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DT TCVN Betongmaidoc1407
DT TCVN Betongmaidoc1407
T I U C H U N Q U C G I A
HA NI - 2015
Mc Lc
1
Pham vi ap dung.............................................................................................................. 2
5 Quy inh v ky thut thi cng b tng trn mai dc cng trnh thy li...............................5
5.1 Yu cu ky thut chung....................................................................................................6
5.2 Vt liu sn xut b tng.............................................................................................7
5.3 Yu cu v nn mai dc...................................................................................................9
5.4 Chn thanh phn b tng (BT).........................................................................................9
6
Bo dng b tng........................................................................................................12
2 Pham vi p dng
Pham vi ap dung ca tiu chun nay ch s dung cho nhng kt cu b tng thi cng trc tip
trn nn cac mai dc cng trnh thy li thy in ( tai ch), v vy muc pham vi ap dung ch
gi gn trong vic thi cng b tng trc tip trn nn mai dc; Cu th c quy inh nh sau:
Tiu chun nay quy inh nhng yu cu v la chn vt liu, thit k cp phi, thi cng va
nghim thu cac kt cu b tng thi cng trn mai dc cng trnh thy li thy in khng bao
gm cac kt cu b tng lp ghp va b tng phun vy va b tng mai p a b tng bn
mt. Cac n vi c lin quan khi thit k, thi cng, nghim thu cac cng trnh b tng trn mai
dc ngoai vic tun th cac quy inh trong tiu chun nay, con phi tun th cac tiu chun,
quy chun va cac vn bn Quy pham phap lut hin hanh c lin quan nhng khng trai vi
tiu chun nay.
Yu cu ky thut
ASTM C 618 - 12, Standard Specification for Caol fly-Ash and Row or Calined Natural
Pozzolan for Use in Concrete.
B Xy Dng: Ch dn k thut Chon thnh phn b tng cac loi Nh xut ban xy dng,
H ni - 2000
4.6
Ph gia khong
La vt liu v c thin nhin hoc nhn tao pha vao b tng dang nghin min at c
ch tiu cht lng yu cu va khng gy nh hng n tnh cht ca b tng. Phu gia
khoang c phn thanh 02 loai:
- Phu gia khoang hoat tnh la phu gia khoang pha vao b tng dang nghin min c tnh
Puzlanc;
- Phu gia y la phu gia khoang pha vao b tng dang nghin min, ch yu ci thin
thanh phn c hat va cu trc a xi mng.
a
.
b
- m : Mai dc m = cotg =
b
a
- i : dc i = tg
6 Quy inh v ky thu t thi cng b tng trn mi dc cng trinh thuy li
6.1 Yu cu ky thut chung
Khi thi cng b tng trn mai dc cng trnh thy li ngoai vic m bo tun th theo yu
cu ca h s thit k con phi ap ng cac yu cu ky thut c nu trong tiu chun
nay v thi cng va nghim thu.
6.2 Mt s kt cu b tng trn mi dc
6.2.1 Kt cu b tng mi knh
nc va rt c chc;
- Nng cao kh nng chng thm va lam gim kh nng xm nhp ca mi trng n mon
vao kt cu b tng nht la b tng xy dng tai vng ven bin c tac ng ca nc mn
va nc chua phn.
Phu gia khoang c phn thanh 03 loai theo ASTM C 618 12 nh sau:
+ Loai F: Ch yu la tro bay nhit in;
+ Loai N: Ch yu la phu gia khoang thin nhin c hoc khng qua x l nhit;
+ Loai C: Ch yu la tro bay cha mt ham lng ln CaO (tro bay t t than nu).
Mt s ch tiu c bn i vi phu gia khoang theo ASTM C 618 12 c nu trong Bng 1.
Bng 1 - Phn loai va cc yu cu ky thut c bn cua ph gia khong dng cho b tng
(ASTM C 618 12)
Tn ch tiu
70,0
70,0
70,0
4,0
5,0
5,0
3. m, ti a, %
3,0
3,0
3,0
10,0
6,0
6,0
34,0
34,0
34,0
75,0
75,0
75,0
75,0
75,0
75,0
115,0
105,0
105,0
0,8
0,8
0,8
5,0
5,0
5,0
5,0
5,0
5,0
5.2.2
Ct liu
5.2.2.1 Ct liu ln
- hao mon do va p ca ct liu ln th nghim trn may mai mon Los Angeles theo
TCVN 7572 12 : 2006 khng ln hn 35% theo khi lng; V lin quan n chiu dy ca
kt cu va chiu dy ca lp bo v ct thp nn D max quy inh ch t 20 mm n 40 mm ;
5.2.2.2 Ct liu nh
- C th s dung cat t nhin hoc cat nghin hay hn hp cat t nhin va cat nghin. Cat t
nhin c cac tnh cht c l ph hp vi TCVN 7570 : 2006. Cat nghin c cac tnh cht c l
ph hp vi TCXDVN 349 : 2005. Khng nn s dung cat c m un ln nh hn 2,0;
5.2.3 Nc
Nc trn b tng thi cng trn mai dc cng trnh thy li ph hp vi TCXDVN 302 : 2004.
5.2.4
Ph gia ha hc
Phu gia ha hc dng cho b tng thi cng trn mai dc cac cng trnh thy li thy in ph
hp vi tiu chun TCVN 8826 : 2011, Phu gia ha hoc cho b tng loai A (do ha gim
nc), loai F (siu do gim nc cao), loai D (do ha chm ng kt), loai G (siu do
chm ng kt).
5.3 Yu cu v nn mi dc
5.3.1 Nn mi dc la
Nu nn mai dc la a cn c lam phng, dc ca mai phi m bo yu cu theo
thit k ra, nhng ch bi lm cn c b bng b tng c mac M10 hoc b tng
cng loai ca kt cu at bng phng cho mai dc;
5.3.2 Nn mi dc la t
Nu nn mai dc la nn t phi c lam phng, tun th theo yu cu ca thit k ra
v dc, dung trng va cht m bo mai n inh va khng bi trt sat;
5.4 Chn thanh phn b tng (BT)
5.4.1 Quy trinh thit k thanh phn cp phi b tng
(Tham kho Ch dn k thut Chon thnh phn b tng cac loi Nh xut ban xy dng, H
ni 2000 B Xy dng)
5.4.1.1 Xac inh yu cu v cac ch tiu ky thut ma hn hp b tng va b tng ng rn
cn at: sut, thi gian duy tr sut, thi gian bt u va kt thc ng kt, cng nn
va chng thm tui 28 ngay.
5.4.1.2 Thit k thanh phn cp phi b tng trong phong th nghim, iu chnh cp phi
hp l at c cac ch tiu ky thut do thit k ra.
5.4.1.3 Th nghim iu chnh thanh phn cp phi b tng tai hin trng thi cng cho ph
hp vi vt liu s dung tai cng trnh va cac iu kin th nghim thc t.
5.4.2 Cc thng s cn bit khi thit k thanh phn cp phi b tng
5.4.2.1 Yu cu v b tng: Mac theo cng nn yu cu mac thit k phi t 30MPa,
cng theo gp ca ng Jorge Alvarez Sala Inter.Exp. of Civil Engineering UNDP nham
chng lai nh hng ca bin i kh hu (Climate change) cng un, chng thm
(mac chng thm).
5.4.2.2 Yu cu v iu kin thi cng:Kch thc kt cu, mt ct thp, chiu dy lp
bo v ct thp khng nh hn 30mm (Jorge Alvarez Sala Inter.Exp. of Civil Engineering
UNDP), thi gian thi cng, thit bi thi cng va mi trng xung quanh ni xy dng cng
trnh.
5.4.2.3 Yu cu v vt liu ch tao: Xi mng, cat, a dm, nc trn va phu gia, cac tnh
cht ca vt liu phi tun th cac tiu chun hin hanh.
5.4.3 Thit k thanh phn hn hp b tng
A Phn tnh ton :
Bc 1 : Chn sut ca b tng
Bc 2: Xac inh lng nc trn
Bc 3: Xac inh t l N/CKD
Bc 4: Xac inh ham lng cht kt dnh (XM, PGK)
Bc 5: Xac inh ham lng ct liu ln (a dm, si)
Bc 6: Xac inh ham lng ct liu nh (cat)
B - Phn thc nghim:
Bc iu chnh 1: Trn m b tng th vi thanh phn vt liu c tnh toan, kim tra
sut ca hn hp b tng, iu chnh at c sut hn hp b tng theo yu cu
nhng vn gi nguyn t l N/CKD, t tm c lng nc trn hp l.
Bc iu chnh 2: Trn m th vi thanh phn cp phi c iu chnh theo bc 1,
c 03 nhm mu th nghim cng nn vi ham lng cht kt dnh (CKD) nh tnh
toan va vi cac ham lng CKD 10 %:
- Nu c yu cu cng ko hoc chng thm th cng phi c mu th nghim
cng ko khi un hoc chng thm;
- Th nghim cng nn ca 03 t mu tui quy inh R1, R2, R3. V ng quan h
gia cng va ham lng cht kt dnh; t xac inh c lng dng cht kt dnh
(XM+PGK) hp l.
Bc iu chnh 3: Trn m trn b tng theo cp phi iu chnh bc 1 va 2, xac
inh ob ca hn hp b tng ti va tnh th tch thc ca hn hp b tng Vtt = (X + C +
+ N)/ ob ti. Tnh lai vt liu cho 1m3 b tng : X1 = X*1000/Vtt, tng t tnh ra C1, 1, N1
Bc iu chnh 4: iu chnh lai thanh phn b tng theo m thc ca cat va a trong
khi lng xi mng khng thay i:
C = Ck(1 + Wc); Nc = C Ck = Ck.Wc trong C- cat m, Ck cat kh
10
thit k trong
phong th
nghim
hp b tng ti
Xac inh khong thi gian
2. Th nghim
sut theo di
theo thi gian
iu kin th nghim
Thng s
Ghi ch
Mc ch th nghim
c th m hiu qu hn
hp BT sau khi ra khi may
sut cm;
ng
Thi gian, h
trn
3. Th nghim Chn may m chn ng - Loai may m
m chn ng
nht
(phn
Thc t tai
hin trng
Thc t tai
hin trng
Thc t tai
- Thi gian m
hin trng
Chiu dy lp ri sau khi
4. Th nghim Chn thit bi san va chiu
Thc t tai
m cht at chiu dy thit
ri, san
dy lp ri
hin trng
k
5. Th nghim
Kim tra nng lc vn Khi lng b tng theo Thc t tai
phng tin vn
chuyn
thi gian (m3/h)
hin trng
chuyn
5.4.3 Trn hn hp b tng
m bo cht lng b tng ca kt cu b tng thi cng trn mai dc sau 28 ngay
(hoc tui thit k) th phi qun l cht lng ngay t khu trn hn hp b tng. Trn hn
hp b tng thi cng trn mai dc cn c thc hin tai cac tram trn hoc cac may
trn c gn lin vi cac thit bi xac inh chnh xac khi lng vt liu u vao ca mi m
11
trn. Cac thit bi nay phi c hiu chnh va kim inh theo ng quy inh bi c quan c
thm quyn, thi han kim inh c ghi trn may. Khng c trn th cng hoc trn
bng cac loai may trn khng c gn lin vi cac thit bi xac inh chnh xac vt liu u vao
ca mi m trn. i vi cac cng trnh c khi lng b tng nh hn 100 m3 c th dng
may trn nh vi dung tch 50 lt trn b tng, nhng vt liu u vao phi c xac inh
theo khi lng (phi cn tng loai vt liu). Khng c tnh i cac vt liu u vao ra th
tch trn, v vic nay s dn n sai s ln.
5.4.4 Vn chuyn hn hp BT
Hn hp b tng sau khi trn c th c vn chuyn n cng trng thi cng b tng trn
mai dc bng cac xe chuyn trn chuyn dng va may bm b tng hoc cu thap a b
tng trc tip vao khi . Khng c vn chuyn hn hp b tng ti bng nhng thit bi
th s hoc cac thit bi lam mt va xi mng hoc lam nh hng n cht lng hn hp b
tng nh phn tng, mt nc. Hin tai trn cac cng trng thi cng knh mng th vic
vn chuyn hn hp b tng thng dng mang hoc th cng mt cach ty tin.
5.4.5 San ri va m hn hp BT
- i vi cac kt cu b tng thi cng trn mai dc c h s mai m 2 th sau khi san ri hn
hp b tng vic m cht c th dng m ban (m mt) ln cht, thi gian m phi
c xac inh trc bng th nghim tai cng trng trc khi thi cng.
- i vi cac kt cu b tng thi cng trn mai dc c h s mai m < 2, nht thit phi dng
van khun mt va vic m cht hn hp b tng c tin hanh bng m di. Thi gian
m va cng nng ca may m phi c xac inh trc bng th nghim tai cng trng
trc khi thi cng.
- i vi cac kt cu b tng trn cac mai p c th thi cng bng van khun trt th vic
san ri, m hn hp b tng c inh sn theo cng nng ca thit bi, i vi cac kt
cu b tng mai knh cng c th s dung thit bi chuyn dung cho thi cng b tng mai
knh nh GOMACO SL 650, SL 450 c gian trng ln san ri va m hn hp b tng
trn mai dc. C th s dung b tng t ln th vic san ri va m hn hp b tng s d
dang hn. Vic san ri va m hn hp b tng trn mai dc cn m bo b tng c
m cht va m bo chiu dy ca kt cu b tng theo ng thit k
6 Bo dng b tng
- Cng tac bo dng la mt trong nhng cng tac quan trng trong thi cng BT. Cng tac
bo dng nh hng rt ln n cht lng ca BT va tnh ng nht ca toan b khi b
tng thi cng trn mai dc la cng va chng thm. Muc ch ca cng tac bo
dng la nhm o bo trong sut thi gian cn bo dng, mt ca lp BT lun lun c
gi m t;
- V trang thit bi: Cn c h thng bm nc sach t ngun (sng, sui) vao bn cha, h
12
13
- Thi cng BT trn mai dc cng trnh thy li trong iu kin gi ln hoc hanh kh phi c
gii phap ring m bo mt khonh khng bi hin tng co, nt b mt;
Ch tiu
ia im
Tn sut
Hang mc
Mc tiu khng
liu
kim tra
ly mu
Trn ng
kim tra
kim tra
ch
Mac XM bng
PP nhanh
Xi mng
Mac, min,
n inh, thi
gian ninh kt
t kho n
1ln/ngay
tram trn
Kim chng
hoat tnh
Kim tra lai
1ln/40 t
theo chng ch
sut xng ca
Khng nh hn
mac xi mng
Ph hp TCVN
6260 hoc TCVN
2682 : 2009
nha may
8.2.2 Ph gia khong hoat tnh trong BT thi cng trn mai dc cng trnh thy li la cac
puzlan c ngun gc thin nhin hoc nhn tao c cha SiO 2 va Al2O3 hoat tnh, n c
coi nh mt thanh phn trong cht kt dnh. Mt khac phu gia khoang hoat tnh c coi la
mt phn cht n min (phu gia y) ci thin tnh chng thm va tnh do ca hn hp BT
thi cng trn mai dc. khng ch cht lng ca phu gia khoang cn kim tra kh nng
hoat tnh (th nghim vi xi mng), min, ham lng mt khi nung va c bit la m.
Nu m ca phu gia khoang hoat tnh ln hn 3 % s gy ra hin tng vn cuc gy tc
14
tram trn khi vn hanh, nh hng n cht lng va tin thi cng BT;
Bng 10 - Kim tra ph gia khong hoat tnh
Tn vt
liu
Phu gia
khoang
hoat tnh
Ch tiu
kim tra
ia im
ly mu
Tn sut
kim tra
Tram trn
1 ln/ngay
Khi lng
ring, min,
Ham lng mt
khi nung
1 ln/200 t.
Hang mc
kim tra
Kim tra tnh
hnh tn kho
Mc tiu khng
ch
Khng c
vn cuc
Ph hp vi tiu
chun
TCXDVN 395:
2007
Phu gia khoang
cho BTL
8.2.3 Ct liu
- Ct liu nh: s dung cho BT thi cng trn mai dc c th la cat t nhin (cat sng) hoc cat
nhn tao (cat xay t a). Cat la mt trong nhng thanh phn quan trng cu thanh hn hp BT,
cht lng ca cat nh hng n cht lng ca b tng, v vy cn m bo cat trc khi a
vao s dung sn xut BT c cht lng tt ap ng tiu chun TCVN 7570 : 2006 cat xy dng
yu cu ky thut. Tn sut kim tra cht lng cat theo cac l, mi l khong 350 m 3. Kho cha
cat lam BT thi cng trn mai dc cng trnh thy li phi c mai che, nhm gim nhit khi
tri nng va khng ch m khi tri ma;
Bng 11 - Yu cu kim tra xc sut i vi ct dng cho BT thi cng trn mi dc
Vt liu
Cat
(Ct liu
nh)
ia im ly
mu
Tram trn, tram
sang
Tram sang
T l ngm nc
Tram trn
1 ln/ngay
Tram sang,
tram trn
Mc ch kim
tra
Tram sang khng
ch thanh phn
hat
iu chnh lng
nc trn b tng
Kim tra cht
lng
- Ct liu ln: s dung cho b tng thi cng trn mai dc la a dm. a dm la thanh phn
vt liu chnh trong BT, cht lng ca a dm la mt yu t quyt inh n cht lng ca
sn phm BT mai dc sau nay. a dm dng cho BT thi cng trn mai dc cn c kch
thc hat khng ln hn 40 mm, tt nht la Dmax = 20 mm. (C ngi cho rng c th
dng ct liu ln vi Dmax ln hn thi cng b tng trn mai dc. Tuy nhin cn phai bit
trnh thi cng v cng ngh thi cng cua Vit nam rt thp, do vy vi Dmax cng ln th
cht lng thi cng b tng cua chung ta cng kem). Tn sut kim tra a dm theo tng l.
15
ia im
ly mu
a ln, a
va, a nh
Dmax va Dmin
Tram trn,
tram sang
01 ln/ca
Tram trn
01 ln/ca
a nh
T l ngm
nc
Ham lng t
st, bn, bui
Tram trn
01 ln/ca
Vt liu
Ct
liu
ln
Tn sut
kim tra
Mc ch kim tra
Tram sang khng
ch sn xut, iu
chnh t l phi hp
iu chnh lng
nc dng cho BT
Ph hp TCVN 1771
: 1987
8.2.4 Ph gia ha hc
Phu gia ha hc dng cho BT thi cng trn mai dc cng trnh thy li ch yu la phu gia
ha do gim nc, phu gia siu do va phu gia siu do ko dai thi gian ng kt ca b
tng tranh hin tng sinh khe lanh trong khi thi cng. Cht lng phu gia phi c kim
tra trong phong th nghim so sanh vi cac ch tiu ca nha sn xut cung cp. c bit
lng dng phu gia phi c th nghim iu chnh theo lng nc dng va lng cht
kt dnh, tn sut kim tra 01 ln/ca.
8.3 Kim tra cht lng thi cng BT thi cng trn mi dc
8.3.1 Kim tra cht lng hn hp BT dng cho thi cng trn mi dc
Kim tra cht lng hn hp BT bao gm cac vic nh sau:
- Kim tra thit bi dng cn ong phi liu BT 01 ln/nm, sai lch cho php khi cn phi
liu nh sau:
Bng 13 - Sai s cho php i vi kt qu cn ong vt liu khi sn xut BTL
Tn vt liu
Nc
Xi mng, PGK
Ph gia ha hc
- Trc khi chnh thc trn hn hp BT, cn phi kim tra tnh ng nht ca vt liu, xac
inh thi gian trn va trnh t nap vt liu trn;
- Tram trn hn hp BT cn c kim tra hiu chnh theo inh k;
- Kim tra cht lng hn hp BT c th tin hanh bt k lc nao thy cn thit ming may
trn, hang muc, tn sut va muc ch c tin hanh theo quy inh ca Bng 14.
Bng 14 - Yu cu kim tra xc sut i vi hn hp BT thi cng trn mi dc
16
Mc ch kim tra
Khng ch linh ng ca
n khi
hn hp BT
Nhit
1 ln/T 2 h n 4 h
Khng ch nhit
Cng khang nn
t nht mi ca ly mu 1 ln
sut
Khi iu kin thi tit thay i qua ln (tri ma, gi ln, nng nng) phi tng s ln th nghim
kim tra sut ca hn hp BT ti.
- Sau khi th nghim chn c sut ca hn hp BT thi cng trn mai dc, trong qua trnh
trn thy kt qu kim tra sut c sai s vt qua 2 cm th phi tm ra nguyn nhn sau
iu ch lng nc trn BT nhng khng c thay i t l N/X;.
8.3.2 Kim tra cht lng BT thi cng tai hin trng mi dc
- Kim tra xac inh sut ca hn hp BT thi cng trn mai dc lam cn c khng ch cht lng
thi cng va iu chnh thanh phn cp phi. sut ca BT thi cng trn mai dc thng nm trong
khong t 4 6 cm hoc nu dng bm th sut t 10 n 12 cm, ty theo iu kin ky thut thi
cng ca tng cng trnh khac nhau. Nu dng b tng t ln th kim tra linh ng bng
phng phap o ng knh lan ta ca hn hp b tng trong khong D = 650 800 cm. Khi thi
cng bnh thng c 2 h tin hanh o sut hn hp b tng mt ln, nu c vn g bt
thng nh thay i thi tit, cp phi vt liu th tn sut kim tra s tng ln m bo tnh
cng tac ( sut) ng theo yu cu thit k.
- Kim tra xac inh thi gian ng kt ca va BT, bao gm thi gian bt u ng kt va thi gian
kt thc ng kt kim soat qua trnh thi cng BT trn mai dc, tnh toan thi gian vn chuyn
hn hp b tng tranh hn hp b tng bt u ng cng vao kh ca kt cu b tng
trn mai dc cng trnh thy li;
- Kim tra xac inh cng khang nn ca BT theo cac tui do thit k quy inh R7,28 hoc R90;
- Kim tra xac inh chng thm nc ca BT tui thit k theo TCVN 3116 : 1993;
- Kim tra khng ch hin tng bay hi nc t khi b tng mi , nhng khi BT trn mai
dc mt p thng lu, ha lu thng c din tch mt khi rt ln va mng so vi toan b
cng trnh do vy khng ch tranh nt b mt do nc bay hi hoc do co ngt la rt quan trng.
Bng 15 - Yu cu kim tra xc sut cht lng BT tai hin trng mi dc
Hang mc
kim tra
sut hn hp b
tng
1 ln/2 h
Cng (khang
Mc ch
kim tra
Khng ch
cng tac ca hn
hp b tng
Yu cu
Khng ch trong pham vi
quy inh ca thit k
Khng nh hn cng
17
nn) ca mu
Nhit b tng
a vao khi
1 ln/h
Thi gian t lc
cho nc vao trn
n khi m xong
yu cu ca thit k
m bo ng
nht ca hn hp
b tng
Yu cu khng
ch nhit
Tranh hin tng
m b tng khi
va BT ang
trong qua trnh
ng kt
Nh hn hai gi
18
19