Off Machine Switch Specification

Part No.

Function

Actuate

3E-6449 Temperature

27C MIN

38 3C(100 5F)

(80.6F)

Normally Closed

93.0C MIN

(224.6 6.0F)

(199.0F MIN)

VIB Charge Pressure

1400 kPa MAX

1100 150 kPa

A-C Normally Closed

Propel Charge Pressure

(205 psi MAX)

(160 22 psi)

A-B Normally Open

103-4977 Engine Oil Pressure

60.0 kPa (8.7 psi)

107-611 Engine Oil Pressure

93.00 21.00 kPa

70.00 21.00 kPa

(13.49 3.05 psi)

(10.15 3.05 psi)

110-514 Hydraulic Oil Temperature

Normally Closed

Normally Open
Normally Open

92 1.5 C

85C

A-B Normally Open

(197.6 34.7 F)

(185F MIN)

B-C Normally Closed

275 to 1750 kPa

114-5333 A/C High/Low Pressure

Component Location

Schematic
Location

Machine
Location

Schematic
Location

Machine
Location

Alarm

E-2

Alarm - Backup

F-10

Relay - Neutral Start

G-3

Relay - Neutral Start

H-3

Alternator

G-10

Relay - Start

E-5

Amplifier

H-15

Relay - Start Aid

E-7

14

Assembly - Regulator
Assembly - Timer

I-13

Relay - Throttle

E-5

E-9

14

Relay - Warning Light

G-2

H-10

Resistor

B-14

Breaker - Alternator Ckt

G-6

Rheostat

B-14

Breaker - Throttle

F-5

Sender - Fuel

G-10

19

Control - Throttle

G-4

Sensor - VIB Speed

H-12

20

Controller - VIB

C-15

Solenoid - A/C Compressor Group

D-7

Converter

F-13

Solenoid - Axle Interlock

H-9

11

Dial - CMV

F-15

Solenoid - Drum Interlock

H-8

11

Dial - Frequency

G-15

Solenoid - Engine Shutdown

Dial - RMV

F-15

Diode #1

D-6

Diode #2
Diode #3
Fuses

Contact Position

107.0 3.0C

3E-6451 Coolant Temperature

3E-7382

Deactuate

Normally Open
(40 to 255 psi)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with
decreasing pressure the closed condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

Component

Batteries

H-10

Solenoid - Speed Shift

E-8

12

Solenoid - Throttle Control

H-7

D-6

Solenoid - VIB Control

H-9

21

D-6

Switch - A/C

D-8

H-5

Switch - A/C Refrigerant

C-6

G-12

Switch - Backup Alarm

H-4

Gauge - Fuel

B-3

Switch - Beacon

I-5

Gauge - VPM Tach

B-4

Switch - Brake

H-4

Gauge - Warning

B-5

Switch - Coolant Temperature

G-10

Ground - Platform

H-12

10

Switch - Disconnect

H-9

Group - Conditioner/Heater

B-9

18

Switch - Engine Oil Pressure

H-8

22

Heater - Air Inlet

E-7

13

Switch - Engine Oil Pressure

Horn - Forward

D-2

10

Switch - Fan

Lamp - Alternator Indicator

B-6

Meter - Hour

B-2

Motor - Front Washer Fluid

C-8

15

Motor - Front Wiper

B-12

Fuse - Recording Module

Resistor, Sender, and Solenoid Specifications

Part No.

Component

Resistance (Ohms)

Solenoid - VIB Control

Fixed:

24.6 2.0

Variable:
3E-1906

21.7 2.0

Solenoid - A/C Clutch

17.6 0.6
Latch:1.55 0.15

8C-3663

Solenoid - Engine Shutdown

137-1761

Resistor - VIB Controller

Unlatch:10.3 1.03
130 6.5

Sender - Fuel
144-9420

Full:27.5 - 39.5

-12

Empty:240 - 260

-20

At room temperature

Component

Motor - Rear Washer Fluid

H-8

22

D-10

Switch - Flood Light

H-6

Switch - Front Wiper

C-10

Switch - Horn

D-2

17

Switch - Hydraulic Oil Temperature

E-9

23

C-8

15

Switch - Key

C-6

Motor - Rear Wiper

C-12

16

Switch - Neutral Start (Propel Pump)

G-7

14

Motor - Starter

H-10

Switch - Propel Charge Pressure

H-7

24

Recorder

I-15

Switch - Rear Wiper

C-10

Receptacle - Housing

H-14

Switch - Ref VIB

C-14

Relay - Brake

G-3

Switch - Speed Select

D-2

Relay - Brake

G-3

Switch - Start Aid

C-5

Relay - Coolant Temperature

H-2

Switch - Temperature

F-9

14

Relay - Engine Oil Pressure

H-2

Switch - Throttle

C-2

Relay - Function Light

G-2

Switch - VIB Charge Pressure

F-7

25

Relay - Hydraulic Oil Pressure

H-3

Switch - VIB On/Off

H-4

Relay - Hydraulic Temperature

G-2

Switch - VIB Select

H-5

Relay - Main

E-5

KENR7039-02
February 2001

Electrical Schematic Symbols And Definitions

Title

Form Number

Alternator: 9W-3043

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

CS-563D, CP-563D, CS-573D and

CS-583D Vibratory Compactor
Electrical System
CS-563D:
9MW1-UP
1SZ1-UP
2RZ1-UP

CP-563D:
9ZW1-UP
5LZ1-UP

CS-573D:
CMK1-UP
2YZ1-UP

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

CS-583D:
2CZ1-UP
3GZ1-UP

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

Machine locations are repeated for components located close togather.

Related Electrical Service Manuals

Temperature
Symbol

Pressure
Symbol

A = Located in or on Steering Console.

B = Located in or on Right Console.

SENR3685

Printed in U.S.A.

2001 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Wire Description
Wire
Number

Wire
Color

Description

Wire
Number

Wire
Color

Power Distribution Circuits

1
5

14

23

24
12

19
8
13

Connector Location

21

CONN 1

Schematic
Location
H-15

Machine
Location
10

CONN 2

F-14

CONN 3

G-13

CONN 4

H-13

10

CONN 5

H-13

10

CONN 6

H-12

10

CONN 7

H-12

10

CONN 8

H-12

10

CONN 9

C-12

16

CONN 10

B-12

17

CONN 11

C-10

26

CONN 12

B-9

18

CONN 13

C-9

CONN 14

C-9

CONN 15

D-9

CONN 16

D-8

26

CONN 17

C-7

CONN 18

D-7

CONN 19

D-7

CONN 20

G-6

CONN 22

G-6

CONN 23

G-6

CONN 24

E-5

CONN 25

E-5

Connector Number

CONN 26

E-5

CONN 27

H-4

CONN 28

E-4

10

CONN 29

E-3

10

CONN 30

E-3

10

11

16

18

17

7
3

22
6

15

26

10

B
9
25

20

16
A
13
7

B
3

14
26

23
2
5

19

22

21

RD

Bat (+)

500

BR

Wiper - Front (Park)

103

YL

Aux Ckt

501

GN

Wiper - Front (Low)

105

RD

Key Sw

502

OR

Wiper - Front (HI)

109

RD

Alt Output (+) Term.

503

BR

Wiper - Rear (Park)

112

PU

Main Power Rly Output

504

YL

Wiper - Rear (Low)

115

PK

Aux Ckt

505

BU

Wiper - Rear (HI)

116

BR

Aux Ckt

506

PU

Washer - Front

118

GY

Aux Ckt

507

WH

Washer - Rear

121

YL

Back Alarm To Lamp

513

OR

A/C Compressor/Refrigerant Pressure SW

122

RD

Aux Ckt

515

GY

Blower Motor (HI)

123

WH

Aux Ckt

516

GN

Blower Motor (Medium)

124

GN

A/C

517

BU

Blower Motor (Low)

128

RD

Aux Ckt

521

YL

A/C SW To Refrigerant SW

143

BR

Aux Ckt

522

WH

A/C Clutch To Thermostat SW

143

RD

Aux Ckt

567

WH

A/C SW Jumper

148

WH

Aux Ckt

568

GN

Warning Buzzer To Diodes

160

PU

Aux Ckt

181

GY

Eng Speed Ctrl (+) Bat

603

PK

Rotary Beacon

Ground Circuits

603

PU

Rotary Beacon

BK

Main Chassis

607

PK

Flood Lamp - Front

220

BK

Eng Oil Press Sensor

608

GN

Flood Lamp - Rear

221

BK

Eng Coolant Temp Sensor

226

BK

Hyd Oil Temp Sensor

751

GN

XMSN Shift Sol No1 Or 3

276

BK

XMSN Ctrl Ident Code 0

776

YL

Brake Release Relay Cont

277

BK

XMSN Ctrl Ident Code 1

777

PU

Brake Release Motor

Basic Machine Circuits

916

OR

Scraper XMSN Gear Code 6

15
18

10

11 12

1
20
24 25

CONN 31
E-2
10
The connectors shown in this chart are for harness to harness
connectors.
Connectors that join a harness to a component are generally located

BU

Starter No1 Sol

919

GN

Eng Overspeed Test SW

304

WH

Starter Relay No1 Output

920

GN

Oil PressSW To Lift Detent

306

GN

Starter Relay Coil To Neut Start SW

921

WH

XMSN Sol No 1 Or 3 Return

307

OR

Key SW To Neutral Start SW

923

YL

XMSN Sol No 3 Or 1 Return

308

YL

Main Power Relay Coil

924

OR

XMSN Sol No 4 Or 5 Return

309

GY

Alternator Regulator Term.

A919

BU

Left Eng Throttle SW To Relay/Diode

311

PU

Start Aid Sol To Temp SW

A920

BR

Left Eng Throttle SW To Relay/Diode

321

BR

Backup Alarm Lamp

A953

PK

Right Console Eng Throttle SW To Relay/Diode

322

GY

Warning Horn (Forward)

A982

BR

Eng Throttle Cont

326

RD

Key SW "C" Term.

A983

BU

Eng Throttle Cont - Signal

330

YL

Neutral Start Relay Coil

B919

GN

VIB On/Off SW To FWD/REV SW

373

GN

Start Aid Switch To Timer

B920

GN

FWD/REV (Fwd) SW To EDC

377

OR

Start Aid Resistor To Start Aid

B921

WH

FWD/REV (Rev) SW To EDC

C720

BU

Relay Interlock

400

GN

Service Meter SW

C905

OR

Cont to Relay

405

GY

Opr Mon Oil Press(Low Setting)

C906

PU

Cont to SW

406

PU

Opr Mon Coolant Temp

C930

BR

Functional Lights GP to Relay

428

OR

Opr Mon Xmsn Oil Temp

C931

OR

Warning Lights GP to Relay

439

YL

Lamp Indicator

C938

BR

Diagnostic Warning Horn

447

PK

Fuel Level Gauge

F765

BR

Park Brake SW To Relay

450

YL

Tach Sender (+)

465

OR

Low Charge PressWarning

Monitoring Circuits

at or near the component. See the Component Location Chart.

Machine Harness Connector And Component Locations

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Component
Part Number

Single Wire
Connector
C

A
325-PK-14

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Control Circuits

301

1
2

1
2

Receptacle

Plug

Lighting Circuits

200

AA
1

Accessory Circuits

101

17

Description

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

15

14

13

P3
221-BK
200-BK

FRAME
GND

CONN 22
P16
308-YL

101-RD-6

101-RD-6
CONN 23

P11

R
B200-BK
447-PK
FUEL
SENDER
144-9420

P1

P8

P6

1
2

PROCESSOR 167-1319

BK-18
BK-18

377-OR
311-PU
P7

751-GN
200-BK

HARNESS AS.
149-6476

START AID
RELAY
118-3534

P16

110-2706

FRAME GND

6
7
5
4
8
1
2
3

1
2
5
4
3

OPTION FRONT
FLOOD
LIGHTS
9X-4381

200-BK
503-BR
504-YL
505-BU
118-GY

200-BK
500-BR
501-GN
502-OR
118-GY

P2

200-BK
608-GN
607-PK
B921-WH
B920-GN
10A

C938-BR

6
R

MOTOR

OFF C
ON S
ST B

REAR WASHER
FLUID MOTOR
7T-8890

YL-16
PU-16
OR-16
BR-16

1
2
3
4

A982-BR

4
C906-PU

THROTTLE SWITCH
9X-9099

308-YL
326-RD
307-OR
105-RD

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

309-GY
ALT INDICATOR
7N-5876

439-YL

CONN 11

SYMBOL

HEATER GP
107-3317

HARNESS AS.-CAB
152-9802

CONDITIONER
107-3318

DOME LIGHT

200-BK
515-GY
516-GN
517-BU
522-WH

P5
1
2
3
4
5
6

200-BK
515-GY
516-GN
517-BU
522-WH

CONN 12

HARNESS AS.-TAG
139-9288

GND
STUD

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

I
S

2
1

BLADE, SPADE, RING

OR SCREW TERMINAL
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
SIG

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

200-BK

WARNING GAUGE
135-2929

200-BK
FUEL GAUGE
116-4684

DESCRIPTION

HOUR METER
161-3932

CONNECTOR
ATCH WIRE, CABLE,
COMPONENT

ENG OIL
PRES.

HARNESS AS.
149-8097

OPTIONAL
VPM TACH
122-4232

ENG
TEMP.

HARNESS AS.
167-1280

400-GN

R5

200-BK

TO HARNESS AS.
PLATFORM
149-6476
NOTE A

128-RD

1
2
3
4

ABBREV COLOR

607-PK

603-PU
200-BK
608-GN
607-PK

COLORS

507-WH

R12

CONN 10

OPTIONAL VAR VIB

CONTROL HARNESS AS.
139-2783

3
5

C905-OR

123-WH

1
2

RHEOSTAT
134-3846

KEY SWITCH
110-7887

447-PK

923-YL

BK
GY
BR
OR

181-GY

450-YL

373-GN
A/C REFRIGERANT SW
114-5333

TEMP.

MOTOR

148-WH

200-BK

501-GN
118-GY
500-BR
502-OR
504-YL
503-BR
505-BU
200-BK
122-RD

405-GY

916-OR

P5
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

751-GN
103-YL

4
6

GN

BK
BK

CONN 17

506-PU

3
5

START AID
SWITCH
6T-6066

R1
1
2

SPEED SELECT
SWITCH
9X-9099

R5

118-GY
118-GY
200-BK
505-BU
504-YL
503-BR
507-WH

521-YL
513-OR

FRONT WASHER
FLUID MOTOR
7T-8890

568-GN
428-OR
400-GN
C938-BR

428-OR

147-7969

1
2
3
4
5
6
7
8

A/C COMPRESSOR GP
3E-1906

P1

P3

P4

R4
501-GN
118-GY
500-BR
502-OR
504-YL
503-BR
505-BU
200-BK
122-RD

FRONT WIPER
MOTOR

RESISTOR
137-1761

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

CONN 18

FUSE BOX
DOME LIGHT
D2

200-BK

DIODE #3
105-3542

C931-OR

921-WH

REMOVE END TERMINALS FROM

CORRESPONDING WIRES IN 149-6476
HARNESS AS. AND SPLICE WITH
139-2783 WIRES

CONN 14

R2
1
2

200-BK
921-WH
923-YL

122-RD

P2
513-OR
522-WH

920-GN
919-GN

118-GY

FUSE BOX
FAN
B2
FUSE BOX
WIPERS
A6

CONN 13

CONN 9

916-OR
924-OR
920-GN
919-GN

124-GN
118-GY
118-GY
200-BK
502-OR
501-GN
500-BR
506-PU

C905-OR

HYD

BK
GY
BR
OR

P2

6
7
5
4
8
1
2
3

1
143-PK

MOTOR

521-YL
522-WH

1
2
3
4
5
6
7
8

R6
1
2

12
WH/GY 11
10
9
8
OR
7
YL
WH/BR 6
5
BR
WH/BU 4
3
BU
2
BK
1
RD

200-BK
924-OR

P6
521-YL
522-WH

200-BK

568-GN
465-OR
308-YL
439-YL

DIODE #2
105-3542

406-PU

REAR WIPER
SWITCH
112-6174

WIPER B+
WASHER B+
GND
HIGH SPEED
LOW SPEED
PARK
WASHER PUMP

P4

CONN 19

A/C SWITCH
144-0900

MOTOR

P4
1
2
3
4
5
6

GN

CONTROLLER AS.-VIB
138-8585

R4

515-GY
516-GN
517-BU
124-GN

1
2
3
4
5
6
7
8

R3

0801-PU
L

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

FRONT WIPER
SWITCH
112-6174

603-PU
200-BK
608-GN
607-PK

REAR WIPER
MOTOR
147-7970

REF VIB SWITCH

(SH 5 E-6)
144-0900

567-WH

322-GY

CONN 16

R2
WIPER B+
WASHER B+
GND
HIGH SPEED
LOW SPEED
PARK
WASHER PUMP

EXISTING HARNESS AS.

LIGHTING GP-CAB
111-0157

1234

P1
2
5
4
3
1

FAN SWITCH
110-7890

HARNESS AS.-ROPS
139-2787

GN-14
BN-14
GY-14
GN-14
BU-14

6
7
5
4
8
1
2
3

123-WH

OPTION REAR
FLOOD
LIGHTS
9X-4381

322-GY

608-GN

R1
TERMINAL AS.
7T-5957

607-PK
200-BK

608-GN

128-RD

R4

HARNESS AS.-A/C
139-2270

CONN 15

200-BK

FWD HORN
7T-0969

603-PU
200-BK
608-GN
607-PK

OPTION FRONT
FLOOD
LIGHTS
9X-4381

607-PK
200-BK

R19

HORN SWITCH
3T-2357

HYD PRES.
+

1
2

R20

106-8704

SOCKET AS.
9R-7941

BEACON
108-1029

TERMINAL AS.
7T-5957

R21

CONN 30

P19

568-GN
405-GY
568-GN
406-PU

465-OR

200-BK
608-GN

SOCKET AS.
9R-7941

200-BK

OPTION FRONT
FLOOD
LIGHTS
9X-4381
607-PK
200-BK

CONN 29

P20

SUPPRESSOR-ARC

2
1

OPTION REAR
FLOOD
LIGHTS
9X-4381

P21
THROTTLE RELAY
118-3534

ALARM
3E-6328
CONN 31

1
2

607-PK
200-BK

603-PU
200-BK
608-GN
607-PK

BEACON
108-1029

OPTION FRONT
FLOOD
LIGHTS
9X-4381

R12

OPTION REAR
FLOOD
LIGHTS
9X-4381

R17

R18

START RELAY
118-3534

MAIN RELAY
101-7740

1
2
3
4

P17

109-RD-8

DIODE #1
105-3542

TO HARNESS AS.
PLATFORM
149-6476
NOTE B

P18

CONN 28

AIR INLET
HEATER
6I-4753

R13
2
1

103-YL
105-RD
123-WH
128-RD
143-PK
148-WH
181-GY
307-OR

ENG
GND

SPEED SHIFT
SOLENOID
147-6937

HARNESS AS.
139-2786

200-BK
608-GN

R16

P13
CONN 26

160-PU-4
COMPACTOMETER

OPTION REAR
FLOOD
LIGHTS
9X-4381

CONN 25

200-BK

HOOD ACTUATOR
161-4002

TIMER AS.
4Y-7948

CONN 24

12

101-RD-6

MOTOR

200-BK

123-WH
200-BK
373-GN
377-OR

C931-OR

WH

TO BATTERY(+)
TO BATTERY(-)
TO HEAT SW
TO RELAY

1
2
3
4

C938-BR

RD
BK
GN
YL

TIMER

RMV CMV FREQ HA/LA 12V GND A-SNSR CDS

10A

F
15A
THROTTLE
BREAKER
6T-3643

P5

HOOD ACTR SWITCH

7N-8008

HYD OIL
TEMP SW
110-0514

BK
RD
BU

11

A
B
C

P2

10

C938-BR

RMV
DIAL
167-1323
+S
-

200-BK
226-BK

200-BK

BK
RD

C931-OR

C
A
B

397-OR
-

428-OR

VIB CHARGE
PRESS SW
3E-7382

144-RD

428-OR
447-PK
450-YL
465-OR
568-GN
607-PK
751-GN
A982-BR
C906-PU

123-WH
226-BK

311-PU
200-BK

1
2
3
4
5
6
7
8
9

398-BU

FUNCTION LIGHT
RELAY AS.
130-3033
C930-BR
C938-BR
4
5
1
C938-BR
200-BK
2
3
123-WH

428-OR
447-PK
450-YL
465-OR
568-GN
607-PK
751-GN
A982-BR
C906-PU

P4

T
TEMPERATURE SW
3E-6449

CONVERTER
134-1346

HARNESS AS.
168-8827

1
2

RD
BK

326-RD
373-GN
400-GN
405-GY
406-PU

608-GN
200-BK

308-YL
309-GY

1
2

1
2
3
4
5
6
7
8

TO FLOOD
LIGHTS

308-YL
309-GY
322-GY
326-RD
373-GN
400-GN
405-GY
406-PU

111-OR

24V
IGN
GND
MEM
12V

607-PK

111-OR

906-YL
906-YL
200-BK

121-YL
321-BR

CMV
DIAL
167-1321
+S
-

BACKUP
ALARM
3T-1815

R38

123-WH

111-OR
200-BK
210-BK
220-BK
230-BK
200-BK

CONN 2
P38
1
2
3
4
5
6
7
8

200-BK

BRAKE
RELAY AS.
130-3033

103-YL
105-RD
123-WH
128-RD
143-BR
148-WH
181-GY
307-OR

HARNESS AS.
168-8828

2
F765-BR

1
2
3
4
5
6
7
8

776-YL
200-BK

A920-BR

WIRE AS.
200-BK
108-7882

TO ENGINE
BLOCK

HYD TEMP
RELAY AS.
130-3033

A953-PK
200-BK

906-YL
200-BK
210-BK
220-BK
230-BK

TO LEVER GP
154-7308 W/O BLADE
154-7309 WITH BLADE

B+
D

306-GN
200-BK

ALTERNATOR
9W-3043

1
2

CONN 3

777-PU

304-WH

1 2 3 4 5 6
P37

776-YL

R11
1
121-YL
2
123-WH
3
308-YL
4
309-GY
5
321-BR
6
326-RD
330-YL
7
8
373-GN
9
400-GN
10
447-PK
450-YL
11
12
608-GN
13
751-GN
14
777-PU
15
A919-BU
16
A920-BR
17
A983-BU
18
B920-GN
19
B921-WH
20
220-BK
21
221-BK
22
226-BK
276-BK
23
24
144-RD

112-PU-10

TO PLATFORM
HARNESS
119-6476

109-RD-6

R37

2
3
307-OR
NEUTRAL START
RELAY AS.
130-3033

776-YL
200-BK

WARNING LIGHT
RELAY AS.
130-3033
200-BK
4
5
1
C930-BR
200-BK
2
3
C931-OR

P6

LIGHT
FREQ
DIAL
167-1322

1
2
3
4

121-YL
123-WH
308-YL
309-GY
321-BR
326-RD
330-YL
373-GN
400-GN
447-PK
450-YL
608-GN
751-GN
777-PU
A919-BU
A920-BR
A983-BU
B920-GN
B921-WH
220-BK
221-BK
226-BK
276-BK
144-RD

309-GY

FRAME GROUND

R39
919-GN
906-YL
321-BR
200-BK

1
2
3
4

330-YL
200-BK

2
3
C720-BU
BRAKE
RELAY AS.
130-3033

308-YL
200-BK

P39

ALT CKT
BREAKER
9S-0174

306-GN

-GND
+HOT
+AUX
A RED
B WHT
C BLK

P7

HARNESS AS.
168-8826

1
2
330-YL
NEUTRAL
START SW
(PROPEL PUMP)

60A

T
COOLANT TEMP
SW
3E-6451

1
2

1
2

RD
BK

200-BK
181-GY
A982-BR
A919-BU
A953-PK
A983-BU

181-GY

RECORDING MODULE FUSE

D-4

THROTLLE CONTROL
119-7020

P3

109-RD-6

BACKUP ALARM SW
CONTROL LEVER

P4

109-RD-6

COOLANT TEMP
RELAY AS.
130-3033
200-BK
4
5
1
123-WH
221-BK
2
3
406-PU

P5

P10

ENGINE OIL PRESSURE

RELAY AS.
130-3033
200-BK
4
5
1
123-WH
220-BK
2
3
405-GY

P1

1
2
3
4
304-WH-6

P14 R14
1
2
3
4

CONN 27

FRONT HORN 128-RD

304-WH-6

10A
10A
10A
10A
10A
10A
10A

CONN 20

KEY SWITCH 105-RD

ENG SHUTDOWN
SOL
8C-3663

P15

P12

P13

B919-GN
C906-PU
321-BR
200-BK

465-OR
5
1

2
3
200-BK
HYD OIL PRESSURE
RELAY AS.
130-3033
C720-BU
4
5
1
330-YL
200-BK
2
3
143-BR
NEUTRAL START
RELAY AS.
130-3033

VIB ON/OFF SW

112-PU
112-PU
101-RD

VIB ON/OFF 103-YL

REAR FLOOD 116-BR
BRAKE 143-BR
START AID 148-WH
BACKUP ALARM 121-YL
FRONT FLOOD 115-PK
GAGE RELAY 123-WH

VIB CONTOL
SOLENOID

HARNESS AS
109-9849

112-PU

A-2
A-4
A-6
A-8
B-2
B-4
B-6
B-8
C-2
C-4
C-6
C-8
D-2
D-4
D-6
D-8

1
2

P14

123-WH
276-BK

PLATFORM
GROUND

2
B919-GN
VIB
SELECT SW
144-0900
101-RD

20A

FRAME
GND

326-RD
HARNESS AS
167-6796

HARNESS AS
109-9849

10A

3
EXISTING
VIB SW
144-0900

VIB SPEED
SENSOR
7R-3145

200-BK
450-YL

P8

2
HOUSING-RECP
7T-6365

301-BU-10
200-BK-10

607-PK

1
2

TO EXISTING
HARNESS

TO EXISTING
ENGINE OIL
PRESSURE SW
103-4977

VIB SENSOR
7R-3145

200-BK
450-YL

1
2

HARNESS AS
167-6795

P9

1
2

PROPEL
CHARGE
PRESS SW
3E-7382

109-RD-6

1
2

CONN 8

VIB TACH OPTION

R35
400-YL
200-BK

1
2

HOOD ACTR 144-RD

BATTERY
3T-5760

FRAME
GND

POS NEG

1
2

PLATFORM
GROUND

176-YL
165-RD

400-YL
200-BK

POS NEG

115-PK

1
143-BR
3
143-BR
X1776-YL
200-BK
X2

F765-BR
776-YL

608-GN

101-RD

ENG
GND

RECORDING MODULE

LIGHT

BRAKE SW
116-5275
116-7344
116-5270
116-6565

P9

P34
R9

P9

852-GN
450-BU

BK-00

RD-00

BATTERY
GROUND

BATTERY
3T-5760

165-RD
919-GN
921-WH

HARNESS AS
167-6798

LIGHT

A
B
C

206-BK
400-YL

A919-BU
A920-BR
A983-BU

R33
1
2

1
116-BR

ENGINE OIL
PRESSURE SW
107-0611

C
B
A

P33

ENGINE OIL
PRESSURE SW
103-4977

OPTIONAL FLOOD
LIGHT SW
7T-3811

THROTTLE
CONTROL
SOLENOID
120-4187
RD
WH
BK

RD-00
FRAME
GND
2V-6166

DRUM
INTERLOCK
SOLENOID
107-2868

2
1

AXLE
INTERLOCK
SOLENOID
107-2868

DISCONNECT
SW
7N-0718

CONN 6

CONN 4
176-YL
200-BK

101-RD-6

200-BK
777-PU

200-BK
777-PU

2
1

101-RD-6

MOTOR
159-7919

P12
603-PU

BU
RD
BK

MTR BAT

P31

P32

CONN 1

+S

NOTE A
NOTE B

115-PK

277-BK
200-BK

921-WH
919-GN

CONN 7

A
B
C

P10

176-YL
200-BK
200-BK
449-BU

1
2
3
4

CONN 5
P30
200-BK
1
449-BU
2
206-BK
3
176-YL
4
450-BU
5
400-YL
6

R30

P7

R7

R31

AMPLIFIER
133-6157

304-WH-6

BK
BK

200-BK
220-BK

176-YL

BK
RD

8
8 4
8 4
8 4

7 3

6 2

5 1

110-GN

OPTIONAL
BEACON SW
6T-3990

123-WH
400-GN

7
7 3
7 3

6 2

1
2
3
4
5
6

SENSOR GP
120-3885
HARNESS AS
167-6797

C
RD

R32

REGULATOR AS
081-4135

449-BU
5 1

RECORDER
166-8518

1
2
3
4

6
6 2

B
YL

10

B920-GN
200-BK
200-BK
B921-WH

5
5 1

11

200-BK

206-BK
165-RD
A
BK

12

CIRCUIT GROUPING
DESIGNATION
SCREED HARNESS AS.

RELAY PANEL LAYOUT

FUSE PANEL LAYOUT

D1

C 1

D 2

C 2

D 3

C 3

D 4

C 4

D 5

C 5

D 6

C 6

P6 BRAKE RELAY

D 7

C 7

D 8

C 8

D 9

C 9

B 1

B 2

B 3

B4

B 5

B 6

B 7

B 8

B 9

A 1

A 2

A 3

A 4

A 5

A 6

A7

A 8

A 9

P 6

P 7

P 8

A1 EMPTY

B1 EMPTY

C1 EMPTY

D1 EMPTY

A2 EMPTY

B2 EMPTY (OPTION 124-GN FAN SWITCH)

C2 148-WH START AID

D2 EMPTY (OPTION 122-RD DOME LAMP)

A3 EMPTY

B3 112-PU FUSE BUSS

C3 112-PU FUSE BUSS

D3 BUSSED

A4 EMPTY

B4 103-YL VIB ON/OFF

C4 121-YL BACKUP ALARM

D4 105-RD KEY SWITCH

A5 EMPTY

B5 BUSSED

C5 BUSSED

A6 EMPTY

B6 116-BR REAR FLOOD

C6 115-PK FRONT FLOOD

D5 BUSSED

A7 EMPTY

B7 BUSSED

C7 BUSSED

D6 EMPTY

P1 ENGINE OIL PRESS RELAY

A8 EMPTY

B8 143-BR BRAKE

C8 123-WH GAUGE RELAY

D7 BUSSED

P2 COOLANT TEMP RELAY

C9 112-PU FUSE BUSS

D8 128-RD FORWARD HORN

A9 EMPTY

B9 BUSSED

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

P7 BRAKE RELAY
P8 NEUTRAL START RELAY

P 10

P 9

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

P9 NEUTRAL START RELAY

THIS SCHEMATIC IS FOR THE CS/CP500D SERIES COMPACTORS.
(148-6804 CHG 03)

P10 HYD OIL PRESS RELAY

(OPTION 165-RD RECORDING MODULE)

STARTING CIRCUIT.
GAUGE CIRCUIT.

P 1

P 2

P 3

WIRES TO BE 18 GAUGE UNLESS OTHERWISE SPECIFIED.

WASHER/WIPER CIRCUIT.
NOTE A: FOR MACHINES EQUIPPED WITH A CAB CONNECT HARNESS
152-9802 TO HARNESS 149-6476.
NOTE B: FOR MACHINES EQUIPPED WITH A ROPS CONNECT HARNESS
139-2787 TO HARNESS 149-6476.
NOTE C: FOR MACHINES EQUIPPED WITH OPTIONAL VIB CONTROLLER
CIRCUIT REMOVE VIB SELECT SW 144-0900 AND SPLICE
WIRES IN HARNESS 149-6476 TO HARNESS 139-2783.

P3 WARNING LIGHT RELAY

D9 101-RD FUSE BUSS

P 5

P 4

PANEL LAMP CIRCUIT.

P4 HYD TEMP RELAY

P5 FUNCTION LIGHT RELAY

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.
START AID CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.

E90338

15

14

13

12

11

10