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Project Report
Project Report
PROJECT REPORT
(MS 100)
Submitted to the Co-ordinator (Projects)
School of Management Studies, IGNOU,
Maidan Garhi, New Delhi 110 068
For the partial fulfilment of Degree in
Submitted by:
Subhash Singh
Enrolment No. 125556971
2016
CERTIFICATE OF ORIGINALITY
SIGNATURE OF SUPERVISOR
SIGNATURE OF STUDENT
(SUBHASH SINGH)
Associate Professor
Place: DHARAMSHALA
Place: DHARAMSHALA
Date: 12/05/2016
Date: 12/05/2016
[i]
ACKNOWLEDGEMENT
Exchange of ideas generates energy and a will to work in a better way. The inception of the project
draws upon the contribution and co-operation of many individuals. Whenever others help a person he is
bound to pay gratitude to them. Acknowledgement is not merely a formality, rather an expression of deep
gratitude. I would like to take this opportunity to express my gratitude towards one and all, those who, in
various ways have helped in the successful completion of my project.
With an overwhelming sense of legitimate pride and genuine obligation which gives me exuberant
pleasure and privilege to express my eternal gratitude of my learned and revered supervisor Dr. Ajay Kumar
Chaudhary for his excellent and praiseworthy guidance, endurance, pertinent criticism, juvenile
encouragement and parental affection during whole course of my study and particularly at times of research
and preparation of this report. As a conscientious supervision, he has saved me from taste of several errors
by his frank and unsparing criticism. I wish to thank him for his consistent moral support and the assistance
he regularly provided me. I shall remain indebted to him.
I really deem it a special privilege to convey my prodigious and everlasting thanks to Coordinator
MBA, Government Post Graduate College, Dharmshala.
My cordial thanks are due to Shri. P.K. Langer, General Manager and Shri Bikram Singh, Chief
Engineer (Incharge), Head of Project of Sewa II Power Station, Mashka (Jammu & Kashmir) for providing
required facilities and valuable suggestions. I owe my grateful thanks to Shri Indradeo Prasad Ranjan,
Senior Manager (Electrical); Shri Krishan Kumar, Senior Manager (Mechanical); Shri M. K. Shah, Senior
Manager (Civil); Shri Lakhmi Chand, Senior Manager (Electrical); Shri Parveen Sharma, Manager
(Mechanical); Shri Anil Kumar Panda, Manager (Finance); Shri Rajendra Dattatraya Shende, Manager
(Electrical); Shri Manoranjan Behera, Manager (HR); Shri N. K. Tandon, Manager (Mechanical); Shri Vijay
Kumar Chadda, Manager (Civil); Shri Ashwani Kumar, Manager (Civil); Shri Om Bir Singh, Manager
(Civil); Shri Gopeshwar Sharma, Manager (Mechanical); Shri Satyam Kumar Jha, Manager (Mechanical);
Shri Hari Ram, Manager (Electrical); Shri Anurag Gupta, Manager (E&C); Shri Dinkar Dinesh Soni,
Manager (Electrical); Shri Vivek Anand, Deputy Manager (Electrical); Shri Pawan Pal Sharma, Deputy
Manager (HR); Shri Davinder Singh, Deputy Manager (Administration); Shri Anil Sood, Executive
Secretary ; Shri
Ajay Kumar Sehrawat, Assistant Manager (Hr); Shri P R Rahi, Assistant Manager
(Electrical); Shri Vinod Kumar, Assistant Manager (Finance); Shri Satish Kumar, Assistant Manager
(Finance); Shri Amrit Lal, Assistant Manager (IT); Shri Ashok Kumar Dhanwal, Deputy Manager(HR);
Shri Raghunath Jhoor, Deputy Manager (PR); Shri Parwin Singh, Officer (HR); Miss Preeti
Diwakar, Engineer (Electrical); Shri Harsh Kumar Tiwari, Engineer (Electrical); Shri Deepak Kumar Singh,
[i]
Engineer (Electrical); Shri Manish Kumar Meena, Engineer (Electrical); Shri S. Tajuddin, Engineer
(Electrical); Shri Jagvir Singh, Engineer (Electrical); Shri Vimlesh Kumar, Trainee Engineer (Mechanical);
Shri Ashok Kumar, Assistant Engineer (Electrical); Shri Amit Kumar Srivastava, Assistant Engineer
(Electrical); Shri Vinod Kumar Bharti, Assistant Engineer (Electrical); Shri Jeetendra Kumar Verma,
Assistant Engineer (Electrical); Shri Nayyar Shahnawaj, Assistant Engineer (Mechanical); Shri Amit
Dhawan, Assistant Engineer (Electrical); Shri Ajay Kumar, Assistant Engineer (E & C) and also, Shri
Nagendra Kumar, Assistant Engineer (Civil) for providing me the necessary facilities to complete this study.
I also, owe a debt of gratitude to various other officials for encouraging me all the time and providing me all
necessary information.
I would also like to thanks and deeply indebted to guides family members, project guides wife
Respected Smt. Malti, lovely kids daughter Miss Ayushi and son Master Harshit for supporting me.
I avail the blessings, affection and moral encouragement of gracious my mother Smt. Chander Kalna
and respected father Shri Roshan Lal for their inspiration in period of mental stress and pleasure of study. I
ever remain indebted to them
Last but not least thanks for my wife Smt. Amit Sonia and to my loving daughter Miss Deevita Singh
and loving son Master Arvind Singh. And at last but not the least I would like to thank Baba Jii Shri
Gurinder Singh for the successful completion of my project.
Place : Dharamshala
Date : 12/05/2016
Subhash Singh
[ii]
PREFACE
As Management is a vital function concerned with all the aspects of enterprise and hence a course in
business administration has become a sort of pre-requisite for a successful career in todays dynamic
business environment. Theories on Management aim at establishing the best way of doing things undyingly,
the situational needs determine their mode of application. Effective Management is always a situational
management. So a student undergoing a postgraduate program in management needs to be exposed to
realities in the field, which puts to test the classroom learning. The title of the project is Production and
Operations of SEWA II Power Station Using Production and Operation Management Functions.
This Project report is an interesting and exciting area for the entire Production and Operational
Managers. One of the most important responsibilities of a Production and Operational Managers deals with
reducing material handling cost, which generally is achieved by the use of efficient material handling system
and also by using plant layouts which must be developed in a proper or correct way for financial benefit of
the firm. The objective of Production and Operational Managers should be to minimizing throughput time
and work in process inventory. This can be achieved by systematic & efficient execution production
planning and also, making most efficient utilization of the available sources for production without impairing
the ability of the firm.
Further, the Production and Operational managers have to reduce the quality cost with the help of
analysis of non conformances on periodic basis and also by following suitable actions (both corrective and
preventive) and forecasting the requirements of the production in order to achieve the production target.
Production and Operational decisions are difficult because markets are generally very competitive
and efficient. This Project report provides comprehensive coverage to both Production and Operational
aspects of Hydro Power Station, as the key areas of mobilizing resources to the corporate for long term. It
contains in a simplified and logical manner, all decision making, procedures and documentation involved in
production and Operation of Hydro Power Plant. Though this report discuss about the practical concept
employed by NHPC, it has tried to correlate the practical procedures with the existing market regulating
guidelines, different Acts and the theoretical concepts studied in different books. This project report provides
full practical knowledge regarding Production and Operational aspects on which Generation of Electricity is
available, procedure for operate the Hydro Generator through SCADA system, compliance with Electricity
Act and the Companies Act, 1956 guidelines and provisions and submission of documents.
The information presented in this Project Report is obtained from sources like Company Personnel,
Company Websites, Other Websites, Company Reports, and Other Literatures. Thus, this report is a
comprehensive work, with lucid and systematic presentation of subject matter, supported with number of
[i]
illustrations for easy understanding. This report provide the comprehensive information on due diligence.
This report is interesting and complete because of the guidance of different dealing officers of NHPC and
my respected, esteemed, active guide Dr. Ajay Kumar Chaudhary, Associate Professor.
Place : Dharamshala
Subhash Singh
Date : 12/05/2016
[ii]
LIST OF ABBREVIATION
ABT
AFC
BBMB
BSE
CBIP
CCEA
CEA
COD
CPRI
CVPPPL
C-WET
DPR
EIA
EMP
EPC
ERP
FGMIV
GOI
GOVERNMENT OF INDIA.
GTCB
HR
HUMAN RESOURCES.
HRT
[i]
HSLS
INMARSAT :
IPP
IT
INFORMATION TECHNOLOGY
JKSPDC
JV
JOINT VENTURE.
LDHCL
MEA
MOEF
MOU
MEMORANDUM OF UNDERSTANDING.
MSEB
MU
MILLION UNITS.
NHDC
NHPC
NHPTL
NOCET
NPCI
NPEX
NTPC
O&M
OHPC LTD. :
PAF
PFC LTD.
PGCI
PIB
POSOCO
PSU
PTC
R&D
R&R
RPM
SAARC
SCADA
SJVN LTD
SSB
TCS
UAB
UAT
UI
UNSCHEDULED INTERCHANGE.
VSAT
[iii]
TABLE OF CONTENTS
CERTIFICATE OF ORIGINALITY
PREFACE
i - ii
ACKNOWLEDGEMENT
LIST OF ABBREVIATIONS
SYNOPSIS PROJECT PROPOSAL
i - ii
i - iii
Sr. No.
1
CHAPTER TITLE
INTRODUCTION
1.1
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7
1.2.8
1.2.9
1.2.10
1.2.11
1.2.12
1.2.13
1.3
1.3.1
1.3.2
1.3.3
1.3.4
2.
RESEARCH DESIGN
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
RESEARCH DESIGN
DATA COLLECTION
OBJECTIVES OF THE STUDY
SCOPE OF THE PRESENT STUDY
RESEARCH METHODOLOGY
STATISTICAL TOOLS
LIMITATIONS OF THE STUDY
DIRECTION FOR FURTHER RESEARCH
PAGE
No.
1 - 40
13
38
8
8
89
9 10
10
10 12
12
12 14
15
15
15 17
17
18
19
19 21
21 25
25
26 29
29-30
30 -38
39 40
41 47
41
41
41 42
42
42 46
46
46 47
47
3.
4.
48 75
3.1
OPERATING STRATEGIES
3.2
SUPPLY CHAIN MANAGEMENT
3.3
ISSUES AND CHALLENGES
3.4
REPORTING
3.4.1 DEFINITIONS
3.4.2 DAILY REPORTING
3.4.2.1 DAILY GENERATION AND TRANSMISSION REPORT
3.4.2.2 HOURLY STATION DATA REPORT
3.4.2.3 TRIPPING REPORT
3.4.2.4 UNSCHEDULE INTERCHANGE REPORT
3.4.3 MONTHLY REPORTING
3.4.3.1 GENERATION DATA AT A GLANCE
3.4.3.2 MACHINE AVAILABILITY REPORT
3.4.3.3 OUTAGE DETAILS FOR THE MONTH
3.4.3.4 TRIPPING DETAILS AT A GLANCE
3.4.3.5 DEEMED GENERATION REPORT
3.4.3.6 TARIFF OF HYDRO POWER GENERATING STATIONS
3.4.3.7 SCHEDULING AND GENERATION DESPATCH
3.5
UNSCHEDULED INTERCHANGE (UI) CHARGES
3.5.1 DEFINITIONS
3.5.2 CHARGES FOR DEVIATIONS
3.5.3 Before ABT& UI
3.5.4 BENEFITS ARISING FROM UI IMPLEMENTATION
48
48
48 51
51
52
53
53 56
57 61
62 63
63 65
66
66
67
68
69
69 70
71
71
72
71 72
73
74
74 75
76 79
80 82
CONCLUSIONS / RECOMMENDATIONS
BIBLIOGRAPHY
LIST OF TABLES
Sr. No. TABLE No.
PAGE No.
Table No. 1
0 - 12
Table No. 2
0 - 18
Table No. 3
0 - 21
Table No. 4
0 29
Table No. 5
0 44
Table No. 6
0 45
Table No. 7
0 60
Table No. 8
0 73
LIST OF FIGURES
Sr. No. TABLE No.
PAGE No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
03
05
06
07
0 15
0 19
0 20
0 21
0 25
0 26
0 30
0 31
0 32
0 32
0 33
0 33
0 34
0 35
0 36
0 37
0 39
0 40
0 56
0 57
0 58
0 59
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0 69
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Figure No. 1
Figure No. 2
Figure No. 3
Figure No. 4
Figure No. 5
Figure No. 6
Figure No. 7
Figure No. 8
Figure No. 9
Figure No. 10
Figure No. 11
Figure No. 12
Figure No. 13
Figure No. 14
Figure No. 15
Figure No. 16
Figure No. 17
Figure No. 18
Figure No. 19
Figure No. 20
Figure No. 21
Figure No. 22
Figure No. 23
Figure No. 24
Figure No. 25
Figure No. 26
Figure No. 27
Figure No. 28
Figure No. 29
Figure No. 30
Figure No. 31
Figure No. 32
Figure No. 33
Figure No. 34
Figure No. 35
Figure No. 36
[i]
Management Programme
Production and Operations of SEWA II Power Station
Using Production and Operation Management Functions
PROJECT REPORT
(MS 100)
Submitted to the Co-ordinator (Projects)
School of Management Studies, IGNOU,
Maidan Garhi, New Delhi 110 068
For the partial fulfilment of Degree in
Submitted by:
Subhash Singh
Enrolment No. 125556971
2016
(CHAPTER - 1)
INTRODUCTION
during 2008-09. However, this is fairly low when compared to that of some of the developed and
emerging nations such US (~15,000 kWh) and China (~1,800 kWh). The world average stands at
2,300 kWh. The Indian government has set ambitious goals in the 11th plan for power sector
owing to which the power sector is poised for significant expansion. In order to provide
availability of over 1000 units of per capita electricity by year 2012, it has been estimated that
need-based capacity addition of more than 100,000 MW would be required. This has resulted in
massive addition plans being proposed in the sub-sectors of Generation Transmission and
Distribution.
India is world's 6th largest energy consumer, accounting for 3.4% of global energy
consumption. Due to Indias economic rise, the demand for energy has grown at an average of
3.6% per annum over the past 30 years. In March 2009, the installed power generation capacity
of India stood at 147,000 MW while the per capita power consumption stood at 612 kWh. The
country's annual power production increased from about 190 billion kWh in 1986 to more than
680 billion kWh in 2006. The Indian government has set an ambitious target to add
approximately 78,000 MW of installed generation capacity by 2012. The total demand for
electricity in India is expected to cross 950,000 MW by 2030. About 75% of the electricity
consumed in India is generated by thermal power plants, 21% by hydroelectric power plants and
4% by nuclear power plants. More than 50% of India's commercial energy demand is met
through the country's vast coal reserves. The country has also invested heavily in recent years on
renewable sources of energy such as wind energy. As of 2008, India's installed wind power
generation capacity stood at 9,655 MW. Additionally, India has committed massive amount of
funds for the construction of various nuclear reactors which would generate at least 30,000 MW.
In July 2009, India unveiled a $19 billion plan to produce 20,000 MW of solar power by 2020.
The Power sector in India is predominantly controlled by the Government of India's public
sector undertakings (PSUs). Major PSUs involved in the generation of electricity are National
Thermal Power Corporation (NTPC), National Hydroelectric Power Corporation (NHPC) and
Nuclear Power Corporation of India (NPCI). Besides PSUs, several state-level corporations, such
as Maharashtra State Electricity Board (MSEB), are also involved in the generation and intrastate distribution of electricity. The Power Grid Corporation of India is responsible for the interstate transmission of electricity and the development of national grid. The Ministry of Power is
the apex body responsible for the generation and development of power in India. This ministry
started functioning independently from 2 July, 1992; earlier, it was known as the Ministry of
Energy. The Government of India has an ambitious mission of power for all by 2022. This
mission would require that the installed generation capacity should be at least 200,000 MW by
2012 from the present level of 1,57,229.48 MW. Power requirement will double by 2020 to
2
400,000MW. The Union Minister of Power at present is Shri Piyush Goyal, who took charge of
the ministry on the 27th of May, 2014.
Fig: 1 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
MW. In the year 1982-83, the company commissioned the Baira Siul power station in Himachal
Pradesh.
During the year 1983-84, the company commissioned all the units Devighat power station
in Nepal and Loktak power station (105 MW) in Manipur. During the next year, they set up a
Hydro Power Training Institute at the Baira Siul hydroelectric project to train operators and
supervisory staff. During the year 1987-88, the company established a satellite
telecommunication network up to link various projects. During the year 1989-90, the
Government of India upgraded the company from a Schedule B to a Schedule A corporation.
During the year 1992-93, the company set up a consultancy wing to provide a range of
specialised services in the investigation, design, construction and operation of hydel projects.
Also, they commissioned Tanakpur power station with the capacity of 120 MW in Uttarakhand.
During the year 1995-94, the company commissioned Chamera I power station with the
capacity of 540 MW in Himachal Pradesh. Also, the company was awarded the lining work of
Jawahar Tunnel in Jammu & Kashmir during the year. During the year 1995-96, they signed an
agreement for execution of Kurichhu hydroelectric project with the capacity of 45 MW in
Bhutan.
During the year 1997-98, the company commissioned the Uri power station with the
capacity of 480 MW in Jammu & Kashmir and during the year 1999-2000, they commissioned
Rangit power station with the capacity of 60 MW in Sikkim. During the year 2000-01, the
company commissioned 45 MW Kurichhu power station in Bhutan. The company entered into
an MoU with Government of Madhya Pradesh to exploit the hydro electric potential of the
Narmada basin by completing the Indira Sagar and Omkareshwar projects. Also they entered
into an MoU with Government of Jammu & Kashmir to exploit the power potential of the state.
During the year 2003-04, the company commissioned the 300 MW Chamera- II power station in
Himachal Pradesh. During the next year, NHDC, a joint venture company commissioned 1,000
MW Indira Sagar hydroelectric project in Madhya Pradesh. During the year 2006-07, the
company added 390 MW generating capacity with the commissioning of Dul Hasti
Hydroelectric Project in Jammu & Kashmir.
The company entered into an agreement with Government of Bhutan for preparation of
DPR of Mangdechhu project with the capacity of 672 MW in Bhutan. During the year 2007-08,
the company commissioned 510 MW Teesta-V power station. NHDC, the joint venture
company commissioned 520 MW Omkareshwar hydroelectric project in Madhya Pradesh. The
company entered into an MoA with the Government of Arunachal Pradesh to execute the
Dibang multipurpose hydroelectric project. Also, they entered into an MoU with the
government of Manipur to exploit the hydro electric potential of the tailrace discharge of Loktak
4
Downstream Hydroelectric Project. During the year, the company signed an MoU with the
Ministry of Rural Development, Government of India and
and Government of Bihar for construction
of Rural Roads and the maintenance under Pradhan Mantri Gram Sadak Yogna in Bihar.
Fig: 2 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
The name of the company was changed from National Hydro Electric Power Corporation
Ltd to NHPC Ltd with effect from March 28, 2008. The company was conferred with MiniMini
Ratna (Category I) status by the Ministry of Power with effect from April 28, 2008
200 with an
authorized share capital of Rs. 1,50,000 Million. During the year 2008-09,
2008 09, the company entered
into an MoU with the Government of Jammu & Kashmir, JKSPDC and PTC to incorporate a
joint venture develop the Pakal Dul and other hydro projects in the Chenab River Basin. Also,
the company along with NTPC, PFC and Tata Consultancy Services Ltd incorporated a joint
venture company, namely National Power Exchange Ltd. During the year 2009-10,
2009
the company
along with NTPC, Powergrid Corporation of India Ltd and Damodar Valley Corporation
incorporated a joint venture company, namely National High Power Test Laboratory Pvt Ltd.In
January 8, 2010, the company signed an agreement with Ministry of External Affairs (MEA),
Government of India for taking up Additional
Additional Investigations and Preparation of Updated
Detailed Project Reports for 1200 MW Tamanthi HE Project and 642 MW Shwezaya HE
Project in Myanmar.
In March 23, 2010, the company has signed an agreement with Department of Energy,
Royal Govt. of Bhutan for providing engineering & consultancy services relating to prepre
5
construction activities of Mangdechhu Hydroelectric Project (720 MW) in Bhutan at a total cost
of Rs 11.67 crore. In April 28, 2010, an MoU was signed amongst NHPC Ltd, Government of
Manipur and SJVN Ltd for formation of a joint venture company for implementation of 1500
MW Tipaimukh Hydroelectric (Multipurpose) Project in Manipur. NHPC Ltd, SJVN Ltd and
Government of Manipur shall have a share holding of 69%, 26% and 5% respectively. The
Unit-I of SEWA-II Hydro Electric Project started commercial operation with effect from June
29, 2010. Also, the SEWA-II H.E. Project (120 MW) started commercial operation with effect
from July 24, 2010, consequent upon successful trial run of balance Unit-II (40 MW) of the
Project. During the year 2010-11, a joint venture company, the Loktak Downstream
Hydroelectric Corporation Ltd, was formed for executing the 66 MW Loktak Downstream
Project in Manipur with a 74% by the company and 26% by the Government of Manipur. The
company signed an joint venture agreement with SJVN Ltd and the Government of Manipur to
implement the 1,500 MW Tipaimukh Hydroelectric (multipurpose) Project in Manipur. The
project is in advanced stage of formation with shareholding of NHPC, SJVNL and the
Government of Manipur being ratio of 69:26:5 respectively. In September 29, 2010, the 120
MW SEWA-II Power Station (3x40) 120 MW in Jammu and Kashmir was dedicated to the
nation. With the commissioning of Sewa-II, the companys installed capacity increased to 5,295
MW through their 14 operating power stations (including the 1,000 MW Indira Sagar and 520
MW Omkareshwar Power Stations of NHDC Ltd, a subsidiary of NHPC and the Government of
Madhya Pradesh).
Fig: 3 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
In March 2011, the company signed an agreement with the Department of Energy, Royal
Government of Bhutan for providing engineering consultancy services for pre-construction
activities at the Mangdechhu H.E. Project (720MW) in Bhutan. In May 23, 2011, the company
signed an MoU with Russia`s power generating Company JSC RusHydro for Cooperation on
case-to-case basis in Hydropower projects in India and other countries. In June 2011, the
company incorporated a new joint venture (JV) company, namely Chenab Valley Power Projects
(P) Ltd to execute Pakul Dul and other hydroelectric projects, with an aggregate installed capacity
of about 2100 MW in the Chenab basin in the state of Jammu & Kashmir.
The equity share capital in the Chenab Valley Power Projects shall be contributed by
NHPC, Jammu and Kashmir State Power Development Corporation and PTC India in the ratio of
49:49:2 respectively. The company signed one more MoU for a joint venture company with
OHPC and the Government of Orissa to implement three hydroelectric projects - Sindol-I,II and
III, with a total capacity of 320 MW on the Mahnandi river, downstream of Hirakund in Orissa.
The company is currently engaged in the construction of 10 hydroelectric projects with a
combined installed capacity of 4,502 MW in the states of Jammu and Kashmir, Himachal
Pradesh, West Bengal, Arunachal Pradesh and Assam. Seven new projects with a combined
capacity of 5,965 MW are in the clearance and approval stages. These projects will come up in
the states of Arunachal Pradesh, Sikkim and Uttarakhand. With the commissioning of these
projects, the company aspires to become a 9,500 MW company in the coming years. NHPC has
achieved annual MOU EXCELLENT generation target for 2015-16 as Actual Generation
23,679 MU (31-March-2016) against "EXCELLENT" MOU Generation Target 22000MU.
Fig: 4 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
Shri K.M.Singh is the current CMD of NHPC. NHPC is listed in National Stock Exchange and
Bombay Stock Exchange on September 1, 2009. Government of India and State Governments
have 86.36% share as a promoter of the Company while remaining 13.64% is public
shareholding. The total number of shareholders are 1,91,337 and share capital is Rs.
12,300,742,773. NHPC will setup 50 MW solar power project in Tamil Nadu and expects it to
7
get completed by March next year. Last year in October, NHPC had inked an agreement with
Uttar Pradesh New and Renewable Energy Development Agency for setting up its first solar
power project in the state at a cost of Rs 400 crore. The Scheduling and Despatch of all the
generating stations owned by National Hydro Power Corporation is done by the respective
Regional Load Despatch Centres which are the apex body to ensure the integrated operation of
the power system grid in the respective region. All these Load Despatch Centres comes under
Power System Operation Corporation Limited.
To adopt the best practices of corporate governance and institutionalize value based
management for a strong corporate identity.
To maximize creation of wealth through generation of internal funds and effective
management of resources.
1.2.5 VALUES
Respect the individuality
Be a model employer
Efficiency, profitability, cost, consciousness
Concern for environment and ecology
Innovative entrepreneurship
Sensitivity to feedback
System approach
10
Power
Arunachal Pradesh has been signed between NHPC Ltd. and Govt. of Nagaland on 21.08.2015.
This is the first PPA signed in respect of both the projects.
Ministry
Union Minister of State (Independent Charge) for Power, Coal, New &
Managing
Director,NHPC,Shri
D.P.Bhargava
Director
2015.NHPC successfully constructed a total of 7142 toilets under Swachh Vidyalaya Abhiyan in
11
a span of one year. Honble Minister in particular praised the efforts of NHPC Limited in the
construction of toilets in extremely difficult and remote locations.
NHPC currently has an installed capacity of 4987 MW at standalone and 6507 MW on
consolidated basis with a total of 20 operating power stations. 18 power stations are operated by
NHPC while 2 are operated by NHDC a subsidiary company. Apart from this, the company has a
total of 5 projects under construction with four hydro power projects with total installed capacity
3290 MW which includes Teesta
Parbati -II (800MW) & Subansiri Lower (2000 MW) and a wind project (50MW) in Jaisalmer,
Rajasthan.
Value of Assets
Paid Up Capital
Projects Completed
12
In 2010-2011
1
Energy Generated
18606 MU
Capacity Index
85.2%
Sales Turnover
4046.59 crore
Net Profit
2166.67 crore
Performance Rating
"Very Good"
In 2009-2010
1
Energy Generated
16960.45 MU
Capacity Index
84.1%
Sales Turnover
42189.0 Million
Net Profit
20905.0 Million
Performance Rating
"Very Good"
In 2008-2009
1
Net Profit
Rs.10752.2 Million
Performance Rating
"Very Good"
Energy Generated
16689.59 MU
Capacity Index
93.61%
13
26980.6 Million
Sales Turnover
In 2007-2008
1
Energy Generated
14813.16 MU
Capacity Index
96.12%
Sales Turnover
23010 Million
Net Profit
Performance Rating
"Execellent"
In 2006-2007
1
Energy Generated
13048.76 MU
Capacity Index
94.13%
Sales Turnover
19630 Million
Net Profit
9248 Million
Performance Rating
"Very Good"
In 2005-2006
1
Energy Generated
12567.15 MU
Capacity Index
98.15%
Sales Turnover
17140 Million
Net Profit
7427 Millionn
Performance Rating
"Excellent"
Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News
14
Fig: 5 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
STRENGTHS :
Largest market share in domestic power generation and a broad customer portfolio across
the country.
Highly skilled and experienced human resources, exposed to state-of-the art technologies
in project execution and power generation.
Turnaround ability for old plants demonstrated in the takeover plant such as Sewa III
Hydro Power Station.
In-house training facility, R&D etc that assist in development of the sector. Thrust on
reducing social costs of capacity growth strong execution of Resettlement and
rehabilitation plans.
WEAKNESS :
Long and multi layered procurement process leading to long lead times and process delay.
Gaps in Human Resources (HR) systems such as performance management, rewards and
incentives and career development.
OPPORTUNITIES :
Expand generation capacities by putting up thermal and hydro capacities; maintain the
position of a dominant generating utility in the Indian Power sector.
Broad base fuel mix by considering imported coal, gas, domestic coal, nuclear power etc
16
with a view to mitigate fuel risks and maintain long run competitiveness.
Backward integrate into fuel management to exercise greater control and understanding
of supply economics.
Improve collections by trading, direct sale to bulk customers and the active role in
allocation in new plants.
Execute increased number of power plants that classify for Mega Power Projects status,
thereby reducing the cost of the projects and power and power generated.
THREATS :
Stringent norms for approval of increase in capital costs for projects in event of time
overrun.
Stringent environmental norms in the future may add to the cost of generation.
1.2.12 DIVERSIFICATION:
Decision of diversification to foray into the business of Thermal, Solar, Wind, etc., has
started fetching favourable results. NHPC signed an Memorandum Of Understanding (MOU)
with Government of Chattisgarh for executing a Thermal Plant of 1320 MW (2x660 MW) and
another MOU with Government of Uttar Pradesh for setting up a 50 MW Solar Plant. For Wind
Power also, an MOU was signed between NHPC and Clean Wind Energy Tower (C-WET)
regarding Consultancy services.
17
Sl
Name of JV
no.
Company
NHDC LTD.
Purpose
CHENAB VALLEY
NHPC(49%),
POWER PROJECTS
JKSPDC (49%)
PRIVATE LIMITED
(CVPPPL)
3
LOKTAK
DOWNSTREAM
of Manipur (26%)
66 MW Loktak Downstream
HYDROELECTRIC
Hydroelectric Project in
CORPORATION
Manipur
LIMITED (LDHCL)
4
NATIONAL
NHPC (20%),
LABORATORY
CPRI (20%)
EXCHANGE
LIMITED (NPEX)
TCS(19.04%), BSE(16.66%),
18
1.3
Power House
Fig: 6 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
The major components of the SEWA II Hydro power station are a 53 metre (m) high
concrete gravity dam, a 3.3 m diameter and 10.084 km long horse shoe shaped head race tunnel, a
9 m diameter and 111 m high restricted orifice type surge shaft, a 2.4 m internal diameter circular
steel lined pressure shaft, a surface power house with three units of Vertical Pelton turbines of 40
MW each and three tail race outlet channels of 28m, 39m and 50m length each. The power station
will generate 534 Million Units energy annually in a 90% dependable year. The beneficiary states
of the project include Jammu & Kashmir, Punjab, Haryana, Uttar Pradesh, Uttarakhand , Delhi,
Rajasthan and Union Territory of Chandigarh. Power development in India is the key to
19
economic development. Hydro power has been the main source of generating electricity. The
concept of operating power systems on a regional basis crossing the place, the power supply
industries have been under constant pressure to bridge the gap between supply and demand and
hence, decades of economic planning in India following independence placed significant
emphasis on the development of the power sector. The Power sector in India is predominantly
controlled by the Government of Indias public sector undertakings (PSUs) such as NHPC
(National Hydroelectric Power Corporation), National Thermal Power Corporation (NTPC) and
Nuclear Power Corporation of India (NPCI).
At the end of Financial Year 2014-15, the SewaII Power Station has generated 594.01
MUs (Million Units) which is 14.23% higher than its target of 520 MUs. The Power Station also
recorded highest Plant Availability Factor (PAF) among 18 Power Stations of NHPC i.e. 97.1%
which is 11.6% higher than our target of 87%. It is also the highest generation since
commissioning. Against the scheduled generation of 2.88 MU per day, Power Station has
generated 3.173 MU in one day i.e. all time highest till date since commissioning. Power Station
under Corporate Social Responsibility Sustainable Development Scheme has spent Rs 63 lakhs
on different social activities for local public in this financial year.
The Ministry of Power is the apex body responsible for the generation and development of
power in India. SEWA II Hydro Power Station has aim to establish, maintain and continually
improve the performance on quality, environment and occupational health and safety for
generation of cheap, quality, environment friendly and reliable hydro power and become a Hydro
Power Station dedicated to service of the Nation. SEWA II Hydro Power Station has
commitments to comply with all applicable legislation, regulations and corporate requirements
related to hydropower generation, prevention of Pollution, injury and ill health in all our activities
and to continually improve our quality, environment and occupational health and safety
performance by setting objectives and targets.
Penstock
Surge Shaft
Fig: 7 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
20
SEWA II Hydro Power Station has endeavour to review and rectify any unsafe condition and
ensure good health of all personal, to maximize productivity through systematic & consistent
operations and preventive maintenance, to motivate employees and associates for the cause of
environment and safety, optimum utilization of available resources in power generation, to strive
for zero accidents and to conserve natural resources.
Dam View
Switchyard Area
Fig: 8 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
LOCATION
STATE
District
River
Location of Dam & Power House
Nearest Rail head
Nearest Airport
Latitude
Longitude
HYDROLOGY
Catchment area at diversion site
381 km2
4020 m3/sec
DIVERSION TUNNEL
Diameter & Shape
Length
Diversion Discharge
Invert level at entry
EL. 1151.0 m
1 No. Vertical lift gate
5mx6m
EL. 1177.0 m
COFFER DAMS
Type
Maximum height of upstream coffer
dam
Maximum height of downstream
coffer dam
DAM
Type
Dam Top
Minimum river bed level at dam site
Deepest Foundation Level
Maximum Dam height (above deepest
foundation level)
Concrete Gravity
EL. 1199.0 m
EL. 1157.6 m
EL. 1146.0 m
53.0 m
SPILLWAY
Location
Central
Type
Width of spillway
46.0 m
No. of bays
EL. 1168.0 m
3.0 m
4020 m3/sec
RESERVOIR
Full Reservoir Level (FRL)
EL. 1197.5 m
EL. 1185.0 m
544.80 ha-m
181.97 ha-m
Diurnal storage
362.83 ha-m
37.05 ha
INTAKE
22
Number
Two
Invert level
EL. 1178.00 m
Gates
2 Nos.
2.75 m x 3.0 m
Trash Rack
INTAKE TUNNELS
Number
Size & type
Design discharge from each intake
(incl. 20% extra for desilting
arrangement)
Two
Dia. 3.0 m, D-shaped
14.55 m3/sec
DESILTING
ARRANGEMENT
No., Type & size of desilting chamber
14.55 m3/sec
2.0
EL. 1198.5 m
2.75 m x 3.0 m
1 No.
EL. 1177.8 m
FLUSHING TUNNEL
Branch Tunnels
Branch Tunnel size & shape
2 Nos.
0.75 m x 1.5 m, D-shaped
BT-I - 68m
BT-II - 55m
1 set
0.75 m x 1.5 m
EL. 1168.0 m
1.0 m x 1.8 m, D-shaped Length 346 m
HRT RD
364 m
2685.7 m
5538.5 m
9874.3 m
Length of Adit
123 m
227 m
368 m
280 m
SURGE SHAFT
Size & type
111 m
2 m x 3.3 m
EL. 1232.0 m
Adit to Surge Shaft top (gate operation 4 m dia. D shaped, Length= 52 m
chamber)
4 m dia. D shaped, Length = 286 m
Adit to Surge Shaft bottom
Vertical Shaft height
Gate Opening Size
Gate Operation Platform
VALVE HOUSE
Size
Number of valve
PRESSURE
SHAFT/PENSTOCK
Type
Steel Lined
Diameter
2.4 m (Internal)
352.0 m
850.0 m
175.0 m
598.0 m
1.95 m, 1.35 m
Surface
120 MW
3 Units of 40 MW each
599.0 m
Vertical Pelton
24
Generating units
Maximum gross head
Rated Net head
Design Discharge
Turbine Outlet Stoplog
Energy Generation in MU
3 Nos.
599 m
560 m
24.25 m3/sec
3 Nos
533.52 MU at 90% dependability
SWITCH YARD
Type
Size
100 m x 70 m
Elevation
610.0 m
Out goer
Nominal vottage
132 Kv
OUTLET STRUCTURE
3 Nos.
28 m, 39 m & 50 m
Open Channel
Length of each channel
Actual Cost Rs
: 1108 Crores
Fig: 9
(Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
25
Switchyard Area
Fig: 10 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
26
27
28
Table No. 4
(TIME PERIOD FOR KEY ACTIVITIES FOR STAGE I,II ,III)
SL.
No.
Activity
I
1.
2
3
Stage-I activities
Vetting of Stage-I estimates
MOEF clearance
Completion of activities under StageI
Vetting of Stage-II estimates
Stage-II activities
Preparation of DPR
TEC
Completion of land acquisition and
infrastructure works
Submission of CCEA Note
4
II
1
2
3
4
III
1
Authority
/Agency
Scheduled period
CEA
MOEF
PSU
CEA
3 weeks
1 month
Within 1 year after Date of MOEF
clearance
3 weeks
PSU
CEA
PSU
18 months
3 months after submission of DPR
One and a half years
MOP
Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News
2. Cost efficiency i.e. providing power at reasonable prices so that they could provide power
to all in need. Their ultimate aim is to reduce the cost because without being the cost
leader they cant dominate the market. So as a market leader they are always aiming at
reducing the cost.
4. Eco friendly system: Driven by its commitment for sustainable growth of power, NHPC
29
has evolved a well defined environment management policy and sound environment
practices for minimizing environmental impact arising out of setting up of power plants
and preserving the natural ecology.
SEWA RIVER:
Sewa is a perennial river and tributary of river Ravi. It originates from Sarthal range at an
EL4200m and is fed by a number of perennial streams on either side in its 53kms course before
its confluence with river Ravi at an elevation of 578m. The general flow direction of the river is
NW-SE through series of narrow gorges, cascades and intermittent flat areas. The general
physiographic features of the area are rugged and snow covered mountain ranges, cut into
precipitous ridges and deep ravines with steep to moderately steep slopes. Most of the terrain is
covered with forests, shrubs and grasslands besides patchy agricultural fields. Sewa II is a run
of river scheme with an installed capacity of 120 MW.
SEWA HE PROJECT STAGE-II
J&K
Yard
PROJECT LAYOUT
Fig: 11 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
30
LOCATION:
Sewa II Power Station is located in the Basoli Tehsil of Kathua District of Jammu & Kashmir
State. Dam site is located at Village Gatti, 80 Kms from Basohli and 150 Kms from Lakhanpur.
The Power House is located near a small village Mashka, at the junction of Sewa and Ravi and
just in front of the underground Power House of Chamera Power Station Stage I. The nearest
rail head and airport is Pathankot which is 110 kms from Project Headquarter.
GEOLOGICAL CONDITION:
The Power Station is mainly located in Murree Formation, Panjal volcanic and Tanwal /
Bhadrawah group of rocks in lower Himalayas boarding Jammu & Kashmir and Himachal
Pradesh. Muree formation comprises purple shale, siltstone and grey sandstone; Tanwal group of
rocks comprise phyllites, slates and quartzites, slates & granite gneiss. Intermittently a few
discontinuities are also crossing the formation.
SLUSH FLOW
Fig: 12 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
CONTRETE DAM:
A 53 m high concrete gravity dam, with a total crest length of 114m and with a 29.5m high head
over
the crest of the overflow section with 4 radial gates, stands constructed near village Gatti in
Tehsil Bani.
31
Fig: 13 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
Intake View
Fig: 14 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
32
Rib Erection
Fig: 15 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
HRT Face
Fig: 16 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
Pressure Shaft is of 2.4m dia and 352m length followed by Surface Penstock of 826m length
terminating into 2.4 m dia and 175m deep Vertical Shaft leading to a 598m long underground
Horizontal Pressure Shaft bifurcating twice into 3 Penstocks of 1.20m dia each upto Power
House.
33
Fig: 17 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
POWER HOUSE:
Three vertical Pelto Units of 40 MW each are installed in the Surface Power House of size 76m
length x 18m width x 34m height. The Power House is located near village Mashka.
ENVIRONMENT:
A comprehensive Environment Impact assessment (EIA) of the Project has been carried out
covering the overall impacts on different environment components viz. Water, Land, Biological,
Socio-economic, Weather and Climate. The results of EIA studies from basis for preparation of
the following feasible / viable Environment Management Plans (EMP) so as to minimize the
adverse impact on the Environment.
Monitoring of the Environment Management plan under implementation is being carried out by a
high level Multi disciplinary committee with members from MOEF, Forestry, Ecology, Soil
Conservation, Wild life etc.
Fig: 18 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
35
COST:
Estimated completion cost of project is Rs.1061 crores.
BENEFITS:
The Sewa II power Station is generating 534 MU annually in a 90% dependable year. The
Power Station will provide 120 MW peaking capacity in the power system of the Northern
region. The beneficiary States of this Power Station are Jammu & Kashmir, Uttrakhand, Haryana,
Himachal Pradesh, Punjab, Utter Pradesh, Delhi, Chandigarh and Rajasthan. Besides, Jammu &
Kashmir will also get 12% free power from this power station. Sewa II is the 14th Project
completed by NHPC and has started full commercial generation of 120 MW w.e.f. 24th July 2010.
With the commissioning of Sewa II installed capacity of NHPC has gone upto 5295 MW. The
overall socio economic condition of the area has been improved due to the construction of this
project.
View of Sewa-II Township at Dam site Sarthali
Fig: 19 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
36
then passed through the gate or vessels which take the water to the turbines which convert
potential energy into mechanical energy, these vessels are called penstocks.
DAMS:
The dam is made on a river to collect water. Whenever it rains, the water is collected into the
dam so it serves as a water reservoir. The potential energy for further work is generated by the
water level difference between the dams and the turbines because the water level in the dams is
very high. Dams also control the water flow through penstocks.
TURBINES:
The next step is to convert this kinetic energy of water into mechanical energy. The water flows
from a height throw the penstocks which are the channeled vessels to the turbines which have
blades. The falling water has enough kinetic energy that when they strike hard with the blades of
the turbines, they start spinning which means that the kinetic energy is converted into mechanical
energy. But the turbines use potential and mechanical energy of falling water to convert into
work.
TRANSMISSION LINES
Fig: 20 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
37
GENERATORS:
The shafts of the turbines convert the mechanical energy into electric energy. Basically, the
generators work on the principle of magnets which is that when we pass a magnet near a
conductor, electric current flows through it.
TRANSMISSION LINES:
The electricity via power lines is transferred to substation which provides it to the consumers. So,
the process is of great importance. It should be performed in a right manner to ensure the great
production of electricity. This process is not much costly as no fuels are produced and not much
health hazardous chemicals are produced by it.
38
GENERATION TO SHUTDOWN:
1. Reset the sequencer Sequence Reset.
2. Change the UAB supply from UAT to SSB supply.
3. Deload the Unit to less than 2 MW and open the GTCB.
4. Switch OFF the Excitation & wait for 10seconds and then open the field breaker.
5. Give command for Governor Stop and ensure the deflector full close feedback.
6. Give command for FGMIV CLOSE.
7. Switch on the HSLS with speed LT 150 rpm.
8. Apply the brakes with less than 50 rpm.
9. Release the brakes with unit standstill and switch off the HSLS.
10. Switch OFF the Clean Cooling Water system. Raw cooling water & Oil system.
11. Click All Drive Reset
COOLING SYSTEM
Fig: 21 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
GENERATOR
11 KV, 120 MW
STEPUP
GENERATOR
132 KV
POWER GRID
39
Fig: 22 (Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
40
(CHAPTER - 2)
RESEARCH DESIGN
RESEARCH DESIGN:
Research means a search for facts - answers to questions and solutions to problems.
Designing of the research is done mainly to solve the problem of getting the various stages of the
research under control. This control factor is very important for the researcher during any of the
research operation. Preparation of the design for the research forms a very critical stage in the
process of carrying out some research work or a research project. Research Design in general
terms can be referred to as the scheme of work to be done or performed by a researcher during the
various stages of a research project.
With the help of the research design, one can very easily handle and operate research
work as research design acts as a working plan, which is made by a researcher even before he
starts working on his research project. By this, researcher gets a great help and guidance in
achieving his aims and goals. According to Russell Ackoff, research design is the process of
making decisions before a situation arises in which the decision has to be carried out. It is actually
a process of deliberate anticipation directed towards bringing an unexpected situation under
control.
2.2
DATA COLLECTION:
The term data refers to qualitative or quantitative attributes of a variable or set of
variables. Data are typically the results of measurements and can be basis of observations of a set
of variables. Data collection is a term used to describe a process of preparing and collectively
data. The purpose of data collection is to obtain information to keep on record, to make decisions
about important issues, to pass information on to others.
There are many techniques of data collection but the way used in the present research is
best suitable. The data required for analysis may be primary or secondary.
2.3
To study that the SEWA II Hydro Power Station generate the maximum power energy
To Study that SEWA II Hydro Power Station meet the yearly target as fixed by Ministry
of Power on the basis of design energy at 100% & 95% Machine availability and 90% dependable
year.
41
To find out the information such as reactive powers at generator buses, magnitudes of
load bus voltages, real and reactive power flow on transmission lines, other variables being
specified which are essential for continuous monitoring of the current state of the system
(Unscheduled Interchange) Charges report, Hourly Station Data, Hourly Reservoir Level Data, UI
Calculation report, Hourly Station Parameter Report, Frequency Graph, Declared Capacity etc.
2.4
One of the important functions of the production and operational manager is to maximize the
generation by optimum utilizing the precious water resources so that financial benefit to the
Corporation. Further this study also tells the operational manager how maintain the stability of
the power grid by meeting the peak load demand. This study will provide full practical
knowledge regarding how efficiently operate the hydro machines to generate the more energy and
Unscheduled Interchange charges, knowledge of different reports, Hydro components and
parameters of hydro power station, management of precious water
2.5
RESEARCH METHODOLOGY:
1.
Forecasting is the process of making predictions of the future based on past and present
data and analysis of trends. A common place example might be of some variable of interest at
some specified future date is a similar, but more general term. Both might refer to formal
statistical methods employing , or data, or alternatively to less formal judgmental methods.
Usage can differ between areas of application: for example, in , the terms "forecast" and
"forecasting" are sometimes reserved for estimates of values at certain specific times, while the
term "prediction" is used for more general estimates, such as the number of times floods will
occur over a long period and are central to forecasting and prediction; it is generally considered
good practice to indicate the degree of uncertainty attaching to forecasts. In any case, the data
must be up to date in order for the forecast to be as accurate as possible.
Using the Forecasting Method to find out the maximum Power energy generation and
Dam Water Level for the day / next day based on previous day river water inflow, current
reservoir water level and seeing the daily weather condition from IMD (India Meteorological
Department) web site because SEWA II Power Station having small water storage capacity.
42
EXPLANATION AS BELOW:
Forecast of maximum Power Energy and Dam water Level for the day / next day w.r.t. previous
water inflow:Dam water Level at 00:00 Hrs. = A
Previous Day Inflow as per Daily Generation Report = B Cumecs
Water Collected in Reservoir in 24 Hrs. as previous day water inflow for the next
day = B * 24 * 60 * 60 = C Cubic Mtrs.
Water quantity required to fill up one Mtr . from current level as per Design Data in Reservoir =
D Cubic Mtrs.
Water Level increase in Dam = (A+(C/( D * 100) = E Mtrs.
Energy required to be generated as per daily target = F MU
Energy generated by one machine in 24 Hrs. = 0.96 MU = G
Water required by one machine = 8.125 Cumec. = H
Water inflow required for Energy generation ( F ) by the three machines = 8.125*F/.96 =
H*F/G = 26.33 = I Cumec\Water required to produce the energy = I * 24 * 60 * 60 = I * 24 * 60
*60 = J Cubic
Water Level used for energy generation = J/( D*100) = K Mtrs
Estimated Dam Level after generation of energy for the day at 24 Hrs. = E K = L Mtrs.
(Source: Compiled from NHPC Manuals, Annual Reports of NHPC Ltd. & NHPC News)
FOR EXAMPLE:
Dam water Level at 00:00 Hrs. (A)
= 1187.50 Mtrs.
= 3.15 Cumecs
Water Collected in Reservoir in 24 Hrs. as previous day water inflow for the next
day ( C ) = B * 24 * 60 * 60 Cubic Mtrs.
Mtrs.
Water quantity required in cubic Mtrs. to fill up one Mtr. from current level as per Design Data
in Reservoir corresponding to current reservoir level range ( D ) = 3058.22 Cubic Mtrs.
Water Level increase in Dam ( E )
= 0.498 MU
= 40 MW
43
Water inflow required for Energy generation i.e. 0.498MU by the three machines
I = H*F/G Cumec
(Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
44
Table No. 6
(Water Capacity in Reservoir Corresponding to Dam Water Level Range)
12
22
32
42
13
23
33
43
14 1
1
24 2
2
34 ] [3 ]= [3 ]
4
44 4
currents injected at each node. The node equation at bus i can be written as
==1
45
Relationship between per-unit real and reactive power supplied to the system at bus i and the
per-unit current injected into the system at that bus:
= = +
where is the per-unit voltage at the bus; - complex conjugate of the per-unit current
injected at the bus; and are per-unit real and reactive powers. Therefore,
= ( + )/
= ( )/
( ) = =1
= =1
2.6
STATISTICAL TOOLS:
(a) Pie Charts.
(b) Bar Charts
(c) Line Charts
2.7
It is easy to find and collect operational & maintenance data of machine, however, one need to be
aware of the limitations the data may have and the problems that could arise if these limitations
are ignored:
46
The data has been taken w.e.f. 29th September 2010 when SEWA - II Power Project
became operational and upto 31th March 2016. The data is the mixture of both old as well as new.
The study is based on the secondary data and the limitation of using secondary data may
The sample used to generate the Operational & Maintenance data may be collected from
Central Electricity Authority [CEA], Other Hydro Organizations & Various Regional Load
dispatch Centre [RLDC].
This study merely focused on production and operation management function but the
47
(CHAPTER - 3)
HYDRO POWER USING
PRODUCTION AND OPERATION
MANAGEMENT FUNCTIONS
Resource management :
The company will look to continue with their stringent recruitment and retention policy
which has provided it with the best minds in the country.
Environment management :
Being the leader in its trade the company will look towards fulfilling its corporate
social responsibility and contributing towards the environment.
3.2
Supply of electric products are done by BHEL which is also a government owned enterprise.
3.3
HUMAN RESOURCES:
People before PLF (Plant Load Factor)' is the guiding philosophy behind the entire gamut
of HR policies at NHPC. NHPC are strongly committed to the development and growth of all our
employees as individuals and not just as employees. NHPC currently employ approximately
10000 people at NHPC.
Competence building, Commitment building, Culture building and Systems building are
the four building blocks on which our HR systems are based.
48
RECRUITMENT:
NHPC believe in the philosophy of 'Grow your own timber'. Our 'Executive Trainee'
scheme has been introduced with the objective of raising a cadre of home grown professionals.
First Division Graduate Engineers/ Post graduates are hired through nation-wide open
competitive examinations and campus recruitments. Hiring is followed by 52 weeks of fully paid
induction training.
SEEKING FEEDBACK:
NHPC actively seek and encourage employee feedback to ensure that HR interventions
and practices remain relevant and meaningful. NHPC regularly conduct Employee Satisfaction
and Organizational Climate Surveys.
To optimize the down time of units under planned maintenance and minimize the down
time of units under forced outage.
To motivate & encourage the employees to improve the efficiency & productivity and
show better results and include the feeling of contribution in the growth of the
cooperation.
50
Sewa II Power Station NHPC has been awarded with Best Power Station during the financial
year : 2013 14 and 2014 2015. NHPC derive immense satisfaction from the awards NHPC
receive and the resulting recognition they bestow. The awards are key indicators and milestones
on our HR journey, and reinforce our HR philosophy and practices.
3.4
REPORTING:
Report is a self-explanatory statement of facts relating to a specific subject and serves the
purpose of providing information for decision making and follow up actions. It is a systematic
presentations of ascertained facts about a specific event / subject. Report is a summary of findings
and recommendations about a particular matter / problem. Report is for the guidance of higher
authorities including company executives and directors. Report facilitates timely decisions and
follow up measures.
51
3.4.1 DEFINITIONS :
PLANNED OUTAGE (PO): Outage planned in advance for annual maintenance, periodical /
routine maintenance / checking, and inspection. Any outage planned in advance because of
abnormal operating parameters i.e. high temperature, oil level, excessive leakage from shaft seal
etc. should come under forced outage and not in planned outage.
FORCED OUTAGE (FO): Outage due to tripping caused by abnormal operating parameters
like high temperature / oil level etc, stopping / closure of units for inspection / investigation,
rectification of abnormal operating parameters / behavior / condition.
MISCELLANEOUS OUTAGE (MO): Outage due to reasons beyond control of generating
stations or for which generating stations are not responsible e.g. tripping of units due to failure of
grid, line problems, delay in synchronization due to voltage mismatch, backing due to grid
constraints / requirements, closure of units due to high PPM, less availability of water etc. Outage
of less than 15 minutes due to tripping and resynchronization should also come under
miscellaneous outage.
Plant Availability Factor (PAF): The plant availability factor (PAF) of a power plant is the ratio
of its actual output over a peak period of time, to its potential output if it were possible for it to
operate at full nameplate capacity continuously over the same period of time. To calculate the
plant availability factor, take the total amount of energy the plant produced during a peak period
of time and divide by the amount of energy the plant would have produced at full capacity.
AVAILABILITY in relation to a project, means the capacity of the project, including the
generating units, to generate power on availability of water; and the annual availabilities of a
project shall be determined as per the following formula:Percentage Annual Availability =
Where,
___
____
52
INSTALLED CAPACITY means the summation of the name plate capacity of the generating
units in the station or the capacity as decided in consultation with the Authority from time to time
considering the up rating, derating, etc. as may be applicable.
PROJECT includes the complete hydro power generating facility covering all components such
as dam, intake water conductor systems, power station, generating units of the scheme as
apportioned to power generation and decided by the Authoriy.
SECONDARY ENERGY means the quantum of energy generated in excess of the design energy
on an annual basis in the station;
STATION means a hydro generating station having an installation of one or more hydro
generating units including reversible units.
DEEMED GENERATION If the station has achieved the normative Availability level in a
contract year, but actual energy generation falls short of design energy for reasons solely
attributable to hydrology, the energy charges for generation upto design energy shall be payable
to the Generating Company during the first seven years of operation.
In case of reduced generation due to reasons beyond the control of Generating Company and nonavailability of Board's transmissions lines or on receipt of backing down instructions from the
concerned Regional Electricity Board and it results in spillage of water, the energy loss on
account of such spillage shall be considered as deemed generation limited to the design energy.
INFIRM POWER Sale of electricity prior to commercial operation of the unit, any revenue from
such sale shall be taken as reduction in capital expenditure and not as net revenue.
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WEATHER
Mention weather observed during the day
e.g. CLEAR/SUNNY/CLOUDY/RAINY/FAIR.
voltage (kV), Frequency (Hz) while unit (s) is / are in operation. Do not mention zero as
minimum value observed during tripping / shutdown.
cumecs.
Calculate water utilized for generation as follows:
Water utilized, cumecs = Q X L /U
Where, Q = Rated discharge in cumecs for each machine.
L = Average load during the day in MW
U = Rated capacity of each machine in MW
Mention average spillage through spillway gates / sluice in cumecs
Calculate average spillage as follows:
S = S1 X t1 + S2 X t2 +-----------+Sn X tn
-------------------------------------------24
Where, Sn = Spillage in Cumecs
tn = Time in hours
SILT(PPM):
Mention silt content measured / observed. In case silt content is not being measured
regularly give estimated value. For e.g. <10PPM, <20 PPM like that.
OUTAGE DETAILS:
COMMUNICATION STATUS: PLCC/P&T/LDST/WIRELESS
Strike out whichever is not applicable from OK / as mentioned. For e.g. OK / as-
mentioned.
Mention OK, only if all communication modes are through.
Mention the problems / fault in remarks in case of problem in any mode.
UNIT / LINE:
Identify unit by its number, for e.g. Unit 1, Unit 2 and so on.
Identify line by its name as well as number (in case of more than one line to same
substation).
Mention the unit / line only for which outage has occurred and not all the units / lines with
outages as *NIL*.
continuing from previous day, which will be the case during annual maintenance, or any outage
stretching beyond 24 hrs. Mention NR (not restored) in column RESTORED AT if unit / line is
not restored by 24:00 hrs.
Mention total outage time for the day report belongs to and it should not exceed 24 hrs.
ENERGY LOSS:
Calculate energy loss as follows
=
MU
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REASONS:
Mention exact reasons(s) and conclusion of investigation / inspection and remedial
measures taken in *Reasons* column. For e.g. High TGB temp, investigation reveals low oil level
in sump, sump topped up.
Do not give vague reasons / remarks like unit under PTW / unit under mechanical
maintenance / shutdown taken by electrical maintenance group etc.
Mention communication code / reference in case closing down of unit as per instruction of
RLDC.
TRIPPING DETAILS:
Strike out whichever is not applicable from NIL / as per tripping report.
Report tripping details as per applicable format.
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58
59
Following tables gives the information of Actual Generation corresponding (MU) to Generation
Targets, actual Plant Availability Factor (PAF) corresponding to target Plant Availability Factor
(PAF), Unscheduled Interchange (UI), Actual Transmission and NRLDC Schedule since
commission of SEWA II Power Station.
Table No. 7
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(Source: Compiled from Annual Reports of NHPC Ltd. & NHPC News)
61
software and the same converted into excel form. After obtaining the fifteen minutes block wise
data of frequency, actual generation and NRLDC injection schedule, the UI amount calculated.
The rate for calculation of Unscheduled Interchange Generation is based on frequency.
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65
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TOTAL HOURS:
Mention total hours of month to which report belongs i.e., 720:00 Hrs. for month of 30
RUNNING HOURS:
Mention running hours of each unit. It should tally with sum of daily running hours for the
month.
PLANNED OUTAGE:
Mention planned outage of each unit. It should tally with sum total of daily planned
FORCED OUTAGE:
Mention forced outage of each unit. It should tally with sum of daily running hours for the
month.
MISCELLANEOUS OUTAGE:
Categorize miscellaneous outage into three categories, which are
High PPM
Less Availability of water
Grid constraints etc.
Sum total of daily miscellaneous outage for the month should tally with sum total of all
three categories.
AVAILABILTY IN HOURS:
Mention availability after totaling running hours and miscellaneous outages.
% AVAILABILTY:
Calculate % availability as follows:
% Availability = (Available Hours / Total Hours ) X 100
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the
68
frequency, low voltage etc. Mention code given by RLDC for backing down.
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TIME:
Mention starting time and normalization time for each backing down unit wise.
ENERGY LOSS:
Mention energy loss for each backing down
Calculate loss as follows
!
"
MU
to backing down.
DEEMED GENERATION:
Mentioned deemed generation in MU. Round-off value after three digits.
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due
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3.5.1 DEFINITIONS:
1.
Actual Drawal : In a time-block means electricity drawn by a buyer, as the case may be,
measured by the interface meters.
2. Actual Injection: In a time-block means electricity generated or supplied by the seller, as the
case may be, measured by the Interface meters.
3. Beneficiary: A person purchasing electricity generated from a generating station.
4. Buyer: A person, including beneficiary, purchasing electricity through a transaction
scheduled in accordance with the regulations applicable for short-term open access, mediumterm open access and long-term access.
5.
Deviation: In a time-block for a seller means its total actual injection minus its total
scheduled generation and for a buyer means its total actual drawal minus its total scheduled
drawl.
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9. Scheduled Generation: At any time or for a time block or any period means schedule of
generation in MW or MWh ex-bus given by the concerned Load Despatch Centre.
10. Scheduled drawal at any time or for a time block or any period time block means schedule
of despatch in MW or MWh ex-bus given by the concerned Load Despatch Centre.
11. Seller means a person, including a generating station, supplying electricity through a
transaction scheduled in accordance with the regulations applicable for short-term open
access, medium-term open access and long-term access.
12. Time-block means a time block of 15 minutes, for which specified electrical parameters and
quantities are recorded by special energy meter, with first time block starting at 00.00 hrs.
Source: Compiled from Daily Report, Annual Reports of NHPC Ltd. & NHPC News
(Charges for deviation for each 0.01 Hz step is equivalent to 35.60 Paise/kWh in the frequency range
of 50.05-50.00 Hz, and 20.84 Paise/kWh in frequency range 'below 50 Hz' to 'below 49.70 Hz)
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market of India say that the lack of investor confidence in the Indian market is due to
absence of the organized day ahead market. Lack of transparency is also a big deterrent
towards the same. Introduction of UI has supported the development of a trading market
and exchanges which serve for day ahead schedule and real time trading by bringing all
the consumers and sellers together on a single platform with standardized contracts,
trading procedures and bid formats. This would also lead to much transparency in the
pricing mechanism and the confidence of investors is bound to increase.
6. Implications of deviating from scheduled supply/drawal known: If the implications of
deviating from a law or a rule are well known the crime/violation of a rule can be
controlled on a large scale. This is what UI has done to the Indian power industry in a
short time and the progress is being continued at a larger pace. Recent amendments have
narrowed the frequency to 50.2-49.5Hz and the overall charges payable for over
drawal/under injecting at a frequency lower than 49.5Hz has been increased sharply. This
would further help in strengthening the grid discipline. As an example, Uttarakhand
Power Corporation Limited, due to the rapid industrialization of the state is finding it very
difficult to keep pace of power capacity addition with the growth observed. It has paid
more than 370 Crores as UI charges in the period April 2008 to October 2009 due to
overdrawing from the central grid. This figure in itself acts as a boost towards power
sector development.
7. Improvement in grid parameters such as Frequency and Voltage
8. A mechanism for harnessing Captive & Co-generation: If the existing
captive/cogeneration facilities are harnessed within the grid the demand/supply gap in the
country can be substantially bridged off. This can be done very quickly by stipulating that
any injection or drawal by such plants will be paid for as per the frequency linked UI rate.
9. More consumer load can be catered at any time: This is due to the incentives
given for reducing the load during the peak hours. Those who dont have very important
use of power during peak load period can shed their load and gain from it. This is very
closely related to the Demand Side Management.
10. UI prevents costly damage to electrical & mechanical equipment:
Frequency variation is the very cause of damage to electrical equipments and indirectly to
the mechanical equipments too. When frequency management is looked in to so deeply
the damage to the equipments is also reduced drastically.
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(CHAPTER - 4)
CONCLUSIONS /
RECOMMENDATIONS
84044 MW at 60% load factor (148700 MW installed capacity). Total annual energy potential of
600 billion units has been accessed and so far only 15% of the potential has been explored. Over
one billion people in South Asian Association for Regional Cooperation (SAARC) are amongst
the poorest in the world and lack even the basic social amenities including electricity. Per capita
demand of electricity in Asia is only 1250 KWhr, which is half of the world average. A certain
study indicates that the need of consumption of minimum 1500 KWH of electricity to maintain
even marginal standard of living. Against this, the per capita consumption of electricity in India is
only 350 KWH, which speaks of immediate and urgent need of planning and undertaking
accelerated hydro development in the country.
India, with no large known oil and gas reserves, is independent on indigenous coal as the
main in feed for electricity production. This is leading to depletion of non-renewable source of
energy on one hand and environmental degradation as well. Switching to clear fuels, wherever
available is therefore to be taken on top priority. In India vast potential exists for Hydrodevelopment from white coal i.e. water. Over the years due to paucity of funds, the regional
power development had led to imbalance in the hydrothermal mix to 25:75 as against desired
ratio of 40:60. It is well known that hydropower can give excellent peaking support and prevent
suboptimum level of operation of thermal plants i.e. burning expensive oil off peak hours. As per
Central Electricity Authority (CEA) 15th Electric Power survey, the present peak demand is
63853 MW and projected peak demand is 95757 MW for the Year 2001 2002.
The recent Research And Development (R & D) innovations in the field of hydro
dynamics make it possible to derive higher outputs from the existing hydraulic space in turbines
by employing higher specific speed and better efficiency profiles on one hand and use of better
class epoxy insulation on the other which makes it possible to use higher conductor size in the
existing stator slots for higher outputs. The older plants hold substantial potential of up rating
proposals cost effective. Besides enhancement of peaking capacity, there would be extra energy
benefit in the case of run-off-the-river scheme. The other good thing about run-off-the-river
scheme is that it creates lesser impact on the environment and lesser no. of people are distributed
in the area.
The regional grids in India suffer from problems of wide frequency and voltage
76
fluctuations, frequent grid failure, uneconomic operation, problems in evacuation of power etc.
Hydropower can give relief from most of these problems. India has emerged as one of the fastest
growing economies in the world. The Government of India has identified the power sector as a
key sector of focus to promote sustained industrial growth with a mission Power for All by
2022.
Hydropower is more economical, less polluting, less damaging to the environment and a
renewable source of energy. Developing hydropower enhances energy security and there is no
fuel cost during the life of the project. In Hydroelectric Power Station, energy is harnessed from
water by running it from a higher height to a lower height. Hydropower stations are capable of
instantaneous starting and stopping and are able to accommodate various loading alternatives.
This helps to improve the reliability of power systems and is ideal for meeting demand during
peak times.
The Government has set high priority for development of Hydropower power keeping in mind the
potential and availability of water resources. The Government of Indian (GOI) recently
introduced a three stage process for the development of new hydroelectric projects in the central
sector. The new stage driven process aims to reduce the time and cost overruns of hydroelectric
projects.
Stage I: Survey and investigation of project site, and preparation of pre-feasibility report.
Stage II: Detailed investigation, preparation of detailed project report (DPR) and preconstruction activity including land acquisition, and
Stage III: Execution of the project after investment decision through Pre-Public
Investment Board (PIB) / Cabinet Committee on Economic Affairs (CCEA).
Tariff are determined by reference to Automatic Frequency Control (AFC) which
comprise primary energy charges and capacity charges and are determined by return on equity,
depreciation, interest on loans, interest on working capital and operation and maintenance
expenses. The Hydro power policy of 2008 lays emphasis on increasing private investment in the
development of hydraulic projects. The policy aims at attracting private funds by encouraging
joint ventures with private developers and the use of Independent Power Producer (IPP) model
besides promoting power trading and speeding up the availability of statutory clearances. This
presents a significant opportunity for power generation companies, both in the public and the
private sector.
The trust in Government and its bureaucracy has been eroding in India thereby leaving
more avenues for contested domains. It has been very difficult transforming the government
intentions to produce electricity from the large water infrastructure after the Sardar Sorvar Project
debacle in the early 1990s. The small hydro projects are being cautiously implemented by the
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Governments. However in some cases the adverse socio economic and environmental impacts
of large dams can be mitigated through informed decision making, transparency and engagement
of all stakeholders. In all probability, the advantages and disadvantages of hydro-power
structures, large or small, have to be discussed with people transparently. The present social and
environmental assessments of the hydro projects are flawed from many angles which trigger real
and imaginary conflicts of interest. To settle the Peoples concern, after two years debate the
Indian Cabinet has recently passed the National Policy on Rehabilitation and Resettlement, 2007.
In particular, there has to be clear recognition in all decision making related to dams that a
balance needs to found between the needs for use of renewable energy, and the minimization of
possible harmful effects on the environment especially mountain environments where most of
the hydro-potential resides. Mountain regions have particular potential for use and production of
renewable energy, not only hydro, but also biomass, solar, geothermal or wind; clearly, the
adverse environmental effects on fragile mountain ecosystems need to be carefully assessed and
prevented before developments take place. Also, possible social issues between upstream (often
poor mountain communities) and downstream communities (often the main beneficiaries of
energy production) need to be addressed.
NHPC Limited has several units, which are engaged in operation of generating electricity
or are under construction stage. The company has strong operating efficiency as reflected in
average capacity index of 88.6% for 2015 2016 and largest hydro power generator capacity of
5041.2 MW. The company has got into long term power purchase agreements for major portion
of capacity under construction. Being a mini ratna the company can enter into greater autonomy
for undertake new projects without Government of India approval subject to investment ceiling of
Rs.500cr. The majority of NHPCs revenues are derived from sales of power to the state
electricity entities, as per the directives of the Government of India. The projects are located in
complex terrain and harsh climate. Potential upside is limited as the tariffs are regulated by the
Government of India.
Sewa-II Power Station is located on river Ravi at Maska (Basholi) bordering Himachal
Pradesh and has been constructed by the NHPC at a cost of Rs. 1061 crore and has been
completed in seven years by National Hydro Power Corporation (NHPC). The dam of the Power
Project is situated at a village Ghatti about 80 kms from Basohli in Kathua district and 150 kms
from Lakhanpur. J&K State is getting free 13 per cent power out of the total power generated by
Sewa-II Power Station. J&K State has vast hydropower potential of which major portion is yet to
be developed . Out of the total power generation capacity of 20,000 MWs in Jammu and
Kashmir, only 2456.20 MWs has been harnessed in the State, Central and Private sector to
harness the maximum possible potential for power. NHPC is playing an important role in
78
developing the potential and is associated with the development of hydropower in Jammu &
Kashmir. So far NHPC has commissioned six projects in the state and one number project is
under construction.
The 120 MW Sewa-II Power Station of NHPC, Mashka (Jammu and Kashmir) has
exceeded its MoU targets set for Excellent ratings both in terms of Power Generation as well as
Plant Availability Factor (PAF) for the year 2015-16. At the end of Financial Year 2015-16, the
SewaII Power Station has generated 597.086 MUs (Million Units) which is 14.82% higher than
its target of 520 MUs. The Power Station also recorded highest PAF among 18 Power Stations of
NHPC i.e. 97.97% which is 11.6% higher than our target of 91.80%.
Sewa II Hydro Power Station has created a benchmark in technology utilization,
efficiency and effective utilization of resources.
It has been achieving records right from its synchronization.
It is one of the Power plant in India where maximum Automation is done in its operations.
It is the Hydro power plant where Pelton Wheel turbine successfully working and
generating the power for nation.
It has also achieved great environment standards where water is a raw source for
generating the Electrical Power.
It been maintaining excellent Corporate Social Responsibility (CSR) by providing good
compensation as cash, providing employment for the locals on a contract basis,
construction of roads, drainage systems, drinking water supply, hygienic conditions,
hospitals, schools, etc.
Sewa II Hydro Power Station, NHPC has followed the principles of production and
operation management quite well and also maintained good relationship within its Micro
as well as Macro environments.
There should be more Involvement of management at all levels with effective creation of
policies, vision, Mission, values, goals and support, communicated and implemented
throughout the Organization.
There should be training of senior executives in managing for quality.
It should evaluate plans for expansion in order to meet the Power needs of India as well as
to create more employment.
79
BIBLIOGRAPHY / REFERENCES
BIBLIOGRAPHY / REFERENCES
REFERENCE BOOKS:
1. S.N. Chary
2. K.C. Arora
3. S. Anil Kumar
PERIODICALS:
1.
2.
NHPC NEWS
3.
4.
UI Rules.
5.
Commissioning Report.
6.
7.
ABT Rules.
8.
Grid Code.
9.
REPORTS:
1.
2.
3.
MS 5
2.
MS 08
3.
MS 10
4.
MS - 11
: Strategic Management.
5.
MS - 51
: Operations Research.
6.
MS - 52
: Project Management.
7.
MS - 53
: Production/Operations Management.
8.
MS - 57
: Maintenance Management.
80
9.
MS - 58
10.
MS - 95
REFERENCES:
Sumitkumar., Hydro Power in India Potential and the Way Ahead 2nd Annual
Conference on Hydro Power in India, April 15-16 2013.
Action Plan for the Development of the Power Sector in the North East Region & Sikkim,
January 2006, Ministry of Power, Government of India.
Proceedings of the Third Annual Conference on Hydro Power in India January 17-18,
2006 organized by Powerline, New Delhi.
Central Electricity Authority, Hydro Development Plan for 12th Five Year Plan, New
Delhi, Sept 2008.
WEB SITES:
www.nhpcindia.com
http://www.studymode.com
http://indianjournalofeconomics.com/april2015.htm
http://www.corporateinformation.com/Company-Snapshot.aspx?cusip=C35600620
http://www.nhpcindia.com/presentation-hin.htm
http://www.conserve-energy-future.com/HowHydroPowerPlantsworks.php
81
http://www.energynext.in/open-accessadvantage-bottleneck/
http://kalyan-city.blogspot.in/2010/11/what-is-report-meaning-features-or.html
https://en.wikipedia.org/wiki/nhpc_limited
http://www.mbaofficial.com/mba-courses/operations-management/what-is-the-role-of-aproduction-manager-in-operations-management/
http://www.abbreviations.com/
www.powermin.nic.in
www.hydroworld.com
www.indiainfoline.com
NEWS PAPER:
Business Standard
Economic Times
Financial Express
The Tribune
The Hindu
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