Professional Documents
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Iom 030 PDF
Iom 030 PDF
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SAFETY CONSIDERATIONS
Installation and servicing air-conditioning equipment can be hazardous due to system pressure and electrical
components. Only trained and qualified service personnel should install, repair, or service air conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service personnel When working on air-conditioning equipment,
observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for un-brazing operations. Have
fire extinguishers available for all brazing operations.
WARNING
Before performing service or maintenance operations on unit, turn off main power switch to unit.
Electrical shock could cause personal injury.
IMPORTANT: Units have high ambient operating limits. If limits are exceeded, the unit will
automatically lock the compressor out of operation. Manual reset will be required to restart the
compressor.
-1-
INSTALLATION
Step 1 Rig and Place Unit Inspect unit for transportation damage. File any claim with transportation
agency. Keep unit upright, and do not drop. Use spreader bars over unit to prevent sling or cable damage. Rollers may
be used to move unit across a roof Level by using unit frame as a reference; leveling tolerance is 1/16 in. per linear ft
in any direction. See Fig. 1 for additional information. Unit weight is shown in Table 1.
Four lifting holes are provided in ends of unit base rails as shown in Fig. 1. Refer to rigging instructions on unit.
POSITIONING Provide clearance around and above unit for airflow, safety, and service access.
Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated
air. Although unit is weatherproof, guard against water from higher level runoff and overhangs.
ROOF MOUNT Check building codes for weight distribution requirements.
Table. 1 Unit Weights & Dimensions.
UNIT 5OTJ
016
020
024
028
032
DIMENSIONS
Kg
723
786
850
923
1000
in.
91-1/4
91-1/4
96.0
96.0
102-23/64
B
mm
2318
2318
2440
2440
2600
in.
41
40
39
38
41
mm
1041
1016
991
965
1041
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Remove boards at ends of unit and runners prior to rigging.
3. Rig by inserting hooks into unit base rails as shown. Use corner
post from packaging to protect coil from damage. Use bumper boards for spreader bars.
4. Weights given are for aluminum evaporator and condenser coil
plate fins.
CAUTION
All panels must be in place when rigging.
IMPORTANT: All units are internally isolated against vibration. If extra isolation required, please see
dimensional drawing (page- 3) for corner weights.
-2-
-3-
016
020
15
18
2... SM100S
1..SM110S,
1..SM100S
1...SM120S,
1..SM110S
1..SM161T,
1...SM120S
2..SM161T,
2
81, 81
50/50
2
106,81
55/45
2
106, 106
55/45
R-22
TXV
2
136, 106
60/40
2
136, 136
50/50
12-8
12-8
Rows...Fins/in.
Total Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Quantity...Diameter (in.), No. of Blades.
Motor Hp...Rpm
EVAPORATOR COIL
2...16
24.43
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)
Type Drive
Nominal Cfm
Motor Hp
Motor Nominal Rpm
Maximum Continuous Bhp
Motor Frame Size
Fan Rpm Range
Fan Pulley Pitch Diameter (in.)
Nominal Fan Shaft Diameter (in.)
Motor Bearing Type
Maximum Allowable Rpm
Motor Pulley Pitch Diameter
Min/Max (in.)
Nominal Motor Shaft Diameter (in.)
Belt, Quantity...Type...Length (in.)
Pulley Center Line Distance (in.)
Speed Change per Full Turn of
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full Turns
From Closed Position
Factory Speed Setting
Factory Speed Setting (rpm)
2...17
18.4
1...16 x 16
Belt
6000
5
1745
5.5
184T
690-840
11.0
1.19
Ball
1200
4.3/5.2
024
028
20
25
For Operating Weights see page 3.
Scroll
17-0
20-8
24-0
14-0
14-0
16-0
Grooved 3/8-in. Copper Tubes, Aluminium Wavy,
Aluminium Pre-Coated, or Copper Plate Fins
3...16
3..16
4...16
24.43
27.44
27.44
Propeller Type
14,200
2...304
11140
Grooved 3/8-in. Copper Tubes, LSW or
Copper Plate Fins, Face Split
3...17
3...17
4...17
18.4
21
21
Centrifugal Type
1...16 x 16
1...18 x 18
1...18 x 18
Belt
Belt
Belt
6300
8000
8700
5
7.5
7.5
1745
1745
1745
5.5
8.2
8.2
184T
213T
213T
765-920
710-810
810-910
10.0
11.0
11.0
1.19
1.38
1.38
Ball
Ball
Ball
1200
1400
1400
4.3/5.2
4.5/5.0
5.2/5.75
032
28 1/2
24-0
24-0
4...16
30.00
15,000
2...304
11140
4...17
23.3
1...18 x 18
Belt
10,500
10
1745
11
215T
850-1080
11.0
1.38
Ball
1400
5.4/6.8
11/8
2... SPA 1900
23.8-25
30
11/8
2... SPA 1900
23.8-25
30
13/8
2... SPB 2060
23.8-25
20
13/8
2... SPB 2060
23.8-25
20
13/8
2... SPB 2000
23.8-25
50
21/2
765
21/2
840
21/2
760
21/2
860
21/2
975
426
320
27
44
30 5
45 5
Aluminium
4...(31.5 x 21.5)
-4-
Aluminium
4..(36.5 x 21.5)
016
020
15
18
2...SM110S
1..SM120S,
1..SM110S
2
106, 106
50/50
2
106,106
55/45
14-0
14-0
Rows...Fins/in.
Total Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Quantity...Diameter (in.)No. of Blades.
Motor Hp...Rpm
EVAPORATOR COIL
2...16
24.43
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)
Type Drive
Nominal Cfm
Motor Hp
Motor Nominal Rpm
Maximum Continuous Bhp
Motor Frame Size
Fan Rpm Range
Fan Pulley Pitch Diameter (in.)
Nominal Fan Shaft Diameter (in.)
Motor Bearing Type
Maximum Allowable Rpm
Motor Pulley Pitch Diameter
Min/Max (in.)
Nominal Motor Shaft Diameter (in.)
Belt, Quantity...Type...Length (in.)
Pulley Center Line Distance (in.)
Speed Change per Full Turn of
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full Turns
From Closed Position
Factory Speed Setting
Factory Speed Setting (rpm)
2...17
18.4
1...16 x 16
Belt
6000
5
1435
5.5
184T
690-840
8 7/8
1.19
Ball
1200
4.3/5.2
024
028
032
20
25
For Operating Weights see page 3.
Scroll
1...SM161T,
1..SM120S
2
136, 106
60/40
R-22
TXV
28 1/2
1..SM185W,
1...SM161T
2..SM185W,
2
136, 136
55/45
2
136, 136
50/50
17-8
23-0
25-0
14-8
14-8
17-0
Grooved 3/8-in. Copper Tubes, Aluminium Wavy,
Aluminium Pre-Coated, or Copper Plate Fins
3...16
3...16
4...16
24.43
27.44
27.44
Propeller Type
12,800
2...304
1950
Grooved 3/8-in. Copper Tubes, LSW or
Copper Plate Fins, Face Split
3...17
3...17
4...17
18.4
21
21
Centrifugal Type
1...16 x 16
1...18 x 18
1...18 x 18
Belt
Belt
Belt
6300
8000
8700
5
7.5
7.5
1435
1435
1435
5.5
8.2
8.2
184T
213T
213T
765-920
710-810
810-910
7 7/8
9 5/17
9 5/17
1.19
1.38
1.38
Ball
Ball
Ball
1200
1400
1400
4.3/5.2
4.5/5.0
5.2/5.75
25-0
25-0
4...16
30.00
14,500
2...306
1950
4...17
23.3
1...18 x 18
Belt
10,500
10
1435
11
215T
830-1050
9 5/17
1.38
Ball
1400
5.4/6.8
11/8
2... SPA 1800
23.8-25
30
11/8
2... SPA 1800
23.8-25
30
13/8
2... SPB 2000
23.8-25
20
13/8
2... SPB 2000
23.8-25
20
13/8
2... SPB 1950
23.8-25
50
21/2
765
21/2
840
21/2
760
21/2
860
21/2
955
426
320
27
44
30 5
45 5
Aluminium
4...(31.5 x 21.5)
-5-
Aluminium
4..(36.5 x 21.5)
CAUTION
The correct power phasing is critical in the operation
of the scroll compressors. An incorrect phasing will
cause the compressor to rotate in the wrong direction.
This may lead to premature compressor failure.
Use the following formula to determine the percentage of
voltage imbalance.
Percentage of Voltage Imbalance
max voltage deviation from average voltage
=100x
average voltage
EXAMPLE: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
455+464+455
Average Voltage =
3
=
1371
3
=457
Determine maximum deviation from average
(AB) 457 452 = 5 v
(BC) 464 457 = 7 v
(AC) 457 455 = 2 v
Maximum deviation is 7 v.
Determine percent voltage imbalance:
Percentage of Voltage Imbalance = 100 x
7
457
=1.53 %
This amount of phase imbalance is satisfactory as it is
below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance
is more than 2%, contact your local electric utility
company immediately.
-6-
UNIT 50TJ
ALL
VOLTAGE
208/230, 380
350 kcmil
400
2/0
LEGEND
EQUIP Equipment
GND Ground
kcmil Thousand Circular Mils
NEC National Electrical Code
TB Terminal Block
Fig.6
-7-
Table 5-Electrical
UNIT
data 50TJ016-032
NOMINAL VOLTAGE
VOLTAGE RANGE
COMPRESSOR
NO. 1
NO. 2
OFM
(3PH) (Hz) Min Max RLA LRA RLA LRA Qty Hp FLA (ea)
16
20
24
28
032
230
380
460
400
230
380
460
400
230
380
460
400
230
380
460
400
230
380
460
400
60
60
60
50
60
60
60
50
60
60
60
50
60
60
60
50
60
60
60
50
187
342
414
360
187
342
414
360
187
342
414
360
187
342
414
360
187
342
414
360
253
418
508
440
253
418
508
440
253
418
508
440
253
418
508
440
253
418
508
440
28.8
15
14.7
15.5
30.1
15.3
15.5
19.6
37.8
21.2
17.2
25
41
21.8
21.8
27.2
41
21.8
21.8
27.2
195
123
95
111
225
140
114
125
239
145
125
167
350
151
158
198
350
151
158
198
28.8
15
14.7
15.5
28.8
15
14.7
15.5
30.1
15.3
15.5
19.6
37.8
21.2
17.2
25
41
21.8
21.8
27.2
195
123
95
11
195
123
95
111
225
140
114
125
239
145
125
167
350
151
158
198
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6.6
3.9
3.3
3.4
6.6
3.9
3.3
3.4
6.6
3.9
3.3
3.4
6.6
3.9
3.3
3.4
6.6
3.9
3.3
3.4
IFM
Hp FLA
5
5
5
5
5
5
5
5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
10
10
10
10
12.8
7.7
6.4
7.6
12.8
7.7
6.4
7.6
19.4
11.7
9.7
11.4
19.4
11.7
9.7
11.4
26.8
16.2
13.4
16.1
POWER
SUPPLY
ELECTRIC HEAT*
TOTAL
FLA/STAGE STAGES MCA
kW
27.5
18.6
27.6
21
27.5
18.6
27.6
21
36.7
24.8
36.8
28
36.7
24.8
36.8
28
36.7
24.8
36.8
28
34.6
14.3
17.2
15
34.6
14.3
17.2
15
47
19
23
20
47
19
23
20
47
19
23
20
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
91
50
47
50
94
50
48
54
110
62
54
69
123
69
61
77
128
74
70
85
MOCP
110
60
60
60
110
60
60
70
130
75
70
85
150
80
75
95
150
90
85
100
= 100 x
LEGEND
FLA Full Load Amps
HACR Heating, Air Conditioning and Refrigeration
IFM Indoor (Evaporator) Fan Motor
LRA Locked Rotor Amps
MCA Minimum Circuit Amps
MOCP Maximum Overcurrent Protection
NEC National Electrical Code
OFM Outdoor (Condenser) Fan Motor
RLA Rated Load Amps
1371
3
= 457
Determine maximum deviation from average voltage.
(AB) 457 452 = 5 v
(BC) 464 457 = 7 v
(AC) 457 455 = 2 v
Maximum deviation is 7 v.
Determine percent voltage imbalance.
7
% Voltage Imbalance = 100 x
457
= 1.53%
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more
than 2% contact your local electric Utility company
% Voltage Imbalance
3. MCA calculation for 50TJ016-032units with electric heaters
over 50 kW = (1.25 x IFM amps) + (1.00 x heater FLA).
.
-8-
Units with an MOCP over 100 will use the 200 amp
disconnect switch. Refer to the applicable disconnect
wiring diagram.
NOTE: The disconnect takes the place of TB-1 as shown on the
unit wiring diagram label and the component arrangement label.
UNIT 50TJ
016 , 020
024 , 032
UNIT
VOLTAGE
208
230
208
230
kW*
STAGE 1
23
30
30
40
0.5
0.5
0.5
0.5
STAGE 2
0.5
0.5
0.5
0.5
START-UP
Use the following information and Start-Up Checklist on
page CL-1 to check out unit PRIOR to start-up.
Unit Preparation Check that unit has been installed
in accordance with these installation instructions and all
applicable codes.
-9-
016
4800 / 2265
020
5500 / 2596
7,500 / 3539
7,600 / 3586
024
6000 / 2831
10,000 / 4719
028
6500 / 3067
10,700 / 5049
032
8500 / 4011
12,500 / 5899
- 10 -
AIR
FLOW
(CFM)
4800
5100
5400
5700
6000
6300
6600
6900
7200
7500
50TJ016
AIR
FLOW
(CFM)
4800
5100
5400
5700
6000
6300
6600
RPM
0.2
Bhp
Watts
RPM
686
715
745
774
805
836
2.2
2.5
2.9
3.3
3.7
4.2
1833
2100
2389
2711
3056
3444
704
732
759
788
815
844
874
RPM
840
856
872
890
910
930
951
1.2
Bhp
2.2
2.5
2.8
3.1
3.4
3.8
4.2
Watts
1822
2044
2278
2533
2822
3133
3467
RPM
889
903
917
934
952
Watts
1467
1678
1889
2144
2411
2700
3022
3367
3744
4156
RPM
789
807
825
845
867
888
911
934
958
1
Bhp
2.0
2.2
2.2
2.8
3.2
3.5
3.9
4.3
4.8
Watts
1644
1856
1856
2333
2611
2911
3244
3600
3978
LEGEND
Bhp Brake Horsepower
FIOP Factory-Installed Option
Watts Input Watts to Motor
Normal face: refers to the Standard Motor & Drive Package.
Bold-Italic face: requires a field supplied drive package.
NOTES:
1. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm.
2. Static pressure losses must be added to external static
pressure before entering Fan Performance table.
- 11 -
AIR
FLOW
(CFM)
RPM
0.2
Bhp
Watts
RPM
791
2.8
2322
835
3.1
2533
878
3.3
2733
921
3.6
2944
6400
779
3.0
2444
822
3.2
2644
864
3.4
2856
906
3.7
3078
947
4.0
3289
6700
811
3.4
2778
852
3.6
2989
892
3.9
3211
932
4.1
3433
972
4.4
3667
7000
844
3.8
3144
883
4.1
3367
922
4.3
3600
960
4.6
3833
998
4.9
4067
7300
7600
877
872
4.3
4.5
3556
3744
915
946
4.6
5.1
3789
4222
952
982
4.9
5.4
4022
4467
989
5.2
4267
AIR
FLOW
(CFM)
RPM
1.2
Bhp
Watts
RPM
5500
5800
919
940
3.1
3.4
2544
2833
963
983
6100
6400
963
993
3.8
4.0
3167
3322
5500
5800
6100
Watts
2144
2422
RPM
874
896
1
Bhp
2.8
3.2
50TJ020
AVAILABLE EXTERNAL STATIC PRESSURE(iwg)
1.4
Bhp
Watts
3.3
3.7
2700
3044
LEGEND
Bhp Brake Horsepower
FIOP Factory-Installed Option
Watts Input Watts to Motor
Normal face: refers to the Standard Motor & Drive Package.
Bold-Italic face: requires a field supplied drive package.
NOTES:
1. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm.
2. Static pressure losses must be added to external static
pressure before entering Fan Performance table.
- 12 -
Watts
2344
2633
AIR
FLOW
(CFM)
6000
6400
6800
7200
7600
8000
8400
8800
9200
9600
10000
50TJ024
AIR
FLOW
(CFM)
6000
6400
6800
7200
7600
8000
8400
RPM
0.2
Bhp
687
712
740
4.4
5.0
5.6
RPM
722
735
750
764
781
799
818
1.2
Bhp
2.6
2.9
3.3
3.6
4.1
4.5
5.0
Watts
3678
4144
4667
Watts
2144
2400
2700
3011
3367
3756
4178
RPM
672
696
722
746
773
3.7
4.2
4.8
5.4
6.0
RPM
767
778
791
804
819
836
853
1.4
Bhp
2.9
3.2
3.6
3.9
4.4
4.9
5.4
Watts
RPM
1
Bhp
Watts
3.0
3.4
3.9
4.4
4.9
5.5
6.1
6.8
2522
2856
3233
3622
4056
4533
5033
5589
691
707
724
742
762
782
801
824
844
867
2.6
3.0
3.3
3.8
4.2
4.7
5.2
5.8
6.4
7.1
2178
2456
2767
3111
3489
3900
4333
4822
5333
5900
Watts
2844
3122
3444
3789
4178
4600
5100
RPM
892
899
908
917
929
942
2
Bhp
3.7
4.1
4.5
4.9
5.4
5.9
Watts
3089
3378
3711
4067
4456
4889
3100
3500
3956
4433
4967
686
709
731
757
779
805
3.6
4.1
4.6
5.1
5.7
6.4
2978
3356
3778
4244
4733
5278
683
703
725
746
767
790
812
836
LEGEND
Bhp Brake Horsepower
FIOP Factory-Installed Option
Watts Input Watts to Motor
Normal face: refers to the Standard Motor & Drive Package.
Bold-Italic face: requires a field supplied drive package.
NOTES:
1. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm.
2. Static pressure losses must be added to external static
pressure before entering Fan Performance table.
- 13 -
AIR
FLOW
(CFM)
6500
7000
7500
8000
8500
9000
9500
10000
10500
RPM
705
741
776
811
50TJ028
AIR
FLOW
(CFM)
RPM
6500
7000
779
7500
801
8000
825
8500
850
9000
876
9500
903
0.2
Bhp
4.5
5.2
6.0
7.0
1.2
Bhp
3.6
4.2
4.8
5.4
6.2
7.0
Watts
3700
4322
5000
5756
Watts
2989
3444
3944
4511
5133
5822
RPM
741
774
808
842
RPM
801
819
839
861
884
909
4.8
5.6
6.4
7.3
3978
4611
5311
6078
775
807
839
872
5.1
5.9
6.8
7.7
4256
4911
5622
6400
809
839
864
901
5.5
6.3
7.1
8.1
LEGEND
Bhp Brake Horsepower
FIOP Factory-Installed Option
Watts Input Watts to Motor
Normal face: refers to the Standard Motor & Drive Package.
Bold-Italic face: requires a field supplied drive package.
NOTES:
1. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm.
2. Static pressure losses must be added to external static
pressure before entering Fan Performance table.
- 14 -
Watts
4544
5211
5867
6733
Watts
3322
3767
4256
RPM
788
815
843
871
901
RPM
920
1
Bhp
4.4
5.1
5.9
6.7
7.6
2
Bhp
4.3
Watts
3678
4233
4844
5511
6256
Watts
3589
AIR
FLOW
(CFM)
8000
8500
9000
9500
10000
10500
11000
11500
12000
12500
50TJ032
AIR
FLOW
(CFM)
8000
8500
9000
9500
10000
10500
11000
11500
12000
RPM
0.2
Bhp
Watts
834
868
902
8.3
9.4
10.6
7221
8174
9209
RPM
1.2
Bhp
Watts
840
865
892
918
945
974
1002
5.8
6.6
7.4
8.3
9.4
10.5
11.6
5035
5709
6442
7233
8105
9058
10081
RPM
829
863
895
928
RPM
830
852
873
897
922
947
972
1000
1028
7.7
8.8
9.9
11.1
6674
7581
8547
9593
828
859
891
922
954
7.2
8.6
9.2
10.3
11.5
6209
7442
7942
8919
9977
830
858
888
919
949
980
6.7
7.6
8.5
9.6
10.7
12.0
Watts
RPM
1
Bhp
Watts
5779
6547
7384
8314
9302
10384
833
861
888
916
946
976
1005
6.2
7.1
7.9
8.9
10.0
11.2
12.4
5384
6116
6884
7733
8686
9686
10779
Watts
4767
5349
5988
6698
7477
7140
9209
10221
RPM
936
953
970
990
1011
1032
1055
2
Bhp
5.9
6.5
7.3
8.1
9.3
10.0
11.1
LEGEND
Bhp Brake Horsepower
FIOP Factory-Installed Option
Watts Input Watts to Motor
Normal face: refers to the Standard Motor & Drive Package.
Bold-Italic face: requires a field supplied drive package.
NOTES:
1. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm.
2. Static pressure losses must be added to external static
pressure before entering Fan Performance table.
- 15 -
Watts
5070
5663
6314
7035
8058
7460
9593
60 Hz
50 Hz
Unit 50TJ
016
020
024
028
032
016
020
024
028
032
1/2
11/2
21/2
31/2
41/2
690
765
710
810
840
690
765
710
810
830
705
780
720
820
865
705
780
720
820
855
720
795
730
830
890
720
795
730
830
880
735
810
740
840
915
735
810
740
840
905
750
825
750
850
940
750
825
750
850
930
765
840
760
860
965
765
840
760
860
955
780
855
770
870
990
780
855
770
870
980
795
870
780
880
1015
795
870
780
880
1005
810
885
790
890
1040
810
885
790
890
1030
825
900
800
900
1065
825
900
800
900
1055
840
915
810
910
1090
840
915
810
910
1080
Lubrication
- 16 -
MANUFACTURER
LUBRICANT
Texaco
Regal AFB-2*
Mobil
Mobilplex EP No. 1
Sunoco
Prestige 42
Texaco
Multifak
*Preferred lubricant because it contains rust and oxidation
inhibitors.
- 17 -
Protective Devices
COMPRESSOR PROTECTION
Over current Each compressor has internal line break
motor protection, except the circuit no. 1 on the 50TJ028
unit and both circuits in 50TJ032 witch has an electronic
module located with the compressor junction box, to
provide motor protection.
This electronic module monitors winding and discharge
temperatures. If these temperatures reach the trip values,
the module interrupts the control line and causes the
compressor to switch off.
- 18 -
230/3/60
380/3/60
460/3/60
400/3/50
SETTINGS
UNIT SIZE
16
20
24
28
32
16
20
24
28
32
16
20
24
28
32
16
20
24
28
32
INDOOR
MOTOR
12.0
12.0
18.0
18.0
27.0
7.0
7.0
11.0
11.0
16.5
6.0
6.0
9.0
9.0
14.5
7.0
7.0
10.5
10.5
16.0
COMP 1
COMP 2
31
38
42
55
55
18
22
24
32
32
16
17
21
26
26
17
21
26
30
30
31
31
38
42
55
18
18
22
24
32
16
16
17
21
26
17
17
21
26
30
WARNING
Thermal overloads settings are factory adjusted; any change for these
settings may affect the unit operation and can cause a serious failure.
IMPORTANT
Field installed thermostat should include time delay between stages to
limit the inrush current during the unit starting.
- 19 -
- 20 -
- 21 -
COMPONENT ARRANGEMENT
60HZ & SIZES 016-024 50HZ
COMPONENT ARRANGEMENT
SIZES 028, 032 50HZ
- 22 -
- 23 -
TROUBLESHOOTING
Table 16 Cooling Service Analysis
PROBLEM
Compressor and
condenser fan will
not start.
CAUSE
Power failure.
Fuse blown or circuit breaker tripped.
Defective thermostat, contactor, transformer, or control
relay.
Insufficient line voltage.
Incorrect or faulty wiring.
Thermostat setting too high.
Compressor will
not start but
condenser fan
runs.
Compressor cycles
(other than
normally satisfying
thermostat).
Compressor
operates
continuously.
Excessive head
pressure.
Defective compressor.
Insufficient line voltage.
Blocked condenser.
Defective overload.
Defective thermostat.
Faulty condenser-fan motor.
Restriction in refrigerant system.
Dirty air filter.
Unit undersized for load.
Thermostat set too low.
Low refrigerant charge.
Air in system.
Condenser coil dirty or restricted.
Dirty air filter.
Dirty condenser coil.
Refrigerant overcharged.
Faulty TXV.
Air in system.
REMEDY
Call power company.
Replace fuse or reset circuit breaker.
Replace component.
Determine cause and correct.
Check wiring diagram and rewire correctly.
Lower thermostat setting below room
temperature.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Determine cause for safety trip and reset lockout.
Replace fuse or reset circuit breaker.
Determine cause.
Recover refrigerant, evacuate system, and
recharge to nameplate.
Replace and determine cause.
Determine cause and correct.
Determine cause and correct.
Determine cause and replace.
Replace thermostat.
Replace.
Locate restriction and remove.
Replace filter.
Decrease load or increase unit size.
Reset thermostat.
Locate leak, repair, and recharge.
Recover refrigerant, evacuate system, and
recharge.
Clean coil or remove restriction.
Replace filter.
Clean coil.
Recover excess refrigerant.
1. Check TXV bulb mounting and secure tightly
to suction line.
2. Replace TXV if stuck open or closed.
Recover refrigerant, evacuate system, and
recharge.
Determine cause and correct.
Check for leaks, repair, and recharge.
Remove restriction.
Excessive suction
pressure.
Refrigerant overcharged.
Dirty air filter.
Low refrigerant charge.
Metering device or low side restricted.
Faulty TXV.
Suction pressure
too low.
- 24 -
Notes
- 25 -
Notes
- 26 -
Notes
- 27 -
I. PRELIMINARY INFORMATION
MODEL NO.:
SERIAL NO.:
DATE:
TECHNICIAN:
III. START-UP
ELECTRICAL
SUPPLY VOLTAGE
L1-L2
COMPRESSOR - 1 AMPS
COMPRESSOR - 2 AMPS
INDOOR FAN AMPS
L1
L1
L2-L3
L3-L1
L2
L2
L3
L3
TEMPERATURES
OUTDOOR-AIR TEMPERATURE
DB
RETURN-AIR TEMPERATURE
DB
WB
PSIG
PSIG
PSIG
PSIG
- 28 -
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START-UP CHECKLIST