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  • Down Time Press Part Rev.2

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    The document compares downtime for press part assembly production in 2015 and 2016. It shows that total downtime hours and percentage of downtime decreased from 2015 to 2016 for case assembly, cover assembly and end plate assembly. The main factors contributing to downtime were issues with dies, machines, die setting, materials and manpower. Charts and tables display monthly downtime hours and percentages for each assembly type in 2015 and 2016.

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    The document compares downtime for press part assembly production in 2015 and 2016. It shows that total downtime hours and percentage of downtime decreased from 2015 to 2016 for case assembly, cover assembly and end plate assembly. The main factors contributing to downtime were issues with dies, machines, die setting, materials and manpower. Charts and tables display monthly downtime hours and percentages for each assembly type in 2015 and 2016.

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    © All Rights Reserved
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    Download as xlsx, pdf, or txt
    5 views12 pages

    Down Time Press Part Rev.2

    Uploaded by

    maulana
    The document compares downtime for press part assembly production in 2015 and 2016. It shows that total downtime hours and percentage of downtime decreased from 2015 to 2016 for case assembly, cover assembly and end plate assembly. The main factors contributing to downtime were issues with dies, machines, die setting, materials and manpower. Charts and tables display monthly downtime hours and percentages for each assembly type in 2015 and 2016.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 12

    KOMPARASI DOWN TIME PRESS PART

    Average Down Time Case Assy Per-Month


    Tahun 2015 & 2016
    5,000

    500
    400

    4,000

    300

    3,000

    200

    2,000

    100

    1,000

    0
    2015

    2015
    Man Hour
    Over Time Per Man Hour
    Down Time
    % Down Time

    4,502
    529
    455
    10.11%

    2016

    2016
    4,680
    272
    326
    6.96%

    No.
    1
    2
    3
    4
    5
    6
    TOTAL

    Faktor Penye
    Dies
    Mesin
    Setting Dies
    Material
    Other
    Man Power
    QTY 2014 ~ 2016

    Average Down Time Cover Assy Per-Month


    Tahun 2015 & 2016
    6,000

    400

    5,000
    300

    4,000
    3,000

    200

    2,000
    1,000

    100
    2015

    2015
    Man Hour
    Over Time Per Man Hour
    Down Time
    % Down Time

    4,441
    538
    399
    8.99%

    2016

    2016
    4,680
    554
    348
    7.44%

    No.
    1
    2
    3
    4
    5
    6
    TOTAL

    Faktor Penye
    Dies
    Mesin
    Setting Dies
    Material
    Other
    Man Power
    QTY 2014 ~ 2016

    Average Down Time End Plate Assy Per-Month

    Average Down Time End Plate Assy Per-Month


    Tahun 2015 & 2016
    6,000

    400

    5,000

    300

    4,000
    200
    3,000
    100

    2,000
    1,000

    0
    2015

    2016

    2015
    Man Hour
    Over Time Per Man Hour
    Down Time
    % Down Time

    4,374
    426
    373
    8.52%

    2016
    4,368
    426
    305
    6.97%

    No.
    1
    2
    3
    4
    5
    6
    TOTAL

    Faktor Penye
    Dies
    Mesin
    Setting Dies
    Material
    Other
    Man Power
    QTY 2014 ~ 2016

    OWN TIME PRESS PART

    Case Assy Per-Month


    5 & 2016
    500
    400
    300

    Man Hour
    Down Time

    200
    100
    0
    2016

    Faktor Penyebab
    Dies
    Mesin
    Setting Dies
    Material
    Other
    Man Power
    TOTAL QTY 2014 ~ 2016

    Tahun
    2015
    2016
    1437.5
    1196.8
    688.3
    139.9
    54.5
    6
    3523

    494.6
    604.2
    138.3
    33.8
    339
    18
    1628

    over Assy Per-Month


    5 & 2016
    400

    300

    Man Hour
    Down Time

    200

    100
    2016

    Faktor Penyebab
    Dies
    Mesin
    Setting Dies
    Material
    Other
    Man Power
    TOTAL QTY 2014 ~ 2016

    Plate Assy Per-Month

    Jam
    2015
    2016
    165
    2,296
    8.0
    118
    1,688
    41.7
    4316

    576.6
    514.9
    85.6
    24.7
    29.3
    0
    1231

    Plate Assy Per-Month


    & 2016
    400
    300
    200

    Man Hour
    Down Time

    100
    0
    2016

    Faktor Penyebab
    Dies
    Mesin
    Setting Dies
    Material
    Other
    Man Power
    TOTAL QTY 2014 ~ 2016

    Jam
    2015
    2016
    788.0
    367.6
    0.0
    159.0
    120.5
    227.3
    1,662

    367.6
    168.3
    67.8
    6.6
    301.4
    0
    912

    KOMPARASI DOWN TIME END PLATE ASSY


    TAHUN 2015
    Jan

    Febr

    Mart

    Aprl

    Mei

    Jun

    Jul

    Agst

    Sept

    Okt

    Jumlah Man Power

    21

    18

    22

    22

    19

    22

    16

    20

    21

    21

    Over Time 2015

    790

    949

    1188

    2167

    326

    25

    287

    155

    Down Time 2015

    212

    305

    407

    476

    431

    482

    251

    307

    425

    472

    % Down Time

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    Jam Kerja

    KOMPARASI DOWN TIME COVER ASSY


    TAHUN 2015
    Jan

    Febr

    Mart

    Aprl

    Mei

    Jun

    Jul

    Agst

    Sept

    Okt

    21

    18

    22

    22

    19

    22

    16

    20

    21

    21

    Down Time 2015

    319

    363

    249

    528

    292

    242

    195

    240

    249

    631

    % Down Time

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    Sept

    Okt

    Jam Kerja
    Jumlah Man Power
    Over Time 2015

    KOMPARASI DOWN TIME CASE


    TAHUN 2015
    Jan
    Jam Kerja

    Febr

    Mart

    Aprl

    Mei

    Jun

    Jul

    Agst

    Jumlah Man Power

    21

    18

    22

    22

    19

    22

    16

    20

    21

    21

    Down Time 2015

    277

    516

    526

    812

    498

    408

    242

    467

    291

    463

    % Down Time

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    Over Time 2015

    Nov

    Des

    21

    20

    136.5

    431

    408

    298

    #DIV/0!

    #DIV/0!

    Nov

    Des

    21

    20

    754

    726

    #DIV/0!

    #DIV/0!

    Nov

    Des

    Total

    Average

    0
    243
    6454.5
    4474
    #DIV/0!

    Total

    #DIV/0!
    20
    537.9
    372.8
    #DIV/0!

    Average

    0
    243
    0
    4788
    #DIV/0!

    Total

    #DIV/0!
    20
    399.0
    #DIV/0!

    Average

    #DIV/0!

    21

    20

    458

    503

    #DIV/0!

    #DIV/0!

    243
    0
    5461
    #DIV/0!

    20
    455.1
    #DIV/0!

    KOMPARASI DOWN TIME END PLATE ASSY


    TAHUN 2015
    5500
    5000
    4500
    4000
    3500
    3000
    2500
    2000
    1500
    1000
    500
    0
    Jan

    Febr

    Mart

    Aprl

    Mei

    Jun

    Jul

    Agst

    Sept

    Okt

    Nov

    Jan

    Febr

    Mart

    Aprl

    Mei

    Jun

    Jul

    Agst

    Sept

    Okt

    Jam Kerja

    3600

    3420

    4785

    4882.5

    4650

    4882.5

    2557.5

    4650

    4882.5

    4882.5

    Jumlah Man Power

    24

    24

    29

    31

    31

    31

    31

    31

    31

    31

    Over Time 2015

    481

    634

    571

    1912.5

    449

    73

    404

    132

    Down Time 2015

    212

    305

    407

    476

    431

    482

    251

    307

    425

    472

    % Down Time

    5.89%

    8.92%

    8.51%

    9.75%

    9.27%

    9.87%

    9.81%

    6.60%

    8.70%

    9.67%

    KOMPARASI DOWN END PLATE


    TAHUN 2016

    Des

    KOMPARASI DOWN END PLATE


    TAHUN 2016
    5500
    5000
    4500
    4000
    3500
    3000
    2500
    2000
    1500
    1000
    500
    0
    Jan

    Febr

    Mart

    Aprl

    Mei

    Jun

    Jul

    Jan

    Febr

    Mart

    Aprl

    Mei

    Jam Kerja

    4200

    4200

    4410

    4620

    4410

    Jumlah Man Power

    28

    28

    28

    28

    28

    Over Time 2016

    809

    792

    Down Time 2016

    386

    729.8

    82.5

    180

    144.2

    % Down Time

    9.19%

    17.38%

    1.87%

    3.90%

    3.27%

    Agst

    Sept

    Okt

    Nov

    Jun

    Jul

    Agst

    Sept

    Okt

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    #DIV/0!

    600

    500

    400

    300

    Jam Kerja
    Down Time 2015

    200

    100

    0
    Des
    Nov

    Des

    4882.5

    4417.5

    31

    31

    95

    360

    408

    298

    8.36%

    6.75%

    Total

    52493
    356
    5112
    4474
    8.52%

    Average

    4374
    30
    426.0
    372.8
    8.52%

    ov

    800
    700
    600
    500
    400

    Jam Kerja
    Down Time 2016

    300
    200
    100
    0
    Des
    Nov

    #DIV/0!

    Des

    #DIV/0!

    Total

    21840
    140
    1601
    1522.5
    6.97%

    Average

    4368
    28.0
    320.2
    304.5
    6.97%

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