JIS B 2708-22009 Helical torsion springs—Part 2: Expression of the specification Japanese Industrial Standacd epecifies the expression of specifications of helical Gprings as given in JIS B 2708-1 (hereafter referred to as “springs"), such ns apes, spring characteristics and dimensions. fate provisions of this Standard, The most recent editions of the stendards jing amendments) indicated below shall be applied. $B 0004. Technical representation of springs BO108 Glossary of terms used in springs [Non-destructive testing—Magnetie particle teting—Part 1: General principles [Non-destructive testing—Magnetic particle testing—Part 2: Detection media [Non-destructive testing—Magnetic particle tsting-—Part 3: Equipment and definitions ‘the purposee of this Standard, the terms and definitions given in JIS B 0103 chlo torsion shape, and their examples are shown in figure 1 t igure 2.—B 27092 — Qn e2 |») Short hook ») Hinge Figure 1 Basie shapes (short-armed springs) Tf _ tia i ws tories One > 5 HIE "I | 7 Peebdl ae Figure 2 Basic shapes ong-armed springs) | Ip | 1 | Figure 3 Double torsion shape ~ 1966 -—B27002~ Spring characteristics tolerances and dimensional tolerances 1 Grade of tolerance Spring characteristics tolerances and dimensional tolerances are graded as Class 1, lat 2 and Class 3.. These grades shall be selected individually for respective itemas rording to service conditions of tho spring. Spring characteristics tolerances ‘Por spring characteristics, the moment at the specified torsion angle shall be spect by tho user. ‘The tolerance on moment at the specified torsion angle shall be calculated by the lowing formula, for cold formed spring, using the value of coefficient 8 selected from fe 1 according to the specified grade, and the value of dispersion of free angle f: lected from table 2 according to the number of turns of the spring. The spring char- ists tolerance for hot formed springs shall be as agroed between the manufac- ‘and the purchaser. AM = oxr+ Phe ‘where, AM: tslerance on moment at the specified torsion angle (N-mm) 0: designed torsion angle ©) ‘i: coefficient to express tho dispersion of torsional ‘moment with respect to deflection (according to table 1) Pst dispersion of free angle of arm (*) (according to ‘table 2) ‘ra: spring constant (N- mm") ‘Table 1 Values of coefficient (p,) to express the dispersion of torsional moment with respect to deflection Gade | Gani | Gama | Gane B oa | 005 | 08 ‘Table 2 Value of dispersion of free angle of arm (B:) Nanberof] Gerdem ]Overioupw | Onravupe furor | andiadi0" | Saaiea 0 | anima 20 é 0 = Ey ‘Dimensional tolerances Dimensional tolerances for cold formed springs shall be as follows. Dimensional lraneas for het formed springs shall be as agreed between the manufacturer and = 1967 == 2709.2— Further, when the spring characteristics are specified, the tolerance on free. of arm in table 3 shall be a reference. ‘Table 3 Tolerances on free angle of arm for cold formed epring ‘Unit: * Namber fem Casein a Chis | Gae? | Caw Somme zs | so | a ‘Over up teand nek 10 | si | a18 | 90 ‘Over 0 wp tandind 20-| ais | v0] 90 ‘Over 80 up wandine 0] 290] 30 | ao ») Coil diameter Tolerances on coil dla cording to the spring index. For the tolerance, of the two requirements given in each block in table 4, tha of the larger absolute veluo shall be applied, meter shall be as specified in tab Table 4 Tolerances on coil diameter for cold formed spring ‘Sig index rade © Glas Chae Sorowruptoandioc 8 | 2108,min 2045 | 218%, min 207 ‘Over 8 up tand inh 15 | 41.58 min 08 | 20% min 0a ‘Orerifsp wand ioc 22 | 20%,min =08 | 4308, mia 205) “The tolerances may be taken ances inthe table shal be alloted springs of solid colling. For the tolerance, of the two requirements given in each block in tabl of the larger absolute value shall bo epplie— 827092 ~ Gable 5 ‘Tolerances on length of coil portion for cold formed spring Unit: mm ‘Springer ‘Grade . ‘case ‘ios Chee Troms op eandied 8 | 215% min 303 | 280 min.208 | 250%, min £10 Cr wp toondind 18 | 220% min 204 | 2408,nina08 | +70%,min al [Deri vpivendind. 22 | 90% minsus | 260%e ainei2 | S00 nin ate Length of arm portion Tolerance on the length of arm portion (/ and f, shown, (etgure 4) shall be as epocified in table 6 according to the spring index. For the tolerence, of the two requirements given in each block in table 6, that ‘of the larger absolute value shall be applied. ‘igure 4 Lengths ! and, of arm portion ‘Table 6 Tolerances on lent and 1, of arm portion Unit: mm Biante ela Grade cy ‘lose hess Bog min aos | sade min 205 | 240% minal 0% nin 205 | 230% mine0T | AAO 8 min 215) 20%; nin 207 | 280% mined | 2806, nin. 720 320%; win aL0 | 2808,minais | 240% min.23.0 20% nin oi | 230%, mine20 | 240% min 240 jending angle of arm Tolerance on the bending angle of arm (a shown in fig- '5) shall be aa epeeified in table 7. — 1969 =—B27002 ~ a Figure 5 Bending angle a of arm ‘Table 7 Tolerances on bending angle a of arm Unit: © Grade Geet [Cassa | Gana ‘oternee an aogew | 5 | si0| 8 any hardness outside this range is required, it shall bo as agreed between {fucturer and the purchaser. ‘The hardiness of cold formed spring shall not be included in the ox fication in clause 10. 9 Test 9.1 Spring characteristics torsion angle is reached after the moment is gradually loaded from the f tho spring. In the measurement, the diameter of guide bar, tho method the arm at the end and the moment loading position are selected from the 92 Dimensions ‘The teats of dimensions of free angle of arm, diameter of el, length gauge or other methods. 93 Surface condition Surface condition of springs shall be inspected visually. In the case of hot formed springs, when requested from the purchst® netie particle testing specified in JIS Z 2820-1 to JIS Z 2820-8 and doter Gecarburization depth specified in JIS @ 0558 shall be performed. = 190 —= B2709-2~ For hardness testing, Brinell hardness test specified in JIS Z 2249 shall be per= Further, the hardness test chall be performed at such a position as not being det- imental to the actual use. ‘The drawing of spring shown in figure 6 shall be in accordance with JIS B 0004. Items to be included in specifications Items to bo included in tho specification shall be selected fom the following es ep- sipriate for the conditions af the use ‘Purther, if required, each specification item shall be given « tolerance of either & jo or numerical value. ). Shape of spring (designate the shape of spring such as coil length, arm length and ‘arm anglo, with drawings using examples ia Gigures 1 to 3) Mean diameter of coil Inside diameter or outside diameter of ec Number of turns Direction of holix (may be omitted if right handed el) Free angle j) Spring characteristies (the specified torsion angle and the moment at the epeck Sed torsion engle) Diameter of guide bar (the measurement methods of spring characteristies such as the diameter of guide bar, the method for holding the arm st the ead and the ‘moment loading position, ete.) “Hardness (only for hot formed eprings) Other matters than a) to f) above, such as surface treatment, application or ser ce conditions of spring, if required, shall be included upon agreement between the janufacturer and the purchaser. 108 Description of specifications ‘An example of description of specifications of spring is shown in figure 6.Essential specifications ‘ample? Ihe core where she tem {ea angie speci sith aera ated SUSIOE WPS, Dismetar a material Gm 1 ‘aaa demeter oa Thai rouse diamtor of lm) Tide Gameser 60 Nonbar of ares 46 Dian te igh banded Preeanle 607 1a05 ‘Speed torsion angle #10) ‘Morente pei orion Spectid | ange Nm) ‘Gsfomative) Itended tron angle #20 ‘Diameter of gue bar Gam) Tires at atta working moment ‘ram