Date

02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016

Name

Scope

AgusAliy
Andre
Andre
Andre
Anto
Anto
Anto
Anto
Anto
Anto
Anto
Anto
Anto
Anto
Anto
Anto
Aris
Aris

Area 3
TP
TP
Area 3
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
Area 2
Area 2

Aris

Area 2

Aris
Aris
Aris
Asep

Area 2
Area 2
Area 3

Asep

Area 3

Asep
Asep
Asep

Area 3
Area 3
Area 3

Asep

Area 3

Dayat

PCIS

Diesa

Area 3

Diesa

EAO3

Diesa,Agus

Area 3

Problem Statement

action

45 degree bar contami

RCO
Tucker plate Bearing BD
Turner head headplay big
5S
TBM
TBM
TBM
TBM
TBM
TBM
TBM
TBM
TBM
TBM
TBM
CIL
RTT
ABH#2135. There is leakage sound from
Manipulator

Hilangkan contami yang nyumbat|

Plan untuk SWAT team qualification
cek bearing movement use dial gage
replace #5|
Team Leader Organisir Team untuk 5S sebelum line start setelah pitstop
L71 Tummy Lamination Gun Filter replace
L71 Tummy/E Glue GunFilter replace
L71 W/E FR DR GunFilter TBM
L71 W/E Back OP GunFilter TBM
L71 W/E Back OP Nozzle Replacement
L71 W/E FR DR Nozzle Replacement
L71 Pump3 AQL & Patch Tank Filter TBM
L71 Chassis Bead DR GunFilter TBM
L71 B/S Lami Glue GunFilter replace
TE solenoid replace (dari tummy buttock kebelakang udah, ke OS nya belum)
B/S lam nozzle replace
NWBS & Cuff splicer box cleaning: cover box, knife, anvil, rail cylinder, nip
RTT MONTHLY/WEEKLY CPE on your area (input Proficy + record CPE Book)
Find source of leakage, if there is hole => measure the dimension/diameter, if there is
leakage hose => plan to replace hose

ABH#2188. Cipratan glue dibawah Tank 751

ABH#2228 bolt 3Roll Coupling
ABH#2298 oiler roll lower 3Roll
RLS

Bersihkan
install bolt|
replace oiler roll|
put back seamer number to original position, match with padcode

TBM
RTT
TBM
TBM
ABH#2333 Idler diatas combining roll DLP
contami
1. Check breakout elastic sensor tension
offset
ABH#2255. Glue buttock elastic patternya
tipis/keluaran gluenya tipis
seamer hot airflow meter

FK all compliance roll inspection (any damaged roll or not) -prepare spare (Andre)
RTT MONTHLY/WEEKLY CPE on your area (input Proficy + record CPE Book)
L71 Belt Slitter Anvil TBM|
L71 Belt Slitter Blade TBM|

Duration (mins)

Result, Comment, and Critique

10
10
tanya asep
10

10
10

done

online/offline
online
online
online
online
online
online
online
online
online
online
online
online
online
online
online
online
online
online
Online
offline
online
online
online

5
30

online
online
online
online

10

Cleaning

online

1. Check breakout elastic sensor tension offset|

online

Cek apakah berpengaruh terhadap quality, decide need to replace soon or later?
ganti regulator. |
cek centering web area 2|

replace nozzle
tanya cara kalibrasi ke dayat (site lain)

Offline
online

melihat data webguide (Kavin)

02/06/2016
02/06/2016
02/06/2016

02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016
02/06/2016

Endang
Fikri

Area 1

Fikri

Area 1

Fikri
Fikri
Mina
Mina
Navrita
Navrita
Navrita
Navrita
Navrita

Area 1
Area 1
Area 4
Area 4
EAO4
EAO4
EAO4
EAO4
EAO4

Navrita, Mina

Area 4

Navrita, Mina
Navrita, Mina
Navrita, Mina
Navrita, Mina

Area 3

Ramanda

Area 2

Ramanda

Area 1

02/06/2016
02/06/2016

Ramanda

Area 4

Ramanda

Area 4

02/06/2016
02/06/2016
02/06/2016
02/06/2016

Rizky

Area 1

Udha
Yan
Yan

PCIS
Area 3
Area 3

02/06/2016
02/06/2016
02/06/2016
02/06/2016

Yan

Area 3

Yan
Yan
Yan

Area 3
Area 3
Area 3

YAN

SPL

02/06/2016
02/06/2016
02/06/2016

02/06/2016

bikin VC dengan gravier (ukiran) dan ditambahkan warna spidol

cek record perubahan guider offset
kenapa lotion omega roll dibuat miring dengan shim??? --> cek actual angle
chassis missing karena web ga center antara
area 2 dan 3
ABH#2328. MSDS Panel DLP Slek
ABH#2081. Oil spillage under PK
ABH#2264. Ada kebocoran di sambungan
gauge Filter Blow Off Receiver 009 di AGM
receiver
TBM
RTT
prevent seam weak
RTT
CIL
2. Fix guard door RP
3. Quick release Bag brush slack
4. Quick release SAD O/S slack
5. Lamp on S-Shape
ABH#2149. Mounting spool collector NG,
missing bolt
ABH#2356. Bolt bracket Side Folder
additional OS/DS slack

pakai laser sebagai VC

Check, decide need replace or can fix
Check source of oil leakage/Check all possibility that causing this leakage

online
online
online

Find source of leakage, close it properly

Cleaning tensioner calender lower
RTT MONTHLY/WEEKLY CPE on your area (input Proficy + record CPE Book)
tracking every 4HRS for seam strength (input to proficy)
RTT MONTHLY/WEEKLY CPE on your area (input Proficy + record CPE Book)
Wicket OS inspection: chain
2. Fix guard door RP |
3. Quick release Bag brush slack |
4. Quick release SAD O/S slack|
5. Lamp on S-Shape|
Check actual condition, if just missing bolt, put new one, if bend or broke, please do the
best to repair

online
online
online
online
online
online
online
online
online
online

20
10
~
10
15

online

Replace

offline

ABH#2357. Bolt OS bag Assist additional slack Replace

ABH#2358. MC Bolt slack
Replace

offline
offline

ABH#2256. Bolt of Bar Conveyor many defect Replace bolt with new one
ABH#2298. Oiler roll lower 3 roll jelek
ABH#2229. Pintu DLP seret kalau dibuka
ABH#2137. Missing front cover for OS/OS
Case Sealer Conveyor
ABH#2036. OHP DS thread hole worn out

online

replace oiler roll\offline

Cek which engsel yang bikin seret, kasih pelumas
Jika dallam 2 minggu masih seret, need to bongkar engsel|

Make new one

Drill new hole, insert helicoil
Check condition of rusty, how big for line performance
ABH#1502. Rusty mark in DLP feed wedge
Decide need special clean or not? When?
2. Replace horn in ADP
2. Replace horn in ADP|
chassis conv belt issue
cleaning inside vacuum chamber|
ABH#2140. Combining Roll contami
Replace
Cek apakah gauge masih berfungsi? Cek apakah jarum menunjukkan nilai pressure yang
ABH#2310. CtB Gauge showing wrong value benar (sesuai GCL)? Konsul ke EAO need to adjust or not?
TBM
L71 Elastic Combinig Drum TBM|
TBM
L71 Folding Board Waist inspection|
TBM
L71 DT C/S Anvil OilerRoll Felt Replacement |
ABH#1343. Lube bank Area 1 & 2 banyak
yang gak bisa dipompa
SHA for lubrication system in Area 1 & Area 2|

Task
Glue related replacement
Conv Belt replace / adjust
DT blade repalce/adjust/phasing
seamer unit replacement
Offline activity

Watchout
check pressure ketika glue purging
pastikan vacuum hidup ketika single axis
special tucker infeed: cek selama 3hari ke depan untuk tension dijaga di target
cek ulang phasing (anvil, oiler, blade)
hati-hati part yang mudah bertabrakan, instal terakhir setelah unit terpasang
cek ulang vaccum sebelum running

feedback to EO (done)
replace oiler tgl 2jun

offline

cek lagi tanggal 2

online
offline
online

Done?

need shutdown

Online
online
online
online

gage nya rusak harus diganti

Online
online
online
online

area 2done, area 1 belum

online