B 84567 SB MM1 DSR ST 67 0011 - 4 - AOC - Air Compressor and Air Dryer Package

Data Sheet
Air Compressors & Air Dryer Package

ConocoPhillips (Grissik) Ltd.
B-84567-SB-MM1-DSR-ST-67-0011 Rev 4
Page 2 of 11
Revision Sheet
REVISION
DATE
DESCRIPTION OF CHANGE
1A
22-Apr-15
First Issuance
1B
08-July-15
Issued For Approval (With Incorporated Client Comment)
20-July-15
Issued For Use (With Incorporated Client Comment)
31-July-15
Re-Issued For Use (With Incorporated Client Comment)
28-Aug-15
Re-Issued For Use (With Incorporated Client Comment)
Additional Approvers (If Applicable)

Name
Designation
Signature
Date
MECHANICAL DATA SHEET
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
AIR COMPRESSOR AND AIR DRYER PACKAGE
Page : 3 of 11
Rev : 4
GENERAL INFORMATION
1
2
APPLICABLE TO :
FEED
LOCATION
SUBAN GAS PLANT
MANUFACTURER
NOTE-24
EQUIPMENT NAME
MODEL NO.
(*)
ITEM NO.
67SAE-301
NO OF UNIT
ONE SKID (SINGLE SKID) (*)
BID
AS BUILT
EXTENT PACKAGE
6
7
PURCHASE
INSTRUMENT AIR COMPRESSOR & AIR DRYER PACKAGE (67SAE-301) CONSIST OF :
2X100% AIR COMPRESSORS PACKAGE SKID (COMPLETE WITH ELETRIC MOTOR DRIVEN, AIR COOLER, OIL SEPARATORS, WATER SEPARATORS AND AUXILLIARIES)
ONE SKID MOUNTED AIR DRYER PACKAGE CONSIST OF:
10
4X100% AIR PRE FILTERS (TWO PER TRAIN)
11
2X100% AIR DRYER (DUAL TOWER) INCLUDING 2 (TWO) DEW POINT ANALYZER
12
4X100% AIR POST FILTERS (TWO PER TRAIN)
13
INTERCONNECTING PIPE, VALVE, PITTING, INSTRUMENTATION,ETC ON DRYER PACKAGE SKID AS PER P&ID (B-84567-SB-PP0-PID-ST-67-0005)
14
ALL INTERCONNECTING PIPE, VALVE, FITTING,ETC BEETWEEN SKID AS PER P&ID (B-84567-SB-PP0-PID-ST-67-0005)
ELECTRICAL INFORMATION
15
16
ELECTRICAL AREA CLASSIFICATION :
NON HAZARDOUS AREA (ELECTRIC MOTOR SHALL BE CLASS 1 DIV.2 GROUP D)
17
PACKAGE DESIGN INFORMATION
18
19
DRY AIR FLOW RATE AT EDGE OF SKID PER TRAIN, (SCFM)
450
20
PRESSURE AT PACKAGE OUTLET, (PSIG)
120
21
WATER PRESSURE DEW POINT (F)
- 40
22
BAROMETIC PRESSURE (PSIA)
14.696
23
WIND VELOCITY (FT/S)
72.9
24
INSPECTION AND TESTING
PER SPEC, CODE AND MIGAS
25
LIFTING PROVISIONS
YES, BY VENDOR
26
VIBRATION / DAMPING REQUIREMENTS
ANTI - VIBRATION MOUNT
27
ELEVATION ( FT )
179.8 (PLANT AREA)
28
LOCATION
OUTDOOR, INSTALLED UNDER SHELTER

AIR COMPRESSOR (67-CAE-301 A/B) : OPERATING DATA (EACH)
29
30
GAS HANDLED
AIR
NO. OF DUTY COMPRESSOR
31
OPERATION
INTERMITTENT (LEAD -LAG SYTEM)
NO. OF STAND - BY COMPRESSOR
32
OPERATING CONDITIONS (PER UNIT COMPRESSOR)
33
AIR DRYER PACKAGE REQUIRED INLET FLOW RATE
MIN
34
lb/hr
(*)
scfm
(*)
MAX
NORMAL
INLET MASS FLOW RATE
lb/hr
(*)
INLET FLOW RATE
scfm
(*)
37
INLET ACTUAL FLOW RATE @ P,T
acfm
(*)
(*)
(*)
38
INLET PRESSURE
psig
ATM
psig
(*)
NOTE-11
NOTE-11
F / RH%
65/60
100/100
(*)
(*)
DISCHARGE PRESSURE
INLET CONDITION
41
AFTERCOOLER OUTLET TEMPERATURE
42
MOL. WEIGHT AT INLET
43
Cp/Cv AT INLET
44
DENSITY @STD AT INLET
45
VISCOSITY AT INLET
46
Z (COMPRESSIBILITY FACTOR) AT INLET
47
ESTIMATED SHAFT POWER / COMPRESSOR
hp
48
DISCHARGE PARTICLE SIZE (MAX)
49
DISCHARGE OIL CONTENT (MAX)
(*)
NOTE-11 & 23 NOTE-11 & 23
28.95
1.421
lb/ft
Cp
0.996
VTA
micron
NOTE -14
ppm
NOTE -14
COMPRESSOR DRIVER
OIL INJECTED LUBRICATED SCREW
51
TYPE
52
MANUFACT'R/MODEL
53
NO. OF STAGES
54
CASING DESIGN TEMP. (MIN/MAX.)
55
CASING DESIGN PRESSURE. (MIN/MAX.)
56
VOL. EFFICIENCY (%)
57
MECH. EFFICIENCY (%)
(*)
58
TOTAL POWER (kW)
(*)
59
PRESSURE RATIO
(*)
60
PRODUCT QUALITY
(*)
SUCTION
61
LIQUID (ppm)
(*)
DISCHARGE
62
SOLID (micron)
(*)
VENT
DRAIN
63
(*)
COMPRESSOR
50
COMMENTS
OTHER
(*)
36
40
OFFERED
NOTE-11 & 23 NOTE-11 & 23
35
39
NOTE-24
SINGLE STAGE
o
psig
ELECTRIC MOTOR
TYPE
(*)
DIRECTION OF ROTATION (FACING DRIVING END)
(*)
SPEED
(*) HP
(*)
NOMINAL POWER
(*)
VOLTAGE
(*)
DRIVE (FLUID COUPLING/DIRECT/GEAR)
400 V / 50 Hz / 3 phase
DIRECT
PROCESS/UTILITY CONNECTION
SIZE
ANSI
FACING
CLASS
1 1/2" (*)
150
RF
(*)
150
RF
(*)
150
RF
ORIENTATION
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
Page : 4 of 11
Rev : 4
AIR COMPRESSOR : CONSTRUCTION FEATURES *
1
SPEED
BEARING HOUSING CONSTRUCTION
NORMAL OPERATING SPEED :
(*)
TYPE (SEPARATE/INTEGRAL) :
(*)
MAX.ALLOWABLE SPEED :
(*)
MATERIAL :
(*)
RADIAL BEARING
CASING
CASING SPLIT :
(*)
MATERIAL :
(*)
TYPE :
ROTOR
DIAMETER (mm) :
(*)
MATERIAL :
(*)
NO. OF LOBES :
(*)
FEMALE :
(*)
10
TYPE :
11
TYPE OF FABRICATION :
LOCATION :
(*)
MATERIAL :
(*)
TYPE :
(*)
SHAFT
SHAFT SEAL
12
MATERIAL :
(*)
AIR COMPRESSOR : CONSTRUCTION
13
14
(*)
THRUST BEARING
AIR INTAKE FILTER :
15
ITEMS TO BE SUPPLIED BY PACKAGE MANUFACTURER :
ALL PIPING TO EDGE OF SKID
DRIVER :
MODEL
SPEED REDUCING GEAR
SHAFT COUPLING
RATING (MICRON)
COUPLING GUARD
SEPARATOR
EFFICIENCY (%)
CONTROL STATION
AIR INTAKE FILTER
FLANGED OUTLET CONNECTION
INLET SILINCER
EXHAUST SILINCER
BY:
PACKAGE MFR.
16
TO API 619
17
MFR.
18
TYPE
19
20
PURCHASER
MANUFACTURER'S STD.
21
INLET PIPING :
22
SILINCER :
23
BY:
PACKAGE MFR.
PURCHASER
ELECTRIC MOTOR
STAINLESS STEEL
CARBON STEEL INTERNALLY LINED
24
TO API 619
MANUFACTURER'S STD.
ORIFICED BLEED
INLET
EXHAUST
THERMAL RELIEF VALVE (COOLANT)
26
MFR.
MODEL
TORSIONAL ANALYSIS (GEARED UNITS ONLY)
27
TYPE
P(psi)
ANALOG STUDY
28
INLET/OUTLET CONNECTION
32
AIR/OIL SEPARATOR :
31
BY:
PACKAGE MFR.
TO API 619
33
DESIGN CODE :
34
MFR
35
DES. PRESS (psig)
36
DES. TEMP
37
INLET/OUTLET CONNECTION
PURCHASER
MANUFACTURER'S STD.
ASME SECT. VIII DIV.1
MODEL
CAPACITY
CLASS
(*)
GRP
COOLING SYSTEM :
29
30
PVC
DISCHARGE CHECK VALVE
25
PSV
OIL /AIR COOLERS
CLOSED SYSTEM
PRESSURE TRANDUCER CONNECTION
SPECIAL TOOLS
AUTO CONDENSATE TRAP
LATERAL CRITICAL ANALYSIS
EXTERNAL SUPPLY
(*)
INSTRUMENT SUPPLIERS
38
39
PRESSURE GAUGE :
(*)
MFR.
(*)
SIZE / TYPE
(*)
40
TEMPERATURE GAUGES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
41
LEVEL GAUGES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
42
DIFF. PRESSURE GAUGE :
(*)
MFR.
(*)
SIZE / TYPE
(*)
43
PRESSURE SWITCHES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
44
DIFF. PRESSURE SWITCHES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
45
TEMPERATURE SWITCHES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
46
LEVEL SWITCHES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
47
CONTROL VALVES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
48
PRESSURE RELIEF VALVES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
49
THERMAL RELIEF VALVES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
50
SIGHT FLOW INDICATORS :
(*)
MFR.
(*)
SIZE / TYPE
(*)
51
VIBRATION EQUIPMENT :
(*)
MFR.
(*)
SIZE / TYPE
(*)
52
SOLENOID VALVES :
(*)
MFR.
(*)
SIZE / TYPE
(*)
53
ANNUNCIATOR :
(*)
MFR.
(*)
MODEL / NO. POINTS
(*)
54
TACHOMETER
(*)
MFR.
(*)
RANGE / TYPE
(*)
AIR COMPRESSOR : CONTROL PANEL
55
56
TYPE
CONTROL LOGIC
SEQUENTAL PANEL REQUIRED
57
MANUFACTURER
NOTE-24
DIMENSIONS : (L X W X H )
(*)
58
LOCATION
MOUNTED TO COMPRESSOR ENCLOSURE
IP RATING
NEMA 4x
59
CONTROL SUPPLY
60
POWER CONSUMPTION
61
NOTE : - ALLEN BRADLEY CONTROL LOGIX PLC'S REQUIRED TO CONTROL & MONITOR EACH AIR COMPRESSOR, DRYER AND DEW POINT AND COMMUNICATE WITH CUSTOMER DCS VIA
62
FIBER OPTIC (ETHERNET)
YES
120 VAC,1Ph,50Hz (From UPS)

WATT
(*)
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
Page : 5 of 11
Rev : 4
AIR COMPRESSOR : INSTRUMENTATION AND CONTROLS
1
2
UCP
3
FUNCTION
LOCAL INDICATION
DCS
INDICATION
ALARM
REMARKS
TRIP
AIR INTAKE FILTER DIFFERENTIAL PRESSURE
COOLANT FILTER DIFFERENTIAL PRESSURE
AFTER COOLER FAN MOTOR VIBRATION
LEAD/ LAG SELECTOR
LEAD/ LAG STATUS
10
PRESSURE AT DISHARGE LINE --> TO TRIGGER START AND STOP

OF LEAD OR LAG COMPRESSOR
11
COMMON ALARM
12
EMERGENCY STOP BUTTON
13
AUTO / MANUAL SELECTOR
14
AIR COMPRESSOR RUNNING STATUS
REMOTE SHUTDOWN
NO VIBRATION MONITOR
Y
Y
Y
Y
Y
15
RUNNING HOURS INDICATOR
16
HIGH COMPRESSOR DISCHARGE PRESSURE
17
HIGH COMPRESSOR DISCHARGE TEMPERATURE
18
HIGH COMPRESSOR VIBRATION
19
HIGH INLET AIR DIFFERENTIAL PRESSURE
20
HIGH AIR/OIL SEPARATOR DIFFERENTIAL PRESSURE
21
HIGH LUBE OIL FILTER DIFFERENTIAL PRESSURE
22
HIGH LUBE OIL TEMPERATURE
23
LOW LUBE OIL PRESSURE
24
LOW AIR RECEIVER PRESSURE
Y
Y
Y
Y
Y
25
26
NOTES :
- Y = YES REQUIRED
27
- VENDOR TO ADVICE MANUFACTURER'S STANDARD INSTRUMENTATION, INDICATION, ALARM, AND TRIPS.
28
- VENDOR IS REQUIRED TO PROVIDE A ETHERNET TCP/IP FOR THE PURCHASER'S PCS.
29
30
31
AIR COMPRESSOR : AFTER - COOLER
32
PERFORMANCE TUBE SIDE
33
34
FLUID NAME :
COMPRESSED AIR
35
TOTAL FLUD ENTERING (scfm) :
36
RELATIVE HUMIDITY (%) :
37
LATENT HEAT (Btu.lb) :
(*)
38
INLET PRESSURE (psig)
(*)
(*)
(psi)
(*)
(*)
VELOCITY (ALLOW/CALC)
(ft/s)
(*)
(*)
( ft .F/W )
(*)
(*)
( F )
(*)
(*)
INSIDE FOUL RES.

TEMPERATURE IN/OUT
MECHANICAL EQUIPMENT
39
40
PRESSURE DROP. (ALLOW/CALC)
FAN
DRIVER
41
MANUFACTURER :
(*)
TYPE :
42
MODEL NO. :
(*)
RPM :
(*)
MANUFACTURER & MODEL :
ELECTRIC MOTOR
43
DIAMETER :
(*)
NO. OF BLADES :
(*)
DRIVER (kW) :
44
ANGLE :
45
PITCH ADJUSTMENT :
46
BLADE MATERIAL :
(*)
47
kW/FAN @DES. TEMP :
(*)
48
MAX ALLOW/CALC TIP SPEED (ft/s) :
COMPRESSOR DRIVER :
MANUAL
AUTO
HUB MATERIAL
ENCLOSURE :
(*)
VOLT :
(*)
SERFICE FACTOR :
400
SPACE HEATER :
PHASE :
85
120
Volt
STARTING METHOD :
50
FRAME :
(*)
51
MOUNTING :
(*)
COUPLINGS
53
DRIVER - COMPRESSOR OR DRIVER

GEAR
54
55
MANUFACTURER :
NOTE-24
FREQUENCY : 50 Hz
dB @ 3ft
49
52
1.15
TEFC, INSULATION CLASS F, CLASS B TEMP.RISE
FAN NOISE LEVEL :

(*)
NOTE-24
(*)
(FOR 10 HP AND ABOVE)
(*)
DIMENSION AND WEIGHT

LxWxH (ft-inch)
WEIGHT
GEAR - COMPRESSOR
COMPRESSOR UNIT :
(*)
(*)
lb/unit
COMPRESSOR DRIVER :
(*)
(*)
lb/unit
56
MODEL :
SKID :
(*)
(*)
lb
57
LUBRICATION :
CONTROL PANEL :
(*)
(*)
lb
58
DOC. NO. :
Page : 6 of 11
Rev : 4
AIR COMPRESSOR TESTING
1
2
REQUIRED
WITNESS
SHOP INSPECTION
HYDROSTATIC
FUNCTION TEST
MECHANICAL RUN
PERFORMANCE TEST (AIR)
COMPRESSOR WITH DRIVER
PRESSURE COMPRESSOR TO FULL OPERATION PRESSURE
10
NOISE LEVEL TEST
11
VIBRATION LEVEL TEST
PRE - FILTERS (67MAJ-301 A/B & 67 MAJ-303 A/B)
12
13
MANUFACTURER : NOTE-24
14
QUANTITY :
15
B-84567-SB-MM1-DSR-ST-67-0011
SERVICE :
TWO PER TRAIN (TOTAL 4 NO'S)
HORIZONTAL
INSTRUMENT AIR
INCLUDE AUTO DRAIN VALVE
VERTICAL
DESIGN DATA
16
17
FILTERED FLUID :
INSTRUMENT AIR
18
INLET PRESSURE :
19
INLET TEMPERATURE :
20
DESIGN PRESSURE (MAX):
NOTE-11
(psig)
120
( F )
NOTE-11
(psig)
21
DESIGN TEMPERATURE :
180
22
DENSITY AT STD :
(*)
(lb/ft )
( F )
23
VISCOSITY :
(*)
(cP)
24
CONTAMINANTS :
25
MASS FLOW
26
FLOW RATE, DESIGN :
27
MAX ALLOWABLE DP CLEAN :
(*)
28
MAX ALLOWABLE DP DIRTY :
(*)
29
MAX PARTICLE SIZE :
30
MAX OIL CONTENT :
31
FILTER RERMOVE :
100% PARTICLES ABOVE SIZE :
(in)
TOTAL VOLUME :
(ft )
(ft )
(*)
SHELL
HEAD
(*)
NOZZLE NECK
(*)
(scfm)
NOZZLE /BLIND FLANGES
(*)
(psi)
SHELL FLANGES
(*)
(psi)
LIFTING LUG
(*)
NOTE-14
(micron)
SKIRT/LEGS
(*)
NOTE-14
(ppm)
BRACKET SUPPORTS
(*)
GASKETS
(*)
NOTE-11 & 23
LIQUID :
COVER THICKNESS :
MATERIAL
(lb/h)
33
(in)
(in)
OPERATING VOLUME :
OIL & SOLID
32
INTERNAL DIA. TOP/BOTTOM :

SHELL THICKNESS :
INTERNAL BOLTS & NUTS
(*)
99% DISPERED LIQUID
EXTERNAL FLANGE BOLTS
(*)
(*)
(*)
(micron)
34
COMPOSITION (MOL%) :
AIR WATER VAPOUR
EXTERNAL FLANGE NUTS
35
RELATIVE HUMIDITY :
60 - 100
INTERNALS
(*)
36
CORROSION ALLOWANCE :
NAMEPLATE
316 SS
%
(*)
(in)
CONSTRUCTION
37
38
ELEMENT TYPE :
(*)
GAUGES DIFF. PRESS READING
39
MATERIAL :
(*)
AUTOMATIC DISCHARGE SYSTEM
YES
NO
40
SCREEN SIZE :
(*)
YES
NO
41
TOTAL FILTER AREA :
(*)
AUTOMATIC WATER DRAIN
YES
NO
42
INITIATED BY :
TIMER
DIFF. PRESSURE
FLOW RATE CONTROL
YES
NO
43
VENT VALVE :
AUTO
MANUAL
PRESSURE RELIEF VALVE
YES
NO
44
DRAIN VALVE :
AUTO
MANUAL
HORIZONTAL
45
DIMENSION :
46
MOUNTING :
(micron) FLOAT OPERATED PILOT

(ft )
N/A
INDIRECT
WEIGHT
(in)
DIRECT
VERTICAL
WEIGHT OF COVER :
(lb)
COMPRESSOR DRIVER
(lb)
47
AIR DRYER (67MBK-301 A/B & 67MBK-302 A/B)
48
SERVICE DESCRIPTION
49
50
UNIT
MAXIMUM
NORMAL
COMPRESSED AIR
FLUID HANDLED
COMPRESSED AIR
51
SOURCE
52
INLET AIR OIL CONTENT
53
INLET AIR TEMPERATURE
(*)
54
INLET AIR RELATIVE HUMIDITY
100
65
55
INLET AIR PRESSURE
psig
NOTE-11
NOTE-11
56
OUTLET AIR FLOWRATE
scfm
NOTE-11 & 23
NOTE-11 & 23
57
INLET AIR FLOWRATE @ STD
scfm
NOTE-11 & 23
NOTE-11 & 23
58
INLET AIR ACTUAL FLOWRATE @ P,T
acfm
(*)
(*)
59
INLET AIR MASS FLOWRATE
lb/h
(*)
(*)
ppm
NOTE -14
120 (*)
OFFERED
COMMENTS
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
Page : 7 of 11
SERVICE DESCRIPTION
UNIT
MAXIMUM
NORMAL
lb/ft
(*)
(*)
OFFERED
INLET AIR DENSITY @ STD
INLET AIR VISCOSITY
Cp
(*)
(*)
OUTLET DRY AIR FLOWRATE @ STD
scfm
NOTE-11 & 23
NOTE-11 & 23
OUTLET DRYER AIR ACTUAL FLOWRATE @ P, T
acfm
(*)
(*)
OUTLET DRY AIR MASS FLOWRATE
lb/h
(*)
(*)
OUTLET DRY AIR DEWPOINT
(*)
-40
OUTLET DRY AIR TEMPERATURE
(*)
120 ( * )
10
PRESSURE DROP
psig
(*)
(*)
11
OUTLET DRY AIR OIL CONTENT
ppm
NOTE-14
(*)
12
OUTLET ABSOLUTE FILTER RATING
micron
NOTE-14
(*)
13
AIR DRYER TYPE
14
NO. OF DRYER PACKAGE/SKID
15
NO. OF DESICCANT VESSEL/UNIT
16
REGENERATION AIR
17
NOTE : DRYER SWITCHING DEW POINT DEPENDENT AND TIME BASED
F
F
2 X 100% (DUAL TOWER)

2 (DUTY / REGENERATION)
scfm
(*)
(*)
INSTRUMENTATION AND CONTROLS

UCP
19
FUNCTION
DCS
LOCAL INDICATION
20
INDICATION
ALARM
21
PRE - FILTER DIFFERENTIAL PRESSURE
22
AFTER- FILTER DIFFERENTIAL PRESSURE
23
AIR DRYER PRESSURE
24
AIR DRYER HIGH MOISTURE CONTENT (DEW

POINT)
25
AIR DRYER FAIL TO SHIFT - SWITCHING FAILURE
26
AIR DRYER RUNNING STATUS
27
DEW POINT ANALYZER
28
NOTES :
REMARKS
TRIP
- Y = YES REQUIRED
29
- VENDOR TO ADVICE MANUFACTURER'S STANDARD INSTRUMENTATION, INDICATION, ALARM, AND TRIPS.
30
- VENDOR IS REQUIRED TO PROVIDE A ETHERNET TCP/IP FOR THE PURCHASER'S PCS.

DRYER CONTROL PANEL
31
TYPE :
VENDOR STANDARD
SEQUENTIAL PANEL REQUIRED :
33
MANUFACTURE :
COMMON ALLEN BRADLEY PLC REQUIRED

FOR COMMUNICATION OF STATUS OF EACH
AIR COMPRESSOR, DRYER, AND DEW POINT
TO CUSTOMER DCS
DIMENSIONS : ( L X W X H)
34
LOCATION :
ON SKID
FACTORY TESTING :
35
POWER SUPPLY
120 VAC,1Ph,50Hz
YES
(*)
FUNCTIONAL TEST
DESICCANT DRYER VESSELS
36
37
COMMENTS
HEATLESS DESICCANT
18
32
Rev : 4
AIR DRYER PACKAGE (CONTINUED)
MANUFACTURER :
QUANTITY :
2 X 100%
DESIGN DATA
38
39
CODE :
40
SPECIFICATIONS :
OPERATING CONDITIONS
ASME VIII Div. 1
CONTENT :
COMPRESSED AIR
SPECIFIC GRAVITY OF CONTENTS :
YES
41
STATUTORY AUTHORITY APPROVAL :
42
DESIGN PRESSURE, INTERNAL :
NO
(*)
(psig)
OPERATING TEMPERATURE :
OPERATING PRESSURE :
43
DESIGN TEMPERATURE AT DESIGN PRESSURE :
(*)
(psig)
OPERATING VOLUME :
44
DESIGN MINIMUM TEMPERATURE AT DESIGN PRESSURE :
(*)
45
INTENDED NUMBER OF OPERATING CYCLES :
(*)
NOTE-11
(psig)
120
TOTAL VOLUME :
( F )
(*)
(ft )
(*)
(ft )
MATERIALS
( F )
46
CORROSION ALLOWANCE :
(*)
(in)
SHELL
(*)
47
INTERNAL DIAMETER :
(*)
(in)
HEADS
(*)
48
SHELL THICKNESS :
(*)
(in)
COMPRESSOR DRIVER
(*)
49
HEAD THICKNESS :
(*)
(in)
NOZZLE / BLIND FLANGES
(*)
50
SUPPORT TYPE :
(*)
SHELL FLANGES
(*)
51
VESSEL SKIRT/LEG
YES
NO
REINFORCING PADS
(*)
52
LIFTING LUG
YES
NO
STIFFENING RINGS
(*)
53
EARTHING LUG
YES
NO
LIFTING LUGS
(*)
54
MANWAY COVER / HANDLE
YES
NO
CLIPS
(*)
SKIRT/LEGS
(*)
FABRICATION & INSPECTION
55
56
RADIOGRAPHY :
YES, 100 %
BASE PLATES
(*)
57
MAGNETIC PARTICLE :
YES
GASKET
(*)
58
DYE PENETRANT :
YES
(*)
59
ULTRASONIC :
YES
EXTERNAL BOLTS & NUTS
(*)
60
HYDROSTATIC TEST :
YES, PER UG - 99 (b)
INTERNAL
61
NAMEPLATE
(*)
316 SS
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011

NOISE LIMITATIONS - SOUND PRESSURE LEVELS
1
2
ACCOUSTIC TREATMENT :
YES
SILINCER SCOPE :
SUPPLIER
TYPE :
SILINCER
NOISE LIMIT :
85 @
MATERIAL :
316 SS (*)
3 ft
dB(A)
AFTER FILTERS (67MAJ-302 A/B & 67MAJ-304 A/B)
4
5
MANUFACTURER :
QUANTITY :
Rev : 4
Page : 8 of 11
NOTE-24
TWO PER TRAIN (TOTAL 4 NO'S)
HORIZONTAL
VERTICAL
SERVICE :
AIR DRYER AFTER - FILTER
LOCATION :
SUBAN GAS PLANT
INCLUDE AUTO DRAIN VALVE

DESIGN DATA
8
DRY COMPRESSED AIR
FILTERED FLUID
10
INLET PRESSURE
11
INLET TEMPERATURE
12
DESIGN PRESSURE
NOTE-11
13
DESIGN TEMPERATURE
NOTE-11
14
DENSITY AT STD
15
VISCOSITY
16
CONTAMINANTS
NOTE-11
(psig)
120 (*)
INTERNAL DIA. TOP/BOTTOM
(*)
(in)
SHELL THICKNESS
(*)
(in)
(*)
(in)
TOTAL VOLUME
(*)
(ft )
( F ) OPERATING VOLUME
(*)
(ft )
( F ) COVER THICKNESS
(psig)
(*)
(lb/ft )
(*)
(Cp)
DESSICANT DUST & COMP. OIL
(*)
HEAD
(*)
(*)
(lb/h)
NOZZLE NECKS
(*)
NOTE-11 & 23
scfm
NOZZLE/BLIND FLANGES
(*)
MAX ALLOWABLE DP CLEAN
(*)
(psi)
SHELL FLANGES
(*)
21
MAX ALLOWABLE DP DIRTY
(*)
(psi)
LIFTING LUGS
(*)
22
MAX PARTICLE SIZE
NOTE -14
23
MAX OIL CONTENT
NOTE -14
24
FILTER TO REMOVE :
17
CORROSIVE COMPOUND
18
MASS FLOW
19
FLOW RATE, DESIGN
20
N/A
MATERIALS
SHELL
25
100 % PARTICLE ABOVE SIZE
26
100 % DROPLETS ABOVE
27
COMPOSITION (MOL %)
28
RELATIVE HUMIDITY
29
CORROSION ALLOWANCE
(*)
(micron) SKIRT/LEGS
(ppm)
BRACKET SUPPORT
(*)
GASKET
(*)
(*)
(micron) INTERNAL BOLTING
AIR & TRACE WATER VAPOUR
(*)
EXTERNAL FLANGES NUTS
(*)
60 - 100
(%)
INTERNALS
(*)
(*)
(in)
NAMEPLATE
316 SS
CONSTRUCTION
30
31
ELEMENT TYPE :
(*)
GAUGES DIFF. PRESS READING
32
MATERIAL :
(*)
AUTOMATIC DISCHARGE SYSTEM
YES
NO
33
SCREEN SIZE :
(*)
(*)
YES
NO
34
TOTAL FILTER AREA :
(*)
(*)
AUTOMATIC WATER DRAIN
YES
NO
35
INITIATED BY :
TIMER
DIFF. PRESSURE
FLOW RATE CONTROL
YES
NO
36
VENT VALVE :
AUTO
MANUAL
PRESSURE RELIEF VALVE
YES
NO
37
DRAIN VALVE :
AUTO
MANUAL
HORIZONTAL
38
DIMENSION :
39
MOUNTING :
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
(micron) FLOAT OPERATED PILOT

(ft )
N/A
VERTICAL
INDIRECT
WEIGHT
(in)
DIRECT
WEIGHT OF COVER :
(*)
(lb)
WEIGHT OF ELEMENT :
(*)
(lb)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
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50
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53
54
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56
57
58
59
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
Page : 9 of 11
Rev : 4
SCHEMATIC AIR COMPRESSOR AND AIR DRYER PACKAGE ATTACHMENT (AS PER P&ID B-84567-SB-PP0-PID-ST-67-0005 Rev.4)

DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
Page : 10 of 11
Rev : 4
NOTES :
1
2
VTA/ (*) : VENDOR TO ADVISE DATA.
THE EQUIPMENT SHALL BE DESIGNED LIFE SHALL BE MINIMUM 20 YEARS.
AIR COMPRESSOR PACKAGE SHALL BE MINIMUM CONSIST OF SCREW COMPRESSORS WITH ALL ACCESSORIES LIKE SUCTION FILTERS, AIR INTAKE,SILENCERS, AFTER
2 (TWO) X 100% AIR COMPRESSORS WILL BE PROVIDED AND OPERATED IN LEAD-LAG MODE. THE LEAD-LAG OPERATION CONTROL LOGIC TO BE INCLUDED IN AIR
5
6
COOLERS,AND CONTROL PANEL.
COMPRESSOR'S UCP. THE SETTING PRESSURE OF AIR COMPRESSOR (AT THE OUTLET OF INSTRUMENT AIR RECEIVER) IS AS FOLLOWS :
ACTION
PRESSURE (PSIG)
120
LEAD UNLOAD AIR COMPRESSOR
10
110
LEAD LOAD AIR COMPRESSOR
11
120
LAG UNLOAD AIR COMPRESSOR
12
105
LAG LOAD AIR COMPRESSOR
13
EACH AIR COMPRESSOR SHALL BE PROVIDED WITH PRESSURE RELIEF VALVE SIZED FOR FULL FLOW.
14
VENDOR TO CLEARLY STATE THE FOLOWING :
15
I)
16
II) COMPRESSOR TURNDOWN
RATED CAPACITY OF THE COMPRESSOR
17
III) MAXIMUM AIR LOSSES FROM THE PACKAGE
18
IV) POWER AND UTILITY CONSUMPTION.
19
V) SKID WEIGHT AND FOOT PRINTS
20
VENDOR TO FURNISH THE COMPLETE P&ID OF AIR COMPRESSOR PACKAGE.
21
THE COMPRESSOR CAPACITY SHALL INCLUDE AN ALLOWANCE FOR THE AIR DRYER REGENERATION AIR FLOW REQUIREMENT.
22
23
AIR COMPRESSOR DISCHARGE PRESSURE SHALL BE ADEQUATE TO ACHIEVE THE MINIMUM PRESSURE 120 PSIG AT THE AIR DRYER PACKAGE OUTLET (I.E AFTER FILTER
OUTLET) UNDER FILTER CLOGGED CONDITION.
24
10
AIR COMPRESSOR PACKAGE SHALL BE COMPLETE WITH PIPING, VALVES, CABLE WIRING, INSTRUMENTATION AND CONTROL, AND MOTOR STARTER.
25
11
THE DESIGN PRESSURE AND TEMPERATURE OF THE AIR COMPRESSOR DISCHARGE PIPING AND DOWNSTREAM EQUIPMENT IS STATED BELOW :
26
DESIGN PRESSURE
145 psig (*)
27
DESIGN TEMPERATURE MIN/MAX
120 / 180 oF (*)
28
VENDOR SHALL BE SELECTED AIR COMPRESSOR > 450 SCFM DUE THE CAPACITY AT OUTLET AIR DRYER PACKAGE ON SKID ABOUT 450 SCFM (DRY AIR) AND PRESSURE
29
AT OUTLET AIR DRYER PACKAGE ABOUT 120 PSIG.
30
12
DELETED
31
13
FLOWRATE SHALL BE BASED ON TOTAL INSTRUMENT AIR DEMAND AND AIR FOR DRYER REGENERATION CONSUMPTION.
32
14
VENDOR USE ISO STANDARD ISO 8573.1 CLASS 1.2.1. SOLID PARTICLE SIZE OUTLET PACKAGE SHALL BE 0.1 MICRON AND OIL PARTICLE 0.01 mg/m3 (0.008) ppm
33
15
VENDOR TO CLEARLY STATE THE FOLLOWING :
34
I)
35
II) SKID WEIGHT AND FOOT PRINTS.
36
AIR LOSSES IN SCFM DURING REGENERATION.
III) UTILITIES REQUIREMENTS, INCLUDING INSTRUMENT AIR AND POWER CONSUMPTION (IF ANY).
37
16
SURGE PROTECTION DEVICE SHALL BE PROVIDED FOR ALL INPUT/OUTPUT I/O TERMINAL AND POWER SUPPLY.
38
17
DEW POINT ANALYZERS SHALL BE NEMA 4X ENCLOSURE.
39
18
SUITABLE PROVISION SHALL BE MADE TO AVOID VACUUM IN THE DRYER WHEN COMPRESSOR IS TRIPPED / CUTOUT.
40
19
THE CONTROL PANEL SHALL COMPLY TO THE REQUIREMENTS STATED IN THE INSTRUMENT REQUIREMENT FOR PACKAGED EQUIPMENT SPECIFICATION
42
20
ALL ENCLOSURE FOR PLC PANEL AND OTHER ELECTRICAL ACCESSORIES SHALL MEET NON-HAZARDOUS AREA.
43
21
ALL DRAINS SHALL BE PIPED TO A COMMON HEADER TO PURCHASER CONNECTION
44
22
TWO (2) GROUNDING BOSS SS MATERIAL SHALL BE PROVIDED AT CORNER LOCATION
45
23
41
AND OTHER SPECIFICATIONS AND CODES AND STANDARDS REFERENCED IN THE SPECIFICATION.
46
1 (ONE) DRYER WILL BE RUNNING, 1 (ONE) UNIT STAND-BY. SIZING OF EACH DRYER CAPACITY SHALL CONSIDER BOTH COMPRESSOR RUNNING SIMULTANIOUSLY.
VENDOR TO CONFIRM DRYER CAPACITY (EACH).
47
NORMAL OPERATION 1 (ONE) COMPRESSOR + 1 (ONE) DRYER CAN BE HANDLED CAPACITY 450 SCFM (DRY AIR), PRESSURE 120 PSIG AT OUTLET AIR DRYER PACKAGE.
48
24
VENDOR SHALL COMPLY MANUFACTURER AS PER DOC NO. ID-G-BU-GG0-AML-GN-00-0001 (COPI APPROVED VENDOR LIST )
49
25
VEHICLE TONNAGE IS LIMITED BY BRIDGE DIMENSION AND CAPACITY.
50
MAXIMUM TRANSPORTABLE SIZE :
- LENGTH :
12 METERS
- WIDTH :
4.5 METERS
52
- HEIGHT :
5 METERS
53
- MAXIMUM TRANSPORTABLE WEIGHT : 90 TONS (1TON = 2000 LB)
51
54
55
56
57
58
59
26
THE AIR COMPRESSOR PACKAGE SHALL BE PROVIDED WITH SOFT STARTER COMPLETE WITH PROTECTION AND MOUNTED IN PACKAGE ENCLOSURE.
DOC. NO. :
B-84567-SB-MM1-DSR-ST-67-0011
Page : 11 of 11

NOTES (CONTINUED):
1
2
27
VENDOR TO COMPLY THE FOLLOWING APPLICABLE THE LATEST CODE, STANDARD & SPECIFICATION
B-84567-SB-MM1-SPC-ST-67-0301
SPECIFICATION - INSTRUMENT AIR COMPRESSOR PACKAGE
B-84567-SB-MM2-SPC-ST-00-0301
UNFIRED PRESSURE VESSEL SPESIFICATION
ID-G-BU-DD3-STS-GN-98-0002
FACILITIES COATING SPECIFICATION FOR OFFSHORE & ONSHORE
ID-G-BU-GG0-AML-GN-00-0001
COPI APPROVED VENDOR LIST
ID-N-BU-LA1-STS-GN-00-0001
TESTING AND INSPECTION OF PIPING SYSTEM
B-84567-SB-LL0-SPC-ST-00-0001
PIPING MATERIAL SPECIFICATION
ID-G-BU-DD1-STS-GN-00-0001
STANDARD SPECIFICATION FOR POSITIVE MATERIAL IDENTIFICATION
10
ID-N-BU-LL2-STS-GN-00-0001
STANDARD SPECIFICATION FOR WELDING
11
ID-G-BU-JJ0-STS-GN-87-0001
STANDARD SPECIFICATION - INSTRUMENT DESIGN
12
ID-N-BU-JJ1-STS-GN-00-0001
PRESSURE INSTRUMENT
13
TEMPERATURE INSTRUMENT
14
ACTUATED BALL VALVES
15
RELIEF VALVES
16
ID-N-BU-CC0-STS-GN-00-0001
STANDARD SPECIFICATION FOR GENERAL CIVIL AND STRUCTURAL DESIGN
17
ID-N-BU-EE0-STS-GN-00-0001
GENERAL ELECTRICAL DESIGN
18
CABLE TRAY
19
PACKAGE ELECTRICAL EQUIPMENT
20
WIRE AND CABLES
21
LIGHTNING PROTECTION AND GROUNDING
22
SPECIFICATION FOR INDUCTION MOTOR
23
LOCAL CONTROL PANEL
24
API STD 686
MACHINERY INSTALLATION & INSTALLATION DESIGN
25
ASME VIII DIV.1
RULES FOR CONSTRUCTION OF PRESSURE VESSEL
26
NEMA MG-1
MOTORS AND GENERATORS
27
ASME B16.5
PIPE FLANGES AND FLANGED FITTINGS
28
ASME B31.3
PROCESS PIPINGS
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
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59
Rev : 4

B 84567 SB MM1 DSR ST 67 0011 - 4 - AOC - Air Compressor and Air Dryer Package

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B 84567 SB MM1 DSR ST 67 0011 - 4 - AOC - Air Compressor and Air Dryer Package

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Data Sheet

Air Compressors & Air Dryer Package

Issued For Approval (With Incorporated Client Comment)

Issued For Use (With Incorporated Client Comment)

Re-Issued For Use (With Incorporated Client Comment)

Re-Issued For Use (With Incorporated Client Comment)

Additional Approvers (If Applicable)

MECHANICAL DATA SHEET

AIR COMPRESSOR AND AIR DRYER PACKAGE

ConocoPhillips (Grissik) Ltd.

SUBAN GAS PLANT

AIR COMPRESSOR AND AIR DRYER PACKAGE

ONE SKID (SINGLE SKID) (*)

INSTRUMENT AIR COMPRESSOR & AIR DRYER PACKAGE (67SAE-301) CONSIST OF :

ONE SKID MOUNTED AIR DRYER PACKAGE CONSIST OF:

4X100% AIR PRE FILTERS (TWO PER TRAIN)

4X100% AIR POST FILTERS (TWO PER TRAIN)

ELECTRICAL AREA CLASSIFICATION :

NON HAZARDOUS AREA (ELECTRIC MOTOR SHALL BE CLASS 1 DIV.2 GROUP D)

DRY AIR FLOW RATE AT EDGE OF SKID PER TRAIN, (SCFM)

PRESSURE AT PACKAGE OUTLET, (PSIG)

WATER PRESSURE DEW POINT (F)

BAROMETIC PRESSURE (PSIA)

WIND VELOCITY (FT/S)

INSPECTION AND TESTING

PER SPEC, CODE AND MIGAS

VIBRATION / DAMPING REQUIREMENTS

ANTI - VIBRATION MOUNT

179.8 (PLANT AREA)

OUTDOOR, INSTALLED UNDER SHELTER

NO. OF DUTY COMPRESSOR

INTERMITTENT (LEAD -LAG SYTEM)

NO. OF STAND - BY COMPRESSOR

OPERATING CONDITIONS (PER UNIT COMPRESSOR)

AIR DRYER PACKAGE REQUIRED INLET FLOW RATE

INLET MASS FLOW RATE

INLET FLOW RATE

INLET ACTUAL FLOW RATE @ P,T

AFTERCOOLER OUTLET TEMPERATURE

MOL. WEIGHT AT INLET

DENSITY @STD AT INLET

Z (COMPRESSIBILITY FACTOR) AT INLET

ESTIMATED SHAFT POWER / COMPRESSOR

DISCHARGE PARTICLE SIZE (MAX)

DISCHARGE OIL CONTENT (MAX)

OIL INJECTED LUBRICATED SCREW

CASING DESIGN TEMP. (MIN/MAX.)

CASING DESIGN PRESSURE. (MIN/MAX.)

VOL. EFFICIENCY (%)

MECH. EFFICIENCY (%)

TOTAL POWER (kW)

NOTE-11 & 23 NOTE-11 & 23

DIRECTION OF ROTATION (FACING DRIVING END)

DRIVE (FLUID COUPLING/DIRECT/GEAR)

MECHANICAL DATA SHEET

AIR COMPRESSOR AND AIR DRYER PACKAGE

ConocoPhillips (Grissik) Ltd.

AIR COMPRESSOR : CONSTRUCTION FEATURES *

BEARING HOUSING CONSTRUCTION

NORMAL OPERATING SPEED :

AIR COMPRESSOR : CONSTRUCTION

AIR INTAKE FILTER :