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Mtu - Technical Documentation: Service
Mtu - Technical Documentation: Service
Technical Documentation
Diesel Engine
V 2000 M72
Application Group 1B
Maintenance Schedule
M050685/03E
Printed in Germany
2010 Copyright MTU Friedrichshafen GmbH
This Publication is protected by copyright and may not be used in any way whether in whole or in part without the
prior written permission of MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution,
translation, microfilming and storage or processing on electronic systems including data bases and online services.
This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or
damage during operation.
Subject to alterations and amendments.
Preface
01
Preface
Notes on maintenance
Specifications for fluids and lubricants, guideline values for their maintenance and change intervals and lists of
recommended fluids and lubricants are contained in the MTU Fluids and Lubricants Specifications A001061 and in the
fluids and lubricants specifications produced by the component manufacturers. They are therefore not included in the
maintenance schedule (exception: deviations from the Fluids and Lubricants Specifications). All fluids and lubricants
used must meet MTU specifications and be approved by the relevant component manufacturer.
Amongst other items, the operator/customer must carry out the following additional maintenance work:
Protect components made of rubber or synthetic material from oil. Never treat them with
organic detergents. Wipe with a dry cloth only.
Fuel prefilter:
The maintenance interval depends on how dirty the fuel is. The paper inserts in fuel prefilters
must be changed every two years at the latest (Task 9998).
Battery:
Battery maintenance depends on the level of use and the ambient conditions. The battery
manufacturers instructions must be obeyed.
The relevant manufacturers instructions apply with respect to the maintenance of any components
which do not appear in this maintenance schedule.
This Maintenance Schedule may include components which are not installed on your engine; these may be disregarded.
Out-of-service periods
If the engine is to remain out of service for more than 1 month, carry out engine preservation procedures in accordance
with the Fluids and Lubricants Specifications, MTU Publication No. A001061.
Application Group
1B
Load profile
Load factor
100%
<15%
75%
25%
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MTU
02
2.000
2.250
2.500
2.750
3.000
3.250
3.500
3.750
4.000
4.250
4.500
4.750
5.000
5.250
2a
1.500
1.250
2a
1.000
750
1a
500
250
Limit
Daily
Engine operation
Crankcase breathers
Crankcase breathers
Fuel filter
2a
Valve gear
Belt drive
2a
Air filters
3a
Fuel injectors
Combustion chambers
Component maintenance
Turbochargers
Cylinder heads
18 a
w = weeks
m = months
a = years
6.250
6.500
6.750
7.000
7.250
7.500
7.750
8.000
8.250
8.500
8.750
9.000
9.250
9.500
9.750
10.000
10.250
10.500
10.750
Crankcase breathers
Crankcase breathers
2a
1a
2a
2a
Fuel filter
w = weeks
m = months
a = years
M050685/03E
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MTU
5.750
Engine operation
Limit
5.500
03
Item
Valve gear
Belt drive
2a
Air filters
3a
Fuel injectors
Combustion chambers
Component maintenance
Turbochargers
Cylinder heads
10.750
10.500
10.250
10.000
9.750
9.500
9.250
9.000
8.750
8.500
8.250
8.000
7.750
7.500
7.250
7.000
6.750
6.500
6.250
6.000
5.750
Limit
5.500
18 a
w = weeks
m = months
a = years
11.500
11.750
12.000
Engine operation
Crankcase breathers
Crankcase breathers
Fuel filter
2a
Valve gear
Belt drive
2a
Air filters
3a
Fuel injectors
Combustion chambers
Component maintenance
Turbochargers
Cylinder heads
18 a
Limit
11.000
1a
2a
2a
w = weeks
m = months
a = years
M050685/03E
2010-02
MTU
04
Maintenance tasks
Maintenance tasks
Interval
Qualification
level
[h]
QL1
Limit
Item
Maintenance tasks
Task
1a
W1245
W1246
QL1
2a
W1244
QL1
2a
Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years) .
W1008
QL1
Daily
Engine operation
W0500
Carry out visual inspection of engine for general condition and leaks .
W0501
W0502
W0503
W0505
Check for abnormal running noises, exhaust gas color and vibration .
W0506
Drain off water and contamination from fuel prefilter (if fitted) .
W0507
W0508
QL1
250
Crankcase breathers
Fit new paper or woven insert (if fitted) of fine separator for oil mist.
W1139
QL1
500
Crankcase breathers
W1140
QL1
500
Check thickness of oil residue layer. Clean. Fit new sleeve (if fitted) .
W1009
QL1
500
2a
Fuel filter
W1001
QL1
1000
Valve gear
W1002
QL1
3000
2a
Belt drive
W1003
QL1
3000
3a
Air filters
W1005
6000
Fuel injectors
W1006
6000
Combustion chambers
W1011
6000
Component maintenance
Before starting maintenance work, drain the coolant and flush the
cooling systems .
W2000
W2002
W2003
W2006
W2009
W2011
W2014
W2017
W2018
W2036
W2059
Inspect rocker arms, valve bridges, pushrods and ball joints for wear .
W2074
W2062
W2110
QL1
QL1
QL3
w = weeks
m = months
a = years
M050685/03E
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MTU
Maintenance tasks
Qualification
level
QL3
Interval
Limit
05
Item
Maintenance tasks
Task
W2111
Overhaul turbochargers.
W1038
W1472
[h]
6000
Turbochargers
QL3
12000
Cylinder heads
W1063
QL4
12000
18 a
Extended component
maintenance
W3000
W3001
W3002
W3003
W3004
W3005
W3006
W3007
W3011
W3012
W3013
Overhaul starter .
W3041
W3042
W3043
W3056
W3057
W3058
w = weeks
m = months
a = years
M050685/03E
2010-02
MTU