222 M TC 106 TC Heat Exchanger

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PROJECT TITLE :

CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES


CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH
EMPLOYER :

SYLHET GAS FIELDS LIMITED


DOCUMENT TITLE :

TECHNICAL BID EVALUATION


FOR
HEAT EXCHANGER

JANUARY 17, 2016

REV.

DATE

ISSUED FOR INFORMATION

JT

DESCRIPTION

HS

DO

CCS

ENG.

EM

PM

PREPARED
CHECKED

TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN


WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
EMPLOYER :

Employer Contract No.

: SGFL/4000CFP/EPC/C-1

Contractor Job No.

: C - 222 / 2015

Contractor Document No.

: 222-M-TE-106

Employer Document No.


SYLHET GAS FIELDS LIMITED
Page No.

: : 1 OF 7

CONTRACTOR :

APPROVED

EMPLOYER :

CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES


CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH

SYLHET GAS FIELDS LIMITED

TECHNICAL BID EVALUATION


FOR
HEAT EXCHANGER

TABULATION OF REVISED SHEETS


SHEET

REVISION
A

SHEET

51

52

53

54

55

56

57

58

59

10

60

11

61

12

62

13

63

14

64

15

65

16

66

17

67

18

68

19

69

20

70

21

71

22

72

23

73

24

74

25

75

26

76

27

77

28

78

REVISI

29

79

30

80

31

81

32

82

33

83

34

84

35

85

36

86

37

87

38

88

39

89

40

90

41

91

42

92

43

93

44

94

45

95

46

96

47

97

48

98

49

99

50

100

Client Document Number :


Employer Document Number :

Contractor Document Number :


222-M-TE-106

CONTRACTOR :
CONSORTIUM

ID EVALUATION
OR
XCHANGER

N OF REVISED SHEETS
REVISION

222-M-TE-106

Sheet Number :
2 OF Number
2
Sheet
:
2 OF 7

SHEET 3 OF 7

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER
DOCUMENT NO. :

REV.

222-M-TE-106

NO

DESCRIPTION

REQUIREMENT

VENDOR
1

Manufacturer Name

VTA

Country of Origin / Shop Location

VTA

Vendor ref. number

VTA

Quotation Dated

VTA

SCOPE OF WORK AND SUPPLY

6
8

ENGINEERING
Thermal Design with HTRI / HTFS & Process Design
Design Code
Mechanical Design / Strength Calculation
Data Sheet (Mechanical, Thermal, Motor, Etc.)
General Arrangement Drawing, Detail Drawing, Etc.
Shop Procedure (Including WPS, PQR, Hydrostatic Test, NDT,
Etc.)
Fabrication Procedure
QA / QC Plan

1
2
3
4
5
6
7
8
9

PROCUREMENT
All materials, but not limited to below, shall be in scope of vendor:
Shell barrel
Tube
Channel barrel
Nozzles Pipe and Flanges
Tube support
Baffles
Longitudinal baffles, if any
Baffle seal, if any
Girth Flange

1
2
3
4
4
5

BY VENDOR
ASME VIII Div.1, TEMA R, API660
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR

BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR

VENDOR PROPOSAL:
DESCRIPTION

RESPONSE

SHEET 4 OF 7

10
11
12
13
14
15
16
17
18
19

BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR

23

Tubesheet
Tubesheet Gasket
Fix saddle & sliding saddle
Lifting lug
Earthing lug
Insulation as required in datasheet
Name plate and its bracket
Blind flanges, gaskets and bolting for all blind/spare nozzle
Fasteners (zinc plated)
Fitting for transportation including:
Nozzle cover, bolts, nuts, and gaskets for shipping
Temporary skid for transportation
Others (as per specification)
Baseplate template for foundation preparation
Special tools and fittings for site assembling, if required
(separately quoted)
Spare parts for start-up and commissioning

24

Recommended spare parts for two years continuous operation

BY VENDOR

25
26
27

Drain and drying


N2 Purging/ filling
External clips (insulation clips)

BY VENDOR
BY VENDOR
BY VENDOR

21
22

1
2
3

FABRICATION
Fabrication shell barrel
Fabrication of channel barrel
Fabrication tube bundle

BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR

BY VENDOR
BY VENDOR

Tube bundle skelton assembly with baffle and tube support

BY VENDOR

Tubes insertion
Tubes-tubesheet joint (roll expanded)

BY VENDOR
BY VENDOR

1
2
3

COATING AND PAINTING


Surface preparation of external surface
Primary Painting for External Surface
Finish Painting for External Surface

1
3

PREPARATION FOR SHIPMENT


Rust Prevention
Seaworthy Packing

BY VENDOR
BY VENDOR

1
2

TRANSPORTATION
Loading on to the truck
Transportation to the nearest port

BY VENDOR
OPTIONAL

SUPERVISION
Supervision During Installation, Start-up and Commisisoning

BY VENDOR, As per Painting Specification


BY VENDOR, As per Painting Specification
BY VENDOR, As per Painting Specification

BY VENDOR (Separately quoted)

SHEET 5 OF 7

SHEET 6 OF 7

QA/QC REQUIREMENTS
1
2
1
2
3
4
5
6
7

Inspection & Test plan


Material Certificates (MTC)
NON - DESTRUCTIVE EXAMINATION / TESTING
Radiography
Ultrasonic Test
Magnetic Particle Test
Impact Test (if any)
Tensile Test (if any)
Dye Penetrant Test
NDE-MT and UT for lifting lug

1
2
3
4
5
6
7

SHOP INSPECTION AND TEST


Dimensional Check
Welder Qualification Test
Welding Procedure and Qualification Test
Inspection of Welding
Hydrostatic Testing
Cleanliness Inspection
Coating Inspection

1
2
2
3

FINAL DOCUMENT
Engineering documents (As built)
Manufacture Data Report (MDR)
Certificate Of Origin
All documentation as per VDRL 222-M-VDRL-203 Rev.B

BY VENDOR
EN-10204 3.1
100%
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR

BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
BY VENDOR
As per spec 222-L-SP-004

BY VENDOR
1 original + 4 copies +1 softcopy
BY VENDOR
BY VENDOR

FINAL SUMMARY
1

Delivery Time

VTA

Delivery Point / Place

VTA

Warranty

12 (twelve) months from the date of the issuance


of the Provisional Acceptance or 24 months from
the last date of last delivery

ACCEPTABLE W/ NOTE

Re
& clarification

SHEET 7 OF 7

FOR SHELL AND TUBE HEAT EXCHANGER

VENDOR CLARIFICATION

SHEET 8 OF 7

SHEET 9 OF 7

SHEET 10 OF 7

ACCEPTABLE W/ NOTE

Required more of vendor data


& clarification

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 5 OF 7

DOCUMENT NO. :

REV.

222-M-TE-106

NO

DESCRIPTION

UNIT

REQUIREMENT

VENDOR

Manufacturer Name

VTA

Country of Origin / Shop Location

VTA

Vendor ref. number

VTA

Quotation Dated

VTA

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

1 (one) units

Condensate Motor Spirit Heat Exchanger


E-100
TEMA R
BEU/ BFU

Joint Efficiency

Radiography

RT (100%)

8
9
10

Wind Speed

km/hr

Wind Load

201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)

Seismic Load

11

Design Pressure - Shell Side

barg

6.3 / FV

12

Design Pressure - Tube Side

barg

5.8 / FV

VENDOR PROPOSAL:
DESCRIPTION

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 6 OF 7

DOCUMENT NO. :

REV.

222-M-TE-106

NO

DESCRIPTION

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

UNIT

REQUIREMENT

87 / 104

barg

As per code
No

mm

PROCESS DATA
Case 1

Heat Exchanged

KW

174.5 + 10% duty extra = 191.95

MTD Corrected

VTA

Transfer Rate Service

W / m2.oK

VTA

Number of Pass (Shell/ Tube)

VTA

Turn down ratio

50%

Case 2
1

Heat Exchanged

KW

292.6 + 10% duty extra = 321.86

MTD Corrected

VTA

Transfer Rate Service

W / m2.oK

VTA

Number of Pass (Shell/ Tube)

VTA

Turn down ratio

50%

PERFORMANCE DATA
SHELL / TUBE SIDE

VENDOR PROPOSAL:
DESCRIPTION

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 7 OF 7

NO

DOCUMENT NO. :

REV.

222-M-TE-106

DESCRIPTION

VENDOR PROPOSAL:

UNIT

REQUIREMENT

Hydrocarbon / Motor Spirit

kg / hr

21154.35 / 11598.39

DESCRIPTION

Case 1
1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

barg

4.5 / 4

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

0.5

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

VTA

Foul Resistance (Shell / Tube)

m2-C/kW

0.176

Temperature (Shell / Tube)

In

Out

45 / 75

60 / 49

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 8 OF 7

NO

DOCUMENT NO. :

REV.

222-M-TE-106

DESCRIPTION

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

10

Vapour Density (Shell / Tube)

11

Liquid Density (Shell / Tube)

12

UNIT
kg / hr

VENDOR PROPOSAL:

REQUIREMENT

DESCRIPTION

21154.35 / 11598.39

21154.35 / 11598.39

117.03 / 97.50

117.03 / 97.50

kg / m3

kg / m3

773.52 / 711.19

760.57 / 735.72

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

1.95 / 2.14

2.02 / 2.00

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

0.13 / 0.11

0.12 / 0.12

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

0.61 / 0.32

0.52 / 0.40

Case 2
1

Fluid circulated (Shell / Tube)

Hydrocarbon / Motor Spirit

Total Fluid Entering (Total Flowrate) (Shell / Tube)

kg / hr

20755.44 / 12507.58

Inlet Pressure (Shell / Tube)

barg

4.5 / 4

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

0.5

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

VTA

Foul Resistance (Shell / Tube)

m2-C/kW

0.176

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

In

Out

45 /87

70 / 48

kg / hr

20755.44 / 12507.58

20755.44 / 12507.58

109.4 / 94.47

109.4 / 94.47

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 9 OF 7

DOCUMENT NO. :

REV.

222-M-TE-106

NO

DESCRIPTION

UNIT

VENDOR PROPOSAL:

REQUIREMENT

DESCRIPTION

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

758.37 / 688.81

736.14 / 727.9

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

1.97 / 2.23

2.09 / 2.01

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

0.12 / 0.11

0.12 / 0.12

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

0.49 / 0.19

0.33 / 0.34

DESIGN CONSTRUCTION DETAIL


NOZZLE

qty

Size, NPS
(DN)

Rating & Fancing

Inlet (Shell / Tube)

4"/ 4"

150# WNRF

Outlet (Shell / Tube)

4" / 4"

150# WNRF

Vent (Shell / Tube)

2" / NA

150# WNRF

Drain (Shell / Tube)

2" / NA

150# WNRF

TUBE
1

Tube O.D

mm

VTA

Tube Min. Wall Thickness

mm

VTA

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 10 OF 7

NO
3

DOCUMENT NO. :

REV.

222-M-TE-106

DESCRIPTION
Length

UNIT

REQUIREMENT

mm

VTA

VENDOR PROPOSAL:
DESCRIPTION

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 11 OF 7

DOCUMENT NO. :

REV.

222-M-TE-106

NO

DESCRIPTION

UNIT

REQUIREMENT

MATERIAL

1 Tubes
2 Tubesheet

SA 179 SMLS
SA 105 / SA 266 Gr. 2

3 Shell

SA 516 Gr.70 / SA 106 Gr. B

4 Channel barrel

SA 516 Gr.70 / SA 106 Gr. B

5 Channel Head (If any)

SA 516 Gr.70 / SA 106 Gr. B

6 Flanges :
7

Shell Flange

SA 105

Channel Flange

SA 105

9 Shell / Channel Cover

SA 105

10 Baffles / Tube Supports

SA 36

11 Tie Rods, Nuts and Spacers

SA 36

12 Gasket Shell Side &Tube side

VTA

Nozzle Neck:

13

Shell Side

SA 106 Gr. B

Tube Side

SA 106 Gr. B

Nozzle Flange :

15

Shell Side

SA 105

16

Tube Side

SA 105

17 Saddle Support
18 Base plate

SA 36 + SA 516 Gr. 70 (Adj. to Body)


SA 36

VENDOR PROPOSAL:
DESCRIPTION

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 12 OF 7

DOCUMENT NO. :

REV.

222-M-TE-106

NO

DESCRIPTION

UNIT

REQUIREMENT

19 External Bolts / Nuts :


Shell Side

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

Tube Side

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

20 Internal Bolts / Nuts :


Shell Side

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

Tube Side

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

21 Lifting Lugs

SA 36 + SA 516 Gr. 70 (Adj. to Body)

22 Earth Lugs

SS 316

23 Partition Plate

SA 516 Gr. 70

24 Impingement Baffle

SA 516 Gr. 70

25 Longitudinal Baffle (if any)

SA 516 Gr. 70

26 Longitudinal Baffle seal (if any)

Kemchen / VTA

27 Insulation

Rockwool density 100 kg/ m3, 25 mm thk.

G APPROXIMATE WEIGHT
1

Size (Diameter x Lenght)

mm

VTA

Empty Weight

kg

VTA

Test Weight

kg

VTA

Operation Weight

kg

VTA

Bundle Weight

kg

VTA

VENDOR PROPOSAL:
DESCRIPTION

SYLHET GAS FIELDS LIMITED


TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 13 OF 7

NO

DOCUMENT NO. :

REV.

222-M-TE-106

DESCRIPTION

TECHNICAL ACCEPTANCE

UNIT

REQUIREMENT

VENDOR PROPOSAL:
DESCRIPTION

Required more of vendor data & clarification. VENDOR SH


DOC. NO. 222-M-MR-204, REV. B and

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 14 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 15 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 16 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 17 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 18 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 19 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 20 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 21 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

ION FOR SHELL AND TUBE HEAT EXCHANGER

SHEET 22 OF 7

VENDOR PROPOSAL:
RESPONSE

VENDOR CLARIFICATION

Required more of vendor data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS PER MR
DOC. NO. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

SYLHET GAS FIELDS LIMITED


TECHNICAL
DOCUMENT NO. :
222-M-TE-107
NO

DESCRIPTION

VENDOR

Manufacturer Name

Country of Origin / Shop Location

Vendor ref. number

Quotation Dated

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

Joint Efficiency

Radiography

8
9
10

UNIT

Wind Speed
Wind Load
Seismic Load

km/hr

11

Design Pressure - Shell Side

barg

12

Design Pressure - Tube Side

barg

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

C
barg

mm

PROCESS DATA
Case 1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

Case 2
1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

PERFORMANCE DATA
SHEEL / TUBE SIDE
Case 1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

kg / hr
barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

m2. deg C/kW

C
kg / hr

Case 2
1

Fluid circulated (Shell / Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

kg / hr

m2. deg C/kW

C
kg / hr

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

DESIGN CONSTRUCTION DETAIL


NOZZLE

Inlet (Shell / Tube)

Outlet (Shell / Tube)

Vent (Shell / Tube)

Drain (Shell / Tube)

TUBE
1

Tube O.D

mm

Tube Min. Wall Thickness

mm

Length

mm

MATERIAL

1 Tubes
2 Tubesheet

3 Shell
4 Channel barrel
5 Channel Head (If any)
6 Flanges :
Shell Flange
Channel Flange

7 Shell / Channel Cover


8 Baffles / Tube Supports
9 Tie Rods, Nuts and Spacers
10 Gasket Shell Side &Tube side
11 Nozzle Neck:
Shell Side
Tube Side

12 Nozzle Flange :
Shell Side
Tube Side

13 Saddle Support
14 Base plate
15 External Bolts / Nuts :
Shell Side
Tube Side

16 Internal Bolts / Nuts :


Shell Side
Tube Side

17 Lifting Lugs

18 Earth Lugs
19 Partition Plate
20 Impingement Baffle
21 Longitudinal Baffle (if any)
22 Longitudinal Baffle seal (if any)
23 Insulation

G APPROXIMATE WEIGHT
1

Size (Diameter x Lenght)

Empty Weight

kg

Test Weight

kg

Operation Weight

kg

Bundle Weight

kg

TECHNICAL ACCEPTANCE

mm

TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER


REV.
A

REQUIREMENT

VTA
VTA
VTA
VTA

1 (one) units
Condensate Kerosene Heat Exchanger
E-110
TEMA R
BEU/ BFU
1
RT (100%)
201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)

VENDOR PROPOSAL
DESCRIPTION

5.8 / FV
5.8 / FV
97 / 209
As per code
No
3

248 + 10% duty extra = 272.8


VTA
VTA
VTA
50%

122.6 + 10% duty extra = 134.2


VTA
VTA
VTA
50%

Hydrocarbon / Kerosene
21154.35 / 6364.06
4

0.5
VTA
0.176
In

Out

60 / 190

80 / 134

21154.35 / 6364.06

21154.35 / 6364.06

117.03 / 140.87

117.03 / 140.87

760.57 / 667.94

760.57 / 718.75

2.02 / 2.59

2.12 / 2.33

0.12 / 0.10

0.12 / 0.12

0.52 / 0.21

0.42 / 0.33

Hydrocarbon / Kerosene
20755.44 / 6195.41
4
0.5
VTA
0.176
In

Out

70 / 176

80 / 147

20755.44 / 6195.41

20755.44 / 6195.41

109.4 / 131.87

109.4 / 131.87

In

Out

736.14 / 666.62

726.96 / 693.38

2.09 / 2.57

2.15 / 2.42

0.12 / 0.10

0.12 / 0.11

0.33 / 0.10

0.28 / 0.15

qty

Size, NPS
(DN)

Rating & Fancing

4" / 2"

150# WNRF

4" / 2"

150# WNRF

2" / NA

150# WNRF

2" / NA

150# WNRF

VTA
VTA
VTA

SA 179 SMLS
SA 105 / SA 266 Gr. 2

qty

Size, NPS
(DN)

Rating & Fancing

SA 516 Gr.70 / SA 106 Gr. B


SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B

SA 105
SA 105
SA 105
SA 36
SA 36
VTA

SA 106 Gr. B
SA 106 Gr. B

SA 105
SA 105
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SA 36

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated
SA 36 + SA 516 Gr. 70 (Adj. to Body)

SS 316
SA 516 Gr. 70
SA 516 Gr. 70
SA 516 Gr. 70
Kemchen / VTA
Rockwool density 100 kg/ m3, 25 mm thk.

VTA
VTA
VTA
VTA
VTA

Required more of vendor data & clarification. VE


QU
DOC. NO. 222-M-MR-204, REV. B a

XCHANGER

VENDOR PROPOSAL:

TION

RESPONSE

VENDOR CLARIFICATION

Out

Rating & Fancing

ndor data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & RE-SUBMIT THE
QUOTATION AS PER MR
O. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

COMMENT

SYLHET GAS FIELDS LIMITED

TECHNIC
DOCUMENT NO. :
222-M-TE-108
NO

DESCRIPTION

VENDOR

Manufacturer Name

Country of Origin / Shop Location

Vendor ref. number

Quotation Dated

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

Joint Efficiency

Radiography

8
9
10

Wind Speed
Wind Load
Seismic Load

11

Design Pressure - Shell Side

12

Design Pressure - Tube Side

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

PROCESS DATA
Case 1

Heat Exchanged

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

Case 2
1

Heat Exchanged

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

PERFORMANCE DATA
SHEEL / TUBE SIDE
Case 1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

Velocity (Max. Allow / Calc.) (Shell / Tube)

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

10

Vapour Density (Shell / Tube)

11

Liquid Density (Shell / Tube)

12

Vapour Specific Heat (Shell / Tube)

13

Liquid Specific Heat (Shell / Tube)

14

Vapour Thermal Conductivity (Shell / Tube)

15

Liquid Thermal Conductivity (Shell / Tube)

16

Vapour Viscosity (Shell / Tube)

17

Liquid Viscosity (Shell / Tube)

Case 2
1

Fluid circulated (Shell / Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

Velocity (Max. Allow / Calc.) (Shell / Tube)

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

10

Vapour Density (Shell / Tube)

11

Liquid Density (Shell / Tube)

12

Vapour Specific Heat (Shell / Tube)

13

Liquid Specific Heat (Shell / Tube)

14

Vapour Thermal Conductivity (Shell / Tube)

15

Liquid Thermal Conductivity (Shell / Tube)

16

Vapour Viscosity (Shell / Tube)

17

Liquid Viscosity (Shell / Tube)

DESIGN CONSTRUCTION DETAIL


NOZZLE

Inlet (Shell / Tube)

Outlet (Shell / Tube)

Vent (Shell / Tube)

Drain (Shell / Tube)

TUBE
1

Tube O.D

Tube Min. Wall Thickness

Length

MATERIAL

1 Tubes
2 Tubesheet
3 Shell
4 Channel barrel
5 Channel Head (If any)
6 Flanges :
Shell Flange
Channel Flange

7 Shell / Channel Cover


8 Baffles / Tube Supports
9 Tie Rods, Nuts and Spacers
10 Gasket Shell Side &Tube side
11 Nozzle Neck:
Shell Side
Tube Side

12 Nozzle Flange :
Shell Side
Tube Side

13 Saddle Support
14 Base plate
15 External Bolts / Nuts :
Shell Side
Tube Side

16 Internal Bolts / Nuts :


Shell Side
Tube Side

17 Lifting Lugs
18 Earth Lugs
19 Partition Plate
20 Impingement Baffle
21 Longitudinal Baffle (if any)
22 Longitudinal Baffle seal (if any)
23 Insulation

G APPROXIMATE WEIGHT

Size (Diameter x Lenght)

Empty Weight

Test Weight

Operation Weight

Bundle Weight

TECHNICAL ACCEPTANCE

TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCH


REV.
A

UNIT

REQUIREMENT

VTA
VTA
VTA
VTA

1 (one) units
Condensate Diesel Heat Exchanger
E-120
TEMA R
BEU/ BFU
1
RT (100%)
km/hr

201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)

barg

5.3 / FV

barg

5.8 / FV

VEN
DESCRIPTION

107 / 308

barg

As per code
No

mm

KW

125.6 + 10% duty extra = 138.16

VTA

W / m2.oK

VTA
VTA
50%

KW

124.9 + 10% duty extra = 137.39

VTA

W / m2.oK

VTA
VTA
50%

Hydrocarbon / Diesel

kg / hr

21154.35 / 3174.6

barg

3.5 / 4

bar

0.5

m/s

VTA

m2-C/kW

0,176 / 0,352
In

Out

80 / 272

90 / 220

kg / hr

21154.35 / 3174.6

21154.35 / 3174.6

117.03 / 193.84

117.03 / 193.89

kg / m3

kg / m3

742.89 / 659.48

733.8 / 704.49

kJ / kg.oC

kJ / kg.oC

2.12 / 2.85

2.17 / 2.63

W/mK

W/mK

0.12 / 0.10

0.12 / 0.11

cP

cP

0.42/ 0.17

0.38 / 0.25

Hydrocarbon / Diesel

kg / hr

20755.44 / 2052.9

barg

3.5 / 4

bar

0.5

m/s

VTA

m2-C/kW

0,176 / 0,352
In

Out

45 /87

70 / 48

kg / hr

20755.44 / 2052.9

20755.44 / 2052.9

109.4 / 198

109.4 / 198

kg / m3

kg / m3

726.96 / 652.9

717,62 / 721.21

kJ / kg.oC

kJ / kg.oC

2.15 / 2.90

2.20 / 2.56

In

In

W/mK

W/mK

0.12 / 0.10

0.11 / 0.12

cP

cP

0.28 / 0.06

0.24 / 0.17

qty

Size, NPS
(DN)

Rating & Fancing

4" / 2"

150# WNRF

4" / 2"

150# WNRF

2" / NA

150# WNRF

2" / NA

150# WNRF

mm

VTA

mm

VTA

mm

VTA

SA 179 SMLS
SA 105 / SA 266 Gr. 2
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B

SA 105
SA 105

qty

SA 105
SA 36
SA 36
VTA

SA 106 Gr. B
SA 106 Gr. B

SA 105
SA 105
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SA 36

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SS 316
SA 516 Gr. 70
SA 516 Gr. 70
SA 516 Gr. 70
Kemchen / VTA
Rockwool density 100 kg/ m3, 25 mm thk.

mm

VTA

kg

VTA

kg

VTA

kg

VTA

kg

VTA

Required more of vendor

DOC. NO. 222-M-

L AND TUBE HEAT EXCHANGER

VENDOR PROPOSAL:
DESCRIPTION

RESPONSE

In

Out

In

Out

Size, NPS
(DN)

Rating & Fancing

Required more of vendor data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & R
QUOTATION AS PER MR
DOC. NO. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

VENDOR CLARIFICATION

COMMENT

EVISE ALL THE REQUIREMENT & RE-SUBMIT THE


R MR
NO. 222-M-DS-20-1 REV.B1

NT

SYLHET GAS FIELDS LIMITED

TECHN
DOCUMENT NO. :
222-M-TE-109
NO

DESCRIPTION

VENDOR

Manufacturer Name

Country of Origin / Shop Location

Vendor ref. number

Quotation Dated

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

Joint Efficiency

Radiography

8
9
10

UNIT

Wind Speed
Wind Load
Seismic Load

km/hr

11

Design Pressure - Shell Side

barg

12

Design Pressure - Tube Side

barg

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

C
barg

mm

PROCESS DATA
Case 1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

Case 2
1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

PERFORMANCE DATA
SHEEL / TUBE SIDE
Case 1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

kg / hr

Inlet Pressure (Shell / Tube)

barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor / Liquid) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

m2-C/kW

C
kg / hr

Case 2
1

Fluid circulated (Shell / Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

kg / hr

m2-C/kW

C
kg / hr

Molecular Wt (Vapor / Liquid) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

DESIGN CONSTRUCTION DETAIL


NOZZLE

Inlet (Shell / Tube)

Outlet (Shell / Tube)

Vent (Shell / Tube)

Drain (Shell / Tube)

TUBE
1

Tube O.D

mm

Tube Min. Wall Thickness

mm

Length

mm

MATERIAL

1 Tubes
2 Tubesheet

3 Shell
4 Channel barrel
5 Channel Head (If any)
6 Flanges :
Shell Flange
Channel Flange

7 Shell / Channel Cover


8 Baffles / Tube Supports
9 Tie Rods, Nuts and Spacers
10 Gasket Shell Side &Tube side
11 Nozzle Neck:
Shell Side
Tube Side

12 Nozzle Flange :
Shell Side
Tube Side

13 Saddle Support
14 Base plate
15 External Bolts / Nuts :
Shell Side
Tube Side

16 Internal Bolts / Nuts :


Shell Side
Tube Side

17 Lifting Lugs

18 Earth Lugs
19 Partition Plate
20 Impingement Baffle
21 Longitudinal Baffle (if any)
22 Longitudinal Baffle seal (if any)
23 Insulation

G APPROXIMATE WEIGHT
1

Size (Diameter x Lenght)

Empty Weight

kg

Test Weight

kg

Operation Weight

kg

Bundle Weight

kg

TECHNICAL ACCEPTANCE

mm

TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER


REV.
A

REQUIREMENT

VTA
VTA
VTA
VTA

1 (one) units
Kerosene Water Cooler
E-130
TEMA R
BEU/ BFU
1
RT (100%)
201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)

VENDOR PROPOSAL
DESCRIPTION

4.8 / FV
5.3 / FV
59 / 164
As per code
No
3

333.3 + 10% duty extra = 366.6


VTA
VTA
VTA
50%

383.7 + 10% duty extra = 422.07


VTA
VTA
VTA
50%

Water / Kerosene
41568.18 / 6364

3 / 3.5
0.5
VTA
0.176
In

Out

35 / 134

41.7 / 45

41568.18 / 6364

41568.18 / 6364

18.02 / 140.87

18.02 / 140.87

999.87 / 718.75

994.73 / 791.03

4.31 / 2.33

4.32 / 1.92

0.63 / 0.12

0.63 / 0.14

0.72 / 0.33

0.63 / 0.79

In

Out

In

Out

Water / Kerosene
47852.9 / 6195.41
3 / 3.5
0.5
VTA
0.176
In

Out

35 / 147

41.7 / 45

47852.9 / 6195.41

47852.9 / 6195.41

18.02 / 131.9

18.02 / 131.9

999.87 / 693.4

994.75 / 779.7

4.31 / 2.42

4.32 / 1.93

0.63 / 0.11

0.63 / 0.13

0.72 / 0.15

0.63 / 0.64

qty

Size, NPS
(DN)

Rating & Fancing

4" / 2"

150# WNRF

4" / 2"

150# WNRF

2" / NA

150# WNRF

2" / NA

150# WNRF

VTA
VTA
VTA

SA 179 SMLS
SA 105 / SA 266 Gr. 2

qty

Size, NPS
(DN)

Rating & Fancing

SA 516 Gr.70 / SA 106 Gr. B


SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B

SA 105
SA 105
SA 105
SA 36
SA 36
VTA

SA 106 Gr. B
SA 106 Gr. B

SA 105
SA 105
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SA 36

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated
SA 36 + SA 516 Gr. 70 (Adj. to Body)

SS 316
SA 516 Gr. 70
SA 516 Gr. 70
SA 516 Gr. 70
Kemchen / VTA
Tubeside only, Rockwool density 100 kg/ m3, 25 mm
thk.

VTA
VTA
VTA
VTA
VTA

Required more of vendor data & clarification. VEN

DOC. NO. 222-M-MR-204, REV. B

HEAT EXCHANGER

VENDOR PROPOSAL:

TION

RESPONSE

Out

Out

Rating & Fancing

or data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS
MR
. NO. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

VENDOR CLARIFICATION

COMMENT

ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS PER

DOC. NO. 222-M-DS-20-1 REV.B1

MENT

SYLHET GAS FIELDS LIMITED

TECH
DOCUMENT NO. :
222-M-TE-109
NO

DESCRIPTION

VENDOR

Manufacturer Name

Country of Origin / Shop Location

Vendor ref. number

Quotation Dated

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

Joint Efficiency

Radiography

8
9
10

UNIT

Wind Speed
Wind Load
Seismic Load

km/hr

11

Design Pressure - Shell Side

barg

12

Design Pressure - Tube Side

barg

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

C
barg

mm

PROCESS DATA
Case 1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

Case 2
1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

PERFORMANCE DATA
SHEEL / TUBE SIDE
Case 1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

kg / hr

Inlet Pressure (Shell / Tube)

barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

m2-C/kW

C
kg / hr

Case 2
1

Fluid circulated (Shell / Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

kg / hr

m2-C/kW

C
kg / hr

Molecular Wt (Vapor) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

DESIGN CONSTRUCTION DETAIL


NOZZLE

Inlet (Shell / Tube)

Outlet (Shell / Tube)

Vent (Shell / Tube)

Drain (Shell / Tube)

TUBE
1

Tube O.D

mm

Tube Min. Wall Thickness

mm

Length

mm

MATERIAL

1 Tubes

2 Tubesheet
3 Shell
4 Channel barrel
5 Channel Head (If any)
6 Flanges :
Shell Flange
Channel Flange

7 Shell / Channel Cover


8 Baffles / Tube Supports
9 Tie Rods, Nuts and Spacers
10 Gasket Shell Side &Tube side
11 Nozzle Neck:
Shell Side
Tube Side

12 Nozzle Flange :
Shell Side
Tube Side

13 Saddle Support
14 Base plate
15 External Bolts / Nuts :
Shell Side
Tube Side

16 Internal Bolts / Nuts :


Shell Side
Tube Side

17 Lifting Lugs
18 Earth Lugs
19 Partition Plate
20 Impingement Baffle
21 Longitudinal Baffle (if any)
22 Longitudinal Baffle seal (if any)
23 Insulation

G APPROXIMATE WEIGHT
1

Size (Diameter x Lenght)

Empty Weight

kg

Test Weight

kg

Operation Weight

kg

Bundle Weight

kg

TECHNICAL ACCEPTANCE

mm

TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER


REV.
A

REQUIREMENT

VTA
VTA
VTA
VTA

1 (one) units
Diesel Water Cooler
E-140
TEMA R
BEU/ BFU
1
RT (100%)
201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)

VENDOR PROPOSAL
DESCRIPTION

4.8 / FV
5.3 / FV
59 / 242
As per code
No
3

350.3 + 10% duty extra = 385,33


VTA
VTA
VTA
50%

197.1 + 10% duty extra =216,81


VTA
VTA
VTA
50%

Water / Diesel
43688,67 / 3174,6

3 / 3.5
0.5
VTA
0.176
In

Out

35 / 220

41.7 / 45

43688,67 / 3174,6

43688,67 / 3174,6

-/-

-/-

999.87 / 704,49

994.73 / 832,02

4.31 / 2.64

4.32 / 1.89

0.63 / 0.11

0.63 / 0.15

0.72 / 0,25

0.63 / 1,96

Water / Diesel
24583,64 / 2052,9
3 / 3.5
0.5
VTA
0,176 / 0,352
In

Out

35 / 200

41.7 / 45

24583,64 / 2052,9

24583,64 / 2052,9

In

Out

999.87 / 721,2

994.75 / 832,1

4.31 / 2.56

4.32 / 1.9

0.63 / 0.12

0.63 / 0.15

0.72 / 0.17

0.63 / 1,89

qty

Size, NPS
(DN)

Rating & Fancing

4" / 2"

150# WNRF

4" / 2"

150# WNRF

2" / -

150# WNRF

2" / -

150# WNRF

VTA
VTA
VTA

SA 179 SMLS

qty

Size, NPS
(DN)

Rating & Fancing

SA 105 / SA 266 Gr. 2


SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B

SA 105
SA 105
SA 105
SA 36
SA 36
VTA

SA 106 Gr. B
SA 106 Gr. B

SA 105
SA 105
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SA 36

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 36 + SA 516 Gr. 70 (Adj. to Body)


SS 316
SA 516 Gr. 70
SA 516 Gr. 70
SA 516 Gr. 70
Kemchen / VTA
Tubeside only, Rockwool density 100 kg/ m3, 25 mm
thk.

VTA
VTA
VTA
VTA
VTA

Required more of vendor data & clarification. VENDO


DOC. NO. 222-M-MR-204, REV.

HEAT EXCHANGER

VENDOR PROPOSAL:

TION

RESPONSE

Out

Rating & Fancing

data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS P
C. NO. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

VENDOR CLARIFICATION

ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS PER MR


DOC. NO. 222-M-DS-20-1 REV.B1

COMMENT

SYLHET GAS FIELDS LIMITED

TE
DOCUMENT NO. :
222-M-TE-109
NO

DESCRIPTION

VENDOR

Manufacturer Name

Country of Origin / Shop Location

Vendor ref. number

Quotation Dated

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

Joint Efficiency

Radiography

8
9
10

Wind Speed
Wind Load
Seismic Load

11

Design Pressure - Shell Side

12

Design Pressure - Tube Side

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

PROCESS DATA
Case 1

Heat Exchanged

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

Case 2
1

Heat Exchanged

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

PERFORMANCE DATA
SHEEL / TUBE SIDE
Case 1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

Velocity (Max. Allow / Calc.) (Shell / Tube)

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor) (Shell / Tube)

10

Vapour Density (Shell / Tube)

11

Liquid Density (Shell / Tube)

12

Vapour Specific Heat (Shell / Tube)

13

Liquid Specific Heat (Shell / Tube)

14

Vapour Thermal Conductivity (Shell / Tube)

15

Liquid Thermal Conductivity (Shell / Tube)

16

Vapour Viscosity (Shell / Tube)

17

Liquid Viscosity (Shell / Tube)

Case 2
1

Fluid circulated (Shell / Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

Velocity (Max. Allow / Calc.) (Shell / Tube)

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Total Flow Rate (Vapor / Liquid) (Shell / Tube)

Molecular Wt (Vapor) (Shell / Tube)

10

Vapour Density (Shell / Tube)

11

Liquid Density (Shell / Tube)

12

Vapour Specific Heat (Shell / Tube)

13

Liquid Specific Heat (Shell / Tube)

14

Vapour Thermal Conductivity (Shell / Tube)

15

Liquid Thermal Conductivity (Shell / Tube)

16

Vapour Viscosity (Shell / Tube)

17

Liquid Viscosity (Shell / Tube)

DESIGN CONSTRUCTION DETAIL


NOZZLE

Inlet (Shell / Tube)

Outlet (Shell / Tube)

Vent (Shell / Tube)

Drain (Shell / Tube)

TUBE
1

Tube O.D

Tube Min. Wall Thickness

Length

MATERIAL

1 Tubes
2 Tubesheet
3 Shell
4 Channel barrel
5 Channel Head (If any)
6 Flanges :
Shell Flange
Channel Flange

7 Shell / Channel Cover

8 Baffles / Tube Supports


9 Tie Rods, Nuts and Spacers
10 Gasket Shell Side &Tube side
11 Nozzle Neck:
Shell Side
Tube Side

12 Nozzle Flange :
Shell Side
Tube Side

13 Saddle Support
14 Base plate
15 External Bolts / Nuts :
Shell Side
Tube Side

16 Internal Bolts / Nuts :


Shell Side
Tube Side

17 Lifting Lugs
18 Earth Lugs
19 Partition Plate
20 Impingement Baffle
21 Longitudinal Baffle (if any)
22 Longitudinal Baffle seal (if any)
23 Insulation

G APPROXIMATE WEIGHT
1

Size (Diameter x Lenght)

Empty Weight

Test Weight

Operation Weight

Bundle Weight

TECHNICAL ACCEPTANCE

TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEA


REV.
A

UNIT

REQUIREMENT

VTA
VTA
VTA
VTA

1 (one) units
Motor Spirit Water Cooler
E-150
TEMA R
BEU/ BFU
1
RT (100%)
km/hr

201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)

barg

4.8 / FV

barg

5.3 / FV

VEN
DESCRIPTION

59 / 67

barg

As per code
No

mm

KW

59,1 + 10% duty extra = 65,01

VTA

W / m2.oK

VTA
VTA
50%

KW

52,5 + 10% duty extra = 57,75

VTA

W / m2.oK

VTA
VTA
50%

Water / Motor Spirit

kg / hr

7373 / 11598,39

barg

3 / 3.5

bar

0.5

m/s

VTA

m2-C/kW

0.176

In

Out

35 / 49

41.7 / 40

kg / hr

7373 / 11598,39

7373 / 11598,39

kg / m3

999,87 / 735,72

994,73 / 744,13

kJ / kg.oC

kJ / kg.oC

4.31 / 2

4.32 / 1.95

W/mK

W/mK

0.63

0.12

cP

cP

0.72 / 0.4

0.63 / 0.44

In

kg / m3

Water / Motor Spirit

kg / hr

6553,89 / 12507,58

barg

3 / 3.5

bar

0.5

m/s

VTA

m2-C/kW

0.176
In

Out

35 / 48

41.7 / 40

kg / hr

6553,89 / 12507,58

6553,89 / 12507,58

kg / m3

kg / m3

999.87 / 727,9

994.75 / 734,8

kJ / kg.oC

kJ / kg.oC

4.31 / 2.01

4.32 / 1.97

W/mK

In

W/mK

0.63

0.12

cP

cP

0.72 / 0.34

0.63 / 0.39

qty

Size, NPS
(DN)

Rating & Fancing

4" / 4"

150# WNRF

4" / 4"

150# WNRF

2" / -

150# WNRF

2" / -

150# WNRF

mm

VTA

mm

VTA

mm

VTA

SA 179 SMLS
SA 105 / SA 266 Gr. 2
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B

SA 105
SA 105
SA 105

qty

SA 36
SA 36
VTA

SA 106 Gr. B
SA 106 Gr. B

SA 105
SA 105
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SA 36

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SS 316
SA 516 Gr. 70
SA 516 Gr. 70
SA 516 Gr. 70
Kemchen / VTA
N/A

mm

VTA

kg

VTA

kg

VTA

kg

VTA

kg

VTA

Required more of vendor data


DOC. NO

SHELL AND TUBE HEAT EXCHANGER

VENDOR PROPOSAL:
DESCRIPTION

RESPONSE

In

Out

In

Out

Size, NPS
(DN)

Rating & Fancing

Required more of vendor data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & RE-SU
DOC. NO. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

VENDOR CLARIFICATION

E ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS PER MR


ET DOC. NO. 222-M-DS-20-1 REV.B1

COMMENT

65.01

SYLHET GAS FIELDS LIMITED

TECH
DOCUMENT NO. :
222-M-TE-109
NO

DESCRIPTION

VENDOR

Manufacturer Name

Country of Origin / Shop Location

Vendor ref. number

Quotation Dated

GENERAL

Numbers of unit Reqd

Service name

Tag No

TEMA Class

TEMA type

Joint Efficiency

Radiography

8
9
10
11

UNIT

Wind Speed

km/hr

Wind Load
Seismic Load
Design Pressure - Shell Side

barg

12

Design Pressure - Tube Side

13

Design Temperature - Shell Side/ Tube Side

14

Test Pressure

15

ASME Code Stamp

16

Corrossion Allowance

barg
C
barg

mm

PROCESS DATA
Case 1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

Case 2
1

Heat Exchanged

KW

MTD Corrected

Transfer Rate Service

Number of Pass (Shell/ Tube)

Turn down ratio

W / m2.oK

PERFORMANCE DATA
SHEEL / TUBE SIDE
Case 1

Fluid circulated (Shell/ Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

kg / hr
barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Flow Rate Vapor (Shell / Tube)

kg / hr

Flow Rate Liquid (Shell / Tube)

kg / hr

m2-C/kW

Molecular Wt (Vapor) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

Case 2
1

Fluid circulated (Shell / Tube)

Total Fluid Entering (Total Flowrate) (Shell / Tube)

Inlet Pressure (Shell / Tube)

barg

Pressure Drop (Max. Allow/Calc) (Shell / Tube)

bar

Velocity (Max. Allow / Calc.) (Shell / Tube)

m/s

Foul Resistance (Shell / Tube)

Temperature (Shell / Tube)

Flow Rate (Vapor (Shell / Tube)

kg / hr

m2-C/kW

C
kg / hr

Flow Rate (Liquid) (Shell / Tube)

kg / hr

Molecular Wt (Vapor) (Shell / Tube)

10

Vapour Density (Shell / Tube)

kg / m3

11

Liquid Density (Shell / Tube)

kg / m3

12

Vapour Specific Heat (Shell / Tube)

kJ / kg.oC

13

Liquid Specific Heat (Shell / Tube)

kJ / kg.oC

14

Vapour Thermal Conductivity (Shell / Tube)

W/mK

15

Liquid Thermal Conductivity (Shell / Tube)

W/mK

16

Vapour Viscosity (Shell / Tube)

cP

17

Liquid Viscosity (Shell / Tube)

cP

DESIGN CONSTRUCTION DETAIL


NOZZLE

Inlet (Shell / Tube)

Outlet (Shell / Tube)

Vent (Shell / Tube)

Drain (Shell / Tube)

TUBE
1

Tube O.D

mm

Tube Min. Wall Thickness

mm

Length

mm

MATERIAL

1 Tubes
2 Tubesheet
3 Shell
4 Channel barrel
5 Channel Head (If any)
6 Flanges :
Shell Flange
Channel Flange

7 Shell / Channel Cover


8 Baffles / Tube Supports
9 Tie Rods, Nuts and Spacers
10 Gasket Shell Side &Tube side
11 Nozzle Neck:
Shell Side
Tube Side

12 Nozzle Flange :
Shell Side
Tube Side

13 Saddle Support
14 Base plate
15 External Bolts / Nuts :
Shell Side
Tube Side

16 Internal Bolts / Nuts :


Shell Side

Tube Side

17 Lifting Lugs
18 Earth Lugs
19 Partition Plate
20 Impingement Baffle
21 Longitudinal Baffle (if any)
22 Longitudinal Baffle seal (if any)
23 Insulation

G APPROXIMATE WEIGHT
1

Size (Diameter x Lenght)

Empty Weight

kg

Test Weight

kg

Operation Weight

kg

Bundle Weight

kg

TECHNICAL ACCEPTANCE

mm

TECHNICAL CLARIFICATION FOR SHELL AND TUBE HEAT EXCHANGER


REV.
A

REQUIREMENT

VTA
VTA
VTA
VTA

1 (one) units
Condensate Column Overhead Vapour HE
E-160
TEMA R
BEU/ BFU
1
RT (100%)
201.1 (Max)
ASCE 7 -2010
Zone 3 (0.025)
6.8 / FV

VENDOR PROPO
DESCRIPTION

6 / FV
62 / 152
As per code
No
3

163.6 + 10% duty extra = 179,96


VTA
VTA
VTA
50%

162.3 + 10% duty extra = 178,53


VTA
VTA
VTA
50%

Condensate / Offgas
21154,35 / 15103,61
5 / 0.5

0,5 / 0,1
VTA
0.176
In

Out

30,4 / 135

45 / 131

- / 15103,61

- / 13630,02

21154 / -

21154,35 / 1473,59

- / 97,44

- / 96,04

- / 4,55

- / 4,23

785,9 / -

773,52 / 677,74

- / 1,95

- / 1,94

1,87 / -

1,95 / 2,39

- / 0,02

- / 0,02

0.13 / -

0.13 / 0.11

- / 0,01

- / 0,01

0.73 /-

0.61 / 0.24

In

Out

In

Out

Condensate / Offgas
20755,44 / 18489,54
5 / 0,5
0,5 / 0,1
VTA
0.176
In

Out

30,4 / 120

45 / 116

- / 18489,54

- / 17068,96

20755,44 / -

20755,44 / 1420,58

- / 94,47

- / 93,81

- / 4,54

- / 4,23

771,02 / -

758,37 / 674,5

- / 1,89

- / 1,87

1,9 / -

1,97 / 2,35

- / 0,02

- / 0,02

0.13 / -

0.12 / 0.1

- / 0,01

- / 0,01

771,02 / -

758,37 / 674,5

qty

Size, NPS
(DN)

Rating & Fancing

4" / 12"

150# WNRF

4" / 12"

150# WNRF

2" / NA

150# WNRF

2" / NA

150# WNRF

VTA
VTA
VTA

qty

Size, NPS
(DN)

Rating & Fancing

SA 179 SMLS
SA 105 / SA 266 Gr. 2
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B
SA 516 Gr.70 / SA 106 Gr. B

SA 105
SA 105
SA 105
SA 36
SA 36
VTA

SA 106 Gr. B
SA 106 Gr. B

SA 105
SA 105
SA 36 + SA 516 Gr. 70 (Adj. to Body)
SA 36

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated

SA 193 Gr. B7 / SA 194 Gr. 2H Zinc Coated


SA 36 + SA 516 Gr. 70 (Adj. to Body)
SS 316
SA 516 Gr. 70
SA 516 Gr. 70
SA 516 Gr. 70
Kemchen / VTA
Tubeside only, Rockwool density 100 kg/ m3, 25 mm thk.

VTA
VTA
VTA
VTA
VTA

Required more of vendor data & clarification. VE


DOC. NO. 222-M-MR-204, R

EAT EXCHANGER

VENDOR PROPOSAL:

TION

RESPONSE

Out

Out

Rating & Fancing

data & clarification. VENDOR SHALL REVISE ALL THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS P
C. NO. 222-M-MR-204, REV. B and DATA SHEET DOC. NO. 222-M-DS-20-1 REV.B1

VENDOR CLARIFICATION

L THE REQUIREMENT & RE-SUBMIT THE QUOTATION AS PER MR


DOC. NO. 222-M-DS-20-1 REV.B1

COMMENT

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