE

5HS50 1X9AE

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

J
U
J
J
U
J
U
J
J
J
U
J
J
U
U
J

77
77
78
77
77
77, 78
77
77
77, 78
77
77
77
78
77
77
77

H6
H6
S5
S5
P5
P5
S5
Q5
P5
Q5
S5
S5
S5
P5
H6
H6

2
2
2
2
2
2
2
2

J
U
J
U
J
J
J
U

77
77
77, 78
77
77
78
77
77

H6
H6
P5
P5
Q5
S5
S5
S5

6
5093 709AA

DESCRIPTION

SEAT BELT, Front Outer


Left,Export
Right,Export
Right
Left
ADJUSTER, Seat Belt Turning Loop
SCREW, Pan Head
COVER, Turning Loop
Right
Right
Right
Left
Left
Left
SEAT BELT, Front Inner
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Passenger
Passenger
Passenger
Passenger
Passenger
Passenger
Passenger
Passenger
BOLT, Seat Belt, Front Traveling
Inboard Buckle Mounting

SEAT BELT, Rear Outer

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Belts
Figure ITJ-710
PART
ITEM

8
-9
10
11
12

NUMBER

QTY

5HV22 1X9AA 2
5KK70 1X9AA 2
5KK71 1X9AA 2
5JC53 1X9AB 1
5018 505AA
AR
6036 438AA
2
6036 295AA
2
6036 571AA
1

LINE

SERIES

BODY

ENGINE

TRANS

77
77
78
77, 78

TRIM

O0
O0
O0
O0
O0
O0

77

O0

DESCRIPTION

Export

SEAT BELT, Buckle Half


EXTENDER, Seat Belt
BOLT, Seat Belt
SCREW, Pan Head
BOLT, Seat Belt

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Assemblies, Adjusters, Recliners


Figure ITJ-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

Note: If a seat that just dumps it has one cable and uses 05093677AA.
If a seat dumps & slides it has two cables and uses 05093678AA.
1
5093 571AA
1
U
77
1
J
77
5093 570AA
1
J
77
1
U
77
5093 571AA
1
U
77
1
J
77, 78
5093 570AA
1
U
77
1
J
77, 78
5093 571AA
1
J
77
5093 570AA
1
J
77
1
J
78
1
J
77
1
U
77
5093 571AA
1
J
77
1
U
77
1
J
78
2
5096 184AA
2
J
77
2
U
77
2
J
77, 78
2
U
77
2
J
77
2
J
78
2
U
77
2
J
77
3
5093 578AA
1
J
77
1
U
77
5093 584AA
1
J
77
5093 580AA
1
U
77
1
J
77
5093 578AA
1
J
77, 78
5093 580AA
1
U
77
1
J
77, 78
5093 578AA
1
J
77
1
J
78
1
U
77
1
J
77

TRIM

H6
H6
H6
H6
P5
P5
P5
P5
Q5
Q5
S5
S5
S5
S5
S5
S5

DESCRIPTION

HANDLE, Recliner
Left
Left
Right
Right
Left
Left
Right
Right
Left
Right
Right
Right
Right
Left
Left
Left
SCREW, Recliner Handle

H6
H6
P5
P5
Q5
S5
S5
S5
H6
H6
H6
H6
H6
P5
P5
P5
Q5
S5
S5
S5

RECLINER, Seat Back


Right,Outboard
Right,Outboard
Fixed Seat, Left,Inboard
Export, Easy Entry, Left,Inboard
Export, Easy Entry, Left,Inboard
Right,Outboard
Export, Easy Entry, Left,Inboard
Export, Easy Entry, Left,Inboard
Right,Outboard
Right,Outboard
Right,Outboard
Right,Outboard

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Assemblies, Adjusters, Recliners


Figure ITJ-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

5093 580AA

1
1
1

J
J
U

78
77
77

S5
S5
S5

5093 585AA
5093 581AA

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

J
U
J
U
J
U
J
U
J
J
J
J
J
U
J
J
U

77
77
77
77
77
77
77, 78
77
77, 78
77
77
78
77
77
78
77
77

H6
H6
H6
H6
H6
P5
P5
P5
P5
Q5
Q5
S5
S5
S5
S5
S5
S5

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

U
J
J
U
J
U
U
J
J
J
J
J
U
J
J
U

77
77
77
77
77, 78
77
77
77, 78
77
77
77
77
77
78
78
77

H6
H6
H6
H6
P5
P5
P5
P5
Q5
Q5
S5
S5
S5
S5
S5
S5

1
1

U
J

77
77

H6
H6

5093 579AA

5093 581AA
5093 579AA
5093 581AA

5093 579AA

5
5093 591AA
5093 588AA
5093 591AA
5093 588AA
5093
5093
5093
5093

591AA
588AA
591AA
588AA

5093 591AA
6
5093 590AA

DESCRIPTION

Export, Easy Entry, Left,Inboard


Export, Easy Entry, Left,Inboard
Export, Easy Entry, Left,Inboard
RECLINER, Seat Back
Fixed Seat, Left,Outboard
Export, Easy Entry, Left,Outboard
Export, Easy Entry, Left,Outboard
Right,Inboard
Right,Inboard
Right,Inboard
Right,Inboard
Export, Easy Entry, Left,Outboard
Left,Outboard
Right,Inboard
Left,Outboard
Left,Outboard
Left,Outboard
Left,Outboard
Right,Inboard
Right,Inboard
Right,Inboard
COVER, Recliner
Left,Outboard
Left,Outboard
Right,Outboard
Right,Outboard
Left,Outboard
Left,Outboard
Right,Outboard
Right,Outboard
Left,Outboard
Right,Outboard
Left,Outboard
Right,Outboard
Right,Outboard
Right,Outboard
Left,Outboard
Left,Outboard
COVER, Recliner
Left,Inboard
Left,Inboard

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Assemblies, Adjusters, Recliners


Figure ITJ-810
PART
ITEM

NUMBER

QTY

LINE

1
1
1
1
1
1
1
1
1
1
1
1
1
1

U
J
U
J
U
J
J
J
U
J
J
J
J
U

77
77
77
77, 78
77
77, 78
77
77
77
77
78
78
77
77

H6
H6
P5
P5
P5
P5
Q5
Q5
S5
S5
S5
S5
S5
S5

5093 647AA

8
8
8
8
8
8
8
8

J
U
J
U
J
J
U
J

77
77
77, 78
77
77
78
77
77

H6
H6
P5
P5
Q5
S5
S5
S5

5093 676AA

2
2
1
2
1
1
1
1

J
U
U
J
J
U
J
J

77
77
77
77, 78
77
77
77
78

H6
H6
P5
P5
Q5
S5
S5
S5

5093 677AA

1
1
1
1
1
1
1
1

U
J
J
U
U
J
U
J

77
77
77
77
77
77, 78
77
77, 78

H6
H6
H6
H6
P5
P5
P5
P5

5093 589AA

5093 590AA

5093 589AA
5093 590AA

5093 589AA

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Right,Inboard
Right,Inboard
Right,Inboard
Right,Inboard
Left,Inboard
Left,Inboard
Left,Inboard
Right,Inboard
Left,Inboard
Left,Inboard
Left,Inboard
Right,Inboard
Right,Inboard
Right,Inboard
BOLT, Recliner

CABLE, Recliner

5093 678AA

5093 677AA

CABLE, Seat Adjuster, SEE NOTE


Slide Only
Slide Only
Dump & Slide
Dump & Slide
Dump & Slide
Dump & Slide
Slide Only
Slide Only

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Assemblies, Adjusters, Recliners


Figure ITJ-810
PART
ITEM

NUMBER

5093 678AA
5093 677AA

5093 678AA

QTY

LINE

1
1
1
1
1
1
1
1

J
J
J
J
U
U
J
J

SERIES

BODY

ENGINE

TRANS

77
77
78
77
77
77
78
77

TRIM

Q5
Q5
S5
S5
S5
S5
S5
S5

10

Slide Only
Dump & Slide
Slide Only
Slide Only
Slide Only
Dump & Slide
Dump & Slide
BOLT, Seat, To Cushion

4720 768

11
12
13

DESCRIPTION

8
8
8
8
8
8
8
8
1
1

J
U
J
U
J
J
U
J
J
J

77
77
77, 78
77
77
78
77
77
77
77

H6
H6
P5
P5
Q5
S5
S5
S5
H6
H6

5019 267AA

8
8
8
8
8
8
8
8

J
U
U
J
J
U
J
J

77
77
77
77, 78
77
77
78
77

H6
H6
P5
P5
Q5
S5
S5
S5

5093 679AA

1
1
1
1
1
2
2
2

U
J
U
J
J
J
U
J

77
77
77
77, 78
77
78
77
77

H6
H6
P5
P5
Q5
S5
S5
S5

5093 655AA
5093 654AA

14

RISER, Seat, Left,Outboard


RISER, Seat, Left,Inboard
NUT, Hex

SPRING, Seat Lever Return, Short

15
5093 674AA
5093 664AA

1
1

J
J

77
77

H6
H6

ADJUSTER, Manual Seat, Includes


Risers
Export,Right
Domestic, Right

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Seat Assemblies, Adjusters, Recliners


Figure ITJ-810
PART
ITEM

NUMBER

5093 674AA
5104 691AA
5093 664AA
5093 674AA
5093 664AA

QTY

LINE

1
1
1
1
1
1
1
1

J
U
U
J
J
J
U
J

SERIES

BODY

ENGINE

TRANS

77
77
77
77, 78
77
77
77
78

TRIM

P5
P5
P5
P5
Q5
S5
S5
S5

16
5093 675AA

17

J400 6832

1
1
1
1
1
1
1
1

18

6500 664

5093 665AA
5093 675AA

U
J
J
U
J
U
J

77
77
77
77
77
77
77

H6
H6
H6
P5
P5
S5
S5

DESCRIPTION

Export,Right
Export,Right
Postal Vehicle, Left
Domestic, Right
Export,Right
Export,Right
ADJUSTER, Manual Seat, Without
Easy Entry
Export,Left
Export,Left
Domestic, Left
Export,Left
Export,Left
Export,Left
Export,Left
BOLT, Pan Head, .437-20x1.375,
Driver seat to Floor Pan
SCREW AND WASHER, Hex Head,
M8x1.25x35

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

August 27, 2004

GROUP STJ - Body Sheet Metal Except Doors


Illustration Title

Group-Fig. No.

Floor Pans
Pan, Floor Front And Rear, Body Style 77
Pan, Floor Front And Rear, Body Style 78

...........................................
...........................................

Fig. STJ-210
Fig. STJ-220

......................................................................

Fig. STJ-310

Plugs
Plugs

Front Fenders
Fender And Flare, Front

........................................................

Fig. STJ-410

Hood and Hood Release


Hood, Lock, Catches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-510

Cowl and Dash Panel


Panels, Cowl And Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-610

Glass and Rear View Mirror


Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-710

Aperture Panel
Panels, Body Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-810

Roof - Hard & Soft Top


Soft Top And Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Enclosure, Hard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-1110
Fig. STJ-1120

Tailgate
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add-a-Trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-1310
Fig. STJ-1320

Luggage Rack
Sport Bar Wrangler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. STJ-1610

August 27, 2004

Pan, Floor Front And Rear, Body Style 77


Figure STJ-210
PART
ITEM

1
2

3
4
5
6
7
8
9
10
11
12

-13
14

NUMBER

QTY

LINE

SERIES

BODY

55395 106AB

55174 828AD
55174 829AC
55175 209AC

1
1
1

6033 150
55174 809AB
55174 811AI
55176 240AC
55176 241AB
4490 835AB
55395 069AB
55175 788AD

2
1
1
1
1
1
1
1

77
77
77
77
77
77

5161 478AA
5161 479AA
4490 111

1
1
1

77
77
77

55176 527AC
55236 048AA

1
1

77
77

55175 064AC
55175 065AC
55175 790AD
5501 3668
55395 011AA
55395 010AA
6507 346AA
5066 347AA
6506 481AA

1
1
1
8
2
2
8
2
2

77
77
77, 78

ENGINE

TRANS

DESCRIPTION

PAN, Floor
PANEL, Cowl Side
Right
Left
REINFORCEMENT, Park Brake
Mounting
NUT PLATE, .25-20
RISER, Seat
PAN, Floor
CROSSMEMBER, Seat Belt Mount
CROSSMEMBER, Underbody
REINFORCEMENT, Shoulder Belt
CROSSMEMBER, Rear Floor
SILL, Rear
PANEL, Wheelhouse
Right
Left
TAPPING PLATE
PANEL, Rear Closure
Left
Right
REINFORCEMENT, Wheelhouse
Right
Left
PANEL, Rear Body Closing
CHECK, Front Door
STRIKER, Rear Seat, Front
STRIKER, Rear Seat, Rear
SCREW, Pan Head
TETHER PACKAGE, Child Seat
BOLT, Hex Head, M8x1.25x30

15

16
17
18
19
20
21
22

TRIM

77
77
77
77, 78
77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Pan, Floor Front And Rear, Body Style 78


Figure STJ-220
PART
ITEM

1
2

3
4
5
6
7
8
9
10
11
12

-13
14

NUMBER

QTY

LINE

SERIES

BODY

55395 106AB

55174 828AD
55174 829AC
55175 209AC

1
1
1

6033 150
55174 809AB
56052 412AC
55176 240AC
56052 418AB
4490 835AB
55395 069AB
55175 788AD

2
1
1
1
1
1
1
1

J
J
J
J
J
J

5135 316AB
5135 317AB
4490 111

1
1
1

J
J
J

78
78
78

55176 527AC
55236 048AA

1
1

J
J

78
78

55175 064AD
55175 065AC
55175 790AD
5501 3668

1
1
1
8

J
J

78
78
77, 78

6507 346AA
5066 347AA
6506 481AA
56052 413AB

8
2
2
1

78
77, 78
77, 78
61, 78

61,
61,
61,
61,
61,
61,

ENGINE

TRANS

78
78
78
78
78
78

19
20
21
22
23

DESCRIPTION

PAN, Floor
PANEL, Cowl Side
Right
Left
REINFORCEMENT, Park Brake
Mounting
NUT PLATE, .25-20
RISER, Seat
PAN, Floor
CROSSMEMBER, Seat Belt Mount
CROSSMEMBER, Rear Floor
REINFORCEMENT, Shoulder Belt
CROSSMEMBER, Rear Floor
SILL, Rear
PANEL, Wheelhouse
Right
Left
TAPPING PLATE
PANEL, Rear Closure
Left
Right
REINFORCEMENT, Wheelhouse
Right
Left
PANEL, Rear Body Closing
CHECK, Front Door
STRIKER, Rear Seat, (NOT
SERVICED) (Not Serviced)
STRIKER, Rear Seat, (NOT
SERVICED) (Not Serviced)
SCREW, Pan Head
TETHER PACKAGE, Child Seat
BOLT, Hex Head, M8x1.25x30
CROSSMEMBER, Rear Floor

15

16
17
18

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Plugs
Figure STJ-310
PART
ITEM

NUMBER

QTY

1
2
3

4646 971
6004 507
2424 864

8
1
1

4
5
6
7
8

55257 380AD
4373 728
55176 729AA
55177 482AA

1
1
2
4

9
10

55364 097AA
1774 076

1
2

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

PLUG, Floor Pan


PLUG, Body, 25.4mm x 38.1mm
PLUG, Body, 1.75 Diameter, Shift
Cable Hole
PLUG
PLUG
PLUG
PLUG, Floor Pan
PLUG, Body, 4.0mm X 76.4mm,
(NOT SERVICED) (Not Serviced)
TAPE
PLUG

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Fender And Flare, Front


Figure STJ-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4

5003
5003
5517
6030
6100

950AG
951AG
4658
441
583

5
6
7

55176 636AD
3420 1416
J400 7541

2
2
2

9
10

6504 601

11
12

J400 4868

14

QP95 TZZAC
5KC27 AJ7AB

1
1

TRIM

DESCRIPTION

PANEL, Fender
Right
Left
SHIELD, Splash, Front
PIN, Retainer
SCREW AND WASHER, Hex Head,
M8x1.25x25
CATCH, Hood
NUT, Hex Flange, M8x1.25
BUMPER, Fender, Oblong Head,
Hood Cushion
SCREW AND WASHER, [.190-16x.
750], (NOT SERVICED) (Not
Serviced)
NUT, Rivet Round, M5x0.80x11.09
SCREW AND WASHER, M5x.
080x20.00, (NOT SERVICED) (Not
Serviced)
NUT, Plastic
EXTENSION, Fender
[K50], Left
[K3G], Left

1
1
2
12
6

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Hood, Lock, Catches


Figure STJ-510
PART
ITEM

NUMBER

QTY

1
-2
3
4

55176 594AF
5517 6589
5507 5559
6503 154

1
AR
2
6

5
6
-7
8

55075 590AB
5517 6422
6036 102AA
6502 028

2
1
4
2

9
10
11
12
13
14
15

6034 980
55176 635AF
J400 7456
6504 030
3420 1416
55176 636AD

2
1
1
4
2
2

16
17
18
19

55176 731AF
55176 732AC
J400 7541
J400 5237

1
1
2
2

20
21

5517 6291
6034 205

2
2

22
23
24

5517 5096
55176 428AC
5503 2768

2
2
1

6503 448

55352 876AE

1
1
2
1

LINE

SERIES

BODY

ENGINE

TRANS

-28
29

6500 787
6500 787

DESCRIPTION

HOOD
SHIM
HINGE, Hood
SCREW AND WASHER, Round
Head, M8x1.25x20
BUMPER, Hood
BRACKET, Windshield Hold Down
SCREW, .19-24.50
NUT AND WASHER, Hex Nut-Coned
Washer, M4 x 0.70
SCREW, Pan Head, .19-24x.437
ROD, Hood Prop
CLIP, Prop Rod
NUT AND WASHER, Hex, M6x1
NUT, Hex Flange, M8x1.25
CATCH, Hood
SCREW AND WASHER, M6x1.
00x20.00, (NOT SERVICED) (Not
Serviced)
HOOK, Hood Safety Catch
SPRING, Hood Pop Up
BUMPER, Fender, Oblong
NUT, Hex, .19-32x430, Well Type
Hood Bumper Support
BUMPER, Steel Insert
SCREW, Pan Head, .19-32x.625,
Hood Bumper Support
REINFORCEMENT, Hood Hinge
BRACKET, Hood Catch
SKID PLATE, Secondary Hood
Catch
SCREW, .190-16x.500, (NOT
SERVICED) (Not Serviced)
SCREW, Round Head, M8x1.25x30
INSULATION, Hood

25
26
-27

TRIM

61, 77
78
RIVET, M5x11.30
RIVET, M5x11.30

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Panels, Cowl And Dash


Figure STJ-610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
55174 624AM
55174 625AN

1
1

J
U

55174 636AB
55174 637AC

1
1

J
U

77
GRILLE, Cowl Panel
77

3
55037 422AC
55174 640AE
6507 547AA
0152 490
55176 588AB

1
1
4
3
2

55174 644AN
55174 645AL

1
1

SCREW, [.164-15x1.21], (NOT


SERVICED) (Not Serviced)
SCREEN, Cowl
WEATHERSTRIP, Hood to Cowl
NUT, Snap In
NUT, Spring, .16-18
BRACKET, Dash Panel to Plenum
PANEL, Dash
J
U

77, 78
77

10
11
12

5517 6555
55395 032AG

1
1

55176 092AC

1
1
1
1

NUT, Hex, M6x1.00, (NOT


SERVICED) (Not Serviced)
DRAIN, Heater and A/C
WEATHERSTRIP, Windshield to
Cowl
PANEL, Cowl Side
Upper Right
Upper Right
Upper Left
Upper Left
REINFORCEMENT, Battery Tray
Right
Left
SCREW AND WASHER, Hex Head,
M8x1.25x25
PANEL, Cowl Top
Right
Left
Right
Left
CAP, Bolt Cover

13

55176 093AC

J
U
J
U

77
77

14

15

55174 782AE
55174 783AE
6100 583

1
1
6

55176 560AC
55176 561AC
55176 560AC
55176 561AC
6504 649

1
1
1
1
4

16

17

DESCRIPTION

PANEL, Cowl

4
5
6
7
8
9

TRIM

J
J

78
78
77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges


Figure STJ-710
PART
ITEM

1
2

NUMBER

QTY

LINE

SERIES

BODY

4874 995AD

5096 041AB
5096 143AB

1
1

4883 496AA
4883 497AA
55076 310AD

1
1
2

55076 311AB
J369 6930

2
1
2

77
78
77

5517 6278
5517 6279
5517 6306
5517 6307
55395 178AA
55395 179AA

1
1
1
1
1
1

J
J

77
77
77
77
78
78

5517 6577
55395 175AA

2
2

77
78

55156 172AA
55156 197AB

1
1

12
13

5507 6401

14
15
16

55177 497AA
55395 014AA
6035 898

1
1
2

55075 702AH
55075 703AH
55395 101AB
55175 041AF
6035 757

1
1
1
1
8

ENGINE

TRANS

-6
7

STUD, Ball Stud Mounting


SCREW, M6x1.00x20.00, (NOT
SERVICED) (Not Serviced)
GLASS, Quarter Window
Tinted, Right
Tinted, Left
Privacy, Right
Privacy, Left
Privacy, Right
Privacy, Left
MOLDING, Quarter Window

10

MIRROR, Inside Rear View


With Lamps
SCREW, Pan Head, .164-32x.460,
(NOT SERVICED) (Not Serviced)
BUTTON, Rear View Mirror
SCREW, .190-24x.500, (NOT
SERVICED) (Not Serviced)
FOOTMAN LOOP, Hold Down
PANEL, Windshield Frame
SCREW AND WASHER, Truss
Head, .312-18x1.12
HINGE, Door
Right
Left
SEAL, Header Opening
WEATHERSEAL, LIFTGATE
SCREW

11

17

18
19
20

DESCRIPTION

WINDSHIELD
BACKLITE
Tinted
Privacy
BRACKET, Ballstud
Right
Left
PROP, Liftgate
BALL STUD, Body Side

4
5

TRIM

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges


Figure STJ-710
PART
ITEM

NUMBER

QTY

21
22
23

55176 567AC
5517 5042

1
1

5013 722AB
5013 723AB
55176 430AD
5517 6421
5500 9433
5500 9434
5500 9788
J400 7384
5501 9378

1
1
1
2
1
1
1
1
1

5517 6464

1
1

24
25
-26
-27
-28
-29
-30
-31

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

MOLDING, Windshield Reveal


WEATHERSTRIP, Backlite
HINGE, Liftglass
Right
Left
MOLDING, Windshield Garnish
TAPE, Anti Chip
GASKET, Hinge To Glass, Backlite
BUSHING, Hinge to Glass
SEAL, Hinge To Glass
NUT AND WASHER, Hex
CAP, Hinge Cover
GROMMET, Wiper Motor And
Bracket
77
78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Panels, Body Side


Figure STJ-810
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

Note: Sales Code [ABA] = Australia Equipment Group


1
56052 370AA
1
J
56052 371AA
1
J
2
55175 664AB
1
1
J
5517 5665
1
1
J
3
5517 5024
1
1
J
4
55177 256AA
1
55177 257AA
1
5
5DS74 TZZAD 1
5DS75 TZZAD 1
5KC20 AJ7AB 1
5KC20 BDLAB 1
5KC20 CJMAB 1
5KC21 AJ7AB 1
5KC21 BDLAB 1
5KC21 CJMAB 1
6
J400 4868
10
7
6504 601
6
8

ENGINE

TRANS

696AA
697AA
038AB
039AB

1
1
1
1

55155 632AD
55155 633AB
56052 388AA
56052 389AA
6030 441

1
1
1
1
10

77
78
77
78
77
78

SEAL, Mucket
Right
Left
EXTENSION, Wheel House
[K50], Right
[K50], Left
[K3G], Right
[K3B], Right
[K3C], Right
[K3G], Left
[K3B], Left
[K3C], Left
NUT, Plastic
NUT, Rivet Round, M5x0.80x11.09
SCREW AND WASHER, M5X.
80X20.00, (NOT SERVICED) (Not
Serviced)
SHIELD, Splash
Right
Left
[ABA], Australia, Right
[ABA], Australia, Left
SHIELD, Splash, Liner, Rear
Wheelhouse
Right
Left
Right
Left
PIN, Retainer
EXTENSION, Fender

10

11
12

J
J

DESCRIPTION

PANEL, Body Side


Outer,Right
Outer,Left
PANEL, Rear Corner
Right
Right
Left
Left
REINFORCEMENT, Side Panel

78
78

9
55155
55155
55156
55156

TRIM

77
77
61, 78
61, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Panels, Body Side


Figure STJ-810
PART
ITEM

13
14

NUMBER

QTY

5DV12 TZZAB
5DV13 TZZAB
5KC28 BDLAB
5KC28 CJMAB
5KC29 BDLAB
5KC29 CJMAB
6504 397
6501 648

1
1
1
1
1
1
8
8

55156 200AB
55156 201AB

1
1

55175 754AC
55175 755AC
56052 374AA
56052 375AA
4780 259

1
1
1
1
2

LINE

SERIES

BODY

ENGINE

TRANS

16

17
18

19

4520 289
5507 5483
6503 120

AR
AR
4

4674 669

1
1
1
1
2

77
77
78
78

[2.0/2.5] Thick
SCREW AND WASHER, Button
Head Torx, M8x1.25x39.50
PLATE, Striker

20

21
22
23

55395 030AA
6507 536AA
6503 543

77
78

SHIELD, Wheelhouse
STUD, M8x25
BOLT AND CONED WASHER, Hex
Head, M8x1.25x25
REINFORCEMENT, Side Panel
Right
Right
Left
Left

24
55176 622AG
55176 623AG

1
1
1
1

DESCRIPTION

[K5], Right
[K5], Left
[K3B], Right
[K3C], Right
[K3B], Left
[K3C], Left
NUT, M8-1.25
SCREW, Hex Flange Head, M8x1.
25x25.00
STEP PAD, Side Step
Right
Left
RETAINER, Belt Rail
Right
Left
Right
Left
STRIKER, Door
SPACER, Door Latch Striker

15

J
J

TRIM

77
78
77
78

J
J

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Soft Top And Windows


Figure STJ-1110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

TRIM

DESCRIPTION

Note: 2003 Soft Top contains handed zippers for right and left quarter windows. Tailgate window contains 2 zippers.
1
COVER, Soft Top
5JM59 AJ7AF 1
77
[VJG], Green
5JM59 BDLAE 1
77
[VJB], Medium Grey
5JM59 ZJ8AE 1
77
[VJK], Khaki
5KA39 BDLAB 1
J
78
[VJB], Medium Grey
5KA39 SX9AB 1
J
78
[VJX], Black
5KA39 ZJ8AB 1
J
78
[VJK], Khaki
2
WINDOW, Half Door Soft Top
5JH10 SX9AD 1
[VJX], Black, Right
5JH10 ZJ8AD 1
[VJK], Khaki, Right
5JH11 SX9AD 1
[VJX], Black, Left
5JH11 ZJ8AD 1
[VJK], Khaki, Left
3
WINDOW, Quarter
5JH08 BDLAD 1
77
Clear , [VJB] , Medium Grey, Right
5JH08 ZJ8AD 1
77
Clear , [VJK] , Khaki, Right
5JH09 BDLAD 1
77
Clear , [VJB] , Medium Grey
5JH09 ZJ8AD 1
77
Clear , [VJK] , Khaki, Left
5JH12 AJ7AD 1
77
Tinted , [VJG] , Green, Right
5JH12 BDLAD 1
77
Tinted , [VJB] , Medium Grey,
Right
5JH12 ZJ8AD 1
77
Tinted , [VJK] , Khaki, Right
5JH13 AJ7AD 1
77
Tinted , [VJG] , Green, Left
5JH13 BDLAD 1
77
Tinted , [VJB] , Medium Grey, Left
5JH13 ZJ8AD 1
77
Tinted , [VJK] , Khaki, Left
5JU22 BDLAA 1
J
78
Tinted , [VJB] , Medium Grey,
Right
5JU22 ZJ8AA 1
J
78
Tinted , [VJK] , Khaki, Right
5JU23 BDLAA 1
J
78
Tinted , [VJB] , Medium Grey, Left
5JU23 ZJ8AA 1
J
78
Tinted , [VJK] , Khaki, Left
4
WINDOW, Tailgate
5JH07 BDLAD 1
77
Clear , [VJB] , Medium Grey
5JH07 ZJ8AD 1
77
Clear , [VJK] , Khaki
5JH14 AJ7AD 1
77, 78
Tinted , [VJG] , Green
5JH14 BDLAD 1
77, 78
Tinted , [VJB] , Medium Grey
5JH14 ZJ8AD 1
77, 78
Tinted , [VJK] , Khaki
5
FRAME, Door Glass
55175 858AG 1
77
Right
55175 859AG 1
77
Left
55395 220AA
1
J
78
Contains Sunrider Pin, Right
55395 221AA
1
J
78
Contains Sunrider Pin, Left
6
LATCH AND BASE, Folding Top
JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Soft Top And Windows


Figure STJ-1110
PART
ITEM

NUMBER

QTY

55176 287AC

2
2

LINE

SERIES

BODY

77
78

ENGINE

TRANS

8
9

DESCRIPTION

BOW, Folding Top, Number 3


55395 013AC
55395 201AA
5161 643AA

1
1
1

J
J

77
78
78

5517 6206

2
2

77
78

BOW, Folding Top, Number 1


BUMPER, Rubber

10

11
12
13
14

TRIM

55395 224AA
55395 225AA
55395 006AB
55395 007AB
6503 259
6036 311AA
5517 6198

1
1
1
1
4
4
4

55176 722AC

1
1
1
1

J
J

BRACKET, Soft Top Bow 1 & 3


Right
Left
Right
Left
SCREW, Tapping, M6x1x20
SCREW, Shoulder
PIN, Release Lever
SEAL, Door, Also Serviced in Frame
Door Glass, (NOT SERVICED) (Not
Serviced)
SEAL, Header Top And Side Rail
Right
Right
Left
Left
STRAP, Retaining

78
78

15

55176 723AC

77
78
77
78

77
78

-16
55176 444AB
55395 205AB

2
1

5FZ85 BX7AB

1
1

55175 813AC

2
2

-17

BOOT, Folding Top


[VJB]
[VJK]
KNUCKLE, Rear

77
77

18
J

77
78

77
78

19

KNUCKLE, Rear
55176 064AC

2
2

20

SCREW AND WASHER, [.164-18x.


625], (NOT SERVICED) (Not
Serviced)
CLIP, Tailgate Opening

21

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Soft Top And Windows


Figure STJ-1110
PART
ITEM

NUMBER

QTY

22
-23
-24

55176
55176
55176
55177
55395

738AA
739AA
736AC
245AB
163AB

1
1
1
1
1

-25
-26
-27

5166 003AA
55364 482AA
5166 016AA

1
1
1

LINE

SERIES

BODY

ENGINE

TRANS

77, 78
77, 78

DESCRIPTION

Right
Left
RETAINER, Soft Top Rail
TOOL, Wrench
STRAP KIT, Velcro, Used For Tie
Down Top When Folded
RAIL, Plunger Assembly
STRAP, Side Bar Hold Down
SLEEVE, Sun rider top

77

J
J
J

TRIM

78
78
78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Top Enclosure, Hard


Figure STJ-1120
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

2
3
4

5GN27 BDLAR
5GN27 HCXAP
5GN27 ZJ8AR
5JR94 BDLAE
5JR94 HCXAE
5JR94 ZJ8AE
6506 826AA
6506 825AA

1
1
1
1
1
1
2
4

55175 816AC

2
2

J
J
J
J

77
77
77
78
78
78
78

77
78

372AC
373AC
188AA
189AA

1
1
1
1

55395 146AA

J
J

77
77
78
78

77
78

SEAL, Enclosure To Body


Right
Left
Right
Left
COVER, Wiring Protector

55176 746AC

1
1
4

8
9

55177 489AA

-10
11
-12

5JB31 SWBAA 1
1
55177 245AB
1
55395 147AA
2
55177 246AA
2

DESCRIPTION

HARDTOP, Shell Only


[VKB] , Medium Grey
[VKX] , Black
[VKK] , Khaki
[VKB] , Medium Grey
[VKX] , Black
[VKK] , Khaki
SCREW, [.312-18x1.250]
NUT
LATCH AND BASE, Folding Top

5
55176
55176
55395
55395

TRIM

RETAINER, Folding Top Deck


Closure
ISOLATOR, FOAM
PANEL, Rear Header
[VKB]
[VKK]
TOOL, Wrench
PIN, Locating
SEAL

77
77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Tailgate
Figure STJ-1310
PART
ITEM

NUMBER

QTY

1
2
3

55176 340AG
55008 127AB

1
1

4
5
6
7
-8

4658 677
55176 547AB
55177 243AB
55176 450AE

1
1
1
1

-9

5500 1286

10

J400 7536

11
12
13
14
15
16

6505 070AA
55395 100AA
J374 3608
6034 980
5507 6011

4
1
1
2
1

17
18
19

55175 043AH
55395 194AA

1
2

55176 738AA
55176 739AA
55076 310AD
55074 947AC
5502 5280
55176 736AC

1
1
2
1
1
1

55236 044AB
56052 359AB
55055 998AD
6035 053

1
1
1
4

LINE

SERIES

BODY

ENGINE

TRANS

26
27

DESCRIPTION

TAILGATE, See Note


ROD, Tailgate Handle to Latch
SLEEVE, Anti-Rattle, Handle to
Latch Rod, (NOT SERVICED) (Not
Serviced)
CLIP, Latch Link
HANDLE, Liftgate
PIN, Latch Striker
BRACKET, Tailgate Striker
RIVET, Dome Head Blind, .125x.275,
Serviced in Bracket, (NOT
SERVICED) (Not Serviced)
PLATE, Door Lock Striker, Serviced
in Bracket
SCREW AND WASHER, Tapping,
.312-18x.120
SCREW, Pan Head
COVER, Tailgate Latch
SEAL, Handle, Outside Door Handle
SCREW, Pan Head, .19-24x.437
LINK, Key Cylinder To Latch
SCREW, .164-18x.625, (NOT
SERVICED) (Not Serviced)
WEATHERSEAL, Tailgate
HINGE, Tailgate, After 12/19/03
SCREW AND WASHER, [.164-18x.
625], (NOT SERVICED) (Not
Serviced)
CLIP, Tailgate Opening
Right
Left
PROP, Liftgate
LATCH, Tailgate
WATERSHIELD, Tailgate Latch
RETAINER, Soft Top Rail
REINFORCEMENT, Tailgate Hinge

20

21
22
23
24
25

TRIM

77, 78
77, 78

77
78

EXHAUSTER, Bodyside Aperture


SCREW AND WASHER, Hex Head,
.312-18x1.125, After 12/19/03

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Tailgate
Figure STJ-1310
PART
ITEM

NUMBER

QTY

28
29

55395 195AA
55395 195AA

2
2

LINE

SERIES

BODY

ENGINE

TRANS

77, 78
77, 78

TRIM

DESCRIPTION

COVER, Tailgate Hinge, Body Half


COVER, Tailgate Hinge, Hinge

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Add-a-Trunk
Figure STJ-1320
PART
ITEM

1
2
3

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

5GY84 1DVAE 1
55352 813AA
4

TRIM

DESCRIPTION

PANEL, Add A Trunk


KNOB
PLUG, (NOT SERVICED) (Not
Serviced)

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sport Bar Wrangler


Figure STJ-1610
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
55176 023AE

1
1

77
78

55176 488AF
56052 352AB

1
1

77
78

55176 489AF
56052 353AB
6035 970AA

1
1
2

77
78

6507 373AA

4
1
1
1
1
4

77
77
78

7
8

5HM18 DX9AF
5JQ64 ZJ3AB
5JR60 DX9AC
55176 504AE
6504 050

6035 935AA

12

10
11

55176 505AE

5HM32 DX9AC
5HM33 DX9AC
6035 970AA
55176 507AC
55176 506AC
55015 916AC
5HM16 DX9AD
5HM17 DX9AD
55352 866AC
55352 867AC

1
1
2
1
1
3
1
1
1
1

55352 868AB
56052 320AA

1
1

55352 869AB
56052 321AA
55352 870AC

1
1
1

5
6

12
13
14
15
16
17
18
19
20

61, 77

77
78

77
78

21

22

DESCRIPTION

BAR, Sport
Center
Center
BAR, Sport
Right
Right
BAR, Sport
Left
Left
SCREW, Pan Head, Side Bar to
Bracket
SCREW AND WASHER
PAD, Sport Bar, Center
Black
Khaki
Black
SIDE BAR, Sport Bar, Right
SCREW, M8x1.25x25, Bar to
Windshield
SCREW AND WASHER, Bar to Floor
Pan
SIDE BAR, Sport Bar, Left
COVER, Turning Loop
Black, Right
Black, Left
SCREW, Pan Head
BRACKET, Side, Left
BRACKET, Side, Right
STRAP, Side Bar Hold Down
PAD, Sport Bar, Black, Right
PAD, Sport Bar, Black, Left
PAD, Sport Bar, Lower Right
PAD, Sport Bar, Lower Left
PAD, Sport Bar
Upper Right
Upper Right
PAD, Sport Bar
Upper Left
Upper Left
PAD, Sport Bar, Without Sound Bar,
Center
PAD, Sport Bar

TRIM

23

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Sport Bar Wrangler


Figure STJ-1610
PART
ITEM

NUMBER

QTY

55352 872AB
56052 322AA

1
1

55352
56052
55352
55352
55196

1
1
1
1
2

LINE

SERIES

BODY

77
78

77
78

ENGINE

TRANS

25
26
-27

DESCRIPTION

Rear Lower Right Side


Rear Lower Right Side
PAD, Sport Bar
Rear Lower Left Side
Rear Lower Left Side
PAD, Sport Bar, Front Right
PAD, Sport Bar, Front Left
STRAP, Retaining

24
873AB
323AA
874AC
875AC
450AC

TRIM

61, 77

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

GROUP LBLS - Labels All Vehicle Locations


Illustration Title

Group-Fig. No.

Interior
Instrument Panel, Visors and Trim

.................................................

Fig. LBLS-110

Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. LBLS-210

Under Hood
Doors
Doors and Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. LBLS-310

Exterior
Spare Tire

..................................................................

Fig. LBLS-410

August 27, 2004

Instrument Panel, Visors and Trim


Figure LBLS-110
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

53015 958AA

5023 548AA

3
4
5

5032 545AA
4680 556AA
4595 749AA

2
1
1

77, 78

6
7
8

4851 416AA
56009 391AM
55314 966AB

1
1
1

77, 78

55395 190AA
55395 191AA
5031 307AA

1
1
1

ENGINE

TRANS

DESCRIPTION

LABEL, Warning, Rollover Risk,


English-Arabic
LABEL, Air Bag Warning, EnglishArabic
LABEL, Air Bag Warning, Spanish
DECAL, Seat Belt Safety, End Cap
LABEL, Air Bag Warning, EnglishFrench
LABEL, Air Bag Warning, Spanish
LABEL, Fuse Block
LABEL, Airbag, European
Equipment, Back of Air Bag
LABEL, Warning
Seat belt warning on hard top
[ABD]Top removal caution
LABEL, Visor Warning, Mexico

-9

10

TRIM

77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Engine Compartment
Figure LBLS-210
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

1
5271 084AB
5271 285AC
52060 358AA
52060 359AA
52060 360AA
52060 361AA

1
1
1
1
1
1

77, 78
77, 78

ED0
ER0
ED1
ER0
ED1
ER0

55037 666AA
55037 667AA
5503 7349

1
1
1

4606 818AA

77, 78

4793 062

77, 78

ED0,
ER0
ED0,
ER0

5032 786AA
5604 1046
5604 1047

1
1
1

77, 78
77, 78
77, 78

53031 758AA
53031 700AB
5032 794AA
5032 904AA

1
1
1
1

55037 555AC
55037 689AA
55037 690AA
5263 188
5031 287AA
5032 882AB

1
1
1
1
1
1

3
4

5
6

77, 78

DESCRIPTION

LABEL, Emission, T.B.D.


Mexico
Mexico
[NAS]
[NAS]
[NA1]
[NA1]
LABEL, Warning
Canadian
Middle Eastern
LABEL, Air Conditioning System
LABEL, Battery
[ABD]
[ABB]
Mexico
[XLR]
LABEL, Battery Jump Start
LABEL, Belt Routing

ED0
ER0
ER0
ED0

8
9
-10

TRIM

Mexico
Mexico
LABEL, Refrigerant
Middle Eastern
Canadian
LABEL, Headlamp Leveling
LABEL, Fan Caution, Mexico
LABEL, Master Cylinder Reservoir,
Mexico

77, 78
77, 78

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Doors and Pillars


Figure LBLS-310
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

LABEL, Export, (NOT SERVICED)


(Not Serviced)
LABEL, Certification, (NOT
SERVICED) (Not Serviced)
OVERLAY, Vehicle Certification
Canada

2
3
4040 858
5300 7524

TRIM

1
1

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

Spare Tire
Figure LBLS-410
PART
ITEM

NUMBER

QTY

LINE

SERIES

BODY

ENGINE

TRANS

DESCRIPTION

LABEL, Temporary Spare Tire


Warning, (NOT SERVICED) (Not
Serviced)
LABEL, Jack Caution
Canada

-2
52110 392AB
52110 391AB
52110 400AB

TRIM

1
1
1

Export

JEEP WRANGLER (TJ)

SERIES
H = Sport
L = SE
M=X
P = Sahara
S = Rubicon

LINE
J = Wrangler 4WD
U = Wrangler 4WD (RHD)

AR = Use as required

RETURN TO GROUP INDEX

- = Non illustrated part

BODY
77 = 93.4 WB

ENGINE
ED1, ED0 = 2.4L DOHC
ERH = 4.0L Power Tech

# = New this model year

TRANSMISSION
DGG, DGD = 32RH 3 Spd.
Auto.
DDD = 5 Speed HD Manual
DG0 = Auto. Trans.
DBB = Manual Trans.
DDK = 5 Speed Manual
August 27, 2004

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