Materi Ke - 8 2015 RK

Slide 1
Robust Design
Strategies
Materi ke-8
30 November 2015
Dr. Ir. Eko Pujiyanto, S.Si., M.T.
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Prodi Teknik Industri - Universitas SebelasMaret

2004 By Default!
Slide 2
Ambitious Business Goals

Make product robust (rugged, insensitive)
such that they work, all the time, the way
that they are supposed to.
Try to achieve:
Consistent performance
Robust design
Performance that is unaffected by
influence of uncontrollable factors.

2004 By Default!
Slide 3

Why does the performance vary?
Noise factors
How do we minimize the influence of
noise factors?
Not by controlling them, but by adjusting
The Controllable Factors
What is the design strategy:
Robust design strategy

Outer array design with noise factors

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Slide 4
Why do we need to repeat

experiments(trials)
When performance varies, we need to
test more samples to get a representative
performance reading.
What is the purpose?

Our purpose is to reduce variation of
performance around the target.

2004 By Default!
Slide 5
Why do we need to repeat

experiments(trials)
When performance varies, we need to
test more samples to get a representative
performance reading.
What is the purpose?

Our purpose is to reduce variation of
performance around the target.

2004 By Default!
Slide 6
What causes variations?
Variation in performance is caused by factors

we cannot control, do not want to control or
are not aware of their influence (Noise
Factors)
What do we want to do about the influence

of the noise factors?
Contrary to the traditional approach to
determine the causes of variation and try to
control them,
in ROBUST DESIGN strategy, the approach
is to reduce the influence of the noise factors
by simply controlling the controllable factors.

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Slide 7
What can you do to reduce the

influence of the noise factors?
Design experiments with controllable

factors as usual.
Identify the applicable noise factors for

the subject project and determine their
combinations by using the appropriate
orthogonal array.
Repeat the trial conditions by exposing

them to the influence of the noise
factors.

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Slide 8
What can you do to reduce the

influence of the noise factors?

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Slide 9
Robust Design Strategy

1. Identify noise factors
2. Control them during tests in laboratory
environment and work with at least two
levels.
3. Combine the noise factors using the
orthogonal array (outer array) to
produce a number of noise
conditions.
4. Repeat samples in the same trial
conditions exposing each to the noise
conditions.

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Slide 10

Example 1 :
Consider that we have three 2-level noise factors
in the experiment with the cake baking process.
Noise Factors:
Oven type (N1)
Humidity (N2)
Room temperature (N3)
These 3 noise factors, at 2-level each, can be

combined to produce 8 conditions.
Alternatively we can use Taguchi L4 OA to produce 4
conditions.
Objectives:
Determine the optimum condition by selecting the
controllable factor levels such that variations due to
uncontrollable factors is minimized.

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Slide 11

Mechanics of the Outer Array Designs

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Advantages:
Information about noise factors
Interaction between control and noise factors
Number repetitions
Noise conditions
Disadvantages:
Higher level of disciplines
Costlier

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Slide 13

Benefits of Outer Array designs
Optimum condition determined using outer
array is least sensitive to the variation of
noise factors. (robust design)
Number repetition and the conditions of the
noise factor levels are discretely determined
by the size of the outer array.
Influence of noise factor can be easily
calculated in the same manner as control
factors (main effect of noise factors).
Interaction between control factors and noise
factors can also be determined if desired.

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Slide 14

Example 2 : Robust Bearing Design Study
Designs factors and their levels : 4 factors at 2-levels
each , 3 interactions and 3 noise factors at 2-levels each

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Slide 15

Example 3 : Proses dan produk injection molding
Kode
Faktor Terkontrol
Level
Waktu pendinginan
Temperatur nozzle
Kecepatan injeksi
Tekanan penahan
Tekanan injeksi
Temperatur zone - 2
Waktu penahan
Kode
Faktor Tidak Terkontrol ( Noise )
Level
Persen runner
Kandungan uap air
Temperatur lingkungan

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Slide 18

Rencana Eksperimen

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Slide 19

Hasil Eksperimen

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Aplikasi Metode Taguchi
1. Rata-rata

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Slide 21

1. Rata-rata

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Slide 22

2. Variansi

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Slide 23

2. Variansi

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Menentukan level terbaik

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Slide 25

Menentukan level terbaik
Kode
Faktor Terkontrol
Rata-rata
Variansi
Waktu pendinginan
Temperatur nozzle
-1
Kecepatan injeksi
Tekanan penahan
-1
Tekanan injeksi
Temperatur zone - 2
-1
Waktu penahan
-1

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Slide 26

Prediksi rata-rata

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Prediksi variansi

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Prediksi variansi

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Perbandingan Taguchi dan Metode Pledger

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Slide 30

Perbandingan Taguchi dan Metode Pledger

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Materi Ke - 8 2015 RK

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Slide 1

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Ambitious Business Goals

Prodi Teknik Industri - Universitas SebelasMaret

Ambitious Business Goals

Robust design strategy

Prodi Teknik Industri - Universitas SebelasMaret

Ambitious Business Goals

Why do we need to repeat

What is the purpose?

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Ambitious Business Goals

Why do we need to repeat

What is the purpose?

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

What causes variations?

Variation in performance is caused by factors

What do we want to do about the influence

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Prodi Teknik Industri - Universitas SebelasMaret

What can you do to reduce the

Design experiments with controllable

Identify the applicable noise factors for

Repeat the trial conditions by exposing

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Prodi Teknik Industri - Universitas SebelasMaret

What can you do to reduce the

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

These 3 noise factors, at 2-level each, can be

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

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Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

Faktor Tidak Terkontrol ( Noise )

Kandungan uap air

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Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

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Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret

Robust Design Strategy

A Free sample background from www.awesomebackgrounds.com

Prodi Teknik Industri - Universitas SebelasMaret