氣冷式換熱器設備規範

E00511
:
88 12 15
()
(): 1.
(TEL:400-6543)
(TEL:435-5349)
2.
(TEL:435-5081)
3.
(TEL:400-6924)
4. ARO-1
(TEL:435-3054)
5.
(TEL:435-5315)
6.
(TEL:435-6232)
():
88 07 26 1

1.1 ...................................... 1
1.2 ............................... 1

2.1 ...................................... 2
2.2 ...................................... 2
2.3 .............................. 2

3.1 .................................. 3
3.2 ............................ 3

4.1 .................................... 4
4.2 .................................... 4
4.3 ................................ 4
4.4 ................................ 4

5.1 ................ 5
5.2 .......... 5
5.3 ...................... 5
5.4 ...................... 5
5.5 .............................. 5

SPECIFICATION FOR AIR COOLED HEAT EXCHANGE
EQUIPMENT....................................... A1
REQUISITION..................................... A2
GENERAL SPECIFICATION FOR EQUIPMENT NOISE
LEVEL........................................... A3
()SPECIFICATION CHECKLIST..................... A4
()AIR COOLER DATA SHEET....................... A4
()INDUCTION MOTOR DATA SHEET.................. A4
()EQUIPMENT NOISE DATA SHEET.................. A4
...................... B
1
1
1
1
- 1
1
1
1
1
1
1
1
1
1
- 12
2
- 128
- 123
- 17
- 14
- 56
7
8
- 14
88 10 13 01
1
1.1
1.2
NFPA:
NFPA 70
AGMA:
6001-C6010-E
AISC:
S302S329S334LS335
AISI:
SG-671
ASCE:
7.88
API :
SPEC 1BStd605Std611RP631MRP632RP500A
ANSI:
B1.1B1.20.1B4.1B16.5B16.11B17.1
ASME:
SECTION DIV.1IX
ASTM: A123A143A153A164A384A385B633A450
AWS :
D1.1
OSHA:
29 CODE OF FEDERAL REGULATIONS,PART 1910
SSPC:
SP2SP3SP5SP6SP10
NEMA:
MG-1
NFC :
National Fire Code
ASA :
American Standards Association
1-1
2.1
API STANDARD 661 (1992 )SECTION 1 GENERAL
SECTION 4 DESIGN
2.2
API STANDARD 661 (1992 )SECTION 5
MATERIALS
2.3
SECTION 4 DESIGN SPECIFICATION
FOR AIR COOLED HEAT EXCHANGE EQUIPMENT()
2-1

3.1
API 661 SECTION 2-PROPOSALS
API 661 APENDIX-DATA SHEET
API 661 SECTION 5-MATERIALS
3.2
(REQUISTION)(DATA SHEET)
(SPECIFICATION CHECKINST)
(SPECIFICATION)
3-1

4.1 API STANDARD 661(1992 ) SECTION 6
FABRICATION
4.2 (VENDOR)
(INSTALLATION MANUAL)
4.3
4.4 TUBE BUNDLES
4-1
88 07 26 1
5.1
API 661 SECTION 7-INSPECTION,EXAMINATION AND TESTING
API 661 SECTION 9-SUPPLEMENTAL REQUIREMENTS
5.2 (OWNER)(APPROVAL)
(DRAWING & DOCUMENTS)
5.3 (VENDOR)
(FINAL CERTIFIED DRAWINGS &
DOCUMENTS)(OWNER)
5.4
5.4.1
4.5mm/sec(0-peak)
5.4.2
E00507
6.39
5.4.3
(1)
( ACFM;PsPtHP; RPMDensity
)
(2)
5.4.4.
5.4.5
(1)
()
(2)"S""F" F
P S/50
5-1
88 07 26 1
S
P
FS/50
P
(mm)
(mm)
P
(kg)
20
1.2
30
2.2
50
3.3
85
5.5
14
40
3.5
14
55
5.0
14
14
14
85
115
170
8.2
11.6
18
5.5
5-2
SPECIFICATION FOR AIR COOLED PROJECT:
()
JOB NO.:
DOCU NO:
DATE:
HEAT EXCHANGE EQUIPMENT
REV.
DATE
DESCRIPTION
DESIGN
A1-1
SPECIFICATION FOR AIR COOLED
SHT 1 OF 28
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 2 OF 28
TABLE OF CONTENTS
PAGE
REV.
1.0
SCOPE ..........................................
2.0
SELLER RESPONSIBILITY ..........................
3.0
REGULATIONS ....................................
4.0
DESIGN .........................................
5.0
MATERIAL ....................................... 19
6.0
NAMEPLATE ...................................... 21
7.0
FABRICATION .................................... 22
8.0
INSPECTION AND TESTING ......................... 23
9.0
CLEANING ....................................... 25
10.0
PAINTING ....................................... 26
11.0
PREPARATION FOR SHIPMENT ....................... 26
12.0
SELLER DOCUMENTATION ........................... 27
13.0
GUARANTEE AND WARRANTY .......................... 28
DATE
DESCRIPTION
DESIGN
A1-2

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 3 OF 28
1.0
SCOPE
1.1 This specification covers the minimum requirements for the design,
materials, manufacturing, testing and inspection of air cooled heat
exchanger.
1.2 This specification does not cover manufacturer's small standard
units such as oil or jacket water coolers normally furnished with
self-contained packaged equipment.
2.0 SELEER RESPONSIBILITY
2.1 Any conflict between the requirements of this specification and
related codes. standard, data sheets, drawings, requisition, etc,
shall be treated as the following precedence of order.
. Requisition
. Data sheets
. This specification
. Reference drawing
. Code / Standard
2.2 Seller shall not make assumption to replace information not
furnished by Buyer. Seller is required to obtain necessary
information from buyer or other reliable sources. Any and all
claims arising from lack of knowledge of required information will
be rejected by Buyer.
2.3 Seller shall submit a list of all appliances, special tools and
accessories that are necessary or incidental to the proper
installation, operation and maintenance of the equipment, even
these items are not included on the drawings, specifications or
data sheets.
2.4 Seller shall list and fully describe all deviations from this
specification and the related codes.
2.5 Except for requirements noted in this specification and in the air
cooled heat exchanger data sheets, the equipment supplied by the
Seller shall be designed to Manufacturer's standards and good
engineering practice.
3.0
REGULATIONS
The following documents, including applicable addenda, constitute a
part of this specification as described herein. The referenced edition
of these documents shall be that which is in effect as of the issue
date of this specification.
REV.
DATE
DESCRIPTION
DESIGN
A1-3
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 4 OF 28
3.1
Code
Comply with all following and local codes including:
AGMA
American Gear Manufacturers Association
6001-C Design of Components
6010-E Practice for Enclosed Speed Reducers or Increasers
AISC
American Institute of Construction
Manual of Steel Construction
ASME/ANSI American National Standards Institute
B16.5
Steel Pipe Flanges, Flanged Valves and Fittings
B16.11
Forged Steel Fittings, Socket-Welding and
Threaded
B46.1
Surface Texture
ASCE
American Society of Civil Engineers
7.88
Building Code Requirements for Minimum Design
Loads in Building and other Structures
ASME
American Society of Mechanical Engineers, 1992 Edition and
up to 94 Addenda
Boiler and Pressure Vessel Code:
Section
Material Specifications
Section,Div1
Pressure Vessels
SectionIX
Welding and Brazing Qualifications
B1.20.1
Pipe Threads, General Purpose
ASTM
American Society of Testing and Materials, 1994 Edition
A123
Specification for Zinc Coating on Products
Fabricated from Rolled, Pressed and Forged Steel
Shapes, Plates, Bars and Strips
A143
Recommended Practice for Safeguarding Against
Embrittlement of Hot Galvanized Structural Steel
Products and Procedure for Detecting Embrittlement.
A153 Specification for Zinc Coating on lron and Steel
Hardware
A164
Specification for Electro-Deposited Coatings of
Zinc or Steel
A385
Recommended Practice for Providing High Quality
Zinc
REV.
DATE
DESCRIPTION
DESIGN
A1-4
CHECK
APPROVAL

()

3.2
3.3
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 5 OF 28
Coatings on assembled Products

A450
Nondestructive Electric Test
AWS
American Welding Society
D1.1
Structural Welding Code
NFPA
National Fire Protection Association, NFPA 70, National
Electrical Code
NFC
National Fire Code
OSHA
Occupational Safety and Health Administration, 1993 Edition
Standards
Comply with all following standards:
API
American Petroleum Institute
API 661
Air Cooled Heat Exchanger General Refinery
Service, 1992 Edition
API RP500A Classifications of Areas for Electrical
Installations
ASA
American Standards Association
NEMA
National Electrical Manufacturers Association
MG-1
Motors and Generators
SSPC
Steel Structures Painting Council
SP2
Hand Cleaning
SP3
Power Tool Cleaning
SP5
Blast Cleaning to "White" Metal
SP6
Commercial Blast Cleaning
SP10
Blast Cleaning to "Near White" Metal
Reference Specifications
Painting Standard for Equipment Piping and Structure of
General Specification for Equipment Noise Level
4.0
REV.
DESIGN
4.1 General
4.1.1 Air cooled heat exchanger shall be designed, fabricated,
inspected and tested in accordance with the requirements of
this specification, API 661, and the ASME Boiler and
Pressure Vessel Code, Section , Division 1,
DATE
DESCRIPTION
DESIGN
A1-5
CHECK
APPROVAL

()

4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
REV.
DATE
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 6 OF 28
with code stamp unless otherwise specified.

The requirements of API and the ASME Code and requlations
referred to therein shall be considered as minimum
requirements.
The equipment furnished to this specification shall comply
with all applicable codes, standards and local laws and
requlations.
Modifications for local governmental rules, regulations and
codes or for Buyer's special requirements shall be made if
they exceed the requirements of above standards and codes.
The Seller shall be responsible for the thermal and
mechanical design of the air cooled heat exchanger. Specific
performance and design requirements shall be indicated by
the Buyer on the air cooled exchanger data sheet.
All equipment shall be new and suitable for outdoor
installation.
Nozzles, flanges, pipe, fittings, bolts, nuts and gaskets
shall be in accordance with the appropriate ANSI standards.
Definitions:
.
Tube Bundle: Assembly of headers, tubes and frames.
.
Bay: One or more tube bundles commonly served by two or
more fans complete with structure, plenum chamber and
other attendant equipment.
.
Unit: One or more tube bundles in one or more bays for
an individual service.
.
Bank: One or more bays including one or more units
arranged in a continuous structure.
.
Item Number: Buyer's identification number for a unit.
.
Forced Draft Type: Designed with tube bundles located on
the discharge side of the fan.
.
Induced Draft Type: Designed with tube bundles located
on the suction side of the fan.
.
Bare Tube Surface: Outside surface of prime tubes based
on length measured between outside face of header tube
sheets in ft (m )
.
Finned Tube Surface: Total outside surface (exposed to
air) based
DESCRIPTION
DESIGN
A1-6
CHECK
APPROVAL

()

PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 7 OF 28
on length of tubes measured between outside face of header

tube sheets in ft(m)
.
"Auto-Variable" (AV) type: Fans where the blade pitch
angle is controlled from a remote point.
.
"Manually Adjustable" (MA) type: Fans where the blade
pitch angle is altered manually with the fan not operating.
4.1.9
The air cooled heat exchanger design shall be of the
extended surface (finned tube) or plain tube, forced or
induced draft type of heat exchanger commonly used in
refineries, chemical and petrochemical plants.
4.1.10 Pressure drop specified by the Buyer on the exchanger data
sheet includes entrance and exit losses.
4.1.11 Fouling factors specified are net: tube side values shall
be increased by the ratio of outside to inside surface.
4.1.12 When two or more services are installed in a common bay,
consideration shall be given to providing a positive means
of controlling the temperatures for the individual
services.
4.1.13 Seller's proposal include such additional equipment as may
be recommended for proper operation of the unit.
4.1.14 When alternate operating conditions are specified. the
exchanger shall be designed to handle either conditions
without exceeding the allowable pressure drop.
4.1.15 Operating pressure drop tube velocity and expected heat
transfer rate shall be stated for each alternate based on
the controlling exchanger design.
4.1.16 For wet hydrogen sulfide service, the inlet velocity to the
tubes shall be limited to a maximum of 20 feet per second
(6m/s) for units with design pressure over 800 psig.
(56kg/cm G) or when special noted in project specification.
4.2 Design Pressure
4.2.1 Design pressure of exchanger shall be as that specified in
exchanger data sheets.
4.2.2 Exchanger that are normally subject to external pressure
shall be
REV.
DATE
DESCRIPTION
DESIGN
A1-7
CHECK
APPROVAL

()

4.3
4.4
REV.
DATE
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 8 OF 28
designed to withstand full vacuum unless otherwise

indicated on exchanger engineering drawings.
Design Temperature
4.3.1 The design temperature shall be used for the design metal
temperature of the header, cover, tube sheet and tubes.
4.3.2
Unless otherwise specified on the heat exchanger data
sheet, the minimum design metal temperature (MDMT) shall be
42 (5.6). Design temperature for heat exchangers shall
be as that specified in exchanger's data sheets.
Headers
4.4.1 General
4.4.1.1 In general, headers shall be of plug type welded steel
plate construction unless otherwise specified.
4.4.1.2 For fouling factor over 0.0008 hr-m /Kcal. cover plate
type header shall be used unless otherwise specified in
data sheet.
4.4.1.3 Partition plates and/or internal reinforcing plates shall
be welded full length in place.
.
Partition plates shall be provided with 1/4 in. (6mm)
drain and end holes.
4.4.1.4 If cast iron headers are accepted, reinforcing plates
shall be integrally cast and partition plates may be
either integrally cast or welded to the header.
4.4.1.5 In multi-pass headers, split headers are required where
the temperature differential across the bundle is
sufficient to cause warpage of the header tube sheets or
bowing of fubes.
4.4.1.6 Header pass arrangements and location of nozzles for bank
arrangements shall be designed to minimize piping runs and
thermal stresses.
4.4.1.7 Headers shall be designed as the box type for all common
applications or the cylindrical (pipe) type for special
designs such as high pressure applications.
4.4.1.8 The minimum thickness of tube sheets and plug sheets in
case of
DESCRIPTION
DESIGN
CHECK
APPROVAL
A1-8

()

PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 9 OF 28
plug type headers including corrosion allowance shall not

be less than 3/4in.(20mm)
4.4.2 Plug Type Headers
4.4.2.1 Piug type headers shall have plug tube access holes
opposite the end of each tube, arranged so the inside of
the tubes may be inspected and cleaned without dismantling
the piping or any other part of the exchanger.
4.4.2.2 Tube access holes shall be of sufficient size for passage
of a tube expander.
4.4.2.3 Access plugs shall be of a material suitable for use with
the process fluid.
4.4.2.4 Forged steel plugs shall be used with carbon steel
headers.
4.4.2.5 Plug and plug sheet material shall be matched to prevent
galling.
4.4.2.6 Tube access plugs shall be of the shoulder type with
straight threaded shank.
4.4.2.7 Shoulder type plugs shall be long enough to completely
fill the threaded hole in the plug sheet.
4.4.2.8 The pressure seal of the shoulder type plug shall be
maintained by a gasket between the shoulder of the plug
and the plug sheet.
4.4.2.9 The mating surface of the plug sheet shall be spot-faced.
4.4.2.10 Conical ANSI threaded plugs may be used only upon written
approval of the Buyer.
4.4.3
Cover Plate Type Headers
4.4.3.1 A removable cover plate shall be furnished on headers for
severe fouling services and shall be designed to permit
removal without disturbing header piping connections.
4.4.3.2 Flanged joints shall be designed for confined gaskets with
machined gasket contact faces.
4.4.3.3 To facilitate breaking the gasketed joint of cover plate
type headers when the assembled flange has a clearance
less than 3/16in.(5mm) at the periphery. either of the two
following systems shall be employed.
.
Jack screws shall be provided at the cover periphery.
REV.
DATE
DESCRIPTION
DESIGN
CHECK
APPROVAL
A1-9

.
4.5

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 10 OF 28
Along the periphery of the flange, a cut back of

3/16in.(5mm) to a depth of approximately 5/16in.
(8mm) shall be made.
4.4.3.4
Lifting lugs or eye bolts shall be provided for all
plates.
Fin Tubing
4.5.1 Extended surface tubing. where used, shall conform to one
of the following.
.
Aluminum fins wrapped under tension and mechanically
embedded in a groove 0.0100.002inch (0.2540.051mm)
deep, spirally cut into the outside surface of a tube,
the tube wall thickness is measured from the bottom of
the groove to the ID of the tube.
.
Inner tube (or liner) mechanically bonded to an
aluminum outer tube from which fins have been formed
by extrusion.
.
Aluminum footed fins wrapped under tension on an inner
tube, providing the inner tube is fully covered by the
feet between fins. The fin ends shall be secured to
prevent loosening or unraveling of fins by a cast zinc
collar 1/2" in width under design and/or operating
conditions.
.
Tubes to which fins are bonded to the outside surface
by hot dip galvanizing, soldering. brazing or other
method of attachment approved by the Buyer.
4.5.2 Minimum fin stock thickness for tube types as described
above shall be 0.04 inch (0.36mm) for fin heights not
exceeding 1/2in. (13mm) and shall be 0.016in. (0.41mm) for
fin heights exceeding 1/2in. (13mm).
4.5.3 If restrictions on the use of any of the aforementioned fin
tubes are necessary for any particular sevice the
acceptable fin tube type shall be so stated on the exchange
data sheet.
4.5.4 Finned tubes constructed of steel tubes and aluminum fins
shall
be subjected
to
the following temperature
limitations.
.
For aluminum fins wrapped under tension and
mechanically embedded in grooves, maximum design
temperature is 750(400).
.
For inner tube mechanically bonded to an aluminum outer
tube from
REV.
DATE
DESCRIPTION
DESIGN
A1-10

4.6
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 11 OF 28
which fins have been formed by extrusion, maximum

design temperature is 550(288)
.
For aluminum footed fins wrapped under tension, maximum
design temperature is 350(177)
4.5.5 Aluminum fins edge-wound and wrapped under tension are not
permitted.
Tube Bundles
4.6.1
If tube header boxes are used, each tube bundle shall
consist of headers at each end of the bundle with finned or
bare tubes and structural steel side channels.
4.6.2 The tubes shall be held in position between the headers and
the side channels by tube spacers adequately supported and
positioned by structural members.
4.6.3
Rolled only tubes shall project 1/8in. (3mm)1/16in.
(1.5mm) beyond the tube side face of the tube sheet and the
tube holes shall be machines with two grooves, 1/8in. (3mm)
wide by 1/64in. (0.4mm) deep for tubesheet over 25mm
thickness.
4.6.4 For tubesheet with thickness 25mm and under. one groove is
acceptable.
4.6.5 Tubes shall be supported to prevent sagging and vibration
and to maintain proper spacing and slope for drainage.
4.6.6 The tube supports shall be designed to prevent damage to
fins and tubes. to transmit all loads stresses directly to
the bundle structural members and to allow thermal
expansion without damage to fins and tubes.
4.6.7 Maximum unsupported tube length shall be four feet (1.2m)
for one inch (25mm) aluminum tubes and six feet (1.8m) for
all other materials.
4.6.8 Individual tube spacers shall be supported by structural
cross-members welded or bolted to the bundle frame.
4.6.9 One or more keepers shall be placed across the top of the
bundle and bolted to the bundle frame.
4.6.10 The tube bundle shall be free to expand independently of
the structure. Expansion of the tube bundle shall be
provided for by a floating head design.
REV.
DATE
DESCRIPTION
DESIGN
A1-11

4.7
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 12 OF 28
4.6.11 Tube bundle structural membres shall be flanged and bolted

to permit field assembly and removal of bundles.
4.6.12 The structure shall be rigid and self-contained, designed
be handled as a complete assembly.
4.6.13 Lugs shall be provided on tube bundle side frames for
lifting.
Connections
4.7.1 All connections two inches and larger shall be flanged,
faced and drilled to the ANSI pipe rating specified on the
exchanger data sheet. Nozzle faces shall be in the
horizontal plane.
4.7.2 Flanged nozzles shall be
.
Welding neck flanged type, the minimum size of nozzle
shall be 2",except for thermometer connection, which
shall be 1-1/2"
.
Nozzles of alloy material, except in service, may be
fabricated from alloy pipe with forged carged carbon
steel welding neck flanges faced with a alloy on gasket
seat.
4.7.3 All flange facing shall consist of serrated-concentric
finish, Flange facing shall be as follows.
.
When compressed fiber or non-asbestos gaskets are
specified, the flange face finish shall be per ANSI
B16.5
.
When spiral wound gaskets are specified, the flange
face finish shall be approximately 125-200 microinch
AARH (arithmetic average roughness height)
.
When metal jacketed gaskets are specified, the flange
face finish shall be 125-250 microinch AARH.
.
Where gaskets other than those noted above are
specified, the flange face finish shall be specified
by the Buyer
4.7.4 The Seller shall provide reinforcement on all exchanger
connections to limit the combined maximum stress due to
operating pressure and temperature, and external loads to

no more than 80 percent of the yield stress of the
connection. Minimum design values for external nozzle loads
shall be per API 661.
REV.
DATE
DESCRIPTION
DESIGN
A1-12

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 13 OF 28
4.7.5
4.8
REV.
DATE
Reinforcing pads shall be of the same material as the base

metal and shall be provided with one telltale hole tapped
for 1/4in. NPT. This hole shall not be plugged during
hydrostatic testing or in service.
4.7.6 If split pads are used, the hole as described in Paragraph
4.7.5 shall be provided in each section of the pad.
4.7.7 All high and low points on headers not otherwise vented or
drained shall have 3/4in. (19mm) minimum sized threaded and
plugged drain and vent connections.
4.7.8 Each flanged nozzle four inches (100mm) and larger shall be
provided with a 3/4in (19mm) pressure gauge connection and
a one inch (25mm) thermometer connection.
4.7.9 Nozzles smaller than four inches (100mm) and equal to two
inches or larger shall be provided with a 3/4in (19mm)
pressure gauge connection only.
4.7.10 The vent, drain, pressure and thermometer connections shall
be constructed of couplings or bosses threaded per ASME
B1.20.1
4.7.11 Each coupling shall be supplied with a forged bull plug of
the same material as coupling.
4.7.12 When flanged connections are specified for vent, drain,
and/or instrument connections they shall be supplied with
covers, bolts nuts and gaskets.
4.7.13 For total condensing service provide a one (1) inch high
point vent nozzle at the end of the condensation section of
each tube bundle for noncondensable gas.
4.7.14 Limit inlet connections to a maximum of two per bundle
4.7.15 For hydrogen service, if vent and drain connections are
specified shall be provided with a blind flange of the same
rating and facing as main inlet nozzles.
Structures
4.8.1 Supporting stucture and main horizontal frame work shall be
designed in accordance with AISC Standard Specifications
for strustural steel buildings and any applicable local
regulations.
4.8.2 Structural members shall be heavy enough and adequately
braced to minimize vibration.
DESCRIPTION
DESIGN
A1-13

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
4.8.3
4.8.4
4.8.5
4.8.6
4.8.7
4.8.8
4.8.9
4.8.10
4.8.11
4.8.12
4.8.13
4.8.14
4.8.15
4.8.16
4.8.17
REV.
DATE
SHT 14 OF 28
Unless otherwise specified, units shall be completely shop

fabricated, predrilled for fast bolting in the field, and
shall combine simplicity, strength and convenience of
erection and operation.
No welding shall be required in the field.
Wind pressure and earthquake design loads shall be defined
in the inquiry documents.
On multi-fan units, each fan shall have an individual
plenum chamber to prevent recirculation of air through idle
fans.
The Seller shall be responsible for providing a plenum
geometry that is properly coordinated with the ratio of fan
to bundle face area to ensure uniform air flow across the
tube bundles.
Minimum thickness of steel material used in the
construction of plenum chambers shall be 14 gauge (USS)
0.0747 inch (1.9mm) flat or 16 gauge (USS) 0.0598 inch
(1.5mm) ribbed.
Fabricated steel fan decks, when required, shall be
designed for a live load of 50 lbs/ft (2.4KPa), except
minimum metal thickness shall be at least 12 gauge (USS)
0.1046 in. (2.6mm)
Air seals shall be used effectively throughout the bundle
and bay construction to minimize air leakage and bypassing.
The minimum thickness of air sealing strips shall be 14
gauge (USS) 0.0747 inch (1.9mm)
Baseplates, pre-drilled for anchor boles, shall be provided
on each structural column.
Columns shall be furnished for bolted assembly in the
field.
Walkways, platforms and ladders shall be provided for
access for routine checks, maintenance and tube cleaning of
bundles when specified.
Where motors are mounted above the bundles, or underslung
when the air cooled heat exchanger are installed above the
ground on a structure. Seller shall include a platform for
access to the motor, unless otherwise specified.
Arrangement of air cooled heat exchanger in banks shall be
considered. and common platforms for access to motors may
be used.
Platforms and connecting walkways shall be two feet six
inches (.75rm) in width and shall have a minimum clear
headroom of six feet eight inches (2.0m)
DESCRIPTION
DESIGN
CHECK
APPROVAL
A1-14

()

4.9
REV.
DATE
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 15 OF 28
4.8.18 Platforms shall be framed with straight structural steel

members and shall be designed to carry personnel and
maintenance equipment.
4.8.19 Platform shall be of galvanized grating.
4.8.20 Ladders shall be 18in. (450mm) wide and shall be
constructed of 3/4in. (19mm) diameter smooth bars welded on
12in. (300mm) centers to flat bar or angle iron rails.
4.8.21 Ladders higher than 16ft. (4.8m) above grade or
intermediate platforms and in exposed position shall be
provided with a two feet six inches (.75m) diameter safety
cage extending from the top down to seven feet (2.1m) above
grade or intermediate platforms.
4.8.22 Chains with safety hooks or safety gates shall be provided
across ladder openings at platforms.
Fans
4.9.1 Fans shall be of the manually adjustable pitch type (axial
flow) or autovariable pitch type as specified in data sheet
with either aluminum or reinforced plastic blades.
4.9.2 Fan blade tip speed shall not exceed 10,000 fpm (51 m/s)
4.9.3 Fan tip to fan orifice ring radial clearance shall not be
more than 1/2 of one percent of fan diameter or 19 mm,
whichever is smaller, in no case shall the clearance be
less than 9 mm.
4.9.4 Fan hub shall be dynamically balanced.
4.9.5 Fan blades shall be dynamically balanced or moment balanced
against a master blade.
4.9.6 The Seller shall furnish a vibration switch for each fan to
automatically shut down in the event of excessive vibration
caused by a broken fan blade or other mechanical failure.
The switch enclosure shall be explosion proof.
4.9.7 The vibration cut down switches, double-pole double-throw,
shall of the external manual reset type.
4.9.8 The Seller shall furnish vibration control, the ranges of
vibration severity should be below 4.5 mm/sec(0-peak).
DESCRIPTION
DESIGN
CHECK
APPROVAL
A1-15
88 8 12 1
()

4.9.9
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 16 OF 28
Fan bearings shall be designed to prevent the entrance of

moisture and other foreign material.
4.9.10 All bearings shall have grease fittings.
4.9.11 Suitable grease lines shall be provided only if bearings
are not accessible. Grease supply to grease lines shall be
accessible from platforms.
4.9.12 Fan bearing exposure temperatures above 260F (127C)
require one or more special features such as hightemperature seals, heat stabilization. retainers, and
modified internal clearances. Lubricants shall be suitable
for the sum of the design exposure temperature and any
added temperature due to friction and loading.
4.9.13 Each bay with tube bundles 20 ft(6 m) or longer shall be
serviced by two or more fans.
4.9.14 Fan guards or fencing around the unit shall be furnished as
required for personnel protection.
4.9.15 All fans shall be capable of delivering 110% of the
required air flow.
4.10 Drivers
4.10.1 Unless steam turbine drivers are requested, all drivers
shall be electric motors with the following minimum
requirements:
. Squirrel cage induction motor, NEMA Design B
. 380 V , 3 phase , 60 Hz for motor rated below 75Kw
. 3300 V , 3 phase ,60 Hz for motor rated 75Kw and above.
4.10.2 As a minimum, all enclosures shall be totally enclosed fan
cooled for Class 1, Division 2 hazardous areas.
4.10.3
Explosion-proof motors shall be provided for class 1,
Division 1 hazardous areas.
4.10.4 All motors shall be chemical industry severe duty and
shall include all cast iron construction. corrosion
resistant paint, premium moisture and salt fog resistant,
anti-fungus tropical protection.
4.10.5 Motor windings shall be fully insulated for an ungrounded
system with Class F insulation with Class B temperature
rise.
REV.
DATE
DESCRIPTION
DESIGN
A1-16
APPROVAL
88 8 12 1
()

4.10.6
CHECK
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 17 OF 28
Motor terminal box shall be located on the right hand side

when viewed from the non-driving end. Preferred position
of box is on or near the horizontal centerline, with
conduit entrance adjustable to any of four directions
parallel or at right angle to horizontal centerline or
motor.
4.10.7 Terminal box shall be furnished with suitable solderless
type cable connector for incoming cable connections and
one clamp terminal for grounding connections.
4.10.8
Cable terminations shall be clearly and permanently
marked.
4.10.9 Cable passage through frame of motor to terminal box shall
be suitably sealed to prevent the entrance of moisture or
foreign matter.
4.10.10 On nonexplosion-proof motors, the mating joint between
terminal box and motor shall be machined and provided with
a gasket.
4.10.11 Gasket for cover of box shall also be provided and mating
surfaces machined. (On explosion-proof motors, all joints
shall be explosion-proof and seal between motor and
terminal box shall also be explosion-proof.
4.10.12 Ball or roller bearings shall preferably be grease
lubricated and shall be provided with suitable grease
nipples and relief devices.
4.10.13 A suitable seal system shall be provided to keep foreign
matter out of the bearing housing and to prevent loss of
grease.
4.10.14 Direct motor drive may be used for fans up to and
including five feet(1.5m). diameter.
4.10.15 Right angle gear drive. pedestal or A-frame mounted. shall
be used with electric motors and with all steam turbine
drives.
4.10.16 Gears shall preferably be spiral bevel type. with a
minimum service factor of two per AGMA 6010-E.
4.10.17 Motor control push button shall be accessible from grade
and be located near equipment. Each motor shall have
separate control.
REV.
DATE
DESCRIPTION
DESIGN
A1-17

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 18 OF 28
4.11 Louvers
4.11.1 When louvers are specified. minimum thickness for louver
blades shall be 1.5 mm for C.S. 2.3 mm for aluminum, and
for frames, 3.4 mm for C.S., 4.1 mm for aluminum.
4.11.2 Louver blade pivot pins shall be designed for their loads.
but shall not be less than 3/8 in. (9.5 mm) in diameter.
4.11.3 Louver linkages shall be designed so that equal movement
of all louver blades results from a change of actuator
position.
4.11.4 Maximum acceptable deviation is 1/8 in. (3 mm), measured
as a gap between any two blades with louver actuator in
fully closed position.
4.11.5 Maximum unsupported blade length shall be five feet six
inches (1.7 m).
4.11.6
Bearings shall be provided at all pivot points and
constructed of non- galling materials.
4.11.7 Shaft and pin bearing surfaces shall be treated and/or
coated for corrosion and wear resistance.
4.11.8
All shaft connections shall be attached at adjustable
linkage points by keys, splines or equivalent positive
methods. Set screw connections are prohibited.
4.11.9
4.11.10
4.11.11
4.10.12
4.11.13
REV.
DATE
When used for automatic control, the louver assembly shall

be actuated by a pneumatic piston or diaphragm-type
actuator designed to operate on a 3 to 15 psig (20to 103
kPaG) pneumatic control signal.
A positioner shall be connected to the first louver blade
or actuating rod.
The location of the positioner and actuator assembly shall
not interfere with access to the header, and both shall be
readily accessible for maintenance from the header service
platform.
The direction of change of louver position (open or
closed) with loss of control air pressure shall be as
specified on the exchanger data sheet.
All louvers not automatically or otherwise remotely
operated shall be provided with extension cranks or chains
to permit operation from ground or platform.
DESCRIPTION
DESIGN
A1-18

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
5.0
SHT 19 OF 28
4.11.14 A locking device shall be provided to maintain louver

position.
4.12 Noise Level Criteria
Noise level criteria shall be in accordance to the requirements of
Engineering Specification "General Specification for Equipment
Noise Lever" No. E1928-ESV-02.
MATERIAL
5.1 General
5.1.1
The materials of construction for exchanger components
shall be indicated by the Buyer on the air cooled exchanger
data sheets.
5.1.2 All material subject to internal or external pressure shall
conform to the specifications given in ASME Code, Section
and Section .
5.1.3 Exceptions to Paragraph 5.1.2 may be taken where the Buyer
allows materials or alloys not covers by the code.
5.1.3.1 In this case, the Seller shall obtain design data from
the Supplier of such material, verify all calculations,
show source of data and obtain the ASME code Inspection
Underwriting Agency approval.
5.1.3.2
5.2
REV.
DATE
For a special application, Buyer may furnish Seller with

design information for materials not falling within the
limits of the ASME Code.
5.1.4 Cast iron headers shall not be used unless specifically
approved by the Buyer.
5.1.5
Carbon steel SA-515 shall not be used for pressure
retaining components.
5.1.6
Buyer reserves the right to approve the source of supply
of alloy clad plate.
5.1.7 The material of all components shall be suitable for the
Minimum Design Metal Temperature (M.D.M.T.)shown on the
data sheet.
5.1.8 For hydrogen service and wet hydrogen sulfide service, the
header and tube material shall be as a minimum killed
carbon steel, unless specified otherwise.
Tubes
5.2.1 Minimum tube diameter for base tubing shall be one inch.
Use of smaller diameter tubes requires Buyer approval.
DESCRIPTION
DESIGN
A1-19

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
5.2.2
SHT 20 OF 28
Minimum tube wall thickness shall be in accordance with the

following table.
Minimum Tube Wall Thickness (in)
Nominal Tube Diameter (in)
Tube Material
5/8
3/4
7/8
1-1/4
1-1/2
Cabon Steel
0.065
0.083
0.109
0.109
0.134
0.134
3-1/2 Ni Steel
0.065
0.083
0.109
0.109
0.134
0.134
C-1/2 Mo Steel
0.065
0.083
0.109
0.109
0.134
0.134
Low Cr-Mo Steel*
0.065
0.083
0.109
0.109
0.134
0.134
High Cr-Mo Steel
0.049
0.065
0.083
0.083
0.109
0.109
Ferritic SS
0.042
0.058
0.072
0.072
0.095
0.095
Austenitic SS
0.042
0.058
0.072
0.072
0.095
0.095
Brass
0.049
0.065
0.083
0.083
0.109
0.109
Other Cu Alloys
0.049
0.065
0.083
0.083
0.109
0.109
Cu-Ni Alloys
0.049
0.065
0.083
0.083
0.109
0.109
Monel
0.035
0.049
0.065
0.065
0.083
0.083
Aluminum-Br Alloys
0.065
0.083
0.109
0.109
0.134
0.134
Hastelloy
0.035
0.049
0.065
0.065
0.083
0.083
Incoloy
0.035
0.049
0.065
0.065
0.083
0.083
Inconel
0.035
0.049
0.065
0.065
0.083
0.083
Titanium
0.035 0.049
* Less then nine percent Cr
0.065
0.065
0.083
0.083
5.2.3
REV.
DATE
All tubes shall be electric resistance welded type, except

for following
conditions which seamless tubes shall be
used.
.
U-tube
.
service
.
S service
.
Lethal service
DESCRIPTION
DESIGN
A1-20

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 21 OF 28
5.3 Bolting
5.3.1 Unless indicated otherwise on the exchanger data sheets.
bolting for flange connections, cover plate for headers,
etc. shall conform to ASME Specification SA-193 Gr. B7 for
stud bolts and SA-194 Gr.2H for nuts.
5.3.2 Cover plate bolting smaller than 5/8 in (16 mm) shall not
be used.
5.3.3 Bolts and nuts for structural parts shall be in accordance
with ASME SA-307.
5.4 Gaskets
5.4.1
5.4.2
6.0
REV.
Cover plate gaskets shall be per API Standards.

Tube access plug gaskets shall be solid metal or double
metal jacketed type of the same general material
classification as the plug. Asbestos gasket shall not be
used.
5.4.3 Two complete sets of spare gaskets shall be furnished with
each exchanger.
5.5 Corrosion Allowance
5.5.1 Unless otherwise specified, corrosion allowance for carbon
stell and low alloy stell shall be as stated in API 661
5.5.2 No corrosion allowance shall be added to tubes, fins,
supports or nonferrous parts.
5.5.3 For wet hydrogen sulfide service, provide 3/16"(5mm)
corrosion allowance for header, unless otherwise specified.
NAMEPLATE
6.1 A stainless steel nameplate shall be provided with the following
minimum information:
DATE
Buyer's name, purchase order and item number
The serial number and the year built
The design pressure
The maximum allowable working pressure
DESCRIPTION
DESIGN
A1-21

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 22 OF 28
.
The maximum/minimum design metal temperatures
.
The hydrostatic test pressure
.
The effective surface area
.
The ASME Code stamp
.
The Seller's identification or name
6.2 The nameplate shall be mounted on a bracket welded to the bundle
header with a minimum of three inch (75 mm) projection form the
surface.
6.3 Electric motor nameplates shall be of 18-8 stainless steel, or
noncorrodible alloy which shall be fixed to a nonremovable part of
the motor frame and shall show standard NEMA markings, and in
addition:
.
Service Factor (if any)
.
Starting Torque and Current in percent of full load values
.
Make Type, Size of Bearings
.
Make and Class of Lubricant
.
Winding Arrangement (Wye or Delta)
7.0 FABRICATION
7.1 Welding
7.1.1
Welding procedures, welder performance and welding
processes shall be qualified in accordance with ASME
Section IX.
7.1.2
Pressure holding seams, nozzle attachments and similar
joints shall be full penetration welded butt joints.
7.1.3
Backing strips may be used only with Buyer's written
approval. Consumable inserts are not classified as backing
strips.
7.1.4 All fillet welds for supports, lugs, structural steel
bracing etc. shall have continuous weld.
7.1.5 All double fillet welds in constact with a hydrogen stream
shall be vented.
REV.
DATE
DESCRIPTION
DESIGN
CHECK
APPROVAL
A1-22

7.2

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 23 OF 28
Post Weld Heat Treatment

7.2.1
Post weld heat treatment shall be in accordance with the
ASME code or as specified on the exchanger data sheet, if
applicable.
7.2.2 All gasket faces and other machined surfaces shall be checked
after heat treatment and/or fabrication for freedom warpage,
distortion, oxidation and unbroken serration.
7.2.3 If heating with induction or resistance elements is
employed, the Buyer's written approval is required.
7.2.4 For wet hydrogen sulfide service, postweld heat treatment
for header is required, unless otherwise specified. After
PWHT of killed carbon steel, welds shall have a maximum
Brinel hardness of 200.
7.3 Tolerances
Dimensional tolerances shall be in accordance with API Standard
661.
7.4 Stamping
The exchanger parts of each bay assembly shall be stamped with
Seller's serial number so they be readily identified for field
erection.
8.0 INSPECTION AND TESTING
8.1 Inspection
8.1.1 The materials, fabrication and testing of air cooled heat
exchanger shall be subject to inspection by the Buyer
and/or the designated representative in addition to any
inspection required by the specified code or by local
authorities having jurisdiction over the installation.
8.1.2
Inspection by the Buyer and/or the designated
representative shall in no way relieve the Seller of their
responsibility to meet the requirements of the purchase
documents.
8.1.3
The Buyer's inspectors shall have free entry to the
Seller's shop at all times when the work is being
performed.
8.1.4
Seller shall afford the inspectors all reasonable
facilities to satisfy them that the air cooled heat
exchanger are being furnished in accordance with the
specifications.
REV.
DATE
DESCRIPTION
DESIGN
A1-23

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 24 OF 28
8.1.5
The Buyer's inspectors will cooperate with the Seller

insofar as is possible to minimize any interference with
the operation of the Seller's shop.
8.1.6 Seller shall notify the Buyer sufficiently in advance of
any fabricating operations to permit the Buyer's inspector
to be present at the Seller's shop.
8.1.7 In addition to the requirements above, the Owner reserves
the right to make inspection with, or independently of, the
Buyer's Inspector.
8.1.8 When required, the Buyer shall be notified by the Seller
when work is started at the Seller's shop, so the inspector
may follow the work from the beginning, if desired.
8.1.9 When required, the Buyer shall be notified by the Seller
through the Buyer's Inspector at least 14 days prior to
final testing even though inspection during earlier stages
of the fabrication may have been waived.
8.1.10 Any rejections will be final; however, inspection and/or
witnessing of test shall in no way release the Seller from
guarantee as to the material, apparatus and workmanship.
8.1.11 Waiver of any phase of inspection must be obtained in
writing from the Buyer.
8.2 Radiography
8.2.1 Radiographing requirements shall be per the AMSE code.
8.2.2 Regardless of code requirements, a minimum of one spot
radiograph shall be made of pressure holding butt welds for
each header.
8.2.3
The Buyer's Inspector shall have the prerogative of
determining the radiograph location and designating
additional locations as judged required.
8.2.4 Pressure holding fillet welds shall be inspected by
magnetic particle inspection or checked by other Buyer
approved methods to determine soundness of welds.
8.3 Testing
8.3.1 Exchangers shall be shop tested in accordance with the ASME
code.
REV.
DATE
DESCRIPTION
DESIGN
A1-24

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 25 OF 28
8.3.2
8.3.3
8.3.4
8.3.5
8.3.6
8.3.7
8.3.8
8.3.9
REV.
DATE
The hydrostatic test pressure shall be not less than 1.5

times the design pressure, corrected for temperature. The
test pressure shall be held for at least one hour.
Pressure testing shall be accomplished with clean fresh
water. Water temperature shall be at least 30 (17)
above the Minimum Design Metal Temperature.
When testing exchangers the maximum allowable chloride
content of the test water shall be 30 ppm for austenitic
stainless steel materials, and 300 ppm for carbon steel or
low alloy steel materials.
Reinforcing pads shall be pneumatically tested at a
pressure of 85 psig (6G) for minimum 10 minutes.
The tell-tale holes in the reinforcing pads shall be
covered with grease after testing.
Unless otherwise specified, at least one bay per unit shall
have a fan running test performed in the shop, prior to
shipment.
When performing fan running test, the motor vibration
should be tested in accordance with the requirements of Job
Specification NO. E00507 paragraph 6.3.9 "Specification for
Motor Vibration".
The following requirements shall be met for hydrostatic
test:
A. Before hydrostatic test:
All the vessel shall be cleaned by sweeping, vacuum
cleaning, or other methods so the vessel will be free of
any loose scale, dirt, welding slag and flux.
B. After hydrostatic test:
a. After hydrostatic test, the test water shall be
drained out immediately. Upon completion of all clean
operation the vessel shall be thorough dried.
b. If entrapped water could not drained out completely,
distilled water or condensate water shall be used to
dilute the entrapped and then thorough dried by
natural or forced air.
c. The dew point of drying air shall be below -1
d. For offshore or long storage vessel, the vessel shall
be pressurized with nitrogen at 7 psig and with
appropriate caution mark to avoid accident due to
miss-entrance.
DESCRIPTION
DESIGN
A1-25
CHECK
APPROVAL
88 8 12 1
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:

9.0
SHT 26 OF 28
CLEANING
9.1 The exchanger bundles shall be thoroughly drained, dried, cleaned
inside and outside and be free of all liquids, dirt and loose
material.
9.2 Carbon steel surfaces other than flange faces and other machined
surfaces shall have scale removed, and be cleaned of oil, grease
or other foreign matter.
9.3 All exterior machined surfaces shall be protected with a suitable
corrosion inhibitor of a type which can be removed with solvent.
The type of corrosion inhibitor shall be indicated on a tag
attached to the equipment.
9.4
Weld-end and socket-weld connections shall be coated with
deoxaluminite or Buyer approved equal, prior to adding the
protective covers.
9.5 Bolts and nuts shall be coated with a rust inhibitor.
9.6 Structural supports, side frames and beams directly supporting the
tube bundles, floor plate and ladders shall be hand or power tool
cleaned in accordance with SSPC-SP2 or SSPC-SP3.
10.0 PAINTING
10.1 Surface preparation, painting and painting material shall be in
accordance with the requirements of Job Specification No.
of
"Specification for painting"
10.2 When galvanizing in lieu of priming is require, galvanizing
specification shall be in accordance with the appropriate ASTM
Specifications.
11.0 PREPARATION FOR SHIPMENT
11.1 Equipment shall not be released for shipment until the shop test
data is approved by the Buyer.
11.2 All units shall be shipped in the as-tested condition so that no
further hydrostatic testing need be required after installation
unless otherwise specified.
11.3 The Buyer's order number and the equipment tag number shall be
prominently marked high on the side of the bay with white paint in
legible block letters as large as the equipment will permit up to
12 in. (300 mm) high.
11.4 Marking paint used on austenitic equipment shall contain no
metallic pigments or free chlorides.
11.5 Post weld heat treated parts shall be marked "PWHT -DO NO WELD."
*
REV.
DATE
DESCRIPTION
DESIGN
A1-26
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 27 OF 28
11.6 All exposed flange faces shall be protected with gasketed covers.
Covers may be of 1/2 in. (13 mm)plywood or 1/8 in.(3 mm)steel
plate and shall be secured with a minimum of four fully sized
bolts.
11.7 Small or fragile parts shall be removed, tagged, wrapped in a
water proof material and packed in a box fastened to unit skid or
baseplate.
11.8 A packing list shall be placed both on the inside and outside of
each individual package or container.
11.9 Equipment shall be protected for at least 18 months of outdoor
storage.
11.10 Seller shall also furnish recommendations for further protective
measures to be applied by the Buyer to the equipment after its
receipt at the construction site.
11.11 All equipment supplied by the Seller shall be permanently tagged
with equipment or item numbers issued by the Buyer. Tag's shall
be non-flexible stainless steel.
11.12 Equipment item numbers shall appear on equipment nameplates,
drawings, data sheets, and on all shipping documents. Instrument
tag numbers shall appear on equipment and on all drawing and
data.
11.13 The unit shall be fully shop assembled to the maximum extent
possible.
12.0 SELLER DOCUMENTATION
12.1 Seller shall furnish all data required to complete the air cooled
heat exchanger data sheet.
12.2 Designs which are not fully defined by the nomenclature in the
Seller's catalog shall be accompanied by drawings sufficient to
describe the details of construction.
12.3 All Seller prepared drawings, documents and correspondence shall
be in the English language.
12.4 All Seller prepared drawings and documents shall be in Metric
units except flanges and pipes which shall be indicated in inches.
12.5 Seller shall state proposed dates for submittal of drawings after
receipt of Purchase Order.
12.6 Outline drawings shall be certified correct and shall show the
following information:
REV.
DATE
DESCRIPTION
DESIGN
A1-27

CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 28 OF 28
Identification: Service, Buyer's item number, project name and

location, Buyer's order number and Seller's shop order number.
Applicable Code and Buyer's specifications.
Nozzle size, rating, facing, location, projection, and flow

direction and reinforcing pad.
Support dimensions, location, projection and details for

anchor bolts.
Overall exchanger dimensions.
Thickness of headers.
Weights: Exchanger empty, full of water, tube bundle and

column loads.
Design pressure, test pressure, design temperature and

corrosion allowance.
Post weld heat treatment, radiographic and other examination

requirements.
Surface preparation and painting requirements.

12.7 Seller shall submit a list of all utility requirements and
consumptions including electrical, plant and instrument air,
cooling water, steam, etc.
13.0 VERIFICATION OF INSTALLATION
Seller shall submit the following performance report to owner, after
equipment start-up of operation on site.
.
Fan vibration record.
.
Motor vibration record.
.
Fan performance curve(including A,C,F,M,Ps,Pt,HP,RPM,Density)
.
Noise level test record.
14.0 GUARANTEE AND WARRANTY
Seller shall guarantee the equipment will meet the mechanical and
performance requirements listed on the exchanger data sheets for a
period of one year after start-up of operation, but not exceeding 24
months after date of shipment.
REV.
DATE
DESCRIPTION
DESIGN
A1-28
CHECK
APPROVAL
88 8 12 1
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
REQUISITION
PURCHASE NO. :
1. DELIVERED TO
BEFORE
2. SHOP INSPECTION
YES
NO
3. SPARE PARTS FOR

(SEPARATE QUOT.)
YEAR
4. TECHNICAL ADVICE
(SEPARATE QUOT.)
YES
NO
5. SITE FACILITIES
YES
NO
6. LEVEL OF INSPECTION IV,(FOR ALL ITEMS)
SHT 1 OF 23
REV.
DATE
DESCRIPTION
DESIGN
A2-1
REQUISITION
ITEM
NO.
EQUIPMENT NO. QTY
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
DESCRIPTION
Vendor shall design, manufacture,
inspect, test and furnish the
following equipment in accordance
with the requirements specified in
this requisition.
SHT 2 OF 23
REMARKS
REV.
DATE
DESCRIPTION
DESIGN
A2-2
CHECK

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
REQUISITION
APPROVAL
SHT 3 OF 23
<NOTES>
1.0
APPLICABLE DOCUMENTS
1.1
Specification Check List

A.
For Air Cooler

ITEM NO.
1.2
TITLE
REV. Att.No.
Data Sheets
A.
For Air Cooler

ITEM NO.
TITLE
REV. Att.No.
REV.
DATE
DESCRIPTION
DESIGN
A2-3
REQUISITION
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 4 OF 23
<NOTES>
B.
For Electric Motor

ITEM NO.
TITLE
REV. Att.No.
C. For Noise Data Sheet

ITEM NO.
TITLE
REV. Att.No.
REV.
DATE
DESCRIPTION
DESIGN
A2-4
REQUISITION
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 5 OF 23
<NOTES>
1.3
Project Specifications
SPEC. NO.
TITLE
BASIC ENGINEERING DESIGN DATA
(EXTRACTION-SITE CONDITIONS & UTILITIES)
SPECIFICATION FOR AIR COOLED HEAT
EXCHANGER EQUIPMENT
SPECIFICATION FOR PAINTING
GENERAL SPECIFICATION FOR EQUIPMENT
NOISE LEVEL (EXTRACTION)
AIR-COOLED HEAT EXCHANGER CHECKLIST
OF API STANDARD 661
1.4
Unit Plot Plan
REV. Att.No.
REV.
DATE
DESCRIPTION
DESIGN
A2-5
REQUISITION
2.0
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 6 OF 23
SCOPE OF WORK
2.1
The following items shall be furnished by Vendor for each unit of

equipment:
2.1.1 Detailed engineering design including thermal design,
mechanical calculation and fabrication preparation.
2.1.2
Royalty and/or know how, if any.
2.1.3
Fabrication & test for the following items:
(a) Tube bundle including headers with side frame.

(b) Fan assembly including fan hub, fan blade, fan ring,
fan guards, plenum, vibration cutout switch w/reset,
bearing, speed reducer, coupling, fan shaft, motor
driver, driving apparatus supports, control equipment
(such as actuator, air sets, positioner etc.), piping
support, etc..
(c) Lubrication line with filling tools & connections

(d) Automatic louver & air circulation duct (if required)
(e) Setting bolts & nuts (to piperack)
(f) Coupling guards on all rotating elements
(g) Necessary
platform and ladder for operation and

maintenance (quoted optional) except the maintenance
platform for fan driver.
(h) Steel structures within Vendor's scope of work.
REV.
DATE
DESCRIPTION
DESIGN
CHECK
A2-6

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
REQUISITION
2.1.4
Assembly of all parts
2.1.5
Test as specified
2.1.6
Export seaworthy packing
2.1.7
Prime and finish painting
2.1.8
2.1.9
APPROVAL
SHT 7 OF 23
One set of special tools for assembly and disassembly, if

any.
The header shall be pressurized with nitrogen at 7 psig.
2.1.10 The mandatory spare parts listed below, as the minimum

requirement.
Gasket for pressure parts : 200%
Bolts & nuts
10%
The price for these parts shall be included in Vendor's

fixed lump sum price.
2.1.11 Other accessories
2.2
Vendor's scope of supply and work shall be in accordance with the

table of "SCOPE OF WORK BETWEEN VENDOR AND OWNER"
REV.
DATE
DESCRIPTION
DESIGN
A2-7
REQUISITION
3.0
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 8 OF 23
GENERAL REQUIREMENTS
3.1 In case of conflicts in the requirement of this requisition, data
sheet, or specifications, the following precedence shall govern:
3.1.1 Minutes of Meeting (Kick-off meeting, if any)
3.1.2 This requisition
3.1.3 Data sheets/Specification Checklist(Data sheets Precede)
3.1.4 Project Specifications
3.1.5 Other related documents specified in this requisition /
specification, and contract.
Nevertheless, any conflict shall be brought to Purchaser's
attention for resolution.
3.2 Vendor shall complete all the attached equipment data sheets,
Specification Checklist, and return along with quotation.
3.3 The quotation shall include a statement that all equipment comply
with
the
requirement
of
Purchaser's
design
data
and
specification. Deviations of design data or specifications may be
accepted, but Vendor should submit full supporting information
and explanation to Purchaser listed under "Exception /
Explanation List". Failure to conform with the above requirement
may cause rejection of quotation.
3.4 The proposal shall include a list of similar (i.e. applied for
same process and/or close service conditions) installation giving
rating condition, approximate date of start-up (not order or
shipping date), location, owner and mailing address.
3.5 Proto type machine and/or proto model shall not be acceptable.
3.6 Purchaser's approval on Vendor documents shall not relieve
Vendor's responsibility for ensuring that the equipment and/or
materials is in compliance with all requirements of the
requisition.
3.7 Spare Parts
3.7.1 Vendor shall submit recommended spare parts with itemized
price list for one (1) year and long-term operation
(separate list required) with quotation. The price shall be
firm within one year, and the parts shall be available to be
purchased within five years after the date of placing
purchase order.
REV.
DATE
DESCRIPTION
DESIGN
A2-8
REQUISITION
3.8
3.9
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 9 OF 23
3.7.2
Vendor shall provide Spare Parts Tabulation Form to
include:
a. Part name, number, size, material, weight and delivery.
b. Total number included, unit price, and Quantity
recommended by manufacturer.
c. Reference drawing number - include vendor reference
drawing numbers of assembly drawings on which the spare
parts appears. (The referenced drawings shall be
attached to the tabulation form.)
Special Tools
3.8.1 When special tools and fixtures are required to erection,
lifting, disassemble, assemble, or maintain the unit, they
shall be included in the quotation and furnished as part of
the initial supply of the machine.
3.8.2 For multiple-unit installations, the requirements for
quantities of special tools and fixtures will be specified
during kick-off meeting.
Protection and Packing
3.9.1 Protection & packing shall be suitable for export (for offshore equipment), export boxing required, and long term
storage
over
12
months.
Vendor's
standard
Procedure/Specification for Protection and Packing shall
be provided with quotation for evaluation and provided for
approval after order.
3.9.2
The composition of all wrappers and bands for surface
protection and packing directly contact to stainless steel
shall be free from sulfur, zinc, lead, copper, chlorine,
aluminum and halogen.
3.9.3 If spare parts and/or special tools are purchased together
with main equipment, they shall be packaged in separate,
rugged boxes and marked with "SPARE PARTS FOR (TAG/ITEM
NUMBER)" or " SPECIAL TOOLS FOR (TAG/ITEM NUMBER)". Spare
parts shall be tagged with part name and number, special
tools shall be stamped or tagged to indicate its intended
use.
3.9.4 Vibration sensitive, small or fragile parts (mechanical,
electrical device or instruments) shall be removed from the
skid mounted equipment, and tagged, wrapped in waterproof

material, and packed in a box fastened to the unit aid or
baseplate.
REV.
DATE
DESCRIPTION
DESIGN
A2-9
REQUISITION
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 10 OF 23
4.0
3.10 Quality Plan

Vendor shall submit quality plan after confirmation/release of the
purchase order.
3.11 Inspection and Test Plan
The requirements of inspection and testing from the applicable
standards, specifications, codes and data sheets shall be taken
into account by Vendor during preparation of the Inspection and
Test Plan. The Test Plan shall be presented during kick-off
meeting and the required inspection and tests will be ticked off
during the meeting. Vendor shall perform the inspection and tests
strictly as per these requirements. Purchaser reserves the right
to inspect the equipment at any time during fabrication to confirm
that all materials and workmanship are in accordance with the
requirements as specified.
3.12 The Subvendor List shall be furnished together with the quotation
by Vendor.
SPECIFIC REQUIREMENTS
4.1 Lubrication
4.1.1 Oil lubrication
Bearing housings for oil lubricated anti-friction bearings,
except pressurized lubrication, shall be provided with
provisions for pure oil-mist lubrication (dry sump), lube
oil will be supplied from Central Lube oil System which
will be provided by other. Designs of bearing housings and
bearings shall be suitable for conversion from oil mist
lubrication to conventional oil lubrication (i.e. flooded,
ring oil, or flinger, etc.) or vice versa without
modification.
4.1.2 Grease lubrication
grease will be supplied to the bearing housings of grease
lubricated bearings (e.g. bearings of motors and some
specific type of vertical pumps) by Central Grease Supply
System which is to be provided by other. Bearing housings
shall be equipped with provisions for connecting to the
Central Grease Supply System as well as for re-greasing
grease gun.
4.1.3
REV.
DATE
Vendor shall advise the required quantity, quality as well

as pressure and temperature of lubricants for all different
type of lubrication with proposal. Instructions of
lubrication schedule and procedure shall also be furnished
with proposal.
DESCRIPTION
DESIGN
A2-10
CHECK
APPROVAL

()
REQUISITION
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 11 OF 23
4.2
5.0
REV.
Motor Drivers, Speed Reducers, and Fans

4.2.1 Unless otherwise specified, motor drivers shall be provided
by Vendor together with driven equipment.
4.2.2 Motors shall be the product of the following recommended
Vendor:
On-shore : TATUNG, TECO
off-shore : ABB, GE, FUJI, HITACHI, MITSUBISHI, TOSHIBA,
WEG, YASKAWA
Other manufacturer may be acceptable but shall be submitted
with supporting information and subject to Purchaser's
approval.
4.2.3 The types of speed reducers shall be in accordance with
following:
Poly chain belt or HTD belt shall be used for motor
horsepower not more than 50 HP.
Right angle gear shall be used for motor horsepower larger
than 50 HP and the bearing must be sealed to prevent
entrance of moisture and sand.
In addition to API standard's requirement shall be
followed, Vendor also shall recommend appropriate type
suitable for service in the severe environment as mentioned
in Para. 5.7.3.
4.2.4 Regarding the fan material, Vendor shall quote two options
of aluminum and FRP, and state the comparison for
Purchaser's review and decision. For aluminum fans, blades
should be furnished with anodizing treatment. For FRP fans,
reinforcements on leading edge of blades should be
furnished to prevent erosion caused by impingement of sand
and treatment with ultra-violet resistance.
ADDITIONAL REQUIREMENTS
5.1 Pressure parts shall be designed, fabricated, inspected and tested
in accordance with ASME Sect. VIII Div. 1, '92 ed. w/ 94 Adden.
Code stamp (U) are required. An additional name plate in
accordance with ASME code should be provided by the Vendor.
DATE
DESCRIPTION
DESIGN
A2-11
CHECK
APPROVAL

()
REQUISITION
5.2
5.3
5.4
5.5
5.6
5.7
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 12 OF 23
ALL utility consumption rate shall be specified by vendor in the

proposal.
Vendor is requested to mark the date of manufacture on the
equipment supplied.
Vendor proposal shall include fan performance curves.
For induced-draft units, tube bundles shall be removable without
removal of the platforms and motors should be placed underneath
the tube bundles.
The tube ends of finned tube (bare portion) at tube to tubesheet
joint shall be protected, vendor shall quote as an option of the
following ways:
a. Coal tar epoxy/High temperature painting.
b. Metalizing process (zinc metal spraying).
c. Aluminum tube end protection.
The supplied equipment shall be appropriate for outdoor operation.
Wind load, seismic load, and severe site conditions specified as
follows shall be taken into consideration in design.
5.7.1 Wind load shall be determined from the following formula
Fw = C1*C2*q*A
Where
Fw : Design wind load, kg
C1 : Shape factor, 0.7 for cylindrical
1.0 for flat
C2 : Velocity pressure factor, 1.0
A : The orthographic projection area of the equipment in
the wind direction, m**2
q : Average velocity pressure, 250 kg/m**2
5.7.2
Seismic load shall be determined from the following
formula.
F = 0.25 * weight
5.7.3 The plant site is located on seashore with an environment
of salty air and blowing sand. The specified materials in
the data sheets and project specifications (such as ASTM
B209-6000 series for aluminum fins) are preliminary. In
addition to consideration of process services, Vendor shall
review, confirm, and recommend appropriate materials and/or
anti-corrision/ erosion procedures for fins, tubes, plated,
steel structures, fan, and other parts, which are to serve
in such an environment.
REV.
DATE
DESCRIPTION
DESIGN
A2-12
CHECK
APPROVAL

()
REQUISITION
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 13 OF 23
5.8
The Vendor shall furnish prints of all strength calculation sheets

and detail drawings for purchaser's approval before proceeding any
fabrication. The drawings shall show approval information as
section 3 of API 661. All proposed welding procedures (WPS) and
qualifications (PQR) shall be submitted for approval prior to
fabrication.
5.9 If the air cooled exchanger will be operated in different cases as
shown on data sheets, the largest surface area shall be used as
design base.
5.10 When the data sheet indicates that hydrogen service or wet
hydrogen sulfide service construction is required, the exchanger
shall be designed per "Special Requirements" described in para.
E.3 & E.4 on data sheets, API 941 and NACE standard MR0175-95.
Plate materials shall be ultrasonically inspected in accordance
with SA-578-Level I-S1.
5.11 The header walk way and access ladder shall be quoted with two
options to Owner:
option 1: Vendor offers drawings and material.
option 2: Vendor offers drawings only.
The motor maintenance platform will be supplied by Owner.
5.12 Corrosion resistance :
5.12.1 Support structure, bundle frame, plenum, fan ring, header
walk way and access ladder :Hot Dip Galvanized (H.D.G.) +
's painting specification (for H.D. G. structure).
5.12.2 Bolts & nuts : Hot Dip Galvanized.
5.12.3 All aluminum components except fins : anodizing treatment.
5.12.4 Header :
's painting specification (for pressure
vessels).
5.13
's packing specification is a minimum requirement.
5.14 Electrical connection of vibration switch shall be 1/2" NPT, and
switch form shall be SPDT x 2.
5.15 Pneumatic signal connection shall be 1/4" NPT.
5.16 The supplemental requirements of API 661 section 9 shall be
applied for following conditions :
a. The design pressure exceeds 2000 psig.
b. The plate thickness of box-type header exceeds 2 in.(50mm).
c. The exchanger is to be placed a critical service.
REV.
DATE
DESCRIPTION
DESIGN
A2-13
CHECK
APPROVAL

()
REQUISITION
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 14 OF 23
<GENERAL REQUIREMENTS OF VENDOR DOCUMENTS>

1.0
General
1.1 All Vendor's calculation sheets. documentation, drawings,
instructions and equipment nameplates shall be prepared in metric
system and in English, except that nozzles and flanges shall be
specified in accordance with ANSI code B16.5 latest edition, unless
otherwise specified or approved.
1.2 Vendor shall proceed with manufacture of equipment on accordance

with the Purchase Order requirements, and certified documents.
1.3 All documents submitted to Purchaser shall be clearly marked as

"FOR REVIEW", "CERTIFIED", etc., and covered by a transmittal. The
transmittal letter can be in Vendor's own form.
1.4 Vendor shall provide a list of Drawings, Curves, Data, and

Documents listed under "VENDOR DOCUMENTS", this list shall detail
the schedule for transmission of drawings, curves, and data, etc.
which are to be agreed to at the time of the order. Documents shall
include, as minimum, the documents listed in the "Requirements of
Vendor Document" tables and "Document Requirements for owner's
Government Approval" without extra cost.
1.5 All drawings shall be A1 size and all documents shall be A4 size,
all drawing and documents must be folded into a A4 size (21cm x
29.7cm), logically compiled and submitted with drawing list.
REV.
DATE
DESCRIPTION
DESIGN
A2-14
CHECK
APPROVAL

()
REQUISITION
2.0
REV.
SHT 15 OF 23
Identification
2.1 Once purchase order is placed, all Vendor drawings and documents
shall be identified by printing the following in the title box or
adjacent thereto:
- Item No. :
- Client :
- Plant :
- Project No. :
- Requisition No.:
- Purchase Order No. : (To be informed after P.O.)
Drawing No. :
Document
numbering system.
meeting prior to
not be acceptable
thereon".
3.0
PROJECT:
JOB NO.:
DOCU NO:
DATE:
No. shall be prepared by Vendor following

Details will be discussed during the Kick-off
placing order. "Drawings and documents will
unless the above information is incorporated
Mailing Address
Once purchase order is placed, all Vendor drawings and documents
mentioned in the list of Vendor Documents shall be sent with a
transmittal letter to
simultaneously.
DATE
DESCRIPTION
DESIGN
A2-15
CHECK
APPROVAL

()
REQUISITION
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 16 OF 23
<SCOPE OF WORK BETWEEN VENDOR AND OWNER>

Note 1: Vendor's scope of work are shown by mark of (V).
Vendor's optional-1 scope of work are shown by mark of (V*).
Vendor's optional-2 scope of work are shown by mark of (V**).
Owner's scope of work are shown by mark of (O).
Note 2: Optional-1 scope of work:
Vendor may quote with optional item to Owner.
Optional-2 scope of work:
Vendor should quote with two option to Owner, one is Vendor
offers drawings and material, the other one is Vendor offers
only drawings.
1.0 Engineering
Item
Vendor ; Owner Description
1.1
( V ) ; (
) Detailed engineering design.
1.2
( V ) ; (
) Design and fabrication drawings.
1.3
( V ) ; (
) Strength calculation including pressure parts
and support.
1.4
( V ) ; (
) WPS and PQR.
1.5
( V ) ; (
) Inspection procedure.
2.0 Material
2.1
( V ) ; (
) Supply materials of all parts as specified on
fabrication drawings.
Example :
Tube bundle (including Hot Dipped Galvanizing,
Painting).
Steel structure (including H.D.G., Painting).
Plenum &
Fan
ring
(including H.D.G.,
painting).
Fan, Actuator & Positioner (if required)
Louver, Air Circulation Duct, Steam Coil (if
required)
Speed Reducer
Motor (not including motor starter)
Shaft, Coupling, Bearing
Vibration Switch
Fan & Transmission Guard
2.2
( V ) ; (
) Materials take off
2.3
( V ) ; (
) Welding rods and consumable
2.4
( V ) ; (
) Temporary piping, blind flanges, including all
equipments and
REV.
DATE
DESCRIPTION
DESIGN
A2-16
CHECK
APPROVAL
()
REQUISITION
2.5
2.6
; (
PQR
( V )
; (
3.0
3.2
( V )
3.3
3.4
3.5
3.6
3.7
(
(
(
(
V
V
V
V
(
3.8
3.9
3.10
3.11
3.12
( V )
( V )
(V**)
(V**)
(
)
; (
)
; (
)
; (
)
; (
)
; (
)
; (
)
; ( O )
Fabrication
3.1
( V )
)
;
)
;
)
;
)
;
V )
;
;
;
;
;
SHT 17 OF 23
materials required for hydrostatic test

) Test pieces for production control tests and
( V )
2.7
( V )
2.8
( V )
2.9
( V )
2.10 ( V )
2.11 (V**)
2.12 (V**)
2.13 ( )
PROJECT:
JOB NO.:
DOCU NO:
DATE:
All kinds of equipment, material, facilities,

utilities required for work.
Painting material
Spare parts
Special tools for assembly (if required)
Export seaworthy packing
Header Walk Way (including H.D.G.,Painting)
Access Ladder (including H.D.G.,Painting)
Motor maintenance platform (including H.D.G.,
Painting)
) Fabrication all parts as specified on

fabrication drawings
;
(
)
Inspection(RT, MT, PT, Visual check,
Dimensional check and etc.)
(
) PWHT
(
) Hydrostatic test
(
) Air test of reinforcement pads
(
) Temporary jigs for fit-up and welding
;
(
)
Outer surface preparation, primer,
intermediate, finish painting per painting
spec.
(
) Field assembly
(
) Balance of fan hub fan blades
(
) Header Walk Way (including H.D.G., Painting)
(
) Access Ladder (including H.D.G., Painting)
( O ) Motor maintenance platform (including H.D.G.,
Painting)
(
) Field run-in test (one bay per item)
(
) N2 purge for pressure parts
3.13 ( V )
;
3.14 ( V )
;
4.0 Installation
4.1
(V* )
; (
) Installation on pipe rack (Erection)
4.2
( V )
; (
) Finish painting
4.3 (
)
; ( O ) Insulation work
4.4
(
)
; ( O ) Fireproofing work
4.5
(
)
; ( O ) Installation of setting bolts/nuts
REV.
DATE
DESCRIPTION
DESIGN
A2-17
CHECK
APPROVAL

()
REQUISITION
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 18 OF 23
<DOCUMENT REQUIREMENTS FOR OWENR'S GOVERNMENT APPROVAL>

According to Owner's Government regulation, Vendor shall furnish
Purchaser for Owner's Government approval the following drawings and
documents (including records, reports, data sheets etc.) for pressure
vessel, to be supplied from outside of Taiwan by Vendor. Vendor shall
submit 5 copies at final status.
1.0 DRAWINGS
1.1 Engineering drawing.
1.2 Detailed drawing, i.e. Final certified shop detail and assembly
drawings.
1.3 ASME ( U ) code stamp facsimile of nameplate.
2.0 WELDING DOCUMENTS
2.1 Seam layout with a list of welding joint indicating at least
following information:
(1) Material combination
(2) Welding procedure
(3) Filler material
(4) Welding joint and its corresponding welder's name
(5) Welding condition such as electrical characteristics for each
welding joint.
(6) Where spot x-raying is required, the locations of these spot
x-rays shall be shown.
2.2 WElding procedure specification (WPS) and procedure qualification
record (PQR).
2.3 Welder's qualification certificate.
3.0 CALCULATION SHEET
3.1 Strength calculation sheets for pressure parts (shell, head,
opening reinforcement etc.) and combined stresses for whole vessel
(for wind, seismic and erection conditions).
3.2 The calculation shall be provided with symbol definition,
calculation formula, and calculation procedure.
REV.
DATE
DESCRIPTION
DESIGN
A2-18
CHECK
APPROVAL

()
REQUISITION
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 19 OF 23
4.0 HEAT TREATMENT RECORD WITH RECORDING CHARTS

5.0 TEST REPORTS AND CERTIFICATES
5.1 Certified material test reports with test results and chemical
analysis and physical properties for the all materials used in
fabrication of the vessel or parts and sample test coupons when
required.
5.2 Nondestructive examination (NDT) record
(1) Radiographic examination (RT)
(2) Liquid penetration examination (PT)
(3) Magnetic particle examination (MT)
(4) Ultrasonic examination (UT)
(5) Others
6.0
5.3 Test certificates of Hydrostatic test, pneumatic test, etc.

INSPECTION REPORTS AND CERTIFICATES
6.1 Dimensional sketch and certified records showing location of heat
numbers/slab number, part identification, material specification
and manufacturer.
6.2 Final dimension inspection record.
6.3 ASME form "Manufacturer's Data Report" as required by ASME code.
REV.
DATE
DESCRIPTION
DESIGN
A2-19
CHECK
APPROVAL
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
REQUISITION
SHT 20 OF 23
REQUIREMENTS OF VENDOR DOCUMENTS

ITEM
NO.
1
For Approval
Final
For
Quotation
Reqd Submit Date Reqd Submit Date
Reqd
Print Days After Print Days After
Print No.
No.
P.O
No. Approv./P.O
DOCUMENT DESCRIPTION
DATA/SPECIFICATIONS
1-1 Data Sheets/Specifications
1-2 Exception & Deviation List
1-3 Calculation Sheets
28
21
28
21
1-4 Torque-Speed Curves (Incl. WR)
28
21
1-5 Performance Curves/Data
28
21
1-6 Sub-orders to Sub-Contractors List
28
21
1-7 Allowable Piping Loading/ Displacement
28
21
28
6+1R
28
6+1R
21
6+1R
28
6+1R
21
6+1R
28
6+1R
21
6+1R
28
6+1R
21
6+1R
28
6+1R
21
6+1R
28
6+1R
21
6+1R
28
6+1R
21
6+1R
28
6+1R
21
14(1)
28
6+1R
21
1-8 Fabrication Planning/Schedule

2
DRAWINGS
2-1 General Arrangement Drawings

2-2
Outline Dimension Drawings with Information

for Foundation, and Piping Design
2-3
Cross Section Drawings with Nomenclature of

Parts and Materials
2-4 Detail Drawings for Fabrication

2-5 Driver Outline Drawings
2-6 Wiring and/or Schematic Diagrams

2-7 Panel Arrangement Drawings
2-8
3
Electrical & Instrument Drawing and Technical

Data
MANUALS/PARTS LIST
3-1 Manufacturer Data Book

3-2 Catalogs
3-3
Installation,
Manuals
4
Operation
and
Maintenance
28
(To be continued)
REV.
DATE
DESCRIPTION
DESIGN
A2-20
REQUISITION
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 21 OF 23
REQUIREMENTS OF VENDOR DOCUMENTS

ITEM
NO.
3-4
For Approval
Final
For
Quotation
Reqd Submit Date Reqd Submit Date
Reqd
Print Days After Print Days After
Print No.
No.
P.O
No. Approv./P.O
DOCUMENT DESCRIPTION
Recommended List of Spare

Prices and Time for Delivery
Parts
Including
28
21
28
21
28
21
14(1)
21
4-1 Test/inspection Certificates/ Reports
14(2)
4-2 Expediting and Inspection Reports
14(2)
3-5 Complete Parts Lists

3-6 Instruction for Transportation and Storing
3-7 Packing List with Sketch

3-8 Special Tool List
4
28
TEST/INSPECTION/MANUFACTURE PROCEDURES/REPORTS
4-3 Welding Procedure (WPS & PQR)
28
21
4-4 Material Progress
28
21
4-5 Inspection/Test Procedures
28
21
NOTES: (1) The days before shipment.

(2) The days after Test/Inspection.
(3) "R" : Reproducible Copy (If drawing size is A2 and larger).
REV.
DATE
DESCRIPTION
DESIGN
A2-21
REQUISITION
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 22 OF 23
INSPECTION/TEST ITEMS
LEVEL IV
ALL
ITEM
NO.
VENDOR
INSPECTOR
(THIRD PARTY)
PURCHASER
MATERIAL CERTIFICATE
PROCEDURE REVIEW
MARKING AND CUTTING
WPS
PQR
WELDER'S AND WELDING OPERATOR'S QUALIFICATION
NDE
POSTWELD HEAT TREATMENT
FORMING
HYDROSTATIC TEST / PNEUMATIC TEST
FABRICATION
MARKING AND CUTTING
WORKMANSHIP TO APPROVED PROCEDURES
WELDING PREPARATION
BACK CHIP PRIOR TO WELDING OPPOSITE SIDE
DEPOSIT ANALYSIS
WELDING OF PRODUCTION TEST PLATES
DIMENSIONS / ORIENATIONS / ELEVATIONS
NDE
POSTWELD HEAT TREATMENT (IF REQUIRED)
IMPACT TEST OF WELD (IF REQUIRED)
FINAL DIMENSIONAL INSPECTION
DIMENSIONS
ORIENTATIONS
ELEVATIONS
INTERFACE CONNECTION
P
P
R
R
05
HYDROSTATIC TEST / PNEUMATIC TEST
06
FINAL NDE
FINAL INSPECTION
MARK AND POSITIVE MATERIAL IDENTIFICATION
MANUFACTURING RERORT
PAINTING AND COATING
FLANGE PROTECTION
PROTECTION PRIOR TO PACKING
PREPARATION FOR SHIPMENT
SPARE PARTS
FIELD RUN IN TEST (ONE BAY PER ITEM)
P
P
R
R
01
02
03
04
07
DESCRIPTION
NOTES: 1. LEGEND:
C : CONFORMITY CERTIFIED
O : OBSERVED
P : PERFORM THE INSPECTION/TEST AND PREPARE REPORT
R : REVIEW THE REPORT
W : WITNESS THE INSPECTION/TEST
(To be continued)
REV.
DATE
DESCRIPTION
DESIGN
A2-22
REQUISITION
CHECK
APPROVAL

()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
23
SHT 23 OF
2. THE INSPECTION/TEST ITEMS LISTED IN THE ABOVE TABLE SHALL TAKEN INTO
ACCOUNT BY THE VENDOR DURING PREPARATION OF THE INSPECTION/TEST PLAN.
THE INSPECTION/TEST SHALL BE PERFORMED BY THE VENDOR STRICTLY AS PER
THEIR REQUIREMENTS.
3. "WITNESS" MEANS THAT A HOLD POINT SHALL BE APPLIED THAT THE
INSPECTION/TEST SHALL BE CARRIED OUT WITH INSPECTOR'S WITNESS.
4. "OBSERVED" MEANS THAT THE TIMING OF INSPECTION/TEST THAT THE
PURCHASER SHALL BE NOTIFIED IN ADVANCE AND MAY BE PRESENT DURING THE
SPECIFIED ACTIVITY.
REV.
DATE
DESCRIPTION
DESIGN
A2-23
GENERAL SPECIFICATION FOR

EQUIPMENT NOISE LEVEL
CHECK
APPROVAL
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
REV.
DATE
DESCRIPTION
DESIGN
A3-1

CHECK
SHT 1 OF 7
APPROVAL
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
1.0
REV.
SHT 2 OF 7
EQUIPMENT NOISE LIMITS

1.1 Normally Operating Equipment
Any equipment including stand by can operate in continuous or for
more than 40 hours per week during normal operation condition shall
not exceed the noise level limits specified in Table 1. This listing
contains tentative sound pressure limits for various kinds of
equipment, and is by no mean intended to firmly establish individual
noise level limits. Overall reviews may require adjustments to the
allowable noise level limits for each individual item and may add
other items that require noise level limitations by the Contractor or
Owner.
1.2 Exception to Above Instructions
(1) The noise limits can be relaxed for the equipment which operation
is intermittent or for a period less than 40 hours a week except
from the operation under emergency conditions. These noise
sources are alarms, annunciators, mechanical agitators, shakers,
vibrators and steam traps, etc.
(2) On the other hand, noise sources in emergency operation, normally
exempted from the previous noise limits, are listed as below:
Fire water pumps and drivers
Emergency power generators
Emergency air compressors
Emergency atmospheric vents
Flares in emergency operation
Control valves in emergency operation
Safety relief valves
The noise limits for such items at 1 m from equipment shall not
exceed 130 dB(A) or 120dB in any octave band. The Vendor shall
advise the sound pressure level in octave bands and in dB(A)
predicted at the specified location during emergency condition.
DATE
DESCRIPTION
DESIGN
A3-2

CHECK
APPROVAL
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 3 OF 7
1.3
Additional Requirements
(1) In case where Equipment Vendor is supplying only a single
equipment item included in a complete train (driven, driver,
gearbox). The above noise
limits shall be reduced as follow
according to train composition:
Two components, subtract 3 dB(A)
three components, subtract 5 dB(A)
four components, subtract 6 dB(A)
(2) Further restrictions shall apply if the noise contains narrowband or impulsive components. The equipment noise limits shall
be reduced by 5 dB(A).
Table 1 TENTATIVE MAXIMUM EQUIPMENT NOISE LIMITS
Unit: dB(A)
EQUIPMENT
PERSONNEL EXPOSURE LOCATION
Furnaces:
Horizontally fired box
Heaters
Vertical heaters
Deaerators, Steam
boilers.
Electric motors
Air-fin coolers w/driver
& gear reducer
Compressors:
Screw and Centrifugal
w/drivers
Reciprocating w/drivers
Blowers, Fans w/motor
driver
Engines (Gas, Diesel and
Steam)
Turbines (Steam, Gas and
Hydraulic)
Generators
Chillers, Refrigeration
equipment
NOISE LEVEL
1m away or half way between two opposing

burners
Midway between heater-floor and ground and
the pillars
1m from boiler walls on platform at ear
level 0.6m from burner casings and forced
draft at ear level
1m from cooling fan or loudest position at
ear level
1m above nearest platform directly below
the fan centerline
85(1)
1m from the side of the equipment at the

loudest position
1m from the equipment at the loudest
position
position
position
position
1m from casing at ear level
1m from major bounding surface at ear level
85
85(1)
85
85
83
85
85
85
85
85
85
85
(to be continued)
REV.
DATE
DESCRIPTION
DESIGN
A3-3

CHECK
APPROVAL
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 4 OF 7
1.Table 1 TENTATIVE MAXIMUM EQUIPMENT NOISE LIMITS

EQUIPMENT
Unit: dB(A)
PERSONNEL EXPOSURE LOCATION
NOISE LEVEL
Expanders

position
Gearboxes
1m from gearbox at the loudest position
83
Pumps w/drivers

position
85
Control-valves
1m from outside diameter of pipe and 1m

downstream of valve
85
Piping systems
1m from outside diameter of pipe
83
Ejectors (Air or
Steam), Condensers
1m from equipment and accessories
90
Atmospheric vents in
normal or planned
operation
1m from opening at 90 degrees to flow
90
Cooling towers
1m from of air inlet

1m above the fan
85
85
Elevated flares
40m from base of flare at ear level
85
Ground flares
40m from base of flare at ear level
75
Package units up to
10 area
1m from unit periphery
85
85(1)
Package units above
1m from single source

(2)
1m from the machine at the loudest
Other machines
83
position
Note: (1) Resultant noise level with multiple burners operating in installed
configuration
(2)
REV.
DATE
See'single source
DESCRIPTION
DESIGN
A3-4

CHECK
APPROVAL
()
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 5 OF 7
2.0
REV.
DATA TO BE SUPPLIED BY EQUIPMENT VENDOR

Equipment Vendor complete the "EQUIPMENT NOISE DATA SHEET" attached hereto
and submit the data with his proposal to the Owner for approval.
2.1
Expected sound pressure and sound power levels in octave bands in the
range 63 Hz to 8000 Hz and dBA of stock item, i.e. standard type
equipment without silencing. When equipment is motor driven, data for
both driven and driving equipment shall be submitted individually.
2.2
Expected sound pressure levels in octave bands in the range 63 Hz to
8000 Hz and dBA of the equipment with silencing measures, e.g.
special design and/or acoustical treatment taken to meet the
specified noise limits.
2.3
Guaranteed sound pressure levels in dBA for each item of equipment or
each trains of equipment, with or without silencing being supplied.
2.4
Details of proposed abatement design measures, including noise
drawings, attenuation data, specifications, effects on machine
performance, i.e. equipment life, maintenance and operation etc.
shall be submitted to the Owner for approval. In fact, abatement
designs shall not limit equipment operation or accessibility, nor
shall they create any safety or fire hazards. (Note: Other detail
requirements are shown in Section 3)
2.5
Appropriate information of the equipment, such as tag number, power,
rpm, dimensions size, etc.
2.6
The procedure of determination of noise data must be documented. The
Reported sound levels shall be based on one of the following:
(1) From test on a comparable piece of equipment in an environment
remote from other noise sources (shop or field tests), or
installed in an operating plant.
(2) From noise test data obtained by tests on similar equipment and
corrected for the actual equipment size and operating conditions.
(3) From calculation by theoretical or empirical techniques. In this
case supporting calculations and the expected deviation must be
given.
(Note: For item (1)(2) the test environment, correction procedure and
conditions of operation during measurements shall be reported)
2.7 Unless otherwise specified, equipment shall be tested at design load.
In any equipment situation where the noise levels at nonloaded
condition exceed the loaded condition, the Vendor shall also specify
to the Owner.
DATE
DESCRIPTION
DESIGN
A3-5
CHECK
APPROVAL
()

3.0
REV.
PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 6 OF 7
ACOUSTICAL TREATMENT DESIGN REQUIPEMENTS

3.1 Where stock item of equipment cannot comply with equipment noise
limits, "Secondary" measures will be necessary in the form of
silencer and/or acoustic enclosure.
In this case the Equipment Vendor shall prepare silencer/acoustic
enclosure data sheet(s) and outline drawing(s), and submit these with
quotation for the Owner's approval.
3.2 When acoustical enclosures are required, the Equipment Vendor shall
ensure the following items are incorporated in his design:
(1) Capability of operating valves, etc.
(2) Observation of instruments and gauges
(3) Capability of making mechanical adjustments on the equipment
(4) Safety and quick exit.
(5) Disassembly and assembly of enclosure for major equipment
maintenance
(6) Enclosure's electrical and auxilary equipment, etc. meets area
classification
(7) Ventilation (natural or forced draft) and purging
(8) Fire protection system
3.3
The Contractor's acoustical engineer will review the successful
Vendor's acoustical treatment design from viewpoint of noise
engineering to determine acceptability. If the acoustical treatment
design is unacceptable, the Contractor will recommend design changes
to the Vendor. However, this will not relieve the Vendor of full
responsibility for the design and supply equipment that meet the
noise limits.
3.4 If it is not feasible or practicable to meet allowable noise level,
the Vendor must submit in writing to the Contractor, giving full
explanation on why noise control measures cannot be employed. For
example, enclosures are usually avoided for hydrocarbon service
pumps, compressors and fans/blowers.
DATE
DESCRIPTION
DESIGN
A3-6
CHECK
APPROVAL
()

PROJECT:
JOB NO.:
DOCU NO:
DATE:
SHT 7 OF 7
4.0
GUARANTEE AND REMEDIAL WORK

4.1 The Vendor shall guarantee in writing that his equipment, installed
and operating under full load and design speed, will not produce
noise level in excess of the requirements of this specification.
4.2 When equipment fail to meet guaranteed noise, the Equipment Vendor
shall perform the engineering services to design and recommend the
noise enclosures or treatment devices to reduce the noise level below
the guaranteed noise level. Any remedial work performed shall be at
the expense of the Vendor.
4.3 For the case mentioned above, the requirements described in Sec. 3.1
3.3 will also govern.
4.1 NOISE ACCEPTANCE TEST
5.1
Unless specifically required in the purchase order, noise acceptance
test on site will be required.
5.2
The Owner has the right to check the guaranteed noise data at the
commissioning stage of plant. The check will be considered as a
guarantee acceptance noise test. The Vendor will be invited to be
present during the test. If the Vendor does not participate in the
test, the measured data will be deemed as accepted.
5.3
Measurements will be conducted by experts. For acceptance noise test
a precision sound level meter and an octave band filter complying
with ANSI S 1.4 and ANSI S 1.11 min. type 2 (class 2) are used.
5.4
The background noise shall be measured without the equipment in
operation at the same locations to be used for the corrections to the
equipment test data. As rule of thumb, correction factors allowed for
high-background noise are as follows:
Difference Between Combined and Correction to be Subtracted from
Background Noise Levels,dB
Combined Noise Levels, Db
3
-3
4 or 5
-2
6 to 9
-1
>10
0
(Note: If the background noise level are within 1 or 2 dB of the
combined noise level, the equipment noise cannot be determined and
the test is not valid.)
5.5 If the Owner and the Vendor do not agree on the measured data, an
impartial consultant will be called in.
REV.
DATE
DESCRIPTION
DESIGN
A3-7
CHECK
APPROVAL
()
SPECIFICATION CHECKLIST
REV.
DATE
DESCRIPTION
DESIGN
A4-1
PROJECT:
JOB NO.:
DOCU NO:
DATE:
CHECK
SHT 1 OF 4
APPROVAL
B-1
85 1 19 040
()
85 1 19 040
(YES/NO
FORM)
()
B-2
B-3
5.4
85 1 19 040
5.4.1
4.5mm/sec(0-peak)
5.4.2
E00507 6.39
5.4.3
(1)
( A,C,F,
M;Ps,Pt,HP;RPM, Density )
(2)
5.4.4
5.4.5
(1)
()
(2) "S"
"F" F P
S/50
()
( 5.45.5 )
R-M-038040
B-4
4.34.4
()
( 4.34.4 )

氣冷式換熱器設備規範

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

氣冷式換熱器設備規範

Uploaded by

Copyright:

Available Formats

E00511

29 CODE OF FEDERAL REGULATIONS,PART 1910

National Fire Code

American Standards Association

SPECIFICATION FOR AIR COOLED PROJECT:

HEAT EXCHANGE EQUIPMENT

SPECIFICATION FOR AIR COOLED

HEAT EXCHANGE EQUIPMENT

SELLER RESPONSIBILITY ..........................

INSPECTION AND TESTING ......................... 23

PREPARATION FOR SHIPMENT ....................... 26

SELLER DOCUMENTATION ........................... 27

GUARANTEE AND WARRANTY .......................... 28

SPECIFICATION FOR AIR COOLED

SPECIFICATION FOR AIR COOLED

HEAT EXCHANGE EQUIPMENT

SPECIFICATION FOR AIR COOLED

Coatings on assembled Products

SPECIFICATION FOR AIR COOLED

with code stamp unless otherwise specified.

SPECIFICATION FOR AIR COOLED

on length of tubes measured between outside face of header

SPECIFICATION FOR AIR COOLED

designed to withstand full vacuum unless otherwise

SPECIFICATION FOR AIR COOLED

plug type headers including corrosion allowance shall not

SPECIFICATION FOR AIR COOLED

Along the periphery of the flange, a cut back of

SPECIFICATION FOR AIR COOLED

which fins have been formed by extrusion, maximum

SPECIFICATION FOR AIR COOLED

4.6.11 Tube bundle structural membres shall be flanged and bolted

operating pressure and temperature, and external loads to

SPECIFICATION FOR AIR COOLED

Reinforcing pads shall be of the same material as the base

SPECIFICATION FOR AIR COOLED

Unless otherwise specified, units shall be completely shop

SPECIFICATION FOR AIR COOLED

4.8.18 Platforms shall be framed with straight structural steel

SPECIFICATION FOR AIR COOLED

Fan bearings shall be designed to prevent the entrance of

SPECIFICATION FOR AIR COOLED

Motor terminal box shall be located on the right hand side

SPECIFICATION FOR AIR COOLED

When used for automatic control, the louver assembly shall

SPECIFICATION FOR AIR COOLED

4.11.14 A locking device shall be provided to maintain louver

For a special application, Buyer may furnish Seller with

SPECIFICATION FOR AIR COOLED

Minimum tube wall thickness shall be in accordance with the

Low Cr-Mo Steel*

High Cr-Mo Steel

All tubes shall be electric resistance welded type, except

SPECIFICATION FOR AIR COOLED

Cover plate gaskets shall be per API Standards.

Buyer's name, purchase order and item number

The serial number and the year built

The design pressure

The maximum allowable working pressure

SPECIFICATION FOR AIR COOLED

SPECIFICATION FOR AIR COOLED

Post Weld Heat Treatment

SPECIFICATION FOR AIR COOLED

The Buyer's inspectors will cooperate with the Seller