Professional Documents
Culture Documents
Sledgehammer Ops Manual
Sledgehammer Ops Manual
com
SLEDGEHAMMER
OPERATING
MANUAL
UP ANVIL
FACE
DOWN ANVIL
FACE
DOWN
HAMMER
FACE
35
60
HM
25
MK0089B
DOWNHOLE
METERING
VALVE
91
D
HM
/4"
63 D
HM
"
/2
&
8"
40
HM
61
15
30
10
" HM
4 3/4
20
/2"
50
20
9"
OIL
70
30
Direction
the piston
travels
10
Kgs
X 1000
500
0
LBS
X 1000
1000
50
1500
100
2000
2500
150
PSI
BAR
200
SLEDGEHAMMER
HYDRO-MECHANICAL
DRILLING JAR
OPERATING MANUAL
P L E A S E
N O T E :
SLEDGEHAMMER
HYDRO-MECHANICAL
DRILLING JAR
TOOL SIZES AVAILABLE
OUTER DIAMETER
(in.)
(mm)
4 3/4
121
6 1/2
165
6 3/4
171
203
229
9 1/2
241
CONTENTS
Section A - HOW JARS WORK
1 Mechanical
2 Hydraulic
10
1 Jar Description
2 Operation Quick Guide
Section C - SPECIFYING JAR SETTINGS
11
12
1 Start Up
2 Using The Jar When Stuck
3 Ideal Jar Placement
4 Checking For Accidental Unlatching
5 Close Down
Section E - RIGSITE JAR WORKSHEET
22
DETAILED SPECIFICATIONS
23
24
25
26
27
Section A
1. Mechanical Jars
The jar trigger is mechanical, and the load to trip the
trigger up or down is preset. The jar will only trip when
the applied load exceeds the setting and will then fire
immediately. The jar is normally used latched at midstroke ready to jar up or down but can be used fully open
or fully closed. If any load on the jar would tend to open
it, the jar is in tension. If the load tends to close it it is
in compression.
UPHOLE
UP
HAMMER
FACE
UP ANVIL
FACE
DOWN ANVIL
FACE
DOWN
HAMMER
FACE
DOWNHOLE
LATCH
2. Hydraulic Jars
UPHOLE
UP
HAMMER
FACE
UP ANVIL
FACE
DOWN ANVIL
FACE
DOWN
HAMMER
FACE
OIL
Direction
the piston
travels
L
T
METERING
VALVE
DOWNHOLE
Most hydraulic jars have nothing to keep them at midstroke. If the jar is in tension (fully opened) it has to be
cocked (displaced through the free stroke then through
the length of the metering stroke) before a load can be
applied to jar up. If it is in compression the same applies.
Section B
SLEDGEHAMMER
Hydro-Mechanical Jars
10
Section C
Specifying Jar Settings
SLEDGEHAMMERTM jars may be shipped with a latch
ratio of 2:1, (the uplatch setting is twice the downlatch
setting) or with a 3:1 ratio. The standard latch settings
can also be raised or lowered when the jar is built. The
specification sheet in Section G shows the nominal shop
settings which are suitable for the majority of applications.
Whether or not different latch settings must be specified
will depend on the placement decisions covered in the
next section.
NOTE: The manual sections are organized to satisfy
first the information needed by the driller who is making up the jar in a specified bottom hole assembly
and not in the order in which the complete decision
and use process is carried out.
11
Section D
Operation Procedures
1. Start Up
The jar is delivered to the rig site latched and ready for
use. No collar clamps are supplied or required (see
below). No adjustments are necessary or possible. All
body connections are accurately pretorqued in the shop
and should not be altered or checked.
12
Record the uplatch and downlatch values on the worksheet. The values may differ from jar to jar depending
on shop test results and customer specification. The
uplatch value is always greater. Estimate drag and calculate Pump Open Force (see next page). Record the
buoyant string weight below the jar to work out string
weight above the jar by subtraction. Check that the
buoyant weight below the jar is not more than the
uplatch value. The jar will unlatch when tripping in if it
is.
13
Hole drag below the jar acts to close it (fire it down) running in hole, and to open it (fire it up) pulling out. An
allowance for drag below the jar is therefore added to or
subtracted from the unlatch values depending on the calculation. Record hole drag when running in, pulling out
or on connections so that the figures are available for the
worksheet calculation.
Once the jar has been fired, use the free stroke to establish an accurate estimate of drag on the free portion of
the drillstring, that is the drag above the jar.
Pump open force (POF) is the force generated by the
pumps that acts to open the jar. High pump rate (high
POF) will make unlatching to jar up easier and the
impact higher. Low or no pump rate will make unlatching to jar down easier and the impact higher.
First, calculate the total pressure drop below the jars at a
circulation rate and a drilling rate (e.g., string losses);
plus MWD pressure drop plus motor pressure drop plus
bit pressure drop.
Second, read off the equivalent POFs for the jar from
the graph (worksheet or Section G) and record them on
the worksheet.
14
15
16
17
18
19
5. Close Down
After use, in accordance with good oilfield practice,
clean all drilling mud from the jar body, particularly
around the chrome mandrel. Check the jar visually for
damage, missing oil-plugs, etc.
Occasionally a jar may come out of the hole unlatched.
Should that happen, proceed with the following:
If the measured dimension is greater than dimension
A, the jar is unlatched open. When fully open
A = 16.25 inches for 6.50 inch HMD2 jars and for all
others A = 17 inches.
If the jar is open, either:
1) The jar was fired up immediately before tripping
out; or 2) Drag and POF opened the jar. In this case,
consider the need to change positioning of the jar to prevent this from happening. See Section D3 - Ideal Jar
Placement.
There may not be enough drill collar weight in the derrick to relatch it. If there is not, when racked back, the
jar will close by approximately 6-10 inches from fully
open under its own weight and any weight above it.
20
21
Section E
Rigsite Jar Worksheet
Sample of Rigsite Jarring Work Sheet
S L E D G E H A M M E R
Customer
Rig:
Jar serial no:
Dimension "A"
Jar relatches from open at:
Jar relatches from closed at:
A)
B)
1)
2)
3)
4)
5A)
5B)
H M D
Well no:
Depth in
Jar length
IN /MM
LB/DAN
FT / M
FT / M
S PLINE MANDREL
LB/DAN
D IM A
S PLINE CAP
E XPOSED CHROME
LB/DAN
LB/DAN
LB/DAN
LB/DAN
LB/DAN
LB/DAN
G PM / L PM
LB/DAN
G PM / L PM
LB/DAN
(+)
(+)
(-)
LB/DAN
(+)
LB/DAN
LB/DAN
(-)
LB/DAN
LB/DAN
(-)
(-)
(-)
LB/DAN
LB/DAN
PUMPS ON:
PUMPS OFF:
22
A Halliburton Company
Fold
Section F
SLEDGEHAMMER Detailed Specifications
4-3/4
Tool Size
6-1/2
6-3/4
9-1/2
Outer Diameter
in. (mm)
4.82 (122)
6.50 (165)
6.87 (175)
8.12 (206)
9.12 (232)
9.62 (244)
Inner Diameter
in. (mm)
2.00 (51)
2.50 (64)
2.75 (70)
2.75 (70)
3.00 (76)
3.00 (76)
NC 38 (3-1/2")
NC 46 (4" IF or
5 H 90
6-5/8" REG
7-5/8" REG
7-5/8" REG
NC 50 (4-12" IF)
Overall length (in latched position)
in. (m)
21'5" (6.53)
21'8" (6.60)
22'4" (6.81)
22'6" (6.86)
22'6" (6.86)
Weight
lbm. (kg)
900 (405)
1890 (850)
2050 (930)
2950 (1325)
3750 (1690)
4200 (1890)
lbf. (daN)
80,000 (36,000)
120,000 (54,000)
135,000 (60,000)
150,000 (71,000)
150,000 (71,000)
150,000 (71,000)
3:1 Latch
(Typical)
lbf. (daN)
Not Available
120,000 (54,000)
120,000 (54,000)
135,000 (60,000)
135,000 (60,000)
135,000 (60,000)
2:1 Latch
(Typical)
lbf. (daN)
50,000 (22,000)
80,000 (36,000)
80,000 (36,000)
90,000 (40,000)
90,000 (40,000)
90,000 (40,000)
45,000 (20,000)
lbf. (daN)
25,000 (11,000)
40,000 (18,000)
40,000 (18,000)
45,000 (20,000)
45,000 (20,000)
lbf. (daN)
80,000 (36,000)
135,000 (60,000)
150,000 (71,000)
220,000 (98,000)
250,000 (98,000)
250,000 (110,000)
lbf. (daN)
300,000 (130,000)
650,000 (290.000)
750,000 (340,000)
950,000 (425,000)
1,000,000 (450,000)
1,200,000 (530,000)
ft-lbf. (N-m)
15,000 (20,500)
36,500 (49,500)
43,000 (58,500)
70,000 (95,000)
96,000 (128,000)
97,500 (130,000)
in^2 (cm^2)
11.0 (71)
18.7 (121)
20.7 (133.7)
23.8 (154)
30.7 (198)
30.7 (198)
Total Stroke
in. (mm)
17.0 (432)
16.25 (413)
17.0 (432)
17.0 (432)
17.0 (432)
17.0 (432)
in. (mm)
5.2 (132)
6.0 (152)
6.0 (152)
6.0 (152)
6.0 (152)
6.0 (152)
in. (mm)
5.8 (148)
5.0 (128)
5.0 (128)
5.0 (128)
5.0 (128)
5.0 (128)
in. (mm)
6.0 (152)
5.25 (134)
6.0 (152)
6.0 (152)
6.0 (152)
6.0 (152)
deg F (C)
250 (121)
250 (121)
250 (121)
250 (121)
250 (121)
250 (121)
deg F (C)
400 (204)
400 (204)
400 (204)
400 (204)
400 (204)
400 (204)
(High Temp)
23
Fold
Section G
Pump Open Force Calculations and Graph
80
70
EXAMPLE:
60
HM
D
25
91
/2"
50
40
"
HM
61
15
HM
/4"
3
6
D
HM
/2"
D
&
20
9"
30
30
10
MD
20
43
H
/4"
10
Kgs
X 1000
0
LBS
X 1000
1000
50
1500
100
2000
2500
150
24
PSI
BAR
200
Section H
Jar Component and Assembly Drawings
SAMPLE SHOWS 6 1/2" TOOL SIZE
SEE NOTE 1
2.50 TOOL MIN I.D.
6.50
6.50
18.10 MAX
SPLINE MANDREL
27.855
SPLINE
CAP
4.63
SPLINE CAP
SPLINE MANDREL
60.91
SPLINE HOUSING
6.50
39.625
SPLINE
HOUSING
7.00
4.99
KNOCKER HOUSING
6.50
3.87
38.88
HYDRAULIC HOUSING
KNOCKER MANDREL
METERING VALVE
30.63
34.63
KNOCKER
HOUSING
HYDRAULIC MANDREL
4.13
6.50
4.50
HYDRAULIC
HOUSING
6.13
3.50
44.00
LATCH MANDREL
LATCH HOUSING
PISTON HOUSING
4.00
6.50
MANDREL EXTENSION
BALANCE PISTON
4.63
32.50
LATCH
HOUSING
3.50
28.50
31.20
BOTTOM SUB
MANDREL EXTENSION
51.75
MECHANICAL LATCH
MECHANICAL LATCH
4.00
6.50
5.25
6.50
47.00
24.88 MAX
BOTTOM SUB
25
PISTON
HOUSING
43.00
Section I
Section J
Jar Serial #
Dir. Driller(s)
Location
7
10
Well Number
ft
m
14
Depth In
18
Application Details
15
Rig
HMD - PR #
i nch
mm
Jar Size
5
Job #
Operator
Date
1
ft
m
16
17
Date In
Date Out
A SSEMBLY DETAILS
JAR AS SUPPLIED
19
Customer
Job Number
J A R I N F O R M AT I O N
Depth Out
SC #
J O B I N F O R M AT I O N
Top Connection
BHA Configuration
to Unlatch Up
lb
N
23 Relatch
lb
N
21 Force
to Unlatch Down
lb
N
24 Relatch
lb
N
25 Hydraulic
Delay
Jar ID (minimum)
Bottom Connection
in
mm
12
10
in
mm
11 This
20 Force
in
mm
Jar Type
in
mm
Tester's Name
14
Signature
Date
Seconds
i nch
mm
22 Length
26 Dimension
Di m e n s i o n " A " ( i n l a t c h e d p o s i t i o n )
O PERATING DATA
27
Jarring Occured?
Yes
No
28
29
lb
kg
30
31
Inclination Start
H OURS
Inclination End
Fa c e t o F a c e L e n g t h
M UD PUMPING DATA
Drilling Hours
37
Mud Weight
l b/gal
kg m3
31
Circulating Hours
38
Standpipe Pressure
p si
kP a
32
Reaming Hours
39
p si
kP a
30
33
40
34 Previous
41 Jar
Cumulative Hours
p si
kP a
p si
kP a
35
42
lb
N
36
43
DP x (Mandrel Area)
lb
N
44
lb
N
PERFORMANCE SETTINGS
15
Mechanical Latch Up
16
lb
daN
17
lb
daN
18
Relatch Setting
lb
daN
19
Relatch Setting
lb
daN
20
Seconds
21
Seconds
46
47 Time
2: 1 Latch Ra t i o
3: 1 Latch Ra t i o
lb
N
50
lb
N
51
lb
N
H ours
48
49
52
53
Problem Perceived?
52
S econds
23
Yes
No
54
Problem Data
55
22
Mechanic (s)
26
27
Date (Summary)
Notes
Notes
28
29
Notes
Notes
30
31
Notes