Slitter and Scorer Tools Positioning Carriage

Incremental Encoder Resolution ER =500 [pulse/rev]

DrivePulley Nr. of Teeth ZP1=30[teeth]

Pulleys GearRatio PGR =1.5 :1

Rack Pitch RP =10[mm/tooth]

DC Pancake Servomotor M

Slitter Tools

Pl t Gear
Planetary
G
R ti GR =9
Ratio
9 :1
1

Scorer Tools

Driven Pulley Nr. of Teeth ZP2=45[teeth]

Operator
p
InterfaceComputer
p
MachineParameters Screen

Pinion Nr. of Teeth ZP=20[teeth]

Calculations of KNbased on mechanism parameters

NominalServoAxis Position Resolution KN=135.000[FU/mm]=3429[FU/inch]

KN =

4[FU/pulse]xER[pulse/rev]
1 revM

1 revM

(1/ GR ) revZP1(1/(ZP2/ ZP1) ) revZP2

4[FU/pulse]x500[pulse/rev]
KN =

1 revZP11 revZP2

1 revM

1 revM

(ZP[teeth]xRP[mm/tooth])

1 revZP11 revZP2

(1/ 9 ) revZP1(1/(45/ 30) ) revZP2

KN=135.000[FU/mm]=3429[FU/inch]

KRSupplied by machinemanufacturer on MachineParameters Screen

RealServoAxis Position Resolution KR=135.378[FU/mm]=3438.600[FU/inch]

Servocnts /mm135.378

1 revZP

1 revZP

1 revZP

1 revZP

(20[teeth]x10[mm/tooth])

Control Cabinet

G&L Pic90 Analog Motion Controller

Power Cabinet
PWM DC ServoDrive

Installed Infranor SMVE 2420 032 Drive Control Board Actual Settings

G&L PIC90 System

Position Loop Actual Settings

Speed Loop Actual Settings

Infranor PWM Drive

Speed Loop Actual Settings

Kp Speed Pgain = 220

Type SMVE 2420 032

P2 Speed Pgain = 1.0

Ki Speed Igain = 100

INeff = 20A

C2 Speed Igain = 0

Imax = 40A

P4 - IAmax = 80% Imax = 32A

Vn = 50 240VDC

P5 - IAeff = 80% INeff = 16A

Kp Position Pgain = 1000

Ki Position Igain = 0

Pn = 4.8kW

Position Loop

Speed Loop
(TKV_A1.LDO Servo Task)

Profile
Generator

PID

PID

Speed Loop
X8:16/17

Current Loop

PI

PI

Analog Output Module

X8:19/18

Drive Speed Loop without tachometer

feedback device installed
Encoder Input Module

Mavilor DC Servomotor
Type MO3000
3.2kW - 3000rpm - 1030Ncm
220 V INmot = 16 A