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Manntech Brochure - 2010 - 2 PDF
Manntech Brochure - 2010 - 2 PDF
MANNTECH
Fassadenbefahrsysteme GmbH
Mannesmannstr. 5
D-82291 Mammendorf (near Munich)
Tel. +49 (0) 8145-999-0
Fax +49 (0) 8145-999-290
E-mail manntech@manntech.de
www.manntech.de
Main ofce and workshop in Mammendorf (near Munich). Subsidiaries and representatives
worldwide.
www.manntech.de
Contents
Contents
10
12
14
16
17
18
19
20
20
21
22
26
28
Special designs
30
Mast climber*
Gantry*
Standard machine
Type 1 Series
from page 4
Monorail*
Box-type
ladder*
Type 1 Series
Standard machines
Type 1 Series
Type 1.1 Standard machine with horizontal track on roof
Type 1.2 Standard machine with vertical track along
roof parapet
Type 1.3 Standard machine on roofs with load-bearing
concrete runway
Advantages:
Simple and safe to operate
Maintenance-friendly
More than 55 years experience with advanced hoist unit
technology guarantees highest safety standards
Can be operated in narrow spaces
Hardly visible on buildings from ground level when
implemented with retractable jibs
Entrance and exit of the cradle (platform) can be situated at
front or rear of the machine, according to preference and
local conditions
Almost unlimited possibilities of combinations and installations
based on over 55 years of continuous development
Hoist will operate for a long period of time without need for
overhaul
The technical conception of our machines guarantees immediate operational readiness and high work performance on
the faade due to simple handling combined with handson training in operation and safety for the operating and
building management personnel.
Type 1 Series
Type 1 Series
Type 1 Series
CradleCradle
lengthlength
2000 ...
2000
2500
... ...
2500
5000
... 5000
able
R vari
able
R vari
ble
ria
ble
ria
va
va
manntech
Building Maintenance
Building
Systems
Maintenance Systems
manntech
manntech
StormStorm
clampclamp
230
(1100)
(1100)
INP 120
1000 1000
1000
1600 1600
720 720
600 600
600
Outreach
Outreach
1100 ...
1100
2200
... ...
2200
340...
0 3400
INP 120
1000
230
HE-A 140-20
HE-A 140-20
0
0
(IPE 140-240)
(IPE 140-240)
400 400
manntech
drum limit
drumswitch
limit switch
1000
1000
950
(1100)
(1100)
950
CableCable
reelingreeling
600
300
1000
1600
1600
300
Outreach
Outreach
1100 ... 2200 1100
... 3400
... 2200 ... 1150
3400
rackegauge
Track Tgaug
800 ...800
1500
... ...
1500
2000
... 2000
1000
1150
Hoist mechanism
Single-layer
Multi-layer
Multi-layer
Hoist mechanism
Single-layer
Multi-layer
Multi-layer
240 kg
240 kg
240 kg
240 kg
240 kg
240 kg
39 m
120 m
175 m / 125 m
39 m
120 m
175 m / 125 m
Rope diameter
7 mm
7 mm
7 mm / 8 mm
Rope diameter
7 mm
7 mm
7 mm / 8 mm
>12
>12
>12
>12
>12
>12
Lifting speed
~10 m/min
~11 m/min
~11 m/min
Lifting speed
~10 m/min
~11 m/min
~11 m/min
Traversing speed
~10 m/min
~10 m/min
~10 m/min
Traversing speed
~10 m/min
~10 m/min
~10 m/min
20 m
20 m
20 m
20 m
20 m
20 m
Type 1 Series
Type 1 Series
Cradle length
2000 ... 2500
ble ble
ria lreia
va vba
R vaRria
R
BuildingBuilding
Maintenance
Maintenance
SystemsSystems
manntech
manntech
Building Maintenance Systems
manntech
625
110
110
350
Hoist mechanism
Single-layer
Multi-layer
Multi-layer
240 kg
240 kg
240 kg
39 m
120 m
175 m / 125 m
Rope diameter
7 mm
7 mm
7 mm / 8 mm
>12
>12
>12
Lifting speed
~10 m/min
~11 m/min
~11 m/min
Traversing speed
~10 m/min
~10 m/min
~10 m/min
20 m
20 m
20 m
All units metricalso available in SI
Outreach
110
Wheel/track gauge
Wheel/track gauge
3501500 ... 20001500 ... 2000
350
Outreach
110
manntech
625
625
625
1600
1600
1600
2000
2000
2000
Wheel/track gauge
1500 ... 2000
Outreach
2000 ... 2300 ... 2400
625 625
Parking position
Hoist mechanism
Single-layer
240 kg
39 m
Rope diameter
7 mm
>12
Lifting speed
~10 m/min
Traversing speed
~10 m/min
20 m
950
110600
600
950
600
950
Wheel
Wheel
gauge
gauge
1200
1200
...
...
1500
1500
... ...
2000
2000
Wheel
gauge
manntech
(1100)
(1100)
1000
1000
1600
720
1000
1320
1600
1600
720
720
110
Outreach
Outreach
... ...
2200
2200
... ...
3400
3400
1100
1100
Outreach
(1100)
500
1100
500500 1100
1100
(1100)
(1100)
(1100)
bl
ria
e
bl
bl
ria
ria
va
va
va
1000
1000
1000
600
manntech
Cable
Cable
reeling
reeling
drum
drum
limit
limit
switch
switch
Cable
reeling
1320
1320
600
600
10
11
Function
Cradle (platform)
Ascends and descends with electrically powered multi-layered
safety hoisting gear. In special designs also available as singlelayered safety hoisting gear.
Twin jib
Lufng motion using electrically powered trapeze spindle mechanism for safe and simple cradle positioning as well as safe
entry and exit.
Traversing gear
Horizontal movement using electrically driven carriage with
brakes.
Controls
All movements can be controlled from the cradle (platform) as
well as from the roof car via panels. Key-operated and electrical
Cradle (platform)
Aluminium construction with rope suspension attachment
made from high tensile steel, rope adjustment and overload
device.
Electrical components
Only brand-name products are used with high protection levels
against moisture, dirt and extreme environmental inuences.
Manoeuvring spindles
Made from stainless steel, case hardened and ground.
Factory approval
Each completely assembled device is tested for function and
safety. Its quality is also controlled in accordance with DIN EN
ISO 9001.
Controls
Electrical, according to dead mans principle, run inside the
wire ropeno power cord is requiredcontrol voltage 24 V.
Emergency shutdown
Specially marked emergency stop buttons at every control
panel.
Automatic overload shutdown
Protects the machine from illegal overload and consequential
breakdown.
Traversing gear
With emergency support for wheel units or with robust gripping
clamps for track-based systems as security against lifting or
derailing.
Track clamps
For storm protection (only with track-based systems)
Cable reel
To secure and easily reel on and wind up the AC power line
with cable reel limit switch to automatically switch off the horizontal movement and protect the power cable.
Jib adjustment
Via self-locking spindle system with automatic interceptor
device.
Safety
Quality
Hoist mechanism
Four-rope hoist mechanism with operating brake motor and
highest safety capacity.
Steel structure
Galvanised construction for maximum corrosion resistance,
exposed parts mainly made from non-ferrous materials. Primed
and painted in RAL colours for optimal corrosion protection.
Safety brake
Integrated secondary brake with direct action on the winch
drum, automatically triggered mechanism when cradle reaches
excessive speed.
Suspension ropes
Galvanised high tensile steel ropes with individual certication.
Integrated controls ensure safe transmission of signals between
roof car and cradle.
Mechanical devices
Electrical monitoring and automatic shut-off of all motors when
end positions are reached. Independent emergency shut-off for
all relevant safety movements.
Rope guidance
Secure and precise rope guidance for single- or multi-layered
safety hosting gear of the four independent suspension ropes.
Pulleys with large diameter made of PA6 (high tensile plastics)
for maximum long-lasting rope performance.
Suspension ropes
Four-rope suspension system, independent action, with highest
safety capacity and in accordance with the documented standards specied for that country.
Hoist mechanism
MANNTECH has over 55 years of experience in developing and manufacturing hoist units in various types and sizes
to meet the highest safety standards.
Components
From tried and tested systems; dimensioned and optimised
solutions based on computer-aided calculation programs.
Single-layer hoist unit
12
13
I. Modications (summary)
Individual solutions for customisation of a structures special
features, for example:
Track gauge
Jib conguration
Single- and multi-layer hoists with hoist capacity currently
at 4,000 kg and hoisting height capacity of 500 m
Power supply voltage and frequency
Cradle (platform) sizes
www.manntech.de
14
15
Type 6.2 Crane type machine with vertical track along roof
parapet
Type 6.3 Crane type machine for use on roofs with loadbearing concrete runway
Type 6.4 Stationary crane type machine, anchored on roof
These machines are mainly deployed in situations in which medium to large projections are required due to building terracing
or obstacles on the roof.
The crane type machines with standard proportionate projections of up to 40 meters also bypass substantial building
terraces. At the same time, efcient performance is guaranteed
through the functionality built into each machine. They can be
completely hidden from view in most cases and save money
due to low cleaning cycle costs. Each Building Maintenance
System we install is the start of a long-term relationship with
that building.
The technical conception of our machines guarantees immediate operational readiness and high work performance on
the faade due to simple handling combined with handson training in operation and safety for the operating and
building management personnel.
Type 4 Series
16
Type 4 Series
17
Preferred installation on buildings where roofs are non-loadbearing and/or where there is insufcient space on the roof as
well as buildings with extremely high parapets.
Outreach
Typical standard2500
data
for...this
... 5000
7000 series
R variable
115
90
Outreach
2500 ... 5000 ... 7000
600
300
1000
R variable
115
300
1000
90
115
1000
90
R variable
Type 4.1 with donkey wheel and emergency system for sloped
track sections (this example 7)
600
600
300
400
400
Track gauge
900 ... 1500 ... 2000
Cradle length
1000 ... 2500 ... 5000
Track gauge
Storm clamp
Storm clamp
Hoist mechanism
Multi-layer
Multi-layer
Hoist mechanism
Multi-layer
Multi-layer
240 kg
240 kg
240 kg
240 kg
120 m
280 m / 220 m
120 m
280 m / 220 m
Rope diameter
7 mm
7 mm / 8 mm
Rope diameter
7 mm
7 mm / 8 mm
>12
>12
>12
>12
Lifting speed
~11 m/min
~11 m/min
Lifting speed
~11 m/min
~11 m/min
Traversing speed
~10 m/min
~10 m/min
Traversing speed
~10 m/min
~10 m/min
20 m
20 m
20 m
20 m
Type 4 Series
18
Type 6 Series
19
Outreach
2500 ... 5000 ... 7000
R variable
Outreach
3000 ... 12000 ... 20000
R variable
180
1000
90
300
1000
600
(150)
(1100)
600
100
HE-A / HE-B
Track gauge
500 1500 ... 2000 ... 4000
Cradle length
2000 ... 2500 ... 5000
Wheel gauge
1500 ... 1800 ... 2000
Cradle length
1000 ... 2500 ... 5000
110
Storm clamp
Hoist mechanism
Multi-layer
Multi-layer
Hoist mechanism
Single-layer
Multi-layer
Multi-layer
Multi-layer
Multi-layer
240 kg
240 kg
240 kg
240 kg
240 kg
240 kg
240 kg
120 m
280 m / 220 m
39 m
120 m
280 m / 220 m
370 m
465 m
Rope diameter
7 mm
7 mm / 8 mm
Rope diameter
7 mm
7 mm
7 mm / 8 mm
8 mm
10 mm
>12
>12
>12
>12
>12
>12
>12
Lifting speed
~11 m/min
~11 m/min
Lifting speed
~10 m/min
~11 m/min
~11 m/min
~11 m/min
~10 m/min
Traversing speed
~10 m/min
~10 m/min
Traversing speed
~10 m/min
~10 m/min
~10 m/min
~10 m/min
~10 m/min
20 m
20 m
20 m
20 m
20 m
20 m
20 m
Type 6 Series
20
Type 6 Series
21
Type 6.2 with telescopic slewing mast and maintenance platform for hidden parking position
22
23
Telescopic jib
Type 6.4, stationary with lowering device and quadruple telescopic jib (machine is completely retractable on the roof)
Outreach
20000 ... 32750 ... 40000
Type 6.1 with lowering device, triple telescopic jib and satellite
cradle for reaching recesses in building
Cradle length
2000 ... 2500 ... 5000
1000
600
Track gauge
3000 ... 5000
Type 6.4 with quadruple telescopic jib, slewing device and telescopic mast.
Unit assembled at factory for testing and mounted on building roof
Hoist mechanism
Single-layer
Multi-layer
Multi-layer
Multi-layer
240 kg
240 kg
240 kg
240 kg
39 m
120 m
280 m / 220 m
370 m
Rope diameter
7 mm
7 mm
7 mm / 8 mm
8 mm
>12
>12
>12
>12
Lifting speed
~10 m/min
~11 m/min
~11 m/min
~11 m/min
Traversing speed
~10 m/min
~10 m/min
~10 m/min
~10 m/min
20 m
20 m
20 m
20 m
All units metricalso available in SI
24
25
26
27
Function
Cradle (platform)
Ascends and descends with electrically powered safety hoisting
gear, optionally as single or multi-layer hoist.
Jib/slewing head
When combined, they enable the cradle (platform) to be positioned parallel to the faade, to negotiate terracing, protrusions,
recesses and allow safe landing on roof.
Jib systems
Fixed jib or telescopic as well as additionally with single or
multiple articulated jib and/or lufng device, according to
requirements.
Traversing gear
Horizontal movement using multiple electrically driven carriages
Rope guidance
Secure and precise rope guidance for single or multi-layered
safety hoisting gear of the four independent suspension ropes.
Pulleys with large diameter made of PA6 (high tensile plastics)
for maximum long-lasting rope performance.
Components
From tried and tested systems; dimensioned and optimised
solutions based on computer-aided calculation programs.
Cradle (platform)
Aluminium construction with rope suspension attachment
made from high tensile steel, rope adjustment and excessive
load device.
Electrical components
Only brand-name products are used with high protection levels
Quality
Steel structure
Galvanised construction for maximum corrosion resistance,
exposed parts mainly made from non-ferrous materials. Primed
and painted in RAL colours for optimal corrosion protection.
Suspension ropes
Galvanised high tensile steel ropes with individual certication.
Integrated controls ensure safe transmission of signals between
roof car and cradle (platform).
Controls
Electrical, according to dead mans principle, run inside the
wire ropeno power cord is requiredcontrol voltage 24 V.
Automatic overload shutdown
Protects the machine from illegal overload and consequential
breakdown.
Main jib
Box-shaped structure xed with ball-bearing slewing rim to the
mast of roof car. Weight compensation handled by counterweight at jib end.
with brakes.
Controls
All movements can be controlled from the cradle as well as from
the roof car via panels. Key-operated and electrical interlock to
avoid maloperation.
Suspension ropes
Four-rope suspension system, independent action, with highest
safety capacity and in accordance with the documented standards specied for that country.
Slewing motion
Highly dimensioned ball-bearing slewing rim powered by multilevel gear brake motor.
Factory approval
Each completely assembled device is tested for function and
safety. Its quality is also controlled in accordance with DIN EN
ISO 9001.
Traversing gear
With robust gripping clamps to prevent lifting or derailing
(only with track-based systems).
Emergency shutdown
Specially marked emergency stop button on every control
panel.
Track clamps
For storm protection (only with track-based systems)
Jib-bracing device
Protects the jib slewing system when in parked position during
storms.
Cable reel limit switch
Automatic shut-off of horizontal movement and protection
of power cable.
Telescopic jib
Using two separate adjustment drives; optional electronic synchronisation control for lifting and telescope movements.
Hoist mechanism
MANNTECH has over 55 years of experience in developing and manufacturing hoist units in various types and sizes
to meet the highest safety standards.
Safety
Hoist mechanism
With gear brake motor. Service brakes optional as squirrel cage
rotor brake motor.
Safety brake
Integrated secondary brake with direct action on the winch
drum, automatically triggered mechanism when cradle reaches
excessive speed.
Mechanical drives
Electrical monitoring and automatic shut-off of all motors when
end positions are reached. Independent emergency shut-off for
all relevant safety movements.
28
29
I. Modications (summary)
Individual solutions for customisation to a structures special
features, for example:
Track gauge; outreach, height of lufng mast
Individual jib conguration
Single- and multi-layer hoists with hoist capacity currently
at 4,000 kg and hoisting height capacity of 500 m
Power supply voltage and frequency
Special cradle (platform) sizes and designs
Manually retractable V-shaped arms for parking position
Cradle-changing device
Hydraulically operated
telescopic slewing mast
30
31
Special designs