Professional Documents
Culture Documents
Enhancing Catalytic Performance of Phosphorus-Modified Ceria PDF
Enhancing Catalytic Performance of Phosphorus-Modified Ceria PDF
a r t i c l e
i n f o
Article history:
Received 24 September 2015
Received in revised form
14 December 2015
Accepted 27 December 2015
Available online 2 January 2016
Keywords:
n-Butane
Oxidation
Maleic anhydride
Supported VPO catalyst
Ceria
a b s t r a c t
Vanadium phosphorus oxide (VPO) catalysts supported on CeO2 and P-modied CeO2 (P-CeO2 ) have been
rstly synthesized for selective oxidation of n-butane to maleic anhydride (MA). The catalysts supported
on P-CeO2 showed higher catalytic performance, especially higher MA selectivity than catalysts on pure
ceria, and their specic activities (normalized to per unit mass of VPO loading) were also superior to
that of bulk VPO. TG, TEM, XRD, Raman, H2 -TPR and XPS results revealed that the structure and property
of VPO are largely affected by the support. The loaded VPO existed almost wholly as VOPO4 phases on
pure ceria, while mainly in the form of (VO)2 P2 O7 with small amount of VOPO4 phases on phosphorusmodied ceria. Both VPO/P-CeO2 and bulk VPO catalysts have the similar VPO phase structure, but the
former showed the enhanced reducibility of V4+ phase. These differences in structure and properties of
the catalysts were discussed and related to their different catalytic performances.
2016 Published by Elsevier B.V.
1. Introduction
The 14-electron partial oxidation of n-butane to maleic anhydride (MA) is the most successful sample for the commercial
application of light parafn conversion [1]. The most effective catalyst for this reaction is vanadiumphosphorus-oxide with vanadyl
pyrophosphate ((VO)2 P2 O7 ) as the main component [2,3]. So far,
great effort has been devoted to getting insight into the peculiar
properties of the catalyst, while questions still exist as to the form
of the active phase (amorphous versus crystallized) and the nature
of the active components [48].
Denitely, supported VPO catalysts have several superiorities
compared with bulk VPO catalysts, such as larger surface area to
volume ratio of active component, more active sites available for
per unit mass of catalyst and better mechanical strength. In recent
years, several groups have reported their investigations on VPO catalysts supported on SiO2 , TiO2 , SiC, Al-containing MCM-41, SBA-15,
ZrO2 , RGO and ZrP [916]. Notably, the preparation methods have
great inuences on phase compositions and the catalytic performance of the VPO catalysts [9,10,13,17]. The results of plenty of
literature have reached the agreement that VPO catalysts synthesized in an organic medium have better performance than those
synthesized in an aqueous solution [1820]. Generally, in organic
synthesis, a mixture of iso-butyl/benzyl alcohols is adopted for producing VPO catalysts and the use of an organic medium yields an
increase in surface area of the precursor and enhances the activity of
the catalyst [1922]. Nevertheless, as reported previously [2325],
supported VPO catalysts, especially for those prepared in aqueous
medium, usually had a certain amount of VOPO4 such as -VOPO4
and -VOPO4 . The existences of a massive amount of -VOPO4 and
-VOPO4 were harmful to the catalytic performance of supported
VPO catalysts. Besides, it is found that the nature of the support
also affects phase compositions and catalytic performance of the
VPO catalysts [12,26]. Nie et al. [12] modied MCM-41 with certain
amount of aluminum and concluded that the incorporated Al3+ in
the framework of MCM-41 support might have an impact on MA
selectivity. Buena et al. [26] adopted hydrophobic and hydrophilic
2. Experimental details
2.1. Materials and preparation
2.1.1. Synthesis of pure ceria
Ceria was fabricated according to the method described elsewhere [37]. Briey, a solution of (NH4 )2 CO3 (0.9 mol L1 , 50 mL)
was added dropwise to the cerium nitrate solution (0.3 mol L1 ,
50 mL) and white powders were produced immediately. After vigorous stirring for 30 min, the mixture was transferred to a reux
device and heated at 100 C for 12 h. The powder obtained after ltration was washed with water and ethanol. Subsequently, it was
dried at 80 C for 12 h and then calcined at 500 C for 4 h.
which is 25 C lower than that of bulk VPO. This difference is understandable, because the alcohols trapped in the layers of precursor
need to react with oxygen to form COx during the thermal treatment [38] and ceria is just a material that has high lattice oxygen
mobility and high oxygen storage capacity. So, for the supported
catalyst, ceria can enhance the oxidation of alcohols and then make
the transformation occur at a low temperature.
The TEM images of the samples are shown in Fig. 2. As depicted
in Fig. 2a, the ceria particles of 200400 nm can be observed.
NH4 H2 PO4 treatment has no effect on the size of the support
(Fig. 2b). For the 18%VPO/1.5P-CeO2 sample, a thin layer is formed
on the surface of the support (Fig. 2c). To determine the composition of this layer, EDX analysis was performed (Fig. S1). The result
revealed that the layer mainly contains vanadium, oxygen, phosphorus and ceria.
The XRD patterns of various samples are depicted in Fig. 3. As
shown in Fig. 3a, 1P-CeO2 and 1.5P-CeO2 present the same XRD
pattern as that of pure CeO2 , where no peaks corresponding to
phosphorus-containing phases can be detected. For the 2P-CeO2
sample, CePO4 peaks are also observed. Fig. 3b shows the XRD
patterns of VPO and supported VPO catalysts. Differing from unsupported VPO catalyst that gives only the characteristic reection of
Fig. 2. TEM images of (a) CeO2 , (b) 1.5P-CeO2 ,and (c) the activated 18%VPO/1.5P-CeO2.
(VO)2 P2 O7 with main peaks at 2 = 18.5, 22.7, 28.2, 29.8 and 43.2 ,
the supported VPO catalysts show patterns exhibiting different VPO
phases depending on the supports. Over 18%VPO/CeO2 , the signal
of (VO)2 P2 O7 phase is very weak and almost undetectable. Besides
the intense peaks belonging to CeO2 , three weak peaks appear at
2 = 12.3, 22.1 and 24.9 , which can be ascribed to VOPO4 2H2 O, VOPO4 and II -VOPO4 phase, respectively [26,40]. The diffraction
peaks corresponding to (VO)2 P2 O7 phase become detectable when
the VPO catalysts are supported on NH4 H2 PO4 -treated ceria and
the signals of (VO)2 P2 O7 phase increase with increasing NH4 H2 PO4
concentration. This observation indicates that NH4 H2 PO4 treatment can enhance the formation of (VO)2 P2 O7 phase. Fig. 3C
illustrates the XRD patterns of VPO/1.5P-CeO2 catalysts with different VPO loadings. All the samples show the presence of ceria
and crystalline (VO)2 P2 O7 , even at VPO loading as low as 9%, and
the XRD signals of (VO)2 P2 O7 increase with the increase of VPO
loading.
The curves reported in Fig. 4a are the Raman spectra of ceria
and phosphorus-modied ceria. For all the samples, a strong band
at 461 cm1 and two weak bands at 252 and 1172 cm1 can be
observed and assigned to the cubic CeO2 phase [41]. On close
inspection, a weak band at 968 cm1 , which is associated with the
CePO4 phase [29], starts to become visible in the 1P-CeO2 sample. The absence of the signal of CePO4 phase in the XRD patterns
of 1P-CeO2 and 1.5P-CeO2 samples may be due to that this phase
is highly dispersed on the support or its amount below XRD detection limit. As indicated in Fig. 4b, the spectrum of bulk VPO exhibits
four bands at 923, 1023, 1134 and 1180 cm1 . The strong band at
923 cm1 can be attributed to the asymmetric P O P stretches of
(VO)2 P2 O7 , the weak bands at 1134 and 1180 cm1 fall in the range
of V O P stretches of (VO)2 P2 O7 and the band at 1023 cm1 is
perhaps due to -VOPO4 [14,41]. For the 18%VPO/CeO2 sample,
a remarkably different spectrum is obtained. No obvious bands
ascribed to (VO)2 P2 O7 could be detected. The observed bands are
assignable to II -VOPO4 (939, 990, 1090 cm1 ) and -VOPO4 (939,
970,1016, 1066 cm1 ), respectively [40,42]. When the VPO catalysts are supported on NH4 H2 PO4 -treated CeO2 , however, the
bands of VOPO4 phases almost vanish, whereas those of (VO)2 P2 O7
appear and grow stronger with the increase of NH4 H2 PO4 concentration. For the 18%VPO/2P-CeO2 sample, the spectrum is almost
the same with that of pure VPO.
Shown in Fig. 5 are the TPR proles of the samples. Pure ceria has
two major reduction peaks. The peak at lower temperature can be
ascribed to the reduction of surface oxygen and the peak at higher
temperature can be attributed to the removal of bulk oxygen from
ceria structure [31]. When modied with phosphorus, the support
shows notable decline in its reduction peaks, especially in the peak
at lower temperature, indicating a reduction of the surface oxygen of ceria due to phosphorus modication. Note that the area
of the reduction peaks for bare supports are very small compared
with those for supported VPO catalysts. So, the contribution of the
Table 1
XPS results of bulk VPO and supported VPO catalysts.
Catalyst
VPO
9%VPO/1.5P-CeO2
14%VPO/1.5P-CeO2
18%VPO/1.5P-CeO2
23%VPO/1.5P-CeO2
18%VPO/CeO2
18%VPO/1 P-CeO2
18%VPO/2P-CeO2
V2p3/2
P2p
O1s
517.2
517.0
517.2
517.3
517.2
518.0
517.3
517.2
133.9
133.7
134.0
134.1
133.9
133.6
133.8
133.9
531.4
531.2
531.4
531.5
531.4
531.2
531.2
531.3
4.16
4.16
4.16
4.16
4.16
4.84
4.37
4.16
a
The vanadium oxidation state is shown to be related to the splitting between
O(1s) and V(2p3/2 ) transition centroids, Vox = 13.82 0.68 [O(1s) V(2p3/2 )] [46].
Fig. 4. Raman spectra of (a) ceria and phosphorus-modied ceria, and (b) supported
VPOs (18% loading) and bulk VPO.
Fig. 3. The XRD patterns of different samples. (a) ceria and phosphorus-modied
ceria; (b) pure VPO and supported VPOs (18% loading); (c) VPO/1.5P-CeO2 samples
with different VPO loadings.
Table 2
The catalytic performances of pure VPO and supported VPO (18% loading) catalysts. Reaction conditions: GHSV = 1500 mL g1 h1 , C4 H10 /air = 1.5/98.5.
Sample
T ( C)
CC4 (mol%)
SMA (mol%)
YMA (mol%)
Blank
Pure
VPO
420
380
400
420
380
400
420
380
400
420
380
400
420
380
400
420
0
76.4
87.1
98.6
56.5
74.0
87.9
54.5
74.8
90.5
74.0
90.8
98.6
72.1
89.0
95.5
74.2
65.9
57.5
36.8
33.0
27.6
46.8
43.8
38.6
70.5
63.3
51.9
71.1
62.5
50.7
56.7
57.4
56.7
20.8
24.4
24.3
25.5
32.7
34.9
52.1
57.5
51.2
51.2
55.6
48.4
17.6
17.9
17.6
16.2
19.0
18.9
19.9
25.5
27.2
40.6
44.8
39.9
39.9
43.4
37.7
VPO/CeO2
VPO/1PCeO2
VPO/1.5PCeO2
VPO/2PCeO2
a
The activity is dened as MA formation rate and normalized to per unit mass of VPO loading.
catalysts show higher specic activity than bulk VPO, except the
VPO/CeO2 catalyst. Among the catalysts studied, theVPO/1.5P-CeO2
sample exhibits the highest specic activity for selective oxidation of n-butane to MA. The specic activity of this catalyst is also
notably higher than those of VPO catalysts supported on SBA-15
[13] and fumed SiO2 [24] at the same temperature (400 C).
The inuence of VPO loading on the catalytic performance of
the VPO/1.5P-CeO2 samples was also investigated. As shown in
Fig. 6, the n-butane conversion slightly increases with increasing
VPO loading from 9% to 23%, while the MA selectivity rst increases
and then decreases with the increase of VPO loading and achieves
the maximum value (63.3%) at a VPO loading of 18%.
The stability of a catalyst is very important in the view of
potential industrial application. So the stability of the activated
catalyst 18%VPO/1.5P-CeO2 was examined by recording the catalytic performance for 60 h on-line at 400 C. As shown in Fig. 7,
both n-butane conversion and MA yield maintain their initial values during a long running time, suggesting the high stability of the
VPO/1.5P-CeO2 catalyst. The catalyst before and after the reaction
was characterized by XRD and the results are shown in Fig. 8. It
can be seen that the structure of the catalyst remains essentially
unchanged after the 60 h reaction.
Fig. 9. The Arrhenius plots over (a) bulk VPO and (b) 18%VPO/1.5P-CeO2 .
Fig. 8. XRD patterns of the fresh activated 18%VPO/1.5P-CeO2 catalyst before (a)
and after (b) reaction at 400 C for 60 h.
As mentioned in the XRD, Raman and XPS sections, the VPO/xPCeO2 catalysts have similar valence states of vanadium and phase
structures with bulk VPO. However, for the supported VPO catalyst,
VPO is dispersed on the support in the form of a thin layer. Such
a manner of dispersion could improve the surface area to volume
ratio of active component and increase the number of active sites
available for per unit mass of catalyst. In addition, compared with
bulk VPO, the high-temperature reduction peak of supported VPO
catalyst shifts to a low temperature (Fig. 5), which indicates that the
support can enhance the reducibility of V4+ phase and thus improve
the activity of the catalyst. This is consistent with the results of the
activation energy measurements. From Fig. 9, it can be observed
that the apparent activation energy on the bulk VPO catalyst is
about 10 kJ mol1 higher than that on the 18%VPO/1.5P-CeO2 catalyst, suggesting that the nature of the active phases of the supported
VPO catalyst is quite different from that of bulk VPO [49].
References
[1] E. Bordes-richards, A. Shekari, G.S. Patience, Handbook of Advanced Methods
and Process in Oxidation Catalysis, in: D. Duprez, F. Cavani (Eds.), World
Scientic, 2014, pp. 549585.
[2] G. Centi, F. Trir, J.R. Ebner, V.M. Franchetti, Chem. Rev. 88 (1988) 5588.
[3] L.K. Leong, K.S. Chin, Y.H. Tauq-Yap, Catal. Today 164 (2011) 341346.
[4] Y.H. Tauq-Yap, C.K. Goh, G.J. Hutchings, N. Dummer, J.K. Bartley, Catal. Lett.
141 (2011) 400407.
[5] X.B. Fan, N.F. Dummer, S.H. Taylor, J.K. Bartley, G.J. Hutchings, Catal. Today
183 (2012) 5257.
[6] R.M. Blanco, A. Shekari, S.G. Carrazn, E.B. Richard, G.S. Patience, P. Ruiz, Catal.
Today 203 (2013) 4852.
[7] G.J. Hutchings, A.D. Chomel, R. Olier, J.C. Volta, Nature 368 (1994) 4145.
[8] G.J. Hutchings, J. Mater. Chem. 19 (2009) 12221235.
[9] C.Y. Xiao, X. Chen, Z.Y. Wang, W.J. Ji, Y. Chen, C.T. Au, Catal. Today 9395
(2004) 223228.
[10] R.A. Overbeek, P.A. Warringa, M.J.D. Crombag, A.J. van Dillen, J.W. Geus, Appl.
Catal. A 135 (1996) 209230.
[11] J. Marc, C.C. Ledoux, P.H. Cuong, T. Vincent, K. Kostantinos, M. Patrick, L. Jan, J.
Catal. 203 (2001) 495508.
[12] W.Y. Nie, X.S. Wang, W.J. Ji, Q.J. Yan, Y. Chen, C.T. Au, Catal. Lett. 76 (2001)
201206.
[13] X.K. Li, W.J. Ji, J. Zhao, Z.B. Zhang, C.T. Au, J. Catal. 238 (2006) 232241.
[14] R.M. Feng, X.J. Yang, W.J. Ji, Y. Chen, C.T. Au, J. Catal. 246 (2007) 166176.
[15] G.C. Behera, K. Parida, P.K. Satapathy, RSC Adv. 3 (2013) 48634866.
[16] N.P. Rajan, G.S. Rao, V. Pavankumar, K.V.R. Chary, Catal. Sci.Technol. 4 (2014)
8192.
[17] X.K. Li, W.J. Ji, J. Zhao, Z.B. Zhang, C.T. Au, Appl. Catal. A 306 (2006) 816.
[18] V.V. Guliants, M.A. Carreon, In: J.J. Spivey (Eds.), Catalysis, The Royal Society of
Chemistry (2005) pp. 145.
[19] G.J. Hutchings, J. Mater. Chem. 114 (2004) 33853395.
[20] B.K. Hodnett, Catal. Rev. Sci. Eng. 27 (1985) 373424.
[21] E.A. Lombardo, C.A. Sanchez, L.M. Cornaglia, Catal. Today 15 (1992) 407418.
[22] D. Ye, A. Satsuma, T. Hattor, Y. Mumkami, Catal. Today 16 (1993) 113121.