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033 - InstGde Battery Monitor CAN Node - 1v1 PDF
033 - InstGde Battery Monitor CAN Node - 1v1 PDF
Battery Monitor
Information in this document is subject to change without notice and does not represent a
commitment on the part of Eltek Valere.
No part of this document may be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying and recording for any purpose without the
explicit written permission of Eltek Valere.
Copyright : Eltek Valere, 2008
351507.033
Certificate No:
11276-2007-AE-NOR-NA
Certificate No:
4072-2007-AQ-NOR-NA
Published 2008-08-08
MfM
Table of Contents
1.
Introduction ................................................................................. 4
About this Guide................................................................................................ 4
System Diagram CAN Bus Nodes ................................................................ 4
2.
3.
Configuration................................................................................................. 12
CAN Bus Addressing ...................................................................................... 12
About PowerSuite Configuration ..................................................................... 13
4.
Technical Specifications........................................................... 14
1. Introduction
Congratulations on your purchase of the Battery Monitor, CAN Bus Node, an intelligent
plug-and-play module to decentralize and expand the functionality of your Smartpack
based DC power supply system.
120
Smartpack Controller
End-of-Line
Resistor
CAN bus
(twisted-pair CAT5 cable)
Battery
Monitor
Load Monitor
Flatpack2 Rectifiers
01
ID Number
33
02
120
I/O Monitor
Battery string #1
Flatpack2
DC Power System
End-of-Line
Resistor
49
81
Shunts
Current Monitoring
Sense Inputs
Fuses
Config. Inputs
Fuse Monitoring
Configurable Inputs
Figure 1 Example of three CAN bus nodes connected in a Flatpack2 DC Power Supply System
Key Features
A wide range of features are implemented in the Battery Monitor CAN Bus Node, as
mentioned below:
9 Powered via the CAN bus; no external power supply required
9 Firmware upgrade via the CAN bus (see required SW Upload tools on page 14)
9 4 battery symmetry inputs
for battery strings symmetry measurements
9 1 fuse monitoring input
user configurable for fuse monitoring and other site equipment monitoring
9 1 battery current sense input
for bi-directional current monitoring through external current shunts
9 1 battery temperature sense input
via the built-in temperature sensor
9 Storage of calibration data and real time event log
9 Windows-based setup, configuration and calibration via PowerSuite
9 Flexible mounting using Velcroue adhesive tape on the bottom of the unit
9 Up to 14 the Battery Monitor modules may be connected the CAN bus
9 CAN bus addressing via DIP switches
Read also chapter Technical Specifications, page 14, for more details.
Typical Applications
The Battery Monitor CAN Bus Node is employd in Smartpack-based DC power systems, to
implement flexible expansion and distribution of system functionality.
The Battery Monitor CAN Bus Node is suitable for distributed monitoring of battery
symmetry, fuse, current and temperature of local and remote located battery banks.
You need standard installation tools and equipment used by an authorized electrician.
NOTE: All tools must be insulated.
Safety Precautions
Follow these precautions during installation, commissioning and general handling of the
Smartpack-based power supply system.
Qualified
personnel
Electric
shock
CAUTION: For safety reasons, the commissioning and configuration of the equipment is
only to be performed by Eltek Valeres personnel or by authorized and qualified persons;
otherwise the warranty may be invalidated.
Please, read the user documentation carefully before installing and using the equipment,
as installation and operation is to be performed as described in it.
WARNING: The batteries represent a major energy hazard. To avoid short-circuit of
battery poles, you must always remove metallic objects uninsulated tools, rings,
watches, etc. from the vicinity of the batteries.
Alarm
Power
Pin 8
Electrically identical
Pin 1
Battery Monitor
DIP switches
CAN ID address
Battery Monitor
Monitor Inputs
Terminal Block
DIP switch #1
Figure 2 Location of terminals, DIP switches, CAN ports and LED indicators in the Battery Monitor
CAN port 1 and 2 are electrically identical, and are used to enable connection of the CAN
bus incoming and outgoing CAT5 cables, or the RJ45 CAN bus termination plug.
LED
Indicator
Power
Warning
Alarm
Other
Illumination
Status
OFF
ON green
OFF
ON yellow
OFF
ON red
Green ON & Red Flashing
Green OFF & Red Flashing
Description
The monitor has NO supply
The monitor has supply
No Warning
Warning (Non-critical alarm)
No Alarm
Alarm (Critical Alarm)
Supply voltage too low
Firmware boot-loading
Connection Drawing
Use this drawing as a connection reference for all cabling. You find the exact location of
connection terminals, plugs and DIP switches, by referring to chapter Location of
Connectors, Ports, LEDs, page 7.
SIGNAL PIN-OUT
X:*
+
+
+
+
Batt. Fuse +
Batt. Current +
Batt. Symmetry 1
Batt. Symmetry 2
Batt. Symmetry 3
Batt. Symmetry 4
Or
RJ45 CAN bus
termination plug,
if the Battery
Monitor is the
last node in the
CAN bus
1
2
3
4
5
6
7
8
2
1.5 mm , max.
wire section
RJ45, 8 pins
Built-in Battery
Temperature Sensor
(From the
batteries)
FUNCTION
Battery
Monitor
Electric
shock
WARNING: Switch the battery fuses OFF before connecting the symmetry wires!
1st Fasten the wires to the battery monitor. 2nd Fasten cable lugs to the other cable ends.
3rd Connect the cable lugs to the battery terminals.
Battery Monitor
Part 242100.300
ID# <33>
+
Battery
String 2
Block3
Intercell Links
(-48V) Outer
Terminal
Block3
Block1
0V Outer
Terminal
Battery Monitor
Part 242100.300
ID# <35>
Block1
Intercell Links
Block3
1234
Symmetry 4.1
Symmetry 3.4
+
+
Battery
String 4
- + - + - + - +
(-48V) Outer
Terminal
Symmetry 3.3
Symmetry 3.2
Symmetry 3.1
Battery
String 3
DIP
switches
for CAN
bus addr.
1234
Battery Monitor
Part 242100.300
ID# <36>
0V Outer
Terminal
(-48V) Outer
Terminal
- + - + - + - +
Block4
Symmetry 4.2
DIP
switches
for CAN
bus addr.
Block4
Intercell Links
0V Outer
Terminal
- + - + - + - +
Block4
Symmetry 4.4
Block1
Symmetry 2.4
Symmetry 2.1
Symmetry 1.4
+
- + - + - + - +
(-48V) Outer
Terminal
1234
Symmetry 4.3
Battery
String 1
Symmetry 1.3
Symmetry 1.2
Symmetry 1.1
+
Figure 4 Example of
battery symmetry
connections. Block
measurements 48VDC
power systems
DIP
switches
for CAN
bus addr.
1234
Symmetry 2.2
DIP
switches
for CAN
bus addr.
Battery Monitor
Part 242100.300
ID# <34>
Symmetry 2.3
Block1
Intercell Links
Block3
Block4
0V Outer
Terminal
Notice:
Always connect Battery Monitor with ID#<33> to battery string 1 (lowest), with ID#<34>
to string 2, and so on. PowerSuite will then refer to the correct battery string.
Mid-point Measurements
Battery Symmetry String 1 to 4
Mid-point Measurement
One measurement per string, four strings
Battery Monitor
Part 242100.300
ID# <33>
DIP
switches
for CAN
bus addr.
1234
+
Battery String 4
Symmetry 1.4
Symmetry 1.3
Battery String 3
Symmetry 1.2
Battery String 2
Symmetry 1.1
Battery String 1
- + - + - + - +
(-48V) Outer
Terminal
Block1
Intercell Links
Block4
Block3
0V Outer
Terminal
Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest),
2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7 and 8. And
so on. PowerSuite will then refer to the correct battery string.
Figure 5 Example of battery symmetry connections. Mid-point measurements 48VDC power systems
Battery Terminology
Battery Terminology
Battery Block, Battery String and Battery Bank
Battery
Block (12V)
Battery
String #2
(48V)Batt.
Battery
String #1
(48V)
10
120
CAN bus
(twisted-pair CAT5 cable)
End-of-Line
Resistor
ID
Number
Battery
Monitor
01
33
Battery string #1
02
34
n
120
End-of-Line
Resistor
Battery string #2
Flatpack2
DC Power System
Figure 7
Example of CAN bus addressing and termination in a Flatpack2 system with two
Battery Monitors connected the CAN bus
When connecting Battery Monitor nodes (max. 14 nodes) to the CAN bus, you have to
remove the CAN bus termination plug from the Smartpack controllers rear CAN port, and
plug it on one of the CAN ports on the last connected Battery Monitor node. See chapter
Removing the Smartpack Controller, page 11.
Smartpack
controller
11
Configuration
When connecting Battery Monitor nodes to the CAN bus of the Smartpack based DC
power system, you have to configure each of the Battery Monitors by:
1. Setting the DIP switches with the correct CAN bus address,
to assign a unique ID number to the Battery Monitor, read chapter CAN Bus
Addressing, on page 12
2. Configuring the Battery Monitor nodes operation,
using the PowerSuite application, read chapter About PowerSuite Configuration,
page 13
Battery
Monitor
1st Monitor
2nd Monitor
3rd Monitor
4th Monitor
5th Monitor
6th Monitor
7th Monitor
8th Monitor
9th Monitor
10th Monitor
11th Monitor
12th Monitor
13th Monitor
14th Monitor
ID
#
33
34
35
36
37
38
39
40
41
42
43
44
45
46
ID <33>
Note:
The
monitors
ID #
corresponds
to the DIP
switchs
binary value
plus 33
Smartpack controller
DIP switch configuration
ID <1>
Smartpack ID
DIP Switch Position
(All switches OFF)
Controller
#
1 2 3 4
Master
1
OFFOFFOFFOFF
Slave 1
2
ONOFFOFFOFF
Slave 2
3
OFF ONOFFOFF
Slave 3
4
ON ONOFFOFF
Note that the controllers ID # corresponds to
the DIP switchs binary value plus one.
12
13
4. Technical Specifications
Battery Monitor
Inputs
o 4x Symmetry Voltage
o 1x Configurable (Fuse failure)
o 1x Current sense
Accuracy based on
resolution (calibrated)
o Voltage: 76mV
o Current (200A): +/- 1A
Functionality
o Symmetry measurement
2, 6, 12, 24, 30 or 36V
o Fuse failure
NO, NC or Diode Matrix
o Current sense
50mV or 60mV shunt
o Temperature measurement
Embedded in unit
SW Part number
402086.009
90mA
CAN Nodes
Max. nodes
Mounting
Visual Indication
SW Upload tools
Casing material
Operating temp
Storage temp
Applicable Standards
Electrical safety
IEC 60950-1
UL 60950-1
CSA C22.2
EMC
IEC 61000-6-1
IEC 61000-6-2
IEC 61000-6-3 /A1
IEC 61000-6-4
ETSI EN 300 386 v1.3.3
FCC Part 15B Subpart 109
Environment
Ordering Information
Part no.
Description
242100.300 Battery Monitor
14
15
www.eltekvalere.com
Headquarters:
Eltek Valere
1303 E. Arapaho Rd, Richardson, TX. 75081, USA
Phone: +1 (469) 330-9100
Fax: +1 (469) 330-9101
Eltek Valere
Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10