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Notification
We, Welding Business of Kobe Steel, Ltd., thank you very much for your continuous
patronage of our products and services. We have changed the designation system of welding
consumable as described in the following from April 2008. However, the technical design of
the products is not changed.
(Famili-Arc)
A coined word produced by combining Familiar and Arc.
Welding consumables grouped into this group are used for general welded structures
made of mild steels and high tensile strength steels that have the tensile strength of less
than 590 MPa.
(2)
(Trust-Arc)
A coined word produced by combining Trust and Arc.
Welding consumables grouped into this group are used for such steels that require
highly credible qualities as high tensile strength steels with the tensile strength of 570
MPa and higher, low temperature steels, and heat-resistant low-alloy steels.
(3)
(Premi-Arc)
A coined word produced by combining Premium and Arc.
Welding consumables grouped into this group are used for high-alloy steels, stainless
steels, and nonferrous metals.
The new group brand name (referred to as Trademark hereinafter) is put on the head of an
individual trade designation. The trade designations are made by modifying the traditional
brand names in accordance with the new designation system in which the position of hyphen
is reviewed so that a hyphen comes after one letter or two letters. That is, the new brand name
consists of Trademark and Product name as shown in the following. We are determined
to control all the trade designations so that they can clearly be identified.
Examples of new and old brand names
Old brand name
(1) B-10
B-10
(2) MG-50
MG-50
(3) TGS-50
TG-S50
(4) MGS-50
MG-S50
(5) ZERODE-44
Z-44
(6) CMA-106N
CM-A106N
(7) DW-308
DW-308
http://www.kobelco.co.jp/english/welding
search words
kobelco, english, welding
http://www.kobelco-welding.jp/index
search words
welding wire, welding robot,
kobelco
Foreword
Note the following preliminary information on use of this welding handbook.
1. Standards for welding consumables
AWS : American Welding Society
EN
: European Norm
2. Classifications
Welding consumables are classified in accordance with basically the mechanical and/
or chemical requirements of the standards, excluding such requirements as size, length,
marking and identification manners.
3. The test conditions
(1) Unless otherwise specified, the testing method and condition are as per AWS standard.
(2) All mechanical and chemical data are given separately as Typical (one of the
manufacturers test data) and Guaranty (the guaranty value).
(3) Unless otherwise specified, all mechanical test are carried out in the as-welded condition.
4. Packaging data
Packaging data shows product length, and mass, the approximate volume.
5. Welding parameters
Welding parameters indicates the recommended current range of each welding position.
6. Approvals
We have displayed the certification of the grade of classification society of the time in
October 2014.
They may be cancelled, added, or changed and may not necessarily be applied to all the
welding consumables produced at the production plants of Kobe Steel. Therefore, please
contact with the International Operations Dept. of the Welding Company of Kobe Steel
when you need the ship classification approval of a particular welding consumable to be
used.
[Ship classification societies]
ABS: American Bureau of Shipping LR: Lloyds Register of Shipping
DNV: Det Norske Veritas BV: Bureau Veritas NK: Nippon Kaiji Kyokai
CR: Central Research of Ships S. A. GL: Germanischer Lloyd
KR: Korean Register of Shipping CCS: China Classification Society
7. Welding position
Illustration
45
AWS A3.0
ISO 6947
1F
PA
1G
PA
2F
PB
2G
PC
3G uphill
PF
3G downhill
PG
4G
PE
Abbrev.
and mark
Definition
Abbrev.
and mark
Definition
Length
AC
Ampere
MS
Mild steel
AP
All positions
NR
Not required
AW
As-welded
Pre. H
Preheat
Bal
Balance
PWHT
CR
Cooling rate
RC
Redrying conditions
DC
Direct current
RT
Room temperature
DCEN
SAW
DCEP
SG
Shielding gas
Dia.
Diameter
SMAW
EGW
SR
Stress relief
El
Elongation
SW
Solid wire
FCW
Flux-cored wire
TIG
FCAW
TS
Tensile strength
GMAW
Voltage
GTAW
Width
Welding position
Height
WP
HAZ
Heat-affected zone
[F]
FAMILIARC
HI
Heat input
[T]
TRUSTARC
HT
High tensile
[P]
PREMIARC
Hv
Hardness (Vickers)
IPT
Interpass temperature
IV
Impact value
WARNING
Be sure to follow safety practices stated in the following when you use welding
consumables.
Be sure to follow safety practices stated in the instruction manual of welding equipment
when you use it.
WARNING
Electric shock can kill.
Do not touch live electrical parts (A stick electrode held with an electrode holder and a
welding wire are electrically live).
Wear dry, insulated gloves. Do not wear torn or wet gloves. Use an electric shock
preventing device (e.g., open-circuit-voltage-reducing device) when welders or operators
work in confined or high-level spaces. Use also a lifeline when welders or operators
conduct welding at a high-level space.
Follow safety practices stated in the instruction manual of welding machines before use.
Do not use a welding machine the case or cover of which is removed. Welding cables
must have an adequate size for the capacity expected. Welding cables must be kept in
an appropriate condition and a damaged cable must be repaired or replaced with new
one.
CAUTION
Wear safety glasses, safety leather gloves for welding, long sleeve shirts, foot covers,
leather aprons, etc.
Do not touch weldments while they are hot.
CAUTION
Keep your head out of the source of fumes or gases to prevent you from directly
breathing high density fumes or gases.
Use local exhaust ventilation, or wear respirators in order to prevent you from breathing
fumes and toxic gases which cause toxication, poor health and suffocation by oxygen
deficient.
Use general ventilation during welding in a workshop. Particularly during welding
in confined spaces, be sure to use adequate ventilation or respirators, and welding
should be done at the presence of a trained supervisor.
Do not conduct welding at where degreasing, solvent cleaning, spraying, or painting
operations are carried out nearby. Welding work accompanied by these operations
may cause generation of harmful gases.
Use adequate ventilation or respirators with special attention during welding plated and
coated steels.
Use respirators, eye safety glasses and safety leather gloves when using welding fluxes
in order to prevent you from flux dust.
CAUTION
Arc rays can injure eyes and burn skin.
Wear hand shields with an adequate shade grade during welding operations and
supervising the welding work. Select the correct shade grade for filter lenses and filter
plates suitable for exact welding work by referring the standard JIS T81 41.
Wear suitable protectors for protecting you from an arc ray; e.g., safety leather glove
for welding, long sleeve shirt, foot cover, leather apron.
Use, at need, shade curtains for welding by surrounding the welding areas in order to
prevent accompanied workers from arc rays.
CAUTION
When take off the tip of a wire fastened in the spool, be sure to hold the tip of the wire.
When check the wire feeding condition, do not direct the welding touch to your face.
8
CAUTION
Fire and explosion can take place.
CAUTION
Wear safety shoes and pay your attention not to drop welding consumables on your
body when carrying and handling them. Keep yourself in a correct posture not to cause
a crick in your back while handling them.
Follow the handling instructions shown on the surface of the pail pack wire packages
when handle them.
Pile up welding consumables in a correct way so as not to cause falling or dropping
while they are stored or carried.
Product names
AWS
EN
ASME
F No. A No.
A5.1 E6010
B-33
A5.1 E6013
RB-26
A5.1 E6013
Z-44
A5.1 E6013
B-10
A5.1 E6019
B-14
A5.1 E6019
B-17
A5.1 E6019
LB-26
A5.1 E7016
LB-52
A5.1 E7016
LB-52A
A5.1 E7016
ISO 2560-A-E 35 0 C
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
ISO 2560-A-E 35 0 R
ISO 2560-A-E 35 2 RA
ISO 2560-A-E 42 3 B
-
LB-52U
A5.1 E7016
LB-57
A5.1 E7016
LB-52-18
A5.1 E7018
LT-B52A
A5.1 E7018
KOBE-7024
A5.1 E7024
LB-52T
A5.1 E7048
47
LB-78VS
A5.1 E7048
ISO 2560-A-E 42 2 B
48
KOBE-7010S
A5.5 E7010-P1
ISO 2560-A-E 42 0 C
49
KOBE-8010S
A5.5 E8010-P1
ISO 2560-A-E 36 0 Z C
50
LB-76
A5.5 E7016-G
51
LB-88VS
A5.5 E8018-G
ISO 2560-A-E 46 2 Z B
52
LB-98VS
A5.5 E9018-G
ISO 2560-A-E 50 2 Z B
53
54
LT-B50
FCAW MX-100T
MX-A100
10
Page
ISO 2560-A-E 42 2 B
ISO 2560-A-E 42 3 B
ISO 2560-A-E 42 0 RR
-
A5.18 E70C-6C/6M
55
A5.18 E70C-6M
ISO 17632-A T 42 4 M M 3 H5
56
DW-200
A5.20 E70T-1C
57
MX-100
A5.20 E70T-1C
58
MX-200
A5.20 E70T-1C
59
ISO 17632-A T 42 0 R C 3 H5
Welding
Process
Product names
AWS
EN
FCAW MX-200H
A5.20 E70T-1C
MX-200E
A5.20 E70T-9C
MX-A200
A5.20 E70T-1M
DW-50
A5.20 E71T-1C/1M,
-9C/9M
DW-100
A5.20 E71T-1C
DW-100V
A5.20 E71T-1C
DW-100E
A5.20 E71T-9C
DW-A50
A5.20 E71T-1M
DW-A51B
A5.20 E71T-5M-J
A5.18 ER70S-3
GMAW MIX-50
Page
60
61
62
63
64
65
66
ISO 17632-A T 42 2 P M 1 H5
67
68
69
ISO 17632-A T 42 3 R C 3 H5
-
MG-51T
A5.18 ER70S-6
70
MG-50
A5.18 ER70S-G
71
MG-S50
A5.18 ER70S-G
72
MIX-50S
A5.18 ER70S-G
73
SE-A50
A5.18 ER70S-G
74
MG-50T
75
MIX-1TS
76
A5.18 ER70S-2
77
A5.18 ER70S-6
78
GTAW NO65G
TG-S51T
SAW
ASME
F No. A No.
TG-S50
A5.18 ER70S-G
79
MF-53/US-36
A5.17 F7A0-EH14
80
G-50/US-36
A5.17 F7A2-EH14
81
G-60/US-36
A5.17 F7A2-EH14
82
G-80/US-36
A5.17 F7A2-EH14,
F6P2-EH14
83
PF-H55E/US-36
A5.17 F7A4-EH14
84
MF-38/US-36
A5.17 F7A6-EH14,
F7P6-EH14
85
MF-300/US-36
A5.17 F7A6-EH14,
F7P6-EH14
86
11
Welding
Process
Product names
AWS
EN
ASME
F No. A No.
Page
A5.5 E7016-G
90
A5.5 E7016-G
91
A5.29 E81T1-W2C
92
93
A5.28 ER80S-G
94
MF-53/US-W52B
A5.23 F7A0-EG-G
95
MF-38/US-W52B
A5.23 F7A2-EG-G
96
104
NB-3J
A5.5 E7016-C2L
10
105
LB-62L
A5.5 E8016-C1
10
106
LB-65L
A5.5 E8016-C1
10
107
LB-52NS
A5.5 E7016-G
108
LB-52NSU
A5.5 E7016-G
109
LB-55NS
A5.5 E8016-G
110
NB-1SJ
A5.5 E8016-G
10
111
LB-62
A5.5 E9016-G
ISO 2560-A-E 50 3 Z B
112
LB-62UL
A5.5 E9016-G
ISO 2560-A-E 50 3 Z B
113
LB-62U
A5.5 E9016-G
114
LB-67L
A5.5 E9016-G
10
115
LB-62D
A5.5 E9018-G
116
LB-106
A5.5 E10016-G
117
LB-Y75
A5.5 E10016-G
118
LB-70L
A5.5 E10016-G
119
LB-116
A5.5 E11016-G
12
120
LB-80UL
A5.5 E11016-G
12
121
12
122
ISO 2560-A-E 42 4 B
ISO 2560-A-E 42 6 Z B
LB-88LT
A5.5 E11016-G
LB-80L
A5.5 E11018-G H4
123
124
125
FCAW MX-55LF
DW-55E
12
A5.1 E7018-1
A5.20 E70T-9C-J
A5.20 E71T-9C-J
ISO 17632-A T 42 4 P C 1 H5
Welding
Process
Product names
FCAW DW-A55E
AWS
EN
ASME
F No. A No.
Page
A5.20 E71T-9M-J
ISO 17632-A T 42 4 P M 1 H5
126
DW-A55ESR
A5.20 E71T-12M-J
ISO 17632-A T 42 4 P M 1 H5
127
DW-55L
A5.29 E81T1-K2C
10
128
DW-55LSR
A5.29 E81T1-K2C
10
129
DW-A55L
A5.29 E81T1-K2M
10
130
DW-A55LSR
A5.29 E81T1-Ni1M
ISO 17632-A T 46 6 Z P M 1 H5
10
131
DW-A81Ni1
A5.29 E81T1-Ni1M-J
10
132
DW-62L
A5.29 E91T1-Ni2C-J
ISO 17632-A T 50 6 Z P C 2 H5
10
133
DW-A62L
A5.29 E91T1-Ni2M-J
ISO 17632-A T 50 6 Z P M 2 H5
10
134
MX-A55T
A5.28 E80C-G
10
135
MX-A55Ni1
A5.28 E80C-G
136
MX-A80L
A5.28 E110C-G H4
137
DW-50LSR
A5.29 E71T1-GC
138
DW-A70L
A5.29 E101T1-GM
139
DW-A80L
140
141
DW-460L
GMAW MG-S50LT
A5.18 ER70S-G
142
MG-S1N
A5.28 ER70S-G
10
143
MG-S3N
A5.28 ER70S-G
144
MG-60
A5.28 ER80S-G
145
MG-T1NS
A5.28 ER80S-G
10
98
MG-S63B
A5.28 ER90S-G
146
MG-70
A5.28 ER100S-G
147
MG-S70
A5.28 ER100S-G
12
148
MG-80
A5.28 ER110S-G
149
13
Welding
Process
Product names
GMAW MG-S80
AWS
EN
ASME
F No. A No.
Page
A5.28 ER110S-G
150
A5.28 ER120S-G
151
GTAW TG-S1N
A5.28 ER70S-G
152
TG-S3N
A5.28 ER70S-G
10
153
TG-S62
A5.28 ER80S-G
154
TG-S60A
A5.28 ER80S-G
155
TG-S80AM
A5.28 ER110S-G
156
MF-38/US-49A
A5.17 F7A6-EH14,
F7P6-EH14
157
PF-H55S/US-49A
A5.17 F7A6-EH14,
F7P6-EH14
98
PF-H55LT/US-36
A5.17 F7A8-EH14,
F7P8-EH14
158
PF-H55AS/US-36J
A5.17 F7A8-EH14,
F7P8-EH14
159
PF-H203/US-203E
A5.23 F7P15-ENi3-Ni3
10
160
MF-38/US-A4
A5.23 F8A4-EA4-A4,
F8P6-EA4-A4
161
MF-38/US-40
A5.23 F9A6-EA3-A3,
F8P6-EA3-A3
162
MF-38/US-49
A5.23 F8A4-EG-A4,
F8P6-EG-A4
163
MG-S88A
SAW
164
PF-H80AS/US-80LT
A5.23 F11A10-EG-G
165
PF-H80AK/US-80LT
A5.23 F12A10-EG-G
166
A5.5 E7016-A1
174
A5.5 E7015-B2L
175
14
CM-A96
A5.5 E8016-B2
176
CM-A96MB
A5.5 E8016-B2
177
CM-A96MBD
A5.5 E8016-B2
178
CM-B98
A5.5 E8018-B2
179
CM-B105
A5.5 E8015-B3L
180
181
182
CM-A106
A5.5 E9016-B3
CM-A106N
A5.5 E9016-B3
Welding
Process
Product names
AWS
EN
ASME
F No. A No.
Page
A5.5 E9016-B3
183
CM-B108
A5.5 E9018-B3
184
CM-5
A5.5 E8016-B6
185
CM-9
A5.5 E8016-B8
SMAW CM-A106ND
CM-95B9
CM-96B9
BL-96
A5.5 E9016-G
186
187
188
189
CM-A106H
A5.5 E9016-G
190
CM-A106HD
A5.5 E9016-G
191
CM-9Cb
A5.5 E9016-G
192
CR-12S
A5.5 E9016-G
193
CM-2CW
A5.5 E9016-G
194
GMAW MG-S5CM
A5.28 ER80S-B6
195
MG-S9CM
A5.28 ER80S-B8
196
MG-S56
A5.28 ER80S-G
197
MG-SM
A5.28 ER80S-G
198
MG-S1CM
A5.28 ER80S-G
199
MG-S2CM
A5.28 ER90S-G
200
MG-S2CMS
A5.28 ER90S-G
201
MG-S2CW
A5.28 ER90S-G
202
MG-S9Cb
A5.28 ER90S-G
203
MG-S12CRS
A5.28 ER90S-G
204
A5.28 ER70S-A1
205
TG-S80B2
A5.28 ER80S-B2
206
TG-S90B3
GTAW TG-S70SA1
A5.28 ER90S-B3
207
TG-S5CM
A5.28 ER80S-B6
208
TG-S9CM
A5.28 ER80S-B8
209
TG-S90B9
A5.28 ER90S-B9
210
TG-SM
A5.28 ER80S-G
211
TG-S56
A5.28 ER80S-G
11
212
TG-S63S
A5.28 ER90S-G
12
213
TG-S1CM
A5.28 ER80S-G
214
15
Welding
Process
Product names
EN
ASME
F No. A No.
Page
A5.28 ER80S-G
215
TG-S2CM
A5.28 ER90S-G
216
TG-S2CML
A5.28 ER80S-G
217
GTAW TG-S1CML
SAW
AWS
TG-S2CMH
A5.28 ER90S-G
218
TG-S9Cb
A5.28 ER90S-G
219
TG-S12CRS
A5.28 ER90S-G
220
TG-S2CW
A5.28 ER80S-G
221
MF-38/US-40
A5.23 F8P6-EA3-A3,
F9A6-EA3-A3
222
MF-38/US-A4
A5.23 F8P6-EA4-A4,
F8A4-EA4-A4
223
PF-90B9/US-90B9
A5.23 F9PZ-EB91-B91
224
MF-38/US-49
A5.23 F8P6-EG-A4,
F8A4-EG-A4
225
MF-27/US-56B
A5.23 F9P4-EG-G
226
PF-200/US-56B
A5.23 F9P4-EG-G
227
PF-200/US-511N
A5.23 F8P2-EG-B2
228
PF-200D/US-511ND
A5.23 F8P2-EG-B2
229
PF-200/US-521S
A5.23 F9P2-EG-B3
230
PF-200D/US-521S
A5.23 F9P2-EG-B3
231
PF-200S/US-502
A5.23 F7P2-EG-B6
232
PF-200S/US-9Cb
A5.23 F10PZ-EG-G
233
PF-500/US-521H
A5.23 F9P2-EG-G
234
PF-500D/US-521HD
A5.23 F9P2-EG-G
235
MF-29A/US-2CW
236
PF-200S/US-12CRSD
237
16
A5.4 E308-16
248
A5.4 E308H-16
249
NC-38L
A5.4 E308L-16
250
NC-38LT
A5.4 E308L-16
251
NC-39
A5.4 E309-16
252
NC-39L
A5.4 E309L-16
253
NC-39MoL
A5.4 E309LMo-16
254
Welding
Process
Product names
AWS
EN
ASME
F No. A No.
Page
SMAW NC-30
A5.4 E310-16
240
NC-32
A5.4 E312-16
255
NC-36
A5.4 E316-16
256
NC-36L
A5.4 E316L-16
257
NC-36LT
A5.4 E316L-16
258
NC-317L
A5.4 E317L-16
259
NC-37
A5.4 E347-16
260
NC-37L
A5.4 E347-16
261
CR-40Cb
A5.4 E409Nb-16
262
CR-40
A5.4 E410-16
263
NC-2209
A5.4 E2209-16
264
NC-2594
A5.4 E2594-16
265
266
267
268
NC-316MF
FCAW DW-308H
A5.22 E308HT1-1/4
DW-308L
A5.22 E308LT0-1/4
DW-308LT
A5.22 E308LT0-1/4
269
DW-308LH
A5.22 E308LT1-1/4
270
DW-308LP
A5.22 E308LT1-1/4
271
DW-308
A5.22 E308T0-1/4
272
DW-309MoL
273
DW-309MoLP
274
DW-309L
A5.22 E309LT0-1/4
275
DW-309LH
A5.22 E309LT1-1/4
276
A5.22 E309LT1-1/4
277
DW-309
A5.22 E309T0-1/4
278
DW-310
A5.22 E310T0-1/4
279
DW-312
A5.22 E312T0-1
280
DW-309LP
17
Welding
Process
Product names
FCAW DW-316L
A5.22 E316LT0-1/4
EN
ISO 17633-AT Z 19 12 3 R C/M 3
ASME
F No. A No.
Page
281
282
283
284
DW-316LT
A5.22 E316LT1-1/4
DW-316LH
A5.22 E316LT1-1/4
DW-316LP
A5.22 E316LT1-1/4
DW-316H
A5.22 E316T1-1/4
285
DW-317L
A5.22 E317LT0-1/4
286
DW-317LP
A5.22 E317LT1-1/4
287
DW-347
A5.22 E347T0-1/4
288
DW-347H
A5.22 E347T1-1/4
289
DW-2209
A5.22 E2209T1-1/4
290
DW-2307
A5.22 E2307T1-1/4
291
DW-2594
A5.22 E2594T1-1/4
292
DW-410Cb
A5.22 E409NbT0-1
293
MX-A410NiMo
A5.22 EC410NiMo
294
295
MX-A430M
TG-X308L
A5.22 R308LT1-5
296
TG-X309L
A5.22 R309LT1-5
297
TG-X316L
A5.22 R316LT1-5
298
TG-X347
A5.22 R347T1-5
299
GMAW MG-S308
A5.9 ER308
300
MG-S308LS
A5.9 ER308LSi
301
MG-S309
A5.9 ER309
302
MG-S309LS
A5.9 ER309LSi
303
MG-S316LS
A5.9 ER316LSi
304
MG-S430NbS
305
A5.9 ER308
306
TG-S308L
A5.9 ER308L
307
TG-S309
A5.9 ER309
308
TG-S309L
A5.9 ER309L
309
TG-S309MoL
A5.9 ER309LMo
310
TG-S310
A5.9 ER310
311
GTAW TG-S308
18
AWS
Welding
Process
Product names
GTAW TG-S316
AWS
EN
ASME
F No. A No.
Page
A5.9 ER316
312
TG-S316L
A5.9 ER316L
313
TG-S317L
A5.9 ER317L
314
TG-S347
A5.9 ER347
315
TG-S410
A5.9 ER410
316
TG-S2209
A5.9 ER2209
317
TG-S2594
A5.9 ER2594
318
TG-S310MF
319
TG-S410Cb
320
NO4051
321
SMAW HF-240
328
HF-260
328
For Hardfacing
HF-330
328
HF-350
328
HF-450
330
HF-500
330
HF-600
330
HF-650
330
HF-700
332
HF-800K
332
HF-950
332
HF-11
334
HF-12
334
HF-13
334
HF-16
334
HF-30
334
FCAW DW-H250
336
DW-H350
336
DW-H450
336
DW-H600
336
DW-H700
336
19
Welding
Process
Product names
AWS
EN
FCAW DW-H800
SAW
ASME
F No. A No.
Page
336
DW-H11
338
DW-H16
338
DW-H30
338
DW-H30MV
338
G-50/US-H250N
340
G-50/US-H350N
340
G-50/US-H400N
340
G-50/US-H450N
340
G-50/US-H500N
342
MF-30/US-H550N
342
MF-30/US-H600N
342
A5.15 ENi-CI
348
CI-A2
A5.15 ENiFe-CI
348
CI-A3
A5.15 Est
348
43
356
A5.11 ENiCrFe-1
NI-C703D
A5.11 ENiCrFe-3
43
357
NI-C70S
A5.11 ENiCrFe-9
43
358
NI-C1S
A5.11 ENiMo-8
NI-C625
ME-L34
44
359
360
361
A5.34 ENiCr3T0-4
362
DW-N625
A5.34 ENiCrMo3T1-1,
ENiCrMo3T1-4
363
DW-NC276
A5.34 ENiCrMo4T0-4
364
365
FCAW DW-N82
DW-N70S
GMAW MG-S70NCb
A5.14 ERNiCr-3
43
366
GTAW TG-S70NCb
A5.14 ERNiCr-3
43
367
SAW
20
TG-SN625
A5.14 ERNiCrMo-3
43
368
TG-S709S
A5.14 ERNiMo-8
44
369
PF-N4/US-709S
A5.14 ERNiMo-8
44
370
Welding
Process
Product names
ASME
AWS
EN
372
MF-38/US-36/
RR-2/FA-B1
374
MF-38/US-49/
RR-2/FA-B1
374
PF-I52E/US-36/
RR-2/FA-B1
374
376
F No. A No.
Page
EGW
DW-S43G
A5.26 EG70T-2
DW-S1LG
376
DW-S60G
376
21
SMAW
A guide for selecting the type of stick electrode (1)
High
titania
potassium
Low
hydrogen
potassium
Iron oxide
titania
potassium
High
cellulose
sodium
Ironpowder
titania
E6013
E7016
E6019
E6010
E7024
resistant
soundness
Penetration
Spatter
Type of covering
and
AWS classification
Weldability
Crack
X-ray
Usability
Suitability
thin metal
for
24
right after tack welding to prevent adverse effects on the subsequent main welding.
(2) When wind velocity is more than 3m/sec in field welding, use a wind screen, or nitrogen
in the wind decreases X-ray soundness and impact value of the weld.
(3) In welding medium and heavy thick mild steels by using non-low-hydrogen electrodes,
keep the work at appropriate preheat and interpass temperature to remove diffusible hydrogen and thereby prevent cracking in the weld.
(4) In order to get better impact values, it is effective to lay each weld layer as thin as possible.
(5) Many stick electrodes can be used with both AC and DC power sources. Low-hydrogen
type electrodes, however, should be tested on mechanical properties beforehand, because DC current causes a little lower strength of the weld metal.
(6) Low-hydrogen type electrodes are more suitable for surface finishing and repair welding
of gas shielded metal arc and self-shielded metal arc welded deposits in order to prevent
pits and blowholes.
welding area after re-drying was finished so that welders can take out the electrodes little
by little. This manner is good for preventing the electrodes from moisture pick up and
thereby decrease the diffusible hydrogen content of the weld metal.
(3) A change of the color of the flux coating to become darker, much more spatter, stronger
arc, and irregular slag-covering are signs that the electrodes picked up moisture excessively. In such a case, re-drying is effective even for non-low-hydrogen electrodes to
improve usability and X-ray soundness. But excessive drying for long hours at high temperatures deteriorates X-ray soundness of the weld metal.
(4) Welders should bring an appropriate amount of electrodes for half-a-day use at sites in
25
SMAW
A guide for selecting filler metals for API grade pipes (1)
High cellulose
electrodes
API 5L
pipe
grade
A25
A, B
X42
X46
X52
Welding
pass
Root
Hot
Filler and cap
Root
X56
LB-78VS
KOBE-7010S
LB-78VS
Root
KOBE-6010
KOBE-7010S
KOBE-6010
KOBE-7010S
KOBE-7010S
KOBE-8010S
LB-78VS
LB-88VS
Hot
KOBE-7010S
KOBE-8010S
KOBE-7010S
KOBE-8010S
KOBE-8010S
LB-88VS
Root
Hot
KOBE-7010S
KOBE-8010S
KOBE-7010S
KOBE-8010S
KOBE-8010S
LB-88VS
Root
Hot
X80
KOBE-6010
KOBE-7010S
KOBE-6010
KOBE-7010S
Root
X70
With
a combination
of electrodes
KOBE-6010
KOBE-7010S
X65
KOBE-6010
KOBE-7010S
Downhill
welding
Hot
Hot
X60
Downhill
welding
process
KOBE-7010S
KOBE-8010S
LB-98VS
Uphill
welding
Downhill
welding
LB-78VS
LB-52U
LB-52
LB-52-18
LB-52U
LB-52
LB-52-18
LB-78VS
LB-88VS
LB-52U
LB-57
LB-62
LB-62D
LB-62U
LB-88VS
LB-62
LB-62D
LB-62U
LB-65D
LB-98VS
Weldability
Stability
of root pass
Welding efficiency
Weld
soundness
Crack
resistance
Welding
process
High
cellulose
Downhill
Uphill
Low
hydrogen
Downhill
Recommendation and
tolerance
Groove
angle
degree
Recommendatiion
Root face
Root gap
mm
mm
Misalignment
mm
60-70
1.2-2.4
(1.2-2.0)
1.2-2.0
0.8
Tolerance
50-75
0.8-2.4
0.8-2.4
1.6
Recommendatiion
60-80
(70-80)
0.4-2.0
2.0-3.2
(2.0-2.6)
1.6
(0.8)
Tolerance
55-90
0.4-2.4
1.6-3.6
2.0
Recommendatiion
60-80
1.2-2.0
2.6-3.4
(2.6-3.2)
0.6
Tolerance
55-90
1.0-2.0
2.5-3.5
1.0
Note: Recommended ranges in parentheses are suitable for small diameter tubes with an
approximate thickness of 7mm or less.
(3) Joint penetration can be adjusted by controlling the shape of a keyhole molten crater by
adjusting welding current, electrode holding angle, the extent of sticking an electrode into
the root opening, and weaving width. Control the penetration more strictly particularly
at the 12 o clock position where reverse side bead extrusion tends to be excessive and
the 6 o clock position that tends to cause a concave reverse side beads.
(4) Before joining beads particularly with low hydrogen electrodes, the end of the preceding
(5) After the completion of root pass welding, remove slag and unacceptable portion of
beads, and shape the beads along the entire circumference of the pipe by grinding.
Particularly, where the weld surfaces contain deep undercut, the shaping should be
conducted more carefully.
27
FCAW
Types and features of flux-cored wires
There are two types of flux cored wires: DW series rutile type and MX series metal type. Both
DW and MX series include a variety of wires that use either CO2 or Ar-CO2 admixture shielding
gas. The following paragraphs describe essential characteristics of both types of flux-cored
wires to provide users with a useful guide.
DW series:
DW series is the most popular type of flux-cored wire, most of which contains rutile flux. This
series offers excellent weldability with good arc stability and very low spatter generation. With
CO2 or Ar-CO2 admixture shielding gas, DW wires show good slag removability and smooth,
glossy bead appearance. Because of high deposition rates, highly efficient welding can be
conducted. DW series includes those suitable for out-of-position welding and those suitable for
horizontal fillet welding for a variety of applications.
MX series:
MX series is metal type flux-cored wire. Due to high deposition rates, highly efficient welding
can be conducted. MX wires offer excellent weldability with good arc stability and low spatter
generation. With some wires, the amount of slag is as little as in gas metal arc welding with
solid wires; therefore, multi-pass welding can continuously be conducted without removing the
slag on each pass. A variety of MX wires are available to cover wide applications of thin plate,
medium and thick plate, and primer-coated plates.
Deposition rate:
Compared at the same welding current, the deposition rates of flux-cored wires are higher by
50 - 60% relative to stick electrodes and 10 - 20% higher than solid wires. Spatter generation in
use of flux-cored wires is much lower than in use of solid wires.
Tips for better welding results
In addition to the tips for gas metal arc welding with solid wires, the following tips especially for
flux-cored wires are essential to use the excellent features of the wires.
(1) Because the wire is softer than solid wire, do not excessively tighten the pressure roller of
(2) In flat butt welding, backhand technique is better for stable penetration. In horizontal and
overhead fillet welding, forehand technique is better for flat bead appearance.
(3) In vertical down fillet welding, the first layer run should be straight and keep the welding
speed faster to avoid slag inclusions and to get better penetration. For the 2nd and
subsequent layers, remove the slag of preceding beads and avoid weaving.
(4) In one-side welding, welding parameter should carefully be selected to prevent welding
defects such as hot cracking.
(5) In horizontal fillet welding of primer-coated plates, porosity defects such as pit and gas hole
are apt to occur; therefore, the selection of proper wires and welding parameters suitable
for welding primer-coated plates are essential. Figure 1 shows the relationship between
welding speed and the number of pits occurred in the weld metal. Figure 2 shows proper
welding speeds related to fillet leg lengths.
28
Type of primer:
inorganic zinc primer
Coating thickness: 25
Leg length: 5.0mm
(60cm/min)
Number of pits(pcs/500mm L)
15
10
Flux-cored wire
(Rutile type)
Solid wire
5
MX-200
20
40
60
80
100
120
9
MX-200
1.2mm
7
280A
6
5
220A
4
30
40
50
60
70
80
90
Welding speed(cm/min)
29
GMAW, GTAW
Tips for better welding results in GMAW
(1) Use a CO2 shielding gas corresponding to ANSI/AWS A5.32/A5.32M SG-C or an equivalent
(2) Control the mixing ratio of Ar and CO2 in an Ar-CO2 admixture shielding gas because
(3) Adjust the shielding gas flow rate in the 20 to 25 l/min range.
(4) Use a wind screen in welding in a windy area because a strong wind causes blowholes.
(5) Use a proper ventilation system at where general ventilation is inadequate.
(6) Keep the tip-to-work distance at around 15 mm with welding currents less than 250A and
(7) The use of an excessively low arc voltage may generate a large sound in spray arc
welding with an Ar-CO2 shielding gas. In such a case increase the arc voltage to prevent
blowholes.
(8) Torch angle, welding speed, wire diameter, and welding current markedly affect bead
appearance and penetration; therefore, adjust such welding parameters according to the
application.
Tips for better welding results in GTAW
(1) Welding power source:
Use the DCEN connection with the constant current or drooping characteristic DC power
source in general applications.
(2) Shielding gas:
Use an argon gas with a high purity equivalent to that of JIS K1105, in order to prevent
pits and blowholes in the weld metal and decrease consumption of the tip of a tungsten
electrode. When the length of the Ar gas piping is long, use metal pipes or Teflon tubes
to prevent porosity in the weld metal, because moisture can permeates into the Ar gas
through the wall of a rubber hose and thereby causes porosity. Adjust the shielding gas
flow rate in the 12-18 l/min range.
(3) Tungsten electrode:
A 1-2% thoriated tungsten electrode is suitable. The tip of the tungsten electrode must be
kept sharp in order to maintain the arc stable.
(4) Tungsten electrode extension length and arc length:
In order to keep the shielding of molten weld pool in good condition, the extension of a
tungsten electrode from shielding nozzle should be approx. 5 mm. Maintain the arc length
at 1-3 mm. The use of an excessively long arc length can deteriorate the shielding effect
and causes undercut.
(5) Cleaning of welding groove:
Because the quality of gas tungsten arc welds is markedly affected by dirt on groove
surfaces, scale, rust, water and oil must be removed before welding because they can
cause pits, blowholes and unstable arcs.
(6) Wind protection and ventilation:
Use a wind screen in a windy site to maintain the shielding gas in good condition. Use an
appropriate ventilation system where welding is carried out in a confined area to prevent
welders from oxygen deficiency.
30
SAW
Tips for better welding results in SAW
(1) Accuracy of groove sizes:
The accuracy of root gap and groove angle affects the quality of welds much more than with
other welding processes; where the accuracy is poor, burn-through, lack of penetration,
excessive or insufficient reinforcement can occur.
(2) Surface of groove:
Rust and oil in the groove shall be removed before welding to prevent pits and blowholes.
(3) Distribution and circulation of flux:
Where a flux is supplied excessively on the base plate, the bead appearance becomes
irregular particularly in use of melted fluxes. In case where a flux is used repetitively by
means of a circulation system, the flux can be contaminated with scale and dust and its
grain size distribution can be varied; therefore, add new flux occasionally to maintain good
performances of the flux.
(4) Grain size of flux:
Several gain sizes are available for a certain melted flux. The most proper size depends
on welding currents to be used. The use of high currents with a coarse grain size flux can
deteriorates bead appearance; in contrast, the use of low currents with a fine grain size flux
can cause pock marks because of poor degassing.
(5) Welding condition and penetration:
Submerged arc welding can use a wide range of parameters such as wire diameter, welding
current, arc voltage and welding speed; however, erroneous setting of the parameter causes
burn-through, and insufficient or excessive penetration and reinforcement. The bead shape
can be affected by the travel angle of a wire; that is, where the wire is leaned to the direction
of welding (backhand welding), the bead shape becomes narrower with comparatively
deep penetration. In contrast, where the wire is leaned to the opposite direction of welding
(forehand welding), the bead shape becomes wider with shallower penetration.
31
SMAW
KOBE-6010
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
3G downhill
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.4
3.2
4.0
4.8
300
350
350
350
2
5
5
5
20
20
20
20
13
27
40
58
Guaranty a
C
0.12
0.20
Si
0.15
1.00
Mn
0.51
1.20
P
0.009
0.035
S
0.008
0.035
Ni
0.02
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
<0.01
0.08
Note: a Single values are maximum.
32
Typical
Guaranty
430
510
27
63
331min.
414min.
22min.
27min.
2.4
3.2
4.0
4.8
40 75
70 130
90 180
140 225
SMAW
B-33
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.0
2.6
3.2
4.0
5.0
6.0
300
350
350
400
400
450
2
5
5
5
5
5
20
20
20
20
20
20
10
20
30
55
82
138
Guaranty a
C
0.08
0.20
Si
0.30
1.00
Mn
0.33
1.20
P
0.013
0.035
S
0.009
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.01
0.08
Note: a Single values are maximum.
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
6.0
30 60
55 95
80 130
125 175
170 230
230 300
30 60
50 90
70 120
100 160
120 200
-
Typical (AC)
Guaranty
430
480
25
331min.
414min.
17min.
33
SMAW
RB-26
Stick electrode
Features:
Classification:
of thin
Welding Positions:
4G
2G
3G downhill
2F
3G uphill
1F, 1G
Length mm
kg/pack
kg/carton
g/piece
2.0
2.6
3.2
4.0
5.0
300
350
350
400
400
2
5
5
5
5
20
20
20
20
20
10
19
29
53
81
Guaranty a
C
0.08
0.20
Si
0.30
1.00
Mn
0.37
1.20
P
0.012
0.035
S
0.010
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.02
0.08
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
450
510
25
331min.
414min.
17min.
34
carton mm
270W
170W,
170W,
170W,
170W,
90H, 330L
100H, 380L
100H, 380L
95H, 430L
95H, 430L
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
30 65
45 95
60 125
105 170
150 220
30 65
45 95
60 125
100 150
125 190
Approvals
ABS
LR
NK
2
2m
KMW2
SMAW
Z-44
Stick electrode
Features:
Typical
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.0
2.6
3.2
4.0
5.0
6.0
300
350
350
450
450
450
2
5
5
5
5
5
20
20
20
20
20
20
11
22
34
64
98
142
Guaranty a
C
0.08
0.20
Si
0.14
1.00
Mn
0.34
1.20
P
0.014
0.035
S
0.009
0.035
Ni
0.02
0.30
Cr
0.02
0.20
Mo
0.01
0.30
V
0.01
0.08
Note: a Single values are maximum.
Typical (AC)
Guaranty
410
460
32
110
331min.
414min.
17min.
-
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
6.0
30 60
60 100
100 140
140 190
190 250
250 330
25 55
50 90
90 130
120 170
140 210
-
Approvals
ABS
LR
DNV
NK
3
3m
3
KMW3
35
SMAW
B-10
Stick electrode
Features:
Classification:
of thin
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
350
350
400
400
450
5
5
5
5
5
20
20
20
20
20
19
30
56
84
136
Guaranty a
C
0.10
0.20
Si
0.09
1.00
Mn
0.39
1.20
P
0.016
0.035
S
0.008
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
<0.01
0.08
Note: a Single values are maximum.
36
Typical (AC)
Guaranty
400
450
30
68
331min.
414min.
22min.
27min.
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
50 85
80 130
120 180
170 250
230 300
40 70
60 110
100 150
130 200
-
SMAW
B-14
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
3G uphill
1F, 1G
Length mm
kg/pack
kg/carton
g/piece
2.6
3.2
4.0
5.0
6.0
350
400
450
450
450
5
5
5
5
5
20
20
20
20
20
20
35
62
94
141
Guaranty a
C
0.20
0.10
Si
0.10
1.00
Mn
0.43
1.20
P
0.015
0.035
S
0.007
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.01
0.08
Note: a Single values are maximum.
Typical (AC)
Guaranty
410
460
32
82
331min.
414min.
22min.
27min.
carton mm
170W,
170W,
170W,
170W,
170W,
120H,
120H,
120H,
120H,
120H,
380L
430L
480L
480L
480L
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 90
85 140
130 190
180 260
240 310
45 75
60 120
100 160
135 210
-
Approvals
ABS
LR
DNV
BV
NK
CR
GL
3
3m
3
3
KMW3
3
3
37
SMAW
B-17
Stick electrode
Features:
Classification:
of thin
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
350
350
400
400
450
5
5
5
5
5
20
20
20
20
20
19
31
57
85
154
Guaranty a
C
0.09
0.20
Si
0.08
1.00
Mn
0.60
1.20
P
0.012
0.035
S
0.006
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
<0.01
0.08
Note: a Single values are maximum.
38
Typical (AC)
Guaranty
420
470
31
80
331min.
414min.
22min.
27min.
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
50 85
80 130
120 180
170 250
240 310
40 70
60 110
100 150
120 180
130 200
Approvals
ABS
LR
DNV
BV
NK
GL
CR
3
3m
3
3
KMW3
3
3
SMAW
LB-26
Stick electrode
Features:
Low hydrogen
powder
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
350
350
400
450
450
5
5
5
5
5
20
20
20
20
20
20
34
60
106
150
Typical (AC)
mm
2.6
3.2
4.0
5.0
6.0
C
0.08
0.15
Si
0.50
0.75
Mn
1.01
1.60
P
0.013
0.035
S
0.003
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.01
0.08
1.05
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
Typical (AC)
480
550
33
100
AW
410
500
34
130
620x1
55
100
140
190
260
85
140
190
250
320
3G uphill, 4G
50 80
90 130
120 180
160 210
-
Approvals
Guaranty
400min.
483min.
22min.
27min.
AW
340min.
450min.
25min.
27min.
62015x1
ABS
LR
DNV
BV
NK
CR
3
3Ym, H15
3Y, H10
3, 3Y, H15
KMW3, H15
3, 3Y, H15
39
SMAW
LB-52
Stick electrode
Features:
Classification:
of
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
350
350
400
450
450
5
5
5
5
5
20
20
20
20
20
20
31
54
97
137
Typical (AC)
C
0.08
0.15
Si
0.60
0.75
Mn
0.94
1.60
P
0.011
0.035
S
0.006
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.01
0.08
0.98
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
mm
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
90 130
130 180
180 240
210 310
50 80
80 120
110 170
150 200
-
Approvals
40
500
570
32
120
AW
420
520
33
150
620x1
Guaranty
400min.
483min.
22min.
27min.
AW
350min.
460min.
25min.
27min.
62015x1
ABS
LR
DNV
BV
NK
GL
CR
SMAW
LB-52A
Stick electrode
Features:
Better
impact value
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
6.0
350
400
450
450
5
5
5
5
20
20
20
20
31
55
96
141
Typical (AC)
C
0.08
0.15
Si
0.57
0.75
Mn
1.06
1.60
P
0.012
0.035
S
0.005
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
<0.01
0.08
1.09
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
mm
3G uphill, 4G
3.2
4.0
5.0
6.0
90 130
130 180
180 240
250 310
80 120
110 170
150 200
-
Approvals
500
580
31
120
AW
430
530
33
150
620x1
Guaranty
400min.
483min.
22min.
27min.
AW
NK
KMW53H10
370min.
480min.
25min.
27min.
62015x1
41
SMAW
LB-52U
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
350
400
400
5
5
5
20
20
20
20
35
53
Guaranty a
C
0.08
0.15
Si
0.64
0.75
Mn
0.86
1.60
P
0.012
0.035
S
0.008
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.01
0.08
0.90
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
42
Typical (AC)
Guaranty
480
560
31
80
400min.
483min.
22min.
27min.
3G uphill,
Root pass c
4G
2.6
60 90
50 80
3.2
90 130
80 120
4.0
130 180
110 170
5.0
180 240
150 200
Note: c DCEN is also suitable.
30 80
60 110
90 140
130 180
Approvals
ABS
LR
DNV
BV
NK
CCS
GL
NAKS
3H10, 3Y
3Ym H15
3YH10
3, 3YHH
KMW53H10
3YH10
3YH15
AWS A5.1 E7016
SMAW
LB-57
Stick electrode
Features:
Suitable
520MPa
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
350
350
400
450
450
5
5
5
5
5
20
20
20
20
20
20
31
55
97
138
Typical (AC)
C
0.08
0.15
Si
0.64
0.75
Mn
0.81
1.60
P
0.011
0.035
S
0.003
0.035
Ni
0.01
0.30
Cr
0.03
0.20
Mo
0.17
0.30
V
0.01
0.08
1.03
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
mm
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
50 85
90 130
130 180
180 250
250 310
50 80
80 115
110 170
150 200
-
530
610
31
100
AW
470
540
32
130
620x1
Guaranty
400min.
483min.
22min.
27min.
AW
400min.
500min.
25min.
27min.
62015x10
43
SMAW
LB-52-18
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
350
400
450
450
5
5
5
5
20
20
20
20
24
41
69
106
Typical (AC)
C
0.07
0.15
Si
0.59
0.75
Mn
0.97
1.60
P
0.013
0.035
S
0.007
0.035
Ni
0.02
0.30
Cr
0.03
0.20
Mo
<0.01
0.30
V
0.01
0.08
1.03
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
mm
3G uphill, 4G
2.6
3.2
4.0
5.0
65 95
90 130
130 190
190 250
60 90
80 120
110 170
165 210
Approvals
44
500
560
31
110
AW
420
520
32
140
620x1
Guaranty
400min.
483min.
22min.
27min.
AW
350min.
460min.
25min.
27min.
62015x1
ABS
LR
DNV
NK
3Y H10
3Ym H15
3YH10
KMW53H10
SMAW
LT-B52A
Stick electrode
Features:
Classification:
Welding Positions:
1F
2F
Packaging data
mm
Length mm
kg/pack
kg/carton
6.0
6.4
8.0
550
700
450, 550, 700
5
10
5, 10
20
20
20
Guaranty a
C
0.11
0.15
Si
0.40
0.75
Mn
1.12
1.60
P
0.014
0.035
S
0.004
0.035
Ni
0.02
0.30
Cr
0.03
0.20
Mo
<0.01
0.30
V
0.01
0.08
1.18
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
Typical (AC)
Guaranty
480
550
30
74
400min.
483min.
22min.
27min.
g/piece
carton mm
210
170W, 75H, 580L
295
170W, 65H, 730L
268, 327, 416 170W, 80 115H, 480 730L
1F, 2F
6.0
6.4
8.0
250 300
270 320
350 400
Approvals
ABS
LR
DNV
BV
NK
3, 3Y, H10
3Ym, 3YG
3Y, H15
3, 3Y, H10
KMW53, H10
45
SMAW
KOBE-7024
Stick electrode
Features:
Classification:
Welding Positions:
1F
2F
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
400
450
450
5
5
5
20
20
20
57
101
147
Guaranty a
C
0.09
0.15
Si
0.35
0.90
Mn
0.63
1.25
P
0.017
0.035
S
0.008
0.035
Ni
0.01
0.30
Cr
0.03
0.20
Mo
0.01
0.30
V
0.01
0.08
0.69
1.50
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
46
Typical (DCEP)
Guaranty
470
540
27
55
400min.
490min.
17min.
-
1F, 2F
3.2
4.0
5.0
120 150
170 210
220 260
Approvals
LR
DNV
NK
2Ym
2YH15
KMW52
SMAW
LB-52T
Stick electrode
Features:
Low
Classification:
Welding Positions:
4G
2G
3G downhill
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
450
5
5
5
20
20
20
36
60
96
Guaranty a
C
0.08
0.15
Si
0.47
0.90
Mn
1.04
1.60
P
0.012
0.035
S
0.002
0.035
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
<0.01
0.08
1.07
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
Typical (AC)
Guaranty
450
540
32
110
AW
400min.
483min.
22min.
27min.
AW
3.2
4.0
5.0
110 160
160 220
200 260
Approvals
ABS
LR
DNV
BV
NK
CR
3, 3Y, 3Y400
3Ym (H15)
3Y, H10
3, 3Y, H10
KMW53Y40, H10
3, 3Y, H10
47
SMAW
LB-78VS
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
3G downhill
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
350
400
5
5
20
20
33
56
Guaranty a
C
0.06
0.15
Si
0.56
0.90
Mn
1.18
1.60
P
0.012
0.035
S
0.005
0.035
Ni
0.01
0.30
Cr
0.03
0.20
Mo
0.01
0.30
V
<0.01
0.08
1.23
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
48
Typical (AC)
Guaranty
490
580
30
100
400min.
483min.
22min.
27min.
80 140
130 210
3G uphill,
3G downhill
4G
80 120
110 160
80 140
130 210
SMAW
KOBE-7010S
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
3G downhill
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.4
3.2
4.0
4.8
300
350
350
350
2
5
5
5
20
20
20
20
13
27
40
58
Guaranty a
C
0.14
Si
0.10
Mn
1.01
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
<0.01
V
<0.01
Note: a Single values are maximum.
0.20
0.60
1.20
0.03
0.03
1.00
0.30
0.50
0.10
40 70
60 120
90 170
130 210
3G uphill,
3G downhill
4G
40 70
60 120
80 160
120 200
40 70
70 120
100 170
150 210
Typical
Guaranty
470
570
30
61
414min.
483min.
22min.
27min.
49
SMAW
KOBE-8010S
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
3G downhill
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
4.8
350
350
350
5
5
5
20
20
20
26
40
58
Guaranty a
C
0.15
Si
0.12
Mn
1.05
P
0.01
S
0.01
Ni
0.01
Cr
0.03
Mo
0.27
V
<0.01
Note: a Single values are maximum.
0.20
0.60
1.20
0.03
0.03
1.00
0.30
0.50
0.10
50
Typical
Guaranty
520
620
28
54
462min.
552min.
19min.
27min.
60 120
90 170
130 210
3G uphill,
3G downhill
4G
70 120
100 170
150 210
60 120
80 160
120 200
SMAW
LB-76
Stick electrode
Features:
Suitable
520MPa
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
6.0
350
400
450
450
5
5
5
5
20
20
20
20
33
58
102
145
Guaranty a
C
0.08
0.05 0.10
Si
0.58
0.30 0.75
Mn
1.30
1.00 1.50
P
0.01
0.03
S
0.01
0.03
Ni
0.01
0.30
Cr
0.03
0.20
Mo
<0.01
0.30
V
0.01
0.08
Note: a Single values are maximum.
3G uphill, 4G
3.2
4.0
5.0
6.0
90 130
140 190
190 250
250 320
80 120
120 180
-
Typical (AC)
Guaranty
510
600
29
110
393min.
483min.
25min.
-
51
SMAW
LB-88VS
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
3G downhill
1F, 1G
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
4.5
350
400
400
5
5
5
20
20
20
31
56
68
Guarantya
C
0.06
0.05~0.10
Si
0.55
0.30~0.75
Mn
1.20
1.00~1.40
P
0.01
0.03
S
0.01
0.03
Ni
0.53
0.40~0.80
Mo
0.07
0.30
Note: a Single values are maximum.
52
Typical (AC)
Guaranty
510
620
30
120
462min.
552min.
19min.
-
80~140
130~200
160~250
4G
3G downhill
80~120
110~160
130~190
80~140
130~200
160~250
SMAW
LB-98VS
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
3G downhill
1F, 1G
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
4.5
350
400
400
5
5
5
20
20
20
31
56
67
Guarantya
C
0.06
0.05~0.10
Si
0.61
0.30~0.75
Mn
1.27
1.00~1.50
P
0.01
0.03
S
<0.01
0.03
Ni
1.17
0.90~1.40
Mo
0.18
0.40
Note: a Single values are maximum.
80~140
130~200
160~250
4G
3G downhill
80~120
110~160
130~190
80~140
130~200
160~250
Typical (AC)
Guaranty
560
660
30
130
531min.
621min.
17min.
-
53
SMAW
LT-B50
Stick electrode
Features:
Suitable for
welding
Lime titania
Classification:
Welding Positions:
type
AWS -
1F
2F
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
4.0
4.5
5.0
5.5
6.0
6.4
7.0
450
550, 700
450, 550, 700
450, 550, 700
450, 550, 700
450, 550, 700
700
5
5
5, 10
5, 10
5, 10
5, 10
10
20
20
20
20
20
20
20
76
138, 175
130, 159, 203
153, 187, 239
176, 215, 273
189, 231, 294
350
Guaranty a
C
0.07
0.10
Si
0.39
0.10 0.70
Mn
0.94
0.60 1.25
P
0.017
0.030
S
0.009
0.025
Ni
0.01
0.30
Cr
0.02
0.20
Mo
<0.01
0.30
V
0.01
0.08
Note: a Single values are maximum.
54
Typical (AC)
Guaranty
480
530
29
74
390min.
490min.
16min.
47min.
1F, 2F
135
170
200
230
260
280
300
195
220
240
280
310
330
350
Approvals
ABS
LR
DNV
BV
NK
CR
GL
3, 3Y*
3Ym, 3YG
3, MG
3, 3Y
KMW53
3Y
3Y
FCAW
MX-100T
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
Drum
1.2
1.4
20kg
20kg
250kg
250kg
Volume mm
530, 820H
Guaranty a
C
0.08
Si
0.49
Mn
1.53
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
0.01
V
<0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.50
Typical (CO2)
Guaranty
480
560
31
62
400min.
490min.
22min.
27min.
3G uphill, 4G
1.2
1.4
50 300
80 400
50 180
70 180
Approvals
ABS
LR
DNV
BV
CR
GL
3YSA, H5 (CO2)
3YS, H5
YMS (H5)
SA3YM HHH
3YS-HH (CO2)
3YH5S
55
FCAW
MX-A100
Flux cored wire
Features:
Better
Welding Positions:
2G
2F
1F, 1G
mm
1.2
1.4
1.6
15kg
15kg
15kg
Volume mm
Drum
20kg
20kg
20kg
Guaranty a
C
0.05
Si
0.74
Mn
1.58
P
0.01
S
0.01
Ni
0.02
Cr
0.03
Mo
0.01
V
<0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.50
56
Typical
Guaranty
450
550
33
71
400min.
483min.
22min.
27min.
200kg
-
250kg
250kg
530, 820H
680, 770H
1F, 1G
2F, 2G
1.2
1.4
1.6
150 350
200 450
250 500
150 300
200 400
250 450
Approvals
ABS
LR
DNV
BV
GL
4YSA, H5
4YS, H5
YMS (H5)
SA4YM HHH
4YH5S
FCAW
DW-200
Flux cored wire
Features:
Welding Positions:
2F
1F
Packaging data
mm
Spool
Drum
1.2
1.4
200kg
Volume mm
530, 820H
Guaranty a
C
0.05
Si
0.51
Mn
1.50
P
0.01
S
0.01
Ni
0.01
Cr
0.03
Mo
0.01
V
0.01
Cu
0.01
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
Typical
Guaranty
490
560
28
60
400min.
490 655
22min.
27min.
1F
2F
1.2
1.4
200 320
230 400
200 300
230 360
Approvals
ABS
LR
DNV
BV
NK
3YSA
3YS (H10)
YMS
SA3YM
KSW53G (C)
57
FCAW
MX-100
Flux cored wire
Features:
Suitable
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
Drum
1.2
1.4
1.6
2.0
20kg
15kg, 20kg
20kg
20kg
250kg
-
Volume mm
530, 820H
Guaranty a
C
0.05
Si
0.68
Mn
1.48
P
0.01
S
0.01
Ni
0.02
Cr
0.03
Mo
0.01
V
<0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
58
Typical
Guaranty
510
580
30
50
400min.
490 655
22min.
27min.
1F, 1G
200
250
300
400
350
450
500
600
2F, 2G
200
250
300
400
Approvals
ABS
LR
DNV
BV
NK
CR
GL
2SA, 2YSA
2YS
YMS
SA2YM
KSW52G (C)
2YS
2YS
300
400
450
500
FCAW
MX-200
Flux cored wire
Features:
Excellent porosity
zinc primer
resistibility to inorganic
Welding Positions:
2F
1F, 1G
Packaging data
Spool
mm
1.2
1.4
1.6
15kg
15kg
-
Volume mm
Drum
20kg
20kg
20kg
Guaranty a
C
0.05
Si
0.50
Mn
1.50
P
0.01
S
0.01
Ni
0.01
Cr
0.03
Mo
0.01
V
0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
Typical
Guaranty
530
590
29
55
400min.
490 655
22min.
27min.
250kg
250kg
-
350kg
530, 820H
600, 770H
1F, 1G
2F
1.2
1.4
1.6
150 300
170 400
200 450
180 300
200 350
270 400
Approvals
ABS
LR
DNV
BV
NK
CR
GL
KR
CCS
2YSA, 2Y400SA, H5
2YS, H5
YMS (H5)
SA2YM HHH
KSW52Y40G (C) H5
2YS-HH
3YH5S
2YSG (C) H10
2YSH5
59
FCAW
MX-200H
Flux cored wire
Features:
Welding Positions:
1F, 1G
Packaging data
mm
Drum
1.4
1.6
200kg, 250kg
200kg, 250kg
Volume mm
530, 820H
Guaranty a
C
0.06
Si
0.55
Mn
1.55
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
0.01
V
0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
60
Typical
Guaranty
500
600
27
90
400min.
490 655
22min.
27min.
1F, 1G, 2F
1.4
1.6
200 450
250 500
Approvals
Single
ABS
LR
DNV
BV
NK
CR
KR
GL
CCS
Tandem
3YA, 3YSA
3YA, 3YSA
3YS (H5)
3YM (H5)
YS
YM
SA3YM
A3YM
KSW53Y40G (C) KAW53Y40G (C)
3YSM
3YSM
3YSG (C)
3YMG (C)
3YS
3YS
3YM
-
FCAW
MX-200E
Flux cored wire
Features:
Welding Positions:
1F, 1G
Packaging data
mm
Spool
1.2
15kg, 20kg
Volume mm
Guaranty a
C
0.04
Si
0.51
Mn
1.48
P
0.01
S
0.01
Ni
0.01
Cr
0.03
Mo
0.01
V
0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
Typical
Guaranty
540
600
30
70
400min.
490 655
22min.
27min.
1F, 1G
2F
1.2
150 300
180 300
Approvals
ABS
LR
DNV
BV
NK
GL
4Y400SA, H5
4Y40S (H5)
Y40MS, H5
SA4Y40M, H5
KSW54Y40G (C), H5
4Y40H5S
61
FCAW
MX-A200
Flux cored wire
Features:
Welding Positions:
2F
1F, 1G
Packaging data
mm
Spool
Drum
1.1
1.2
1.3
15kg
20kg
250kg
-
Volume mm
530, 820H
Guaranty a
C
0.05
Si
0.56
Mn
1.52
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
0.01
V
0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
62
Typical
Guaranty
520
590
29
67
400min.
490 655
22min.
27min.
1F, 1G
2F
1.1
1.2
1.3
150 300
150 300
170 400
180 300
180 300
200 350
Approvals
ABS
LR
DNV
3YSA
3YS
YMS
FCAW
DW-50
Flux cored wire
Features:
Welding Positions:
4G
2G
3G downhill
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
1.6
5kg
-
Guaranty a
C
0.04
Si
0.67
Mn
1.29
P
0.01
S
0.01
Ni
0.01
Cr
0.03
Mo
0.01
V
0.02
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
Drum
15kg
15kg
Typical (CO2)
Guaranty
510
582
27
71
400min.
490 655
22min.
27min.
20kg
20kg
250kg
250kg
530, 820H
1F, 1G,
2F, 2G
3G uphill,
3G downhill
4G
1.2
1.6
120 250
180 340
120 250
180 280
200 250
250 300
Approvals
ABS
LR
DNV
NK
GL
CWB
3YSA, H5
3YS, H5
YMS (H5)
KSW53G (C) H5
3YH5S
E491T-9-H8,
E491T-9M-H8
63
FCAW
DW-100
Flux cored wire
Features:
Welding Positions:
4G
2G
3G downhill
2F
3G uphill
1F, 1G
mm
1.2
1.4
1.6
Volume mm
Drum
15kg
15kg
15kg
12.5kg
-
20kg
20kg
20kg
350kg
350kg
530, 820H
680, 770H
Guaranty a
C
0.05
Si
0.45
Mn
1.35
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
0.01
V
0.01
Cu
0.02
Note: a Single values are maximum.
250kg
250kg
-
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.80
0.35
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
Typical
Guaranty
510
570
30
85
400min.
490 655
22min.
27min.
Approvals
ABS
LR
DNV
BV
NK
CR
GL
KR
CCS
64
mm
1F, 1G, 2F
2G
3G uphill, 4G
3G downhill
1.2
1.4
1.6
120 300
160 350
200 400
120 280
160 320
200 350
120 260
160 270
200 280
200 300
220 300
250 300
FCAW
DW-100V
Flux cored wire
Features:
Welding Positions:
especially in vertical
4G
2G
3G downhill
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
Drum
1.2
1.4
250kg
-
Volume mm
530, 820H
Guaranty a
Typical
C
0.05
Si
0.55
Mn
1.28
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
0.01
V
0.02
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
Typical
Guaranty
490
580
30
50
400min.
490 655
22min.
27min.
Approvals
ABS
LR
DNV
BV
NK
GL
CCS
2YSA
2YS (H10)
YMS
SA2YM
KSW52Y40G (C)
2YS
2YS, H10
1F, 1G, 2F
2G
3G uphill, 4G
3G downhill
1.2
1.4
120 300
160 350
120 280
220 320
120 300
150 300
200 300
220 300
65
FCAW
DW-100E
Flux cored wire
Features:
Excellent impact
down to -29
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
1.4
15kg
15kg
12.5kg
-
Volume mm
Typical
C
0.05
Si
0.38
Mn
1.44
P
0.01
S
0.01
Ni
0.38
Cr
0.03
Mo
0.01
V
0.02
Cu
0.02
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
Typical
Guaranty
510
570
29
100
400min.
483 655
22min.
27min.
Approvals
ABS
LR
DNV
BV
NK
GL
CCS
CR
66
mm
1F, 1G
2F
2G
3G uphill, 4G
1.2
1.4
120 300
150 400
120 300
150 350
120 280
150 320
120 250
150 250
FCAW
DW-A50
Flux cored wire
Features:
Welding Positions:
4G
2G
3G downhill
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
1.6
15kg
15kg
Volume mm
20kg
300W, 110H, 300L
Guaranty a
C
0.07
Si
0.48
Mn
1.16
P
0.01
S
0.01
Ni
0.01
Cr
0.02
Mo
0.01
V
0.01
Cu
0.01
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
Typical (AC)
Guaranty
510
570
30
110
400min.
490 655
22min.
27min.
Approvals
ABS
LR
DNV
BV
NK
GL
3YSA, H5
3YS, H5
YMS (H5), MG
SA3YM HHH
KSW52G (M2) H5
3YH5S
1F, 1G
2F
2G
3G uphill, 4G
3G downhill
1.2
1.6
120 300
180 450
120 300
180 400
120 280
180 350
120 260
180 280
200 300
250 300
67
FCAW
DW-A51B
Flux cored wire
Features:
Suitable
Welding Positions:
2G
2F
3G uphill
1F, 1G
Packaging data
mm
Spool
Drum
1.2
200kg
Volume mm
530, 820H
Guaranty a
C
0.07
Si
0.45
Mn
1.40
P
0.01
S
0.01
Ni
0.02
Cr
0.03
Mo
0.02
V
<0.01
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
68
Typical
Guaranty
480
570
30
95
400min.
483 655
22min.
27min.
3G uphill, 4G
1.2
150 300
150 200
Approvals
LR
3YS (H5)
GMAW
MIX-50
Solid wire
Features:
Suitable
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.9
1.0
1.2
10kg
10kg
-
Drum
20kg
20kg
20kg
250kg
250kg
-
530, 820H
680, 770H
Typical
300kg
C
0.10
0.06 0.15
Si
0.55
0.45 0.75
Mn
1.11
0.90 1.40
P
0.012
0.025
S
0.011
0.035
Cu
0.24
0.50
Ni
0.01
0.15
Cr
0.03
0.15
Mo
<0.01
0.15
V
<0.01
0.03
Note: a Single values are maximum.
Typical
Guaranty
440
540
32
170
AW
400min.
483min.
22min.
27min.
AW
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
PWHT
Approvals
ABS
NK
3SA, 3YSA
KSW53G (M2)
1F, 1G, 2F
2G
3G uphill
4G
0.9
1.0
1.2
50 200
50 220
80 350
50 180
50 200
80 300
50 140
50 140
50 160
50 120
50 120
50 140
69
GMAW
MG-51T
Solid wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
0.9
1.0
1.2
20kg
20kg
20kg
250kg
-
Drum
300kg
Volume mm
530, 820H
680, 770H
Guaranty a
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d. (%)
IV -29 (J)
SG
C
0.10
0.06 0.15
Si
0.88
0.80 1.15
Mn
1.56
1.40 1.85
P
0.011
0.025
S
0.012
0.035
Ni
0.01
0.15
Cr
0.02
0.15
Mo
<0.01
0.15
Cu
0.24
0.50
V
<0.01
0.03
Note: a Single values are maximum.
470
560
32
70
CO2
Guaranty
520
400min.
600
483min.
31
22min.
90
27min.
Ar-20%CO2
CO2
70
mm
1F, 1G, 2F
2G
3G uphill
4G
0.9
1.0
1.2
50 200
50 220
80 350
50 180
50 200
80 300
50 140
50 140
50 160
50 120
50 120
50 140
GMAW
MG-50
Solid wire
Features:
Higher
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
mm
1.0
1.2
1.4
1.6
10kg
-
15kg
15kg
-
Drum
20kg
20kg
20kg
20kg
250kg
-
530, 820H
C
0.04
0.02 0.15
Si
0.73
0.55 1.10
Mn
1.58
1.40 1.90
P
0.010
0.030
S
0.010
0.030
Cu
0.23
0.50
Ti+Zr
0.22
0.02 0.30
Note: a Single values are maximum.
Typical
490
570
30
100
AW
680, 770H
mm
1F, 1G, 2F
2G
1.0
1.2
1.4
1.6
50 220
100 350
150 450
200 550
50 200
100 300
150 350
200 400
400kg
400kg
Typical
300kg
-
420
530
34
110
625x1
Approvals
Guaranty
400min.
483min.
22min.
0: 47min.
AW
ABS
LR
DNV
BV
NK
CR
GL
KR
CCS
3SA, 3YSA
3YS, H15
YMS
SA3M, SA3YM
KSW53G (C)
3YS
3YS
3YSG (C)
3Y
71
GMAW
MG-S50
Solid wire
Features:
Suitable
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.8
0.9
1.0
1.2
1.4
1.6
Drum
10kg
10kg
10kg
10kg
10kg
20kg
20kg
20kg
20kg
20kg
100kg
-
250kg
-
530, 820H
400kg
680, 770H
C
0.10
0.02 0.15
Si
0.75
0.40 1.00
Mn
1.38
0.90 1.60
P
0.011
0.030
S
0.012
0.030
Cu
0.24
0.50
Note: a Single values are maximum.
mm
1F, 1G,
2F
2G
0.8
0.9
1.0
1.2
1.4
1.6
50 180
50 200
50 220
80 300
150 400
200 450
50 180
50 180
50 200
80 300
150 350
200 400
3G uphill
50
50
50
50
140
140
140
160
-
4G
50
50
50
50
120
120
120
140
-
72
450
570
28
180
AW
Typical
370
520
32
190
620x1
Ar-20%CO2
490
590
33
180
AW
Guaranty
400
540
33
200
620x1
Ar-2%O2
400min.
483min.
22min.
27min.
AW
Ar-20%CO2
& Ar-2%O2
GMAW
MIX-50S
Solid wire
Features:
Suitable
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
0.9
1.0
1.2
1.4
1.6
Spool
20kg
20kg
20kg
20kg
250kg
250kg
250kg
-
Drum
Volume mm
530, 820H
300kg
680, 770H
Typical
400kg
C
0.06
0.02 0.15
Si
0.57
0.40 1.00
Mn
1.17
1.00 1.60
P
0.009
0.030
S
0.011
0.030
Cu
0.24
0.50
Ti+Zr
0.07
0.02 0.15
Note: a Single values are maximum.
Typical
Guaranty
470
550
32
170
AW
400min.
483min
22min.
27min.
AW
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
PWHT
Approvals
ABS
LR
DNV
BV
NK
GL
3SA, 3YSA
3YS (H15)
YMS
SA3YM
KSW53G (M2)
3YS
1F, 1G, 2F
2G
3G uphill
4G
0.9
1.0
1.2
1.4
1.6
50 200
50 220
80 350
150 400
200 450
50 180
50 200
80 300
150 350
200 400
50 140
50 140
50 160
-
50 120
50 120
50 140
73
GMAW
SE-A50
Solid wire
Features:
Welding Positions:
4G
3G uphill
Packaging data
Spool
mm
0.9
1.0
1.2
10kg
10kg
10kg
Drum
20kg
20kg
20kg
100kg
74
300kg
530, 820H
400kg
680, 770H
C
0.05
0.02 0.15
Si
0.89
0.40 1.00
Mn
1.40
0.90 1.60
P
0.010
0.030
S
0.015
0.030
Cu
0.01
0.50
Ni
0.01
0.15
Cr
0.02
0.15
Mo
<0.01
0.15
V
<0.01
0.03
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -20 (J)
250kg
250kg
-
Typical
Guaranty
460
559
30
120
400min.
490min.
22min.
27min.
mm
1F, 1G
3G uphill, 4G
0.9
1.0
1.2
50 220
50 250
80 300
50 150
50 160
50 180
Approvals
NK
KSW53G (M2)
GMAW
MG-50T
Solid wire
Features:
Suitable
Suitable
Welding Positions:
Classification: AWS -
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.9
1.0
1.2
10kg
10kg
10kg
Drum
20kg
20kg
20kg
250kg
250kg
-
530, 820H
300kg
680, 770H
Typical
C
0.05
0.02 0.15
Si
0.75
0.50 1.00
Mn
1.34
1.25 2.00
P
0.010
0.030
S
0.013
0.030
Cu
0.50
0.24
Note: a Single values are maximum.
1F, 1G, 2F
2G
3G uphill
4G
0.9
1.0
1.2
50 200
50 220
80 350
50 180
50 200
80 300
50 140
50 140
50 160
50 120
50 120
50 140
460
540
31
100
AW
360
490
34
110
625x2
Approvals
Guaranty
390min.
490 600
18min. (5d)
0: 27min.
AW
ABS
LR
DNV
BV
NK
CR
KR
3SA, 3YSA
3YS (H15)
YMS
SA3M, SA3YM
KSW53G (C)
3YS
3YSG (C)
75
GMAW
MIX-1TS
Solid wire
Features:
Pulsed MAG
steel plate
Spool
Drum
1.2
20kg
300kg
Volume mm
680, 770H
C
0.05
0.02 0.15
Si
0.77
0.40 1.00
Mn
1.24
0.90 1.60
P
0.011
0.030
S
0.004
0.030
Cu
0.24
0.50
Note: a Single values are maximum.
76
Typical
Guaranty
440
540
30
150
390min.
490 670
18min.
27min.
mm
Pulse MAG
1.2
100 280
GTAW
NO65G
TIG welding rod and wire
Features:
Suitable
Classification:
Shielding Gas:
Ar
Identification color: 1st Blue white, 2nd Polarity:
DCEN
Packaging data
Spool
Tube
kg
mm
10
10
-
0.9
1.0
1.2
1.6
2.0
2.4
3.2
20
-
kg
Length mm
g/piece
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
35
63
Guaranty a
C
0.04
0.07
Si
0.54
0.40 0.70
Mn
1.25
0.90 1.40
P
0.007
0.025
S
0.014
0.035
Ni
0.04
0.15
Cr
0.05
0.15
Mo
0.01
0.15
Cu
0.16
0.50
V
<0.01
0.03
Al
0.07
0.05 0.15
Ti
0.08
0.05 0.15
Zr
0.05
0.02 0.12
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
560
620
28
200
AW
520
600
30
160
625x8
Guaranty
400min.
483min.
22min.
27min.
AW
77
GTAW
TG-S51T
TIG welding rod and wire
Features:
Its
tensile strength after long time PWHT is high enough for 490MPa
Classification:
Shielding Gas:
Ar
Identification color: 1st Black
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.8
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Guaranty a
C
0.10
0.06 0.15
Si
0.86
0.80 1.15
Mn
1.56
1.40 1.85
P
0.012
0.025
S
0.012
0.035
Ni
0.01
0.15
Cr
0.02
0.15
Mo
<0.01
0.15
Cu
0.24
0.50
V
<0.01
0.03
Al
<0.01
Ti
<0.01
Zr
<0.01
Note: a Single values are maximum.
78
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
510
610
32
210
AW
420
550
35
160
625x24
Approvals
TV
DIN8559
Guaranty
400min.
483min.
22min.
27min.
AW
GTAW
TG-S50
TIG welding rod and wire
Features:
Classification:
Shielding Gas:
Ar
Identification color: 1st Yellow
Polarity:
DCEN
Packaging data
Spool
Tube
kg
mm
10
10
10
10
-
0.8
1.0
1.2
1.6
2.0
2.4
3.2
20
-
kg
Length mm
g/piece
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
35
63
Guaranty a
C
0.10
0.02 0.12
Si
0.74
0.40 0.95
Mn
1.40
1.00 1.50
P
0.011
0.025
S
0.012
0.025
Cu
0.24
0.50
Al
<0.01
0.15
Ti
<0.01
0.15
Zr
<0.01
0.12
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
480
580
33
180
AW
380
500
36
230
625x8
Guaranty
400min.
483min.
22min.
27min.
AW
Approvals
ABS
LR
DNV
BV
NK
CCS
3**, 3Y**
3Ym (H15)
YM
SA3YM
KSW53G (I)
3, 3YSM
79
SAW
MF-53/US-36
SAW flux and wire combination
Features:
Classification:
Type of flux:
Fused
Redrying Conditions: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
MF53
8x48
25kg
Volume mm
Wire mm
US36
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Spool
Coil
10kg
10kg
10kg
-
20kg
20kg
-
25kg
25kg
25kg
25kg
25kg
76kg
76kg
75kg
75kg
78kg
Drum
150kg
150kg
159kg
300kg
300kg
300kg
-
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
Typical
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
0.05
0.67
1.61
0.016
0.009
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
Typical
Guaranty
430
510
29
40
400min.
483 655
22min.
27min.
SAW
G-50/US-36
SAW flux and wire combination
Features:
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
G-50
8x48
25kg
Volume mm
Wire mm
US36
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Spool
10kg
10kg
10kg
-
Coil
20kg
20kg
-
25kg
25kg
25kg
25kg
25kg
76kg
76kg
75kg
75kg
78kg
Drum
150kg
150kg
159kg
300kg
300kg
300kg
-
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
Typical
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
Typical
Guaranty
440
540
29
40
400min.
483 655
22min.
27min.
0.06
0.44
1.83
0.012
0.004
81
SAW
G-60/US-36
SAW flux and wire combination
Features:
Suitable
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
12x65
G-60
12x150
25kg
25kg
Volume mm
Wire mm
Spool
US36
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Coil
10kg
10kg
10kg
-
20kg
20kg
-
25kg
25kg
25kg
25kg
25kg
76kg
76kg
75kg
75kg
78kg
Drum
150kg
150kg
159kg
300kg
300kg
300kg
-
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
Typical
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
Typical
Guaranty
460
560
27
40
400min.
483 655
22min.
27min.
Approvals
Composition (weld metal mass%)
Typical
C
Si
Mn
P
S
82
0.07
0.34
1.70
0.017
0.004
Single electrode
ABS
LR
DNV
BV
NK
CR
1T
1T
T
A1T
KAW1TM
1TM
SAW
G-80/US-36
SAW flux and wire combination
Features:
Classification:
Type of flux:
Fused
Redrying Conditions: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
12x65
25kg
12x200
25kg
25kg
G-80 20x200
32x200
25kg
20xD
25kg
Volume mm
240W, 350H, 240L
Wire mm
Spool
Coil
Drum
1.6
10kg
20kg
2.0
10kg
20kg
2.4
10kg
25kg
76kg
300kg
US3.2
25kg
76kg
300kg
36
4.0
25kg
75kg
150kg
300kg
4.8
25kg
75kg
150kg
6.4
25kg
78kg
159kg
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
Guaranty a
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
410
520
29
43
AW
360
500
35
82
620x1
Guaranty
400min. 330min.
483 655 410 550
22min.
22min.
27min.
27min.
AW
62015x1
Approvals
LR
2M
0.09
0.46
1.41
0.018
0.011
83
SAW
PF-H55E/US-36
SAW flux and wire combination
Features:
Suitable for
Good bead
Classification:
Type of flux:
Bonded
Redrying Conditions: 200 300x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
PF10x48
H55E
25kg
Volume mm
Wire mm
US36
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Spool
10kg
10kg
10kg
-
Coil
20kg
20kg
-
25kg
25kg
25kg
25kg
25kg
76kg
76kg
75kg
75kg
78kg
Drum
150kg
150kg
159kg
300kg
300kg
300kg
-
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
Typical
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
0.09
0.21
1.23
0.015
0.007
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
Typical
Guaranty
460
530
32
118
400min.
483 655
22min.
27min.
Approvals
Single electrode
ABS
LR
DNV
BV
NK
CR
SAW
MF-38/US-36
SAW flux and wire combination
Features:
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
12x65
MF- 20x200
38
20xD
25kg
25kg
25kg
Volume mm
Wire mm
US36
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Spool
10kg
10kg
10kg
-
Coil
20kg
20kg
-
25kg
25kg
25kg
25kg
25kg
Drum
76kg
76kg
75kg
75kg
78kg
150kg
150kg
159kg
300kg
300kg
300kg
-
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
Guaranty a
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -51 (J)
PWHT (xh)
0.09
0.32
1.63
0.018
0.011
420
530
31
64
620x1
Guaranty
400min. 400min.
483 655 483 655
22min.
22min.
27min.
27min.
AW
62015x1
Approvals
Typical
C
Si
Mn
P
S
490
570
30
59
AW
Single electrode
ABS
LR
DNV
BV
NK
CR
GL
KR
2YT, 3YM
2YT, 3YM
2YT, 3YM
85
SAW
MF-300/US-36
SAW flux and wire combination
Features:
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
MF- 20x200
300 20xD
25kg
25kg
Volume mm
Wire mm
US36
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Spool
10kg
10kg
10kg
-
Coil
20kg
20kg
-
25kg
25kg
25kg
25kg
25kg
Drum
76kg
76kg
75kg
75kg
78kg
150kg
150kg
159kg
300kg
300kg
300kg
-
Volume mm 240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L 840W, 110H, 840L 680, 770H
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.005
0.030
Cu
0.11
0.35
Note: a Single values are maximum.
Guaranty a
0.09
0.23
1.62
0.014
0.007
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -51 (J)
PWHT (xh)
470
570
30
90
AW
410
520
31
82
620x1
Guaranty
400min. 400min.
483 655 483 655
22min.
22min.
27min.
27min.
AW
62015x1
Steel grade
ASTM
ASTM
A709 Gr.36
A588
A709 Gr.50W
A242
SMAW
LB-W52B
LB-W588
LB-W62G
FCAW
DW-50W
DW-588
GMAW
MG-W50TB
SAW
MF-38/US-W52B
MF-53/US-W52B (2F)
88
metal.
(2) Use an appropriate welding procedure taking into account the requirements for the
mechanical properties of the weldment, because heat input, interpass temperature and
plate thickness affect the cooling rate of welds and, where the cooling rate is excessively
low, the tensile strength and notch toughness of the weld decrease.
(3) Use appropriate preheating according to the type of base metal and the thickness of
the work to prevent cold cracking in the weld. Table 2 shows the minimum preheat
temperatures used in general applications.
Welding process
25 max
Over 25
Up to 38
Over 38
Up to 50
SMAW
50
100
50
50
100
100
50
A709 Gr.36
A588
A709 Gr.50W
A242
SMAW
FCAW, GMAW, SAW
(4) For welding a high-phosphorous weather proof steel (e.g., A242), use lower welding
89
SMAW
LB-W52
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
450
5
5
5
20
20
20
30
55
95
Guaranty a
C
0.06
0.12
Si
0.53
0.90
Mn
0.86
0.30 1.40
P
0.01
0.03
S
<0.01
0.03
Ni
0.30
0.25 0.70
Cr
0.04
0.30
Cu
0.33
0.20 0.60
Note: a Single values are maximum.
90
Typical (AC)
Guaranty
490
550
31
130
393min.
483min.
22min.
-
3G uphill, 4G
3.2
4.0
5.0
80 130
130 180
180 240
80 115
110 170
150 210
SMAW
LB-W52B
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
450
5
5
5
20
20
20
32
55
96
Guaranty a
C
0.06
0.12
Si
0.59
0.90
Mn
0.65
0.30 1.40
P
0.01
0.03
S
<0.01
0.03
Ni
0.22
0.05 0.45
Cr
0.61
0.45 0.75
Cu
0.32
0.30 0.70
Note: a Single values are maximum.
3G uphill, 4G
3.2
4.0
5.0
90 130
130 180
180 240
80 120
110 170
150 210
Typical (AC)
Guaranty
480
570
29
140
393min.
483min.
22min.
-
91
FCAW
DW-588
Flux cored wire
Features:
Applicable
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
12.5kg
15kg
Volume mm
Guaranty a
C
0.03
0.12
Si
0.62
0.35 0.80
Mn
1.23
0.50 1.30
P
0.010
0.030
S
0.010
0.030
Ni
0.45
0.40 0.80
Cr
0.49
0.45 0.70
Cu
0.34
0.30 0.75
Note: a Single values are maximum.
92
20kg
Typical
550
620
27
60
Guaranty
469min.
552 689
19min.
27min.
3G uphill, 4G
1.2
120 280
120 260
FCAW
DW-50W
Flux cored wire
Features:
Applicable
Welding Positions:
Classification: AWS 4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
1.2
Spool
15kg
12.5kg
Volume mm
20kg
Guaranty a
C
0.04
0.12
Si
0.49
0.90
Mn
1.12
0.50 1.60
P
0.010
0.030
S
0.008
0.030
Ni
0.33
0.10 0.45
Cr
0.48
0.45 0.75
Cu
0.39
0.30 0.75
Note: a Single values are maximum.
Drum
250
530, 820H
3G uphill, 4G
1.2
120 280
120 260
Typical
Guaranty
510
590
27
140
400min.
490 670
20min.
47min.
93
GMAW
MG-W50TB
Solid wire
Features:
steel
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.9
1.0
1.2
10kg
10kg
20kg
20kg
Volume mm
C
0.03
0.12
Si
0.77
0.50 0.90
Mn
1.35
1.00 1.80
P
0.008
0.030
S
0.013
0.030
Ni
0.18
0.10 0.80
Cr
0.61
0.50 0.80
Cu
0.45
0.30 0.60
Note: a Single values are maximum.
mm
1F, 1G, 2F
2G
0.9
1.0
1.2
50 200
50 220
80 320
50 180
50 200
80 300
3G uphill,
4G
50 120
50 120
50 140
94
450
560
30
0: 110
CO2
Guaranty
480
580
29
-18: 120
Ar-20%CO2
400min.
552min.
19min.
0: 47min.
CO2
400min.
552min.
19min.
-18: 47min.
Ar-20%CO2
SAW
MF-53/US-W52B
Flux and wire combination
Features:
Classification:
Mesh
Can
MF-53
8x48
20kg
Volume mm
Wire
mm
US-W52B
1.6
2.0
2.4
3.2
4.0
4.8
Volume mm
Spool
10kg
10kg
10kg
-
Coil
20kg
20kg
-
25kg
25kg
25kg
76kg
75kg
-
240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L
C
0.10
0.15
Si
0.03
0.10
Mn
1.51
1.20 1.80
P
0.010
0.025
S
0.004
0.025
Ni
0.14
0.10 0.25
Cr
0.62
0.50 0.80
Cu
0.36
0.30 0.55
Note: a Single values are maximum.
Typical
C
Si
Mn
P
S
Ni
Cr
Cu
0.05
0.58
1.35
0.009
0.007
0.18
0.59
0.36
Typical
Guaranty
430
530
23
35
400min.
483 655
22min.
27min.
95
SAW
MF-38/US-W52B
Flux and wire combination
Features:
Classification:
Mesh
Can
MF-38
12x65
20x200
20xD
20kg
20kg
20kg
Volume mm
Wire
mm
US-W52B
1.6
2.0
2.4
3.2
4.0
4.8
Volume mm
Spool
10kg
10kg
10kg
-
Typical
76kg
75kg
-
C
0.10
0.15
Si
0.03
0.10
Mn
1.51
1.20 1.80
P
0.010
0.025
S
0.004
0.025
Ni
0.14
0.10 0.25
Cr
0.62
0.50 0.80
Cu
0.36
0.30 0.55
Note: a Single values are maximum.
96
25kg
25kg
25kg
240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
Coil
20kg
20kg
-
Typical
Guaranty
490
590
25
76
400min.
483 655
22min.
27min.
Typical
C
Si
Mn
P
S
Ni
Cr
Cu
0.05
0.32
1.48
0.017
0.005
0.14
0.51
0.35
520
550
400
420
35
40
42
-20
LB-52
LB-52A
LB-57
LB-62UL
LB-62
-40
LB-7018-1 (DCEP)
-60
NB-1SJ
LB-52NS
LB-52NS (AC)
NB-1SJ
LB-55NS (DCEP)
NB-1SJ (AC)
LB-62L
IV (J) min.
SMAW
FCAW, GMAW
-20
DW-100E (CO2)
MG-S50 (Ar-20%CO2)
-40
DW-55E (CO2)
DW-A55E (Ar-20%CO2)
DW-A55ESR (do.)
-50
DW-50LSR (CO2)
-60
DW-55L (CO2)
DW-A55L (Ar-20%CO2)
MG-S50LT (do.)
MX-A55Ni1 (do.)
-30
DW-55L (CO2)
MG-T1NS (Ar-20%CO2)
DW-55LSR (CO2)
DW-A55L (Ar-20%CO2)
DW-A55LSR (do.)
MG-S50LT (do.)
MX-A55Ni1 (do.)
DW-A81Ni1 (Ar-20%CO2)
DW-55LSR (CO2)
DW-A55L (Ar-20%CO2)
DW-A55LSR (do.)
MX-A55Ni1 (do.)
GTAW
TG-S50
TG-S51T
TG-S62
TG-S1MT
TG-S1N
TG-S60A
-60
-20
MF-38/US-36 (AC)
-20
-30
-40
SAW
-40
-60
98
PF-H55LT/US-36
(AC)
PF-H55AS/US-36J
(DCEP)
MF-38/US-49A (AC)
PF-H55S/US-49A (AC)
PF-H55S/US-49A (AC)
PF-H80AK/US-56B (DCEP)
PF-H55LT/US-36 (AC)
PF-H55LT/US-36J (do.)
PF-H55AS/US-36J (DCEP)
PF-H58AS/US-36J (do.)
PF-H55LT/US-36J (AC)
610
670
770
500
550
690
50
55
69
LB-62UL
LB-62
LB-106
LB-80UL (AC)
LB-116 (AC)
LB-62L (AC)
LB-65L (DCEP)
LB-67L (do.)
LB-67LJ (do.)
LB-70L (DCEP)
DW-A65L (Ar-20%CO2)
MG-T1NS (do.)
MG-S70 (Ar-20%CO2)
LB-88LT (AC)
LB-80L (DCEP)
LB-Y75 (AC)
MG-S80 (Ar-20%CO2)
DW-A80L (Ar-20%CO2)
DW-62L (CO2)
DW-A62L (Ar-20%CO2)
MG-S88A (Ar-20%CO2)
MX-A80L (do.)
TG-S80AM
MF-38/US-40 (AC)
PF-H55S/US-40 (AC)
PF-H80AK/US-56B
PF-H80AK/US-56B (AC)
PF-H55S/US-2N (do.)
PF-H62AS/US-2N (DCEP)
PF-H80AS/US-255 (DCEP)
PF-H80AK/US-80LT (AC)
PF-H80AS/US-80LT (DCEP)
PF-H80AK/US-255 (AC)
99
mechanical properties of the weldment, because heat input, Interpass temperature and
plate thickness affect the cooling rate of welds and, where the cooling rate is excessively
low, the tensile strength and notch toughness of the weld decrease.
(2) Use appropriate preheat and Interpass temperatures to prevent cold cracking assisted
by the diffusible hydrogen in welds. Suitable preheat and Interpass temperatures vary
depending upon welding process, plate thickness, and kind of steel plate. In general,
higher tensile strength steels need higher preheat and interpass temperatures.
(3) Select appropriate welding consumables and welding conditions carefully particularly in
cases where the weld metal dilution by the base metal is large, because the chemical
composition of the weld metal can markedly be affected by the base metal chemical
composition and thereby the properties of the weld metal can be varied.
(4) Confirm the applicability of postweld heat treatment for welding consumables before use,
because some welding consumables can provide good notch toughness only in the aswelded condition and some welding consumables can provide sufficient notch toughness
in the postweld heat treated conditions.
(5) Confirm the suitable electric current characteristics for welding consumables before use,
because each welding consumable is designed to provide the highest performances with
specific type of electric current (AC, DC, or both) and polarity (DCEP, DCEN, or both).
Therefore, when a welding consumable designed for AC is used in DC or in opposite
case, there are possibilities to deteriorate the properties of the weld metal and usability.
(6) Some welding consumable can be used by both AC and DCEP; however, the use of
SMAW
(1) Low-hydrogen type electrodes should be stored in an oven (100-150 C) placed near
the welding area after re-drying was finished. Take out minimize amounts of electrodes
needed for a certain work from the oven. This manner is to keep the diffusible hydrogen
content of the weld metal in a low level.
(2) Use the backstep technique directly in the welding groove or strike an arc on a scrap plate
(3) Keep the arc length as short as possible to maintain good shielding by the coating flux
decomposed gases during welding. The use of a long arc can cause a decrease of impact
value of the weld metal caused by the nitrogen in the atmosphere and, where the arc
length is excessive, blowholes can occur in the weld metal. Use a wind screen in windy
areas.
(4) Refer to the tips for Mild Steel and 490MPa High Tensile Strength Steel for other notes.
100
(2) Use a wind screen in windy areas to maintain the shielding gas in good condition. Insufficient
(3) Refer to the tips for welding Mild Steel and 490MPa High Tensile Strength Steel for other
notes.
SAW
(1) Remove rust, oil, grease, and water in the welding groove beforehand because such dirt
(2) Select suitable steel plates and welding consumables carefully taking into account the
dilution of weld metal by the base metal. Submerged arc welding characterizes deeper
penetration and thus larger dilution; therefore, the properties of the weld metal can markedly
be varied by the chemical composition of the base metal. Especially in the single-pass-onboth-side welding, the dilution ratio becomes as large as about 60% and thus the properties
of the weld metal is considerably affected by the chemical composition of the base metal.
(3) Refer to the tips for Mild Steel and 490MPa High Tensile Strength Steel for other notes.
Preheat temperature()
150
No crack
Crack
100
50
0.20
0.30
Pc=PcM+
0.40
t
600
H
60
102
Si
Mn
Cu
Ni
Cr
Mo
Ti
Nb
0.07
0.22
0.60
0.40
1.40
0.50
1.20
1.20
0.70
0.12
0.05
0.04
0.005
Plate thickness, t
Degree of restraint, RF
19 50 mm
103
SMAW
LB-7018-1
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
4.0
5.0
350
350
400
450
450
5
5
5
5
5
20
20
20
20
20
23
35
61
69
106
Guaranty a
C
0.08
0.15
Si
0.37
0.75
Mn
1.53
1.60
P
0.012
0.035
S
0.003
0.035
Ni
0.01
0.30
Cr
0.03
0.20
Mo
0.01
0.30
V
<0.01
0.08
Ti
0.025
B
0.0045
1.58
1.75
Others b
Note: a Single values are maximum.
b Combined Limit for Mn+Ni+Cr+Mo+V
104
Typical (DCEP)
Guaranty
490
580
31
135
400min.
483min.
22min.
27min.
3G uphill, 4G
2.6
3.2
4.0
5.0
70 100
90 130
130 180
180 240
65 95
80 120
110 170
-
Approvals
ABS
LR
4Y400, H10
4Y40m H10
SMAW
NB-3J
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
350
400
5
5
20
20
32
56
Guaranty a
C
0.05
0.05
Si
0.36
0.50
Mn
0.73
1.25
P
<0.01
0.03
S
<0.01
0.03
Ni
3.50
3.00 3.75
Note: a Single values are maximum.
3G uphill, 4G
90 130
130 170
80 120
110 150
Guaranty
0.2%YS (MPa)
470
440
393min.
TS (MPa)
560
530
483min.
El on 4d (%)
31
35
25min.
IV (J)
-85:170 -100:140 -101: 27min.
AW
605x1
PWHT (xh)
AW & 60515x1
105
SMAW
LB-62L
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
450
5
5
5
20
20
20
31
55
97
Typical (AC)
3G uphill, 4G
3.2
4.0
5.0
90 130
130 180
180 240
80 120
100 170
-
C
0.07
0.12
Si
0.36
0.60
Mn
0.86
1.25
P
0.01
0.03
S
<0.01
0.03
Ni
2.40
2.00 2.75
Mo
0.12
Ti
0.018
B
0.0021
Note: a Single values are maximum.
Approvals
106
540
650
27
130
AW
530
640
28
120
608x1
Guaranty
462min.
552min.
19min.
27min.
AW & 60515x1
ABS
DNV
5YQ500 H10, MG
5Y50H5
SMAW
LB-65L
Stick electrode
Features:
Classification:
steel
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
450
5
5
5
20
20
20
31
55
97
Typical
3G uphill, 4G
3.2
4.0
5.0
80 120
120 170
170 230
70 110
90 160
-
C
0.06
0.12
Si
0.42
0.60
Mn
1.00
1.25
P
<0.01
0.03
S
<0.01
0.03
Ni
2.58
2.00 2.75
Mo
0.12
Note: a Single values are maximum.
570
660
27
120
AW
560
645
28
110
605x1
Guaranty
462min.
552min.
19min.
27min.
AW & 60515x1
107
SMAW
LB-52NS
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Length mm
kg/pack
kg/carton
g/piece
2.6
3.2
4.0
5.0
6.0
300
350
400
450
450
2
5
5
5
5
20
20
20
20
20
17
31
55
97
140
Typical (AC)
C
0.06
0.10
Si
0.36
0.30 0.90
Mn
1.38
1.00 1.60
P
0.01
0.03
S
<0.01
0.03
Ni
0.46
0.30 0.70
Ti
0.019
0.005 0.035
B
0.0027
0.0005 0.0045
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -60 (J)
PWHT (xh)
108
90H,
120H,
110H,
105H,
105H,
330L
380L
430L
480L
480L
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
90 130
130 180
180 240
250 310
50 80
80 120
110 170
150 200
-
Approvals
carton mm
270W,
170W,
170W,
170W,
170W,
Guaranty
393min.
483min.
25min.
27min.
AW & 62015x1
ABS
LR
DNV
BV
NK
SMAW
LB-52NSU
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
350
400
5
5
20
20
20
35
Guaranty a
C
0.06
0.10
Si
0.62
0.30 0.90
Mn
1.25
1.00 1.60
P
0.02
0.03
S
<0.01
0.03
Ni
0.50
0.30 0.70
Ti
0.01
B
0.003
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -60 (J)
PWHT (xh)
510
600
32
60
AW
500
590
33
55
620x1
3G uphill,
4G
2.6
60 90
50 80
3.2
90 130
80 120
Note: b DCEN is also suitable
1F, 1G,
2F, 2G
Root pass b
30 80
60 110
Approvals
Guaranty
393min.
483min.
22min.
27min.
AW & 62015x1
ABS
LR
DNV
BV
5Y400 H10
5Y40m (H10)
5Y40 H10
5Y40 HH
109
SMAW
LB-55NS
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
450
2
5
5
5
20
20
20
20
17
31
55
97
Guaranty a
Typical
mm
3G uphill, 4G
2.6
3.2
4.0
5.0
55 85
90 130
130 180
180 240
50 80
80 120
110 170
150 200
C
0.06
0.10
Si
0.35
0.30 0.90
Mn
1.40
1.00 1.60
P
0.01
0.03
S
<0.01
0.03
Ni
0.83
0.70 1.0
Mo
0.10
0.05 0.15
Ti
0.018
0.005 0.035
B
0.0025
0.0005 0.0045
Note: a Single values are maximum.
110
520
610
33
170
AW
510
590
31
140
605x1
Approvals
Guaranty
462min.
552min.
19min.
27min.
AW & 60515x1
ABS
LR
DNV
5YQ420H5
5Y42m (H5)
5Y42H5
SMAW
NB-1SJ
Stick electrode
Features:
Good
Good
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
450
5
5
5
20
20
20
31
55
97
Typical
C
0.07
0.10
Si
0.43
0.15 0.50
Mn
1.36
1.10 1.70
P
0.01
0.03
S
<0.01
0.03
Ni
1.37
1.10 1.70
Ti
0.021
0.005 0.035
B
0.0035
0.0005 0.0045
Note: a Single values are maximum.
3G uphill, 4G
3.2
4.0
5.0
90 130
130 180
180 240
80 120
110 170
150 200
Approvals
520
610
29
127
AW
490
580
29
130
620x1
Guaranty
462min.
552min.
19min.
-60: 27min.
AW & 62015x1
LR
DNV
BV
NK
5Y40m (H15)
5YH10, NV2-4L, 4-4L
4Y40M HH, UP
KMW5Y42H10
111
SMAW
LB-62
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.6
3.2
4.0
5.0
6.0
300
350
400
400
450
2
5
5
5
5
20
20
20
20
20
17
30
55
85
140
Guaranty a
C
0.06
0.09
Si
0.66
0.40 0.75
Mn
1.04
0.75 1.35
P
0.01
0.03
S
<0.01
0.03
Ni
0.61
0.40 0.75
Mo
0.26
0.20 0.40
Note: a Single values are maximum.
112
Typical (AC)
Guaranty
550
650
30
150
531min.
621min.
17min.
-
carton mm
270W,
170W,
170W,
170W,
170W,
90H,
120H,
110H,
120H,
105H,
330L
380L
430L
430L
480L
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
90 130
130 180
180 240
250 310
50 80
80 115
110 170
150 200
-
Approvals
ABS
LR
DNV
BV
NK
CR
3YQ500 H10
3Ym H15
3YH10
3 HH, 3Y HH
KMW3Y50H10
MG
SMAW
LB-62UL
Stick electrode
Features:
Excellent
crack resistibility
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
31
55
85
Guaranty a
C
0.07
0.09
Si
0.68
0.40 0.75
Mn
1.13
0.75 1.35
P
0.01
0.03
S
<0.01
0.03
Ni
0.65
0.45 0.80
Mo
0.25
0.20 0.40
Note: a Single values are maximum.
Typical (AC)
Guaranty
550
650
30
160
531min.
621min.
17min.
-
3G uphill, 4G
3.2
4.0
5.0
90 130
130 180
180 240
80 115
110 170
150 200
Approvals
CCS
3Y50H10
113
SMAW
LB-62U
Stick electrode
Features:
Classification:
Welding Positions:
low
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
350
350
400
5
5
5
20
20
20
20
30
53
Guaranty a
C
0.08
0.09
Si
0.70
0.40 0.75
Mn
1.08
0.70 1.20
P
0.01
0.03
S
<0.01
0.03
Ni
0.62
0.45 0.80
Mo
0.25
0.20 0.40
Note: a Single values are maximum.
114
Typical (DCEP)
Guaranty
560
650
26
88
531min.
621min.
17min.
-
1F, 1G,
2F, 2G
3G uphill,
4G
Root pass
2.6
3.2
4.0
60 90
90 130
130 180
50 80
80 115
110 170
30 80
60 110
90 140
Approvals
ABS
LR
3YQ500 H10
3Y50m, H10
SMAW
LB-67L
Stick electrode
Features:
Classification:
to -20
-60
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
450
2
5
5
5
20
20
20
20
18
31
55
97
Guaranty a
Typical
C
0.06
0.12
Si
0.42
0.15 0.60
Mn
0.97
0.60 1.20
P
0.01
0.03
S
<0.01
0.03
Ni
2.55
2.00 2.75
Mo
0.12
0.30
Note: a Single values are maximum.
mm
3G uphill, 4G
2.6
3.2
4.0
5.0
70 100
80 120
120 170
170 230
65 95
70 110
90 160
-
560
660
29
130
AW
560
640
28
112
620x1
Approvals
Guaranty
530min.
490min.
620min.
590min.
17min.
16min.
27min.
27min.
AW
62015x1
ABS
LR
DNV
5YQ500 H5
5Y50m, H5
5Y50H5
115
SMAW
LB-62D
Stick electrode
Features:
Suitable
strength
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
3.2
4.0
5.0
Length mm
350
400
450
kg/pack
5
5
5
Guaranty a
C
0.06
0.09
Si
0.68
0.40 0.75
Mn
1.21
0.80 1.40
P
0.01
0.03
S
<0.01
0.03
Ni
0.59
0.45 0.80
Mo
0.26
0.20 0.35
Note: a Single values are maximum.
116
Typical
Guaranty
570
660
29
170
531min.
621min.
17min.
27min.
kg/carton
20
20
20
g/piece
34
61
93
carton mm
170W, 120H, 380L
170W, 120H, 430L
170W, 110H, 480L
3G uphill, 4G
3.2
4.0
5.0
90 130
135 185
190 250
80 120
110 170
150 200
SMAW
LB-106
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
31
55
85
Guaranty a
C
0.08
0.09
Si
0.65
0.40 0.75
Mn
1.29
1.20 1.70
P
0.01
0.03
S
<0.01
0.03
Ni
1.44
1.20 1.70
Cr
0.22
0.10 0.30
Mo
0.19
0.10 0.30
Note: a Single values are maximum.
Typical
Guaranty
660
760
25
110
600min.
690min.
16min.
27min.
3G uphill, 4G
80 115
110 170
150 220
Approvals
ABS
NK
CR
MG (E10016-G)
KMW3Y62H5
MG (E10016-G)
117
SMAW
LB-Y75
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400, 450
5
5
5
20
20
20
32
56
87, 98
Guaranty a
C
0.05
0.07
Si
0.38
0.20 0.60
Mn
1.21
0.80 1.40
P
0.01
0.03
S
<0.01
0.03
Ni
3.56
3.05 3.80
Cr
0.24
0.10 0.40
Mo
0.40
0.30 0.60
Note: a Single values are maximum.
118
Typical
Guaranty
680
760
23
115
600min.
690min.
16min.
27min.
3G uphill, 4G
3.2
4.0
5.0
90 130
130 180
180 240
90 120
110 170
-
SMAW
LB-70L
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
3G uphill
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
31
55
87
Guaranty a
C
0.04
0.07
Si
0.40
0.20 0.60
Mn
1.18
0.80 1.40
P
0.01
0.03
S
<0.01
0.03
Ni
3.71
3.05 3.90
Cr
0.22
0.10 0.40
Mo
0.40
0.30 0.60
Note: a Single values are maximum.
Typical
Guaranty
685
755
27
110
600min.
690min.
16min.
27min.
3G uphill, 4G
2.6
3.2
4.0
5.0
70 100
80 120
120 170
170 230
65 95
70 110
90 160
-
Approvals
ABS
DNV
4YQ620 H5
4Y62H5
119
SMAW
LB-116
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
17
30
54
86
Guaranty a
C
0.07
0.09
Si
0.70
0.40 0.80
Mn
1.41
1.20 1.70
P
0.01
0.03
S
<0.01
0.03
Ni
1.89
1.50 2.10
Cr
0.28
0.20 0.40
Mo
0.46
0.35 0.55
Note: a Single values are maximum.
120
Typical
Guaranty
730
830
24
110
669min.
759min.
15min.
27min.
3G uphill, 4G
2.6
3.2
4.0
5.0
55 85
90 130
130 180
180 240
50 80
80 115
110 170
-
SMAW
LB-80UL
Stick electrode
Features:
Classification:
strength steel
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
31
55
87
Guaranty a
C
0.07
0.09
Si
0.59
0.35 0.70
Mn
1.50
1.30 1.80
P
0.01
0.03
S
<0.01
0.03
Ni
1.90
1.70 2.10
Cr
0.22
0.10 0.40
Mo
0.45
0.25 0.55
Note: a Single values are maximum.
Typical
Guaranty
710
820
25
110
669min.
759min.
15min.
27min.
3G uphill, 4G
80 115
110 170
-
Approvals
NK
CCS
KMW3Y69H5
3Y69H5
121
SMAW
LB-88LT
Stick electrode
Features:
Classification:
to -80
Welding Positions:
4G
2G
2F
3G uphill
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
30
54
87
Guaranty a
C
0.04
0.09
Si
0.70
0.40 0.75
Mn
1.75
1.40 2.00
P
0.01
0.03
S
<0.01
0.03
Ni
2.62
2.10 2.80
Mo
0.73
0.50 0.80
Note: a Single values are maximum.
122
Typical
Guaranty
750
840
20
63
669min.
759min.
15min.
27min.
3G uphill, 4G
3.2
4.0
5.0
90 130
130 180
180 240
80 115
100 170
-
Approvals
ABS
DNV
5YQ690H5
5Y69H5
SMAW
LB-80L
Stick electrode
Features:
Classification:
to -60
Welding Positions:
4G
2G
2F
3G uphill
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
32
57
90
Guaranty a
C
0.04
0.09
Si
0.60
0.20 0.75
Mn
1.49
1.20 1.90
P
0.01
0.03
S
<0.01
0.03
Ni
2.92
2.50 3.30
Mo
0.77
0.40 1.00
Note: a Single values are maximum.
Typical
Guaranty
770
830
24
100
669min.
759min.
15min.
47min.
carton mm
270W,
170W,
170W,
170W,
90H,
120H,
110H,
120H,
330L
380L
430L
430L
3G uphill, 4G
2.6
3.2
4.0
5.0
70 100
80 120
120 160
170 210
65 95
70 110
90 150
-
Approvals
ABS
DNV
5YQ690 H5
5Y69H5
123
FCAW
MX-55LF
Flux cored wire
Features:
Excellent
primer
Excellent
Welding Positions:
2F
1F
Packaging data
Spool
mm
1.2
1.4
1.6
15kg
15kg
-
Volume mm
Typical
Guaranty a
C
0.05
Si
0.44
Mn
1.42
P
0.01
S
0.01
Ni
0.34
Cr
0.03
Mo
0.01
Cu
0.02
V
0.01
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.35
0.08
124
150kg
-
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -60 (J)
Drum
20kg
Typical
Guaranty
540
590
29
58
400min.
483 655
22min.
27min.
530, 820H
1F
2F
1.2
1.4
1.6
150 300
170 400
200 450
180 300
200 350
270 400
Approvals
ABS
LR
DNV
BV
NK
3YSA, MG
5Y40S, H5
YMS, NV2-4L, 4-4L
SA3YM, UP
KSW54G (C), KSWL3G (C)
FCAW
DW-55E
Flux cored wire
Features:
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
1.4
15kg
15kg
12.5kg
-
Volume mm
20kg
-
Guaranty a
Typical
C
0.05
Si
0.38
Mn
1.42
P
0.01
S
0.01
Ni
0.35
Cr
0.03
Mo
0.01
V
0.02
Cu
0.02
Note: a Single values are maximum.
0.12
0.90
1.75
0.03
0.03
0.50
0.20
0.30
0.08
0.35
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
Typical
Guaranty
540
590
29
80
400min.
483 655
22min.
27min.
Approvals
ABS
LR
DNV
BV
NK
CR
GL
3YSA, 3Y400SA, H5
3YS, 4Y40S, H5
YMS (H5)
SA3, SA3YM HHH
KSW54Y40G (C) H5
3YS-HH, L1YS-HH
3YH5S
1F, 1G
150 300
150 400
2F
150 300
150 350
2G
150 280
150 300
3G uphill, 4G
150 250
150 250
125
FCAW
DW-A55E
Flux cored wire
Features:
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
12.5kg
Volume mm
15kg
Guaranty a
Typical
C
0.05
0.12
Si
0.54
0.90
Mn
1.31
1.75
P
0.01
0.03
S
0.01
0.03
Ni
0.34
0.50
Cr
0.02
0.20
Mo
0.01
0.30
Cu
0.02
0.35
V
0.01
0.08
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
Typical
Guaranty
540
600
28
100
400min.
483 655
22min.
27min.
Approvals
ABS
LR
DNV
BV
GL
4Y400SA (H5)
4Y40S, H5
YMS (H5)
SA4Y40M HH
3YH5S
126
1F, 1G
150 300
2F
150 300
2G
150 280
3G uphill, 4G
150 250
FCAW
DW-A55ESR
Flux cored wire
Features:
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
1.6
5kg
-
20kg
20kg
Volume mm
Typical
C
0.06
0.12
Si
0.50
0.90
Mn
1.40
1.60
P
0.01
0.03
S
0.01
0.03
Ni
0.40
0.50
Cr
0.02
0.20
Mo
0.01
0.30
V
<0.01
0.08
Cu
0.02
0.35
Note: a Single values are maximum.
500
580
30
100
AW
470
560
31
60
620x3
Guaranty
400min.
483 620
22min.
27min.
AW
3G uphill, 4G
1.2
1.6
100 250
150 340
120 250
180 280
Approvals
ABS
CWB
4Y400SA, H5
CSA W48 E491 T-12MU-H8
127
FCAW
DW-55L
Flux cored wire
Features:
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
1.4
15kg
15kg
12.5kg
-
Volume mm
20kg
-
Guaranty a
Typical
C
0.04
0.15
Si
0.38
0.80
Mn
1.32
0.50 1.75
P
0.010
0.030
S
0.008
0.030
Ni
1.51
1.00 2.00
Cr
0.02
0.15
Mo
0.01
0.35
V
0.02
0.05
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -60 (J)
Typical
Guaranty
550
620
27
70
469min.
552 689
22min.
27min.
Approvals
ABS
LR
DNV
BV
NK
GL
KR
CCS
3YSA, 5Y400SA, H5 MG
5Y40S, H5
Y40MS (H5), NV2-4L, 4-4L
SA5Y40M H5
KSWL3G (C), KSW54Y40G (C), H5
6Y40H5S
L 3SG (C) H5, 5Y40SG (C) H5
5Y40SH5
128
1F, 1G
2F
2G
3G uphill, 4G
150 300
150 400
150 300
150 350
150 280
150 300
150 250
150 250
FCAW
DW-55LSR
Flux cored wire
Features:
in the
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
15kg
12.5kg
Volume mm
Typical
C
0.06
0.15
Si
0.29
0.80
Mn
1.21
0.50 1.75
P
0.008
0.030
S
0.007
0.030
Ni
1.56
1.00 2.00
Cr
0.01
0.15
Mo
0.01
0.35
V
<0.01
0.05
Note: a Single values are maximum.
20kg
480
565
33
115
AW
440
530
34
100
620X1
Guaranty
469min.
552 689
22min.
27min.
AW
1F, 1G, 2F
2G
1.2
150 300
150 280
3G uphill,
4G
150 250
Approvals
ABS
LR
DNV
BV
NK
5YQ420SA (H5)
4Y400SA (H5)
5Y42S, MG, H5
Y42MS (H5), MG
NV2-4L, 4-4L
SA4Y40M HH, UP
KSW5Y42G (C) H5, MG
129
FCAW
DW-A55L
Flux cored wire
Features:
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
15kg
Volume mm
Guaranty a
C
0.06
0.15
Si
0.32
0.80
Mn
1.17
0.50 1.75
P
0.008
0.030
S
0.008
0.030
Ni
1.53
1.00 2.00
Cr
0.02
0.15
Mo
0.01
0.35
V
0.02
0.05
Note: a Single values are maximum.
130
Typical
Guaranty
560
630
27
94
469min.
552 689
22min.
27min.
1F, 1G, 2F
2G
1.2
150 300
150 280
3G uphill,
4G
150 250
Approvals
ABS
LR
DNV
BV
CCS
3YSA, MG
5Y46S, H5
Y46MS (H5), NV2-4, NV4-4
SA5Y46 H5
5Y46SH5
FCAW
DW-A55LSR
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
mm
1.2
15kg
Volume mm
Typical
C
0.07
0.12
Si
0.31
0.80
Mn
1.37
1.50
P
0.008
0.030
S
0.008
0.030
Ni
0.93
0.80 1.00
Cr
0.01
0.15
Mo
0.01
0.35
V
<0.01
0.05
Note: a Single values are maximum.
510
570
29
120
AW
450
530
33
70
620x2
Guaranty
469min.
552 689
22min.
27min.
AW
1F, 1G, 2F
2G
1.2
150 300
150 280
3G uphill,
4G
150 250
Approvals
ABS
LR
DNV
BV
5YQ420SA (H5)
5Y42S (H5)
Y42MS (H5), NV2-4L, 4-4L
SA5Y42 H5
131
FCAW
DW-A81Ni1
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Spool
15kg
Volume mm
Guaranty a
C
0.06
0.12
Si
0.35
0.80
Mn
1.30
1.50
P
0.009
0.030
S
0.008
0.030
Ni
0.91
0.80 1.00
Cr
0.02
0.15
Mo
0.01
0.35
V
0.02
0.05
Note: a Single values are maximum.
132
Typical
Guaranty
520
580
29
142
469min.
552 689
19min.
27min.
1F, 1G, 2F
2G
3G uphill,
4G
1.2
150 300
150 280
150 250
Approvals
ABS
LR
DNV
CWB
5YQ420SA (H5)
4Y400SA (H5), MG
5Y42S, H5
Y42MS (H5)
E 81T1-Ni1MJ-H8
FCAW
DW-62L
Flux cored wire
Features:
Excellent
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
1.2
Spool
15kg
12.5kg
Volume mm
Guaranty a
C
0.08
0.12
Si
0.30
0.80
Mn
1.37
1.50
P
0.008
0.030
S
0.010
0.030
Ni
2.57
1.75 2.75
Note: a Single values are maximum.
Typical
Guaranty
580
650
25
93
538min.
621 758
17min.
27min.
1F, 1G, 2F
2G
1.2
150 300
150 280
3G uphill,
4G
150 250
Approvals
ABS
LR
RS
DNV
5YQ500SA H5
5Y50S, H5
5Y50 MS H5
Y50MS (H5)
133
FCAW
DW-A62L
Flux cored wire
Features:
Excellent
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
15kg
12.5kg
Volume mm
Guaranty a
C
0.07
0.12
Si
0.30
0.80
Mn
1.38
1.50
P
0.008
0.030
S
0.009
0.030
Ni
2.13
1.75 2.75
Note: a Single values are maximum.
134
Typical
Guaranty
560
640
27
82
538min.
621 758
17min.
27min.
1F, 1G, 2F
2G
1.2
150 300
150 280
3G uphill,
4G
150 250
Approvals
ABS
LR
DNV
5YQ500SA H5
5Y50S, H5
Y50MS (H5)
FCAW
MX-A55T
Flux cored wire
Features:
Welding Positions:
-60
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
15kg
Volume mm
Guaranty a
C
0.05
0.15
Si
0.40
0.80
Mn
1.40
0.50 1.75
P
0.010
0.030
S
0.014
0.030
Ni
1.42
1.00 2.00
Cr
0.02
0.15
Mo
0.01
0.20
V
0.01
0.05
Cu
0.04
0.30
Note: a Single values are maximum.
Typical
Guaranty
540
600
29
90
469min.
552 689
19min.
27min.
3G uphill, 4G
1.2
50 300
50 180
Approvals
LR
DNV
BV
5Y40S, H5
YMS (H5), NV2-4, 4-4
SA3YM H5, UP
135
FCAW
MX-A55Ni1
Flux cored wire
Features:
Excellent
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
mm
1.2
15kg
Volume mm
Guaranty a
C
0.05
0.15
Si
0.34
0.80
Mn
1.67
1.40 2.00
P
0.007
0.030
S
0.008
0.030
Ni
0.86
0.70 1.00
Cr
0.02
0.15
Mo
0.01
0.20
V
<0.01
0.05
Cu
0.03
0.30
Note: a Single values are maximum.
136
Typical
Guaranty
540
610
29
120
470min.
552 680
20min.
27min.
1F, 1G, 2F
150 300
2G
150 300
FCAW
MX-A80L
Flux cored wire
Features:
Excellent
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
1.2
Spool
12.5kg
Volume mm
Guaranty a
C
0.06
0.03 0.10
Si
0.48
0.90
Mn
1.87
1.1 2.0
P
0.009
0.020
S
0.009
0.020
Ni
2.49
2.1 3.0
Cr
0.01
0.2
Mo
0.09
0.2
V
<0.01
0.05
Nb
<0.01
0.05
Note: a Single values are maximum.
Typical
Guaranty
720
800
24
120
676min.
759 896
15min.
47min.
1F, 1G, 2F
150 300
2G
150 300
Approvals
ABS
DNV
LR
GL
5YQ690SA (H5)
Y69MS (H5)
5Y69S, H5
6Y69H5S
137
FCAW
DW-50LSR
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
mm
1.2
12.5kg
Volume mm
15kg
Typical
C
0.06
0.12
Si
0.29
1.00
Mn
1.34
0.50 1.75
P
0.009
0.030
S
0.007
0.030
Ni
0.88
0.70 1.00
Cr
0.01
0.15
Mo
0.01
0.35
V
<0.01
0.05
Note: a Single values are maximum.
138
480
560
31
110
AW
425
520
35
110
620x1
Guaranty
400min.
483 655
20min.
27min.
AW
1F, 1G, 2F
2G
3G uphill,
4G
1.2
150 300
150 280
150 250
Approvals
ABS
LR
DNV
5Y400SA, H5
5Y40S, H5
Y40MS (H5)
FCAW
DW-A70L
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
5kg
15kg
Volume mm
Guaranty a
C
0.05
0.15
Si
0.36
0.80
Mn
1.90
1.00 2.00
P
0.005
0.030
S
0.008
0.030
Ni
0.89
0.40 1.00
Cr
0.02
0.20
Mo
0.42
0.50
V
<0.01
0.05
Note: a Single values are maximum.
Typical
Guaranty
660
740
21
70
607min.
690 827
16min.
27min.
1F, 1G, 2F
2G
3G uphill,
4G
1.2
150 300
150 280
150 250
Approvals
LR
DNV
4Y62SH5
Y62MSH5
139
FCAW
DW-A80L
Flux cored wire
Features:
Excellent
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
1.2
5kg
12.5kg
Volume mm
Spool
Guarantya
C
0.07
0.12
Si
0.31
0.80
Mn
1.86
1.25~2.25
P
0.007
0.030
S
0.006
0.030
Ni
2.49
1.75~2.75
Cr
0.02
0.20
Mo
0.16
0.50
Cu
0.01
0.50
Note: a Single values are maximum.
140
Typical
Guaranty
760
810
21
90
676min.
759~896
15min.
27min.
1F, 1G, 2F
2G
3G uphill,
4G
1.2
150~300
150~280
150~250
Approvals
ABS
DNVGL
4YQ690SA H5, MG
Y69MS (H5)
FCAW
DW-460L
Flux cored wire
Features:
steel
Welding Positions:
4G
2G
Classification: AWS EN -
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
12.5kg
Volume mm
15kg
Guaranty a
C
0.04
0.15
Si
0.43
0.80
Mn
1.53
0.50 1.75
P
0.009
0.030
S
0.007
0.030
Ni
1.56
1.00 2.00
Note: a Single values are maximum.
Typical
Guaranty
580
650
25
140
460min.
570 720
20min.
57min.
1F,1G, 2F
2G
3G uphill,
4G
1.2
150 300
150 280
150 250
Approvals
ABS
LR
DNV
BV
NK
GL
5YQ460H5
5Y46S (H5)
Y46MSH5
SA5Y46MH5
KSW5Y46G (C) H5,
KSW63Y47G (C) H5
6Y46H5S
141
GMAW
MG-S50LT
Solid wire
Features:
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
20kg
Volume mm
Typical
C
0.07
0.03~0.10
Si
0.40
0.30~0.50
Mn
1.91
1.50~2.10
P
0.006
0.015
S
0.002
0.015
Cu
0.21
0.40
Ti
0.08
0.04~0.12
B
0.006
0.003~0.010
Note: a Single values are maximum.
470
540
33
110
440
510
35
88
PWHT (xh)
AW
620x1
142
Guaranty
400min.
483min.
22min.
27min.
AW &
62015x1
mm
3G uphill, 4G
1.2
80~300
50~180
Approvals
ABS
LR
DNV
NK
3YSA, MG
5Y40S (H15)
YMS, NV2-4 (L), 4-4 (L)
KSWL3G (M2)
GMAW
MG-S1N
Solid wire
Features:
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
20kg
Volume mm
Typical
C
0.04
0.07
Si
0.43
0.20 0.60
Mn
1.37
1.00 1.60
P
0.003
0.020
S
0.008
0.020
Ni
1.76
1.50 2.00
Mo
0.20
0.40
Cu
0.21
0.50
Note: a Single values are maximum.
mm
3G uphill, 4G
1.2
80 300
50 180
Typical
Guaranty
410
520
32
140
620x1
Ar-20%CO2
360min.
483min.
22min.
27min.
62015x1
Ar-20%CO2
143
GMAW
MG-S3N
Solid wire
Features:
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
20kg
Volume mm
C
0.02
0.07
Si
0.29
0.50
Mn
1.24
1.00 1.50
P
0.006
0.020
S
0.002
0.020
Ni
4.16
3.80 4.50
Mo
0.21
0.40
Cu
0.22
0.50
Note: a Single values are maximum.
144
Typical
Guaranty
470
570
32
-101: 130
620x1
Ar-5%CO2
360min.
483min.
16min.
-105: 27min.
62015x1
Ar-5%CO2
mm
3G uphill, 4G
1.2
80 300
50 180
GMAW
MG-60
Solid wire
Features:
Suitable
welding
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
0.9
1.2
1.4
1.6
20kg
20kg
20kg
20kg
Volume mm
Typical
C
0.04
0.12
Si
0.82
0.60 1.00
Mn
1.95
1.40 2.10
P
0.013
0.025
S
0.010
0.025
Mo
0.35
0.10 0.45
Cu
0.25
0.50
Ti
0.20
0.02 0.30
Note: a Single values are maximum.
590
670
28
90
AW
570
660
29
80
620x5
Guaranty
500min.
552min.
19min.
-5: 47min.
AW
mm
1F, 1G, 2F
2G
0.9
1.2
1.4
1.6
50 200
100 350
150 450
200 550
50 180
100 300
150 350
200 400
Approvals
DNV
NK
Y46MS, MG
KSW3Y50G (C) H5
145
GMAW
MG-S63B
Solid wire
Features:
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
1.2
Spool
20kg
Volume mm
Typical
C
0.06
0.02~0.15
Si
0.71
0.50 0.90
Mn
1.36
1.10 1.60
P
0.006
0.025
S
0.012
0.025
Cr
0.45
0.30 0.60
Mo
0.28
0.10 0.45
Cu
0.25
0.40
Ti
0.08
0.02 0.30
Note: a Single values are maximum.
146
Typical
580
660
29
150
Ar-20%CO2
Guaranty
500min.
621min.
19min.
-5: 47min.
Ar-20%CO2
mm
1F, 1G, 2F
2G
3G uphill,
4G
1.2
80 350
80 300
50 160
GMAW
MG-70
Solid wire
Features:
Suitable
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
1.2
1.6
20kg
20kg
Volume mm
C
0.06
0.12
Si
0.78
0.50 1.00
Mn
2.00
1.70 2.30
P
0.011
0.030
S
0.007
0.030
Ni
1.05
0.70 1.50
Mo
0.64
0.40 0.90
Cu
0.23
0.35
Note: a Single values are maximum.
mm
1.2
1.6
100 300
200 450
Typical
Guaranty
610
720
26
90
550min.
690min.
16min.
27min.
147
GMAW
MG-S70
Solid wire
Features:
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
20kg
Volume mm
Typical
C
0.06
0.11
Si
0.47
0.30 0.80
Mn
1.41
0.90 1.60
P
0.010
0.030
S
0.008
0.030
Ni
2.02
1.50 2.50
Cr
0.17
0.30
Mo
0.39
0.20 0.60
Cu
0.21
0.50
Note: a Single values are maximum.
148
Typical
Guaranty
650
720
25
100
Ar-20%CO2
550min.
690min.
16min.
27min.
Ar-20%CO2
mm
3G uphill, 4G
1.2
80 300
50 180
GMAW
MG-80
Solid wire
Features:
Suitable
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
1.2
1.6
20kg
20kg
Volume mm
C
0.07
0.12
Si
0.67
0.40 0.90
Mn
1.78
1.60 2.20
P
0.009
0.025
S
0.008
0.025
Ni
2.16
1.80 2.60
Mo
0.62
0.40 0.90
Cu
0.23
0.35
Note: a Single values are maximum.
mm
1.2
1.6
Typical
710
830
24
85
Guaranty
590min.
759min.
15min.
27min.
149
GMAW
MG-S80
Solid wire
Features:
Suitable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
20kg
Volume mm
C
0.05
0.12
Si
0.51
0.30 0.60
Mn
1.37
1.10 1.60
P
0.011
0.030
S
0.002
0.030
Ni
2.64
2.40 3.00
Cr
0.16
0.10 0.40
Mo
0.47
0.30 0.70
Cu
0.22
0.35
Note: a Single values are maximum.
150
Typical
Guaranty
770
850
20
80
Ar-20%CO2
665min.
759min.
15min.
27min.
Ar-20%CO2
mm
3G uphill, 4G
1.2
80 300
50 180
Approvals
ABS
DNV
NK
MG
Y69MS
KSW4Y69G (M2)
GMAW
MG-S88A
Solid wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
10kg
20kg
Volume mm
C
0.06
0.09
Si
0.50
0.30 0.70
Mn
1.48
1.30 1.70
P
0.004
0.020
S
0.002
0.020
Ni
3.51
3.20 3.80
Mo
0.76
0.60 0.90
Cu
0.23
0.50
Note: a Single values are maximum.
Typical
Guaranty
770
880
22
-80: 78
690min.
828min.
15min.
-60: 27min.
mm
3G uphill, 4G
1.2
80 300
50 180
Approvals
ABS
DNV
4AQ690SAH5, MG
Y69MS (H5), MG
151
GTAW
TG-S1N
TIG welding rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Black
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
3.2
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Typical
C
0.05
0.09
Si
0.31
0.60
Mn
1.07
0.70 1.30
P
0.005
0.025
S
0.007
0.025
Ni
0.79
0.60 1.00
Mo
0.15
0.30
Cu
0.15
0.40
Note: a Single values are maximum.
152
460
540
33
200
AW
390
450
35
250
620x1
Guaranty
360min.
483min.
24min.
27min.
AW
mm
1.2
1.6
2.0
2.4
3.2
Wire
50 280
-
Rod
60 220
80 240
100 260
150 300
Approvals
ABS
LR
DNV
BV
NK
GL
4YSA, MG
MG
VYM, NV4-4L
4YM, UP
KSWL2G ()
4Y
GTAW
TG-S3N
TIG welding rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Yellowish green
Polarity:
DCEN
Packaging data
Spool
Tube
mm
1.2
1.6
2.0
2.4
3.2
kg
10
-
kg
5
5
5
5
Volume mm
g/piece
16
25
35
63
Typical
Length mm
1,000
1,000
1,000
1,000
C
0.02
0.06
Si
0.34
0.60
Mn
0.86
0.60 1.10
P
0.004
0.020
S
0.008
0.020
Ni
3.53
3.20 3.90
Mo
0.15
0.30
Cu
0.17
0.35
Note: a Single values are maximum.
mm
1.2
1.6
2.0
2.4
3.2
Wire
50 280
-
Rod
60 220
80 240
100 260
150 300
510
580
30
69
PWHT (xh)
AW
Guaranty
490
570
31
78
360min.
483min.
24min.
-105: 27min.
AW &
620x1
62015x1
153
GTAW
TG-S62
TIG welding rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st White
Polarity:
DCEN
Packaging data
Tube
mm
kg
Length mm
g/piece
1.6
2.0
2.4
3.2
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Typical
C
0.08
0.10
Si
0.74
0.30 0.85
Mn
1.38
1.15 1.65
P
0.007
0.020
S
0.006
0.020
Ni
0.03
0.60
Mo
0.52
0.25 0.65
Cu
0.16
0.50
Note: a Single values are maximum.
540
660
28
180
530
640
26
98
PWHT (xh)
AW
620x1
154
Guaranty
420min.
552min.
18min.
27min.
AW &
62015x1
mm
Rod
1.6
2.0
2.4
3.2
60 220
80 240
100 260
150 300
GTAW
TG-S60A
TIG welding rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Orange
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
10
-
5
5
5
1,000
1,000
1,000
16
25
35
Volume mm
Typical
C
0.10
0.12
Si
0.05
0.20
Mn
1.43
1.00 1.60
P
0.004
0.025
S
0.007
0.025
Ni
0.82
0.60 1.00
Mo
0.58
0.30 0.65
Cu
0.15
0.50
Note: a Single values are maximum.
590
670
28
270
590
660
30
280
PWHT (xh)
AW
600x1
Guaranty
420min.
552min.
18min.
27min.
AW &
60015x1
mm
1.2
1.6
2.0
2.4
Wire
50 280
-
Rod
60 220
80 240
100 260
Approvals
ABS
LR
DNV
5YQ460SA
5Y46m
Y46MS
155
GTAW
TG-S80AM
TIG welding rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
10
-
5
5
5
5
1,000
1,000
1,000
1,000
9
16
25
35
Volume mm
C
0.07
0.12
Si
0.07
0.20
Mn
1.10
0.90 1.40
P
0.004
0.025
S
0.008
0.025
Ni
2.92
2.60 3.10
Cr
0.36
0.10 0.60
Mo
0.69
0.40 0.90
Cu
0.14
0.50
Note: a Single values are maximum.
156
Typical
Guaranty
760
880
23
240
665min.
759min.
15min.
27min.
mm
1.2
1.6
2.0
2.4
Wire
50 280
-
Rod
60 220
80 240
100 260
Approvals
LR
DNV
5Y69m (H5)
Y69M, H5
SAW
MF-38/
US-49A
Features:
butt welding
down to -40
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
MF-38
12x65
20x200
20xD
25kg
25kg
25kg
Volume mm
Wire
mm
US-49A
2.4
3.2
4.0
4.8
Volume mm
75kg
75kg
150kg
150kg
-
Guaranty a
Typical
C
0.12
0.10 0.20
Si
0.02
0.10
Mn
1.99
1.70 2.20
P
0.007
0.030
S
0.005
0.030
Mo
0.24
0.20 0.35
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -51 (J)
PWHT (xh)
540
620
28
50
AW
490
590
30
60
620x1
Guaranty
400min.
483 655
22min.
27min.
AW & 62015x1
Typical
0.09
0.40
1.63
0.019
0.013
0.21
157
SAW
PF-H55LT/
US-36
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
PF-H55LT
10x48
20kg
Volume mm
Wire
mm
US-36
3.2
4.0
4.8
Volume mm
76kg
75kg
75kg
150kg
150kg
Guaranty a
C
0.12
0.10 0.20
Si
0.03
0.10
Mn
1.95
1.70 2.20
P
0.013
0.030
S
0.008
0.030
Cu
0.12
0.35
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -62 (J)
PWHT (xh)
158
0.08
0.19
1.42
0.013
0.005
0.02
0.004
460
540
34
160
620x1
Guaranty
400min.
483 655
22min.
27min.
AW & 62015x1
Approvals
Typical
C
Si
Mn
P
S
Ti
B
490
555
34
180
AW
ABS
LR
DNV
BV
NK
Single
3M, 3YM, MG
5Y40M, H5
YM, NV2-4, NV4-4
A4YM, UP
KAWL3M
Tandem
4YM, MG
YM
KAWL3M
SAW
PF-H55AS/US-36J
Flux and wire combination
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
DCEP
Packaging data
Flux
Mesh
Can
PF-H55AS
10x48
20kg
Volume mm
Wire
US-36J
mm
25kg
25kg
25kg
76kg
75kg
75kg
3.2
4.0
4.8
Volume mm
Guaranty a
C
0.13
0.10 0.20
Si
0.01
0.10
Mn
2.00
1.70 2.20
P
0.007
0.030
S
0.008
0.030
Cu
0.10
0.35
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -62 (J)
PWHT (xh)
0.07
0.23
1.42
0.009
0.004
0.02
0.004
430
530
31
180
620x1
Guaranty
400min.
483 655
22min.
27min.
AW & 62015x1
Approvals
Typical
C
Si
Mn
P
S
Ti
B
485
555
33
170
AW
ABS
LR
DNV
BV
NK
GL
Single
Tandem
5Y400 H5
5Y40M, H5
Y40M,
NV2-4L, NV4-4L
A5Y40M, H5
KAWL3MH5
6Y40MH5
5Y400 H5
5Y40M, H5
Y40M (H5),
NV2-4L, NV4-4L
A5Y40M, H5
KAWL3MH10
6Y40MH5
159
SAW
PF-H203/US-203E
Flux and wire combination
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
PF-H203
10x48
25kg
Volume mm
Wire
mm
Coil
US-203E
4.0
25kg
Volume mm
C
0.06
0.13
Si
0.18
0.05 0.30
Mn
0.98
0.60 1.20
P
0.005
0.020
S
0.002
0.020
Ni
3.48
3.10 3.80
Cr
0.03
0.15
Cu
0.11
0.35
Note: a Single values are maximum.
Guaranty a
C
0.04
0.12
Si
0.21
0.80
Mn
0.73
1.60
P
0.008
0.030
S
0.004
0.025
Ni
3.35
2.80 3.80
Cr
0.02
0.15
Cu
0.10
0.35
Note: a Single values are maximum.
160
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -101 (J)
PWHT (xh)
Typical
Guaranty
440
530
34
130
610x1
400min.
483 655
22min.
27min.
62015x1
SAW
MF-38/
US-A4
Features:
Mesh
Can
MF-38
12x65
20x200
20xD
25kg
25kg
25kg
Volume mm
Wire
mm
Coil
US-A4
3.2
4.0
4.8
25kg
25kg
25kg
Volume mm
Typical
C
0.09
0.07~0.12
Si
0.04
0.05
Mn
1.59
1.25~1.70
P
0.01
0.025
S
0.014
0.025
Ni
0.02
0.25
Cr
0.04
0.15
Mo
0.52
0.45~0.60
Cu
0.10
0.35
Note: a Single values are maximum.
Typical
Guarantya
C
0.10
0.15
Si
0.39
0.80
Mn
1.35
1.60
P
0.013
0.030
S
0.013
0.030
Mo
0.52
0.40~0.65
Cu
0.11
0.35
Note: a Single values are maximum.
520
640
28
-40: 37
AW
510
600
29
-51: 40
620x1
Guaranty
469min.
552~689
20min.
-40: 27min. -51: 27min.
AW
62015x1
161
SAW
MF-38/
US-40
Features:
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
MF-38
12x65
20x200
20xD
-
25kg
25kg
25kg
-
Volume mm
C
0.08
0.15
Si
0.34
0.80
Mn
1.58
2.10
P
0.017
0.030
S
0.009
0.030
Mo
0.45
0.40 0.65
Cu
0.12
0.35
Note: a Single values are maximum.
162
mm
US-40
2.4
3.2
4.0
4.8
Volume mm
Coil
25kg
25kg
25kg
25kg
75kg
75kg
Guaranty a
C
0.13
0.10 0.17
Si
0.02
0.05
Mn
1.80
1.70 2.10
P
0.009
0.025
S
0.014
0.025
Ni
0.02
0.25
Cr
0.06
0.15
Mo
0.52
0.45 0.65
Cu
0.11
0.35
Note: a Single values are maximum.
Typical
Wire
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -51 (J)
PWHT (xh)
580
670
28
51
AW
560
630
29
58
620x1
Guaranty
538min. 469min.
621 758 552 689
17min.
20min.
27min.
27min.
AW
62015x1
Approvals (Single)
ABS
NK
MG
KAW3Y50MH10
SAW
MF-38/
US-49
Features:
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data & Type of flax
Flux
Mesh
Can
12x65
20x200
MF-38
20xD
Volume mm
Wire
25kg
25kg
25kg
240W, 350H, 240L
Spool
mm
1.6
2.4
3.2
US-49
4.0
4.8
6.4
Volume mm
Coil
20kg
10kg
25kg
25kg
76kg
25kg
75kg
25kg
75kg
25kg
240W, 110H, 240L 300W, 110H, 300L 430W, 90H, 430L 740W, 110H, 740L
C
0.10
0.07 0.12
Si
0.03
0.05
Mn
1.58
1.25 1.80
P
0.009
0.025
S
0.011
0.025
Ni
0.02
0.25
Cr
0.05
0.15
Mo
0.52
0.45 0.60
Cu
0.12
0.35
Note: a Single values are maximum.
Typical
Approvals (Single)
Guaranty a
C
0.10
0.15
Si
0.37
0.80
Mn
1.35
1.60
P
0.014
0.030
S
0.014
0.030
Mo
0.53
0.40 0.65
Cu
0.09
0.35
Note: a Single values are maximum.
Guaranty
0.2%YS (MPa)
520
510
470min.
TS (MPa)
640
600
550 690
El on 4d (%)
28
29
20min.
IV (J)
-40: 37 -51: 40 -40: 27min. -51: 27min.
AW
600x3
AW
62015x1
PWHT (xh)
ABS
LR
DNV
BV
NK
CCS
3YTM
3T, 3YM, 3YT
YTM
A3YTM
KAW3Y46TMH10
3YTM
163
SAW
PF-H80AK/US-80BN
Flux and wire combination
Features:
heavy structures
slag removal are excellent
Classification:
Type of flux:
Bonded
Redrying of flux: 250 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
PF-H80AK
10x48
25kg
Volume mm
Wire
mm
US-80BN
4.0
4.8
Volume mm
75kg
-
150kg
-
C
0.09
0.13
Si
0.13
0.30
Mn
2.50
2.10 2.80
P
0.013
0.020
S
0.002
0.020
Cr
0.78
0.70 0.90
Mo
0.88
0.70 1.05
Cu
0.13
0.40
Note: a Single values are maximum.
Guaranty a
C
0.07
0.12
Si
0.30
0.80
Mn
2.01
1.50 2.50
P
0.007
0.020
S
0.004
0.020
Cr
0.79
0.50 1.00
Mo
0.85
0.60 1.20
Note: a Single values are maximum.
164
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
Typical
720
820
24
80
Guaranty
676min.
759 896
15min.
27min.
SAW
PF-H80AS/US-80LT
Flux and wire combination
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 250 350x1h
Polarity:
DCEP
Packaging data
Flux
PF-H80AS
Mesh
Can
10x48
Volume mm
20kg
240W, 350H, 240L
mm
Coil
US-80LT
3.2
4.0
4.8
25kg
25kg
25kg
Volume mm
C
0.10
0.15
Si
0.11
0.25
Mn
2.03
1.75 2.25
P
0.007
0.015
S
0.004
0.015
Ni
2.59
2.40 2.90
Mo
0.74
0.60 0.90
Cu
0.12
0.40
Note: a Single values are maximum.
Wire
Guaranty a
C
0.06
0.12
Si
0.51
0.80
Mn
1.64
1.20 2.20
P
0.011
0.030
S
0.002
0.030
Ni
2.42
2.10 2.90
Mo
0.73
0.50 1.00
Cu
0.11
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -73 (J)
Typical
Guaranty
740
860
23
83
676min.
759 896
15min.
27min.
4YQ690, MG
4Y69 (H5)
Y69M (H5), MG
4Y69MH5
4Y69MH5
4Y69
165
SAW
PF-H80AK/US-80LT
Flux and wire combination
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 250 350x1h
Polarity:
AC
Packaging data
Flux
PF-H80AK
Mesh
Can
10x48
Volume mm
20kg
240W, 350H, 240L
Coil
US-80LT
3.2
4.0
4.8
25kg
25kg
25kg
Volume mm
C
0.08
0.12
Si
0.28
0.80
Mn
1.65
1.20 2.20
P
0.009
0.030
S
0.004
0.030
Ni
2.45
2.10 2.90
Mo
0.74
0.50 1.00
Cu
0.12
0.35
Note: a Single values are maximum.
166
mm
Guaranty a
C
0.10
0.15
Si
0.11
0.25
Mn
2.03
1.75 2.25
P
0.007
0.015
S
0.004
0.015
Ni
2.59
2.40 2.90
Mo
0.74
0.60 0.90
Cu
0.12
0.40
Note: a Single values are maximum.
Typical
Wire
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -73 (J)
Typical
Guaranty
760
840
22
90
745min.
828 965
14min.
27min.
5YQ690H5
Y69M
KAW5Y69MH5
6Y69MH5
Pipe / Tube
Mn-Mo
Mn-Mo-Ni
A302Gr.B, C, D
A533Type A, B, C, D
0.5Mo
A204Gr.A, B, C
SMAW
BL-96
A209Gr.T1
A335Gr.P1
CM-A76
A213Gr.T11,T12
A335Gr.P11,T12
CM-A96
CM-A96MB
CM-A96MBD
CM-B95
CM-B98
2.25Cr-1Mo
A213Gr.T22
A335Gr.P22
CM-A106
CM-A106N
CM-A106ND
CM-B105
CM-B108
2.25Cr-1Mo-V
A542Type D Cl.4a
A832Gr.22V
1Cr-0.5Mo
1.25Cr-0.5Mo
Low C 2.25Cr-W-V-Nb
CM-A106H
CM-A106HD
SA213Gr.T23
SA335Gr.P23
CM-2CW
5Cr-0.5Mo
A213Gr.T5
A335Gr.P5
CM-5
9Cr-1Mo
A213Gr.T9
A335Gr.P9
CM-9
9Cr-1Mo-V-Nb
A387Gr.91 Cl.2
A213Gr.T91
A335Gr.P91
CM-95B9
CM-96B9
CM-9Cb
A213Gr.T92
A335Gr.P92
SA213Gr.T122
SA335Gr.P122
CR-12S
9Cr-W-V-Nb
12Cr-W-V-Nb
168
GMAW
GTAW
SAW
MG-S56
TG-S56
TG-S63S
MF-27/US-56B
PF-200/US-56B
MG-SM
TG-S70SA1
TG-SM
MF-38/US-40
MF-38/US-49
MF-38/US-A4
MG-S1CM
TG-S80B2
TG-S1CM
TG-S1CML
PF-200/US-511N
PF-200D/US-511ND
MG-S2CM
MG-S2CMS
TG-S90B3
TG-S2CM
TG-S2CML
PF-200/US-521S
PF-200D/US-521S
TG-S2CMH
PF-500/US-521H
PF-500D/US-521HD
MG-S2CW
TG-S2CW
MF-29A/US-2CW
MG-S5CM
TG-S5CM
PF-200S/US-502
MG-S9CM
TG-S9CM
MG-S9Cb
TG-S90B9
TG-S9Cb
PF-200S/US-9Cb
PF-90B9/US-90B9
MG-S12CRS
TG-S12CRS
PF-200S/US-12CRSD
169
(2) Use welding currents in the recommended range because the use of excessively high
(3)
(4)
(5)
(6)
currents can cause imperfections such as poor X-ray soundness, much undercuts, much
spatter, and hot cracking.
Keep the arc length as short as possible to prevent porosity caused by nitrogen in the
atmosphere. Limit the weaving width within two and a half times the diameter of the
electrode. When striking an arc in the welding groove directly, use the backstep technique
or strike an arc on a scrap plate before welding the groove to prevent blowholes in the arc
starting bead.
Use preheating and interpass temperatures in the recommended range as shown in Table
1 in order to prevent the occurrence of cold cracks.
Use proper postweld heat treatment (PWHT) temperatures to ensure good mechanical
properties of the weld. The use of an excessively high temperature can damage the weld
causing inadequate tensile strength and impact value of the weld. In contrast, the use
of an excessively low temperature can cause poor ductility and impact toughness of
the weld in addition to inadequate stress relieving. The recommended ranges of PWHT
temperatures are shown in Table 1. Hold weldments at PWHT temperatures for appropriate
time according to the thickness of the base metal to ensure the quality of the weld.
Control heat input in predetermined ranges because heat input can markedly affect the
crack resistibility and mechanical properties of the weld.
Table 1 Recommended temperatures
Preheating and interpass
temperature ()
PWHT temperature ()
Mn-Mo-Ni
150-250
590-650
100-250
620-680
150-300
650-700
2.25Cr-1Mo
200-350
680-730
250-350
710-780
9Cr-1Mo-V-Nb
250-350
710-760*1 750-800*2
9 12Cr-W-V-Nb
250-350
750-800
Type of steel
170
GMAW
(1) Use DCEP polarity.
(2) Use and appropriate shielded gas flow rate as shown in Table 2 for recommendation.
(3) In spray arc welding with a shielding gas of Ar/O2 or Ar/5-20%CO2 admixture, short
circuiting noise may occur when the arc voltage is excessively low. In such a case, keep
the arc length about 4-5 mm in order to prevent blowholes in the weld metal.
(4) Refer to (1), (4), (5), (6) of the tips for SMAW.
Table 2 Recommended shielding gas flow rate
Flow rate
(liter/min)
Nozzle standoff
(mm)
20-25
20
GTAW
(1) Use DCEN polarity.
(2) Use an appropriate shield gas flow rates as shown in Table 3.
(3) Use back-shielding to ensure good reverse bead appearance and prevent the occurrence
of porosity in the weld metal for low-alloy steels containing Cr over 1.25%.
(4) Refer to (1), (4), (5), (6) of the tips for SMAW.
10-15
SAW
(1) Control flux supply at an appropriate flux-burden height. The flux-burden height can affect the
appearance of beads and X-ray soundness. The most appropriate height varies depending
on flux mesh size, shape of welding groove and other welding conditions; however, single
electrode welding commonly use 25-35 mm while tandem welding generally use 30-45
mm.
(2) Use lower currents and slower speeds for root pass welding of thick plates to prevent
cracking.
(3) Refer to (1), (4), (5), (6) of the tips for SMAW.
171
(e.g. E309) or, where carbon migration and thermal stress are important factors, nickel alloy
(e.g. ENiCrFe-1) filler metal. For a quick guide to recommended welding consumables for
Mild steel
0.5Mo
(1) (2)
9Cr-1Mo
9Cr-1Mo-V-Nb
LB-52
(E7016)
TG-S50
(ER70S-G)
CM-A76
(E7016-A1)
TG-SM
(ER80S-G)
CM-A96
(E8016-B2)
TG-S1CM
(ER80S-G)
CM-A106
CM-5
(E9016-B3) (E8016-B6)
TG-S2CM TG-S5CM
(ER90S-G) (ER80S-B6)
5Cr-0.5Mo
LB-52
(E7016)
TG-S50
(ER70S-G)
CM-A76
(E7016-A1)
TG-SM
(ER80S-G)
CM-A96
(E8016-B2)
TG-S1CM
(ER80S-G)
CM-A106
(E9016-B3)
TG-S2CM
(ER90S-G)
2.25Cr-1Mo
LB-52
(E7016)
TG-S50
(ER70S-G)
CM-A76
(E7016-A1)
TG-SM
(ER80S-G)
CM-A96
(E8016-B2)
TG-S1CM
(ER80S-G)
1.25Cr-0.5Mo
0.5Mo
172
9Cr-1Mo
9Cr-1Mo-V-Nb
LB-52
CM-A76
(E7016)
(E7016-A1)
TG-S50
TG-SM
(ER70S-G) (ER80S-G)
LB-52
(E7016)
TG-S50
(ER70S-G)
Note: (1) This table guides to recommended filler metals matching the lower-alloy steels in various
dissimilar metal joints, excepting for Type 304 steel. Other types of filler metals may be
needed where a specific requirement is imposed.
Note: (2) Preheating and postweld heat treatment for dissimilar Cr-Mo steels should be sufficient to
the higher-alloy steel; however, the PWHT temperature should be lower to avoid damage
to the lower-alloy steel and minimize the carbon migration. Type 304 stainless steel should
not be preheated or postweld heat-treated to avoid sensitization.
173
SMAW
CM-A76
Stick electrode for 0.5%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
17
30
55
86
Guaranty a
C
0.08
0.12
Si
0.53
0.60
Mn
0.79
0.90
P
0.01
0.03
S
<0.01
0.03
Mo
0.49
0.40 0.65
Note: a Single values are maximum.
174
Typical (AC)
Guaranty
550
630
29
210
620x1
393min.
483min.
22min.
62015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
55 85
90 130
140 190
190 240
50 80
80 120
110 170
-
SMAW
CM-B95
Stick electrode for 1 1.25%Cr-0.5%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
300
350, 400
400
2
5
5
20
20
20
18
31, 36
55
Guaranty a
C
0.02
0.05
Si
0.93
1.00
Mn
0.74
0.90
P
0.01
0.03
S
<0.01
0.03
Cr
1.20
1.00 1.50
Mo
0.52
0.40 0.65
Note: a Single values are maximum.
Typical
Guaranty
470
580
29
78
690x1
393min.
518min.
19min.
69015x1
3G uphill, 4G
2.6
3.2
4.0
70 100
110 140
150 180
60 90
100 130
120 160
Approvals
LR
MG (E7015-B2L)
175
SMAW
CM-A96
Stick electrode for 1 1.25%Cr-0.5%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
350
400
400
400
2
5
5
5
5
20
20
20
20
20
17
29
53
82
122
Guaranty a
C
0.06
0.05 0.12
Si
0.48
0.60
Mn
0.81
0.90
0.01
0.03
P
S
<0.01
0.03
Cr
1.31
1.00 1.50
Mo
0.55
0.40 0.65
Note: a Single values are maximum.
176
Guaranty
RT
462min.
552min.
19min.
69015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
80 120
125 175
185 235
240 300
50 80
75 110
100 160
-
Approvals
ABS
LR
DNV
BV
NK
TV
MG (E8016-B2)
MG (E8016-B2)
NV1Cr0.5Mo, H10
UP (E8016-B2)
MG (E8016-B2)
EN ISO 3580-A-E CrMo1 B
SMAW
CM-A96MB
Stick electrode for 1 1.25%Cr-0.5%Mo steel
Features:
Classification:
Gr.12 and
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
350
400
400
400
2
5
5
5
5
20
20
20
20
20
17
30
54
84
120
Guaranty a
C
0.06
0.05 0.12
Si
0.48
0.60
Mn
0.78
0.90
P
0.01
0.03
S
<0.01
0.03
Cr
1.35
1.00 1.50
Mo
0.57
0.40 0.65
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
80 120
125 175
185 235
240 300
50 80
75 110
100 160
-
Guaranty
RT
462min.
552min.
19min.
69015x1
177
SMAW
CM-A96MBD
Stick electrode for 1 1.25%Cr-0.5%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
350
400
400
400
2
5
5
5
5
20
20
20
20
20
17
30
54
84
120
Typical
C
0.06
0.05 0.12
Si
0.47
0.60
Mn
0.79
0.90
P
0.01
0.03
S
<0.01
0.03
Cr
1.31
1.00 1.50
Mo
0.57
0.40 0.65
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
80 120
125 175
185 235
240 300
50 80
75 110
100 160
-
178
RT
515
617
27
174
690x1
Guaranty
450
394
484
19
690x1
RT
462min.
552min.
19min.
69015x1
SMAW
CM-B98
Stick electrode for 1 1.25%Cr-0.5%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
400
450
450
450
2
5
5
5
5
20
20
20
20
20
19
38
69
106
154
Guaranty a
C
0.07
0.05 0.12
Si
0.73
0.80
Mn
0.78
0.90
P
0.01
0.03
S
<0.01
0.03
Cr
1.31
1.00 1.50
Mo
0.54
0.40 0.65
Note: a Single values are maximum.
Typical (AC)
Guaranty
590
690
26
66
690x1
462min.
552min.
19min.
69015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
65 95
90 130
135 185
190 250
250 320
60 90
80 120
110 170
-
Approvals
LR
MG (E8018-B2)
179
SMAW
CM-B105
Stick electrode for 2.25%Cr-1%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
32
56
87
Guaranty a
C
0.03
0.05
Si
0.90
1.00
Mn
0.79
0.90
P
0.01
0.03
S
<0.01
0.03
Cr
2.20
2.00 2.50
Mo
0.98
0.90 1.20
Note: a Single values are maximum.
180
Typical
Guaranty
550
650
25
79
690x1
462min.
552min.
17min.
69015x1
3G uphill, 4G
3.2
4.0
5.0
110 140
150 180
190 220
100 130
120 160
-
SMAW
CM-A106
Stick electrode for 2.25%Cr-1%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
350
400
400
400
2
5
5
5
5
20
20
20
20
20
17
30
55
85
121
Typical (AC)
C
0.07
0.05 0.12
Si
0.44
0.60
Mn
0.63
0.90
P
0.01
0.03
S
<0.01
0.03
Cr
2.10
2.00 2.50
Mo
1.02
0.90 1.20
Note: a Single values are maximum.
450
520
580
17
690x1
Guaranty
RT
531min.
621min.
17min.
69015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
90 130
140 190
190 240
240 300
50 80
75 115
100 160
-
Approvals
ABS
LR
DNV
BV
NK
TV
MG (E9016-B3)
MG (E9016-B3)
NV2.25Cr1Mo, H10
UP (E9016-B3)
MG (E9016-B3)
EN ISO 3580-A-E CrMo2 B
181
SMAW
CM-A106N
Stick electrode for 2.25%Cr-1%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
350
400
400
400
2
5
5
5
5
20
20
20
20
20
18
31
55
86
122
Guaranty a
C
0.11
0.05 0.12
Si
0.38
0.60
Mn
0.76
0.90
P
<0.01
0.03
S
<0.01
0.03
Cr
2.25
2.00 2.50
Mo
1.02
0.90 1.20
Note: a Single values are maximum.
182
Guaranty
RT
531min.
631min.
17min.
69015x1
3G uphill, 4G
50 80
75 115
100 160
-
Approvals
BV
MG (E9016-B3)
SMAW
CM-A106ND
Stick electrode for 2.25%Cr-1%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
31
55
86
Typical
C
0.09
0.05 0.12
Si
0.24
0.60
Mn
0.67
0.90
P
<0.01
0.03
S
<0.01
0.03
Cr
2.21
2.00 2.50
Mo
1.02
0.90 1.20
Note: a Single values are maximum.
3G uphill, 4G
3.2
4.0
5.0
90 130
140 190
190 240
75 115
100 160
-
Typical
Temp. ()
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
PWHT (xh)
RT
501
635
26
151
690x8
450
402
483
19
690x8
RT
531min.
621min.
17min.
69015x1
183
SMAW
CM-B108
Stick electrode for 2.25%Cr-1%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
400
450
450
2
5
5
5
20
20
20
20
19
40
69
108
Guaranty a
C
0.07
0.05 0.12
Si
0.72
0.80
Mn
0.72
0.90
P
0.01
0.03
S
0.01
0.03
Cr
2.23
2.00 2.50
Mo
0.97
0.90 1.20
Note: a Single values are maximum.
184
Typical (AC)
Guaranty
610
720
23
106
690x1
531min.
621min.
17min.
69015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
65 95
90 130
135 185
190 250
60 90
80 120
110 170
-
SMAW
CM-5
Stick electrode for 5%Cr-0.5%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
17
30
54
82
Typical (AC)
C
0.08
0.05 0.10
Si
0.45
0.90
Mn
0.6
1.0
P
0.01
0.03
S
<0.01
0.03
Ni
0.03
0.40
Cr
5.3
4.0 6.0
Mo
0.56
0.45 0.65
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
50 80
75 115
120 160
160 220
50 75
70 110
90 150
-
Typical (AC)
Guaranty
400
560
33
150
750x8
462min.
552min.
19min.
74015x1
185
SMAW
CM-9
Stick electrode for 9%Cr-1%Mo steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
30
55
85
Guaranty a
C
0.08
0.05 0.10
Si
0.46
0.90
Mn
0.7
1.0
P
0.01
0.03
S
<0.01
0.03
Ni
0.03
0.40
Cr
9.6
8.0 10.5
Mo
1.01
0.85 1.20
Note: a Single values are maximum.
186
Typical (AC)
Guaranty
510
680
26
110
740x10
462min.
552min.
19min.
74015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
55 85
75 115
120 160
160 220
50 80
70 110
90 150
-
SMAW
CM-95B9
Stick electrode for 9%Cr-1%Mo-Nb-V steel
Features:
Classification:
AWS -
Gr.91 and
Welding Positions:
strength
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
31
55
85
Guarantya
C
0.10
0.08~0.13
Si
0.26
0.30
Mn
0.89
1.20
P
0.01
0.01
S
<0.01
0.01
Ni
0.45
0.80
Cr
9.1
8.0~10.5
Mo
1.04
0.85~1.20
Nb
0.04
0.02~0.10
V
0.22
0.15~0.30
Cu
0.02
0.25
Al
<0.01
0.04
N
0.03
0.02~0.07
Mn+Ni
1.34
1.50
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
55~85
75~115
120~160
160~220
50~80
70~110
90~140
-
Typical
Guaranty
651
768
22
74
760x2
531min.
621min.
17min.
76015x2
187
SMAW
CM-96B9
Stick electrode for 9%Cr-1%Mo-V-Nb steel
Features:
Classification:
AWS -
Gr.91 and
Welding Positions:
strength
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
31
55
85
Guarantya
C
0.10
0.08~0.13
Si
0.27
0.30
Mn
0.88
1.20
P
0.01
0.01
S
<0.01
0.01
Ni
0.44
0.80
Cr
9.0
8.0~10.5
Mo
1.06
0.85~1.20
Nb
0.04
0.02~0.10
V
0.22
0.15~0.30
Cu
0.03
0.25
Al
<0.01
0.04
N
0.03
0.02~0.07
Mn+Ni
1.32
1.50
Note: a Single values are maximum.
Typical
Guaranty
657
771
21
71
760x2
531min.
621min.
17min.
76015x2
3G uphill, 4G
2.6
3.2
4.0
5.0
55~85
75~115
120~160
160~220
50~80
70~110
90~140
-
SMAW
BL-96
Stick electrode for Mn-Mo and Mn-Mo-Ni steel
Features:
Classification:
A533 Type A, B, C, D
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
6.0
300
350
400
400
450
2
5
5
5
5
20
20
20
20
20
17
31
55
86
137
Guaranty a
C
0.06
0.12
Si
0.50
0.60
Mn
1.23
0.90 1.70
P
0.01
0.03
S
<0.01
0.03
Ni
0.40
0.20 1.00
Mo
0.58
0.35 0.65
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
6.0
55 85
90 130
130 180
180 240
240 300
50 80
80 120
110 170
-
Typical (AC)
Guaranty
540
620
26
31
635x26
531min.
621min.
17min.
62015x1
189
SMAW
CM-A106H
Stick electrode for 2.25%Cr-1%Mo-V steel
Features:
Classification:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
32
56
87
Guaranty a
C
0.09
0.05 0.12
Si
0.28
0.20 0.50
Mn
0.87
0.50 1.30
P
0.01
0.03
S
<0.01
0.03
Cr
2.13
2.00 2.60
Mo
1.03
0.90 1.20
V
0.39
0.20 0.40
Nb
0.018
0.010 0.040
Note: a Single values are maximum.
Typical
Guaranty
622
730
24
144
1,524
*2
531min.
621min.
17min.
70515x8
3G uphill
3.2
4.0
5.0
90 130
140 190
190 240
75 115
100 160
-
SMAW
CM-A106HD
Stick electrode for 2.25%Cr-1%Mo-V steel
Features:
Classification:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
32
56
87
Guaranty a
C
0.07
0.05 0.12
Si
0.24
0.20 0.50
Mn
0.87
0.50 1.30
P
<0.01
0.03
S
<0.01
0.03
Cr
2.34
2.00 2.60
Mo
1.01
0.90 1.20
V
0.30
0.20 0.40
Nb
0.018
0.010 0.040
Note: a Single values are maximum.
3G uphill
3.2
4.0
5.0
90 130
140 190
190 240
75 115
100 160
-
Typical
Guaranty
598
713
21
121
705x8
531min.
621min.
17min.
70515x8
191
SMAW
CM-9Cb
Stick electrode for 9%Cr-1%Mo-V-Nb steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
31
55
85
Guaranty a
C
0.07
0.12
Si
0.39
0.60
Mn
1.51
2.00
P
0.01
0.03
S
<0.01
0.03
Ni
0.94
1.00
Cr
8.98
8.00 10.50
Mo
1.06
0.80 1.20
Nb
0.03
0.15
V
0.19
0.50
Note: a Single values are maximum.
192
Typical (AC)
Guaranty
600
750
25
81
750x5
531min.
621min.
17min.
74015x1
3G uphill, 4G
2.6
3.2
4.0
5.0
55 85
75 115
120 160
160 220
50 80
70 110
90 150
-
Approvals
LR
NK
MG
MG
SMAW
CR-12S
Stick electrode for 9 12%Cr-W-V-Nb steel
Features:
Classification:
Welding Positions:
strength
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
31
55
85
Guaranty a
C
0.07
0.15
Si
0.38
0.60
Mn
0.94
0.50 1.50
P
0.01
0.03
S
<0.01
0.03
Ni
0.46
1.50
Co
1.57
0.50 1.80
Cr
9.52
8.60 13.00
Mo
0.21
0.50
V
0.30
0.50
Nb
0.030
0.080
W
1.56
1.30 2.50
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
55 85
75 115
120 160
160 220
50 80
70 110
90 150
-
Typical (DCEP)
Guaranty
645
771
22
40
740x8
531min.
621min.
17min.
75015x8
193
SMAW
CM-2CW
Stick electrode for low C-2.25%Cr-W-V-Nb steel
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
17
31
57
86
Guarantya
C
0.05
0.15
Si
0.36
0.60
Mn
0.82
0.10~1.60
P
0.007
0.020
S
0.004
0.010
Ni
0.04
0.01~1.20
Cr
2.25
1.90~2.60
Mo
0.08
0.05~0.85
Cu
0.02
0.40
W
1.45
1.00~2.00
V
0.22
0.15~0.30
Nb
0.02
0.01~0.08
Note: a Single values are maximum.
194
Typical (AC)
Guaranty
565
652
20
105
715x2
295min.
510min.
17min.
71515x2
3G uphill, 4G
2.6
3.2
4.0
5.0
55~85
75~115
120~160
190~240
50~80
70~110
90~150
-
Approvals
LR
NK
TV
MG
MG
EN 1599-E Z B
GMAW
MG-S5CM
Solid wire for 5%Cr-0.5%Mo steel
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
10kg
Volume mm
C
0.09
0.10
Si
0.38
0.50
Mn
0.49
0.40 0.70
P
0.010
0.025
S
0.005
0.025
Ni
0.08
0.60
Cr
5.52
4.50 6.00
Mo
0.55
0.45 0.65
0.20
0.35
Cu
Note: a Single values are maximum.
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
260 320
140 200
Typical
Guaranty
480
640
26
78
700x2
Ar-2%O2
469min.
552min.
17min.
74515x1
Ar-2%O2
195
GMAW
MG-S9CM
Solid wire for 9%Cr-1%Mo steel
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
10kg
Volume mm
C
0.07
0.10
Si
0.36
0.50
Mn
0.47
0.40 0.70
P
0.002
0.025
S
0.010
0.025
Ni
0.02
0.50
Cr
8.85
8.00 10.50
Mo
1.00
0.80 1.20
Cu
0.01
0.35
Note: a Single values are maximum.
196
Typical
Guaranty
480
640
24
130
720x2
Ar-2%O2
469min.
552min.
17min.
74515x1
Ar-2%O2
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
260 320
140 200
GMAW
MG-S56
Solid wire for Mn-Mo & Mn-Mo-Ni steel
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
20kg
Volume mm
C
0.06
0.10
Si
0.41
0.30 0.90
Mn
1.50
1.00 1.60
P
0.004
0.020
S
0.007
0.020
Ni
0.92
0.50 1.00
Mo
0.35
0.20 0.60
0.16
0.35
Cu
Note: a Single values are maximum.
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
240 300
130 190
Typical
Guaranty
500
590
29
69
620x40
Ar-20%CO2
469min.
552min.
19min.
62015x1
Ar-20%CO2
197
GMAW
MG-SM
Solid wire for 0.5%Mo steel
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.9
1.0
1.2
10kg
10kg
10kg
Drum
20kg
20kg
20kg
100kg
530, 820H
Typical
198
680, 770H
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
240 300
130 190
400kg
Typical
250kg
480
580
28
160
620x1
Ar-20%CO2
Approvals
Guaranty
469min.
552min.
19min.
AW
Ar-20%CO2
ABS
LR
MG (ER80S-G)
MG (ER80S-G)
GMAW
MG-S1CM
Solid wire for 1 1.25%Cr-0.5%Mo steel
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.8
0.9
1.0
1.2
1.4
1.6
10kg
10kg
10kg
10kg
10kg
-
Drum
20kg
20kg
20kg
250kg
-
530, 820H
680, 770H
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
240 300
130 190
400kg
400kg
Typical
300kg
-
420
540
28
170
650x10
Ar-20%CO2
Approvals
Guaranty
469min.
552min.
17min.
62015x1
Ar-2%O2
ABS
LR
BV
NK
MG (ER80S-G)
MG (ER80S-G)
UP (ER80S-G)
MG
199
GMAW
MG-S2CM
Solid wire for 2.25%Cr-1%Mo steel
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
0.9
1.0
1.2
1.4
1.6
10kg
10kg
10kg
-
Drum
20kg
20kg
20kg
100kg
-
530, 820H
C
0.07
0.12
Si
0.56
0.30 0.90
Mn
1.03
0.75 1.40
P
0.005
0.025
S
0.008
0.025
Cr
2.35
2.10 2.70
Mo
1.11
0.90 1.20
0.17
0.40
Cu
Note: a Single values are maximum.
Typical
200
680, 770H
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
240 300
130 190
400kg
400kg
Typical
250kg
250kg
-
430
570
30
140
690x15
Ar-20%CO2
Approvals
Guaranty
538min.
621min.
17min.
69015x1
Ar-2%O2
LR
NK
MG
MG
GMAW
MG-S2CMS
Solid wire for 2.25%Cr-1%Mo steel
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
20kg
Volume mm
Typical
C
0.11
0.05~0.15
Si
0.37
0.20 0.60
Mn
0.80
0.50 1.20
P
0.004
0.025
S
0.007
0.025
Cr
2.35
2.10 2.70
Mo
1.13
0.92 1.20
0.14
0.40
Cu
Note: a Single values are maximum.
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
240 300
130 190
410
560
28
130
690x25
Ar-15%CO2
Guaranty
538min.
621min.
17min.
69015x1
Ar-15%CO2
201
GMAW
MG-S2CW
Solid wire for low C-2.25%Cr-W-V-Nb steel
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
Drum
1.0
1.2
10kg
10kg
250kg
Volume mm
530, 820H
C
0.04
0.12
Si
0.38
0.10 0.60
Mn
1.16
0.80 1.60
P
0.003
0.020
S
0.007
0.010
Ni
0.55
0.30 1.00
Cr
2.24
2.00 2.60
Mo
0.10
0.05 0.30
0.13
0.40
Cu
Nb
0.04
0.01 0.08
V
0.27
0.15 0.30
W
1.80
1.00 2.00
Note: a Single values are maximum.
202
Typical
Guaranty
656
727
19
38
715x2
Ar-20%CO2
490min.
621min.
15min.
715x2
Ar-20%CO2
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
240 300
130 190
Approvals
LR
NK
MG
MG
GMAW
MG-S9Cb
Solid wire for 9%Cr-1%Mo-Nb-V steel
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.0
1.2
10kg
10kg
20kg
Volume mm
Typical
C
0.08
0.12
Si
0.32
0.10 0.60
Mn
1.54
1.20 1.90
P
0.005
0.020
S
0.007
0.020
Ni
0.45
0.20 1.00
Cr
8.79
8.00 100
Mo
0.86
0.80 1.20
Cu
0.09
0.35
0.02
0.01 0.10
Nb
V
0.17
0.15 0.50
N
0.02
0.01 0.05
Note: a Single values are maximum.
Typical
Guaranty
570
700
27
98
740x8
Ar-2%CO2
414min.
621min.
15min.
74515x1
Ar-2%O2
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
260 320
140 200
Approvals
ABS
LR
NK
MG (ER90S-G)
MG
MG
203
GMAW
MG-S12CRS
Solid wire for 9 12%Cr-W-V-Nb steel
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
Spool
mm
1.2
10kg
20kg
Volume mm
C
0.04
0.12
Si
0.40
0.10 0.70
Mn
1.19
0.80 1.50
P
0.004
0.020
S
0.006
0.020
Ni
0.52
0.30 1.00
10.10
9.50 11.50
Cr
0.40
0.25 0.50
Mo
0.01
0.40
Cu
Nb
0.04
0.01 0.08
V
0.30
0.10 0.50
W
1.59
1.00 2.00
N
0.04
0.02 0.07
Co
1.59
1.00 1.70
Note: a Single values are maximum.
204
Typical
Guaranty
592
721
25
72
750x8
Ar-2%O2
531min.
621min.
15min.
75015
Ar-2%O2
mm
1F, 1G, 2F
2G, 3G uphill, 4G
1.2
260 320
140 200
GTAW
TG-S70SA1
TIG wire and rod for 0.5%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Green
Polarity:
DCEN
Packaging data
Tube
mm
kg
Length mm
g/piece
1.6
2.0
2.4
3.2
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
C
0.06
0.12
Si
0.53
0.30 0.70
Mn
1.03
1.30
P
0.006
0.025
S
0.008
0.025
Ni
0.02
0.20
Mo
0.54
0.40 0.65
Cu
0.15
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
534
611
32
267
620x1
400min.
518min.
19min.
62015x1
205
GTAW
TG-S80B2
TIG wire and rod for 1.25%Cr-0.5%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Silver
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
35
63
Volume mm
C
0.10
0.07 0.12
Si
0.52
0.40 0.70
Mn
0.60
0.40 0.70
P
0.004
0.025
S
0.007
0.025
Ni
0.03
0.20
Cr
1.35
1.20 1.50
Mo
0.52
0.40 0.65
Cu
0.15
0.35
Note: a Single values are maximum.
206
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -20 (J)
PWHT (xh)
Typical
Guaranty
490
625
32
246
620x1
469min.
552min.
19min.
62015x1
GTAW
TG-S90B3
TIG wire and rod for 2.25%Cr-1%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Brown
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Typical
C
0.09
0.07 0.12
Si
0.64
0.40 0.70
Mn
0.60
0.40 0.70
P
0.004
0.025
S
0.006
0.025
Cr
2.39
2.30 2.70
Mo
1.08
0.90 1.20
Ni
0.06
0.20
Cu
0.15
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -20 (J)
PWHT (xh)
Typical
Guaranty
596
725
27
237
690x1
538min.
621min.
17min.
69015x1
207
GTAW
TG-S5CM
TIG wire and rod for 5%Cr-0.5%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st White
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
C
0.09
0.10
Si
0.38
0.50
Mn
0.49
0.40 0.70
P
0.010
0.025
S
0.005
0.025
Ni
0.08
0.60
Cr
5.51
4.50 6.00
Mo
0.55
0.45 0.65
Cu
0.17
0.35
Note: a Single values are maximum.
208
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
480
600
26
280
750x2
469min.
552min.
17min.
74515x1
GTAW
TG-S9CM
TIG wire and rod for 9%Cr-1%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Purple
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Typical
Guaranty
410
590
32
220
750x2
469min.
552min.
17min.
74515x1
209
GTAW
TG-S90B9
TIG wire and rod for 9%Cr-1%Mo-Nb-V steel
Features:
Classification:
Shielding Gas:
Ar
Identification color: 1st Black
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Typical
C
0.11
0.07 0.13
Si
0.26
0.15 0.50
Mn
0.75
1.20
P
0.006
0.010
S
0.004
0.010
Cu
0.03
0.20
Cr
9.30
8.00 10.50
Mo
1.00
0.85 1.20
Ni
0.47
0.80
V
0.20
0.15 0.30
Al
<0.01
0.04
Nb
0.06
0.02 0.10
N
0.04
0.03 0.07
Mn+Ni
1.22
1.50
Note: a Single values are maximum.
210
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
706
809
22
160
760x2
414min.
621min.
16min.
76015x2
GTAW
TG-SM
TIG wire and rod for 0.5%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Green
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
35
63
Volume mm
C
0.06
0.05 0.12
Si
0.53
0.30 0.70
Mn
1.03
1.30
P
0.006
0.025
S
0.008
0.025
Ni
0.02
0.20
Mo
0.54
0.40 0.65
Cu
0.15
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
500
580
32
280
620x1
469min.
552min.
19min.
AW
Approvals
ABS
MG
211
GTAW
TG-S56
TIG wire and rod for Mn-Mo and Mn-Mo-Ni steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Silver gray
Polarity:
DCEN
Packaging data
Tube
mm
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
5
5
5
5
1,000
1,000
1,000
1,000
9
16
25
35
Volume mm
C
0.10
0.12
Si
0.39
0.20 0.60
Mn
1.52
1.20 1.80
P
0.003
0.025
S
0.007
0.025
Ni
0.62
0.40 0.80
Mo
0.49
0.40 0.60
Cu
0.16
0.35
Note: a Single values are maximum.
212
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -12 (J)
PWHT (xh)
Typical
Guaranty
520
590
31
290
620x1
469min.
552min.
19min.
62015x1
Approvals
TV
MG
GTAW
TG-S63S
TIG wire and rod for Mn-Mo and Mn-Mo-Ni steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Light green
Polarity:
DCEN
Packaging data
Tube
mm
kg
Length mm
g/piece
1.6
2.0
2.4
3.2
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Volume mm
Typical
C
0.12
0.15
Si
0.34
0.20 0.50
Mn
1.27
1.05 1.45
P
0.003
0.025
S
0.007
0.025
Ni
1.58
1.45 1.75
Cr
0.02
0.30
Mo
0.41
0.25 0.55
Cu
0.11
0.35
V
<0.01
0.05
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -12 (J)
PWHT (xh)
Typical
Guaranty
566
655
27
256
625x15
530min.
621min.
15min.
620x1
213
GTAW
TG-S1CM
TIG wire and rod for 1.25%Cr-0.5%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Silver
Polarity:
DCEN
Packaging data
Spool
mm
0.8
1.0
1.2
1.6
2.0
2.4
3.2
Coil
kg
1
-
5
5
-
10
10
10
10
-
kg
kg
25
5
5
5
5
5
Volume mm 280W, 110H, 280L/10pcs 240W, 110H, 230L 430W, 90H, 430L
Length mm g/piece
1,000
1,000
1,000
1,000
1,000
9
16
25
35
63
C
0.08
0.05~0.12
Si
0.52
0.30~0.70
Mn
1.06
0.80~1.20
P
0.006
0.025
S
0.007
0.025
Ni
0.02
0.20
Cr
1.40
1.00~1.50
Mo
0.55
0.40~0.65
Cu
0.20
0.35
Note: a Single values are maximum.
214
Tube
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -20 (J)
PWHT (x h)
Typical
Guaranty
634
735
28
210
620x1
469min.
552min.
19min.
62015x1
Approvals
ABS
LR
DNV
BV
NK
KR
MG
MG (ER80S-G)
MG
UP (ER80S-G)
MG (ER80S-G)
MG (ER80S-G)
GTAW
TG-S1CML
TIG wire and rod for 1.25%Cr-0.5%Mo steel
Features:
Classification:
equivalents
Shielding Gas:
Ar
Identification color: 1st Blue
Polarity:
DCEN
Packaging data
Spool
Tube
kg
mm
0.8
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
20
20
-
Volume mm
kg
Length mm
g/piece
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
C
0.03
0.05
Si
0.47
0.20 0.70
Mn
1.07
0.80 1.30
P
0.004
0.025
S
0.010
0.025
Ni
0.02
0.20
Cr
1.40
1.00 1.50
Mo
0.51
0.40 0.65
Cu
0.12
0.35
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (x h)
Typical
Guaranty
480
580
31
300
620x1
469min.
552min.
19min.
AW
215
GTAW
TG-S2CM
TIG wire and rod for 2.25%Cr-1%Mo steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Brown
Polarity:
DCEN
Packaging data
Spool
mm
0.8
1.0
1.2
1.6
2.0
2.4
3.2
Tube
kg
1
-
5
-
kg
10
10
10
10
-
20
-
Volume mm 280W, 110H, 280L/10pcs 240W, 110H, 230L 280W, 110H, 270L
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
35
63
Typical
C
0.11
0.05 0.15
Si
0.36
0.60
Mn
0.70
0.50 1.20
P
0.005
0.025
S
0.008
0.025
Ni
0.04
0.20
Cr
2.29
2.10 2.50
Mo
1.07
0.90 1.20
Cu
0.15
0.35
Note: a Single values are maximum.
216
Length mm g/piece
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
610
720
28
250
690x1
538min.
621min.
17min.
69015x1
Approvals
ABS
LR
DNV
BV
NK
KR
MG
MG
MG
UP (ER90S-G)
MG
MG (ER90S-G)
GTAW
TG-S2CML
TIG wire and rod for 2.25%Cr-1%Mo steel
Features:
Classification:
Shielding Gas:
Ar
Identification color: 1st Red
Polarity:
DCEN
Packaging data
Spool
Tube
kg
mm
1.0
1.2
1.6
2.0
2.4
10
10
10
-
20
20
-
Volume mm
kg
Length mm
g/piece
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
C
0.04
0.05
Si
0.50
0.30 0.80
Mn
1.09
0.80 1.40
P
0.005
0.025
S
0.010
0.025
Ni
0.02
0.20
Cr
2.34
2.10 2.70
Mo
1.10
0.90 1.20
Cu
0.16
0.40
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
520
630
28
250
690x1
469min.
552min.
19min.
69015x1
217
GTAW
TG-S2CMH
TIG wire and rod for 2.25%Cr-1%Mo-V steel
Features:
Classification:
Shielding Gas:
Ar
Identification color: 1st Silver
Polarity:
DCEN
Packaging data
Spool
Tube
kg
mm
1.0
1.2
1.6
2.0
2.4
10
10
-
20
-
Volume mm
Length mm
g/piece
5
5
5
5
1,000
1,000
1,000
1,000
9
16
25
35
C
0.12
0.09 0.13
Si
0.16
0.70
Mn
0.41
0.20 0.70
P
0.004
0.010
S
0.007
0.010
Ni
0.02
0.20
Cr
2.31
2.00 2.50
Mo
1.06
0.90 1.20
V
0.28
0.20 0.40
Nb
0.033
0.015 0.040
Cu
0.14
0.35
Note: a Single values are maximum.
218
kg
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
PWHT (xh)
Typical
Guaranty
623
730
22
300
705x7
621min.
70515x8
GTAW
TG-S9Cb
TIG wire and rod for 9%Cr-1%Mo-Nb-V steel
Features:
Classification:
Shielding Gas:
Ar
Identification color: 1st Gray
Polarity:
DCEN
Packaging data
Spool
0.8
1.0
1.2
1.6
2.0
2.4
3.2
Volume mm
Tube
kg
mm
5
-
10
10
10
10
-
kg
Length mm
g/piece
5
5
5
5
1,000
1,000
1,000
1,000
16
25
35
63
Typical
Guaranty
700
780
24
240
740x8
414min.
621min.
16min.
74515x1
Approvals
LR
NK
MG
MG
219
GTAW
TG-S12CRS
TIG wire and rod for 9 12%Cr-W-V-Nb steel
Features:
Tube
mm
kg
kg
Length mm
g/piece
1.0
2.0
2.4
10
-
5
5
1,000
1,000
25
35
Volume mm
0.07
0.12
0.36
0.10 0.50
0.74
0.20 1.00
0.004
0.020
0.003
0.010
0.51
0.30 0.80
9.92
9.50 11.50
0.35
0.20 0.55
0.01
0.40
Nb
0.04
0.01 0.08
V
0.21
0.10 0.35
W
1.45
1.00 2.00
Co
1.01
0.80 1.20
N
0.04
0.02 0.07
Note: a Single values are maximum.
220
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
686
790
23
44
740x8
531min.
621min.
17min.
75015
GTAW
TG-S2CW
TIG wire and rod for low C-2.25%Cr-W-V-Nb steel
Features:
Applied
Classification:
Shielding Gas:
Ar
Identification color: 1st Blue white
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.8
1.0
1.2
2.0
2.4
10
10
10
-
5
5
1,000
1,000
25
35
Volume mm
C
0.05
0.12
Si
0.42
0.10~0.60
Mn
0.46
0.20~1.00
P
0.006
0.020
S
0.008
0.010
Cr
2.30
2.00~2.60
Mo
0.47
0.40~0.65
Cu
0.17
0.40
Nb
0.03
0.01~0.08
V
0.32
0.15~0.40
W
1.19
1.00~2.00
Al
<0.01
0.03
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
Typical
Guaranty
467
578
31
205
715x2
400min.
520min.
17min.
71515x2
Approvals
LR
NK
MG
MG
221
SAW
MF-38/
US-40
Features:
Applied
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
MF-38
Can
12x65
20x200
20xD
25kg
25kg
25kg
Volume mm
Wire
mm
Spool
Coil
US-40
2.4
3.2
4.0
4.8
6.4
20kg
-
25kg
25kg
25kg
25kg
25kg
Volume mm
Typical
C
0.14
0.05 0.17
Si
0.02
0.20
Mn
1.78
1.65 2.20
P
0.009
0.025
S
0.014
0.025
Mo
0.52
0.45 0.65
Cu
0.11
0.35
Note: a Single values are maximum.
Typical
Guaranty a
C
0.08
0.15
Si
0.34
0.80
Mn
1.58
2.10
P
0.017
0.030
S
0.009
0.030
Mo
0.45
0.40 0.65
Cu
0.12
0.35
Note: a Single values are maximum.
Approvals
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -51 (J)
PWHT (xh)
560
630
29
58
620x1
469min.
552 689
20min.
27min.
62015x1
222
ABS
NK
Single electrode
MG
KAW3Y50MH10
SAW
MF-38/
US-A4
Features:
Applied
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
MF-38
12x65
20x200
20xD
25kg
25kg
25kg
Volume mm
Wire
mm
Coil
US-A4
3.2
4.0
4.8
25kg
25kg
25kg
Volume mm
C
0.09
0.05 0.15
Si
0.04
0.20
Mn
1.59
1.20 1.70
P
0.01
0.025
S
0.014
0.025
Ni
0.02
0.25
Cr
0.04
0.15
Mo
0.52
0.45 0.65
Cu
0.10
0.35
Note: a Single values are maximum.
Typical
Guaranty a
C
0.10
0.15
Si
0.39
0.80
Mn
1.35
1.60
P
0.013
0.030
S
0.013
0.030
Mo
0.52
0.40 0.65
Cu
0.11
0.35
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -51 (J)
PWHT (xh)
510
600
29
40
620x1
469min.
552 689
20min.
27min.
62015x1
223
SAW
PF-90B9/US-90B9
Flux and wire combination for 9%Cr-1%Mo-V-Nb steel
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
DCEP
Packaging data
Flux
Mesh
Can
PF-90B9
10x48
20kg
Volume mm
Wire
mm
1.6
2.4
US-90B9
3.2
4.0
Volume mm
Spool
20kg
300W, 110H, 300L
Typical
Guaranty a
C
0.11
0.07 0.13
Si
0.26
0.50
Mn
0.74
1.25
P
0.006
0.010
0.004
0.010
S
0.03
0.10
Cu
0.47
1.00
Ni
Cr
9.30
8.50 10.50
Mo
1.00
0.85 1.15
V
0.20
0.15 0.25
Al
<0.01
0.04
Nb
0.06
0.02 0.10
N
0.04
0.03 0.07
Ti
0.01
0.40
Mn+Ni
1.21
1.40
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 20 (J)
PWHT (xh)
224
Typical
582
716
23
37
760x2
Coil
25kg
25kg
25kg
430W, 90H, 430L
Guaranty
538min.
621 758
17min.
760x2
Typical
Guaranty a
C
0.10
0.08 0.13
Si
0.21
0.80
Mn
0.92
1.20
P
0.009
0.010
0.004
0.010
S
0.01
0.25
Cu
0.50
0.80
Ni
9.00
8.0 10.5
Cr
Mo
0.97
0.85 1.20
V
0.21
0.15 0.25
Al
0.01
0.04
Nb
0.04
0.02 0.10
N
0.04
0.02 0.07
Mn+Ni
1.42
1.50
Note: a Single values are maximum.
SAW
MF-38/
US-49
Features:
Applied
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Can
12x65
MF- 20x200
38
20xD
25kg
25kg
25kg
Volume mm
Wire mm
Spool
US49
1.6
2.0
2.4
3.2
4.0
4.8
6.4
Volume mm
10kg
10kg
-
Coil
20kg
-
76kg
75kg
75kg
-
150kg
159kg
C
0.10
0.07 0.12
Si
0.02
0.05
Mn
1.58
1.25 1.80
P
0.009
0.025
S
0.011
0.025
Mo
0.53
0.45 0.60
Cu
0.11
0.35
Note: a Single values are maximum.
25kg
25kg
25kg
25kg
25kg
Typical
Guaranty a
C
0.10
0.15
Si
0.37
0.80
Mn
1.35
1.60
P
0.014
0.030
S
0.014
0.030
Mo
0.53
0.40 0.65
Cu
0.09
0.35
Note: a Single values are maximum.
Typical
Guaranty
508
592
30
45
620x1
469min.
552 689
20min.
27min.
62015x1
ABS
LR
DNV
BV
NK
CCS
3YTM
3T, 3YM, 3YT
YTM
A3YTM
KAW3Y46TMH10
3YTM
225
SAW
MF-27/US-56B
Flux and wire combination for Mn-Mo and Mn-Mo-Ni steel
Features:
Applied
Classification:
Type of flux:
Fused
Redrying of flux: 150 350x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
MF-27
48xD
25kg
Volume mm
Wire
mm
US-56B
3.2
4.0
4.8
Volume mm
Coil
25kg
25kg
25kg
75kg
75kg
Typical
C
0.11
0.15
Si
0.17
0.35
Mn
1.59
1.40 2.20
P
0.003
0.018
S
0.001
0.018
Ni
0.86
0.70 1.20
Cr
0.03
0.20
Mo
0.48
0.40 0.70
Cu
0.06
0.30
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
PWHT (xh)
480
560
32
85
635x26
538min.
621 758
17min.
27min.
62015x1
226
Typical
Guaranty a
C
0.08
0.12
Si
0.28
0.50
Mn
1.05
0.90 1.80
P
0.009
0.020
S
0.002
0.020
Ni
0.87
0.70 1.20
Mo
0.45
0.40 0.70
Cu
0.08
0.30
Note: a Single values are maximum.
SAW
PF-200/US-56B
Flux and wire combination for Mn-Mo and Mn-Mo-Ni steel
Features:
Applied
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
PF-200
48xD
Volume mm
20kg
240W, 350H, 240L
Wire
mm
US-56B
3.2
4.0
4.8
Volume mm
Coil
25kg
25kg
25kg
75kg
75kg
Typical
C
0.11
0.15
Si
0.17
0.35
Mn
1.59
1.40 2.20
P
0.003
0.018
S
0.001
0.018
Ni
0.86
0.70 1.20
Cr
0.03
0.20
Mo
0.48
0.40 0.70
Cu
0.06
0.30
Note: a Single values are maximum.
Typical
Guaranty a
C
0.08
0.12
Si
0.11
0.50
Mn
1.33
0.90 1.80
P
0.007
0.020
S
0.003
0.020
Ni
0.83
0.70 1.20
Mo
0.43
0.40 0.70
Cu
0.08
0.30
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
PWHT (xh)
490
580
30
182
620x11
538min.
621 758
17min.
27min.
62015x1
227
SAW
PF-200/US-511N
Flux and wire combination for 1 1.25%Cr-0.5%Mo steel
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
PF-200
Can
10x48
20kg
Volume mm
Wire
mm
US-511N
3.2
4.0
Coil
25kg
25kg
430W, 90H, 430L
Volume mm
Typical
C
0.09
0.15
Si
0.30
0.40
Mn
0.90
0.50 1.00
P
0.004
0.015
S
0.002
0.015
Ni
0.17
0.25
Cr
1.48
1.25 1.80
Mo
0.52
0.40 0.65
Cu
0.11
0.25
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
450
560
31
120
690x8
469min.
552 689
20min.
27min.
69015x1
228
75kg
Typical
Guaranty a
C
0.08
0.05 0.15
Si
0.20
0.80
Mn
0.88
1.20
P
0.007
0.030
S
0.002
0.030
Ni
0.15
0.25
Cr
1.39
1.00 1.50
Mo
0.55
0.40 0.65
Cu
0.11
0.35
Note: a Single values are maximum.
SAW
PF-200D/US-511ND
Flux and wire combination for 1 1.25%Cr-0.5%Mo steel
Features:
Applied
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
DCEP
Packaging data
Flux
PF-200D
Mesh
Can
10x48
20kg
Volume mm
Wire
mm
Coil
US-511ND
2.4
3.2
4.0
25kg
25kg
25kg
430W, 90H, 430L
Volume mm
C
0.13
0.15
Si
0.11
0.40
Mn
0.88
0.50 1.00
P
0.005
0.015
S
0.001
0.015
Ni
0.15
0.25
Cr
1.49
1.25 1.80
Mo
0.56
0.40 0.65
Cu
0.12
0.25
Note: a Single values are maximum.
Typical
Guaranty a
C
0.08
0.05 0.15
Si
0.21
0.80
Mn
0.82
1.20
P
0.007
0.030
S
0.003
0.030
Ni
0.15
0.25
Cr
1.39
1.00 1.50
Mo
0.56
0.40 0.65
Cu
0.09
0.35
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
477
589
27
116
690x4
469min.
552 689
20min.
27min.
69015x1
229
SAW
PF-200/US-521S
Flux and wire combination for 2.25%Cr-1%Mo steel
Features:
Classification:
and equivalents
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
PF-200
Can
10x48
20kg
Volume mm
Wire
mm
US-521S
3.2
4.0
Coil
25kg
25kg
430W, 90H, 430L
Volume mm
Typical
150kg
150kg
C
0.16
0.08 0.18
Si
0.13
0.25
Mn
0.93
0.80 1.20
P
0.003
0.012
S
0.002
0.012
Ni
0.14
0.25
Cr
2.45
2.20 2.70
Mo
1.00
0.90 1.20
Cu
0.12
0.30
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
470
610
27
150
690x8
538min.
621 758
17min.
27min.
69015x1
230
75kg
Typical
Guaranty a
C
0.12
0.05 0.15
Si
0.10
0.80
Mn
0.82
1.20
P
0.008
0.030
S
0.001
0.030
Ni
0.13
0.25
Cr
2.34
2.00 2.50
Mo
1.04
0.90 1.20
Cu
0.12
0.35
Note: a Single values are maximum.
SAW
PF-200D/US-521S
Flux and wire combination for 2.25%Cr-1%Mo steel
Features:
Applied
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
DCEP
Packaging data
Flux
PF-200D
Can
10x48
20kg
Volume mm
Wire
mm
US-521S
3.2
4.0
Coil
25kg
25kg
430W, 90H, 430L
Volume mm
Typical
75kg
150kg
150kg
C
0.16
0.08 0.18
Si
0.13
0.25
Mn
0.93
0.80 1.20
P
0.003
0.012
S
0.002
0.012
Ni
0.14
0.25
Cr
2.45
2.20 2.70
Mo
1.00
0.90 1.20
Cu
0.12
0.30
Note: a Single values are maximum.
Typical
Guaranty a
C
0.09
0.05 0.15
Si
0.16
0.80
Mn
0.81
1.20
P
0.006
0.030
S
0.003
0.030
Ni
0.13
0.25
Cr
2.41
2.00 2.50
Mo
1.07
0.90 1.20
Cu
0.13
0.35
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
507
621
26
164
690x6
538min.
621 758
17min.
27min.
69015x1
231
SAW
PF-200S/US-502
Flux and wire combination for 5%Cr-0.5%Mo steel
Features:
Applied
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
PF-200S
Mesh
Can
10x48
Volume mm
20kg
240W, 350H, 240L
Typical
232
Typical
460
590
32
133
720x1
mm
Coil
US-502
3.2
4.0
25kg
25kg
Volume mm
C
0.07
0.15
Si
0.18
0.35
Mn
0.50
0.30 0.85
P
0.008
0.025
S
0.002
0.025
Cu
0.12
0.30
Ni
0.03
0.20
Cr
5.50
4.80 6.00
0.55
0.40 0.65
Mo
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -29 (J)
PWHT (xh)
Wire
Guaranty
400min.
483 655
22min.
27min.
74515x1
Typical
Guaranty a
C
0.06
0.12
Si
0.21
0.80
Mn
0.78
1.20
P
0.012
0.030
S
0.002
0.030
Cu
0.12
0.35
Cr
5.25
4.50 6.00
0.55
0.40 0.65
Mo
Note: a Single values are maximum.
SAW
PF-200S/US-9Cb
Flux and wire combination for 9%Cr-1%Mo-V-Nb steel
Features:
Classification:
of 9%Cr-1%Mo-V-Nb steel
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
AC
Packaging data
Flux
Mesh
Can
PF-200S
10x48
20kg
Volume mm
Wire
mm
Spool
Coil
US-9Cb
1.2
1.6
2.4
3.2
4.0
20kg
20kg
-
25kg
25kg
25kg
Volume mm
Typical
C
0.08
0.14
Si
0.13
0.30
Mn
1.73
2.00
P
0.005
0.020
S
0.003
0.020
Ni
0.57
1.00
Cr
8.81
8.00 10.50
Mo
0.90
0.80 1.20
Nb
0.05
0.10
V
0.23
0.50
Cu
0.02
0.15
Note: a Single values are maximum.
Typical
Guaranty a
C
0.06
0.12
Si
0.12
0.60
Mn
1.58
2.00
P
0.008
0.025
S
0.004
0.025
Ni
0.55
1.00
Cr
8.31
8.00 10.50
Mo
0.88
0.80 1.20
Nb
0.03
0.15
V
0.21
0.50
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
580
710
24
68
740x8
607min.
690 827
16min.
74515x1
233
SAW
PF-500/US-521H
Flux and wire combination for 2.25%Cr-1%Mo-V steel
Features:
creep rupture
Can
20kg
240W, 350H, 240L
Wire
25kg
25kg
25kg
430W, 90H, 430L
150kg
840W, 110H, 840L
Typical
C
0.16
0.18
Si
0.21
0.30
Mn
1.19
0.30~1.50
P
0.002
0.010
S
0.001
0.010
Ni
<0.01
0.20
2.13
2.00~2.65
Cr
Mo
0.99
0.90~1.20
V
0.36
0.25~0.45
Nb
0.019
0.010~0.040
Cu
0.10
0.30
Note: a Single values are maximum.
Guarantya
0.2%YS (MPa)
620
530min.
TS (MPa)
722
620min.
El on 4d (%)
23
16min.
IV -18 (J)
150
1,387
Tr (h) *1
70515x8
PWHT (xh)
*2
*1: Creep rupture time (TP: 13)
*2: 7058 for tensile and impact test
70532 for creep rupture test
234
Coil
75kg
740W, 110H, 740L
Typical
Guarantya
C
0.12
0.05~0.15
Si
0.15
0.05~0.35
Mn
1.14
0.50~1.30
P
0.003
0.010
S
0.001
0.010
Ni
<0.01
0.20
Cr
2.04
2.00~2.60
Mo
0.99
0.90~1.20
V
0.33
0.20~0.40
Nb
0.015
0.010~0.040
Cu
0.09
Note: a Single values are maximum.
SAW
PF-500D/US-521HD
Flux and wire combination for 2.25%Cr-1%Mo-V steel
Features:
creep rupture
Mesh
Can
Wire
mm
Coil
PF-500D
10x48
20kg
US-521HD
4.0
25kg
Volume mm
Typical
Volume mm
C
0.16
0.18
Si
0.19
0.30
Mn
1.07
0.30~1.50
P
0.005
0.010
S
0.001
0.010
Ni
0.04
0.20
Cr
2.60
2.00~2.65
Mo
1.00
0.90~1.20
V
0.37
0.25~0.45
Nb
0.032
0.010~0.040
Cu
0.09
0.30
Note: a Single values are maximum.
Typical
Guarantya
C
0.08
0.05~0.15
Si
0.12
0.05~0.35
Mn
0.78
0.50~1.30
0.008
0.010
P
S
0.001
0.010
Ni
0.03
0.20
Cr
2.42
2.00~2.60
Mo
1.00
0.90~1.20
V
0.31
0.20~0.40
Nb
0.017
0.010~0.040
Cu
0.09
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -18 (J)
PWHT (xh)
593
693
25
130
705x8
530min.
620min.
18min.
70515x8
235
SAW
MF-29A/US-2CW
Flux and wire combination for low C-2.25%Cr-W-V-Nb steel
Features:
Applied
Fused
DCEP
Packaging data
Flux
Mesh
Can
MF-29A
48xD
Volume mm
25kg
240W, 350H, 240L
Wire
mm
Spool
Coil
US-2CW
1.6
2.4
3.2
4.0
20kg
-
25kg
25kg
25kg
Volume mm
Typical
C
0.04
0.15
Si
0.13
0.60
Mn
1.15
0.10 1.60
P
0.004
0.020
S
0.004
0.010
Cu
0.11
0.40
Cr
2.26
1.90 2.60
Mo
0.12
0.05 0.85
W
1.75
1.00 2.00
V
0.24
0.15 0.30
Nb
0.026
0.040
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 20 (J)
PWHT (xh)
521
615
27
98
715x2
300min.
510min.
17min.
715x2
236
Typical
Guaranty a
C
0.04
0.15
Si
0.25
0.60
Mn
1.15
0.10 1.60
P
0.006
0.020
S
0.002
0.010
Cu
0.13
0.40
Cr
2.12
1.90 2.60
Mo
0.12
0.05 0.85
W
1.69
1.00 2.00
V
0.22
0.15 0.30
Nb
0.016
0.040
Note: a Single values are maximum.
SAW
PF-200S/US-12CRSD
Flux and wire combination for 9 12%Cr-W-V-Nb steel
Features:
Applied
Classification:
AWS -
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
DCEP
Packaging data
Flux
Mesh
Can
PF-200S
10x48
20kg
Volume mm
Wire
mm
Spool
Coil
US12CRSD
1.2
1.6
2.4
20kg
20kg
-
25kg
Volume mm
Typical
C
0.07
0.15
Si
0.35
0.50
Mn
0.74
1.00
P
0.004
0.020
S
0.003
0.010
Cu
0.01
1.30
Ni
0.51
0.80
Cr
9.92
9.50 12.00
0.35
0.10 0.70
Mo
1.45
1.00 2.00
W
0.21
0.05 0.35
V
Nb
0.035
0.01 0.10
Co
1.01
0.80 1.20
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 20 (J)
PWHT (xh)
652
775
23
31
745x8
440min.
621min.
17min.
75015
Typical
Guaranty a
C
0.06
0.15
Si
0.24
0.60
Mn
0.88
1.50
P
0.008
0.010
S
0.004
0.010
Cu
0.02
0.80
Ni
0.52
1.50
Cr
9.48
8.60 13.0
0.32
0.10 0.70
Mo
1.36
1.00 2.00
W
0.20
0.35
V
Nb
0.030
0.080
Co
0.98
0.50 1.80
N
0.04
0.10
Note: a Single values are maximum.
237
NC-38
General
Cryogenic
304L
Low
304H
Dissimilar
metals
temperature
NC-38L
NC-38L
High
temperature
NC-38H
NC-39
NC-39L
NC-39MoL
NC-32
General
treatment
Cryogenic
Low
NC-36
General
316L
NC-38LT
High
Solution
316
SMAW
temperature
Solution
treatment
NC-36LT
NC-36L
NC-36L
316H
High
temperature
316L Mod.
Urea
NC-316MF
317L
Low
NC-317L
347
General
NC-37
Low
carbon
NC-37L
temperature
NC-37
High
321
310S
General
NC-37
High
NC-37
temperature
NC-30
General
Normal
Duplex
Super
Lean
duplex
duplex
duplex
410
General
405, 409
Overlaying
Low
409,430,436,410L
Car
240
NC-2209
NC-2594
CR-40
in cladding
CR-40Cb
carbon martensite
exhaust system
FCAW
DW-308
DW-308LP
DW-308LT
DW-308L
DW-308LP
GMAW
MG-S308
MG-S308LS
GTAW
TG-S308
TG-S308L
TG-S308L
TG-X308L
DW-308LH
DW-308H
DW-309
DW-309L
DW-309MoL
DW-309LP
DW-309MoLP
DW-312
MG-S309
MG-S309LS
TG-S309
TG-S309L
TG-S309MoL
TG-X309L
DW-309LH
DW-316LP
TG-S316
DW-316LT
TG-S316L
DW-316L
DW-316LP
MG-S316LS
DW-316LH
DW-316H
TG-S316L
TG-X316L
-
NO4051
TG-S310MF
DW-317L
DW-317LP
TG-S317L
DW-347
TG-S347
TG-X347
TG-S347L
DW-347H
TG-S347
DW-347
TG-S347
DW-347H
TG-S347
DW-310
TG-S310
DW-2209
TG-S2209
DW-2594
TG-S2594
DW-2307
MG-S410
TG-S410
DW-410Cb
MX-A410NiMo
MG-S430NbS
MX-A430M
TG-S410Cb
241
SMAW, FCAW
Tips for better welding results
SMAW
(1) Use proper welding currents because the use of an excessive current causes overheating
electrodes and thereby welding usability and weld metal mechanical properties can be
deteriorated.
(2) Keep the arc as short as possible.
(3) Control the weaving width of electrode within two and a half times the diameter of the
electrode.
FCAW
1. Features:
(1) DW stainless flux-cored wires are cost-effective wires because of high welding efficiency
with the deposition rate 2-4 times as high as those of stick electrodes as shown in Fig. 1
and deposition efficiency of about 90%.
(2) DW stainless wires offer a wider range of current and voltage in comparison with solid
wire as shown in Fig. 2, which facilitates easier application for both semi-automatic and
automatic welding.
(3) DW stainless series has excellent usability and weldability with stable arc, low spatter, good
slag removal, smooth bead appearance, and high X-ray soundness.
140
DW wire, 1.6mm
(CO2)
40
mm
1.6
36
re
1.2
80
wi
IG
6m
1.
9m
DW
60
re
wi
DW
wi
re
100
32
28
re
DW
20
Stic
100
200
Welding Current (A)
DW wire, 1.2mm
(CO2)
24
.0m
e4
trod
lec
ke
0
300
242
DW wire, 0.9mm
(CO2)
0.
40
wi
120
400
20
50
100
150
200
250
300
Welding Current (A)
350
400
2. Notes on usage
(1) Welding power source:
Use a DC power source with constant voltage and the polarity DCEP. Inverter-type welding
power sources can also be used. When the use of a certain pulsed arc power source
causes much spatter, use the wire with ordinary currents, turning off the pulse switch.
(2) Shielding gas:
Use CO2 for shielding gas for general applications. Ar-CO2 mixtures with 20-50% CO2 can
also be used, but compared with CO2, porosity (pit and blowhole) is apt to occur. The
proper flow rate of shielding gas is 20-25 litter/min.
Keep the wire extension at about 15 mm for 0.9-mm wire and 15-20 mm for 1.2- and 1.6mm wire. The use of a shorter wire extension may cause pit and worm-tracking porosity.
The wire extension in welding with an Ar-CO2 mixture should be 5 mm longer than in use of
CO2.
When wind velocity at the vicinity of an arc is more than 1 m/sec., blowhole is apt to occur,
and dissolution of nitrogen into the weld metal may deteriorate slag removal and decrease
the ferrite content of the weld metal, thereby causing hot cracking. To prevent these
problems, use an adequate shielding gas flow rate and a windscreen.
Flux-cored wires generate much more welding fumes in terms of the amount of fumes
at unit time in comparison with that of stick electrodes. To protect welders from harmful
welding fumes, be sure to use a local ventilator and an appropriate respirator.
243
Proper welding speeds are approximately 30-70 cm/min in horizontal fillet welding. With
a 309 type wire, dissimilar-metal welding of stainless steel to carbon steel can be done in
the same welding condition as used for welding stainless steels. However to secure the
ferrite content of weld metal, welding currents should be 200A or lower and welding speeds
should be 40 cm/mm or slower with a 1.2mm wire.
The 1st layer of overlaying onto carbon steel should be welded with a 309 (or 309MoL)
type wire by the half lapping method. In case where the dilution by the base metal is
excessive, the ferrite content of the weld metal decreases and thereby hot cracking may
occur. Therefore, it is important to use appropriate welding conditions to control the dilution
particularly for the first layer. In order to obtain the proper dilution ratio, welding currents
should be 200A or lower and welding speeds should be 20-40 cm/min with a 1.2mm wire.
With a 1.6mm wire, use welding currents in the 200-250 range and welding speeds in the
20-30 cm/min range. Refer to Fig. 3.
1.2mm
1.6mm
Welding speed
40cm/min
40
30
Welding speed
20
30cm/min
30
30cm/min
Proper
dilution
for 1st
layer
20cm/min
10
Dilution (%)
Dilution (%)
40cm/min
20
20cm/min
Proper
dilution
for 1st
layer
10
0
150
200
200
250
Welding current (A)
244
300
GMAW
(1) Polarity:
DCEP is suitable.
98% Ar-2%O2 mixture is recommended for general applications. Proper gas flow rates
range in 20-25 I/min. Ar-CO2 mixture is not suitable for low carbon stainless steel (Type
304L) because the carbon content of deposited metal increases.
(3) Arc length:
GMAW of stainless steel generally uses the spray arc transfer mode due to lower spatter
generation. Adjust arc voltage so that arc length becomes 4-6 mm. When arc length is
excessively short, blowholes are apt to occur. Inversely, when arc length is excessively
long, the wetting of deposited metal on the base metal becomes poor.
(4) Protection against wind:
GMAW is likely to be influenced by wind and thereby blowholes may occur. Use a
windscreen to protect the arcing area against wind when the wind velocity near the arc is
0.5m/sec or more.
(5) Pulsed arc welding:
In pulsed arc welding, a stable spray arc can be obtained even with low welding currents.
Pulsed arc is suitable for overlaying, welding of thin plates and vertical welding.
GTAW
(1) Polarity:
DCEN is suitable.
(4)
(5)
(6)
(7)
Argon gas is mainly used for shielding. Suitable flow rates of shielding gas are in the range
of 7-15 I/min. at 100-200A of welding current and 12-20 I/min. at 200-300A in manual GTAW.
Torch:
Two types of GTAW torches are available. One has a gas lens, another has no gas lens.
A torch with a gas lens provides better shielding effect preventing the weld bead from
oxidation since the gas lens can provide a regular gas flow.
Tungsten electrode extension:
Proper tungsten electrode extensions are generally in the range of 4-5 mm. In the case
where shielding effect tends to be lower as in welding corner joint, tungsten extension is
recommended to be 2-3 mm. In welding of deep groove joints, tungsten extension should
be longer as 5-6 mm.
Arc length:
Proper arc lengths are in the range of 1-3 mm. When it is excessively long, the shielding
effect becomes poor.
One-side welding without backing materials:
In the case of one-side welding without backing materials, adopt back shielding in order to
prevent oxidization of the penetration bead. However, with a flux-cored filler rod for GTAW,
sound penetration bead can be obtained without back shielding.
Fully austenitic type filler wires:
With a fully austenitic type filler wire (e.g., TGS-310, TGS-310MF), use lower welding
currents and welding speeds to prevent hot cracking.
245
Structure Diagram:
Ferrite Indicator:
Ferrite Scope:
Magne Gage:
Point Counting:
26
(A) Austenite
24
22
Fe
20
rri
te
0%
10
18
16
20
()+()
40
14
12
() Martensite
100
()+()+()
()
()
0
0
80
()+()
10
()+()
10
12
14
16
(F)
18
20
22
24
26
28
30
Cr equivalentCrMo1.5Si0.5Nb(Cb)
246
32
34
36
38
40
FN
19
Austenite
18
17
16
10
e
ag
15
t
en
rc
te
ri
er
14
Pe
0%
2%
13
Austenite
+
Martensite
12
11
10
16
17
18
19
4%%
5 %
6
6%
7. %
2
9. 7%
.
10 .3%
12 .8%
13 .3%
15
20
12
14
16
18
Austenite+Ferrite
21
22
23
24
25
26
27
Cr equivalent=%Cr+%Mo+1.5%Si+0.5%Cb (Nb)
Ni equivalent=%Ni+35%C+20%N+0.25%Cu
18
16
8
2
AF
14
10
12
12
18
16
22
20
26
24
30
28
40
50
FA
12
35
60
45
70
55
65
75
80
10
10
18
20
22
24
26
85
95
90
0
28
30
Cr equivalent=%Cr+%Mo+0.7Nb (Cb)
SMAW
NC-38
Stick electrode
Features:
Applicable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.0
2.6
3.2
4.0
5.0
250
300
350
350
350
2
2
5
5
5
20
20
20
20
20
11
20
36
55
82
Typical (AC)
Guaranty a
C
0.06
0.08
Si
0.37
1.00
Mn
1.5
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
9.4
9.0 11.0
Cr
20.0
18.0 21.0
Mo
0.16
0.75
Cu
0.08
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
600
46
74
552min.
30min.
-
248
carton mm
300W,
300W,
175W,
175W,
175W,
125H, 280L
95H, 330L
115H, 380L
115H, 380L
115H, 380L
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
50 75
75 95
85 120
110 160
150 200
45 65
70 90
80 115
90 140
-
Approvals
ABS
DNV
NK
MG (E308-16)
308
KD308
SMAW
NC-38H
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
20
36
54
80
Typical (AC)
Guaranty a
C
0.06
0.04 0.08
Si
0.45
1.00
Mn
1.95
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
9.5
9.0 11.0
Cr
19.5
18.0 21.0
Mo
0.05
0.75
Cu
0.07
0.75
Note: a Single values are maximum.
carton mm
300W,
175W,
175W,
175W,
100H,
125H,
125H,
130H,
330L
380L
380L
380L
3G uphill, 4G
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 135
-
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
403
572
48
79
552min.
30min.
-
249
SMAW
NC-38L
Stick electrode
Features:
Applicable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.0
2.6
3.2
4.0
5.0
250
300
350
350
350
2
2
5
5
5
20
20
20
20
20
11
20
36
55
82
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.38
1.00
Mn
1.5
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
9.6
9.0 11.0
Cr
20.3
18.0 21.0
Mo
0.14
0.75
Cu
0.05
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
580
48
78
518min.
30min.
-
250
carton mm
300W,
300W,
175W,
175W,
175W,
125H,
100H,
115H,
130H,
130H,
280L
330L
380L
380L
380L
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
50 75
75 95
85 120
110 160
150 200
45 65
70 90
80 115
90 140
-
Approvals
LR
BV
NK
GL
304L m (Chem.)
UP (E308L-16)
KD308L
4306
SMAW
NC-38LT
Stick electrode
Features:
Classification:
for
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
18
33
51
79
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.46
1.00
Mn
2.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.3
9.0 11.0
Cr
18.8
18.0 21.0
Mo
0.05
0.75
Cu
0.05
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
370
540
51
52
518min.
35min.
34min.
3G uphill, 4G
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 130
-
Approvals
LR
DNV
NK
304L m (Cryo)
308L, MG
KD308L
251
SMAW
NC-39
Stick electrode
Features:
Classification:
and
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.0
2.6
3.2
4.0
5.0
250
300
350
350
350
2
2
5
5
5
20
20
20
20
20
11
20
36
55
82
Typical (AC)
Guaranty a
C
0.07
0.15
Si
0.40
1.00
Mn
1.0
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
13.4
12.0 14.0
Cr
23.9
22.0 25.0
Mo
0.21
0.75
Cu
0.75
0.12
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
590
39
62
552min.
30min.
-
252
carton mm
300W,
300W,
175W,
175W,
175W,
125H,
100H,
115H,
115H,
115H,
280L
330L
380L
380L
380L
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
50 75
75 95
85 120
110 160
150 200
45 65
70 90
80 115
90 140
-
Approvals
ABS
LR
DNV
BV
NK
GL
CCS
MG (E309-16)
SS/CMn m (Chem.)
309, MG
UP (E309-16)
KD309
4332
AS2-B
SMAW
NC-39L
Stick electrode
Features:
Classification:
and
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.0
2.6
3.2
4.0
5.0
250
300
350
350
350
2
2
5
5
5
20
20
20
20
20
11
20
36
55
82
Typical (AC)
Guaranty a
C
0.04
0.04
Si
1.00
0.42
Mn
1.6
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
13.3
12.0 14.0
Cr
23.8
22.0 25.0
Mo
0.18
0.75
Cu
0.09
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
560
42
67
518min.
30min.
-
3G uphill, 4G
45 65
70 90
80 115
90 140
-
Approvals
LR
DNV
BV
NK
TV
SS/CMn m (Chem.)
309L
UP (E309L-16)
KD309L
EN ISO 3581-A-E 23 12 L R
253
SMAW
NC-39MoL
Stick electrode
Features:
Classification:
and
Welding Positions:
4G
2G
2F
3G uphill
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
19
33
54
85
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.51
1.00
Mn
1.3
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.9
12.0 14.0
Cr
23.5
22.0 25.0
Mo
2.1
2.0 3.0
Cu
0.07
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
450
630
41
65
518min.
30min.
-
254
carton mm
300W,
175W,
175W,
175W,
95H, 330L
135H, 380L
130H, 380L
130H, 380L
3G uphill, 4G
45 80
65 110
85 135
-
Approvals
ABS
NK
MG
KD309Mo
SMAW
NC-32
Stick electrode
Features:
Classification:
Welding Positions:
in
2G
2F
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
300
350
350
2
5
5
20
20
20
27
49
76
Typical (AC)
Guaranty a
C
0.13
0.15
Si
0.62
1.00
Mn
1.2
0.5 2.5
P
0.01
0.04
S
<0.01
0.03
Ni
9.6
8.0 10.5
Cr
28.2
28.0 32.0
Mo
0.01
0.75
Cu
0.05
0.75
Note: a Single values are maximum.
3.2
4.0
5.0
70 115
95 145
135 180
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
624
785
20
655min.
22min.
255
SMAW
NC-36
Stick electrode
Features:
Applicable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.0
2.6
3.2
4.0
5.0
250
300
350
350
350
2
2
5
5
5
20
20
20
20
20
11
20
36
55
82
Typical (AC)
Guaranty a
C
0.04
0.08
Si
0.35
1.00
Mn
1.5
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
12.0
11.0 14.0
Cr
19.2
17.0 20.0
Mo
2.2
2.0 3.0
Cu
0.10
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
570
46
80
518min.
30min.
-
256
carton mm
300W,
300W,
175W,
175W,
175W,
130H,
100H,
115H,
115H,
115H,
280L
330L
380L
380L
380L
3G uphill, 4G
45 65
70 90
80 115
90 140
-
Approvals
NK
KD316
SMAW
NC-36L
Stick electrode
Features:
Applicable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
2.0
2.6
3.2
4.0
5.0
250
300
350
350
350
2
2
5
5
5
20
20
20
20
20
11
20
36
55
82
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.36
1.00
Mn
1.5
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
12.0
11.0 14.0
Cr
19.4
17.0 20.0
Mo
2.2
2.0 3.0
Cu
0.11
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
420
580
45
83
483min.
30min.
-
carton mm
300W,
300W,
175W,
175W,
175W,
130H,
100H,
110H,
115H,
115H,
280L
330L
380L
380L
380L
3G uphill, 4G
2.0
2.6
3.2
4.0
5.0
50 75
75 95
85 120
110 160
150 200
45 65
70 90
80 115
90 140
-
Approvals
ABS
LR
DNV
BV
NK
GL
MG (E316L-16)
316L m (Chem.)
316L, MG
UP (E316L-16)
KD316L
4435
257
SMAW
NC-36LT
Stick electrode
Features:
Classification:
steel for
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
19
34
51
78
Typical (AC)
C
0.03
0.04
Si
0.59
1.00
Mn
2.0
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
13.1
11.0 14.0
Cr
18.0
17.0 20.0
Mo
2.2
2.0 3.0
Cu
0.05
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
390
530
44
40
483min.
30min.
27min.
258
3G uphill, 4G
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 130
-
SMAW
NC-317L
Stick electrode
Features:
carbon 19%Cr-13%Ni-
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
19
34
51
79
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.55
1.00
Mn
1.2
0.5 2.5
P
0.03
0.04
S
<0.01
0.03
Ni
13.3
12.0 14.0
Cr
19.7
18.0 21.0
Mo
3.7
3.0 4.0
Cu
0.05
0.75
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 135
-
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
440
600
39
518min.
30min.
259
SMAW
NC-37
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
250
300
350
350
2
2
5
5
20
20
20
20
15
28
50
77
Typical (AC)
Guaranty a
C
0.06
0.08
Si
0.55
1.00
Mn
1.5
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.1
9.0 11.0
Cr
19.6
18.0 21.0
Mo
0.04
0.75
Cu
0.04
0.75
Nb+Ta
0.67
8xC% 1.00
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
470
670
34
518min.
30min.
260
3G uphill, 4G
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 135
-
SMAW
NC-37L
Stick electrode
Features:
Suitable
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
18
33
51
79
Typical (AC)
Guaranty a
C
0.04
0.08
Si
0.58
1.00
Mn
2.3
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
9.7
9.0 11.0
Cr
19.1
18.0 21.0
Nb
0.59
8xC% 1.00
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
420
600
45
518min.
30min.
3G uphill, 4G
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 135
-
Approvals
TV
261
SMAW
CR-40Cb
Stick electrode
Features:
Classification:
steels such
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
17
31
53
82
900
262
800
700
70
Tensile strength
600
60
500
50
400
40
300
30
200
20
Elongation
10
100
0
AW
600
700
800
PWHT temp. ()
900
Typical
Guaranty
mm
3G uphill, 4G
270
500
35
450min.
20min.
2.6
3.2
4.0
5.0
60 85
80 115
100 145
140 180
50 80
65 105
95 140
-
850x2
Elongation (%)
Typical (AC)
Guaranty a
C
0.09
0.12
Si
0.40
1.00
Mn
0.3
1.0
P
0.02
0.04
S
<0.01
0.03
Ni
0.1
0.6
Cr
12.9
11.0 14.0
Mo
0.05
0.75
Cu
0.03
0.75
Nb+Ta
0.81
0.50 1.50
Note: a Single values are maximum.
SMAW
CR-40
Stick electrode
Features:
Classification:
steels such
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
400
400
2
5
5
5
20
20
20
20
18
30
54
83
900
700
70
Tensile strength
600
60
500
50
400
40
30
300
Elongation
200
20
10
100
0
AW
600
700
800
PWHT temp. ()
900
Typical
Guaranty
mm
3G uphill, 4G
290
510
33
450min.
20min.
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
45 80
65 110
85 135
-
850x2
Elongation (%)
Typical (AC)
Guaranty a
C
0.06
0.12
Si
0.47
0.90
Mn
0.3
1.0
P
0.02
0.04
S
0.01
0.03
Ni
0.1
0.7
Cr
12.8
11.0 13.5
Mo
0.04
0.75
Cu
0.02
0.75
Note: a Single values are maximum.
800
Tensile strength (MPa)
263
SMAW
NC-2209
Stick electrode
Features:
Classification:
stainless steel
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
20
35
53
79
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.47
1.00
Mn
1.1
0.5 2.0
P
0.02
0.04
S
<0.01
0.03
Ni
9.0
8.5 10.5
Cr
23.2
21.5 23.5
Mo
3.2
2.5 3.5
N
0.17
0.08 0.20
Cu
0.05
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -50 (J)
667
845
30
72
690min.
20min.
-
264
3G uphill, 4G
2.6
3.2
4.0
5.0
75 95
85 120
110 160
150 200
70 90
80 115
90 140
-
SMAW
NC-2594
Stick electrode
Features:
Classification:
stainless steel
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
350
350
350
2
5
5
5
20
20
20
20
20
35
53
79
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.55
1.00
Mn
0.7
0.5 2.0
P
0.02
0.04
S
<0.01
0.03
Ni
9.3
8.0 10.5
Cr
25.4
24.0 27.0
Mo
3.9
3.5 4.5
N
0.24
0.20 0.30
Cu
0.05
0.75
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -50 (J)
750
935
28
40
759min.
15min.
-
3G uphill, 4G
2.6
3.2
4.0
5.0
75 95
85 120
110 160
150 200
70 90
80 115
90 140
-
Approvals
DNV
MG
265
SMAW
NC-316MF
Stick electrode
Features:
Classification:
AWS -
in cryogenic
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
300
300
350
350
2
5
5
5
20
20
20
20
18
29
55
83
Typical (AC)
Guaranty a
C
0.03
0.04
Si
0.31
0.90
Mn
5.09
4.00 7.00
P
0.013
0.030
S
0.002
0.020
Ni
17.06
15.00 18.00
Cr
17.97
17.00 19.50
Mo
2.80
2.20 3.00
Note: a Single values are maximum.
Typical (AC)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -257 (J)
370
520
44
70
480min.
25min.
-
266
2.6
3.2
4.0
5.0
50 85
70 115
95 145
135 180
FCAW
DW-308H
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.05
0.04 0.08
Si
0.5
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
9.6
9.0 11.0
Cr
19.0
18.0 21.0
Mo
0.02
0.75
Cu
0.03
0.75
Bi
<0.0005
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
370
560
48
71
552min.
30min.
-
1F, 1G, 2F
2G
3G uphill
1.2
130 270
150 220
130 180
Approvals
CWB
E308HT1-1, E308HT1-4
267
FCAW
DW-308L
Flux cored wire
Features:
Applied
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
mm
0.9
1.2
1.6
5kg
-
12.5kg
12.5kg
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.6
1.0
Mn
1.5
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.0
9.0 11.0
Cr
19.5
18.0 21.0
Mo
0.02
0.75
Cu
0.03
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
370
550
42
41
518min.
30min.
-
268
1F, 1G, 2F
2G
0.9
1.2
1.6
80 150
130 270
190 320
90 130
150 220
220 270
Approvals
ABS
LR
DNV
NK
GL
CWB
MG (CO2)
304L S (Chem & Cryo) (CO2)
NV308L
KW308LG (C)
4306S
E308LT0-1, E308LT0-4
FCAW
DW-308LT
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.3
1.0
Mn
2.2
0.5 2.5
P
0.02
0.04
S
0.01
0.03
Ni
10.3
9.0 11.0
Cr
18.6
18.0 21.0
Mo
0.01
0.75
Cu
0.05
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
380
530
51
39
518min.
30min.
27min.
1F, 1G, 2F
2G
1.2
130 270
150 220
Approvals
LR
DNV
NK
269
FCAW
DW-308LH
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
1.2
Spool
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.4
1.0
Mn
1.3
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.2
9.0 11.0
Cr
18.7
18.0 21.0
Mo
0.02
0.75
Cu
0.02
0.75
Bi
<0.0005
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
360
540
52
76
518min.
30min.
-
270
1F, 1G, 2F
2G
3G uphill
1.2
130 270
150 220
130 180
FCAW
DW-308LP
Flux cored wire
Features:
Applicable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.02
0.04
Si
0.8
1.0
Mn
1.1
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
9.9
9.0 11.0
Cr
20.3
18.0 21.0
Mo
0.02
0.75
Cu
0.03
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
380
550
45
57
518min.
30min.
-
Approvals
ABS
LR
DNV
BV
NK
KR
CWB
MG (E308LT1-1)
304L S (Chem & Cryo) (CO2)
NV308L, MG (CO2)
308L BT (CO2)
KW308LG (C)
RW308LG (C)
E308LT1-1, E308LT1-4
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 270
150 220
130 220
150 200
271
FCAW
DW-308
Flux cored wire
Features:
Applicable
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
mm
0.9
1.2
1.6
5kg
-
12.5kg
12.5kg
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.05
0.08
Si
0.6
1.0
Mn
1.5
0.5 2.5
P
0.02
0.04
S
0.01
0.03
Ni
9.7
9.0 11.0
Cr
19.7
18.0 21.0
Mo
0.02
0.75
Cu
0.03
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
390
570
41
39
552min.
30min.
-
272
1F, 1G, 2F
2G
0.9
1.2
1.6
80 150
130 270
190 320
90 130
150 220
220 270
Approvals
ABS
NK
MG (A5.22 E308T0-1)
KW308G (C)
FCAW
DW-309MoL
Flux cored wire
Features:
and
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
12.5kg
12.5kg
295W, 110H, 295L
mm
1.2
1.6
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.7
1.0
Mn
1.4
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.3
12.0 16.0
Cr
23.2
21.0 25.0
Mo
2.4
2.0 3.0
Cu
0.07
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
540
720
30
518min.
25min.
1F, 1G, 2F
2G
1.2
1.6
130 270
190 320
150 220
220 270
Approvals
ABS
LR
DNV
BV
NK
MG (CO2)
SS/CMn S (Chem) (CO2)
NV309MoL
UP (CO2)
KW309MoLG (C)
273
FCAW
DW-309MoLP
Flux cored wire
Features:
and
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.03
0.04
Si
0.4
1.0
Mn
0.6
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.4
12.0 16.0
Cr
22.3
21.0 25.0
Mo
2.3
2.0 3.0
Cu
0.04
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
540
699
30
518min.
25min.
Approvals
NK
KW309MoLG (C)
274
mm
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 270
150 220
130 220
150 200
FCAW
DW-309L
Flux cored wire
Features:
and
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
mm
Drum
0.9
1.2
1.6
5kg
-
12.5kg
12.5kg
12.5kg
150kg
-
200kg
Volume mm
530, 820H
680, 770H
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.6
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.4
12.0 14.0
Cr
23.8
22.0 25.0
Mo
0.03
0.75
Cu
0.02
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
450
580
33
518min.
30min.
1F, 1G, 2F
2G
0.9
1.2
1.6
80 150
130 270
190 320
90 130
150 220
220 270
Approvals
ABS
LR
DNV
BV
NK
GL
CWB
MG (CO2)
SS/CMn S (Chem)
NV309L (CO2)
UP (CO2)
KW309G (C)
4332S
E309LT0-1, E309LT0-4
275
FCAW
DW-309LH
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.4
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.6
12.0 14.0
Cr
23.1
22.0 25.0
Mo
0.02
0.75
Cu
0.02
0.75
Bi
<0.0005
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
380
590
36
518min.
30min.
276
1F, 1G, 2F
2G
3G uphill
1.2
130 270
150 220
130 180
FCAW
DW-309LP
Flux cored wire
Features:
and
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.02
0.04
Si
0.8
1.0
Mn
0.8
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.4
12.0 14.0
Cr
23.2
22.0 25.0
Mo
0.02
0.75
Cu
0.02
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
430
570
38
518min.
30min.
Approvals
ABS
LR
DNV
BV
NK
CWB
MG (A5.22 E309LT-1,4)
SS/CMn S (Chem) (CO2)
SS/CMn S (Chem & Cryo) (Ar-CO2)
NV309L
309L, UP
KW309LG (C)
E309LT1-1, E309LT1-4
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 270
150 220
130 220
150 200
277
FCAW
DW-309
Flux cored wire
Features:
and
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
Drum
1.2
1.6
12.5kg
12.5kg
200kg
-
Volume mm
680, 770H
Typical (CO2)
Guaranty a
C
0.03
0.10
Si
0.7
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.3
12.0 14.0
Cr
24.0
22.0 25.0
Mo
0.02
0.75
Cu
0.03
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
450
590
32
33
552min.
30min.
-
278
1F, 1G, 2F
2G
1.2
1.6
130 270
190 320
150 220
220 270
Approvals
LR
SS/CMn S (Chem)
FCAW
DW-310
Flux cored wire
Features:
Suitable
Welding Positions:
1F, 1G
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.18
0.20
Si
0.4
1.0
Mn
2.0
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
20.6
20.0 22.5
Cr
25.3
25.0 28.0
Mo
0.03
0.75
Cu
0.03
0.75
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
420
620
33
68
552min.
30min.
-
1F, 1G, 2F
1.2
130 220
Approvals
CWB
E310T0-1, E310T0-4
279
FCAW
DW-312
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical
Guaranty a
C
0.11
0.15
Si
0.5
1.0
Mn
1.6
0.5 2.5
P
0.02
0.04
S
0.01
0.03
Ni
10.2
8.0 10.5
Cr
28.4
28.0 32.0
Mo
0.02
0.75
Cu
0.02
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
600
720
23
655min.
22min.
280
1F, 1G, 2F
2G
1.2
130 270
150 220
Approvals
CWB
E312T0-1
FCAW
DW-316L
Flux cored wire
Features:
Applicable
Welding Positions:
2G
2F
1F, 1G
Packaging data
Spool
mm
Drum
0.9
1.2
1.6
5kg
-
12.5kg
12.5kg
12.5kg
150kg
-
Volume mm
530, 820H
Typical (CO2)
Guaranty a
C
0.02
0.04
Si
0.6
1.0
Mn
1.3
0.5 2.5
P
0.02
0.04
S
0.01
0.03
Ni
12.0
11.0 14.0
Cr
18.9
17.0 20.0
Mo
2.5
2.0 3.0
Cu
0.06
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
380
540
41
44
483min.
30min.
-
1F, 1G, 2F
2G
0.9
1.2
1.6
80 150
130 270
190 320
90 130
150 220
220 270
Approvals
ABS
LR
DNV
BV
NK
GL
CWB
MG (CO2)
316L S (Chem)
NV316L
UP (CO2)
KW316LG (C)
4435S
E316LT0-1, E316LT0-4
281
FCAW
DW-316LT
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
1.2
Spool
12.5kg
Volume mm
Guaranty a
C
0.02
0.04
Si
0.4
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.0
11.0 14.0
Cr
17.4
17.0 20.0
Mo
2.2
2.0 3.0
Cu
0.06
0.75
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
398
528
44
36
483min.
30min.
27min.
Approvals
ABS
LR
BV
KR
DNV
NK
MG (E316LT1-1)
316LS (Chem & Cryo)
316LBT
RW316LG (C)
NV316L, MG
KW316LG (C)
282
mm
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 220
150 220
130 180
160 200
FCAW
DW-316LH
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.02
0.04
Si
0.4
1.0
Mn
1.1
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
11.9
11.0 14.0
Cr
18.5
17.0 20.0
Mo
2.4
2.0 3.0
Cu
0.02
0.75
Bi
<0.0005
Note: a Single values are maximum.
1F, 1G, 2F
2G
3G uphill
1.2
130 270
150 220
130 180
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
390
540
44
66
483min.
30min.
-
283
FCAW
DW-316LP
Flux cored wire
Features:
Applicable
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.02
0.04
Si
0.8
1.0
Mn
1.3
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.3
11.0 14.0
Cr
18.1
17.0 20.0
Mo
2.8
2.0 3.0
Cu
0.08
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
370
540
43
54
483min.
30min.
-
Approvals
LR
DNV
BV
NK
CWB
284
mm
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 270
150 220
130 220
150 200
FCAW
DW-316H
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.05
0.08
Si
0.4
1.0
Mn
1.1
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
11.6
11.0 14.0
Cr
18.2
17.0 20.0
Mo
2.4
2.0 3.0
Cu
0.05
0.75
Bi
<0.0005
Note: a Single values are maximum.
1F, 1G, 2F
2G
3G uphill
1.2
130 270
150 220
130 180
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
390
570
41
68
518min.
30min.
-
285
FCAW
DW-317L
Flux cored wire
Features:
and
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.04
Si
0.4
1.0
Mn
1.0
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.8
12.0 14.0
Cr
18.9
18.0 21.0
Mo
3.1
3.0 4.0
Cu
0.04
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
380
590
37
43
518min.
20min.
-
286
1F, 1G, 2F
2G
1.2
130 270
150 220
Approvals
LR
DNV
BV
NK
CWB
MG
NV317L
UP
KW317LG (C)
E317LT0-1, E317LT0-4
FCAW
DW-317LP
Flux cored wire
Features:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.03
0.04
Si
0.6
1.0
Mn
1.3
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
13.8
12.0 14.0
Cr
18.6
18.0 21.0
Mo
3.3
3.0 4.0
Cu
0.09
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
435
582
37
518min.
20min.
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 270
150 220
130 220
150 200
287
FCAW
DW-347
Flux cored wire
Features:
and18%Cr-
Welding Positions:
2F
1F, 1G
Packaging data
mm
Spool
1.2
1.6
12.5kg
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.02
0.08
Si
0.3
1.0
Mn
1.5
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.5
9.0 11.0
Cr
18.6
18.0 21.0
Mo
0.01
0.75
Cu
0.04
0.75
Nb+Ta
0.59
8xC 1.0
Bi
>0.002
Note: a Single values are maximum.
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
390
550
43
49
518min.
30min.
-
288
1F, 1G, 2F
1.2
1.6
130 270
180 300
Approvals
CWB
E347T0-1, E347T0-4
FCAW
DW-347H
Flux cored wire
Features:
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.03
0.08
Si
0.4
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
0.01
0.03
Ni
10.2
9.0 11.0
Cr
18.9
18.0 21.0
Mo
0.02
0.75
Cu
0.04
0.75
Nb+Ta
0.68
8xC 1.0
Bi
<0.0005
Note: a Single values are maximum.
1F, 1G, 2F
2G
3G uphill
1.2
130 270
150 220
130 180
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
420
600
43
80
518min.
30min.
-
289
FCAW
DW-2209
Flux cored wire
Features:
stainless steel
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.03
0.04
Si
0.5
1.0
Mn
0.7
0.5 2.0
P
0.02
0.04
S
<0.01
0.03
Ni
9.4
7.5 10.0
Cr
23.0
21.0 24.0
Mo
3.3
2.5 4.0
Cu
0.03
0.75
N
0.14
0.08 0.20
Note: a Single values are maximum.
Typical (Ar-CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
630
815
28
60
690min.
20min.
-
Approvals
LR
CWB
S31803S (Chem)
E2209T1-1, E2209T1-4
290
mm
1F, 1G, 2F
2G
3G uphill
4G
1.2
130 250
150 220
130 180
160 200
FCAW
DW-2307
Flux cored wire
Features:
steel
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (Ar-CO2)
Guaranty a
C
0.02
0.04
Si
0.6
1.0
Mn
1.4
2.0
P
0.02
0.03
S
<0.01
0.02
Ni
8.3
6.5 10.0
Cr
24.6
22.5 25.5
Mo
0.05
0.8
Cu
0.03
0.50
N
0.13
0.10 0.20
Bi
>0.002
Note: a Single values are maximum.
1F, 1G, 2F
2G
3G uphill
1.2
130 250
150 220
130 180
Typical (Ar-CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
590
754
29
52
690min.
20min.
-
291
FCAW
DW-2594
Flux cored wire
Features:
stainless steel
Welding Positions:
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (Ar-CO2)
Guaranty a
C
0.03
0.04
Si
0.5
1.0
Mn
1.2
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
9.5
8.0 10.5
Cr
25.5
24.0 27.0
Mo
3.8
2.5 4.5
Cu
<0.1
1.5
W
<0.1
1.0
N
0.22
0.20 0.30
Note: a Single values are maximum.
Typical (Ar-CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -40 (J)
714
896
28
38
759min.
15min.
-
292
1F, 1G, 2F
2G
3G uphill
1.2
130 250
150 220
130 180
Approvals
CWB
E2594T1-1, E2594T1-4
FCAW
DW-410Cb
Flux cored wire
Features:
Welding Positions:
2F
1F, 1G
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (CO2)
Guaranty a
C
0.05
0.10
Si
0.5
1.0
Mn
0.7
1.2
P
0.03
0.04
S
<0.01
0.03
Ni
0.1
0.6
Cr
12.6
10.5 13.5
Mo
<0.1
0.5
Cu
<0.1
0.5
Nb+Ta
0.64
8xC 1.5
Bi
>0.002
Note: a Single values are maximum.
1F, 1G, 2F
1.2
130 270
Typical (CO2)
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV (J)
PWHT (xh)
282
515
30
775x2
449min.
15min.
760 790x2
293
FCAW
MX-A410NiMo
Flux cored wire
Features:
depending
Welding Positions:
2F
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical
Guaranty a
C
0.02
0.06
Si
0.3
0.5
Mn
0.5
0.6
P
0.02
0.03
S
0.01
0.03
Ni
4.2
4.0 5.0
Cr
12.0
11.0 12.5
Mo
0.5
0.4 0.7
Cu
0.03
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
PWHT (xh)
870
920
20
64
600x1
294
1F, 1G, 2F
1.2
180 320
1F, 1G
FCAW
MX-A430M
Flux cored wire
Features:
13% Cr steel
short circuiting welding
Welding Positions:
1F, 1G
2F
Packaging data
mm
Spool
1.2
20kg
Drum
Volume mm
200kg
Typical (Ar-CO2)
Guaranty a
C
0.05
0.10
Si
0.4
0.9
Mn
0.1
1.0
P
0.01
0.04
S
0.02
0.03
Ni
0.1
0.6
Cr
17.0
15.0 18.5
Nb
0.7
1.0
Note: a Single values are maximum.
250kg
530, 820H
1F, 1G, 2F
1.2
100 250
Typical (Ar-CO2)
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
PWHT
390
540
26
AW
295
TG-X308L
Flux cored filler rod
Features:
Classification:
steels
welding
Welding Positions:
4G
2G
2F
Shielding gas:
Ar
Identification color: Red
Polarity:
DCEN
1F, 1G
3G uphill
Packaging data
Tube
mm
kg
Length mm
g/piece
Volume mm
2.2
1,000
26
Typical
Guaranty a
C
0.02
0.03
Si
0.7
1.2
Mn
1.4
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.3
9.0 11.0
Cr
19.6
18.0 21.0
Mo
0.02
0.75
Cu
0.04
0.75
Bi
>0.002
Note: a Single values are maximum.
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
450
620
47
60
518min.
30min.
-
296
Welding parameters
thickness mm
3 5
6 9
Over 10
current A
80 90
90 105
90 110
TG-X309L
Flux cored filler rod
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
Shielding gas:
Ar
Identification color: Yellow green
Polarity:
DCEN
3G uphill
Packaging data
Tube
mm
kg
Length mm
g/piece
Volume mm
2.2
1,000
26
Typical
Guaranty a
C
0.02
0.03
Si
0.8
1.2
Mn
1.4
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.1
12.0 14.0
Cr
23.7
22.0 25.0
Mo
0.02
0.75
Cu
0.04
0.75
Bi
>0.002
Note: a Single values are maximum.
Welding parameters
thickness mm
3 5
6 9
Over 10
current A
80 90
90 105
90 110
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
530
680
32
518min.
30min.
297
TG-X316L
Flux cored filler rod
Features:
Classification:
steels
TIG
Welding Positions:
4G
2G
2F
Shielding gas:
Ar
Identification color: Green
Polarity:
DCEN
1F, 1G
3G uphill
Packaging data
Tube
mm
kg
Length mm
g/piece
Volume mm
2.2
1,000
26
Typical
Guaranty a
C
0.02
0.03
Si
0.7
1.2
Mn
1.4
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
12.0
11.0 14.0
Cr
18.4
17.0 20.0
Mo
2.2
2.0 3.0
Cu
0.05
0.75
Bi
>0.002
Note: a Single values are maximum.
298
Welding parameters
thickness mm
3 5
6 9
Over 10
current A
80 90
90 105
90 110
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
440
600
38
110
483min.
30min.
-
TG-X347
Flux cored filler rod
Features:
Classification:
Welding Positions:
2G
4G
2F
Shielding gas:
Ar
Identification color: Blue
Polarity:
DCEN
1F, 1G
3G uphill
Packaging data
Tube
mm
kg
Length mm
g/piece
Volume mm
2.2
1,000
26
Typical
Guaranty a
C
0.02
0.08
Si
0.8
1.2
Mn
1.4
0.5 2.5
P
0.02
0.04
S
<0.01
0.03
Ni
10.2
9.0 11.0
Cr
18.9
18.0 21.0
Nb+Ta
0.60
8xC% 1.0
Mo
0.01
0.75
Cu
0.03
0.75
Bi
>0.002
Note: a Single values are maximum.
Welding parameters
thickness mm
3 5
6 9
Over 10
current A
80 90
90 105
90 110
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
460
630
48
130
518min.
30min.
-
299
GMAW
MG-S308
Solid wire
Features:
Suitable
Welding Positions:
1F, 1G
Packaging data
Spool
mm
Drum
0.8
0.9
1.0
1.2
10kg
-
20kg
20kg
20kg
Volume mm
Typical
250kg
530, 820H
C
0.04
0.08
Si
0.43
0.30 0.65
Mn
1.7
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
9.7
9.0 11.0
Cr
19.9
19.5 22.0
Mo
0.08
0.75
Cu
0.11
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
410
600
40
49
300
200kg
-
mm
1F, 1G, 2F
0.8
0.9
1.0
1.2
50 150
70 200
80 250
100 300
GMAW
MG-S308LS
Solid wire
Features:
Suitable
Welding Positions:
1F, 1G
Packaging data
Spool
mm
0.8
0.9
1.0
1.2
10kg
10kg
10kg
10kg
20kg
20kg
Volume mm
Typical
C
0.02
0.03
Si
0.79
0.65 1.00
Mn
1.9
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
9.9
9.0 11.0
Cr
19.8
19.5 22.0
Mo
0.04
0.75
Cu
0.04
0.75
Note: a Single values are maximum.
mm
1F, 1G, 2F
0.8
0.9
1.0
1.2
50 150
70 200
80 250
100 300
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
400
580
42
59
301
GMAW
MG-S309
Solid wire
Features:
Welding Positions:
2F
Packaging data
Spool
mm
0.9
1.0
1.2
10kg
10kg
10kg
20kg
20kg
Volume mm
Typical
C
0.05
0.12
Si
0.46
0.30 0.65
Mn
2.0
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
13.7
12.0 14.0
Cr
23.3
23.0 25.0
Mo
0.03
0.75
Cu
0.03
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
430
610
39
302
mm
1F, 1G, 2F
0.9
1.0
1.2
70 200
80 250
100 300
1F, 1G
GMAW
MG-S309LS
Solid wire
Features:
Welding Positions:
2F
1F, 1G
Packaging data
Spool
mm
1.2
10kg
20kg
Volume mm
Typical
C
0.02
0.03
Si
0.84
0.65 1.00
Mn
1.8
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
13.3
12.0 14.0
Cr
23.6
23.0 25.0
Mo
0.03
0.75
Cu
0.03
0.75
Note: a Single values are maximum.
mm
1F, 1G, 2F
1.2
100 300
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
570
40
88
303
GMAW
MG-S316LS
Solid wire
Features:
Suitable
steel
Welding Positions:
2F
Packaging data
Spool
mm
1.0
1.2
10kg
10kg
20kg
Volume mm
Typical
C
0.02
0.03
Si
0.79
0.65 1.00
Mn
2.0
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
12.2
11.0 14.0
Cr
19.3
18.0 20.0
Mo
2.4
2.0 3.0
Cu
0.12
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
380
550
41
39
304
mm
1F, 1G, 2F
1.0
1.2
80 250
100 300
1F, 1G
GMAW
MG-S430NbS
Solid wire
Features:
Welding Positions:
2F
1F, 1G
Packaging data
Spool
mm
1.0
1.2
12.5kg
12.5kg
Volume mm
Drum
20kg
20kg
200kg
-
Typical
Guaranty a
C
0.02
0.03
Si
1.15
1.5
Mn
0.36
1.00
P
0.02
0.04
S
<0.01
0.03
Ni
0.16
0.60
Cr
18.1
17.5 19.0
Nb
0.47
0.40 0.70
Note: a Single values are maximum.
250kg
530, 820H
1F, 1G, 2F
1.0
1.2
80 250
100 300
305
GTAW
TG-S308
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Yellow
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.8
1.0
1.2
1.6
2.0
2.4
3.2
10
10
-
5
5
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
1,000
1,000
4
6
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.05
0.08
Si
0.38
0.30 0.65
Mn
1.5
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
9.5
9.0 11.0
Cr
19.9
19.5 22.0
Mo
0.11
0.75
Cu
0.12
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
580
42
150
306
Welding parameters
mm
Current A
0.8
1.0
1.2
1.6
2.0
2.4
3.2
50 80
50 80
50 100
100 200
100 200
150 250
200 300
Approvals
ABS
DNV
NK
GTAW
TG-S308L
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Red
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.8
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
10
-
5
5
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
1,000
1,000
4
6
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.01
0.03
Si
0.37
0.30 0.65
Mn
1.8
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
10.1
9.0 11.0
Cr
19.8
19.5 22.0
Mo
0.07
0.75
Cu
0.08
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
420
590
45
78
Welding parameters
mm
Current A
0.8
1.0
1.2
1.6
2.0
2.4
3.2
50 80
50 80
50 100
100 200
100 200
150 250
200 300
Approvals
ABS
LR
DNV
BV
NK
GL
CCS
GTAW
TG-S309
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Black
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
1,000
6
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.05
0.12
Si
0.47
0.30 0.65
Mn
1.6
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
13.6
12.0 14.0
Cr
23.1
23.0 25.0
Mo
0.10
0.75
Cu
0.12
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
580
39
150
308
50 80
50 100
100 200
100 200
150 250
200 300
Approvals
DNV
NK
GL
NV309
KY309
4332
GTAW
TG-S309L
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Yellow green
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.9
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.01
0.03
Si
0.42
0.30 0.65
Mn
1.7
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
13.5
12.0 14.0
Cr
23.3
23.0 25.0
Mo
0.04
0.75
Cu
0.05
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
570
38
110
50 80
50 100
100 200
100 200
150 250
200 300
Approvals
LR
NK
309
GTAW
TG-S309MoL
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Silver, 2nd Red
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
3.2
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.02
0.03
Si
0.43
0.30 0.65
Mn
2.1
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
13.6
12.0 14.0
Cr
23.5
23.0 25.0
Mo
2.2
2.0 3.0
Cu
0.05
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
440
590
36
310
50 100
100 200
100 200
150 250
200 300
GTAW
TG-S310
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Gold
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.6
2.0
2.4
10
-
5
5
5
1,000
1,000
1,000
16
25
36
Volume mm
Typical
Guaranty a
C
0.11
0.08 0.15
Si
0.49
0.30 0.65
Mn
1.8
1.0 2.5
P
0.01
0.03
S
<0.01
0.03
Ni
21.2
20.0 22.5
Cr
26.7
25.0 28.0
Mo
0.02
0.75
Cu
0.02
0.75
Note: a Single values are maximum.
50
100
100
150
80
200
200
250
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
450
610
39
110
311
GTAW
TG-S316
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st White
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
1,000
6
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.04
0.08
Si
0.47
0.30 0.65
Mn
1.5
1.0 2.5
P
0.03
0.03
S
<0.01
0.03
Ni
12.0
11.0 14.0
Cr
19.1
18.0 20.0
Mo
2.1
2.0 3.0
Cu
0.26
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
390
570
42
110
312
50 80
50 100
100 200
100 200
150 250
200 300
GTAW
TG-S316L
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Green
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.8
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
10
-
5
5
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
1,000
1,000
4
6
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.01
0.03
Si
0.40
0.30 0.65
Mn
1.7
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
12.0
11.0 14.0
Cr
18.7
18.0 20.0
Mo
2.2
2.0 3.0
Cu
0.11
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
390
550
43
49
50 80
50 80
50 100
100 200
100 200
150 250
200 300
Approvals
ABS
LR
DNV
BV
NK
GL
CCS
313
GTAW
TG-S317L
Filler rod and wire
Features:
Classification:
Shielding gas:
Ar
Identification color: 1st Sorrel
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.6
2.0
2.4
3.2
10
-
5
5
5
5
1,000
1,000
1,000
1,000
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.01
0.03
Si
0.43
0.30 0.65
Mn
1.8
1.0 2.5
P
0.02
0.03
S
<0.01
0.03
Ni
13.1
13.0 15.0
Cr
18.8
18.5 20.5
Mo
3.4
3.0 4.0
Cu
0.04
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
410
570
39
98
314
100
100
150
200
200
200
250
300
Approvals
LR
317L m (Chem)
GTAW
TG-S347
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Blue
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
3.2
10
10
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.05
0.08
Si
0.40
0.30 0.65
Mn
2.1
1.0 2.5
P
0.02
0.03
S
0.01
0.03
Ni
10.0
9.0 11.0
Cr
19.3
19.0 21.5
Mo
0.07
0.75
Cu
0.07
0.75
Nb
0.6
10xC 1.0
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 0 (J)
460
630
38
88
50 80
50 100
100 200
100 200
150 250
200 300
Approvals
NK
KY347
315
GTAW
TG-S410
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Purple
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
10
-
5
5
5
1,000
1,000
1,000
16
25
36
Volume mm
Typical
Guaranty a
C
0.10
0.12
Si
0.3
0.5
Mn
0.5
0.6
P
0.01
0.03
S
0.01
0.03
Ni
0.4
0.6
Cr
12.8
11.5 13.5
Mo
0.50
0.75
Cu
<0.01
0.75
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
PWHT (xh)
520
660
25
760x1, FC
316
50 100
100 200
100 200
150 250
GTAW
TG-S2209
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar or Ar-2%N2
Identification color: 1st Red, 2nd Green
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
3.2
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.01
0.03
Si
0.38
0.90
Mn
1.49
0.50 2.00
P
0.02
0.03
S
<0.01
0.03
Ni
8.6
7.5 9.5
Cr
23.0
21.5 23.5
Mo
3.3
2.5 3.5
Cu
0.05
0.75
N
0.15
0.08 0.20
Note: a Single values are maximum.
50 100
100 200
100 200
150 250
200 300
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -50 (J)
615
814
38
150
317
GTAW
TG-S2594
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar or Ar-2%N2
Identification color: 1st Red, 2nd Blue
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
3.2
Volume mm
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
36
64
Typical
Guaranty a
C
0.01
0.03
Si
0.4
1.0
Mn
0.6
2.5
P
0.02
0.03
S
<0.01
0.02
Ni
9.2
8.0 10.5
Cr
24.8
24.0 27.0
Mo
3.8
2.5 4.5
Cu
0.1
1.5
N
0.26
0.20 0.30
Note: a Single values are maximum.
Typical (Ar-2%N2)
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -50 (J)
646
859
38
171
318
50 100
100 200
100 200
150 250
200 300
Approvals
DNV
MG (Super duplex)
GTAW
TG-S310MF
Filler rod and wire
Features:
Suitable
Classification:
AWS -
Shielding gas:
Ar
Identification color: Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.8
1.2
1.6
2.0
2.4
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
4
9
16
25
36
Volume mm
Typical
Guaranty a
C
0.009
0.020
Si
0.03
0.50
Mn
4.87
3.00 5.50
P
0.005
0.030
S
0.002
0.020
Ni
22.52
21.00 23.00
Cr
25.33
24.00 26.00
Mo
2.27
1.90 2.70
N
0.13
0.20
Note: a Single values are maximum.
50 80
50 100
100 200
100 200
150 250
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
480
630
40
319
GTAW
TG-S410Cb
Filler rod and wire
Features:
Suitable
Classification:
AWS -
Shielding gas:
Ar
Identification color: 1st Purple
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
3.2
10
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
9
16
25
36
64
Volume mm
Typical
Guaranty a
C
0.09
0.12
Si
0.41
0.50
Mn
0.46
0.60
P
0.007
0.030
S
0.002
0.030
Ni
0.07
0.60
Cr
11.93
11.50 13.50
Mo
0.01
0.75
Cu
0.01
0.75
Nb
0.89
0.70 1.10
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV 20 (J)
270
540
23
39
320
50 100
100 200
100 200
150 250
200 300
GTAW
NO4051
Filler rod and wire
Features:
Suitable
Classification:
AWS -
Shielding gas:
Ar
Identification color: Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.0
1.2
1.6
2.0
2.4
10
10
10
-
5
5
5
5
5
1,000
1,000
1,000
1,000
1,000
6
9
16
25
36
Volume mm
Typical
Guaranty a
C
0.005
0.045
Si
0.16
1.00
Mn
6.10
4.00 7.00
P
0.011
0.030
S
0.004
0.020
Ni
16.29
14.00 18.00
Cr
18.24
17.00 19.50
Mo
2.56
2.20 3.00
N
0.01
0.20
Note: a Single values are maximum.
50 80
50 100
100 200
100 200
150 250
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -257 (J)
360
490
41
99
321
For Hardfacing
Hv
Pearlite
200400
Good
Good
crack resistance
machinability
Martensite
350800
Good
wear resistance
13%Cr stainless
steel type
350500
resistance to
oxidation, heat and
corrosion
Good wear resistance
Semi-Austenite
500700
13%Mn
150500
16%Mn16%Cr
200400
High Mn
Austenite
High Cr-Fe
600800
8001200
Features
Good
High
toughness and
good wear resistance
High
toughness and
good impact wear
resistance
High work hardenability
High
hardness at high
temperatures
High toughness
Excellent
erosion
resistance
Good resistance to
corrosion and heat
Excellent
resistance to
heavy abrasion
Note (1) MTM: Metal-to-metal wear, ABR: Abrasion, HTW: High temp. wear, CAV: Cavitation,
COR; Corrosion wear, HRT: Heat resistance, IMP: Impact wear
: Excellent resistance, :Good resistance, : Slightly inferior, : Inferior,
-: Not used for general applications
324
Material to be introduced here, is for hardfacing. Please do not use the joint welding.
SMAW
FCAW
GMAW
HF-240
HF-260
HF-330
HF-350
DW-H250
DW-H350
MG-250
MG-350
HF-450
HF-500
HF-600
HF-650
HF-700
HF-800K
DW-H450
DW-H600
DW-H700
DW-H800
SAW
G-50/US-H250N
G-50/US-H350N
G-50/US-H400N
G-50/US-H450N
G-50/US-H500N
MF-30/US-H550N
MF-30/US-H600N
HF-13
HF-12
HF-11
DW-H11
HF-16
DW-H16
HF-30
DW-H30
DW-H30MV
HF-950
325
100 max.
100 min.
150 min.
200 min.
250 min.
300 min.
350 min.
400 min.
326
FCAW, GMAW
1) Control shielding gas flow rates within 20-25 I/mm for general applications. Note that poor
shielding due to low flow rates and wind can cause blowholes and pits in the weld metal.
2) Refer to proper currents for individual wire sizes as shown in Table 2.
Table 2 Proper welding currents
Type of wire
DW-H series
MG series
Diameter
(mm)
1.2
1.6
1.2
1.6
Polarity
DCEP
DCEP
DCEP
DCEP
Welding current
(A)
120-360
200-420
120-320
200-420
327
SMAW
Product
names
HF-240
HF-260
HF-330
HF-350
Composition
Nominal
hardness
Pol.
WP
Hv 240
AC
DCEP
1F
1G
3G uphill
4G
Ty
0.09
Hv 260
AC
DCEP
1F
1G
3G uphill
4G
Ty
0.17
Hv 330
AC
DCEP
1F
1G
3G uphill
4G
Ty
0.10
Hv 350
AC
DCEP
1F
1G
3G uphill
4G
Ty
0.25
Shafts,
Upper
Note: Welding tests are as per Kobe Steels Standard. Ty: Typical (polarity: AC)
Identification color
Product names
1st
2nd
HF-240
HF-260
HF-330
HF-350
Red
Red
Red
Orange
White
Green
Purple
Green
328
Mn
0.58
Cr
0.58
0.69
AW
240
900, OQ
350
AW
271
150min.
900, OQ
395
AW
340
2.29
1.38
150min.
0.86
0.49
Hv
0.81
1.81
0.69
PWHT
150min.
-
AW
366
1.16
150min.
850, OQ
510
Packaging data
mm
2.6
3.2
4.0
5.0
6.0
HF-240
HF-260
HF-330
HF-350
300
300
270W,
90H,
330L
350
350
350
350
170W,
120H,
380L
400
400
400
400
170W,
120H,
430L
400
400
400
400
170W,
120H,
430L
450
450
450
450
170W,
110H,
480L
carton mm
329
SMAW
Product
names
HF-450
HF-500
Nominal
hardness
Idlers,
Idlers
HF-600
HF-650
edges
mixer blades
Composition
Pol.
WP
Hv 450
AC
DCEP
1F
1G
Ty
0.20
Hv 500
AC
DCEP
1F
1G
Ty
0.45
Hv 600
AC
DCEP
1F
1G
Ty
0.48
Hv 650
AC
DCEP
1F
1G
Ty
0.67
Note: Welding tests are as per Kobe Steels Standard. Ty: Typical (polarity: AC)
Identification color
Product names
1st
2nd
HF-450
HF-500
HF-600
HF-650
Red
Orange
Red
Red
Pink
Blue white
Red
Orange
330
1.30
Mn
Cr
0.31
2.54
0.60
0.23
PWHT
(Cxh)
Hv
AW
456
150min.
550x6
443
1.37
0.91
0.98
0.28
AW
517
150min.
0.77
2.58
2.50
AW
595
200min.
AW
634
0.90
0.87
4.91
1.17
0.55
1.42
200min.
600x1, AC
580
Packaging data
mm
2.6
3.2
4.0
5.0
6.0
HF-450
HF-500
HF-600
HF-650
300
300
270W,
100H,
330L
350
350
350
170W,
130H,
380L
400
400
400
400
170W,
120H,
430L
400
400
400
400
170W,
125H,
430L
450
450
450
450
170W,
115H,
480L
carton mm
331
SMAW
Product
names
Composition
Nominal
hardness
Pol.
WP
HF-700
Hv 700
AC
DCEP
1F
1G
Ty
0.62
HF-800K
Hv 800
AC
DCEP
1F
1G
Ty
0.80
HF-950
Hv 950
AC
DCEP
1F
1G
Ty
3.5
knives
Note: Welding tests are as per Kobe Steels Standard. Ty: Typical (polarity: AC)
Identification color
Product names
1st
2nd
HF-700
HF-800K
HF-950
Orange
Orange
Orange
Orange
Yellow
-
332
Mn
Cr
Mo
0.80
0.78
5.12
2.21
1.65
1.24
0.1
3.82
2.6
2.42
26
654
600x1, AC
485
AW
736
600x1, AC
535
AW
930
200min.
0.29
200min.
300min.
Packaging data
mm
3.2
4.0
5.0
6.0
HF-700
HF-800K
HF-950
350
170W,
120H,
380L
400
400
400
170W,
115H,
430L
400
400
400
170W,
120H,
430L
450
450
170W,
120H,
480L
carton mm
333
SMAW
Product
names
Composition
Nominal
hardness
Pol.
WP
Hv 250
AC
DCEP
1F
1G
Ty
0.82
Hv 500
AC
DCEP
1F
1G
Ty
0.72
Hv 450
AC
DCEP
1F
1G
Ty
0.13
HF-16
Hot
150
Hv 300
AC
DCEP
1F
1G
Ty
0.71
HF-30
Crusher rotors
300 350x0.5
Hv 700
AC
DCEP
1F
1G
Ty
5.00
HF-11
HF-12
HF-13
and liners
1h
Note: Welding tests are as per Kobe Steels Standard. Ty: Typical (polarity: AC)
Identification color
Product names
1st
2nd
HF-11
HF-12
HF-13
HF-16
HF-30
Red
Red
Red
Orange
Red
Black
Brown
Blue white
Brown
Silver
334
Mn
Cr
Mo
Ni
0.39
13.88
0.89
1.17
7.30
1.12
0.50
0.74
12.97
0.97
266
AW
532
500x2
630
AW
420
750x1
260
0.99
0.48
14.59
15.33
1.85
0.42
2.20
AW
306
0.42
1.23
30.5
AW
770
Packaging data
mm
2.6
HF-11
HF-12
HF-13
HF-16
HF-30
300
270W,
100H,
330L
carton mm
3.2
4.0
5.0
350
400
400
350
400
400
350
400
400
300
350
350
400
450
170W,
170W,
170W,
125H,
120H,
120H,
380L or 330L 430L or 380L 430L or 380L
6.0
450
450
170W,
110H,
480L
335
FCAW
Product
names
DW-H250
Typical use
Metal-to-metal
Nominal
hardness
SG
WP
Hv 250
CO2
1F
1G
2F
Hv 350
CO2
1F
1G
2F
Hv 450
CO2
1F
1G
2F
Metal-to-metal
DW-H450
Metal-to-metal
DW-H600
Abrasion
parts
Hv 600
CO2
1F
1G
2F
DW-H700
Abrasion
parts
Hv 700
CO2
1F
1G
2F
DW-H800
Heavy
Hv 800
CO2
1F
1G
2F
DW-H350
parts
abrasion parts
Note: Polarity: DCEP, Welding tests are as per Kobe Steels Standard. Ty: Typical
336
Ty
Ty
Si
Mn
Cr
Mo
0.09
0.49
1.30
1.02
0.40
0.13
Ty
0.15
Ty
0.45
Ty
0.57
Ty
1.10
0.64
0.57
0.48
0.73
0.68
1.70
1.40
0.97
1.05
1.83
0.48
3.70
4.31
5.40
0.53
0.47
0.51
1.01
4.22
0.25
0.54
1.21
2.26
PWHT
(Cxh)
Hv
AW
269
600x2
270
AW
370
600x2
297
AW
431
600x2
384
AW
574
600x2
398
AW
673
600x2
605
AW
772
600x2
612
150min.
150min.
150min.
200min.
250min.
0.54
250min.
Packaging data
mm
1.2
DW-H250
DW-H350
DW-H450
DW-H600
DW-H700
DW-H800
20kg
1.6
20kg
20kg
20kg
20kg
20kg
20kg
20kg
20kg
20kg
20kg
20kg
Volume mm
337
FCAW
Product
names
DW-H11
Typical use
Abrasion
accompanied by heavy
impact parts and repair welding of
13%-Mn cast steel
SG
WP
Hv 250
Ar-CO2
1F
1G
2F
Hv 300
Ar-CO2
1F
1G
2F
Hv 700
CO2
1F
1G
2F
Hv 800
CO2
1F
1G
2F
High
DW-H16
DW-H30
DW-H30MV
Nominal
hardness
Heavy
Heavy
Note: Polarity: DCEP, Welding tests are as per Kobe Steels Standard. Ty: Typical
338
Si
Mn
Cr
Mo
PWHT
Hv
Ty
0.84
0.68
14.17
AW
233
Ty
0.60
0.51
16.76
16.21
1.49
0.49
AW
278
150min.
Ty
2.92
1.16
0.16
24.06
0.3
AW
755
250min.
Ty
5.03
2.39
0.19
21.60
0.94
2.61
0.28
AW
821
200min.
Packaging data
mm
1.2
1.6
Volume mm
DW-H11
DW-H16
DW-H30
DW-H30MV
12.5kg
12.5kg
-
20kg
20kg
12.5kg
12.5kg
339
SAW
Product
names
G-50/
US-H250N
G-50/
US-H350N
G-50/
US-H400N
G-50/
US-H450N
Wheels
Nominal
hardness
Pol.
Hv 250
AC
Ty
Hv 350
AC
Ty
Hv 400
AC
Ty
Hv 450
AC
Ty
Idlers
Idlers
Rollers
Note: Type of flux: Fused, Welding tests are as per Kobe Steels Standard, Ty: Typical
Packaging data
Flux
Mesh
Can
G-50
8x48
25kg
Volume mm
mm
US-H250N
US-H350N
3.2
4.0
25kg
25kg
25kg
US-H400N
US-H450N
25kg
25kg
25kg
25kg
Coil
Volume mm
340
Si
Mn
Cr
Mo
0.06
0.60
1.82
0.62
AW
267
0.10
0.63
1.95
1.10
0.52
AW
361
0.13
0.65
2.02
2.21
0.36
0.17
AW
409
AW
453
600x5
431
0.19
0.72
2.22
2.69
0.60
0.31
341
SAW
Product
names
G-50/
US-H500N
MF-30/
US-H550N
MF-30/
US-H600N
Nominal
hardness
Pol.
Hv 500
AC
Ty
Hv 550
AC
Ty
Hv 600
AC
Ty
Rollers
Rollers
Note: Type of flux: Fused, Welding tests are as per Kobe Steels Standard. Ty: Typical
Packaging data
Flux
Mesh
Can
G-50
MF-30
8x48
12x65
25kg
25kg
Volume mm
mm
US-H500N
US-H600N
Coil
3.2
Volume mm
342
25kg
25kg
440W, 100H, 425L
25kg
0.22
0.34
0.38
Si
0.85
0.58
0.63
Mn
2.26
2.12
2.19
Cr
2.85
6.72
6.96
Mo
1.10
3.75
3.72
1.45
509
600x2
506
AW
540
600x2
503
AW
596
600x2
570
0.32
343
SMAW
A guide for selecting welding consumables
Table 1 shows stick electrodes for shielded metal arc welding of cast irons in conjunction with
weldability, usability, color matching, and machinability.
Table 1 Welding consumables for cast irons (1)
WettColor
ability
matchJoint
with base ing with efficiency
metal
base metal
Product
names
Preheat
temperature
()
CI-A1
100-300
CI-A2
150-350
CI-A3
350-400
X-ray
soundness
MachinMachinability of ability of
weld metal
HAZ
off the oil before welding. Other contaminants should also be removed off before welding.
(2) To repair a defect, it must be removed completely by machining or grinding (arc air
gouging is not suitable for cast irons) before welding. The welding groove should have
a round bottom for better fusion. Where a crack defect seems to be propagated by
machining or grinding, make stop-holes at both ends of the crack.
2) Welding procedure:
(1) The most appropriate preheating temperature depends on the size and thickness of the
(2) Stringer welding with the maximum bead length of about 50 mm is recommended to
(3) Peening is needed to minimize residual stresses. Just after one bead was laid, it must be
peened with a hammer to the extent that the ripple of the bead disappears.
(4) Comparatively small conical groove should be welded in the spiral sequence from
the bottom of the groove to the surface of the base metal. Backstep, symmetrical or
intermittent sequence is recommended for a long welding line to prevent cracking. The
buttering method, in which the surface of the groove is cladded first and the filling passes
are laid later, is recommended for a deep groove.
346
347
SMAW
Product
names
CI-A1
CI-A2
CI-A3
AWS
Class.
Repairing
Pol.
and joining
A5.15
various kinds of cast irons
ENi-Cl
70 100x0.5 1h
AC
Repairing
and joining
A5.15
various kinds of cast irons
ENiFe-Cl
70 100x0.5 1h
AC
Repairing
AC
and joining
various kinds of cast irons
300 350x0.5 1h
DCEP
DCEP
DCEP
WP
Identification color
348
1st
Gold
Gold
Black
2nd
Red
Pink
Orange
Si
Ty
1.0
0.1
Gt a
2.0
4.0
Ty
1.1
0.3
Gt a
2.0
4.0
Ty
0.04
0.50
Gt a
0.15
1.00
Note: a Single values are maximum. Ty: Typical (polarity: AC), Gt: Guaranty
Product names
CI-A1
CI-A2
CI-A3
All-weld mechanical
properties
Ni
Fe
Cu
Al
TS
(MPa)
El on 4d
(%)
0.6
<0.01
<0.01
Bal.
1.7
<0.1
<0.1
480
2.5
0.03
85min.
8.0
2.5
1.0
2.0
<0.01
<0.01
55
Bal.
<0.1
<0.1
520
2.5
0.03
45 60
Bal.
2.5
1.0
0.48
0.01
<0.01
Bal.
490
33
0.80
0.04
0.04
Bal.
Packaging data
mm
2.6
3.2
CI-A1
CI-A2
CI-A3
300
300
350
300
350
350
350
-
4.0
400
carton mm
349
(1) Re-dry stick electrodes by 200-250 for 30-60 minutes before use.
(2) Keep the arc length as short as possible.
FCAW, GMAW
(1) Use Ar-CO2 mixtures with 20-25%CO2 for shielding gas. The gas flow rates should be 20-25
l/min.
(2) Refer to Pages 211 and 213 of the stainless steel article about power source, wire extension,
protection against wind and welding fumes, and storage of welding wires.
GTAW
(1) Use multi-pass welding because the use of single-pass welding may cause a decrease of
weld metal strength affected by the dilution from the base metal.
SAW
weld metal strength affected by the dilution from the base metal.
352
(1) Use proper welding currents because the use of an excessive welding current causes
electrode-burn and thereby usability and weld metal properties can be deteriorated.
(2) Use no preheating for welding matching Ni-base alloys. Control interpass temperatures at
150 or lower.
(3) Use the backstep technique when an arc is struck in the welding groove, or strike an arc
on a piece of metal outside the groove to prevent the occurrence of blowholes at the arc
starting area of a bead.
(4) Keep the arc length as short as possible.
(5) Use flat-position welding as much as possible because vertical or overhead welding
requires higher welding skill.
(6) Minimize welding currents and speeds to prevent hot cracking.
FCAW
(1) Use Ar-CO2 mixtures with 20-25%CO2 for shielding gas. The gas flow rates should be 20-25
l/min.
(2) Refer to Page 211 of the stainless steel article about power source, wire extension,
protection against wind and welding fumes, and storage of welding wires.
GMAW
(1) Pulsed arc welding with the spray droplet transfer mode using low currents is most
appropriate, although conventional gas metal arc welding power sources can be used. DCEP polarity is suitable.
(2) Argon gas shielding with gas flow rates in the 25-30 l/min range is suitable. Ar-He mixture
gases are also suitable.
(3) Use no preheating and control interpass temperatures at 150 or lower.
(4) Minimize welding currents and speeds to prevent hot cracking.
GTAW
currents are within 100-200A. In one-side welding, back shielding is needed to avoid
oxidation of the back side bead.
(3) Control the arc length at approximately 2-3 mm because the use of an excessive arc length
may cause lack of shielding, thereby causing blowholes.
(4) Use no preheating and control interpass temperatures at 150 or lower.
(5) Minimize welding currents and speeds to prevent hot cracking.
353
Inconel
Incoloy
Austenitic
NC-39, NC-39L
NC-39MoL
NI-C70A(3)
NI-C70A
NI-C625
NI-C70A
NI-C625
100~200
Martensitic
NC-39, NC-39L
CR-43Cb(4)
NI-C70A(3)
NI-C70A
NI-C70A
200~400
100~300
100~300
Ferritic
NC-39, NC-39L
CR-43Cb(4)
NI-C70A(3)
NI-C70A
NI-C70A
100~300
100~200
100~200
NI-C70A
NI-C70A
NI-C70A
100~200
NI-C70A
ME-L34
NI-C70A
ME-L34
NI-C70A
ME-L34
100~200
NI-C70A
NI-C625
NI-C70A
NI-C625
100~200
Stainless steel
Nickel and nickel alloy
Nickel
Monel
Incoloy
Inconel
NI-C70A
NI-C625
100~200
354
Nickel and
Base metal: B
Stainless steel
nickel alloy
Monel
Nickel
Ferritic
Martensitic
NI-C70A
ME-L34
NI-C70A
NC-39, NC-39L
NI-C70A(3)
NC-39, NC-39L
NI-C70A(3)
100~200
100~300
NI-C70A
ME-L34
NI-C70A
NC-39
CR-43Cb(5)
CR-40Cb(5)
100~300
100~300
200~400
NI-C70A
ME-L34
NI-C70A
100~200
100~200
NI-C70A
ME-L34
Note: (1) This table shows only stick electrodes for SMAW. Other welding consumables having the
similar chemical composition for GTAW, GMAW, and FCAW can also be used. Instead of
NI-C70A, NI-C703D can also be used.
(2) The preheat temperature in this table is a rough guide. In a case where the welding joint
consists of thick plates and is restrained to a great extent, a higher temperature may be
necessary. Even when preheat temperature is given for particular dissimilar metal joints,
austenitic stainless steel, nickel, and nickel alloy need not be preheated, and the counterpart
base metals such as carbon steel, martensitic stainless steel, and ferritic stainless steel
should be preheated sufficiently. In addition, for a dissimilar metal joint consisting of carbon
steel (Base metal: A) and austenitic stainless steel, nickel, or nickel alloy (Base metal: B),
both base metals need not be preheated.
(3) In a case where the weld is used at about 400 or higher or under thermal cycles, NI-C70A
should be selected.
(4) In a case where Ni is restricted in a special service environment, CR-43Cb should be used.
(5) In a case where Ni is restricted in a special service environment, CR-43Cb or CR-40Cb
should be selected.
355
SMAW
NI-C70A
Stick electrode
Features:
Suitable for Inconel and dissimilarmetal joints such as Inconel to low alloy
steel, and stainless steel to low alloy steel
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
300
350
350
2
5
5
20
20
20
29
51
80
Guaranty a
C
0.04
0.08
Si
0.20
0.75
Mn
3.0
3.5
P
0.01
0.03
S
0.003
0.015
Ni
72.0
62.0min.
Cr
14.7
13.0 17.0
Cu
0.01
0.50
Nb+Ta
1.8
1.5 4.0
Fe
7.9
11.0
Note: a Single values are maximum.
356
Typical
Guaranty
380
610
44
93
552min.
30min.
-
3G uphill, 4G
3.2
4.0
5.0
70 115
95 145
115 170
65 110
85 135
-
SMAW
NI-C703D
Stick electrode
Features:
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
2.6
3.2
4.0
5.0
250
300
350
350
2
2
5
5
20
20
20
20
16
31
54
85
Guaranty a
C
0.06
0.10
Si
0.3
1.0
Mn
6.5
5.0 9.5
P
0.004
0.03
S
0.003
0.015
Ni
69.4
59.0min.
Cr
13.2
13.0 17.0
Cu
0.03
0.50
Nb+Ta
2.0
1.0 2.5
Fe
7.90
10.00
Ti
<0.1
1.0
Co
0.03
0.12
Note: a Single values are maximum.
3G uphill, 4G
2.6
3.2
4.0
5.0
50 80
80 110
90 140
140 180
45 75
80 105
90 120
-
Typical
Guaranty
360
620
45
110
552min.
30min.
-
357
SMAW
NI-C70S
Stick electrode
Features:
Suitable
for 9% Ni steel
Classification:
Welding Positions:
4G
2G
2F
3G uphill
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
300
350
350
2
5
5
20
20
20
29
53
82
Guaranty a
C
0.08
0.15
Si
0.26
0.75
Mn
2.4
1.0 4.5
P
0.01
0.02
S
<0.01
0.015
Ni
66.6
55.0min.
Cr
13.8
12.0 17.0
Mo
3.9
2.5 5.5
Cu
0.02
0.50
Nb+Ta
1.5
0.5 3.0
Fe
10.3
12.00
W
0.6
1.5
Note: a Single values are maximum.
358
Typical
Guaranty
450
703
43
63
655min.
25min.
-
3G uphill, 4G
3.2
4.0
5.0
70 115
95 145
115 180
65 110
85 135
-
Approvals
ABS
LR
DNV
BV
NK
ENiCrFe-9
9Ni
NV9Ni, H10
ENiCrFe-9
KMWL91
SMAW
NI-C1S
Stick electrode
Features:
Suitable
for 9% Ni steel
Classification:
Welding Positions:
4G
2G
2F
1F, 1G
3G uphill
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
300
350
350
2
5
5
20
20
20
30
55
84
Guaranty a
C
0.02
0.10
Si
0.47
0.75
Mn
0.3
1.5
P
<0.01
0.02
S
0.001
0.015
Ni
68.7
60.0min.
Cr
1.8
0.5 3.5
Mo
18.4
17.0 20.0
Cu
0.01
0.50
Fe
7.0
10.0
W
2.9
2.0 4.0
Note: a Single values are maximum.
Typical
Guaranty
473
750
46
92
655min.
25min.
-
3G uphill, 4G
3.2
4.0
5.0
70 115
100 145
130 200
65 110
85 135
-
Approvals
NK
KMWL92
359
SMAW
NI-C625
Stick electrode
Features:
Classification:
AWS -
Welding Positions:
2G
2F
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
300
350
350
2
5
5
20
20
20
30
50
79
Guaranty a
C
0.04
0.10
Si
0.32
0.75
Mn
0.67
1.00
P
0.003
0.020
S
0.004
0.015
Ni
61.1
55.0min.
Cr
21.65
20.00 23.00
Cu
0.03
0.50
Nb+Ta
3.41
3.15 4.15
Fe
3.66
7.00
Mo
8.70
8.00 10.00
Note: a Single values are maximum.
360
Typical
Guaranty
420
760
47
690min.
30min.
3.2
4.0
5.0
70 115
95 145
130 180
SMAW
ME-L34
Stick electrode
Features:
Classification:
AWS -
Welding Positions:
2G
1F, 1G
Packaging data
mm
Length mm
kg/pack
kg/carton
g/piece
carton mm
3.2
4.0
5.0
350
400
400
5
5
5
20
20
20
34
60
91
Guaranty a
C
0.03
0.15
Si
0.80
1.25
Mn
3.26
4.00
P
0.002
0.020
S
0.002
0.015
Ni
65.21
62.00 70.00
Nb
1.81
3.00
Fe
1.58
2.50
Cu
Bal.
24.0 31.0
Al
0.25
1.00
Ti
0.61
1.50
Note: a Single values are maximum.
1F, 1G, 2G
3.2
4.0
5.0
75 115
110 150
140 190
Typical
Guaranty
320
550
44
480min.
30min.
361
FCAW
DW-N82
Flux cored wire
Features:
Suitable for Ni-based alloy of 600 and dissimilarmetal joints such as Ni-based alloy to low alloy
steel and stainless steel to low alloy steel
Welding Positions:
2F
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
mm
1F, 1G, 2F
0.04
0.23
3.4
<0.01
0.006
70.6
21.2
0.01
1.5
2.3
0.31
0.10
0.50
2.5 3.5
0.03
0.015
67.0min.
18.0 22.0
0.50
3.0
2.0 3.0
0.75
1.2
150 220
362
Typical
Typical
Guaranty
380
650
46
128
552min.
25min.
-
1F, 1G
FCAW
DW-N625
Flux cored wire
Features:
Suitable for
metal joints
Welding Positions:
2G
ENiCrMo3T1-4
2F
1F, 1G
3G uphill
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Typical (Ar-CO2)
Guaranty a
mm
3G uphill
0.03
0.37
0.28
0.01
0.003
63.3
21.6
8.6
0.01
1.8
3.57
0.11
0.10
0.50
0.50
0.02
0.015
58.0min.
20.0 23.0
8.0 10.0
0.50
5.0
3.15 4.15
0.40
1.2
150 210
130 180
C
Si
Mn
P
S
Ni
Cr
Mo
Cu
Fe
Nb+Ta
Ti
Typical
Guaranty
472
752
38
67
690min.
25min.
-
Approvals
ABS
BV
MG
UP (ENiCrMo3T1-4)
363
FCAW
DW-NC276
Flux cored wire
Features:
Welding Positions:
2F
Packaging data
Spool
mm
1.2
12.5kg
Volume mm
12.7kg
Guaranty a
C
0.02
0.02
Si
0.2
0.2
Mn
0.6
1.0
P
0.01
0.03
S
<0.01
0.03
Ni
57.3
Bal.
Cr
14.8
14.5 16.5
Mo
16.9
15.0 17.0
Cu
0.07
0.50
Fe
5.6
4.0 7.0
W
3.7
3.0 4.5
Co
0.3
2.5
V
0.06
0.35
Note: a Single values are maximum.
364
Typical
Guaranty
466
719
46
63
690min.
25min.
-
1F, 1G, 2F
1.2
150 220
1F, 1G
FCAW
DW-N70S
Flux cored wire
Features:
Suitable
for 9% Ni steel
Welding Positions:
1F, 1G
Packaging data
mm
Spool
1.2
12.5kg
Volume mm
Guaranty a
C
0.05
0.10
Si
0.2
0.8
Mn
5.8
5.0 8.0
P
0.003
0.020
S
0.003
0.015
Ni
62.4
58.0min.
Cr
16.7
15.0 18.0
Mo
10.9
9.0 11.0
Cu
<0.1
0.5
Fe
1.2
10.0
Nb
2.1
1.5 3.0
Ti
0.2
1.0
Note: a Single values are maximum.
1F, 1G, 2F
1.2
180 230
Typical
Guaranty
425
716
46
106
400min.
690min.
27min.
45min.
365
GMAW
MG-S70NCb
Solid wire
Features:
Welding Positions:
2G
1F, 1G
Packaging data
Spool
mm
1.2
10kg
Volume mm
C
0.03
0.10
Si
0.22
0.50
Mn
3.0
2.5 3.5
P
<0.01
0.03
S
0.002
0.015
Ni
72.0
67.0min.
Cr
20.0
18.0 22.0
Ti
0.28
0.75
Fe
1.7
3.0
Nb+Ta
2.6
2.0 3.0
Cu
0.01
0.50
Note: a Single values are maximum.
366
370
660
41
140
mm
1F, 1G, 2G
1.2
80 200
GTAW
TG-S70NCb
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Purple
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
1.2
1.6
2.0
2.4
10
-
5
5
5
1,000
1,000
1,000
16
26
37
Volume mm
Guaranty a
C
0.03
0.10
Si
0.20
0.50
Mn
2.9
2.5 3.5
P
0.001
0.03
S
0.002
0.015
Ni
72.9
67.0min.
Cr
20.1
18.0 22.0
Ti
0.30
0.75
Fe
1.4
3.0
Nb+Ta
2.6
2.0 3.0
Cu
<0.01
0.50
Note: a Single values are maximum.
Typical
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
370
680
40
150
367
GTAW
TG-SN625
Filler rod and wire
Features:
Suitable
Classification:
Shielding gas:
Ar
Identification color: 1st Brown
Polarity:
DCEN
Packaging data
Spool
Tube
mm
kg
kg
Length mm
g/piece
0.9
1.2
1.6
2.4
10
10
-
5
5
1,000
1,000
16
37
Volume mm
Guaranty a
C
0.01
0.10
Si
0.08
0.50
Mn
0.05
0.50
P
<0.01
0.02
S
0.001
0.015
Ni
63.6
58.0min.
Cr
21.9
20.0 23.0
Mo
9.0
8.0 10.0
Nb+Ta
3.55
3.15 4.15
Al
0.21
0.40
Ti
0.21
0.40
Fe
1.4
5.0
Cu
0.02
0.50
Note: a Single values are maximum.
368
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
480
770
41
GTAW
TG-S709S
Filler rod and wire
Features:
Suitable
for 9% Ni steel
Classification:
Shielding gas:
Ar
Identification color: 1st Orange
Polarity:
DCEN
Packaging data
Spool
mm
1.2
1.6
2.0
2.4
Tube
kg
10
10
-
15
15
-
Length mm
g/piece
5
5
5
5
1,000
1,000
1,000
1,000
11
19
29
42
20
-
kg
Guaranty a
C
0.02
0.10
Si
0.02
0.50
Mn
<0.1
1.0
P
0.001
0.015
S
0.001
0.015
Ni
69.8
60.0min.
Cr
2.0
0.5 3.5
Mo
19.1
18.0 21.0
W
3.0
2.0 4.0
Fe
5.6
10.0
Cu
0.01
0.50
Note: a Single values are maximum.
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
Typical
Guaranty
460
730
47
160
660min.
25min.
-
Approvals
NK
KSWL92G ()
369
SAW
PF-N4/US-709S
Flux and wire combination
Features:
Classification:
Type of flux:
Bonded
Redrying of flux: 200 300x1h
Polarity:
DCEP
Packaging data
Flux
Mesh
Can
PF-N4
12x65
20kg
Volume mm
Wire
mm
US-709S
1.2
1.6
2.4
Spool
Volume mm
Coil
10kg
10kg
15kg
15kg
15kg
25kg
Typical
C
0.02
0.10
Si
0.03
0.50
Mn
0.04
1.0
P
0.003
0.015
S
0.001
0.015
Ni
Bal.
60.0min.
Cr
2.0
0.5 3.5
Mo
18.9
18.0 21.0
Cu
0.01
0.50
W
3.0
2.0 4.0
Fe
5.6
10.0
Note: a Single values are maximum.
C
Si
Mn
Ni
Cr
Mo
W
Fe
0.03
0.82
0.4
66.1
1.7
18.1
2.7
9.5
Typical
Typical
Guaranty
0.2%YS (MPa)
TS (MPa)
El on 4d (%)
IV -196 (J)
434
712
53
88
650min.
30min.
-
370
Approvals
BV
NK
UP (ERNiMo-8)
KAWL92M
FCBTM Process
FA-B
Electrogas Arc Welding
FCBTM Process
Principles:
FCBTM is an automatic one-side submerged arc welding process by which a uniform reverse
side bead can be obtained. Welding is conducted from the surface side of the welding groove
after supplying the backing flux, on the copper backing and pushing up the copper backing to
the reverse side of the groove by the pressurized air hose.
Flux
Slag
Weld metal
Slag
Backing flux
Copper backing
Air
Air hose
Features:
The combination of the backing flux and copper plate provides better contact onto the reverse
side of the groove, which can accommodate a fluctuation of root gap and wide welding
conditions to ensure consistent reverse bead without excessive melt through.
Applications:
Plate-to-plate butt welding for shipbuilding
Flux
Wire
Backing flux
TMCP
PF-I55E
US-36
PF-I50R
Note: Redrying of flux: 200 300x1h, Backing flux must not be dried by heating
372
Packaging data
Flux: PF-I55E
Mesh
size
Type
Weight
(kg)
10x48
20
Type
Weight
(kg)
10x65
Can
20
Wire: US-36
mm
4.8
6.4
Coil (kg)
25
75
150
25
78
159
WxHxL
430, 90, 430
740, 110, 740
840, 110, 840
430, 90, 430
740, 110, 740
840, 110, 840
2
3
4
3Y, 3Y400
3Y, 3Y400
3Y40A
3A, 3YA
3A, 3YA
Y
KAW53SP
KAW53Y40
KAW53Y40SP
3Y
3Y
3Y
3Y
3Y
3YSR
3YSR
: Subject to satisfactory procedure test by user
373
FA-B
Principles:
FA-B1 is a flexible backing material suitable for the simplified one-side welding process shown
below. It consists of glass fiber tapes, a refractory molded flux, a corrugated cardboard pad, a
cover film and double-side adhesive tapes. It is attached the reverse side of the base metal by
the adhesive tapes and fixed with an aluminum plate and magnet clamps.
11
Wire
Flux
Filler material
600
55
Molded flux
Groove
Corrugated cardboard pad
Aluminum tape
Base metal
FA-B1
Magnet clamp
Aluminum
plate
FA-B1
Features:
(1) FA-B1 features good flexibility to assure close contact to the base metal. It can accommodates
the weld joint misalignment, distortion and dissimilar-thickness transition of the weld joint.
(2) The shape of reverse side bead are stable and can be obtained wider tolerance in welding
conditions.
Applications:
Curved shell plates, deck plates, bottom plates, tank top plates of ships, steel deck plates of
bridges, and other one-side welding
Flux
MF-38
PF-I52E
MF-38
PF-I52E
Wire
Filler material
Backing material
US-36
RR-2
FA-B1
US-49
US-36
RR-2
FA-B1
Note: Redrying conditions: FA-B1 and RR-2 must not be dried by heating
PF-I52E: 200 300x1h, MF-38: 150 350x1h
374
Packaging data
Flux: PF-I52E
Mesh
Type
Weight
(kg)
Package
10x48
Bonded
20
Mesh
Type
Weight
(kg)
Package
12x65
Fused
25
Can
Flux: MF-38
6.4
Coil (kg)
25
75
150
25
78
159
Joint type
Length
(mm)
Pieces /
carton
Standard
Transition
Mismatch
600
600
600
40
30
30
Single
KAW53
3Y
3Y
Tandem
3*, 3Y*
Y
A3YM
KAW53Y40SMP
3Y
3Y
375
Fixed backing:
water-cooled
copper plate
or KL-4
Welding wire
CO2 gas
Molten metal
Weld metal
Features:
(1) High deposition rates (e.g., 180g/min at 380A) provide high welding efficiency.
(2) Lightweight, compact-size equipment makes it easy to set up.
(3) Wire extension can be controlled constant against varied welding conditions.
(4) Welding line can be located either on the left side (Standard) or, by re-assembling, the right
side of the tracking rail.
(5) With use of the oscillator (Option), it can be conducted maximum thickness 32 mm.
(6) The carriage can be detached at any place from the tracking rail.
Applications:
Welding consumables
Type of steel
MS & 490MPa HT steel
MS & 490MPa HT steel
for low temperature service
Product names
DW-S43G
Backing material
KL-4
DW-S1LG
KL-4
DW-S60G
KL-4
376
Packaging data
mm
1.6
Spool
20kg
DW-S43G
0.08
0.35
1.63
0.014
0.01
0.02
0.17
0.02
DW-S1LG
0.05
0.25
1.6
0.009
0.007
1.4
0.13
0.05
DW-S60G
0.08
0.32
1.67
0.01
0.008
0.71
0.25
0.03
DW-S1LG
500
615
25
-60: 100
DW-S60G
520
650
26
-20: 65
DW-S43G
470
600
27
-20: 62
Approvals: DW-S43G/KL-4/CO2
ABS
LR
3, 3Y1
DNV
Y
BV
AV3, AV3Y
NK
KEW53
GL
3YV
KR
3YV
CCS
3Y
CR
3Y
: Subject to satisfactory procedure test by user
Approvals: DW-S1LG/KL-4/CO2
ABS
LR
DNV
GL
4Y2, 5Y402
Y, NV2-4L,NV4-4L
6Y40V
377
Appendix
Redrying Conditions
Package Specifications
Unit conversion Tables
F-No. and A-No.
AWS
EN
Redrying Conditions
Stick electrodes
Applicable
steel
Mild
AWS Class.
70-100
0.5-1
E7016
LB-26, LB-52U
300-350
0.5-1
100-150
LB-W52
300-350
LB-W52B
350-400
100-150
Heat-resistant
380
Holding
Redrying
Redrying time
temperature
temperature
(hour.)
()
()
E6019
E6013
E7024
High tensile
or low
temperature
Typical
E7016
E7018
E7048
E7016-G
E7018-1
E9016-G
E8016-G
E8016-C1
E9018-G
E10016-G
E11018-G
E11016-G
E7016-C2L
E7016-A1
E9016-G
E8016-B2
E9016-B3
E9016-G
E8016-B8
E9015-B9
E9016-B9
E7015-B2L
E8018-B2
E8015-B3L
E9018-B3
E8016-B6
LT-B50
70-100
0.5-1
LB-52, LB-52-18,
LB-52T, LB-76,
LT-B52A
300-350
0.5-1
100-150
LB-52A,
LB-7018-1,
LB-55NS,
LB-57, LB-62,
LB-62D, LB-62L,
LB-62U, LB-65L,
LB-67L, LB-106,
LB-70L, LB-116,
LB-80L, LB-78VS,
LB-88VS, LB-98VS,
LB-52NS,
NB-1SJ, NB-3J
350-400
100-150
LB-62UL,
LB-80UL, LB-88LT
350-430
100-150
BL-96, CM-2CW,
CM-5, CM-9,
CM-95B9,
CM-96B9,
CM-9Cb,
CM-A76, CM-A96,
CM-A96MB,
CM-A96MBD,
CM-A106,
CM-A106N,
CM-A106ND,
CM-A106H,
CM-A106HD,
CM-B95, CM-B98,
CM-B105,
CM-B108, CR-12S
325-375
100-150
Stick electrodes
Applicable
steel or metal
stainless steel
Hardfacing
Cast iron
Ni alloy
Product names
Redrying
temperature
()
Holding
Redrying time
temperature
(hour)
()
NC-
150-200
0.5-1
100-150
CR-40, CR-40Cb
300-350
0.5-1
100-150
HF-240, HF-330
70-100
0.5-1
300-350
0.5-1
100-150
150-200
0.5-1
100-150
CI-A3
300-350
0.5-1
100-150
CI-A1, CI-A2
70-100
0.5-1
ME-L34
150-200
0.5-1
100-150
NI-C1S, NI-C70A,
NI-C70S, NI-C625, NI-C703D
200-250
0.5-1
100-150
Fluxes
Type
Fused
Bonded
Redrying
temperature
()
Redrying time
(hour)
Holding
temperature
( )
150-350
100-150
PF-H55E,
PF-I52E, PF-I55E, PF-H55AS
PF-H203, F-H55AS
PF-H55LT, PF-200
PF-200S, PF-500
PF-200D, PF-500D, PF-90B9
PF-N3, PF-N4
200-300
100-150
PF-H80AK, PF-H80AS
250-350
100-150
Product names
381
Package Specifications
Spooled wires
kg
Diameter
A (mm)
Width
B (mm)
Diameter
C (mm)
10
225
102
52
280
103
52
15
280
102
52
Solid 20
270
103
52
20
280
103
52
Diameter
A (mm)
Width
B (mm)
Diameter
C (mm)
12.5
375
64
305
25 (Except 4.8)
410
80
310
25 (4.8)
405
77
310
75
750
115
640
150
825
115
640
159
835
115
640
Coiled wires
kg
382
Package Specifications
Arrow Pack
1. Principles:
Arrow Pack is a drum of large amounts of wires. The wire is spooled to be elastically twisted
in the drum so that the wire can be pulled out straight without rotation of the drum. The
wire makes good tracking on a welding seam. The use of Arrow Pack wires can reduce
the downtime for changing wires when compared with spooled wires, which is effective
particularly for robotic welding and other automatic welding.
2. Package specifications:
Solid wire
Weight
(kg)
Volume *a
0.8
100
530500H
0.9
1.0
1.4
250
1.2
300
1.4
1.6
400
mm
(mm)
Flux-cored wire
Suitable
Hat
AH-500
530820H
680770H
Wire
size
Weight
Volume *a
(kg)
(mm)
Suitable
Hat
1.2
1.4
250
530820H
AH-500
1.6
350
680770H
AH-660
(mm)
AH-660
3. Arrangement
Conduit tube: AMT-C
Conduit holder: AMT-H
Conduit holder type straightener:
AMT-KF (12F, 14F, 16F)
Welding torch
Wire feeder
Arrow hat:
AH-500
AH-660
Straightener: AMT-K
AMT-KF
(12H, 14H,16H)
Band
383
-459.4
-440
-430
-420
-410
-400
-390
-380
-370
-360
-350
-340
-330
-320
-310
-300
-290
-280
-270
-260
-250
-240
-230
-220
-210
-200
-190
-180
-170
-160
-150
-140
-130
-120
-110
-100
-90
-80
-70
-60
-50
-40
-30
-20
-273
-262
-257
-251
-246
-240
-234
-229
-223
-218
-212
-207
-201
-196
-190
-184
-179
-173
-168
-162
-157
-151
-146
-140
-134
-129
-123
-118
-112
-107
-101
-96
-90
-84
-79
-73
-68
-62
-57
-51
-45.6
-40.0
-34.4
-28.9
-10
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
-23.3
-17.8
-16.7
-15.6
-14.4
-13.3
-12.2
-11.1
-10.0
-8.9
-7.8
-6.7
-5.6
-4.4
-3.3
-2.2
-1.1
0.0
1.1
2.2
3.3
4.4
5.6
6.7
7.8
8.9
10.0
11.1
12.2
13.3
14.4
15.6
16.7
17.8
18.9
20.0
21.1
22.2
23.3
24.4
25.6
26.7
27.8
28.9
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170
172
30.0
31.1
32.2
33.3
34.4
35.6
36.7
37.8
38.9
40.0
41.1
42.2
43.3
44.4
45.6
46.7
47.8
48.9
50.0
51.1
52.2
53.3
54.4
55.6
56.7
57.8
58.9
60.0
61.1
62.2
63.3
64.4
65.6
66.7
67.8
68.9
70.0
71.1
72.2
73.3
74.4
75.6
76.7
77.8
174
176
178
180
182
184
186
188
190
192
194
196
198
200
202
204
206
208
210
212
214
216
218
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
78.9
80.0
81.1
82.2
83.3
84.4
85.6
86.7
87.8
88.9
90.0
91.1
92.2
93.3
94.4
95.6
96.7
97.8
98.9
100.0
101.1
102.2
103.3
104.4
110.0
115.6
121.1
126.7
132.2
137.8
143.3
148.9
154.4
160.0
165.6
171.1
176.7
182.2
187.8
193.3
198.9
204.4
210.0
215.6
430
440
450
460
470
480
490
500
520
540
560
580
600
620
640
660
680
700
720
740
760
780
800
820
840
860
880
900
920
940
960
980
1000
1020
1040
1060
1080
1100
1120
1140
1160
1180
1200
1220
221.1
226.7
232.2
237.8
243.3
248.9
254.4
260.0
271.1
282.2
293.3
304.4
315.6
326.7
337.8
348.9
360.0
371.1
382.2
393.3
404.4
415.6
426.7
437.8
448.9
460.0
471.1
482.2
493.3
504.4
515.6
527
538
549
560
571
582
593
604
616
627
638
649
660
1240
1260
1280
1300
1320
1340
1360
1380
1400
1420
1440
1460
1480
1500
1520
1540
1560
1580
1600
1620
1640
1660
1680
1700
1720
1740
1760
1780
1800
1820
1840
1860
1880
1900
1920
1940
1960
1980
2000
671
682
693
704
716
727
738
749
760
771
782
793
804
816
827
838
849
860
871
882
893
904
916
927
938
949
960
971
982
993
1004
1016
1027
1038
1049
1060
1071
1082
1093
F=( 9 )+32
5
384
= 5 ( F-32)
ksi
0
10
20
30
40
50
60
70
80
90
100
68.95
137.90
206.84
275.79
344.74
413.69
482.63
551.58
620.53
689.48
6.89
75.84
144.80
213.74
282.69
351.63
420.58
489.53
558.48
627.42
13.79
82.74
151.68
220.63
289.58
358.53
427.47
496.42
565.37
634.32
20.68
89.63
158.58
227.53
296.47
365.42
434.37
503.32
572.26
641.21
27.58
96.53
165.47
234.42
303.37
372.32
441.26
510.21
579.16
648.11
34.47
103.42
172.37
241.32
310.26
379.21
448.16
517.11
586.05
655.00
41.37
110.32
179.26
248.21
317.16
386.11
455.05
524.00
592.95
661.90
48.26
117.21
186.16
255.11
324.05
393.00
461.95
530.90
599.84
668.79
55.16
124.11
193.05
262.00
330.95
399.90
468.84
537.79
606.74
675.69
62.05
131.00
199.95
268.90
337.84
406.79
475.74
544.69
613.63
682.58
0.725
2.176
3.626
5.076
6.527
7.977
9.427
10.878
12.328
13.779
0.870
2.321
3.771
5.221
6.672
8.122
9.572
11.023
12.473
13.924
1.015
2.466
3.916
5.366
6.817
8.267
9.718
11.168
12.618
14.069
1.160
2.611
4.061
5.511
6.962
8.412
9.863
11.313
12.763
14.214
1.305
2.756
4.206
5.656
7.107
8.557
10.008
11.458
12.908
14.359
MPa
MPa
0
10
20
30
40
50
60
70
80
90
100
1.450
2.901
4.351
5.802
7.252
8.702
10.153
11.603
13.053
14.504
0.145
1.595
3.046
4.496
5.947
7.397
8.847
10.298
11.748
13.198
0.290
1.740
3.191
4.641
6.092
7.542
8.992
10.443
11.893
13.344
0.435
1.886
3.336
4.786
6.237
7.687
9.137
10.588
12.038
13.489
0.580
2.031
3.481
4.931
6.382
7.832
9.282
10.733
12.183
13.634
ksi
385
1 ft -lbf = 1.35582 J
ft -lbf
0
10
20
30
40
50
60
70
80
90
100
13.56
27.12
40.67
54.23
67.79
81.35
94.91
108.47
122.02
135.58
1.36
14.91
28.47
42.03
55.59
69.15
82.70
96.26
109.82
123.38
2.71
16.27
29.83
43.39
56.94
70.50
84.06
97.62
111.18
124.74
4.07
17.63
31.18
44.74
58.30
71.86
85.42
98.97
112.53
126.09
5.42
18.98
32.54
46.10
59.66
73.21
86.77
100.33
113.89
127.45
6.78
20.34
33.90
47.45
61.01
74.57
88.13
101.69
115.25
128.80
8.13
21.69
35.25
48.81
62.37
75.93
89.48
103.04
116.60
130.16
9.49
23.05
36.61
50.17
63.72
77.28
90.84
104.40
117.96
131.51
10.85
24.40
37.96
51.52
65.08
78.64
92.20
105.75
119.31
132.87
12.20
25.76
39.32
52.88
66.44
79.99
93.55
107.11
120.67
134.23
3.688
11.063
18.439
25.815
33.190
40.566
47.942
55.317
62.693
70.068
4.425
11.801
19.177
26.552
33.928
41.304
48.679
56.055
63.430
70.806
5.163
12.539
19.914
27.290
34.665
42.041
49.417
56.792
64.168
71.544
5.901
13.276
20.652
28.027
35.403
42.779
50.154
57.530
64.906
72.281
6.638
14.014
21.389
28.765
36.141
43.516
50.892
58.267
65.643
73.019
1 J = 0.737563 ft -lbf
ft - lbf
0
10
20
30
40
50
60
70
80
90
100
386
7.376
14.751
22.127
29.503
36.878
44.254
51.629
59.005
66.381
73.756
0.738
8.113
15.489
22.864
30.240
37.616
44.991
52.367
59.743
67.118
1.475
8.851
16.226
23.602
30.978
38.353
45.729
53.105
60.480
67.856
2.213
9.588
16.964
24.340
31.715
39.091
46.466
53.842
61.218
68.593
2.950
10.326
17.702
25.077
32.453
39.828
47.204
54.580
61.955
69.331
Brinell hardness
Vickers 10mm ball 3000kg load
Hardness
Tungsten
Standard
(DPH)
carbide
ball
ball
410
388
388
400
379
379
390
369
369
380
360
360
370
350
350
360
341
341
350
331
331
340
322
322
330
313
313
320
303
303
310
294
294
300
284
284
295
280
280
290
275
275
285
270
270
280
265
265
275
261
261
270
256
256
265
252
252
260
247
247
255
243
243
250
238
238
245
233
233
240
228
228
230
219
219
220
209
209
210
200
200
200
190
190
190
181
181
180
171
171
170
162
162
160
152
152
150
143
143
140
133
133
130
124
124
120
114
114
110
105
105
100
95
95
90
90
95
90
86
86
85
81
81
Tensile
Strength
MPa
(approx.)
1334
1285
1245
1206
1177
1128
1098
1069
1030
1010
981
951
941
922
902
892
873
853
843
824
804
794
775
765
736
696
667
637
608
579
549
520
490
451
431
392
-
Note: These conversions are excerpted from the relevant JIS and ASTM standards, which are
based on the data of carbon steels. Therefore, weld metals may exhibit different conversions
more or less particularly in the case of alloyed weld metals with higher hardness.
387
ASME Specification
AWS Classification
SFA-5.1
SFA-5.4
EXXX(X)-26
SFA-5.5
EXX20-X, EXX27-X
SFA-5.1
SFA-5.5
E(X)XX13-X
SFA-5.1
EXX10, EXX11
SFA-5.5
E(X)XX10-X, E(X)XX11-X
SFA-5.1
SFA-5.5
All classifications
SFA-5.30
41
SFA-5.11
ENi-1
41
SFA-5.14
ERNi-1
41
SFA-5.30
IN61
42
SFA-5.11
ENiCu-7
42
SFA-5.14
ERNiCu-7, ERNiCu-8
42
SFA-5.30
IN60
SFA-5.11
43
(Continued)
388
F No.
ASME Specification
AWS Classification
43
SFA-5.14
43
SFA-5.30
43
SFA-5.34
All classifications
44
SFA-5.11
44
SFA-5.14
45
SFA-5.11
45
SFA-5.14
46
SFA-5.11
ENiCrFeSi-1
46
SFA-5.14
ERNiCrFeSi-1, ERNiCoCrSi-1
Types of weld
deposit
Cr
Mo
Ni
Mn
Si
0.20
1.60
1.00
0.15
0.50
0.40-0.65
1.60
1.00
0.15
0.40-2.00
0.40-0.65
1.60
1.00
2.00-4.00
0.40-1.50
1.60
2.00
0.15
4.00-10.50
0.40-1.50
1.20
2.00
0.15
11.00-15.00
0.70
2.00
1.00
0.15
11.00-30.00
1.00
1.00
3.00
Cr-Ni
0.15
14.50-30.00
4.00
7.50-15.00
2.50
1.00
Cr-Ni
0.30
19.00-30.00
6.00
15.00-37.00
2.50
1.00
10
Ni to 4%
0.15
0.55
0.80-4.00
1.70
1.00
11
Mn-Mo
0.17
0.25-0.75
0.85
1.25-2.25
1.00
12
Ni-Cr-Mo
0.15
1.50
0.25-0.80
1.25-2.80
0.75-2.25
1.00
Mild steel
C-Mo
Cr (0.4-2%)-Mo
Cr (2-4%)-Mo
0.15
Cr (4-10.5%)-Mo
Cr-Martensitic
Cr-Ferritic
389
AWS A5.1-2012
Carbon Steel Electrodes for Shielded Metal Arc Welding
Classification system
E
Ex.E60 10
E70 16-1 H8 R
E: Stick electrodes
: All-weld metal tension test requirements & chemical composition requirements
Tensile
strength
(ksi)
Yield strength
at 0.2% offset
Elongation on 4d
(%)
10
60min.
48min.
22min.
11
60min.
48min.
22min.
12
60min.
48min.
17min.
13
60min.
48min.
17min.
18
60min.
48min.
22min.
19
60min.
48min.
22min.
20
60min.
48min.
22min.
27
60min.
48min.
22min.
14
70min.
58min.
17min.
15
70min.
58min.
22min.
16
70min.
58min.
22min.
18
70min.
58min.
22min.
24
70min.
58min.
17min.
27
70min.
58min.
22min.
28
70min.
58min.
22min.
48
70min.
58min.
22min.
18M(4)
Note(2)
5372(3)
24min.
Classification
E 60
E 70
Note: (1)
(2)
(3)
(4)
390
(ksi)
Si
Mn
Ni
Cr
Mo
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.03
0.40
0.60
0.025
0.015
0.30
0.20
0.30
0.08
N.S.
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.20
1.00
1.20
N.S.
N.S.
0.30
0.20
0.30
0.08
N.S.
0.15
0.90
1.25
0.035
0.035
0.30
0.20
0.30
0.08
1.50
0.15
0.90
1.25
0.035
0.035
0.30
0.20
0.30
0.08
1.50
0.15
0.75
1.60
0.035
0.035
0.30
0.20
0.30
0.08
1.75
0.15
0.75
1.60
0.035
0.035
0.30
0.20
0.30
0.08
1.75
0.15
0.90
1.25
0.035
0.035
0.30
0.20
0.30
0.08
1.50
0.15
0.75
1.60
0.035
0.035
0.30
0.20
0.30
0.08
1.75
0.15
0.90
1.60
0.035
0.035
0.30
0.20
0.30
0.08
1.75
0.15
0.90
1.60
0.035
0.035
0.30
0.20
0.30
0.08
1.75
0.12
0.80
0.40 1.60
0.030
0.020
0.25
0.15
0.35
0.05
N.S.
391
Impact value
Limits for 3 out of
5 specimens (2)
Classification
10
11
Temp.
(F)
average
(ft-lbf)
single
(ft-lbf)
-20
20min.
15min.
12
Not specified
13
E 60
F, V, OH, H
F, V, OH, H
Type of current
DCEP
AC or DCEP
AC or DCEN
AC, DCEP or DCEN
18
-20
20min.
15min.
F, V, OH, H
AC or DCEP
19
20min.
15min.
F, V, OH, H
20
H-Fil, F
Not specified
22
27
F, H-Fil
-20
14
20min.
15min.
Not specified
-20
20min.
15min.
18
24
H-Fil, F
F, V, OH, H
15
16
E 70
Welding
position (1)
Not specified
F, V, OH, H
AC or DCEN
AC, DCEP or DCEN
AC or DCEN
AC or DCEN
AC, DCEP or DCEN
AC, DCEP or DCEN
DCEP
AC or DCEP
F, V, OH, H
AC or DCEP
H-Fil, F
-20
20min.
15min.
28
20min.
15min.
H-Fil, F
AC or DCEP
15min.
F, OH, H,
V-down
AC or DCEP
F, V, OH, H
DCEP
48
18M
-20
20min.
50min.
40min.
H-Fil, F
AC or DCEN
27
Note: (1) Welding position: F: Flat, H: Horizontal, H-Fil: Horizontal fillet, V-down: Vertical down
V: Vertical, OH: Overhead
(2) Both the highest and lowest values obtained shall be disregarded in computing the
average. Two of these remaining three values shall equal or exceed 20ft-lbf.
(3) All five values obtained shall be used in computing the average. Four of the five values
shall equal, or exceed, 50 ft-lbf.
392
Additional
Designator
E 7016
E 7018
3 out of 5 specimens
Temp.
(F)
Average, Min.
(ft-lbf)
Single value,
Min.
(ft-lbf)
-50
20
15
20
15
E 7024
Diffusible Hydrogen
Designator
E 7018M
None
E
E
E
E
E
H16
H8
H4
16
8
4
7015
7016
7018
7028
7048
As-exposed
E
E
E
E
E
E
E
7015
7016
7016-1
7018
7018-1
7028
7048
0.6
Not specified
E
E
E
E
E
E
E
7015R
7016R
7016-1R
7018R
7018-1R
7028R
7048R
0.3
0.4
0.1
0.4
E 7018M
393
AWS A5.5-2014
Low-Alloy Steel Electrodes for Shielded Metal Arc Welding
Classification system
E
Ex. E 70 16 A1
E 100 18 D2
EStick electrodes
: All-weld-metal tensile strength and related requirements(1)
Classification
TS, Min.
(ksi)
70
70
75
80
90
100
110
120
80
90
100
110
120
El, Min.
(%)
11-24
according to class.
Av. 20
Each 15
at specific temperature
depending on classification
Type of covering
10
11
13
15
16
18
20
27
394
Welding
position
F, V, OH, H
F, V, OH, H
F, V, OH, H
Type of current
DCEP
AC or DCEP
AC, DCEP or DCEN
DCEP
AC or DCEP
F, V, OH, H
AC or DCEP
H-Fil
AC or DCEN
H-Fil
AC or DCEN
C
Mn
Cr-Mo steel electrodes
E7010-A1
E7011-A1
0.60
E7020-A1
E7015-A1
0.12
0.90
E7016-A1
E7018-A1
0.90
E7027-A1
1.00
E8016-B1
0.050.90
0.12
E8018-B1
E8015-B2
0.05E8016-B2
0.90
0.12
E8018-B2
E7015-B2L
E7016-B2L
0.05
0.90
E7018-B2L
E9015-B3
0.050.90
E9016-B3
0.12
E9018-B3
E8015-B3L
0.05
0.90
E8018-B3L
Si
Cr
Mo
Others
0.40
0.60
0.80
0.40
0.60
0.80
1.00
0.60
0.80
1.00
0.60
0.80
1.00
0.60
0.80
1.00
0.80
0.03
0.03
0.400.65
0.03
0.03
0.400.65
0.400.65
0.03
0.03
1.001.50
0.400.65
0.03
0.03
1.001.50
0.400.65
0.03
0.03
2.002.50
0.901.20
0.03
0.03
0.03
0.901.20
0.400.65
1.001.25
0.03
2.002.50
1.752.25
0.400.60
E8015-B4L
0.05
0.90
1.00
E8016-B5
0.070.15
0.400.70
0.300.60
0.03
0.03
0.90
0.03
0.03
0.40
4.06.0
0.450.65
0.90
0.03
0.03
0.40
4.06.0
0.450.65
0.90
0.03
0.03
0.40
6.08.0
0.450.65
0.90
0.03
0.03
0.40
6.08.0
0.450.65
0.90
0.03
0.03
0.40
8.010.5
0.851.20
E8015-B6
E8016-B6
0.051.0
0.10
E8018-B6
E9018-B6
E8015-B6L
E8016-B6L
0.05
1.0
E8018-B6L
E8015-B7
0.05E8016-B7
1.0
0.10
E8018-B7
E8015-B7L
E8016-B7L
0.05
1.0
E8018-B7L
E8015-B8
0.05E8016-B8
1.0
0.10
E8018-B8
Note: Single values are maximum.
V:
0.05
(Continued)
395
Classification
E8015-B8L
E8016-B8L
E8018-B8L
Mn
Si
0.05
1.0
0.90
0.03
0.40
Cr
Mo
Others
8.010.5
0.851.20
E9015-B23
R9016-B23
E9018-B23
0.040.12
1.00
0.60
0.015
0.015
0.50
1.92.9
E9015-B24
E9016-B24
E9018-B24
0.040.12
1.00
0.60
0.020
0.015
0.50
1.92.9
E9015-B91(1)
E9016-B91(1)
E9018-B91(1)
0.080.13
1.20
0.30
0.01
0.01
0.80
8.010.5
E9015-B92
E9016-B92
E9018-B92
0.080.15
1.20
0.60
0.020
0.015
1.00
8.010.0
Note: Single values are maximum. (1) Mn+Ni shall be 1.40% Max.
396
W: 1.502.00
V: 0.150.30
Nb: 0.020.30
0.10
B: 0.006
Al: 0.04
Cu: 0.25
N: 0.05
V: 0.150.30
Nb: 0.020.10
0.80Ti: 0.10
1.20
B: 0.006
Al: 0.04
Cu: 0.25
N: 0.07
V: 0.150.30
Cu: 0.25
0.85Al: 0.04
1.20 Nb: 0.020.10
N: 0.020.07
W: 1.502.00
V: 0.150.30
Nb: 0.020.300.08
0.70
B: 0.006
Al: 0.04
Cu: 0.25
N: 0.030.08
(Continued)
Classification
C
Mn
Ni steel electrodes
E8016-C1
0.12
1.25
E8018-C1
E7015-C1L
E7016-C1L
0.05
1.25
E7018-C1L
E8016-C2
0.12
1.25
E8018-C2
E7015-C2L
E7016-C2L
0.05
1.25
E7018-C2L
E8016-C3
0.400.12
1.25
E8018-C3
0.40E7018-C3L
0.08
1.40
E8016-C4
0.10
1.25
E8018-C4
0.40E9015-C5L
0.05
1.00
Ni-Mo steel electrodes
Si
Cr
Mo
Others
0.60
0.80
0.03
0.03
2.002.75
0.50
0.03
0.03
2.002.75
0.60
0.80
0.03
0.03
3.003.75
0.50
0.03
0.03
3.003.75
0.80
0.03
0.03
0.15
0.35
V: 0.05
0.50
0.03
0.03
0.15
0.35
V: 0.05
0.60
0.80
0.03
0.03
0.50
0.03
0.03
0.801.10
0.801.10
1.102.00
6.007.25
V: 0.02
Cu: 0.10
Al: 0.05
V: 0.05
Cu: 0.10
Al: 0.05
E8018-NM1
0.10
0.801.25
0.60
0.02
0.02
0.801.10
0.10
0.400.65
E9018-NM2
0.040.15
0.501.60
0.70
0.02
0.02
1.402.10
0.20
0.200.50
0.03
0.03
0.90
0.250.45
0.03
0.03
0.90
0.250.45
0.03
0.03
0.90
0.400.65
0.80
0.60
0.60
0.80
0.60
0.80
(Continued)
397
Classification
Mn
Si
0.12
0.400.70
0.400.70
Ni
Cr
Mo
0.03
0.03
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.015
0.012
0.03
0.03
1.00
0.30
0.50
V: 0.10
0.03
0.03
1.00
0.20
0.50
V: 0.05
0.025
0.025
0.200.40
0.150.30
1.401.80
1.402.10
1.252.50
1.752.50
3.003.80
0.15
0.35
0.40
0.301.50
0.65
0.35
0.250.50
0.250.50
0.300.55
0.200.30
Others
V:
0.10min.
Cu:
0.20min.
V: 0.05
V: 0.05
V: 0.05
V: 0.05
V: 0.05
V: 0.08
Cu: 0.300.60
Cu: 0.300.75
0.500.350.400.450.03
0.03
1.30
0.80
0.80
0.70
Note: Single values are maximum.
(1) The G group shall have the minimum of at least one of the elements listed in this table.
The letters XX stand for various tensile strength levels of weld metal.
E8018-W2
398
0.12
399
AWS A5.4-2012
Stainless Steel Electrodes for Shielded Metal Arc Welding
Classification system
Cr
Ni
Mo
Nb(Cb)
+Ta
Mn
4.0-7.0
8.0-10.0
10.5-13.5
3.30-4.75
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.70-1.00 0.5-2.5
0.5-2.5
0.5-2.5
1.0-2.5
1.0-2.5
0.70-1.00 1.0-2.5
1.0-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
5.0-8.0
0.5-2.5
0.5-2.5
6xC-1.00 0.5-2.5
8xC-1.00 0.5-2.5
8xC-0.40 1.50-2.50
1.0-2.5
1.0-2.5
8xC-1.00 0.5-2.5
0.75-1.20 0.5-2.5
0.5-2.5
1.0-2.5
Si
Cu
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.75
0.75
0.75
0.75
1.00
1.00
1.00
1.00
0.90
1.00
1.00
1.00
0.60
0.30
1.00
1.00
1.00
1.00
0.90
0.90
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.020
0.04
0.04
0.04
0.04
0.02
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.015
0.03
0.03
0.03
0.03
0.02
0.02
0.10-0.30
0.10-0.30
0.10-0.30
0.10-0.25
-
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
3.0-4.0
3.0-4.0
0.75
0.75
0.75
0.75
0.6-1.5
1.2-2.0
400
Mechanical
properties
of all-weld metal
(As-welded)
TS, El.,
Min. Min.
(ksi) (%)
100
15
90
15
100
15
85
30
80
30
80
30
75
30
80
30
75
30
80
30
80
30
75
30
80
30
80
30
75
30
80
30
90
10
80
25
80
30
95
22
75
30
75
30
70
30
80
20
80
30
75
30
80
25
80
30
75
30
75
25
90
10
75
30
100
25
75
30
75
30
(Continued)
Mechanical properties
of all-weld metal (3)
TS,
El.,
Min Min. PWHT
S
Cu
(ksi)
(%)
65
20
c
0.03 0.75
65
20
a
0.03 0.75
110
15
b
0.03 0.75
65
20
c
0.03 0.75
65
20
c
0.03 0.75
7
d
0.03 3.25-4.00 135
80
35
None
0.03 0.75
E409Nb
E410
E410NiMo
E430
E430Nb
E630
E16-8-2
0.12
0.12
0.06
0.10
0.10
0.05
0.10
Cr
Ni
Nb(Cb)
+Ta
Mo
Mn
Si
11.0-14.0 0.6
0.75 0.50-1.50
1.0
1.00
11.0-13.5 0.7
0.75
1.0
0.90
11.0-12.5 4.0-5.0 0.40-0.70
1.0
0.90
15.0-18.0 0.6
0.75
1.0
0.90
15.0-18.0 0.6
0.75 0.50-1.50
1.0
1.00
16.00-16.75 4.5-5.0 0.75 0.15-0.30 0.25-0.75 0.75
14.5-16.5 7.5-9.5 1.0-2.0
0.5-2.5 0.60
P
0.04
0.04
0.04
0.04
0.04
0.04
0.03
Mechanical
properties of
all-weld metal (3)
TS, El.,
Si P
S
N
Cu Others Min Min. PWHT
(ksi) (%)
100 20 None
1.00 0.04 0.03 0.08-0.20 0.75
100 20 None
1.0 0.030 0.020 0.10-0.20 0.50
110 15 None
1.0 0.04 0.03 0.10-0.25 1.5-2.5
110 15 None
1.00 0.04 0.03 0.08-0.25 1.5-3.0
110 15 None
1.00 0.04 0.03 0.20-0.30 0.75
W:
110 15 None
1.2 0.03 0.025 0.20-0.30 0.4-1.5
0.4-1.0
Co:
18.5-21.0
100 20 None
1.00 0.04 0.03
0.75
W:
2.0-3.0
105 25 None
0.9 0.02 0.01 0.3-0.5 0.4-0.8
-
Nb(Cb)
Mn
+Ta
Cr
Ni
Mo
0.04
0.04
0.06
0.04
0.04
21.5-23.5
22.5-25.5
24.0-27.0
24.0-27.0
24.0-27.0
8.5-10.5
6.5-10.0
6.5-8.5
8.5-10.5
8.0-10.5
2.5-3.5
0.8
2.9-3.9
2.9-3.9
3.5-4.5
0.5-2.0
0.4-1.5
0.5-1.5
0.5-1.5
0.5-2.0
2.5
E2209
E2307
E2553
E2593
E2594
0.751.0-2.5
1.25
Type of current
DCEP
DCEP and AC
DCEP and AC
DCEP and AC
Welding position
All
All
All
F, H-Fil
401
AWS A5.11-2010
Nickel and Nickel Alloy Welding Electrodes for Shielded Metal Arc Welding
Classification system
E
Ex.E NiCu-7
E: Stick electrodes
: Chemical composition of all-weld metal
Wt % (1)
Class.
ENi-1
Mn
Fe
ENiCr-4
0.10
ENiCu-7
0.15
1.5
4.0
2.5
0.02
0.08
ENiCrFe-2
ENiCrFe-4
ENiCrFe-7
(5)
ENiCrFe-9
ENiCrFe-10
ENiCrFe-12
ENiCrFe-13
(7)
0.05
ENiCrFeSi-1 0.050.20
1.0
0.02
0.02
0.02 0.015
ENiCrFe-1
ENiCrFe-3
3.5
1.0
Si
1.25
1.0
1.5
0.75
1.0
1.0
0.015 0.75
0.015 0.75
Cu
0.25
0.50
62.0
0.50
62.0
(3)
0.50
59.0
(3)
0.50
0.50
0.50
60.0
Bal
(3)
55.0
55.0
0.20
Bal
1.0
0.30
52.062.0
0.10
0.30
Bal
1.0
0.03
0.2
0.50
Bal
1.0
ENiMo-10
ENiMo-11
ENiCrMo-1
0.50
Bal
2.5
1.54.0(4)
0.53.0(4)
1.02.5(4)
1.03.5
1.02.5
0.53.0
1.03.5
1.0
1.0
0.53.5
0.03
1.0
Bal
Bal
1.0
0.3
2.5
0.60
1.03.0
0.51.5
21.023.5
0.5
1.5
1.53.5
1.0
1.52.5
0.60
0.2
0.03
0.5
2.55.5
1.03.5
1.0
26.030.0
23.027.0
26.030.0
17.020.0
18.022.0
27.032.0
26.030.0
5.57.5
2.55.5
0.10.5
3.0
62.0
Bal
7.0
0.50
1.03.5
0.2
0.03
0.02
3.05.0
60.0
0.31.3
0.52.5
2.14.0
0.50
1.5
0.05
0.10
0.02
ENiMo-9
13.017.0
13.017.0
1.0 13.017.0
13.017.0
0.50 0.50 28.031.5
12.017.0
13.017.0
1.5- 0.10- 24.02.2 0.40 26.0
0.50 0.50 28.531.0
26.00.30
29.0
ENiMo-7
1.5
1.0
2.5
0.10
0.75
Bal
ENiMo-8
1.02.5
0.50
1.0
Bal
1.0
1.0
0.03
0.03
1.0
0.12
0.07
Mo
ENiMo-3
ENiMo-1
0.03
1.0
1.04.0
Nb(Cb)
+Ta
Cr
Bal
21.0- 0.04
25.0
4.0- 0.04
7.0
4.0- 0.04
7.0
2.5
Ti
62.069.0
0.02
2.53.0
Al
0.25
0.50
92.0
Co
48.052.0
0.015 0.75
1.0
Ni (2)
0.5
1.752.50
1.0
2.04.0
2.04.0
3.0
1.0
(Continued)
402
Wt % (1)
Class.
Mn
Fe
ENiCrMo-2
0.050.15
1.0
ENiCrMo-3
0.10
1.0
7.0
1.0
0.04
0.03
0.2
0.50
Bal
2.5
0.04
0.03
1.0
0.50
Bal
2.5
17.0- 0.04
20.0
0.03
Si
Cu
Ni (2)
Co
Al
Ti
0.03
1.0
0.50
Bal
0.502.50
0.02
0.75
0.50 55.0
(3)
ENiCrMo-4
0.02
ENiCrMo-5
0.10
1.0
4.07.0
4.07.0
ENiCrMo-6
0.10
2.04.0
10.0
0.03
0.02
1.0
0.50 55.0
ENiCrMo-7
0.015
1.5
3.0
0.04
0.03
0.2
0.50
Bal
2.0
0.70
1.0
1.52.5
Bal
5.0
ENiCrMo-9
0.02
ENiCrMo-10
0.02
1.0
1.0
0.2
0.50
Bal
2.5
1.0
1.02.4
Bal
5.0
ENiCrMo-11
0.03
1.5
ENiCrMo-12
0.03
2.2
5.0
0.03
0.02
0.7
0.50
Bal
ENiCrMo-13
0.02
1.0
1.5
0.015 0.01
0.2
0.50
Bal
ENiCrMo-14
0.02
ENiCrMo-17
0.020
ENiCrMo-18
1.0
0.5
5.0
3.0
0.50
Bal
0.25
0.2
1.31.9
Bal
2.0
0.6
0.3
Bal
1.0
0.5
0.02
0.2
0.5
Bal
0.3
0.4
0.30
Bal
Bal
9.015.0
0.02
1.5
1.5
ENiCrMo-22
0.05
0.50
ENiCrCoMo-1
0.050.15
0.050.10
0.32.5
0.31.0
ENiCrWMo-1
0.25
0.02
0.7
ENiCrMo-19
0.02
0.030 0.015
12.0- 0.03
15.0
0.03
(6)
0.02
0.03
5.0
3.0
0.50
Bal
5.0
0.50 0.10
Nb(Cb)
+Ta
Mo
20.523.0
20.0- 3.1523.0 4.15
14.516.5
14.516.5
12.0- 0.517.0
2.0
14.018.0
21.0- 0.5
23.5
20.022.5
28.0- 0.331.5
1.5
20.5- 1.022.5
2.8
22.024.0
19.023.0
22.024.0
19.0- 0.3
22.0
20.023.0
32.25- 0.50
34.25
21.0- 1.0
26.0
20.024.0
8.010.0
8.010.0
15.017.0
15.017.0
5.09.0
14.017.0
6.08.0
12.514.5
4.06.0
8.810.0
15.016.5
15.017.0
15.017.0
10.013.0
19.021.0
7.09.0
8.010.0
1.03.0
0.21.0
Cr
0.35
3.04.5
3.04.5
1.02.0
0.35
-
0.5
1.5
0.35
2.53.5
1.54.0
3.04.4
0.15
1.02.0
0.3
0.20
0.60
13.015.0
Note: (1)
(2)
(3)
(4)
(5)
Single values are maximum. The total of other elements shall not be in excess of 0.50%.
Includes incidental cobalt.
Cobalt0.12 maximum, when specified by the purchaser.
Tantalum0.30 maximum, when specified by the purchaser.
Boron is 0.005% maximum and Zr is 0.020% maximum when specified by the
purchaser.
(6) N = 0.02-0.15%.
(7) Bis 0.003% max. and Zr is 0.020% max.
403
AWS A5.15-2006
Welding Electrodes and Rods for Cast Iron
Classification system
Ex.E NiFe-CI
E
Mn
Si
ENi-CI
2.0
2.5
4.0
0.03
ENi-CI-A
2.0
2.5
4.0
ENiFe-CI
2.0
2.5
4.0
ENiFe-CI-A
2.0
2.5
ENiFeMn-CI
2.0
ENiCu-A
ENiCu-B
Fe
Ni (2)
Mo
Cu (3)
Al
Others
8.0
85
2.5
1.0
1.0
0.03
8.0
85
2.5
1.03.0
1.0
0.03
Bal
4560
2.5
1.0
1.0
4.0
0.03
Bal
4560
2.5
1.03.0
1.0
1014
1.0
0.03
Bal
3545
2.5
1.0
1.0
0.35
-0.55
2.3
0.75
0.025
3.06.0
5060
3545
1.0
0.35
-0.55
2.3
0.75
0.025
3.06.0
6070
2535
1.0
2.0
3.05.0
1.0
0.03
Bal
4560
2.5
1.0
1.0
Bal
All-weld metal
ENiFeT3-CI(4)
Core wire
ESt
Note
404
0.15
: (1)
(2)
(3)
(4)
0.60
0.15
0.04
0.04
F: Submerged arc welding flux
Ex.F 6 A 0 E H14
F 9 A2 EC M1 M1
Low
Mn
M11K
M12
M12K
M13K
M14K
M15K
Medium
Mn
H10K
H11K
H12K
H14
High
Mn
A1
A2
A3
A3K
A4
Mo
B1
B2
B2H
B3
B5
B6
B6H
B8
Cr-Mo
Code
Type
Ni1
Ni1K
Ni2
Ni
Ni3
Ni4
Ni5
Ni6
F1
F2
F3
F4
F5
F6
Other
M1
alloying
M2
M3
M4
M5
M6
W
G
Not Specified
405
A5.18:Ex. ER 70 S 2, E 70 C 3 M, E 70 C 3 M H16
A5.28:
ER 80 S B2, E 80 C B2 H16
ER: Electrode or rod
E: Electrode
: All-weld metal tensile strength and related
requirements (1)
Code
TS, Min.
(ksi)
70
70
75
(A5.28)
80
80
90
90
100
100
110
110
120
120
El., Min.
(%)
14-24
according to
classification
Average 20
Each 15
at specific
temperature
Class.
Suffix
Shielding
gas
ER 70 S
ER 70 S
ER 70 S
ER 70 S
ER 70 S
ER 70 S
(2)
E 70 C
E 70 C
75-80%Ar/
bal.CO2
or CO2
E 70 C
E 70 C
GS
Type
CO2
Carbon
steel
(2)
(1)
Code
Designation
Code
Designation
Code
Solid
CO2
H16
16.0max.
Composite
Ar-20-25%CO2
H8
8.0max.
H4
4.0max.
406
Type of steel
Additional
Designation
ml/100g deposited
metal
Ar/1-5%O2
C-0.5Mo
H16
16.0max.
Ar/1-5%O2
1.5Mn-0.5Mo
B2
B2L
B2L
B2
H8
8.0max.
Ar/1-5%O2
1.25Cr-0.5Mo
H4
4.0max.
H2
2.0max.
ER 90 S
ER 80 S
E 80 C
E 90 C
B3
B3L
B3L
B3
Ar/1-5%O2
2.25Cr-1Mo
ER 80 S
E 80 C
B6
Ar/1-5%O2
5Cr-0.5Mo
ER 80 S
E 80 C
B8
Ar/1-5%O2
9Cr-1Mo
ER 90 S
E 90 C
B9
Ar/5%O2
9Cr-1Mo-0.2V
ER 80 S
E 80 C
ER 80 S
E 70 C
E 80 C
ER 80 S
E 80 C
Ni1
Ni1
Ni2
Ni2
Ni2
Ni3
Ni3
Ar/1-5%O2
Ni
ER 80 S
D2
CO2
ER 90 S
E 90 C
D2
Ar/1-5%O2
ER 100 S
ER 110 S
ER 120 S
1
1
1
Ar/2%O2
Class.
Suffix
Shielding gas
ER 70 S
A1
E 90 C
D2
ER 80 S
ER 70 S
E 70 C
E 80 C
ER xx S
E xx C
(1)
(1)
Mn-Mo
(2)
407
A 5.29 : E
J HZ Ex.E 7 1 T 1 M J H8
E: Electrodes
: All-weld metal tensile strength and
related requirements(1)
TS
IV, Min.
Code
(ksi)
(ft-lbf)
6
60-80
7
70-90
Average 20
8
80-100
Each 15
9
90-110
at specific
10
100-120
temperature
11
110-130
12
120-140
Note: (1) PWHT is required depending on
classification
: Welding position : Shielding gas
Code Designation Suffix Designation
0
F, H-Fil
75-80%Ar/Bal.
M
CO2
1 All positions
C
CO2
None
Self-shield
: Chemical composition of all-weld metal
(A 5.29)
Suffix
Type
Suffix
Type
A1
C-Mo
Ni1
Ni
Ni2
B1
Ni3
B1L
D1
B2
D2
Mn-Mo
B2L
D3
K1
B2H
K2
B3
K3
B3L
Cr-Mo
K4
B3H
K5
B6
K6 Other low-alloy
K7
B6L
K8
B8
K9
B8L
W2
B9
G
408
J HZ Ex.E 8 1 T 1 B2 M J H8
T: Flux-cored electrodes
: Usability designator
Performances
Suffix(1)
Polarity, Application
1
MAG, Fillet welding (Multi-pass)
2
MAG, Fillet welding (Single pass)
3
Self-shielded, DC-EP, High welding speed
4
Self-shielded, DC-EP, High deposition rate
MAG, High impact value,
5
Good crack resistance
6
Self-shielded, DC-EP, High impact value
7
Self-shielded, DC-EN, High deposition rate
8
Self-shielded, DC-EN, High deposition rate
9
MAG, DC-EP, Small size: for all positions
10
Self-shielded, DC-EN, High welding speed
11
Self-shielded, DC-EN, Good usability
12
MAG, DC-EP, High impact value
Self-shielded, DC-EN,
13
Root pass welding of pipes
Self-shielded, DC-EN, All positions,
14
High welding speed
G
Not specified, For multiple-pass welding
GS Not specified, For single-pass welding
Note: (1) A 5.29 designates 1, 4, 5, 6, 7, 8, 11 or G
only.
Option
J Satisfies the minimum impact value 27J at -40
(A5.20) or at a test temperature of 11 lower
(A5.29) than the specified temperature
HZ Diffusible hydrogen
Diffusible hydrogen,
ml/100g deposited metal
H16
16.0max.
H8
8.0max.
H4
4.0max.
None (1)
8.0max.
Note (1) A 5.29 only
Suffix
AWS A5.26-1997
Carbon and Low Alloy Steel Electrodes for Electrogas Welding
Classification system
EG
Ex.EG 6 0 T (or S) 1
Suffix
1
2
3
EGXXS
5
6
D2
C
0.070.19
0.07
0.060.15
0.070.19
0.060.15
0.070.12
Mn
0.901.40
0.901.40
0.901.40
0.901.40
1.401.85
1.602.10
S
0.035
0.035
0.035
0.035
0.035
0.035
G
Note : (1) Single values are maximum.
Class. Suffix Shielding
gas
EG6XT
EG7XT
1
1
None
(2)
1.7
0.03
0.03
0.50
0.30
0.20
None
(2)
1.7
0.03
0.03
0.50
0.30
1.8
0.03
0.03
0.90
2.0
0.03
0.03
0.90
2.0
0.03
0.03
0.90
None
EG6XT
CO2
(2)
EG7XT
CO2
(2)
EGXXT
Ni1
CO2
0.10
EGXXT
NM1
Ar-CO2
or CO2
0.12
EGXXT
NM2
CO2
0.12
CO2
0.12
1.01.8
1.02.0
1.12.1
0.501.3
Zr
Al
Others
0.50
0.020.12
0.050.15
0.50
0.50
0.500.90
0.50
0.50
0.50
Mn
EG8XT
(2)
EGXXT
0.03
0.03
0.02
0.03
0.03
0.03
0.03
0.03
Others
0.35
0.35
0.08
0.50
0.20
0.35
0.35
0.08
0.50
0.30
0.20
0.250.65
0.35
0.08
0.50
0.30
0.20
0.35
0.35
0.08
0.50
0.30
0.20
0.35
0.35
0.08
0.50
0.700.50
1.10
0.151.50.50
2.0
0.201.10.60
2.0
0.300.400.80
0.80
Not specified
0.20
0.20
0.450.70
0.30
0.400.65
0.100.35
-
0.35
0.50
0.35
0.05
0.50
0.35
0.05
0.50
0.300.75
0.50
EGXXT
G
Note : (1) Single values are maximum.
(2) Composition range of carbon not specified for these classifications, but the amount shall be determined
and reported.
409
AWS A5.22-2012
Stainless Steel Flux Cored and Metal Cored
Welding Electrodes and Rods
Classification system
E
Ex.E 308L T 1 1
Ex.R 308L T 1 5
E: Welding electrodes
R: Welding rods
EC: Metal cored electrodes
T: Flux-core electrodes or rods
Ex.EC308L
EC
: All weld metal composition and related requirements (See A5.22 for self-shielded wires)
Mechanical
properties
(As-welded)
410
Cr
Ni
Mo
Nb+Ta
Mn
Si
0.5-1.5
3.30-4.75 1.0
0.75
0.5-2.5
1.0
0.75
0.5-2.5
1.0
0.75
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
0.75
0.5-2.5
1.0
0.75
0.5-2.5
1.0
0.75
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
2.5-3.5
0.5-2.5
1.0
0.75 0.70-1.00 0.5-2.5
1.0
0.75
1.0-2.5
1.0
0.75
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
2.0-3.0
0.5-2.5
1.0
3.0-4.0
0.5-2.5
1.0
0.75
8xC-1.0 0.5-2.5
1.0
0.75
8xC-1.0 0.5-2.5
1.0
0.75
0.5-2.5
1.2
0.75
0.5-2.5
1.2
2.0-3.0
0.5-2.5
1.2
0.75
8xC-1.0 0.5-2.5
1.2
0.75
1.0-2.5 0.30-0.65
0.75
1.0-2.5 0.30-0.65
2.0-3.0
1.0-2.5 0.30-0.65
2.0-3.0
1.0-2.5 0.30-0.65
Cu
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.10
E410
0.12
E410NiMo
0.06
E430
0.10
E430Nb
Nb+
Ta
Mn
Si
Cu
0.75
0.80
1.0
0.04
0.03
0.75
65
15
None
0.6
1.2
8XC1.5
0.80
1.0
0.04
0.03
0.5
65
15
(c)
0.60
0.75
1.2
1.0
0.04
0.03
0.75
75
20
(a)
4.05.0
0.400.70
1.0
1.0
0.04
0.03
0.75
110
15
(b)
0.60
0.75
1.2
1.0
0.04
0.03
0.75
65
20
(c)
0.5
0.51.5
1.2
1.0
0.04
0.03
0.5
65
13
(c)
Cr
0.10
0.10
10.513.5
10.513.5
11.013.5
11.012.5
15.018.0
15.018.0
Ni
Mo
0.60
0.6
(Continued)
Class.
C
E2209
0.04
E2307
0.04
E2553
0.04
E2594
0.04
Cr
Ni
Mo
Mn
Si
21.024.0
22.525.5
24.027.0
24.027.0
7.510.0
6.510.0
8.510.5
8.010.5
2.54.0
0.52.0
1.0
0.04
0.03
0.8
2.0
1.0
0.03
0.02
2.93.9
2.54.5
0.51.5
0.52.5
0.75
0.04
0.03
1.0
0.04
0.03
N
0.080.20
0.100.20
0.100.25
0.200.30
Cu
0.5
100
20
None
0.50
100
20
None
1.52.5
110
15
None
1.5
1.0
110
15
None
Position of welding
External shielding
medium
Welding
polarity
Welding
process
CO2
DCEP
FCAW
None (self-shielded)
DCEP
FCAW
75-80%Ar/bal. CO2
DCEP
FCAW
100%Argon
DCEN
GTAW
Code
Position
Code
All position
411
AWS A5.34-2013
Nickel-Alloy Electrodes for Flux Cored Arc Welding
Classification system
T
Ex.ENi Cr3 T 0 4
Ex.TNi 6082 0 4
E: Welding electrodes
T: Tubular or flux-cored electrodes
ENi
TNi
Classification
Traditional
Cr3
CrFe1
CrFe2
CrFe3
Mo13
CrMo2
CrMo3
CrMo4
CrMo10
CrCoMo1
ISO
C
Mn
Fe
P
format
6082
0.10
2.5-3.5
3.0
0.03
6062
0.08
3.5
11.0
0.03
6133
0.10
1.0-3.5
12.0
0.03
6182
0.10
5.0-9.5
10.0
0.03
1013
0.10
2.0-3.0
10.0
0.020
6002 0.05-0.15
1.0 17.0-20.0 0.04
6625
0.10
0.5
5.0(4)
0.02
6276
0.02
1.0
4.0-7.0 0.03
6022
0.02
1.0
2.0-6.0 0.03
6117 0.05-0.15 0.3-2.5
5.0
0.03
Si
Cu
0.015
0.015
0.02
0.015
0.015
0.03
0.015
0.03
0.015
0.015
0.50
0.75
0.75
1.0
0.75
1.0
0.50
0.2
0.2
0.75
0.50
0.50
0.50
0.50
0.5
0.50
0.50
0.50
0.50
0.50
Ni(3)
Co
Ti
(5)
67.0 min.
0.75
62.0 min.
(5)
62.0 min.
(5)
59.0 min.
1.0
58.0 min.
Bal
0.50-2.50
(5)
58.0 min.
0.40
Bal
2.5
Bal
2.5
Bal
9.0-15.0
-
Chemical composition of
all-weld metal%(1) (2)
TradiISO
Nb(Cb)+
Cr
Mo
V
W
tional format
Ta(6)
Cr3
6082 18.0-22.0 2.0-3.0
CrFe1
6062 13.0-17.0 1.5-4.0
CrFe2
6133 13.0-17.0 0.5-3.0
0.5-2.5
CrFe3
6182 13.0-17.0 1.0-2.5
Mo13
1013
4.0-8.0
16.0-19.0
2.0-4.0
CrMo2
6002 20.5-23.0
8.0-10.0
0.2-1.0
CrMo3
6625 20.0-23.0 3.15-4.15 8.0-10.0
CrMo4
6276 14.5-16.5
15.0-17.0
0.35
3.0-4.5
CrMo10
6022 20.0-22.5
12.5-14.5
0.35
2.5-3.5
CrCoMo1 6117 21.0-26.0
1.0
8.0-10.0
(1) Single values are maximum.
(2) The total of other elements shall not present in excess of 0.50%.
(3) Includes residual cobalt.
(4) Iron is 1.0 maximum when specified by the purchaser.
(5) Cobalt is 0.10 Maximum when specified by the purchaser.
(6) Tantalum is 0.30 maximum when specified by the purchaser.
(7) As-welded condition.
412
Mechanical properties of
all-weld metal (7)
TS, Min
(ksi)
80
80
80
80
100
90
100
100
100
90
El., Min.
(%)
25
25
25
25
25
25
25
25
25
25
Welding position
Code
0
1
Welding position
Shielding gas
Code
1
3
4
CO2
None (self-shielded)
75-80%Ar/bal. CO2
413
EN ISO 2560:2009
Stick electrodes for manual metal arc welding of non-alloy and fine grain steels
Classification (System A)
EN ISO 2560-A-E
Yield strength
or 0.2% offset
strength, Min.
(N/mm2)
Tensile strength
(N/mm2)
Elongation
(L=5D)
Min.
(%)
35
355
440-570
22
38
380
470-600
20
42
420
500-640
20
46
460
530-680
20
50
500
560-720
18
Test
temp.
Impact absorbed
energy
Min.
(J)
Mo
Ni
No symbol
2.0
Not required
Mo
1.4
0.3-0.6
+20
MnMo
1.4-2.0
0.3-0.6
1Ni
1.4
0.6-1.2
-20
()
Z
A
Average 47
2Ni
1.4
1.8-2.6
3Ni
1.4
2.6-3.8
-30
-40
Mn1Ni
1.4-2.0
0.6-1.2
-50
1NiMo
1.4
0.3-0.6
0.6-1.2
-60
414
: Type of covering
Code
Code
Nominal electrode
efficiency (%)
Type of current
105
AC, DC
Acid covering
Cellulose covering
105
DC
Rutile covering
105<125
AC, DC
RR
105<125
DC
RC
Rutile-cellulosic covering
125<160
AC, DC
RA
Rutile-acid covering
125<160
DC
RB
Rutile-basic covering
>160
AC, DC
Basic covering
>160
DC
Designation
All positions
H5
H10
10
H15
15
415
EN ISO 17632:2008
Tubular cored electrodes for gas shielded and non-gas shielded metal arc welding of
non-alloy and fine-grain steels
Classification (System A)
EN ISO 17632-A - T
Tensile
strength
35
38
(N/mm2)
Elongation
(L=5D)
Min.
(%)
Yield strength
of base metal
Min.
(N/mm2)
Tensile strength
of weld joint
Min.
(N/mm2)
355
440570
22
3T
355
470
380
470600
20
4T
420
520
42
420
500640
20
5T
500
600
46
460
530680
20
50
500
560720
18
Code
Testtemp.
()
Impact absorbed
energy
Min.
(J)
Ni
2.0
Mo
-
1.4
0.3-0.6
Not required
Mo
+20
MnMo
1.42.0
0.3-0.6
1Ni
1.4
0.6-1.2
-20
1.5Ni
1.6
1.2-1.8
-30
2Ni
1.4
1.8-2.6
-40
3Ni
1.4
2.6-3.8
-50
Mn1Ni
1.42.0
0.6-1.2
-60
1NiMo
1.4
0.6-1.2
0.3-0.6
5
6
Average 47
416
Code
Features
Rutile,
Slow-freezing slag
Rutile,
Fast-freezing slag
Basic
Metal powder
Rutile or basic
Fluorides
W
Y
Z
Type of
welding
Shielding
gas
Single pass
or multiple Required
pass
Single pass
Code
Designation
All positions
BasicFluorides,
Not required
Slow-freezing slag Single pass
or multiple
BasicFluorides pass
Fast-freezing slag
Other types
: Shielding gas
Code
Designation
Gas mixtures
(Gases specified as M2 per EN 439
excepting He)
CO2
(Gases specified as C1 per EN 439)
Non-gas shielded
Code
Diffusible hydrogen,
Max.
ml/100g deposited metal
H5
H10
10
H15
15
417
EN ISO 18276:2006
Tubular cored electrodes for gas-shielded and non-gas shielded metal arc welding of
high-strength steels
Classification (System A)
EN ISO 18276-A - T
T: Designates tubular cored electrodes for gas-shielded and non-gas shielded metal arc welding
: All-weld metal yield strength and related
requirements
Yield point or
Tensile
Elongation
0.2% offset
strength
(L=5D)
Code strength,
Min.
2
2
(N/mm )
(N/mm )
(%)
55
550
18
640-820
62
620
18
700-890
69
690
17
770-940
79
790
16
880-1080
89
890
15
940-1180
: Diffusible hydrogen
Diffusible hydrogen, Max.
Code
ml/100g deposited metal
H5
5
H10
10
EN ISO 17634:2006
Tubular cored electrodes for gas shielded metal arc welding of creep-resisting steels
Classification (System A)
EN ISO 17634-A - T
T: Designates tubular cored electrodes for gas shielded metal arc welding
: Chemical composition and mechanical
properties of all-weld metal
Chemical composition of all-weld metal
Chemical composition (%)
Code
Cr
Mo
V
Mo
0.40-0.65
MoL
0.40-0.65
MoV
0.30-0.60 0.50-0.80 0.25-0.45
CrMo1 0.90-1.40 0.40-0.65
CrMo1L 0.90-1.40 0.40-0.65
CrMo2 2.00-2.50 0.90-1.30
CrMo2L 2.00-2.50 0.90-1.30
CrMo5 4.00-6.00 0.40-0.70
Z
Elements as agreed
: Type of flux
Code
Features
Rutile,
R
Slow-freezing slag
Rutile,
P
Fast-freezing slag
B Basic
M Metal powder
Z Other types
: Welding position (Opt.)
Code
Designation
1 All positions
All positions except
2
vertical downward
Flat butt and fillet,
3
Horizontal fillet
4 Flat butt and fillet
Vertical downward
5
and those in Code 3
: Shielding gas
Code
Designation
Gas mixtures
(Gases specified
M
as M2 per EN 439,
excepting He)
CO2 (Gases specified
C
as C1 per EN 439)
: Diffusible hydrogen
(Option)
Diffusible hydrogen,
Max.
Code
ml/100g deposited
metal
H5
5
H10
10
419
EN ISO 17633:2006
Tubular cored electrodes and rods for gas shielded and non-gas shielded metal arc
welding of stainless and heat-resisting steels
Classification (System A)
EN ISO 17633-A - T
T: Designates tubular cored electrodes for gas shielded and non-gas shielded metal arc welding
: chemical composition and mechanical properties of all-weld metal
Chemical composition (%)
Classification
Cr
Ni
Mo
Others
Proof Tensile
El.
strength strength (L=5D)
Min.
Min.
Min.
PWHT
Rp0.2
Rm
A
(N/mm2) (N/mm2)
Martensite/ferrite type
13
250
11.0-14.0
250
13 Ti
10.5-13.0
Ti (1)
500
13 4
11.0-14.5
3.0-5.0
0.4-1.0
17
300
16.0-18.0
Austenite type
320
19 9 L
18.0-21.0 9.0-11.0
350
19 9 Nb
18.0-21.0 9.0-11.0
Nb (2)
320
19 12 3 L
17.0-20.0 10.0-13.0 2.5-3.0
350
19 12 3 Nb
17.0-20.0 10.0-13.0 2.5-3.0
Nb (2)
350
19 13 4 N L 17.0-20.0 12.0-15.0 3.0-4.5 N: 0.08-0.20
Austenite-ferrite high corrosion resistant type
450
22 9 3 N L
21.0-24.0 7.5-10.5 2.5-4.0 N: 0.08-0.20
Full-austenite high corrosion resistant type
300
18 16 5 N L 17.0-20.0 15.5-19.0 3.5-5.0 N: 0.08-0.20
Special type
350
18 8 Mn
17.0-20.0 7.0-10.0
400
20 10 3
19.5-22.0 9.0-11.0 2.0-4.0
320
23 12 L
22.0-25.0 11.0-14.0
350
23 12 2 L
22.0-25.0 11.0-14.0 2.0-3.0
450
29 9
27.0-31.0 8.0-12.0
Heat resistant type
350
22 12 H
20.0-23.0 10.0-13.0
350
25 20
23.0-27.0 18.0-22.0
Note: (1) Ti :10%-1.5%
(2) Nb:8%-1.1%: Nb can be replaced with Ta up to 20%
(3) 840-8702h heating, followed by FC to 600 and later AC
(4) 580-6202h heating, followed by AC
(5) 760-7902h heating, followed by FC to 600 and later AC
420
450
450
750
450
15
15
15
15
(3)
510
550
510
550
550
30
25
25
25
25
None
None
None
None
None
550
20
None
480
25
None
500
620
510
550
650
25
20
25
25
15
None
None
None
None
None
550
550
25
20
None
None
(3)
(4)
(5)
: Type of flux
: Shielding gas
Code
Features
Code
Designation
Rutile,
Slow-freezing slag
Rutile,
Fast-freezing slag
Gas mixtures
(Gases specified as M2 per EN 439,
excepting He)
Metal powder
CO2
(Gases specified as C1 per EN 439)
Self-shielded
Self-shielded
Other types
Designation
All positions
421
Alphabetical Index
Alphabetical Index
Note: (HT): For high tensile strength steel
(HR): For heat-resistant low-alloy steel
SAW flux-wire combinations can be accessed from either flux or wire.
B-1036
B-1437
B-1738
B-3333
BL-96189
CI-A1348
CI-A2348
CI-A3348
CM-2CW194
CM-5185
CM-9186
CM-9Cb192
CM-95B9187
CM-96B9188
CM-A76174
CM-A96176
CM-A96MB177
CM-A96MBD178
CM-A106181
CM-A106H190
CM-A106HD191
CM-A106N182
CM-A106ND183
CM-B95175
CM-B98179
CM-B105180
CM-B108184
CR-12S193
CR-40263
CR-40Cb262
DW-5063
DW-50LSR138
424
DW-50W93
DW-55E125
DW-55L128
DW-55LSR129
DW-62L133
DW-10064
DW-100E66
DW-100V65
DW-20057
DW-308272
DW-308H267
DW-308L268
DW-308LH270
DW-308LP271
DW-308LT269
DW-309278
DW-309L275
DW-309LH276
DW-309LP277
DW-309MoL273
DW-309MoLP274
DW-310279
DW-312280
DW-316H285
DW-316L281
DW-316LH283
DW-316LP284
DW-316LT282
DW-317L286
DW-317LP287
DW-347288
DW-347H289
DW-410Cb293
DW-460L141
DW-58892
DW-2209290
DW-2307291
DW-2594292
DW-A5067
DW-A51B68
DW-A55E126
DW-A55ESR127
DW-A55L130
DW-A55LSR131
DW-A62L134
DW-A70L139
DW-A80L140
DW-A81Ni1132
DW-H11338
DW-H16338
DW-H30338
DW-H30MV338
DW-H250336
DW-H350336
DW-H450336
DW-H600336
DW-H700336
DW-H800336
DW-N82362
DW-N625363
DW-N70S365
DW-NC276364
DW-S1LG376
DW-S43G376
DW-S60G376
FA-B1/MF-38/
US-36/RR-2
374
FA-B1/MF-38/
374
US-49/RR-2
FA-B1/RR-2374
G-50/US-3681
G-50/US-H250N340
G-50/US-H350N340
G-50/US-H400N340
G-50/US-H450N340
G-50/US-H500N342
G-60/US-3682
G-80/US-3683
HF-11334
HF-12334
HF-13334
HF-16334
HF-30334
HF-240328
HF-260328
HF-330328
HF-350328
HF-450330
HF-500330
HF-600330
HF-650330
HF-700332
HF-800K332
HF-950332
KOBE-601032
KOBE-7010S49
KOBE-702446
KOBE-8010S50
LB-2639
LB-5240
LB-52-1844
LB-52A41
LB-52NS108
LB-52NSU109
LB-52T47
LB-52U42
LB-55NS110
LB-5743
LB-62112
LB-62D116
LB-62L106
LB-62U114
LB-62UL113
LB-65L107
LB-67L115
LB-7018-1104
LB-70L119
LB-7651
LB-78VS48
LB-80L123
LB-80UL121
LB-88LT122
LB-88VS52
LB-98VS53
LB-106117
LB-116120
LB-W5290
LB-W52B91
LB-Y75118
LT-B5054
LT-B52A45
ME-L34361
MF-27/US-56B226
MF-29A/US-2CW236
MF-30/US-H550N342
MF-30/US-H600N342
MF-38/US-3685
MF-38/US-36/
RR-2/FA-B1
374
MF-38/US-40 (HT)
162
MF-38/US-40 (HR)
222
MF-38/US-49 (HT)
163
MF-38/US-49 (HR)
225
MF-38/US-49/
RR-2/FA-B1
374
MF-38/US-49A157
MF-38/US-A4 (HT)
161
MF-38/US-A4 (HR)
223
MF-38/US-W52B96
MF-53/US-3680
MF-53/US-W52B95
MF-300/US-3686
MG-5071
MG-50T75
MG-51T70
MG-60145
MG-70147
MG-80149
MG-S1CM199
MG-S1N143
MG-S3N144
MG-S2CM200
MG-S2CMS201
MG-S2CW202
MG-S5CM195
MG-S9Cb203
MG-S9CM196
MG-S12CRS204
MG-S5072
MG-S50LT142
MG-S56197
MG-S63B146
MG-S70148
MG-S70NCb366
MG-S80150
MG-S88A151
MG-S308300
MG-S308LS301
MG-S309302
MG-S309LS303
MG-S316LS304
MG-S430NbS305
MG-SM198
MG-T1NS98
MG-W50TB94
MIX-1TS76
MIX-5069
MIX-50S73
MX-55LF124
MX-10058
MX-100T55
MX-20059
MX-200E61
MX-200H60
MX-A55Ni1136
425
MX-A55T135
MX-A80L137
MX-A10056
MX-A20062
MX-A410NiMo294
MX-A430M295
NB-1SJ111
NB-3J105
NC-30240
NC-32255
NC-36256
NC-36L257
NC-36LT258
NC-37260
NC-37L261
NC-38248
NC-38H249
NC-38L250
NC-38LT251
NC-39252
NC-39L253
NC-39MoL254
NC-316MF266
NC-317L259
NC-2209264
NC-2594265
NI-C1S359
NI-C625360
NI-C70A356
NI-C70S358
NI-C703D357
NO4051321
NO65G77
PF-200/US-56B227
PF-200/US-511N228
PF-200/US-521S230
PF-200D/US-511ND229
PF-200D/US-521S231
PF-200S/US-9Cb233
426
PF-200S/US-12CRSD237
PF-200S/US-502232
PF-500/US-521H234
PF-500D/US-521HD235
PF-90B9/US-90B9224
PF-H203/US-203E160
PF-H55AS/US-36J159
PF-H55E/US-3684
PF-H55LT/US-36158
PF-H55S/US-49A98
PF-H80AK/US-80BN164
PF-H80AK/US-80LT166
PF-H80AS/US-80LT165
PF-I50R (MF-1R)/
PF-I55E/US-36
372
PF-I55E/US-36/
PF-I50R (MF-1R)
372
PF-N4/US-709S370
RB-2634
RR-2/FA-B1374
RR-2/FA-B1/
374
MF-38/US-36
RR-2/FA-B1/
MF-38/US-49
374
SE-A5074
TG-S1CM214
TG-S1CML215
TG-S1N152
TG-S2CM216
TG-S2CMH218
TG-S2CML217
TG-S2CW221
TG-S3N153
TG-S5CM208
TG-S9Cb219
TG-S9CM209
TG-S12CRS220
TG-S5079
TG-S51T78
TG-S56212
TG-S60A155
TG-S62154
TG-S63S213
TG-S70NCb367
TG-S70SA1205
TG-S80AM156
TG-S80B2206
TG-S90B3207
TG-S90B9210
TG-S308306
TG-S308L307
TG-S309308
TG-S309L309
TG-S309MoL310
TG-S310311
TG-S310MF319
TG-S316312
TG-S316L313
TG-S317L314
TG-S347315
TG-S410316
TG-S410Cb320
TG-S709S369
TG-S2209317
TG-S2594318
TG-SM211
TG-SN625368
TG-X308L296
TG-X309L297
TG-X316L298
TG-X347299
US-2CW/MF-29A236
US-9Cb/PF-200S233
US-12CRSD/PF-200S237
US-36/G-5081
US-36/G-6082
US-36/G-8083
US-36/MF-3885
US-36/MF-5380
US-36/MF-30086
US-36/PF-H55E84
US-36/PF-H55LT158
US-36/PF-I50R (MF-1R)/
PF-I55E
372
US-36/RR-2/
FA-B1/MF-38
374
US-36J/PF-H55AS159
US-40/MF-38 (HT)
162
US-40/MF-38 (HR)
222
163
US-49/MF-38 (HT)
US-49/MF-38 (HR)
225
US-49/RR-2/
FA-B1/MF-38
374
US-49A/MF-38157
US-49A/PF-H55S98
US-56B/MF-27226
US-56B/PF-200227
US-80BN/PF-H80AK164
US-80LT/PF-H80AK166
US-80LT/PF-H80AS165
US-90B9/PF-90B9224
US-203E/PF-H203160
US-502/PF-200S232
US-511N/PF-200228
US-511ND/PF-200D229
US-521H/PF-500234
US-521HD/PF-500D235
US-521S/PF-200230
US-521S/PF-200D231
US-709S/PF-N4370
US-A4/MF-38 (HT)
161
US-A4/MF-38 (HR)
223
US-H250N/G-50340
US-H350N/G-50340
US-H400N/G-50340
US-H450N/G-50340
US-H500N/G-50342
US-H550N/MF-30342
US-H600N/MF-30342
US-W52B/MF-3896
US-W52B/MF-5395
Z-4435
427
ASIA
KOREA:
KOBE WELDING OF KOREA CO., LTD.
Tel. (82) 55 292 6886 Fax. (82) 55 292 7786
KOBELCO WELDING MARKETING OF KOREA CO., LTD.
Tel. (82) 51 329 8950 to 8952 Fax. (82) 51 329 8949
CHINA:
KOBE WELDING OF SHANGHAI CO., LTD.
Tel. (86) 21 6191 7850 Fax. (86) 21 6191 7851
KOBE WELDING OF TANGSHAN CO., LTD.
Tel. (86) 315 385 2806 Fax. (86) 315 385 2829
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Tel. (86) 532 8098 5005 Fax. (86) 532 8098 5008
SINGAPORE:
KOBELCO WELDING ASIA PACIFIC PTE. LTD.
Tel. (65) 6268 2711 Fax. (65) 6264 1751
THAILAND:
THAI-KOBE WELDING CO., LTD.
Tel. (66) 2 636 8650 to 8652 Fax. (66) 2 636 8653
KOBE MIG WIRE (THAILAND) CO., LTD.
Tel. (66) 2 324 0588 to 0591 Fax. (66) 2 324 0797
MALAYSIA:
KOBE WELDING (MALAYSIA) SDN. BHD.
Tel. (60) 4 3905792 Fax. (60) 4 3905827
INDONESIA:
P.T. INTAN PERTIWI INDUSTRI
(Technically Collaborated Company)
Tel. (62) 21 639 2608 Fax. (62) 21 649 6081
INDIA:
KOBELCO WELDING INDIA PVT. LTD.
Tel. (91) 124 4010063 Fax. (91) 124 4010068
EUROPE
NETHERLANDS:
KOBELCO WELDING OF EUROPE B.V.
Tel. (31) 45 547 1111 Fax. (31) 45 547 1100
AMERICA
USA:
KOBELCO WELDING OF AMERICA INC.
Tel. (1) 281 240 5600 Fax. (1) 281 240 5625