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RENAULT DPO, PEUGEOT CITROEN AL4

4 SPEED FWD (Electronic Control)

423

Revision 12/2005

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RENAULT DPO, PEUGEOT CITROEN AL4

4 SPEED FWD (Electronic Control)

424

RENAULT DP0, PEUGEOT CITROEN AL4

4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Gasket and Seal ...................... All

Overhaul Kit (EOM)
Without Metal Gaskets.............. All
Overhaul Kit (Transtec)
Without Metal Gaskets.............. All
Overhaul Kit (Precision)
Without Metal Gaskets.............. All
Piston Kit................................... All
Copper Washer Kit.................... All
O Ring Kit ................................ All

DPO.GSK01

DPO.OHK01

Kit
Kit
40B

DPO.OHK04

40B

1
1
1
1

DPO.OHK51
DPO.PISKIT
DPO.WK01
DPO.ORK01

41B
41B
41B

GASKETS
1H
2H
3H
3H
3H

Valve Body Cover ..................... All

Rear Cover (Steel & Rubber).... All
Metal Case Gasket (?????) ...... All
Metal Case Gasket (Citroen)
(Use With DPO.GAS06) ........... All
Late Case Gasket Bowl (Citroen)
(Use With DPO.GAS05) ........... All

42C
1
1
1

DPO.GAS01
DPO.GAS02
DPO.GAS03

DPO.GAS05

DPO.GAS06

16G
17G
18A
19A
20G
NI
NI
NI
NI
21G
22G

Pump O Ring ........................... All

Pump Bolt O Ring.................... All
E1 O Ring .............................. All
Band Bolt O Ring..................... All
Detent Selector O Ring ........... All
Sensor O Ring
(Output Speed Sensor) ............. All
Sensor O Ring
(Oil Pressure Sensor) .............. All
Sensor O Ring
(Input Speed Sensor)................ All
F2 Servo O Ring .................... All
F3 Servo O Ring .................... All
Shift Solenoid O Ring .............. All
Speedo O Ring ........................ All
Solenoid Loom O Ring ............ All
Heat Exchanger Seal (Outer) ... All
Heat Exchanger Seal (Inner) .... All
Valve Body to Case Seal .......... All
EPC Solenoid Seal ................... All

42C
43C
43C
44D
44D

RUBBER COMPONENTS
10A
NI
12B
13A
14G
14G

YEARS

QTY

PART NO

FRICTION/STEEL PLATES

1
10
1
2
1

DPO.OR01
DPO.OR02
DPO.OR03
DPO.OR04
DPO.OR05

DPO.OR06

DPO.OR07

1
1
1
6
1
1
1
1
2
2

DPO.OR08
DPO.OR09
DPO.OR10
DPO.OR11
DPO.OR12
DPO.OR13
DPO.SQR01
DPO.SQR02
DPO.SQR03
DPO.SQR04

45D
45D

Friction Kit ................................. All

Friction Kit (Alto) ....................... All
E1 160 x 120 x 1.60mm
(8 Internal Teeth)....................... All
E1 160 x 120 x 1.60mm
(8 Internal Teeth) (Allomatic)..... All
E1 165 x 133 x 1.60mm
(12 External Teeth) ................... All
E1 165 x 133 x 1.60mm
(12 External Teeth) (Allomatic) . All
E1 165 x 133 x 1.60mm
(Early 12 External 15.7mm Teeth)
E2 118 x 78 x 1.60mm
(20 Internal Teeth)..................... All
E2 118 x 78 x 1.60mm
(20 Internal Teeth) (Allomatic)... All
E2 124 x 82 x 1.60mm
(8 External Teeth) ..................... All
E2 124 x 82 x 1.60mm
(8 External Teeth) (Allomatic) ... All
F1 171 x 137 x 1.60mm
(6 Internal Teeth)....................... All
F1 171 x 137 x 1.60mm
(6 Internal Teeth) (Allomatic)..... All
F1 199 x 146 x 1.60mm
(6 External Teeth) ..................... All
F1 199 x 146 x 1.60mm
(6 External Teeth) (Allomatic) ... All

1
1

DPO.FRK01
DPO.FRK51

DPO.FRP01

DPO.FRP11

DPO.FRP02

DPO.FRP12

DPO.FRP07

DPO.FRP03

DPO.FRP13

DPO.FRP04

DPO.FRP14

DPO.FRP05

DPO.FRP15

DPO.FRP06

DPO.FRP16

THRUST WASHERS AND BEARINGS

Kit

52A

Selective Thrust Kit

(F2/F3 Servo)......................... All
Hexagonal Nut Thrust ............... All
Plastic Thrust Washer
(2 Tang 63 x 48mm) .................. All
F3 & F3 Selective Thrust Kit .. All

60A
60A

F2 & F3 Band (OEM) ............. All

F2 & F3 Band (Pattern)) ........ All

70A
71G

Pan Filter .................................. All

Valve Body Filter ....................... All

50E
51A

1
1

DPO.TWK02
DPO.THW01

1
1

DPO.THW02
DPO.THW03

2
2

DPO.BAN01
DPO.BAN02

1
1

DPO.FIL01
DPO.FIL02

BANDS

FILTERS
METAL CLAD SEALS
30A
NI
NI
NI

Converter Seal .......................... All

Driveshaft (Left Hand)............... All
Driveshaft (Right Hand) ............ All
Selector Shaft ........................... All

1
1
1
1

DPO.MCS01
DPO.MCS02
DPO.MCS03
DPO.MCS04

Kit
72B

PISTONS
Kit
31D
32B
33B
34C
35C
36A
37A

Piston Kit................................... All

F1 Moulded Piston .................. All
E1 Moulded Piston .................. All
E1 Accumulator Piston ............ All
E2 Moulded Piston .................. All
E2 Accumulator Piston ............ All
F2 Servo Piston
(65.00 x 24.40mm).................... All
F3 Servo Piston
(46.00 x 23.50 x 8.00mm) ......... All

SHAFT SEALING RINGS

1
1
1
1
1
1

DPO.PISKIT
DPO.PIS01
DPO.PIS02
DPO.PIS04
DPO.PIS05
DPO.PIS03

73H
73H
74H
74H

DPO.SER02
75H

DPO.SER03

431

Shaft Sealing Ring Kit ............... All

Input Shaft
(18.00 x 1.80 x 1.75mm) ........... All
Rear Cover (Outer) (Transtec)
(54.00 x 50.00 x 2.00mm) ......... All
Rear Cover (Outer) (OEM)
(54.00 x 50.00 x 2.00mm) ......... All
Rear Cover (Inner)
(32.50 x 28.50 x 2.00mm) ......... All
Accumulator (Inner)
(32.50 x 28.50 x 2.00mm) ......... All
Accumulator (Outer)
(25.00 x 21.00 x 2.00mm) ......... All

DPO.SRK01

DPO.SSR01

DPO.SSR02

DPO.SSR12

DPO.SSR03

DPO.SSR03

DPO.SSR04

RENAULT DPO, PEUGEOT CITROEN AL4

4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

ILL
NO. DESCRIPTION

PART NO

BUSHES & BEARINGS

550B
NI
NI
NI
NI
692F
693F
693F

'E1' Clutch Drum Bushing ......... All

Pump Bush (Standard) ............. All
Pump Bush (Oversize).............. All
Bush, Pump Stator (Small) ....... All
Bush, Pump Stator (Large) ....... All
Diff Bearing L/H ........................ All
Diff Bearing R/H ........................ All
Bearing-Diff R/H (Update)
(41mm x 72mm x 15.50mm) ..... All

1
1
1
1
1
1
1

DPO.BUS02
DPO.BUS01
DPO.BUS03
DPO.BUS04
DPO.BUS05
DPO.BE02
DPO.BE01

DPO.BE03

NI

Plastic Valve Body Plug Set...... All

700G
700G
701G
701G
702G
82G

EPC Solenoid (NLA See Note) -09/03

EPC Solenoid (See Note)......... 10/03Lock Up Sol (NLA See Note) ... -09/03
Lock Up Sol (See Note)............ 10/03Shift Solenoid............................ All
Range Switch
(Megane, Clio & Scenic) ........... All
Valve Body Loom
(Megane, Clio & Scenic) ........... All
Pressure Sensor
(Megane, Clio & Scenic) ........... All
Pressure Sensor
(Citroen) .................................... All
Input Speed Sensor
(Megane, Clio & Scenic) ........... All
Heat Exchanger Temp Sensor .. All
Output Speed Sensor ............... All

NI

Washer Cooler Bolt

(Copper/Rubber) ....................... All
Heat Exchanger (Megane)........

NI
NI
NI
NI
NI

Selector Detent Setting Tool ..... All

R/H Drive Shaft Seal Installer ... All
L/H Drive Shaft Seal Installer.... All
Pump Seal Installer................... All
Adapter Plate Centralising Tool All

DPO.VA01

ELECTRICAL COMPONENTS

83G
84G
84G
85G
86G
87G

QTY

PART NO

1
1
1
1
6

DPO.SOL01
DPO.SOL03
DPO.SOL01
DPO.SOL03
DPO.SOL02

DPO.ELE01

DPO.ELE02

DPO.ELE03

DPO.ELE11

1
1
1

DPO.ELE04
DPO.ELE05
DPO.ELE06

1
1

DPO.WA01
DPO.COOL01

TOOLS AND MANUALS

VALVE BODY COMPONENTS

NI

YEARS

SUNDRY ITEMS

Renault DP0, Peugeot & Citroen AL4

Pressure and Lock-Up Solenoids
The DPO.SOL03 solenoid is the latest design type (Silver with black
connector), this supersedes the earlier design DPO.SOL01 with white
connector which is no longer available. When replacing solenoids of the
previous design, both the lock-up and the pressure regulating solenoid
must be replaced together and vehicle returned to the dealer to have
the ECU reprogrammed. This is necessary because the pulse width
modulation frequency is different on the later design. Approximate dates
of changeover to the new design are as follows: Megane 2, September
2003, Laguna Jan 2004 & all other models from March 2004, Peugeot
& Citroen Models from September 2003.

HARD PARTS
90C

E2 Upper Circlip
(47.00 x 40.00 x 1.50mm) ......... All
1 DPO.CIR01
91C E2 Drum Retainer Circlip
(46.00 x 47.00 x 2.00mm) ......... All
1 DPO.CIR02
92E Nut (Primary Gear Assy)
(125.00 x 54.00 x 7.00mm) ....... All
1 DPO.NUT01
827G Valve Body Assy (Exchange) With Early Solenoiods
(Renault) Can be fitted to Citroen/Peugeot
if seperator plate is changed..... All
1 DPO.VB01
827G Valve Body Assy (Exchange) With Late Solenoiods
(Renault) Can be fitted to Citroen/Peugeot
if seperator plate is changed..... All
1 DPO.VB02

426

DPO.TOOL01
DPO.TOOL02
DPO.TOOL03
DPO.TOOL04
DPO.TOOL05