Design of Plate Girder Bridge: Span: 22.5 M

Design of Plate Girder Bridge
Span : 22.5 m
1.
BASIC DESIGN DATA:
1.01 Span of Bridge (c/c of bearings)
22.5 m
1.02 Statical Scheme

Longitudinal Girders
Steel Plate Girders fabricated out of high strength

steel plates, in segments
Transverse Bracing
Diaphragms at bearing locations and a bracing at

midspan
Top chord bracing
Provided by stiffened deck plate
Bottom chord bracing
No bracings
1.03 Carriageway width
4.25 m (as per IRC:5-1998 - for one lane c/w)
1.04 Kerb/Railing Width
0.45 m on each side
1.05 Total Width of Deck
5.15 m
1.06 Spacing of Longitudinal Girders
1.07 Deck Thickness
1.08 Cross fall
1.09 Wearing Course
1.10 Live load
(as per IRC:6-2000)
1.11 Material Properties

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
Density of Concrete
Density of Steel
Density of bitumenious course
Grade of Concrete
Grade of Steel (HS)
Yield Stress of Steel (HS)
Grade of Steel (MS)
Yield Stress of Steel (MS)
Modulus of Elasticity of Steel
Modulus of Elasticity of Concrete (IS:456)
Modular Ratio (Es/Ec) (for transient loading)
Modular Ratio (for permanent loading)
Coefficient of thermal expansion
Steel
Concrete
200 mm (for design)

150 mm (at the tip of the catilever)
Thickness of the deck shall be determined from the
symmetric cross fall amount
2.5 % on carriageway
12 mm thick integral concrete WC to be bui

with the deck
75 mm thk Bitumenious WC (future provisio
100 mm thk Bitumenious WC (for Design onl
Class 24R Track or Wheeled - one lane
(whichever produces severe effects)
:
kN/m3
kN/m3
kN/m3
:
:
:
:
:
:
:
:
:
:
:
:
24
78.5
23
M20
Fe540 WB
390
Fe410 WA
250
200000
22360.7
10
20
:
:
0.000012 /C
0.000012 /C
1.12 Value of Accelaration Due to Gravity
1.13 No of splices in longitudinal girder
1.14 Length of segments

Central Segment
Intermediate Segment
3000 mm
MPa
For High Strength Plates
For Mild Steel Plates & Rolled

MPa
sections
MPa
MPa
(as per IRC:21-2001)
(as per IRC:22)
9.81 m/s2
4
6m
4m
Page 1 of 67
End Segment
4.25 m
1.15 Seismic Zone (as per IRC:6-2000 cl. 222.5)

1.16 Horizontal Seismic Coefficient
2.
0.08
CALCULATION OF SECTIONAL PROPERTIES
1238
(450*25*12.5+8*1238*(25+619)+300*12*(1275-6))/24754 =
447.90
Z2 :
6206268524/(1275-447.90) =
7.50E+06
Z3 :
6206268524/447.90 =
1.39E+07
Composite for transient loading

m = 10
1
C/s area:
24754+2575*200/10 =
76254
2
:
(24754*447.90+(2575*200)/10*(1275+100))/76254 =
1074.04
12
200
2575
Y
24754
300*12^3/12+300*12*(1275-6-447.90)^2
+8*1238^3/12 +8*1238*(25+619447.90)^2+450*25^3/12+450*25*(12.5447.90)^2 =
450
Y
300*12+1238*8+450*25 =
IXX =
X
25
1275
12
2.01 Section of central segment:

Steel only Case
1
Y
300
C/s area:
2
:
1238
IXX =
6206268524+(2575*200^3/12+2575*200
*(1275+100-1074.04)^2)/10 =
Z1 :
11042705664/(1275+200-1074.04)*10 =
Z2 :
11042705664/(1275-1074.04) =
Z3 :
11042705664/1074.04 =
25
1275
3
450
Y
Composite for permanent loading

m = 20
1
C/s area:
24754+2575*200/20 =
50504
2
:
(24754*447.90+(2575*200)/20*(1275+100))/50504 =
920.59
X
12
200
2575
Y
1238
IXX =
6206268524+(2575*200^3/12+2575*200
*(1275+100-920.59)^2)/20 =
Z1 :
11609191611/(1275+200-920.59)*20 =
Z2 :
11609191611/(1275-920.59) =
Z3 :
11609191611/920.59 =
25
1275
3
450
Y
2.02 Section of intermediate segment:

Steel only Case
1
Page 2 of 67
Y
300
C/s area:
300*12+1243*8+450*20 =
22544
(450*20*10+8*1243*(20+621.5)+300*12*(1275-6))/22544 =
489.60
IXX =
300*12^3/12+300*12*(1275-6-489.60)^2
+8*1243^3/12 +8*1243*(20+621.5489.60)^2+450*20^3/12+450*20*(10489.60)^2 =
Z2 :
5767134918/(1275-489.60) =
7.34E+06
Z3 :
5767134918/489.60 =
1.18E+07
1243
X
20
1275
12
450
Y

m = 10
1
C/s area:
22544+2575*200/10 =
74044
2
:
(22544*489.60+(2575*200)/10*(1275+100))/74044 =
1105.42
12
200
2575
Y
1243
IXX =
5767134918+(2575*200^3/12+2575*200
*(1275+100-1105.42)^2)/10 =
Z1 :
9681383899/(1275+200-1105.42)*10 =
Z2 :
9681383899/(1275-1105.42) =
Z3 :
9681383899/1105.42 =
20
1275
3
450
Y

m = 20
1
C/s area:
22544+2575*200/20 =
48294
2
:
(22544*489.60+(2575*200)/20*(1275+100))/48294 =
961.69
X
12
200
2575
Y
1243
IXX =
5767134918+(2575*200^3/12+2575*200
*(1275+100-961.69)^2)/20 =
Z1 :
10251773698/(1275+200-961.69)*20 =
Z2 :
10251773698/(1275-961.69) =
Z3 :
10251773698/961.69 =
20
1275
3
450
Y
IXX =
10
X
16
1247
1275
12
2.03 Section of end segment:

Steel only Case
1
Y
300
C/s area:
2
:
300*12+1247*10+400*16 =
22470
(400*16*8+10*1247*(16+623.5)+300*12*(1275-6))/22470 =
560.49
300*12^3/12+300*12*(1275-6-560.49)^2
+10*1247^3/12 +10*1247*(16+623.5560.49)^2+400*16^3/12+400*16*(8560.49)^2 =
Page 3 of 67
3
400
Y
5454658619/(1275-560.49) =
7.63E+06
Z3 :
5454658619/560.49 =
9.73E+06

m = 10
1
C/s area:
22470+2575*200/10 =
73970
2
:
(22470*560.49+(2575*200)/10*(1275+100))/73970 =
1127.57
X
IXX =
5454658619+(2575*200^3/12+2575*200
*(1275+100-1127.57)^2)/10 =
12
200
2575
Y
Z2 :
10
1247
Z1 :
8779130410/(1275+200-1127.57)*10 =
Z2 :
8779130410/(1275-1127.57) =
Z3 :
8779130410/1127.57 =
16
1275
3
400
Y

m = 20
1
C/s area:
22470+2575*200/20 =
48220
2
:
(22470*560.49+(2575*200)/20*(1275+100))/48220 =
995.45
X
12
200
2575
Y
10
1247
IXX =
5454658619+(2575*200^3/12+2575*200
*(1275+100-995.45)^2)/20 =
Z1 :
9250065255/(1275+200-995.45)*20 =
Z2 :
9250065255/(1275-995.45) =
Z3 :
9250065255/995.45 =
16
1275
3
400
Y
2.04 Summary of section properties:

Middle Segment
Composite Composite
Steel only
1
2
Area
24754
76254
50504
447.90
1074.04
920.59
IXX
6.21E+09
1.10E+10
1.16E+10
Z1
2.75E+08
4.19E+08
Z2
7.50E+06
5.49E+07
3.28E+07
Z3
1.39E+07
1.03E+07
1.26E+07
3.
Composite Composite
Steel only
1
2
End Segment
Steel only
22544
74044
48294
22470
489.60
1105.42
961.69
560.49
5.77E+09
9.68E+09
1.03E+10
5.45E+09
2.62E+08
3.99E+08
7.34E+06
5.71E+07
3.27E+07
7.63E+06
1.18E+07
8758077
1.07E+07
9.73E+06
Calculation of Actions Due To Dead Load
3.01 Selfweight of Girder:

Middle Segment:
24754/1e+06*78.5*1.1 =
2.138 kN/m
22544/1e+06*78.5*1.1 =
1.947 kN/m
End Segment:
22470/1e+06*78.5*1.1 =
1.940 kN/m
(10% extra taken for splices, gussets, stiffeners, bracings, diaphragms, shear connectors etc.)
Intermediate Segment:
1.940
4.25 m
1.947
4m
2.138
6m
Page 4 of 67
22.5 m
Total Load at Bearing: 2.138*6/2+1.947*4+1.940*4.25 =
22.45
Moment at Midspan : 22.45*11.25-1.940*4.25*9.125-1.947*4*5-2.138*3*1.5 =

Moment at 2nd Splice: 22.45*8.25-1.940*4.25*6.125-1.947*4*2 =
Moment at 1st Splice: 22.45*4.25-1.940*4.25*2.125 =
Shear at midspan :
Shear at 2nd splice :
Shear at 1st splice :
128.71
119.09
77.87
22.45-1.940*4.25-1.947*4-2.138*3 =
22.45-1.940*4.25-1.947*4 =
22.45-1.940*4.25 =
0.00
6.41
14.20
3.02 Dead weight of Deck Slab & steel deck plate:

0.45
2.125
5
CL of Symm.
53.125
150
6
1
4
50
3
1500
Part Mkd
1
2
3
4
5
6
Description
Running Portion of Deck
Wedge at Cantilever
Steel Deck Plate
Addl. Conc. Thk bet. girders
Extra Conc. Thk for cross slope
Integral Conc. Wearing Course
0.15*2.575 =
0.5*(2.575-1.5-0.15)*0.05 =
(1.5-0.15+0.05)*0.008 =
0.05*(1.5+0.15) =
0.5*2.125*0.0531 =
0.012*2.125 =
Area (m2)
0.386
0.023
0.011
0.083
0.056
0.026
Total
14.651
22.5 m
Total Reaction :
164.822 kN
Moment at midspan :
Moment at 2nd splice location :
Moment at 1st splice location :
14.651*22.5^2/8 =
164.82*8.25-14.651*8.25^2/2 =
164.82*4.25-14.651*4.25^2/2 =
927.126 kN-m
861.197 kN-m
568.180 kN-m
Shear at 2nd splice location :

Shear at 1st splice location :
164.82-14.651*8.25 =
164.82-14.651*4.25 =
43.953 kN
102.556 kN
Calculation of Actions Due To Superimposed Dead Load

Bitumineous Wearing Course (Future Provision):
Concrete Kerb:
2.125*0.1*23 =
4.888
425
225
4.
14.651*22.5/2 =
0.5*(0.45+0.425)*0.225*24 =
2.363
450
Steel Railing :
1.
1200 LONG ISMC 150 @ 1000c/c
2.
4 Nos 65NB (Medium) Pipe
1.2*16.4*9.81/1000 =
4*6.42*9.81/1000 =
Total
7.695
0.193
0.252
0.445
Page 5 of 67
22.5 m
Total Reaction :
5.
7.695*22.5/2 =
86.569 kN
Moment at midspan :
7.695*22.5^2/8 =
86.569*8.25-7.695*8.25^2/2 =
86.569*4.25-7.695*4.25^2/2 =
Shear at 2nd splice location :

Shear at 1st splice location :
86.569-7.695*8.25 =
86.569-7.695*4.25 =
Calculation of Actions Due To Live Load
486.948 kN-m
452.321 kN-m
298.421 kN-m
23.085 kN
53.865 kN
(as per IRC:6-2000)
Since the other type of loads in 24R category are lesser in total weight & they are spread out over larger
spaces also, we are considering 24R Tracked Vehicle only for live load actions, as this shall produce the
most severe actions.
Live Load Type :
24R
Tracked
Load Value :
25 t
Load Length :
3.66 m
Impact factor :
245.25 kN
Track width :
Load Width :
9/(13.5+22.5) =
2.08 m c/c of track
0.25
5.01 Live Load Distribution between the longitudinal girders:

0.48
0.45
2.08
0.605
2.575
3.0 m
Maximum Reaction on one girder for total 1 tonne load :
(3/2+0.605)/3 =
5.02 Longitudinal Position of the load for maximum midspan moment:

3.66 m
22.5 m
Maximum Reaction :
Maximum Moment at midspan :
245.25*(1+0.25)*0.702/2 =
107.55
107.55*11.25-{(245.25*1.25*0.702)/3.66}*1.83^2/2 =
1111.55
5.03 Longitudinal Position of the load for maximum midspan shear:
3.66 m
22.5 m
Maximum Reaction :
Maximum Shear at midspan :
245.25*(1+0.25)*0.702*13.08/22.5 =
245.25*(1+0.25)*0.702*9.42/22.5 =
125.05
90.06
5.04 Longitudinal Position of the load for maximum moment at 2nd splice location:
3.66 m
8.25 m
22.5 m
Page 6 of 67
Maximum Reaction :
Maximum Moment at splice :
245.25*(1+0.25)*0.702*14.25/22.5 =
136.23
136.23*8.25-{(245.25*1.25*0.702)/3.66}*1.83^2/2 =
1025.51
nd
5.05 Longitudinal Position of the load for maximum shear at 2 splice location:
3.66 m
8.25 m
22.5 m
Maximum Shear at splice :
245.25*(1+0.25)*0.702*(22.5-8.25-3.66/2)/22.5 =
118.74
5.06 Longitudinal Position of the load for maximum moment at 1 splice location:
3.66 m
st
4.25 m
22.5 m
Maximum Reaction :
245.25*(1+0.25)*0.702*18.25/22.5 =
174.47
174.47*4.25-{(245.25*1.25*0.702)/3.66}*1.83^2/2 =
643.10
st
5.07 Longitudinal Position of the load for maximum shear at 1 splice location:
3.66 m
4.25 m
22.5 m
245.25*(1+0.25)*0.702*(22.5-4.25-3.66/2)/22.5 =
156.98
5.08 Longitudinal Position of the load for maximum support reaction:

3.66 m
22.5 m
Maximum Reaction :
6.
245.25*(1+0.25)*0.702*20.67/22.5 =
197.61
Calculation of Actions Due To Seismic Load

Soil-Foundation System Coefficient () :
Importance Factor () :
1.5
Net Horizontal Seismic Coefficient (h) :
0.12
Net Vertical Seismic Coefficient (v) :
0.06
6.01 Calculating seismic load on deck: (refer section 3. for calculation of dead load, section 4. for calculation of SIDL
section 5. for calculation of live loads)
Horizontal Seismic Force
Load
c.g. height from bearing
a. Selfwieght of Girder (central segment) :
0.257 kN/m
0.448 m
b. Selfwieght of Girder (2nd segment) :
0.234 kN/m
0.490 m
st
c. Selfwieght of Girder (1 segment) :
0.233 kN/m
0.560 m
d. Deck Slab & Deck Plate :
1.758 kN/m
1.400 m
e. Superimposed Dead Load:
0.923 kN/m
1.579 m
f. Live Load (at locations) :
12.906 kN
2.675 m
a. Selfwieght of Girder (central segment) :

b. Selfwieght of Girder (2nd segment) :
Normal Force
2.138 kN/m
1.947 kN/m
Vertical Seismic Force

0.128 kN/m
0.117 kN/m
Page 7 of 67
c.
d.
e.
f.
Selfwieght of Girder (1st segment) :

Deck Slab & Deck Plate :
Superimposed Dead Load:
Live Load (at locations) :
1.940
14.651
7.695
215.105
kN/m
kN/m
kN/m
kN
0.116
0.879
0.462
12.906
kN/m
kN/m
kN/m
kN
6.02 Vertical Moment & Shears Corresponding to Item a., b. & c.

0.128
0.117
0.116
6m
22.5 m
Total Load at Bearing: 0.128*3+0.117*4+0.116*4.25 =
1.35
Moment at Midspan: 1.35*11.25-0.116*4.25*9.125-0.117*4*5-0.128*3*1.5 =

Moment at 2nd Splice: 1.35*8.25-0.116*4.25*6.125-0.117*4*2 =
Moment at 1st Splice: 1.35*4.25-0.116*4.25*2.125 =
7.72
7.15
4.67
Shear at 2nd Splice :

Shear at 1st Splice :
0.38
0.85
1.35-0.116*4.25-0.117*4 =
1.35-0.116*4.25 =
6.03 Vertical Moment & Shears Corresponding to Item d.

0.879
22.5 m
Total Reaction :
0.879*22.5/2 =
9.889 kN
Moment at midspan :
0.879*22.5^2/8 =
9.889*8.25-0.879*8.25^2/2 =
9.889*4.25-0.879*4.25^2/2 =

9.889-0.879*8.25 =
9.889-0.879*4.25 =
55.628 kN-m
51.672 kN-m
34.091 kN-m
2.637 kN
6.153 kN
6.04 Vertical Moment & Shears Corresponding to Item e.

0.462
22.5 m
Total Reaction :
0.462*22.5/2 =
5.194 kN
Moment at midspan :
0.462*22.5^2/8 =
5.194*8.25-0.462*8.25^2/2 =
5.194*4.25-0.462*4.25^2/2 =

5.194-0.462*8.25 =
5.194-0.462*4.25 =
29.217 kN-m
27.139 kN-m
17.905 kN-m
1.385 kN
3.232 kN
6.05 Vertical Moment & Shears Corresponding to Item f.

6.05.1 Longitudinal Position of the load for maximum midspan moment:
3.66 m
22.5 m
Maximum Reaction :
Maximum Moment at midspan :
12.906/2 =
6.45*11.25-(12.906/3.66)*1.83^2/2 =
6.45
66.69
6.05.2 Longitudinal Position of the load for maximum midspan shear:

Page 8 of 67
3.66 m
22.5 m
Maximum Reaction :
Maximum Shear at midspan :
12.906*13.08/22.5 =
12.906-7.50 =
7.50
5.40
6.05.3 Longitudinal Position of the load for maximum moment at 2nd splice location:
3.66 m
8.25 m
22.5 m
Maximum Reaction :
12.906*14.25/22.5 =
8.17*8.25-(12.906/3.66)*1.83^2/2 =
8.17
61.53
6.05.4 Longitudinal Position of the load for maximum shear at 2nd splice location:
3.66 m
8.25 m
22.5 m
12.91*(22.5-8.25-3.66/2)/22.5 =
7.12
6.05.5 Longitudinal Position of the load for maximum moment at 1st splice location:
3.66 m
4.25 m
22.5 m
Maximum Reaction :
12.906*18.25/22.5 =
10.47*4.25-(12.906/3.66)*1.83^2/2 =
10.47
44.28
6.05.6 Longitudinal Position of the load for maximum shear at 1st splice location:
3.66 m
4.25 m
22.5 m
12.91*(22.5-4.25-3.66/2)/22.5 =
9.42
6.05.5 Longitudinal Position of the load for maximum support reaction:

3.66 m
22.5 m
Maximum Reaction :
7.
12.91*20.67/22.5 =
11.86
Calculation of Actions Due To Temperature Variation across the depth

In this case it is assumed that the super-structure is free to translate in the longitudinal direction and that
the steel and concrete have the same co-efficient of thermal expansion, sothat uniform changes of
temparature cause no stresses in the superstructure. Thus only the effects of temparature differences
through the depth of cross section is considered. The nominal temperature differences are shown in the
following pages.
Page 9 of 67
The section is divided into six slices as shown. Stresses are calculated neglecting the effects of shear lag as
per the clause 5.4.1 of BS 5400 Part 5 and using the following properties.
100mm thick wearing course
23 C
2575
Y
200
4 C
1238
1275
12
0 C
25
450
Temperature
Rise Case
The temperature at various levels of the composite girder is taken from BS:5400:Part 2:1978 cl.5.4.5 &
Appendix E therein corresponding to waterproofed deck.
7.1 Calculating for Central Segment :
Required Paramenters:
Neutral Axis Depth for composite deck () =
Cross sectional area of the composite section (A) =
Moment of Inertia of the composite section (I) =
Coefficient of thermal expansion () =
Modulus of Elasticity of Steel (Es) =
Slice
Depth, yr
Tr
(mm)
0
(C)
23
120
200
3.33
212
3.23
600
1450
1475
(1)
(2)
(3)
(4)
(5)
(6)
r x106
1074.04 mm
76254 mm2
1.10E+10 mm4
0.000012 /C
200000 MPa
br
hr
Fr
F r x r
(mm)
(mm)
(kN)
(mm)
(kN-m)
162
257.5
120
1001.16
45.93
45.98
44
257.5
80
181.28
158.79
28.79
39.4
300
12
28.37
205.97
5.84
19.4
388
12.04
341.33
4.11
850
0.00
0.00
450
25
0.00
0.00
Fr =
So,
F/A =
1222.85
16.04
Frxr =
M/I =
84.72
0.01
-0.11
Page 10 of 67
Page 11 of 67
Page 12 of 67
Page 13 of 67
d out of high strength
ions and a bracing at
1998 - for one lane c/w)
f the catilever)
be determined from the
al concrete WC to be built
nious WC (future provision)

nious WC (for Design only)
- one lane
effects)
High Strength Plates
Mild Steel Plates & Rolled steel

ions
per IRC:22)
Page 14 of 67
mm2
2*(1275-6))/24754 =
mm
6.21E+09 mm4
mm3
mm3
mm2
100))/76254 =
mm
1.10E+10 mm4
2.75E+08 mm3
5.49E+07 mm3
1.03E+07 mm3
mm2
100))/50504 =
mm
1.16E+10 mm4
4.19E+08 mm3
3.28E+07 mm3
1.26E+07 mm3
Page 15 of 67
mm2
2*(1275-6))/22544 =
mm
5.77E+09 mm4
mm3
mm3
mm2
100))/74044 =
mm
9.68E+09 mm4
2.62E+08 mm3
5.71E+07 mm3
8.76E+06 mm3
mm2
100))/48294 =
mm
1.03E+10 mm4
3.99E+08 mm3
3.27E+07 mm3
1.07E+07 mm3
mm2
2*(1275-6))/22470 =
mm
5.45E+09 mm4
Page 16 of 67
mm3
mm3
mm2
100))/73970 =
mm
8.78E+09 mm4
2.53E+08 mm3
5.95E+07 mm3
7.79E+06 mm3
mm2
100))/48220 =
mm
9.25E+09 mm4
3.86E+08 mm3
3.31E+07 mm3
9.29E+06 mm3
End Segment
Composite Composite
1
2
1127.57
48220
1127.57
995.45
8.78E+09
9.25E+09
2.53E+08
3.86E+08
5.95E+07
3.31E+07
7785856
9.29E+06
r connectors etc.)
Page 17 of 67
kN
kN-m
kN-m
kN-m
kN
kN
kN
Weight (kN/m)
9.270
0.555
0.879
1.980
1.355
0.612
14.651 kN/m
kN/m
kN/m
kN/m
kN/m
kN/m
Page 18 of 67
d out over larger

all produce the
0.36 m
/c of track
0.702 t
kN
kN-m
kN
kN
Page 19 of 67
kN
kN-m
kN
kN
kN-m
kN
kN
4. for calculation of SIDL &

ic Force
Moment at bearing
0.345 kN-m
0.457 kN-m
0.555 kN-m
27.690 kN-m
16.404 kN-m
31.716 kN-m
Page 20 of 67
kN
kN-m
kN-m
kN-m
kN
kN
kN
kN-m
Page 21 of 67
kN
kN
kN
kN-m
kN
kN
kN-m
kN
kN
al direction and that

uniform changes of
parature differences
es are shown in the
Page 22 of 67
ects of shear lag as
5.9 C
0 C
8 C
Temperature
Fall Case
1978 cl.5.4.5 &
Refere Section: 2 for

details
Refer section: 1 for
details
fs
fc
(MPa)
-47.40
(MPa)
-4.74
-0.88
-0.09
1.33
0.13
1.66
12.40
18.92
19.11
Page 23 of 67
Page 24 of 67
Page 25 of 67
Page 26 of 67
8.
RECAPITULATION OF ACTIONS DUE TO DIFFERENT LOADS

(refer calculations in section 3 through 7 for details of loads)
(Forces in kN, Moments in kN-m)
Location
Midspan
Splice - 2
Splice - 1
Load case
Moment
Shear
Moment
Shear
Moment
Shear
DL
1055.84
0.00
687.27
50.37
646.05
116.76
SIDL
486.95
0.00
298.42
23.08
298.42
53.86
LL
1111.55
90.06
1025.51
118.74
643.10
156.98
Siesmic
(i) DL
63.35
0.00
58.82
3.02
38.76
7.01
(ii) SIDL
29.22
0.00
27.14
1.39
17.91
3.23
(iii) LL
66.69
5.40
61.53
7.12
44.28
9.42
Total
159.26
5.40
147.49
11.53
100.95
19.66
Temp
9.
DESIGN OF LONGITUDINAL GIRDERS
9.01 CALCULATION OF ALLOWABLE STRESSES (as per IRC:24-2001)

9.01.1 Bending Tension in Steel
0.62*390 =
9.01.2 Bending Compression in Steel
0.62*390 =
(Since the girders will be laterally restained from local buckling by stiffened deck, reduction in
allowable stresses in bending compression for buckling of compression flange is not considered.)
(refer cl. 508.4.5 of IRC:24-2001)
9.01.3 Shear stress in steel
0.43*390 =
9.01.4 Bendng Compression in Concrete :
(as per IRC:21-2001)
9.01.5 Bending Tension in concrete :
20/3 =
9.02 CALCULATION OF STRESSES AT DIFFERENT LEVELS DUE TO DIFFERENT LOADS
Splice-1 Splice-2 Midspan
(Note: For Load combinations involving siesmic load, the permissible stresses are increased by 33
per IRC:6-2000)
(for loads in different loacation marked, refer section 8.)
(for corresponding sectional properties refer section 2.04)
Level
Load
Marked in
DL
SIDL
LL
Seismic
Temp
C/s
1
0.0
1.2
4.0
0.6
0.0
2
140.7
14.9
20.2
2.9
0.0
3
76.2
38.6
108.1
15.5
0.0
1
0.0
0.7
3.9
0.6
0.0
2
93.6
9.1
18.0
2.6
0.0
3
58.3
28.0
117.1
16.8
0.0
1
0.0
1.7
2.5
0.4
0.0
2
84.6
19.5
10.8
1.7
0.0
3
66.4
69.5
82.6
13.0
0.0
Status of stresses in
Midspan :
2nd splice :
1st splice :
OK
OK
OK
9.03 CHECK FOR WEB BUCKLING & STIFFENERS REQUIREMENTS

Thickness of web plate (t):
d1 (depth of the girder between the flanges) :
Since tongue plates are not been used d2 = d1
Greater clear panel dimension (dg) :
Smaller clear panel dimension (ds) :
d1/t =
dg/t =
ds/t =
124.7 >
<
175 <
124.7 <
10
1247
1750
1247
75, Vertical stiffener required.

180
BUT
>110
270
180
i.e. Stable with only vertical stiffeners.

Average Shear Stress in the web :
Check for minimum lateral stiffness not required
37.81 MPa
< 0.6*148.2 MPa
9.04 SHEAR STRESS CHECK

Total Shear in steel section only :
Midspan : 0+0+90.06 =
Splice-2 : 50.37+23.08+118.74 =
Splice-1 : 14.20+102.56+53.86+156.98
Support : 187.27+86.57+197.61 =
90.06
192.19
327.60
471.45
Stiffener Spacing for all girders :
kN
kN
kN
kN
1750 mm =
Permissible shear stress depending on the d1/t ratio & stiffener distance (fy = 340MPa):
d/t for the girders :
Midspan :
Splice-2 :
Splice-1 :
Support :
va
159.4
159.4
127.5
127.5
(from table 8.7 of IRC:24-2001)

MPa
MPa
MPa
MPa
95.3
95.3
112.3
112.3
Shear Stress in steel (taking only the steel web to be effective in shear) :
Midspan : 90.06*1e+03/(1238*8) =
9.09 MPa
Splice-2 : 192.19*1e+03/(1243*8) =
19.33 MPa
Splice-1: 327.60*1e+03/(1247*10) =
26.27 MPa
Support : 471.45*1e+03/(1247*10) =
37.81 MPa
9.05 DESIGN OF BEARING STIFFENERS (as per cl.508.11.1 IRC:24-2001)
Maximum load at bearing :
d3 =
ac =
1247 mm
471.45
t=
10 mm
(from table 11.1 of IRC:24-2001)
Assumed length of bearing =

B=
200+2*714.51 =
So, allowable load at bearing without bearing stiffeners :
d330.5/t =
24
200
1629.02
390.97
Hence bearing stiffeners are required.

Total moment at to of bearing due to transverse loading :
77.17
9.05.1 Design for axial loads

20
145
I of bearing stiffener system (about c/l of web):
20*(2*145)^3/12+300*10^3/12 =
4.07E+07 mm4
Area =
8800 mm2
(2*145)*20+300*10=
10
Radius of gyration (r) =
(40673333/8800)^0.5 =
68.0 mm
So, slenderness ratio (d3/r) :
1247/68.0 =
18.3
Allowable stress for this alenderness ratio (ac) =

Hence allowable total load on bearing =
235.7 MPa
2074.0 kN
> maximum load at bearing. Hence Saf
9.05.2 Design for base moments

Z of stiffener system (about c/L of web):
40673333/150 =
271155.6
Allowable bending stresses for stiffeners:
241.8
So, maximum allowable moment at bearing :
241.8*271155.6/1000000 =
65.6
< actual moment on bearing. Not OK.
9.06 DESIGN OF INTERMEDIATE STIFFENERS (as per cl. 508.11.2 IRC:24-2001)
Max. (1.5*d1):
Min. (0.33*d1):
Spacing of transverse stiffeners :
I of the stiffener about the face of the web:

10*75^3/3 =
1406250 mm4
So provide
75 wide
10
Minimum I required:
1.5*(1247^3*10^3)/1870.5^2 =
75
831333 mm4
Hence, OK.
10 thick stiffeners
@ 1750
mm c/c
10.
DESIGN OF STUD CONNECTOR (as per IRC:22-1986)
10.1 CALCULATION OF TOTAL LONGITUDINAL SHEAR AT CONCRETE-STEEL INTERFACE

Girder at middle segment:
For permanent loading (m=20):
Area of Effective Concrete Deck (Ac):
2575
0.02575 m2
Distance of c.g. of deck from that of composite section (Y):
(1275+100-920.59)/1000 =
0.45 m
X
1.0079 /m
For transient loading (m=10):

Ac =
0.0515 m2
Y=
(1275+100-1074.04)/1000 =
0.30 m
I=
1.10E-02 m4
1238
So, AcY/I =
1.16E-02 m4
1275
I of composite section :
450
So, AcY/I =
1.4036 /m
Girder at intermediate segment:

Area of Effective Concrete Deck (Ac):
0.02575 m2
Distance of c.g. of deck from that of composite section (Y):
(1275+100-961.69)/1000 =
0.41 m
1.0381 /m

Ac =
0.0515 m2
Y=
(1275+100-1105.42)/1000 =
0.27 m
4
I=
9.68E-03 m
X
1243
So, AcY/I =
1.03E-02 m4
1275
2575
450
So, AcY/I =
1.4340 /m
Girder at end segment:

Area of Effective Concrete Deck (A):
0.02575 m2
Distance of c.g. of deck from that of composite section (y):
(1275+100-995.45)/1000 =
0.38 m
So, AcY/I =
9.25E-03 m4

Ac =
0.0515 m2
Y=
(1275+100-1127.57)/1000 =
I=
8.78E-03 m4
1275
1.0566 /m
1247
2575
0.25 m
400
So, AcY/I =
1.4514 /m
So, longitudinal shear :

Location
Midspan
Splice-2
Splice-1
Support
Vertical shear for Load case

Total Vertical Shear
SIDL
LL
Seismic Permanent Transient
0.00
90.06
5.40
0.00
95.46
23.08
118.74
11.53
23.08
130.27
53.86
156.98
19.66
53.86
176.63
86.57
197.61
28.29
86.57
225.90
Stud connectors assumed :
20 mm dia 3 Nos on a row
Total Longitudinal
Shear (kN/m)
133.99
210.77
313.29
419.34
100 mm long
From BS:5400-1979 the ultimate static strength of the stud connectors:

Load Factor used for ultimate limit state :
So, allowable static strength of stud connectors in servicibility state:
So spacing of stud connectors required:
Midspan
Splice-2
Splice-1
Support
1343.4
854.0
574.6
429.2
But the spacing of stud connectors shall not exceed:

1. Three times the thickness of the deck slab
2. 4 times the height of the stud connector
3. 600mm
mm
mm
mm
mm
say
say
say
say
1340
850
570
420
So modified spacing of stud connectors required:

Midspan
Splice-2
Splice-1
Support
400
400
400
400
mm
mm
mm
mm
10.2 SHEAR CONNECTOR REQUIREMENT FROM FATIGUE CONSIDERATION

10.2.1 Calculation of vertical shear range:
a. At support
3.66
Max. S.F. =
Min S.F. =
215.10*20.67/22.5 =
215.10*1.83/22.5 =
b. At 1st Splice
0.81
3.66
-0.19
Max. S.F. =
Min S.F. =
215.10*16.42/22.5 =
-215.1*2.42/22.5 =
c. At 2nd Splice
0.63
3.66
-0.37
Max. S.F. =
Min S.F. =
215.10*12.42/22.5 =
-215.1*6.42/22.5 =
d. At midspan
3.66
0.5
-0.5
Max. S.F. =
Min S.F. =
215.10*9.42/22.5 =
-215.1*9.42/22.5 =
e. Summary Shear Forces & Design of Stud Connectors for fatigue:

Section
Midspan
Splice 2
Splice 1
Support
Nominal Vertical Shear (kN)

Maximum Minimum
Range
90.1
-90.1
180.1
118.7
-61.4
180.1
157.0
-23.1
180.1
197.6
17.5
180.1
Now, the allowable stress () on the studs

for a life of 20x105 cycles of loading:
So, allowable range of shear per stud:
Ay/I
(/m)
1.40
1.43
1.45
1.45
L S Range
(kN/m)
252.8
258.3
261.4
261.4
55.0 MPa
(refer cl.611.4.1.1.3 of IRC:2
55*3.142/4*20^2/1000 =
So, modified spacing of the stud connectors:

Section
Midspan
Splice 2
Splice 1
Support
L S Range
(kN/m) Vr
252.8
258.3
261.4
261.4
Studs in
c/s
3
3
3
3
Allowable shear
range/stud Qr
17.3
17.3
17.3
17.3
Spacing of the connectors are calculated by formula P=
Spacing
reqd. (m)
0.205
0.201
0.198
0.198
Spacing Provided
(mm)
170
170
170
170
Qr/Vr
10.3 SHEAR CONNECTOR REQUIREMENT FROM CONSIDERATION OF ULTIMATE FLEXURAL STRENGTH OF

COMPOSITE SECTION: (as per cl.611.4.1.2 IRC:22-1986)
Maximum horizontal force in the slab (H):
(Minimum of H1 & H2)
H1 =
Where
H2 =
19642.30*390*1e-03 =
0.85*20*2575*200*1e-03 =
Ultimate strength of shear connector (Qu):
0.5*314.16*(20*22360.7)^0.5*1e-03 =
Total number of shear connector required between the point of maximum moment & support (n) =
7660.5/(0.85*105.05) =
86
Total number of shear connector provided in this portion =
(i)
on central segment =
3/0.17*3 =
(ii)
on intermediate segment =
4/0.17*3 =
(iii)
on end segment =
4.25/0.17*3 =
Total =
11.
53
71
75
199
Hence, OK.
DESIGN OF CONNECTOR WELD
11.1 Top Flange - Web Connection :

Total area (transformed) of top flange :
300*12+(2575*200)/10 =
Maximum load that the top flange can take : 55100*241.8/1e+03 =

Providing
8 mm
fillet weld on both side of the web.
(using high strength electrodes as per IS:815-1974 & designated as EXXX-51X)
Allowable stress in the weld:
(Cl. 506.6.2.2 of IRC:24-2001)
So, maximum load that the welds can take : 2*0.707*8*11250*131/1000 =

i.e. > 13323.2 kN. Hence OK.
11.2 Bottom Flange - Web Connection :
Total area of bottom flange :
450*25 =
Maximum load that the bot. flange can take: 11250*241.8/1e+03 =

Providing
8 mm
fillet weld on both side of the web.
(using high strength electrodes as per IS:815-1974 & designated as EXXX-51X)
12.
So, maximum load that the welds can take : 2*0.707*8*11250*131/1000 =

i.e. > 2720.3 kN. Hence OK.
DESIGN OF END DIAPHRAGM FOR JACK UP CONDITION
The superstructure is assumed to be lifted during bearing replacement by hydraulic jacks placed
pre-determined locations on the end diaphragms. The bridge shall be closed to all sorts of traffic
during this operations.
Total reaction on one bearing for DL+SIDL:
Factor of safety (assumed):
22.4+164.8+86.6 =
12.1 Design reaction :

End diaphragm will act as a continuous beam supported at jack location & supporting a
point load at each end.
410.8 kN
410.8 kN
650
1700
So, maximum moment =
650
410.8*0.65 =
267.0
12.2 Section assumed:
IYY =
487.5 mm
200*12^3/12+200*12*(975-6487.5)^2+8*951^3/12+8*951*(
12+475.5-487.5)^2
+200*12^3/12+200*12*(6487.5)^2 =
1.69E+09 mm4
12*200^3/12+12*200^3/12 =
1.60E+07 mm4
12.3 Allowable stresses in diaphragm:

Bending Tension :
975
IXX =
Y
200
12408 mm2
951
Area =
200*12+951*8+200*12 =
C.g. distance from bottom () :
(200*12*12/2+951*8*(951/2+12)+200*12*(
975-12/2))/12408 =
200
Y
0.62*390 =
c1 =
487.5
c2 =
487.5
D=
975
T=
12
l=
1700
ry =
35.9
k1 =
1
k2 =
0
Y= 26.5*1e+05/(1700/35.9)^2 =
1182.4
X = 1182.4*(1+(1700*975/(35.9*12))^2)^0.5 =
4548094
fcb = 1*(4548094+0*1,182.4)*487.5/487.5 =
Bending compression :
0.66*4548094*390/((4548094^1.4+390^1.4)^(1/1.4)) =
But >241.8MPa. Hence 241.8MPa.
12.4 Now, stresses in the diaphragm:
Bending tensile stress at top :
267.0*1e+06/1686290634*487.5 =
Bending compressive stress at bottom :

267.0*1e+06/1686290634*487.5 =
Shear stress in the web:
410.8*1000/(951*8) =
12.5 Design for bearing stiffeners:

Jack size assumed (top width):
d3 =
951 mm
B=
150+2*(975-487.5) =
ac =
t=
8 mm
d330.5/t =
27
1125
So, allowable load at bearing without stiffeners :
243
Hence bearing stiffeners are required.

12.5.1 Design for axial loads
Area of stiffener system :
2*8*75+160*8+160*8 =
3760 mm2
I about c/L of web :

2*(8*75^3/12+8*75*(8/2+75/2)^2) =
radious of gyration (r) :
So, slenderness ratio (=d3/r) =
2629200 mm4
75
(2629200/3760)^0.5 =
26.4 mm
951/26.4 =
Allowable stress for this alenderness ratio (ac) =
216.1
So, maximum allowable load on the bearing location =
812.4
Hence, OK.
11.
DESIGN OF SPLICE CONNECTIONS

Splices are designed for the full strength of corresponding flanges.
Allowable stresses:
Shear in bolt:
Bearing in plate:
Axial tension in plate:
0.37*390 =
0.87*390 =
0.6*390 =
144.3
339.3
234
11.1 Splice 1
11.1.1 Top Flange Splice:
12
Top flange dimensions:

Gross Area :
300
3600 mm
No. of bolts in any section may be placed:

Dia. of bolts (assumed):
Bolt strength in double shear :
Bolt strength in bearing :
4
20
2*3.142/4*20^2*144.3/1000 =
20*8*339.3/1000 =
90.67
54.29
So, design bolt value :
54.29
Maximum load that the top flange plate can take =
(300-4*22)*12*234/1000 =
595.30
10.97
Say
12
No. of bolts required :
595.30/54.29 =
Cover plate thickness required:
(300-4*22)*12/(2*(300-8-2*10-4*22)) =
So, provide
11.1.2 Web Splice:

20
20 mm
Web Dimensions :
2*3.142/4*20^2*144.3/1000 =
90.67 kN
20*6*339.3/1000 =
40.72 kN

Maximum load that the web plate can take =
(1243-20*22)*8*234/1000 =
1503.22/40.72 =
Say
40.72 kN
1503.22 kN
36.92
40 Nos
(1243-20*22)*8/(2*(((20-1)*(20*2.5)+(20*1.75*2))-20*22)) =
So, provide
11.1.3 Bottom Flange Splice:
20
Bottom flange dimensions:

450
6
20 mm
2*3.142/4*20^2*144.3/1000 =
90.67 kN
20*16*339.3/1000 =
108.58 kN
90.67 kN

(450-6*22)*20*234/1000 =
1488.24/90.67 =
Say
1488.24 kN
16.41
18 Nos
(450-6*22)*20/(2*(450-8-2*10-6*22)) =
So, provide
11.2 Splice 2
11.2.1 Top Flange Splice:
Gross Area :
12
Top flange dimensions:
300
3600 mm

4
20
2*3.142/4*20^2*144.3/1000 =
20*8*339.3/1000 =
90.67
54.29
54.29
Maximum load that the top flange plate can take =
(300-4*22)*12*234/1000 =
595.30
10.97
Say
12
595.30/54.29 =
(300-4*22)*12/(2*(300-8-2*10-4*22)) =
So, provide
11.2.2 Web Splice:

20
20 mm
2*3.142/4*20^2*/1000 =
8
90.67 kN
40.72 kN
20*6*339.3/1000 =
40.72 kN

(1238-20*22)*8*234/1000 =
1493.86/40.72 =
Say
Web Dimensions :
1493.856 kN
36.69
40 Nos
(1238-20*22)*8/(2*(((20-1)*(20*2.5)+(20*1.75*2))-20*22)) =
So, provide
11.2.3 Bottom Flange Splice:
25
Bottom flange dimensions:

2*3.142/4*20^2*144.3/1000 =
90.67 kN
20*16*339.3/1000 =
108.58 kN
90.67 kN

(450-6*22)*25*234/1000 =
1860.30/90.67 =
Say
450
6
20 mm
1860.3 kN
20.52
24 Nos
(450-6*22)*25/(2*(450-8-2*10-6*22)) =
So, provide
12.
DESIGN OF CROSS BRACINGS
diagonal stay
= 49.64 deg
The bracing system adopted is a K-type

bracing. It is composed of a bottom strut &
two diagonal stays. The members shall be
designed for 2.5% of the flage forces.
bottom strut
3000
12.1 DESIGN OF BOTTOM STRUT:
Maximum bottom flange force:
So, maximum load in the strut:
450*25*234/1000 =
2632.5*2.5% =
2632.5
65.81
Free length of the strut:

in transverse to the traffic direction =
in longitudial to the traffic direction =
1275
2550
Y
Section assumed :
2-ISA 65x65x8 back-to-back
Properties of single angle :

I=
374000 mm4
A=
C1 =
Composite properties:
A=
IXX =
IYY =
rXX =
rYY =
So, slenderness ratio:
X
Y
976 mm2
18.9 mm
1952
748000
1863002
19.575411
30.893474
mm2
mm4
mm4
mm
mm
Correspondingly the allowable axial compressive stresses:

65.13
82.54
Axial stress in the strut (ac,cal) :
acx
acy
65.81*1000/1952 =
116.9 MPa
98.2 MPa
33.7 MPa
12.2 DESIGN OF DIAGONAL STAYS:

Maximum load at top flange :
300*12*234/1000 =
So, maximum horizontal component of the load in the diagonal stay =
Hence the axial load in the stay =
Using the same section as in bottom strut.
Free length of the stay (in both directions) :
So, slenderness ratio ():
Allowable stress for the specified slenderness ratio (ac):
So, maximum allowable axial load in the stay (Pa):
12.3 DESIGN OF CONNECTIONS:

12.3.1 Bottom strut with main girder:
Maximum load in the strut:
Dia. of bolts assumed :
Bolt strength in bearing of plate :
So, bolt value :
So, no. of bolts required :
Provide
12.3.2 Diagonal stay with main girder:
Maximum load in the strut:
Bolt value (from previous calculation):
Provide
12.3.2 Diagonal stay with bottom strut:
Net vertical force from one diagonal stay :
Bolt value (from previous calculation):
Provide
13.
LOAD DATA FOR BEARING & SUBSTRUCTURE DESIGN
13.1 Load data for bearing

Load
a.
b.
c.
d.
e.
f.
Dead Load
SIDL
Live Load
Braking
Seismic Load (Long.)
Seismic Load (Trans.)
(All values are in kN)

Vertical
Horizontal
Min
Max
Long.
Trans.
187.3
187.3
0.0
0.0
86.6
86.6
0.0
0.0
0.0
197.6
0.0
0.0
-7.3
7.3
61.3
0.0
26.3
30.3
32.9
0.0
2.6
54.0
0.0
44.7
13.2 Load data for substructure

Load
a.
b.
c.
d.
e.
f.
Dead Load
SIDL
Live Load
Braking
Seismic Load (Long.)
Seismic Load (Trans.)
Span =
Remarks
Incusive of I.F.=1.25
(All values are in kN-m and are at top of bearing level)

Vertical
Horizontal
Transvers
Min
Max
Long.
Trans.
Moment
374.5
374.5
0.0
0.0
0.0
173.1
173.1
0.0
0.0
0.0
0.0
281.6
0.0
0.0
170.4
-14.6
14.6
122.6
0.0
0.0
42.3
50.4
65.7
0.0
0.0
40.7
52.0
0.0
79.2
127.1
Support
Moment
Shear
0.00
187.27
0.00
86.57
0.00
197.61
0.00
0.00
0.00
0.00
241.8 MPa
241.8 MPa
y stiffened deck, reduction in

ssion flange is not considered.)
167.7 MPa
6.67 MPa
Neglected
11.24
5.19
11.86
28.29
ble stresses are increased by 33% as
Total
(without
seismic)
5.2
175.8
222.9
4.7
120.7
203.4
4.2
115.0
218.5
mm
mm
mm
mm
< 0.6*148.2 MPa
Total (with
seismic)
5.8
178.7
238.4
5.2
123.3
220.3
4.6
116.6
231.5
1.37 d
stance (fy = 340MPa):
ble 8.7 of IRC:24-2001)
OK
OK
OK
OK
kN
215.99 (refer
sec.2.03)
MPa
mm
mm
kN
kN-m
100
200
mum load at bearing. Hence Safe
mm3
MPa
71155.6/1000000 =
kN-m
l moment on bearing. Not OK.
1870.5 mm
411.51 mm
EEL INTERFACE
12
200
2575
Y
25
450
Y
2575
12
200
20
450
Y
12
200
2575
Y
10
16
400
Y
Total Longitudinal
Shear (kN/m)
133.99
210.77
313.29
419.34
90 kN/stud
1.5
60.00 kN/stud
mm
mm
mm
mm
197.6 kN
17.5 kN
157.0 kN
-23.1 kN
118.7 kN
-61.4 kN
90.1 kN
-90.1 kN
(refer cl.611.4.1.1.3 of IRC:22)

17.3 kN
Spacing Provided
(mm)
170
170
170
170
TIMATE FLEXURAL STRENGTH OF THE

7660.5 kN
7660.5 kN
8755 kN
360.7)^0.5*1e-03 =
105.05 kN
aximum moment & support (n) =
Nos
Nos
Nos
Nos
Hence, OK.
55100 mm2
13323.18 kN
131 MPa
16671.1 kN
3323.2 kN. Hence OK.
11250 mm2
2720.25 kN
16671.1 kN
720.3 kN. Hence OK.
ment by hydraulic jacks placed at

l be closed to all sorts of traffic
273.8 kN
1.5
410.8 kN
cation & supporting a
kN-m
12
12
241.8 MPa
MPa
MPa
4548094 MPa
257.4 MPa
1.8MPa. Hence 241.8MPa.
77.19 MPa
Hence, OK
77.19 MPa
Hence, OK
53.99 MPa
Hence, OK &
< 0.6*148.2MPa
150 mm
205.90
MPa
mm
160
160
kN
36.0
MPa
kN
Hence, OK.
MPa
MPa
MPa
300
kN
kN
kN
22)*12*234/1000 =
kN
Nos
6.91 mm
8 mm plate
1243
Web Dimensions :
*2.5)+(20*1.75*2))-20*22)) =
5.54 mm
6 mm plate
450
10.97 mm
16 mm plate
300
kN
kN
kN
22)*12*234/1000 =
kN
Nos
6.91 mm
8 mm plate
1238
Web Dimensions :
*2.5)+(20*1.75*2))-20*22)) =
5.50 mm
6 mm plate
450
13.71 mm
16 mm plate
1275
kN
kN
mm
mm
Y
X
10 thick
gusset plate
Y
axial compressive stresses:
Hence, OK
842.4 kN
21.06 kN
27.64 kN
1968.7 mm
100.57
79.55 MPa
155.3 kN
Hence OK
65.81 kN
16 mm
58.03 kN
54.29 kN
54.29 kN
1.21 Nos
2 bolts
27.64 kN
16 mm
54.29 kN
0.51 Nos
2 bolts
17.9 kN
16 mm
54.29 kN
0.33 Nos
2 bolts
22.5 m
Remarks
Incusive of I.F.=1.25
at top of bearing level)
No I.F. has
been
consivered for
any of the
load cases
Remarks
Quantity Calculation for 22.5m plate girder bridge
Sl.
1
2
3
Element
Middle Segment
Part
Top Flange
Web
Bottom Flange
Width (mm)
300
1238
450
Length (mm)
5990
5990
5990
Thickness (mm)
12
8
25
Nos.
2
2
2
Unit weight
7850
7850
7850
4
5
6
Top Flange
Web
Bottom Flange
300
1243
450
3990
3990
3990
12
8
20
4
4
4
7850
7850
7850
7
8
9
End Segment
Top Flange
Web
Bottom Flange
300
1247
400
4645
4645
4645
12
10
16
4
4
4
7850
7850
7850
10
11
12
13
End diaphragm
Top flange
Web
Bottom Flange
Stiffeners
200
951
200
150
2680
2962
2680
919
12
8
12
8
2
2
2
4
7850
7850
7850
7850
14
Intermediate stiffener
75
1207
10
32
7850
15
Bearing Stiffenner
290
1247
20
7850
16
17
18
19
20
21
1st Splice
300
131
1020
450
206
20
350
350
250
350
350
132
8
8
6
16
16
-
4
8
8
4
8
70
7850
7850
7850
7850
7850
2.47
Top Flange splice plate-1

Web Splice plates
Bot. Flange splice plate-1
Bolts
Sl.
Element
Part
22
23
24
25
26
27
2nd Splice

Web Splice plates
Bolts
28
29
30
31
Stud connectors
On
On
On
On
32
33
34
Lifting Hooks
On end segment
On intermediate segment
On central segment
35
36
37
Transverse Bracings
Bottom Struts
Diagonal Stays
Gusset Plate
Total
Width (mm)
Length (mm)
Thickness (mm)
Nos.
Unit weight
300
131
1020
450
206
20
350
350
250
450
450
137
8
8
6
16
16
-
4
8
8
4
8
76
7850
7850
7850
7850
7850
2.47
20
20
20
20
100
100
100
100
300
288
216
64
2.47
2.47
2.47
2.47
150
150
150
250
250
250
12
12
12
8
8
4
7850
7850
7850

250
2550
1969
90
10
8
8
8
7.7
7.7
7850
end segment
intermediate segment
central segment
End Diaphragm
ation for 22.5m plate girder bridge
Unit
kg/m3
kg/m3
kg/m3
Quantity (kg)
338.55
931.40
1057.98
kg/m3
kg/m3
kg/m3
451.03
1245.84
1127.57
kg/m3
kg/m3
kg/m3
525.07
1818.79
933.46
kg/m3
kg/m3
kg/m3
kg/m3
100.98
353.80
100.98
34.63
kg/m3
227.40
kg/m3
227.10
kg/m3
kg/m3
kg/m3
kg/m3
kg/m3
kg/m
26.38
23.04
96.08
79.13
72.45
22.79
Unit
Quantity (kg)
kg/m3
kg/m3
kg/m3
kg/m3
kg/m3
kg/m
26.38
23.04
96.08
101.74
93.14
25.68
kg/m
kg/m
kg/m
kg/m
73.98
71.03
53.27
15.78
kg/m3
kg/m3
kg/m3
28.26
28.26
14.13
kg/m
kg/m
kg/m3
19.64
15.16
14.13
10494.14
Material List for 22.5m plate girder bridge

Weight of steel work
Plates (of steel grade Fe540WB)
10mm
12mm
16mm
20mm
25mm
0.0
338.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1058.0
Sl.
1
2
3
Element
Middle Segment
Part
Top Flange
Web
Bottom Flange
6mm
0.0
0.0
0.0
8mm
0.0
931.4
0.0
4
5
6
Top Flange
Web
Bottom Flange
0.0
0.0
0.0
0.0
1245.8
0.0
0.0
0.0
0.0
451.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1127.6
7
8
9
End Segment
Top Flange
Web
Bottom Flange
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1818.8
0.0
525.1
0.0
0.0
0.0
0.0
933.5
10
11
12
13
End diaphragm
Top flange
Web
Bottom Flange
Stiffeners
0.0
0.0
0.0
0.0
0.0
353.8
0.0
34.6
0.0
0.0
0.0
0.0
101.0
0.0
101.0
0.0
14
Intermediate stiffener
0.0
0.0
227.4
15
Bearing Stiffenner
0.0
0.0
16
17
18
19
20
21
1st Splice

Web Splice plates
Bolts
0.0
0.0
96.1
0.0
0.0
26.4
23.0
0.0
0.0
0.0
22
23
24
25
26
27
2nd Splice

Web Splice plates
Bolts
0.0
0.0
96.1
0.0
0.0
28
29
30
31
Stud connectors
On
On
On
On
32
33
34
Lifting Hooks
On end segment
On intermediate segment
On central segment
35
36
37
Transverse Bracings
Bottom Struts
Diagonal Stays
Gusset Plate
Total
26.4
23.0
0.0
0.0
0.0
32mm
0.0
0.0
0.0
40mm
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
227.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
79.1
72.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
101.7
93.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Rolled Angles (Fe410WA)

65x65x8 75x75x8
10494.1
0.0
0.0
0.0
0.0
0.0
0.0
28.3
28.3
14.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
22.8
0.0
25.7
0.0
74.0
71.0
53.3
15.8
0.0
0.0
0.0
0.0
262.5
0.0
0.0
0.0
0.0
0.0
0.0
end segment
intermediate segment
central segment
End Diaphragm
0.0
0.0
0.0
Bolts(HS)
20 dia
16 dia
0.0
0.0
0.0
19.6
15.2
0.0
0.0
14.1
0.0
0.0
0.0
0.0
0.0
0.0
192.2
2664.5
2060.3
1587.3
1279.9
1354.7
1058.0
0.0
0.0
34.8
0.0
0.0
Cross Sections of different segments for 22.5m span girder bridges for AP Standardization
Y
300
Y
300
12
Final as on: 11/21/2016 => 09:34:43
12
bottom strut
Midspan
Splice 2
Splice 1
Support
170
170
170
170
3000
1247
Stud Connectors Spacing

20 mm dia 100
3 Nos on a row
diagonal stay
12
951
975
200
Y
End Diaphragm
400
Y
End Segment
1
2
3
450
Y
Y
200
10
16
20
1275
1275
450
Y
Central Segment
1243
1275
25
1238
1275
12
12
Y
300
Bottom Strut :
Diagonal Stay :

10 thick
gusset plate
Intermediate bracing
Cross Sections of different segments for 22.5m span girder bridges for AP Standardization
1
2
3
End Segment
Stud Connectors Spacing
mm long
mm
mm
mm
mm
gusset plate
Final as on: 11/21/2016 => 09:34:43

Design of Plate Girder Bridge: Span: 22.5 M

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Design of Plate Girder Bridge: Span: 22.5 M

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Design of Plate Girder Bridge

BASIC DESIGN DATA:

1.01 Span of Bridge (c/c of bearings)

1.02 Statical Scheme

Steel Plate Girders fabricated out of high strength

Diaphragms at bearing locations and a bracing at

Top chord bracing

Provided by stiffened deck plate

Bottom chord bracing

1.03 Carriageway width

4.25 m (as per IRC:5-1998 - for one lane c/w)

1.04 Kerb/Railing Width

0.45 m on each side

1.05 Total Width of Deck

1.06 Spacing of Longitudinal Girders

1.07 Deck Thickness

1.08 Cross fall

1.09 Wearing Course

1.10 Live load

(as per IRC:6-2000)

1.11 Material Properties

200 mm (for design)

12 mm thick integral concrete WC to be bui

1.12 Value of Accelaration Due to Gravity

1.13 No of splices in longitudinal girder

1.14 Length of segments

For High Strength Plates

For Mild Steel Plates & Rolled

(as per IRC:22)

1.15 Seismic Zone (as per IRC:6-2000 cl. 222.5)

CALCULATION OF SECTIONAL PROPERTIES

Composite for transient loading

2.01 Section of central segment:

Composite for permanent loading

2.02 Section of intermediate segment:

Composite for transient loading

Composite for permanent loading

2.03 Section of end segment:

Composite for transient loading

Composite for permanent loading

2.04 Summary of section properties:

Calculation of Actions Due To Dead Load

3.01 Selfweight of Girder:

Moment at Midspan : 22.45*11.25-1.940*4.25*9.125-1.947*4*5-2.138*3*1.5 =

3.02 Dead weight of Deck Slab & steel deck plate:

Shear at 2nd splice location :

Calculation of Actions Due To Superimposed Dead Load

Shear at 2nd splice location :

Calculation of Actions Due To Live Load

(as per IRC:6-2000)

2.08 m c/c of track

5.01 Live Load Distribution between the longitudinal girders:

Maximum Reaction on one girder for total 1 tonne load :

5.02 Longitudinal Position of the load for maximum midspan moment:

5.08 Longitudinal Position of the load for maximum support reaction:

Calculation of Actions Due To Seismic Load

Net Horizontal Seismic Coefficient (h) :

Net Vertical Seismic Coefficient (v) :

a. Selfwieght of Girder (central segment) :

Vertical Seismic Force

Selfwieght of Girder (1st segment) :

6.02 Vertical Moment & Shears Corresponding to Item a., b. & c.

Moment at Midspan : 22.4511.25-1.9404.259.125-1.9474*5-2.13831.5 =

Moment at Midspan: 1.3511.25-0.1164.259.125-0.1174*5-0.12831.5 =