Component Locations

KENR6122-05
June 2008

Part
Machine Schematic
Number Location Location

Quick Coupler Attachment

E-2

123-4750

B-2

Valve Gp - Shuttle (Quick Coupler)

123-2549

C-5

Valve Gp - Quick Coupler

254-3080

E-2

Valve Gp - Solenoid (Quick Coupler)

258-6749
Standard Machine

E-2

Accumulator Gp

Note B

20

A-4

Block

Note B

21

D-7

Cylinder Gp - Boom

Note A

22

E-6

Cylinder Gp - Bucket

Note A

23

E-7

Cylinder Gp - Stick

Note A

24

E-7

Filter Gp - Case Drain

Note B

25

A-6

MAIN AUX.

PUMP or MOTOR

32

26

A-3
A-6

Manifold Gp - Control

Note B

28

B-4 , B-5

Motor Gp - Swing

Note B

29

F-5

Motor Gp - Travel Left

Note B

30

F-4

Motor Gp - Travel Right

Note B

31

F-3

Pump GP - Main Hydraulic

Note B

32

B-2

Sensor As - Left Pump Pressure

Note B

33

B-3

Sensor As - Right Pump Pressure

Note B

34

A-3

Switch As - LH Travel Pressure

Note B

35

D-7

Switch As - Pilot Pressure

Note B

36

B-7

Switch As - RH Travel Pressure

Note B

37

D-6

Swivel Gp

Note B

38

E-4

Tank Gp - Hydraulic Oil

Note B

39

A-4

Valve Gp - Cooler Bypass

Note B

40

B-7

Valve Gp - Heavy Lift Solenoid

Note B

41

B-3

Valve Gp - LH Joystick

Note B

42

C-7

Valve Gp - Load Control Boom Cylinder

Note B

43

D-2

Valve Gp - Load Control Stick Cylinder

Note B

44

D-5

Valve Gp - Main Control

Note B

45

C-2 thru C-5

Valve Gp - Pilot Travel

Note B

46

D-6, D-7

Valve Gp - Press Reducing Boom/Swing

Note B

47

B-3

Valve Gp - Press Reducing Boom/Swing

Note B

48

B-4

Valve Gp - RH Joystick

Note B

49

C-6

Valve Gp - Shuttle

Note B

50

C-6, C-7

Valve Gp - Swing Cushion

Note B

51

E-5

Valve Gp - Travel LT Counterbalance

Note B

52

E-4

Valve Gp - Travel RT Counterbalance

Note B

53

E-3

45

38

Right Pump Delivery Pressure

A-2
A-3

HH

Left Pump Power Shift Pressure

B-2

JJ

Case Drain Pressure

B-2

KK

Right Pump Power Shift Pressure

A-2

LL

Quick Coupler Unlock Pressure

E-3

MM

Quick Coupler Lock Pressure

E-2

SOS

Hydraulic Oil Sampling Port

A-3

30 52

40

LL
MM

5
32

EE

28

QUICK COUPLER CIRUIT

LOCK
SOLENOID

TRAVEL
SPEED
SOLENOID

SWING
SOLENOID

320D, 321D, 323D, 324D, 325D and 330D

Excavator
Hydraulic System - Attachment
320D:
A6F1-UP
A8F1-UP
A9F1-UP
KGF1-UP
MCH1-UP
FAL1-UP
WBN1-UP
PHX1-UP

321D:
PBD1-UP
NAS1-UP

323D:
RAC1-UP
SDC1-UP
WGC1-UP
CYD1-UP
SED1-UP
YSD1-UP
NDE1-UP
JLG1-UP
BYM1-UP
PBM1-UP
DKW1-UP
SBZ1-UP

324D:
EJC1-UP
T2D1-UP
JJG1-UP
SYM1-UP

325D:
GPB1-UP
PKE1-UP
LAL1-UP
MCL1-UP
AZP1-UP
A3R1-UP
GBR1-UP
T2S1-UP
CYW1-UP

330D:
GBC1-UP
GGE1-UP
B6H1-UP
THJ1-UP
LRM1-UP
ERN1-UP
JLP1-UP
MWP1-UP
RAS1-UP
EDX1-UP
T2Y1-UP

42

21

RETURN ABOVE FLUID LEVEL

PRESSURIZED

PILOT
CONTROLLED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

EXTERNAL RETURN

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

SIMPLIFIED

ACCUMULATORS

SPRING LOADED

PEDAL

CROSSING AND JOINING LINES

LINES CROSSING

GAS CHARGED

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC MOTORS

HYDRAULIC PUMPS

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

FIXED
DISPLACEMENT

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

CROSS
FLOW

Electrical Symbols Table

36

Hydraulic Symbols (Electrical)

35

50

37 46

43

Transducer
(Fluid)

44 45
22

Transducer
(Gas / Air)

Generator

Electric Motor

24
27

3 20

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

28 41
Electrical Symbols (Electrical)

47 48

22

23

KK

32

JJ

EE

Pressure
Symbol

2 32

Temperature
Symbol

HYD.
TANK

33 34

31

25 26

53

27

39

29

51

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

25

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

43

40

44 45

3 20

Wire Color

325-AG135 PK-14

42

325-PK
Circuit Identification
Number

49

GG

Wire Color

28 41

Wire Color

325-PK-14

24

47 48

Wire Gauge

Previous Standard
Wire

FF

2 32

34

HH

33 26

Circuit Number
Identification

SOS

(EXAMPLE VALVE)

26 27

52 53

29
39

51

38

21

35

36 50

37 46

MACHINE COMPONENT LOCATIONS

45
MAIN PUMP and FILTER CIRUITS

MAIN CONTROL VALVE

OM
(

BO

ST

IC
K

(1

23

2)

)
G

EL

(L
SW
IN

AV
EL

TR
AV

ST

TR

)
(R
EL

EN
T
T

CH
M

TR
AV

TA
AT

CK
E

BU

(1

BO
OM

ST
IC

K(

2)

33 34
25

Wire Gauge

22

30 31

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

CONTROL MANIFOLD

49

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

INFINITE POSITION

Universal Quick Coupler

28

38

FOUR-WAY

THREE-WAY

CHECK VALVES

P T
SHIFTED POSITION

VENTED

Schematic
Location

Pilot Pump Delivery Pressure

TWO-WAY

THREE POSITION

FLUID STORAGE RESERVOIRS

Tap Locations
Pressure, Sampling, and Sensor

FF

VALVE PORTS

AB

P T
NORMAL POSITION

FWD

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

EE

NOTE A: Check the parts manual for the correct cylinder part number.
NOTE B: Check the parts manual or the Standard Machine Hydraulic Schematic for
specific part numbers that match the effectivity of the machine.

GG

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

CONTROL VALVES

27

B-2

TWO POSITION

ONE POSITION

AB

Note B

Left Pump Delivery Pressure

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

MM

Note B

EE

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

Filter Gp - Pilot Hydraulic

Description

LINE RESTRICTION
(FIXED)

RESTRICTION

LL

Filter Gp - Return Oil

Tap
Number

CONTROL VALVES

SPRING

FLUID CONDITIONER

(Dimensions: 34 inches x 28 inches)

148-8321

Valve Gp - Check (Quick Coupler)

BASIC COMPONENT SYMBOLS

24 Page

Connector As - Quick Coupler

FLUID POWER SYMBOLS

KENR6122-05

Description

SWING MOTOR

TRAVEL MOTOR (LEFT)

TRAVEL MOTOR (RIGHT)

F
MOTOR GP
TRAVEL LEFT
MOTOR GP
TRAVEL RIGHT

PG

MOTOR GP
SWING

DR
BOOM
CYLINDER

BUCKET CYLINDER

STICK CYLINDER

BOOM
CYLINDER
MU

Pp3

UNLOCK

Pp3

DR

A1

LOCK

A
a

LL
B1

VALVE GP
QUICK COUPLER
254-3080

MM
VALVE GP
SOLENOID
(QUICK COUPLER)
258-6749

VALVE GP
TRAVEL LT
COUNTERBALNCE

AL3

BL3
AR3

BR3

AR4

FINE
SWING

BR4

VALVE GP
SWING
CUSHION

dr2
dr
P

B
TP
TRAVEL(L)

BL2

VALVE GP
PILOT TRAVEL

TT

AL2

VALVE GP
TRAVEL RT
COUNTERBALNCE

dr1

Pp

CONNECTOR AS.
148-8321

BL1

TRAVEL(R)

AL1

BR1

AR1

SWIVEL GP

FWD

BACK
T1

T5

FWD

BACK
T6

T4

T2

aL1

bL1

bR1

T3

VALVE GP
LOAD CONT.
STICK CYL.

aR1

aL2
AR1

SWITCH AS.
RH TRAVEL
PRESSURE

SWITCH AS.
LH TRAVEL
PRESSURE

AL4

BL3

SP3

SPi

aL4 (UP)

SDr

BL1

BL2

aL3

aL1

AL1

AL2

AL3

aR1

Pi4

(REV)

VALVE GP
LOAD CONT.
BOOM CYL.

AR4

aR3

BR1

Di4

(L)

(IN)

aR4

BR3

aR2 BR2 AR2

AR3

BP3 BDr BPi

Pi1

AR5

BR5

aR5 R3
VALVE GP
MAIN CONTROL

BP2

(DOWN)

(CLOSE)

(REV)

BR4

A2

A3

A4

A5

A6

A7

UP
JR1

A8

(OUT)
VALVE GP
SHUTTLE

HL

Di2

Pi3

Pi2

(FWD)

(R)
Di3

bL3

PR

PL

bL1

bL2

STICK(2)

HR

bR5

Di1

bR2

bR1

(OUT)

(UP)

(OPEN)

(FWD)
DST Pi5

BOOM(1)

DOWN
JR3

BUCKET

CLOSE
JR2

ATCH

OPEN
JR4

TRAVEL(R)

L
JL4

TRAVEL(L)

A1

SWING

JL1

R
JL2

IN
JL3

BOOM

STICK(1)

OUT

BUCKET

BOOM(2)

SWING

STICK

JRT

JRP

bR4

bR3

bL4
B1

B2

B4

B3

B5

B6

B7

B8
VALVE GP
SHUTTLE (QC)
123-2549

aR4

bR3

bR4

bL2

bL4

EE
G2

SWITCH AS.
PILOT PRESS

P2

Pi1

PSA2

P-IN

A1

NO.3
(LOCK)

FR
A2

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pn2

HH

Ps2
PsM2

A2
VALVE GP
HEAVY LIFT
SOLENOID

B1

A1

B2

S1

SUPPLY LINE
DRAIN / RETURN LINE
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT

JJ

Dr1

HEAVY LIFT CONTROL CIRCUIT

RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT

P1
MANIFOLD GP
CONTROL

VALVE GP
COOLER BYPASS
FILTER GP
RETURN OIL

G3

T
DR3

DR4

Pi2

DR5

T-OUT1 DR6

P2

P1

PsM1
Ps1

VALVE GP
PRESS REDUCING
BOOM/SWING
PRIORITY

ACCUMULATOR GP

OUT

KK

A1

IN

A3
FILTER GP
CASE DRAIN

VALVE GP
PRESS REDUCING
BOOM/SWING
PRIORITY

TANK GP
HYDRAULIC
OIL

FILTER GP
PILOT HYDRAULIC

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

Pn1

Drain / Return Lines

PG

GG

PC

Pi
SENSOR AS
RIGHT PUMP
PRESSURE

SOS

G1

Component Group
Attachment

M1

Air Line

Pm

FF

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 320D, 321D, 323D, 324D,

325D, AND 330D EXCAVATOR
(ATTCH) PART #: 262-3421 CHG 01 (HE)
Components are shown installed on a fully operable machine
with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting,
Specifications and Systems Operations

QUICK COUPLER CONTROL CIRCUIT

Dr2
P2

RIGHT MAIN PUMP OUTPUT

PILOT PUMP OUTPUT
LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT

S3

A2
P1

SENSOR AS
LEFT PUMP
PRESSURE

bL3

A
D

M2

G2

NO.2
(SWING)

B1

aR3

U
B2

PUMP GP
MAIN HYD.

RR

VALVE GP
PRESS REDUCING
(BOOM UP PRIORITY)

DR1 PSA1
T-OUT2 DR2

VALVE GP
CHECK (QC)
123-4750

aL2

NO.1
(TRAVEL)

(Dimensions: 34 inches x 28 inches)

JLT

JLP

VALVE GP
RH JOYSTICK

24 Page

VALVE GP
LH JOYSTICK

KENR6122-05

BLOCK