Z-Basic

Ni dung
Gii thiu
K hiu
S chu trnh
Air circuit Chu trnh kh
Water circuit Chu trnh nc
Oil circuit Chu trnh du
Hnh nh
Dn ng chnh
Cm nn
iu khin
S in
Bo tr
Elektronikon Mn hnh iu khin
VSD - Bin Tn
Oil-free Air - Aftermarket dept

Z-Basic

Gii thiu

Oil-free Air - Aftermarket dept

Z-Basic

Gii thiu
My nn kh

My nn kh khng du

L my nn kh 2 cp , trc vt, c dn ng bng motor in

Du bi trn khng tip xc vi kh nn

My nn kh c du

L my nn kh trc vt 1 cp nn , trc vt c dn ng bng

ng c in

Du bi trn tip xc trc tip vi kh nn

Oil-free Air - Aftermarket dept

Z-Basic

S my

AIR
WATER
OIL

Oil-free Air - Aftermarket dept

Z-Basic

K hiu

K hiu
Oil-free Air - Aftermarket dept

Z-Basic

K hiu
Nhng k hiu c s dng trong my nn 2 cm nn
loi trc vt v bnh rng( ti 10 bar)
Z=
Oil-Free Air My nn kh ko du
R=
Water cooled version Loi lm mt bng nc
T=
Air cooled version Loi lamg mt bng kh
FF =
Full Feature My nn kh km my sy MD (IMD)
VSD =
Variable Speed Drive - Bin i tc dn ng
Number =
Motor power in kW Cng sut motor
Oil-free Air - Aftermarket dept

Z-Basic

K hiu
V d :

ZR160VSDFF
My nn trc vt lm mt
bn nc
Full Feature Km my
sy

160 kW motor

Variable speed drive Bin

i tc
Oil-free Air - Aftermarket dept

Z-Basic

Hnh nh

Oil-free Air - Aftermarket dept

Z-Basic

S
Quy trnh kh
Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Air Inlet

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Cc loi phin lc kh ang c s dng
Phin lc giy c th loi b ht bi c 3 micon

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Throttle Valve

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Throttle Valve Van ng ct ti
S dng ng ct ti cho my nn kh bng cch thay i v tr ca
cnh van

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Van x ti dng x kh nn trong cm nn khi my ch khng ti

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Bleed Off

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Van x kh v gim m
S dng x kh nn trong cm nn cao p HP kh my ch ko
ti

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Elements

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Cm nn - Element
Cng c gi l Stage. L thnh phn chnh ca my nn. Bao
gm v , cnh nn, vng bi ,bc chn, pht v bnh rng
LP Element Cm nn thp p nn kh t p sut khng kh nn p
sut trung gian
HP Element Nn kh nn t p sut trung gian ln p sut lm vic

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Intercooler

Moisture Trap

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Dn lm mt trung gian
Lm gim nhit kh t cm nn thp p trc khi i vo cm nn
cao p lm tng hiu sut nn.
Kh i trong ng Nc i ngoi ng

IC

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Tch v x nc ngng

Air without drops

Compressed air with water

H thng ma trn

Tng hiu qu tch nc trong kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
By x nc
By x nc trung gian - Loi b nc trong kh sau khi nn , ko
cho nc trong kh i vo cm nn cao p
By x nc kh ra Dng loi b nc trc khi cung cp cho h
tiu th.
Cc loi by nc ang s dng

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Ghi ch :
ng ng x nc ngng lun lun phi lp nh hnh v

Condensate outlet

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
B gim m kh nn cm cao
Gim ting n t cm nn cao p ,Ngn chn ting n i vo ng
cp kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Van 1 chiu
Ngn chn kh nn ngoi h thng quay ngc vo cm nn trong
qu trnh my chy khng ti hoc dng my

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
B lm mt kh ra 2
Gim nhit ca kh nn t cm nn cao p trc khi cung cp cho
h tiu th
Kh di trong ng nc i ngoi ng

AC

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Van an tan
c lp sau cm nn thp p v cm nn cao p

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh kh
Air Outlet
Kh nn ra khi my nn kh qua b gim rung
iu kin bt buc khi ni ng kh nn vo h thng ng kh nn
ca h tiu th

Oil-free Air - Aftermarket dept

Z-Basic

S chu trnh

S chu trnh
Chu trnh nc
Oil-free Air - Aftermarket dept

Z-Basic

Water circuit

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
Tng qut
Nc s dng phi t cc tiu chun trong sch Instruction
The minimum pressure for the cool water is 2.5 bar
The maximum pressure for the cool water is 5,5 bar
C 02 loi h thng lm mt
OPEN

Oil-free Air - Aftermarket dept

CLOSED

Z-Basic

Chu trnh nc
Chu trnh nc trong my nn c chia ra thnh cc
ng ring bit
My

OC

HP

LP

Inlet

Outlet

AC&IC

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc

Inlet-Outlet

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
Inlet - Outlet
Nc lm mt vo ra qua b ni gim rung
Lun lun kim tra ng nc vo ra phi c lp ng vo ra.

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc

Oil cooler

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
Oil cooler B lm mt du
This is the first cooler in the cooling circuit
Hin nay Atlas copco s dng b trao i nhit ca hng
Afalaval.Kiu dng tm

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc

Stages

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
HP-stage and LP-stage
Sau khi i qua b lm mt du nc lm mt di vo v ca cm
nn cao p HP
Nc lm mt i qua v ca cm nn lamg mt cnh nn v gi
nhit kh ra sau khi nn thp hn 235 C

Internal Channels

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
IC

AC

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
Intercooler and aftercooler B lm mt trung gian v
b lamg mt kh ra

02 b ng tch bit vi thit k vch sao trong lng ng

1 cooler core
1 aftercooler
Nc lm mt i ngoi ng
Kh nn i trong ng

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh nc
Chi tit

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

S chu trnh
Chu trnh du
Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
Hp s
Bnh cha du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
Bm du
c dn ng bi trc chnh bm du t bnh cha vo b lm mt
du vi p sut khoange 1,7 3.8 bar <My nn kh s t dng my
nu p sut du thp hn 1.3 bar>

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
B lm mt du
H nhit du trc khi i vo bi trn cho vng bi v bnh rng

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
Oil Bypass Valve
iu chnh p sut du t bm du quay li bnh cha

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
Oil Filter Phin lc du
Loi b cc tp cht trong du trc khi i vo bi trn

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
ng du hi
Du sau khi bi trn quay li bnh cha du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du

Oil-free Air - Aftermarket dept

Z-Basic

Chu trnh du
Gearcase Breather B thng hi hp s
Ht hi du bc ln t hp s
Bin hi du thnh git du a tr v hp s

Prfilter

Oil-free Air - Aftermarket dept

Z-Basic

Dn ng

Dn ng

Oil-free Air - Aftermarket dept

Z-Basic

Dn ng
Motor

Oil-free Air - Aftermarket dept

Z-Basic

Dn ng
Khp ni hp s & Motor
Ushed to reduce the vibrations and any misalignment from the
connection of the Drive Motor to the compressor drivetrain.S dng
lm gim rung v lch tm gia motor v hp s

Oil-free Air - Aftermarket dept

Z-Basic

H thng iu khin ca my nn kh
H thng iu khin tiu chun l trng thi Full
Load / No Load control.
The compressor either will produce full flow or it will produce no
flow.My nn kh s a ra l ton ti hoc khng ti

N cng sn sng khi u ti.

Kh nn s c iu khin bng cch x ra ngoi,hay dng
my nn .

Variable Speed Drive Bin i tc

iu khin tc ca ng c cho ph hp vi lu lng kh
ang s dng

Oil-free Air - Aftermarket dept

Z-Basic

H thng iu khin

UNLOAD

Oil-free Air - Aftermarket dept

Z-Basic

H thng iu khin

LOAD

Oil-free Air - Aftermarket dept

Z-Basic

Cm nn

Cm nn

Oil-free Air - Aftermarket dept

Z-Basic

BUILD-UP

Oil-free Air - Aftermarket dept

Z-Basic

Cm nn
MKII Element
V bo v
V tr ni nc lm mt
V tr lp bnh rng dn ng
Bch lp theo chun Metric

Oil-free Air - Aftermarket dept

Z-Basic

S in

S in

Oil-free Air - Aftermarket dept

Z-Basic

S in

Aux. Relays

Fuses

T in

K21

K23

F21
K22

Oil-free Air - Aftermarket dept

Z-Basic

Elektronikon Mn hnh diu khin

T in

Oil-free Air - Aftermarket dept

Z-Basic

Mn hnh iu khin
MK4
Module

Oil-free Air - Aftermarket dept

Z-Basic

Mn hnh diu khin

Power diagram

Oil-free Air - Aftermarket dept

Z-Basic

Mn hnh iu khin
Control

Oil-free Air - Aftermarket dept

Z-Basic

Mn hnh iu khin
Sensors & Terminals

Oil-free Air - Aftermarket dept

Z-Basic

Elektronikon Mn hnh iu khin

MK4

Oil-free Air - Aftermarket dept

Z-Basic

Elektronikon Mn hnh iu khin

Bt my 1
Tt my 9

Phm chc nng 3

Phm chc nng

n bo hot
ng t ng 8
Oil-free Air - Aftermarket dept

n bo li 7
Z-Basic

n bo in 6

Startup Bt my Stop Tt my

Trc khi bt my

c k sch hng dn s dng m bo cc qui tc an ton oil

Nhit kh vo phi nm trong khong 0 -40 OC

Mc du phi nm trong vch xanh cho php

i vi my ZR m van cp nc lamg mt

M van cp kh u ra

Bt my

Bt cng tc ngun chnh Kim tra n bo in p LED (6) phi

sng

Nhn nut khi ng (1) n bo my hot ng t ng LED (8)

bt sng , sau vi giy my s hot ng ,chy c ti c tn hiu
(Automatically Unloaded) chuyn thnh (Automatically loaded)

Kim tra lu lng nc lm mt v p sut nc lm mt

Trong khi vn hnh

Oil-free Air - Aftermarket dept

Z-Basic

Startup Bt my Stop Tt my

Kim tra cc thng s ca my trn mn hin th (2) dng phm dch

chuyn (3) dch chuyn xem thmg s ca my

Nu n thng bo s c LED (7) ln hoc nhp nhy th phi kim tra

nguyn nhn gy ra dng my hoc cnh bo s c - mt s trng
hp l cnh bo bo dng Cn phi tm hiu nguyn nhn s c v
khc phc hay bo tr cho my

Ch :

Khi n LED (8) sng my c th chy c ti khng ti hay dng

my hon ton t ng theo nhu cu s dng kh

Dng my :

Nhn nt dng my (9) n bo hot ng t ng LED (8) s tt my

chy trong ch khng ti vi giy sau dng hn

dng my trong trng hp khn cp nhn nt dng khn cp S3.

n bo li LED (7) s nhy nhy mun khi ng my li phi ko
nt ny ra v reset li trn mn hnh iu khin

ng van cp kh u ra , tt ngun in chnh

i vi my lm mt bng nc ng van cp nc sau 5 pht

Khi dng my di ngy cn thit phi chy bo dng my 30 pht02

Z-Basic
ln/1 tun

Oil-free Air - Aftermarket dept

Bo tr

SERVICE

Oil-free Air - Aftermarket dept

Z-Basic

Daily Checks Kim tra hng ngy

Daily log book Ghi nht k my

Kim tra cc thng s my

Kim tra nc lm mt r r

Kim tra du R r

Kim tra ng x nc ngng ca my

Oil-free Air - Aftermarket dept

Z-Basic

2,000 Hour Inspection & cleaning

Check inlet filter element - Cleaning

Check pre-filter of VSD cubicle Cleaning
Check instrumentation
Check gearcase breather Cleaning or replace
Check intercooler condensate drain operation
Check aftercooler condensate drain operation
Blow down manual condensate drain valves
Check compressor oil level
Draw oil sample for oil analysis
Check operation of regulation system
Check programmed settings of Elektronikon
Check operation of Elektronikon LEDs
Check cooler performance
Repair air, oil, or water leaks as required
Adjust cooling water flow rates
Measure and record all temperature, pressure, and SPM readings

Oil-free Air - Aftermarket dept

Z-Basic

4,000 Hour or Yearly Service

All 2,000 hour inspection items plus:
Contact with Atlas copco Aftermarket service departments

Oil-free Air - Aftermarket dept

Z-Basic

K hoch bo tr
K hoch bo tr c
ci t trn my theo
ng chu k n s nhc
nh nhn vin vn hnh
l n thi gian bo
tr bo dng Thay th
cc vt t tiu hao

0 hrs
A

4000
hrs

A+B

8000
hrs

12000
hrs

A+B
+C

16000 hrs
Running
Hours

Oil-free Air - Aftermarket dept

Z-Basic

ZR MKIV shutdown functions

Function

Drive motor

Condition

Setting

Opening of drive motor

overload digital input

Normally closed

Vent fan motor

Opening of vent fan

motor overload digital
input

Normally closed

Emergency stop

Opening of emergency
stop digital input

Normally closed

Exceeding shutdown
setting

235C max.

Element 1/2 outlet

temp.

Oil-free Air - Aftermarket dept

Z-Basic

ZR MKIV shutdown functions

Function

Condition

Setting

Element 2 inlet temp.

Exceeding shutdown
setting

70C

Element 2 outlet temp.

Exceeding shutdown
setting

235

Oil temperature

Exceeding shutdown
setting

70

Oil pressure

Below shutdown setting

1.3

Oil-free Air - Aftermarket dept

Z-Basic

ZR MKIV warning functions

Function

Condition

Setting

Element 1 outlet temp.

Exceeding warning setting

212 C

Element 2 inlet temp.

Exceeding warning setting

65 C

Element 2 outlet temp.

Exceeding warning setting

212 C

Oil-free Air - Aftermarket dept

Z-Basic

ZR MKIV service warning functions

Function

Condition

Setting

Air filter lifetime

Exceeding differential pressure

setting

- 0.065 bar

Oil filter lifetime

Motor regreasing time

Service Timers
A+B+C. No more
individual timers.

Oil lifetime

Oil-free Air - Aftermarket dept

Z-Basic

VSD

VSD

Oil-free Air - Aftermarket dept

Z-Basic

Control System VSD

Pressure
Transducer
Air Demand

Air Delivery

Frequency
Power consumed

0%

Oil-free Air - Aftermarket dept

Time

Z-Basic

Motor Speed

Air end Speed

Nguyn l iu khin Z 160 VSD

3 Steps Control

FAD (l/s)

-drive

unload

variable speed area

stop-start

1250

2000

3300

Motor speed (RPM)

Thay i tc ca motor

Chuyn sang ch khng ti khi p sut kh khng s dng

Dng my khi my chy khng ti khong 2 pht

Oil-free Air - Aftermarket dept

Z-Basic

ZR 132/160 VSD

Oil-free Air - Aftermarket dept

Z-Basic

VSD cubicle - T in VSD

ABB - ACS800 -VSD

Atlas Copco cubicle

Oil-free Air - Aftermarket dept

Z-Basic

VSD cubicle - T in VSD

Oil-free Air - Aftermarket dept

Z-Basic

VSD cubicle - T in VSD

Oil-free Air - Aftermarket dept

Z-Basic

VSD cubicle - T in VSD

Oil-free Air - Aftermarket dept

Z-Basic

VSD cubicle - T in VSD

Where are they used in our compressors ?

Z90VSD (FF)

Main converter : ACS800-04M-...

Z160VSD (FF) Main converter : ACS800-04M-...

Fan converter : ACS800-01-...
Z315VSD (FF) Main converter : ACS800-04M-...
Fan converter : ACS800-01-...

Oil-free Air - Aftermarket dept

Z-Basic

Question ?

QUESTION ?

Oil-free Air - Aftermarket dept

Z-Basic

We are committed to your

superior productivity through
interaction and innovation.

Oil-free Air - Aftermarket dept

Z-Basic

Oil-free Air - Aftermarket dept

Z-Basic