tp oh Ake Sar TR AS ‘1C1 overseas Coxporaton Lined SAUDI KAYAN PETROCHEMICAL. CO., LTD. SAUDI KAYAN PETROCHEMICAL AMINES FACILITY DOCUMENT TITLE: METHOD STATEMENT FOR TIE-IN CONNECTION OF ABOVE GROUND PIPING DOCUMENT NO: 600-8002-4306 3 DOCUMENT NO; BSCC-AM-MS:PIP-0004 EPC Company: CTC! Overseas Corporation Limited Owner: Saudi Kayan Petrochemical Co., Ld a Contract Now: 40C0240C-S0004 cert atey Issue for approval, eel ate | oaTE| PAGE 10F 7 bescripTion c00-s007 4crgomael ghee tp th Rh shat RADA] {101 Ovarsens Corporation Lite CONTENTS 4.0 PURPOSE AND SCOPE 2.0 REFERENCES 3.0 TIE-IN PREPARATION 4.0 DRAWING REQUIREMENT 5.0 SEQUENCEING AND SCHEDULING 6.0 EXECUTE 7.0 GOLD WELD PROCEDURE 8.0 SAFETY PRECAUTION METHOD STATEMENT FoR 600-5007-1)3¢5) HEIN CONNECTION OF ABOVE loate GROUND PIPING 2 OF oar lnev, 00oh Mei sha RAS A (€F0} Overseas Corpoation Limite 1.0 PURPOSE AND SCOPE 4.1 This document defines the pipe tie-in installation and inspection of all above ground piping applied to Saudi Kayan Petrochemical Amines facility. 1.2. This method statement Is prepared for the field Golden Joint of Saudi Kayan Petrochemical Amines facility. 2.0 REFERENCES The following speoification and standards and other approved procedure shall be used as references, and pipe tie-in and golden joint erection and installation must be followed with It 24 Inspection and test plan (600-500-3305) Inspection & Test Plan for Above Ground Piping, 2.2 Approved procedure from CTCL 600-502-1814 Post Weld Heat Treatment Procedure. 600-500-1813 Welding Work Control Procedure. 600-5002-1807 Post Material Identification Procedure 600-6002-1808 Field Pressure Test Pressure. 600-508-0007 Color Coding Criterion 2.3 SABIC Engineering Standards (SES) 000-508-0005 Specification for Design and Installation of Pipe Tie-Ins 000-858-0005 Welding, PWHT & NDE of Plant Ping P13 Coz Field Fabrication and Erection P01 E15 Pressure Testing and Lay up Procedures 28 Got Piping Joints Wo2 Ft Welding-Safe Practices Q01 107 Matarial Identification Program wot FO1 Welding and Inspection -Performance Standards tmentoo srarementron | 908 "We.N| CONNECTION OF ABOVE foare {GROUND PIPING 3.0F 7 |_7oa2010 Te CT parts(eh Mech Sb At RA a TCI Oversees Corporation Linite| 2.4 American Society of Mechanical Engineers (ASME) 31.3 Process Piping 3.0 TIE-IN PREPARATION 3.1. Tie-in joint shail be located and tapped by BSCC, and submit to CTCI for owner's. final approval on all service. 3.2. All existing piping shall bo checked to ensure thal the actual wall thickness does not fall below minimum requirement by the relevant piping material specification 3,3. All existing piping upstream of the tie-in point shall be depressurized, drained, purge, cleared in according with specification requirement, The work shall be carried out by contractor prior to tie-in joints work be carried out. 3.4 For the tie-in joints requiring butt-weld connection to existing line, that had_ previously been subject to caustic service, testing should be carried out to ensure sufficient de- contamination has taken place for a distance 10mm from the open beveled end prior to fit-up the new piping. Chemical solution such as Phenyl Ethylene , Thymol Blue or ‘equal shall be used. 3.5 Where flange are added the bolt holes are to be orientated as the follow: 3.5.1 Flange face vertical: Bolt holes to straddle the vertical centerline. 3.5.2 Flange face horizontal : Bolt holes to straddle north-south centerline. 3.5.3 Tien flange shall be orientated same as the existing flange. 3.6 A tie-in check list shall be develop for guidelines of involve porsons. (ATTACHMENT1) 4.0 DRAWING REQUIREMENT 4.1. Tie-ins joint shall be identified on P&ID and piping ISO drawing with tie-in symbol and numbering system. 4.2. |somettic Drawing. In addition to data normally show on isometric drawing, 4.3. Apiping tie-in list shall be prepared and issued for use by CTCI, Completed tie shall be initialed and dated on the tie-In list, then submitted to the SK for approval 5.0 SEQUENCEING AND SCHEDULING Ia plant/system shutdown is required a schedule must be provided by th METHOD STATEMENT FOR 00-5002. THE-IN CONNECTION OF ABOVE loate GROUND PIPING Oreootaa ll plan be IAT TRA A contractor in order to priorities and schedule activities. Otherwise, the OWNER require 60 days in advan and confirm 14 days in advance of a confirmed and approved shutdown timing, Necessary safety certification must show that adequate purging on a live line has been carried out . When the line gasoous a cottified gas detector must be used to verify that the required purging has been successfully achieved. 6.0 EXECUTE 6.1. Tie-in work shall not bo started before di n and safely consideration have be taken 2 into account and required signed safely certificates process 6.2. Each tie-in point must have a tapping-lype list on the tie-in lst, 6.3. Tie-in point work should be done in according with referenced procedure in according with specification NO.000-50S-003/005. 64 in point procedure shall be outlined as follow: » Preparation and Safety Precaution . Inspection and Testing Prior to Tia-in Work Clear Prior to Tie-in Work Installation Quality Control 7.0 GOLD WELD PROCEDURE 7.1 Gold welds shall be completed in one continuous operation, no stopping or cout down shall be permitted until the weld is completely filled and capped. Typically these walds will bo inspocted & tested as follows: 744 Continuous Visital Inspection by qualified welding inspector of wolding engineer 71.2 100% Certified and recorded Visual Inspection (and LPI) after root and hot pas have been completed, before fill and cap. 7.1.3 100% Radiography after completion of fil and cap, Caps may bo ground smooth to aid radiographic interpretation, but nol to reduce required reinforeemont 600-5002. Ket? ne Ne a SOF Tf T-0et-2010 GROUND PIPING. ‘ GROUND PIPIN lice 00Ty, Peo RA aT 7.1.3 100% Radiography after comptetion of fill and cap. Caps may be ground smoo! to aid radiographic interpretation, but not to reduce required reinforcement. 7.4.4 100% Crack detection by MPI (for ferromagnetic materials) or LPI (for non magnetic materials) on both the root and final pass weld deposits. 7.1.5. AILNDT of Gold Welds shall be assossed for acceptance according to the Sever Gyolie Service criteria of ANSI B31.3. (This is the highest level in ANSI B31.3), 7.1.8 When PHWT is required, operations 7.1.3 and 7.1.4 above shall be repeated afte 7.2. Ultrasonic Testing (UT) may be used as an altomate for completed welds, when thickness exceeds 8mm and when suitable testing procedures have been provided, reviewed and accepted by the OWNER. UT is possible on stainless steels but special procedures, techniques and calibration systems need to be established well in advance of production welding. The use of UT is subject to the written approval of the OWNER. 7.3. Welds in line classes with pressure ratings 600# and over shall also be 100% ‘examined by ultrasonic testing. Method and acceptance criteria as per ANSI B31.3 Severe Cyclic Service, 7.6 Arequest shail be made to the OWNER for each and every Gold Weld that is proposed. This request shall include the weld location, line service, wold joint configuration and proposed NDE to be performed. No work shall commence on any Gold Weld until written approval form the OWNER has been received. 8.0 SAFETY PRECAUTION 8.1. Pipe systom that have held hazardous substance shall be prepared before tie-in work, in according with ANSVAWS F4.1 and this specification 8.2. Welding on piping containing flammable shall be done in according with AP publication 2201 and this specification. 8.3. Only qualified personnel are allowed to perform tie-in work. Qualified personnel aro dosignated by CTCUSK. The personnel should be capable of specifying the necessary control of protective action, or both, for the work safoty For work above or below grade, or in congested area, provide for easy and sale 1600-5002. TIT METHOD STATEMENT FOR eat THE-IN CONNECTION OF ABOVE pare GROUND PIPING Oct2010 lev. 00ag-pualliilyeo 1G oh sik abt RS a ict overseas Corporation Lined personnel exit, 8.5 Welding should not be performed on piping operation above rated working pressure. 8.6. No welding shall be performed on piping at less than atmospheric prossure unless prior written approval is obtained by OWNER. 8.7. No welding shail be performed on piping operating at temperature below 6 degree C unless prior written approval is obtained by OWNER, 8.8. Tie-in work location shall be analyzed for appropriate safeguard and types personal protective equipment available if needs. 8.9. Portable extinguisher equipment shall be provided at tie-in location 8.10 Allwelding machine shall be earthed properly 8.11. Allrotary machines shall be guarded properly. 8.12 All machines shall be maintained in proper running conditions and preventive maintenance checks shall be done at regular intervals. 8.13 Usage of PPE shall strictly implement. 8.14 Regular toolbox talks shall be done to ensure and maintain the safely awareness of personnel from hazard like electric shocks, eye injuries from flaying materials, fall rom the height, accident of transportation/erection, working inside the work station otc. 8.15 Regular visual inspection on tools and tackles. 8.16. Defective tools shall be separated from the main lot and quarantine til the same are transported out of the work area. 8.17. Erection’ installation shall be done with proper rigging plan 8.18. Atthe same of liting operation, crane operator shall follow instruction only from a designated riggers foreman. 8.19 Sufficient lighting arrangement shall be done to maintain enough safe fighting in all tho working areas to continue works at night. 8.20 Adequate signboards and encirclement by tapes shall be arranged in the work aroa where hydro (pressure) testing, flushing, pr mmissioning etc. is to be done. 8.21 Comply with IPMT stipulations. SINOPEC shall comply with all applicable provisions contained in attachment D and safety bulletins ATTACHMENT 1 stsagaat ae METHOD STATEMENT FOR _ 600-5002. TTIE-IN CONNECTION OF ABOVE GROUND PIPING AUDA SO eatensagen las CO ccs tn Release Check List for Tie-in Work 1.0 Tracking Number Date: 2.0 References: 2.1 Jdentification Number 2.2 System/Sub-system No. 2.3 PRAD / Single-line Diagram Nos 2.4 Location Plan 2.5Contact Person(s) as are (0 be checked) 3.0 Activity Summary (applicable opti BSCC_ CTCL Owner 3.1Source of temporary energy( liom which wnit) Oc] Oo 3.2Source of permanent energy(trom whieh uni) (I 3.aCleanliness to be verified by LJ I { 3.4 Tie-in to be executed by [eae 3.SLOTO permits, locks and tags applied by (BNE Ea 3.00 permits, locks and tags verified by oO ] 3.7Blinds/Spacdes or other form of positive isolation applied by ft) 3.8Blinds/Spades or other form of positive isolation verified by. fee ee | 3.9Gas test conducted by 4.0 The undersigned agree the on-site verifieati both parties prior to the activity, accordingly this p execution: speetion has been completed by ticular Tie-in is released for Printed! Name Signature BSCC Representative: CECI Representative: Owner Representative: