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Building Maintenance Systems

MANNTECH
Fassadenbefahrsysteme GmbH
Mannesmannstr. 5
D-82291 Mammendorf (near Munich)
Tel. +49 (0) 8145-999-0
Fax +49 (0) 8145-999-290
E-mail manntech@manntech.de
www.manntech.de

BUILDING MAINTENANCE SYSTEMS


Standard and crane type machines

Main ofce and workshop in Mammendorf (near Munich). Subsidiaries and representatives
worldwide.

Serving the worlds rooftops with over


8000 Building Maintenance Systems

Serving the worlds rooftops with over


8000 Building Maintenance Systems

www.manntech.de

Contents

Contents

Building Maintenance Systems


Standard machines Type 1 Series, overview

Type 1.1Standard machine with horizontal track on roof

Type 1.2Standard machine with vertical track along roof parapet

Type 1.3Standard machine on roofs with load-bearing concrete


runway

Type 1.1 and Type 1.3Standard machines in low prole design

Technical specications Type 1 Series

10

Modications and additional components for Type 1 Series

12

Crane type machines Type 4 and Type 6 Series, overview

14

Type 4.1Compact crane with horizontal track on roof

16

Type 4.2Compact crane with vertical track along the parapet

17

Type 4.3Compact crane with load-bearing concrete runway

18

Type 6.1Crane type machine with horizontal track on roof

19

Type 6.2Crane type machine with vertical track along parapet

20

Type 6.3Crane type machine for use on roofs with load-bearing


concrete runway

20

Type 6.4Stationary crane type machine, anchored on roof

21

Jib systems of Type 6 Series


Telescopic jib
Articulated jib
Lufng jib

22

Technical specications Type 4 and Type 6 Series

26

Modications and additional components for Type 4


and Type 6 Series

28

Special designs

30

Mast climber*

Crane type machine


Type 6 Series
from pages 14/19

Compact crane Type 4 Series


from page 14

Crane type machine


Type 6 Series
from pages 14/19

Gantry*
Standard machine
Type 1 Series
from page 4

Monorail*

Box-type
ladder*

* Not included in this brochure

Type 1 Series

Standard machines
Type 1 Series
Type 1.1 Standard machine with horizontal track on roof
Type 1.2 Standard machine with vertical track along
roof parapet
Type 1.3 Standard machine on roofs with load-bearing
concrete runway

Wherever the buildings geometry allows, these proven and


economical building maintenance systems are deployed on
buildings without major protrusions or recesses.

Advantages:
Simple and safe to operate
Maintenance-friendly
More than 55 years experience with advanced hoist unit
technology guarantees highest safety standards
Can be operated in narrow spaces
Hardly visible on buildings from ground level when
implemented with retractable jibs
Entrance and exit of the cradle (platform) can be situated at
front or rear of the machine, according to preference and
local conditions
Almost unlimited possibilities of combinations and installations
based on over 55 years of continuous development
Hoist will operate for a long period of time without need for
overhaul

The technical conception of our machines guarantees immediate operational readiness and high work performance on
the faade due to simple handling combined with handson training in operation and safety for the operating and
building management personnel.

Front machine: Standard Type 1.1 with slewing device


Rear machine: Type 1.1with 4,000 kg hoisting gear,
286 metres hoisting height and support crane in the
cradle (platform) for faade renovation

Type 1 Series

Type 1 Series

Type 1.1Standard machine with horizontal track


on roof

Type 1 Series

Type 1.2Standard machine with vertical track along


roof parapet

Track-based standard system Type 1.1 suitable wherever there


is sufcient roof space for installation of track system as close
as possible behind the parapet or, respectively, along the roofedge.

Track-based standard machine Type 1.2 with the track system


anchored to the roof parapet. Suitable for use on buildings
with a load-bearing parapet. Preferred application for buildings
with non-load-bearing roofs and/or insufcient space on the
roof. Also suitable for use on buildings with extremely high
parapets.

The track system can either be independently laid (i.e. without


penetration of roof membrane and compression load only on
the support points) or implemented as an anchored rail system
xed to the building structure.
If required, the entire device can be steered into a garage or
other parking position using a shunting car.

Type 1.2 in parked position with covered work platform

Type 1.1 with retractable jibs for parked position

Typical data for this series

Typical data for this series

CradleCradle
lengthlength
2000 ...
2000
2500
... ...
2500
5000
... 5000

Cradle length Cradle length


2000 ... 2500 2000
... 5000
... 2500 ... 5000

able

R vari

able

R vari

ble
ria

ble
ria

va

va

Building Maintenance Systems

manntech

Building Maintenance
Building
Systems
Maintenance Systems

manntech
manntech

StormStorm
clampclamp

230

(1100)

(1100)

INP 120

1000 1000
1000

1600 1600

720 720

600 600

600

Outreach
Outreach
1100 ...
1100
2200
... ...
2200
340...
0 3400

INP 120

1000

230

HE-A 140-20
HE-A 140-20
0
0
(IPE 140-240)
(IPE 140-240)

400 400

manntech

HE-A 140-200HE-A 140-200


(IPE 140-240)(IPE 140-240)

drum limit
drumswitch
limit switch

1000

1000

950

(1100)

(1100)

950

CableCable
reelingreeling

Building Maintenance Systems

600

300

1000

1600

1600

300

Outreach
Outreach
1100 ... 2200 1100
... 3400
... 2200 ... 1150
3400

rackegauge
Track Tgaug
800 ...800
1500
... ...
1500
2000
... 2000

1000

1150

Hoist mechanism

Single-layer

Multi-layer

Multi-layer

Hoist mechanism

Single-layer

Multi-layer

Multi-layer

Rated working load (standard)

240 kg

240 kg

240 kg

Rated working load (standard)

240 kg

240 kg

240 kg

Height coverage (standard)

39 m

120 m

175 m / 125 m

Height coverage (standard)

39 m

120 m

175 m / 125 m

Rope diameter

7 mm

7 mm

7 mm / 8 mm

Rope diameter

7 mm

7 mm

7 mm / 8 mm

Rope safety factor according to EN 1808

>12

>12

>12

Rope safety factor according to EN 1808

>12

>12

>12

Lifting speed

~10 m/min

~11 m/min

~11 m/min

Lifting speed

~10 m/min

~11 m/min

~11 m/min

Traversing speed

~10 m/min

~10 m/min

~10 m/min

Traversing speed

~10 m/min

~10 m/min

~10 m/min

Length of power cable

20 m

20 m

20 m

Length of power cable

20 m

20 m

20 m

All units metricalso available in SI

All units metricalso available in SI

Type 1 Series

Type 1.3Standard machine on roofs


with load-bearing concrete runway

Type 1 Series

Type 1.1 and Type 1.3Standard machines


in low prole design

Trackless standard machine Type 1.3 for installation on building


roofs with a load-bearing concrete runway. The machine moves
on large wheels with durable polyurethane tyres on guide rails
or parapet.

This machine is a special design departure from the standard


machines and is characterised by its especially low prole.
Particularly in the parked position it offers the advantage of
minimum visibility.

The driving surface can be designed to allow the machine to


be steered into a parked position away from the building edge.
The machine can be mechanically anchored in accordance with
the documented standards specied for that country.

The machine can be designed as a track-based system


(Type 1.1), or as a trackless system (Type 1.3).

Type 1.1 in parked position

Typical data for this series


Parking
Parking
position
position
Parking position

Type 1.3 with crossbar for load-bearing hoist


Cradle
Cradle
length
length
2000
2000
...
...
2500
2500
... ...
5000
5000
Cradle
length
2000 ... 2500 ... 5000
Cradle lengthCradle length
2000 ... 25002000 ... 2500

Typical data for this series

Cradle length
2000 ... 2500

ble ble
ria lreia
va vba
R vaRria
R
BuildingBuilding
Maintenance
Maintenance
SystemsSystems

manntech
manntech
Building Maintenance Systems

manntech

625

110
110

350

Hoist mechanism

Single-layer

Multi-layer

Multi-layer

Rated working load (standard)

240 kg

240 kg

240 kg

Height coverage (standard)

39 m

120 m

175 m / 125 m

Rope diameter

7 mm

7 mm

7 mm / 8 mm

Rope safety factor according to EN 1808

>12

>12

>12

Lifting speed

~10 m/min

~11 m/min

~11 m/min

Traversing speed

~10 m/min

~10 m/min

~10 m/min

Length of power cable

20 m

20 m

20 m
All units metricalso available in SI

Outreach

110

Wheel/track gauge
Wheel/track gauge
3501500 ... 20001500 ... 2000
350
Outreach

... 2300 ... 2400


2000 ... 23002000
... 2400

110

Building Maintenance Systems

manntech

625

625

625

1600

1600

1600

2000

2000

2000

Wheel/track gauge
1500 ... 2000

Outreach
2000 ... 2300 ... 2400

Parking positionParking position

625 625

Parking position

Hoist mechanism

Single-layer

Rated working load (standard)

240 kg

Height coverage (max.)

39 m

Rope diameter

7 mm

Rope safety factor according to EN 1808

>12

Lifting speed

~10 m/min

Traversing speed

~10 m/min

Length of power cable

20 m

950

1200 ... 1500 ... 2000

110600

600

950

1100 ... 2200 ... 3400

600

950

Wheel
Wheel
gauge
gauge
1200
1200
...
...
1500
1500
... ...
2000
2000
Wheel
gauge

manntech

(1100)

(1100)
1000

1000

1600

720

1000

1320
1600
1600

720
720

110
Outreach
Outreach
... ...
2200
2200
... ...
3400
3400
1100
1100
Outreach

Building Maintenance Systems

drum limit switch

(1100)

500
1100
500500 1100
1100

(1100)
(1100)
(1100)

bl

ria

e
bl

bl

ria

ria

va

va

va

1000
1000
1000

600

manntech

Cable
Cable
reeling
reeling
drum
drum
limit
limit
switch
switch
Cable
reeling

1320
1320

600
600

Building Maintenance Systems

All units metricalso available in SI

Technology and options Type 1 Series

10

Technology and options Type 1 Series

11

Function
Cradle (platform)
Ascends and descends with electrically powered multi-layered
safety hoisting gear. In special designs also available as singlelayered safety hoisting gear.
Twin jib
Lufng motion using electrically powered trapeze spindle mechanism for safe and simple cradle positioning as well as safe
entry and exit.
Traversing gear
Horizontal movement using electrically driven carriage with
brakes.
Controls
All movements can be controlled from the cradle (platform) as
well as from the roof car via panels. Key-operated and electrical

Cradle (platform)
Aluminium construction with rope suspension attachment
made from high tensile steel, rope adjustment and overload
device.
Electrical components
Only brand-name products are used with high protection levels
against moisture, dirt and extreme environmental inuences.
Manoeuvring spindles
Made from stainless steel, case hardened and ground.
Factory approval
Each completely assembled device is tested for function and
safety. Its quality is also controlled in accordance with DIN EN
ISO 9001.

Controls
Electrical, according to dead mans principle, run inside the
wire ropeno power cord is requiredcontrol voltage 24 V.
Emergency shutdown
Specially marked emergency stop buttons at every control
panel.
Automatic overload shutdown
Protects the machine from illegal overload and consequential
breakdown.

Traversing gear
With emergency support for wheel units or with robust gripping
clamps for track-based systems as security against lifting or
derailing.
Track clamps
For storm protection (only with track-based systems)
Cable reel
To secure and easily reel on and wind up the AC power line
with cable reel limit switch to automatically switch off the horizontal movement and protect the power cable.

Jib adjustment
Via self-locking spindle system with automatic interceptor
device.

Safety

interlock to avoid maloperation.

Quality

Hoist mechanism
Four-rope hoist mechanism with operating brake motor and
highest safety capacity.

Steel structure
Galvanised construction for maximum corrosion resistance,
exposed parts mainly made from non-ferrous materials. Primed
and painted in RAL colours for optimal corrosion protection.

Safety brake
Integrated secondary brake with direct action on the winch
drum, automatically triggered mechanism when cradle reaches
excessive speed.

Suspension ropes
Galvanised high tensile steel ropes with individual certication.
Integrated controls ensure safe transmission of signals between
roof car and cradle.

Mechanical devices
Electrical monitoring and automatic shut-off of all motors when
end positions are reached. Independent emergency shut-off for
all relevant safety movements.

Rope guidance
Secure and precise rope guidance for single- or multi-layered
safety hosting gear of the four independent suspension ropes.
Pulleys with large diameter made of PA6 (high tensile plastics)
for maximum long-lasting rope performance.

Suspension ropes
Four-rope suspension system, independent action, with highest
safety capacity and in accordance with the documented standards specied for that country.

Hoist mechanism
MANNTECH has over 55 years of experience in developing and manufacturing hoist units in various types and sizes
to meet the highest safety standards.

Components
From tried and tested systems; dimensioned and optimised
solutions based on computer-aided calculation programs.
Single-layer hoist unit

Multi-layer hoist unit

High-performance hoist unit, approx.


4,000 kg lifting capacity

Technology of standard machines

Technical specications Type 1 Series

Technology and options Type 1 Series

12

13

Technology and options Type 1 Series

I. Modications (summary)
Individual solutions for customisation of a structures special
features, for example:
Track gauge
Jib conguration
Single- and multi-layer hoists with hoist capacity currently
at 4,000 kg and hoisting height capacity of 500 m
Power supply voltage and frequency
Cradle (platform) sizes

II. Additional components


Auxiliary hoist to transport glass panels and faade elements
outside the cradle (platform)
Rotating head for cradle (platform) guidance and consequent
improvement of operating conditions
Mullion guide systems for safe operation on buildings in
windy conditions
Foam face rollers for safe and comfortable movement parallel
to the faade
Telephone communication between cradle (platform) and
roof car via control device in the ropes
Emergency call to building (central control technology)
Safety belts, tarpaulin for cradle (platform), etc.
Wind speed indicator with visual and/or acoustic warning
signal
Retractable jib arms for garage/parking position
Additional custom modications as necessary

Telephone communication between cradle (platform) and roof


car via control device in the ropes

Auxiliary hoist to transport glass panels and elements outside


the cradle (platform)

Rotating head for cradle (platform) guidance and consequent


improvement of operating conditions

Additional foam face rollers for safe and comfortable movement


parallel to the faade for protection of both platform and faade

Retractable jib arms for garage/parked position

www.manntech.de

Options for standard machines

Examples of modications and additional


components for Type 1 Series

Type 4 and Type 6 Series

14

Crane type machines


Type 4 and Type 6 Series
These crane type machines are composed and modied from a
comprehensive modular design to suit each building geometry
and height. They can run on concrete runways, be installed on
track systems or directly connected to the building structure.

Type 4 and Type 6 Series

15

Compact crane Type 4 Series

Crane type machine Type 6 Series

Type 4.1 Compact crane with horizontal tracks on roof

Type 6.1 Crane type machine with horizontal track on roof

Type 4.2 Compact crane with vertical tracks along the


parapet

Type 6.2 Crane type machine with vertical track along roof
parapet

Type 4.3 Compact crane on roofs with load-bearing


concrete runway

Type 6.3 Crane type machine for use on roofs with loadbearing concrete runway
Type 6.4 Stationary crane type machine, anchored on roof

These machines are mainly deployed in situations in which medium to large projections are required due to building terracing
or obstacles on the roof.

These crane type machines are characterised by a long jib


with slewing head for standard reaches up to 40 meters. In
practice, a single unit of this type, positioned correctly on
the building, can service the entire building complex including all its terraces and annexes.

The crane type machines with standard proportionate projections of up to 40 meters also bypass substantial building
terraces. At the same time, efcient performance is guaranteed
through the functionality built into each machine. They can be
completely hidden from view in most cases and save money
due to low cleaning cycle costs. Each Building Maintenance
System we install is the start of a long-term relationship with
that building.

Typically, the machines either run on horizontally laid tracks


or they are anchored to the building in a stationary position.
They are also often made to telescope vertically to an operating position that clears all roof obstructions, while
parking below and between the obstructions
in order to be hidden from sight.

The technical conception of our machines guarantees immediate operational readiness and high work performance on
the faade due to simple handling combined with handson training in operation and safety for the operating and
building management personnel.

Crane type machine in


compact design with central,
overhead slewing jib and slewing head.
Especially suitable where medium reach is
necessary due to building terraces, recesses, protrusions
or obstacles on the roof.
With the slewing head located on the jib point, the cradle can
always be positioned parallel to the building faade.
With its stationary powerhouse and slender architecture it is
particularly suitable for narrow passageways and small track
gauges.

Type 6.1 with telescopic


jib and lowering device for
minimum height in parked
position

Type 4.1 with xed jib,


track-based

Type 4 Series

16

Type 4.1Compact crane with horizontal track


on roof

Type 4 Series

17

Type 4.2Compact crane with vertical track


along the parapet

Track-based compact crane Type 4.1 suitable for buildings


with sufcient space on the roof for the installation of a track
mechanism.

Track-based compact crane Type 4.2, where track construction


is anchored to the load-bearing parapet. It is also suitable for
sloped tracks.

Where track gauge allows, the track mechanism can either be


independently laid (i.e. without penetration of roof membrane
and compression load only on the support points, optionally
insulated decoupling) or implemented as an anchored rail
system for transmission of tension loads.

Preferred installation on buildings where roofs are non-loadbearing and/or where there is insufcient space on the roof as
well as buildings with extremely high parapets.

If required, the entire device can be steered into a garage or


parking position using a shunting car.

Typical standard data for this series


Outreach
2000 ... 3500 ... 7000

Outreach

Typical standard2500
data
for...this
... 5000
7000 series

R variable

115

90
Outreach
2500 ... 5000 ... 7000

HE-A (IPBL) 140-200


HE-B (IPB) 140-200
IPE 160-200

600

HE-A (IPBL) 140-200


HE-B (IPB) 140-200
IPE 160-200

300

1000

R variable

115
300

1000

90

115

1000

90

R variable

Type 4.1 with donkey wheel and emergency system for sloped
track sections (this example 7)

600

Type 4.2 low prole design with high V-head

600
300
400

900 ... 1500 ... 2000

400

Track gauge
900 ... 1500 ... 2000

Cradle length
1000 ... 2500 ... 5000

Cradle length Cradle length


1000 ... 2500 ...
1000
5000
... 2500 ... 5000

Track gauge

Storm clamp

Storm clamp

Hoist mechanism

Multi-layer

Multi-layer

Hoist mechanism

Multi-layer

Multi-layer

Rated working load (standard)

240 kg

240 kg

Rated working load (standard)

240 kg

240 kg

Height coverage (standard)

120 m

280 m / 220 m

Height coverage (standard)

120 m

280 m / 220 m

Rope diameter

7 mm

7 mm / 8 mm

Rope diameter

7 mm

7 mm / 8 mm

Rope safety factor according to EN 1808

>12

>12

Rope safety factor according to EN 1808

>12

>12

Lifting speed

~11 m/min

~11 m/min

Lifting speed

~11 m/min

~11 m/min

Traversing speed

~10 m/min

~10 m/min

Traversing speed

~10 m/min

~10 m/min

Length of power cable

20 m

20 m

Length of power cable

20 m

20 m

All units metricalso available in SI

All units metricalso available in SI

Type 4 Series

18

Type 4.3Compact crane with load-bearing


concrete runway

Type 6 Series

19

Type 6.1Crane type machine with horizontal track


on roof

Trackless compact crane machine Type 4.3 for application on


building roofs with load-bearing concrete runway.
The machine moves on large-dimensioned wheels with durable
Polyurethane tyres controlled on guide rails or parapet and can
be mechanically anchored if required.
The concrete runway can be congured so that the machine
can be placed in a parked position and stored away from the
building-edge.

Typical standard data for this series

Type 4.3 with guide rail on the roof

Type 6.1 with standard slewing head and xed mast

Examples of technical data for this series

Outreach
2500 ... 5000 ... 7000

R variable

Outreach
3000 ... 12000 ... 20000

R variable
180

1000

90

300

1000

600

(150)

(1100)

600

Type 4.3 with guide rail along parapet

100

HE-A / HE-B
Track gauge
500 1500 ... 2000 ... 4000

Cradle length
2000 ... 2500 ... 5000

2000 ... 4000

Wheel gauge
1500 ... 1800 ... 2000

Cradle length
1000 ... 2500 ... 5000

110

Storm clamp

Hoist mechanism

Multi-layer

Multi-layer

Hoist mechanism

Single-layer

Multi-layer

Multi-layer

Multi-layer

Multi-layer

Rated working load (standard)

240 kg

240 kg

Rated working load (standard)

240 kg

240 kg

240 kg

240 kg

240 kg

Height coverage (standard)

120 m

280 m / 220 m

Height coverage (standard)

39 m

120 m

280 m / 220 m

370 m

465 m

Rope diameter

7 mm

7 mm / 8 mm

Rope diameter

7 mm

7 mm

7 mm / 8 mm

8 mm

10 mm

Rope safety factor according to EN 1808

>12

>12

Rope safety factor according to EN 1808

>12

>12

>12

>12

>12

Lifting speed

~11 m/min

~11 m/min

Lifting speed

~10 m/min

~11 m/min

~11 m/min

~11 m/min

~10 m/min

Traversing speed

~10 m/min

~10 m/min

Traversing speed

~10 m/min

~10 m/min

~10 m/min

~10 m/min

~10 m/min

Length of power cable

20 m

20 m

Length of power cable

20 m

20 m

20 m

20 m

20 m

All units metricalso available in SI

All units metricalso available in SI

Type 6 Series

Type 6.2Crane type machine with vertical track


along parapet

20

Type 6 Series

21

Type 6.4Stationary crane type machine,


anchored on roof

Type 6.2 with telescopic slewing mast and maintenance platform for hidden parking position

Type 6.3Crane type machine for use on roofs with


load-bearing concrete runway
Type 6.4 with telescopic jib and double telescopic slewing mast
Type 6.3 with lufng jib and coupling bar for slewing head alignment

Type 6.4 with extremely high telescopic slewing mast

Type 6 Series with various jib systems

22

23

Type 6 Series with various jib systems

Telescopic jib

Type 6 SeriesTelescopic jib

Type 6.4, stationary with lowering device and quadruple telescopic jib (machine is completely retractable on the roof)

Examples of technical data for this series

Type 6.1 in low prole construction with double telescopic jib,


track system integrated in green roof system

Outreach
20000 ... 32750 ... 40000

Type 6.1 with quadruple telescopic jib and vertical telescope


mast, completely retractable on the roof

Type 6.1 with lowering device, triple telescopic jib and satellite
cradle for reaching recesses in building

Cradle length
2000 ... 2500 ... 5000

1000

600

3000 ... 5000

Track gauge
3000 ... 5000

Type 6.4 with quadruple telescopic jib, slewing device and telescopic mast.
Unit assembled at factory for testing and mounted on building roof

Hoist mechanism

Single-layer

Multi-layer

Multi-layer

Multi-layer

Rated working load (standard)

240 kg

240 kg

240 kg

240 kg

Height coverage (standard)

39 m

120 m

280 m / 220 m

370 m

Rope diameter

7 mm

7 mm

7 mm / 8 mm

8 mm

Rope safety factor according to EN 1808

>12

>12

>12

>12

Lifting speed

~10 m/min

~11 m/min

~11 m/min

~11 m/min

Traversing speed

~10 m/min

~10 m/min

~10 m/min

~10 m/min

Length of power cable

20 m

20 m

20 m

20 m
All units metricalso available in SI

24

Type 6 SeriesArticulated jib

25

Type 6 Series with various jib systems

Type 6 SeriesLufng jib

Type 6.1, track-based with vertical slewing articulated jib to


reach recessed building areas

Type 6.1, track-based with xed lufng jib, low-prole design

Type 6.1, track-based with horizontal slewing articulated jib


Type 6.1, track-based with xed lufng jib and horizontal
slewing articulation

Type 6.4, stationary with horizontal slewing articulated jib for


minimal parking position on a circular building

Type 6.1, track-based with vertical slewing articulated jib to


reach recessed building areas

Type 6.1, track-based with xed lufng jib and mechanism


(load-bearing hoist) for transportation of a Type 1.1 machine
to various parts of the building

Articulated jib and lufng jib

Type 6 Series with various jib systems

Technology and options for Type 4 and Type 6 Series

26

Technology and options for Type 4 and Type 6 Series

27

Function
Cradle (platform)
Ascends and descends with electrically powered safety hoisting
gear, optionally as single or multi-layer hoist.
Jib/slewing head
When combined, they enable the cradle (platform) to be positioned parallel to the faade, to negotiate terracing, protrusions,
recesses and allow safe landing on roof.
Jib systems
Fixed jib or telescopic as well as additionally with single or
multiple articulated jib and/or lufng device, according to
requirements.
Traversing gear
Horizontal movement using multiple electrically driven carriages

Rope guidance
Secure and precise rope guidance for single or multi-layered
safety hoisting gear of the four independent suspension ropes.
Pulleys with large diameter made of PA6 (high tensile plastics)
for maximum long-lasting rope performance.
Components
From tried and tested systems; dimensioned and optimised
solutions based on computer-aided calculation programs.
Cradle (platform)
Aluminium construction with rope suspension attachment
made from high tensile steel, rope adjustment and excessive
load device.
Electrical components
Only brand-name products are used with high protection levels

Quality
Steel structure
Galvanised construction for maximum corrosion resistance,
exposed parts mainly made from non-ferrous materials. Primed
and painted in RAL colours for optimal corrosion protection.
Suspension ropes
Galvanised high tensile steel ropes with individual certication.
Integrated controls ensure safe transmission of signals between
roof car and cradle (platform).

Controls
Electrical, according to dead mans principle, run inside the
wire ropeno power cord is requiredcontrol voltage 24 V.
Automatic overload shutdown
Protects the machine from illegal overload and consequential
breakdown.
Main jib
Box-shaped structure xed with ball-bearing slewing rim to the
mast of roof car. Weight compensation handled by counterweight at jib end.

against moisture, dirt and extreme environmental inuences.

with brakes.
Controls
All movements can be controlled from the cradle as well as from
the roof car via panels. Key-operated and electrical interlock to
avoid maloperation.

Suspension ropes
Four-rope suspension system, independent action, with highest
safety capacity and in accordance with the documented standards specied for that country.

Slewing motion
Highly dimensioned ball-bearing slewing rim powered by multilevel gear brake motor.
Factory approval
Each completely assembled device is tested for function and
safety. Its quality is also controlled in accordance with DIN EN
ISO 9001.

Traversing gear
With robust gripping clamps to prevent lifting or derailing
(only with track-based systems).
Emergency shutdown
Specially marked emergency stop button on every control
panel.
Track clamps
For storm protection (only with track-based systems)
Jib-bracing device
Protects the jib slewing system when in parked position during
storms.
Cable reel limit switch
Automatic shut-off of horizontal movement and protection
of power cable.

Telescopic jib
Using two separate adjustment drives; optional electronic synchronisation control for lifting and telescope movements.

Hoist mechanism
MANNTECH has over 55 years of experience in developing and manufacturing hoist units in various types and sizes
to meet the highest safety standards.

Safety
Hoist mechanism
With gear brake motor. Service brakes optional as squirrel cage
rotor brake motor.
Safety brake
Integrated secondary brake with direct action on the winch
drum, automatically triggered mechanism when cradle reaches
excessive speed.
Mechanical drives
Electrical monitoring and automatic shut-off of all motors when
end positions are reached. Independent emergency shut-off for
all relevant safety movements.

Single-layer hoist unit

Multi-layer hoist unit

High-performance hoist unit, approx.


4,000 kg lifting capacity

Technology of crane type machines

Technical specications Type 4 and Type 6 Series

Technology and options for Type 4 and Type 6 Series

28

29

Technology and options for Type 4 and Type 6 Series

I. Modications (summary)
Individual solutions for customisation to a structures special
features, for example:
Track gauge; outreach, height of lufng mast
Individual jib conguration
Single- and multi-layer hoists with hoist capacity currently
at 4,000 kg and hoisting height capacity of 500 m
Power supply voltage and frequency
Special cradle (platform) sizes and designs
Manually retractable V-shaped arms for parking position

II. Additional components


Automatic control of all motion using tried and tested
software and hardware components
Individual control software
Cradle (platform) lever
Safety belts and tarpaulin for cradle (platform)
Wind speed indicator with visual or acoustic warning signal
Cradle-changing device
Slewing head with asymmetrical cradle (platform) attachment
for circumnavigating obstacles
Auxiliary hoist to transport glass panels and faade elements
outside the cradle
Various cradle (platform) guidance systems for safe operation
on buildings in windy conditions
Telephone communication between cradle and roof car
Emergency call to building (central control technology)
Additional horizontal articulation/double or triple articulation
of the jib
Hydraulically operated telescopic slewing mast to lower jib in
parking position
Various satellite cradle solutions for reaching recesses in
building
Customised cradle (platform) solutions to suit building
requirements
Additional custom modications as necessary

Slewing head with asymmetrical cradle attachment for circumnavigating obstacles

Customised cradle (platform) solutions to t building


requirements

Customised cradle (platform) 15 m long for replacing large


faade elements

Auxiliary hoist to transport glass panels and faade elements


outside the cradlemovable or xed installation

Various cradle (platform) guidance systems for safe operation


on buildings in windy conditions

Cradle-changing device

Various satellite cradle solutions for reaching recesses in building

Hydraulically operated
telescopic slewing mast

Options for crane type machines

Examples of modications and additional


components for Type 4 and Type 6 Series

Building Maintenance Systemsspecial designs

30

31

Special designs

Some examples of special designs

Milad Tower, Iran: Sloped elevator for maintenance of tower


cupola. Designed for extreme wind stress and seismological
conditions

Rose Rotana Hotel, Dubai: In domed building, retractable


crane type machine with twin jibs for optimal cleaning service

Delftse Poort, Rotterdam: Automatic cleaning machine

Building Maintenance Systemsspecial designs

Testing rig in Mammendorf


ING Bank, Amsterdam: Sloped track sections with a Type 6.1
machine, here with rack and pinion drive and slewing head in
a special design

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