Instructions

Page 1

Instructions

MRP Add-in
http://www.me.utexas.edu/~jensen/ORMM/omie/computation/unit/mrp_add/mrp.html

Instructions
This workbook includes the sheet MRP with an example problem. Experiment with
changing the data and parameters. Use the menu commands to solve the problem.

Page 2

PQR

A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

IJKL
M
N
O
P

2
70
10
90

3 ###
###
###
###
###
###
###
### 12
70 ###
###
###
###
###
###
###
###150
70 ###
###
###
###
###
###
###
### 10
10 ###
###
###
###
###
###
###
###110

P-400
Q-450
R-250

Demand
105
41.6667
62.5

Materials Requirements Planning

Name: PQR
Horizon: 12 Master Production Schedule
MPS: 3
Independent Demand
1
Parts: 12
P-400
120
Interest: 0.001
Q-450
0
R-250
40
Part No.
P-400
Period
Level
0
Gross Requirements
BOM Parts PP
1
Scheduled Receipts
300 1
Projected On-hand
350 1
Net Requirements
Lead Time
1 Planned Order Receipts
Lot Method FOP 3 Planned Order Releases
Cost Added
0 Inventory On Hand
Unit Cost
205
Work in Process
Part No.
Q-450
Period
Level
0
Gross Requirements
BOM PartsR-250 1
Scheduled Receipts
350 1
Projected On-hand
Net Requirements
Lead Time
1 Planned Order Receipts
Lot Method FOP 3 Planned Order Releases
Cost Added
0 Inventory On Hand
Unit Cost
260
Work in Process
Part No.
Level

R-250
Period
1
Gross Requirements

130

0
130
0

1
2
120 70
0
0
10
0
0 60
0 310
310
0
10 250
310
0
1

100

0
100
0

3 ###
###
###
###
###
###
###
### 12
Part P-400
###
###
70
###
###
# ### 150 Demand Rate
105
##
##
##
0
##
##
##
##
##
0
Setup Cost
200
##
##
##
0
##
##
##
##
##
0 Holding Cost
0.205
###
###
70
###
###
# ### 150 Avg. WIP & OH
190
###
##
###
##
0
##
###
##
##
0
Avg. Setups 0.33333
###
###
##
##
###
0##
##
##
0
Inv. Cost 105.617
180
###
###
##
##
###
##
##
0
EOQ
453
###
###
##
##
###
0##
##
##
0
EOP
4

0
0
100
0
0
0
100
0

2
10
0
90
0
0
0
90
0

3 ###
###
###
###
###
###
###
### 12
Part Q-450
70
###
#
##
#####
10 Demand Rate 41.6667
##
##
##
0
##
##
##
##
##
0
Setup Cost
100
20
##
##
##
##
##
##
##
##
0 Holding Cost
0.26
###
0#
##
#####
10 Avg. WIP & OH 79.1667
###
###
##
##
###
0##
##
##
0
Avg. Setups
0.25
160
###
##
##
###
##
##
##
##
0
Inv. Cost 45.5833
###
20
##
#
##
####
0
EOQ
179
160
###
##
##
###
##
##
##
##
0
EOP
4

1
40

2
90

3 ###
###
###
###
###
###
###
### 12
Part R-250
170
###
###
###
###
####
110 Demand Rate 104.167

Page 3

PQR

A
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

BOM Parts 200

150
Lead Time
Lot Method FOP
Cost Added
Unit Cost
Part No.
Level
BOM Parts

Lead Time
Lot Method LFL
Cost Added
Unit Cost

2
1

Scheduled Receipts
Projected On-hand
Net Requirements
1 Planned Order Receipts
3 Planned Order Releases
0 Inventory On Hand
200
Work in Process
Period
Gross Requirements
Scheduled Receipts
Projected On-hand
Net Requirements
1 Planned Order Receipts
1 Planned Order Releases
5 Inventory On Hand
5
Work in Process

150

0
150
0

PP
1

0
310
0

Part No.
300
Level
1
BOM Parts 100 2
200 1

400

Lead Time
Lot Method LFL
Cost Added
Unit Cost

0
400
0

Part No.
Level

Period
Gross Requirements
Scheduled Receipts
Projected On-hand
Net Requirements
1 Planned Order Receipts
1 Planned Order Releases
0 Inventory On Hand
140
Work in Process

310

350
1

Period
Gross Requirements

IJKL
M
N
O
P

0
0
110 20
0
0
0
0
0 230
110 20
0 230

##
##
##
0
##
##
##
##
##
##
##
##
0
##
##
##
##
##
150
###
###
###
###
####
230
###
##
##
###
##
##
##
##
###
##
###
##
0
##
###
##
##
###
80
##
###
###
#
##
#
##
###
##
###
##
0
##
###
##
##

1
310
0
0
0
0
0
0
0

2
0
0
0
0
0
0
0
0

3 ###
###
###
###
###
###
###
### 12
Part
PP
###
###
##
##
###
0##
##
##
0 Demand Rate
105
##
##
##
0
##
##
##
##
##
0
Setup Cost
500
##
##
##
0
##
##
##
##
##
0 Holding Cost
0.005
###
###
##
##
###
0##
##
##
0 Avg. WIP & OH 68.3333
###
###
##
##
###
0##
##
##
0
Avg. Setups
0.25
370
###
##
##
###
##
##
##
##
0
Inv. Cost 125.342
##
##
##
0
##
##
##
##
##
0
EOQ
4583
370
###
##
##
###
##
##
##
##
0
EOP
44

1
310
0
90
0
0
0
90
0

2
0
0
90
0
0
0
90
0

3 ###
###
###
###
###
###
###
### 12
Part
300
###
###
##
##
###
0##
##
##
0 Demand Rate
105
##
##
##
0
##
##
##
##
##
0
Setup Cost
100
90
##
##
##
##
##
##
##
##
0 Holding Cost
0.14
###
###
##
##
###
0##
##
##
0 Avg. WIP & OH 83.3333
###
###
##
##
###
0##
##
##
0
Avg. Setups
0.25
280
###
##
##
###
##
##
##
##
0
Inv. Cost 36.6667
90
##
##
##
##
##
##
##
##
0
EOQ
387
280
###
##
##
###
##
##
##
##
0
EOP
4

1
310

Page 4

0
Setup Cost
100
0 Holding Cost
0.2
110 Avg. WIP & OH
147.5
110
Avg. Setups 0.33333
0
Inv. Cost 62.8333
0
EOQ
323
0
EOP
3

3 ###
###
###
###
###
###
###
### 12
Part
350
160
###
###
###
##
###
###
##
##
0 Demand Rate 146.667

PQR

A
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

BOM Parts 200

IJKL
M
N
O
P

0
0
40 40
0
0
0
0
0 490
40 40
0 490

##
##
##
0
##
##
##
##
##
##
##
##
0
##
##
##
##
##
120
###
###
###
##
###
###
##
##
490
###
##
##
###
##
##
##
##
###
##
###
##
0
##
##
##
##
370
###
##
##
###
##
##
##
##
###
##
###
##
0
##
##
##
##

0
0
150
0
0
0
150
0

0
0
150
0
0
410
150
410

3 ###
###
###
###
###
###
###
### 12
Part
100
560
###
##
##
###
##
##
##
##
0 Demand Rate
210
##
##
##
0
##
##
##
##
##
0
Setup Cost
100
##
##
##
0
##
##
##
##
##
0 Holding Cost
0.04
410
###
##
##
###
##
##
##
##
0 Avg. WIP & OH 134.167
410
###
##
##
###
##
##
##
##
0
Avg. Setups
0.25
###
##
###
##
0
##
##
##
##
0
Inv. Cost 30.3667
##
##
##
0
##
##
##
##
##
0
EOQ
1025
###
##
###
##
0
##
##
##
##
0
EOP
5

Part No.
200
Period
1
2
Level
2
Gross Requirements
0 950
BOM Parts RM1 1
Scheduled Receipts
0
0
RM2 1
Projected On-hand
1000 ### 50
RM3 1
Net Requirements
0
0
Lead Time
1 Planned Order Receipts
0
0
Lot Method FOP 2 Planned Order Releases
0
0 230
Cost Added
0 Inventory On Hand
1000 ### 50
Unit Cost
60
Work in Process
0
0 230

3 ###
###
###
###
###
###
###
### 12
Part
200
280
###
###
##
###
###
##
###
##
0 Demand Rate
460
##
##
##
0
##
##
##
##
##
0
Setup Cost
100
##
##
##
0
##
##
##
##
##
0 Holding Cost
0.06
230
###
###
##
###
###
##
###
##
0 Avg. WIP & OH
367.5
230
###
##
###
##
##
###
##
##
0
Avg. Setups 0.33333
###
###
##
##
###
0##
##
##
0
Inv. Cost 55.3833
###
##
###
##
0
##
##
##
##
0
EOQ
1238
###
###
##
##
###
0##
##
##
0
EOP
3

Lead Time
Lot Method FOP
Cost Added
Unit Cost

Scheduled Receipts
Projected On-hand
Net Requirements
1 Planned Order Receipts
2 Planned Order Releases
0 Inventory On Hand
60
Work in Process

Part No.
100
Period
Level
2
Gross Requirements
BOM Parts RM1 1
Scheduled Receipts
RM2 1
Projected On-hand
RM3 0
Net Requirements
Lead Time
1 Planned Order Receipts
Lot Method LFL 1 Planned Order Releases
Cost Added
0 Inventory On Hand
Unit Cost
40
Work in Process

Part No.
Level

150
2

Period
Gross Requirements

350

0
350
0

150

0
150
0

Page 5

2
0 230

0
Setup Cost
100
0 Holding Cost
0.06
0 Avg. WIP & OH 173.333
0
Avg. Setups
0.25
0
Inv. Cost
35.4
0
EOQ
699
0
EOP
5

3 ###
###
###
###
###
###
###
### 12
Part
150
###
##
###
##
0
##
###
##
##
0 Demand Rate 104.167

PQR

A
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

BOM Parts RM1

RM2
RM3
Lead Time
Lot Method LFL
Cost Added
Unit Cost
Part No.
Level
BOM Parts

Lead Time
Lot Method FOP
Cost Added
Unit Cost
Part No.
Level
BOM Parts

Lead Time
Lot Method FOP
Cost Added
Unit Cost
Part No.
Level

0
Scheduled Receipts
1
Projected On-hand
3
Net Requirements
1 Planned Order Receipts
1 Planned Order Releases
0 Inventory On Hand
80
Work in Process

100

0
100
0

0
0
100
0
0 130
0 130
130
0
100
0
130
0

IJKL
M
N
O
P

##
##
##
0
##
##
##
##
##
##
##
##
0
##
##
##
##
##
###
##
###
##
0
##
###
##
##
###
##
###
##
0
##
###
##
##
###
###
##
##
###
0##
##
##
##
##
##
0
##
##
##
##
##
###
###
##
##
###
0##
##
##

0
Setup Cost
100
0 Holding Cost
0.08
0 Avg. WIP & OH 83.3333
0
Avg. Setups 0.33333
0
Inv. Cost
40
0
EOQ
510
0
EOP
5

RM1
3

Period
1
2
3 ###
###
###
###
###
###
###
### 12
Part
RM1
Gross Requirements
0 640
###
###
###
###
##
###
0##
##
0 Demand Rate
670
Scheduled Receipts
0
0
##
##
##
0
##
##
##
##
##
0
Setup Cost
500
Projected On-hand
1000 ### 360 360
##
##
##
##
##
##
##
##
0 Holding Cost
0.02
Net Requirements
0
0 ###
###
###
###
##
###
0##
##
0 Avg. WIP & OH 486.667
1 Planned Order Receipts
0
0 ###
###
##
##
###
0##
##
##
0
Avg. Setups
0.25
3 Planned Order Releases
0
0
0 1240
###
##
##
###
##
##
##
##
0
Inv. Cost 134.733
20 Inventory On Hand
1000 ### 360 360
###
###
##
##
##
##
##
##
0
EOQ
5788
20
Work in Process
0
0
0 1240
###
##
##
###
##
##
##
##
0
EOP
9

RM2
3

Period
Gross Requirements
Scheduled Receipts
Projected On-hand
Net Requirements
1 Planned Order Receipts
3 Planned Order Releases
20
Inventory On Hand
20
Work in Process

RM3
3

Period
Gross Requirements

200

0
200
0

1
130
0
70
0
0
###
70
###

2
3 ###
###
###
###
###
###
###
### 12
Part
RM2
640
###
###
###
###
##
###
0##
##
0 Demand Rate 774.167
0
##
##
##
0
##
##
##
##
##
0
Setup Cost
500
0
##
##
##
0
##
##
##
##
##
0 Holding Cost
0.02
570
###
###
###
###
##
###
0##
##
0 Avg. WIP & OH 990.833
###
###
##
###
##
0
##
##
##
##
0
Avg. Setups
0.25
0 ###
###
##
##
0##
##
##
##
0
Inv. Cost 144.817
### 1470
###
###
##
###
###
##
##
##
0
EOQ
6222
0 ###
###
##
##
0##
##
##
##
0
EOP
8

1
2
390 230

Page 6

3 ###
###
###
###
###
###
###
### 12
Part
###
###
##
##
###
0##
##
##
0 Demand Rate

RM3
772.5

PQR

A
121
122
123
124
125
126
127

BOM Parts

Lead Time
Lot Method FOP
Cost Added
Unit Cost

Scheduled Receipts
Projected On-hand
Net Requirements
1 Planned Order Receipts
3 Planned Order Releases
20
Inventory On Hand
20
Work in Process

400

0
400
0

IJKL
M
N
O
P

0
0
##
##
##
0
##
##
##
##
##
10
0
##
##
##
0
##
##
##
##
##
0 220
###
###
##
##
###
0##
##
##
0 ###
###
##
##
##
###
0##
##
##
###
0
###
##
##
###
0
##
##
##
##
10 ### 2090
##
##
##
##
##
##
##
##
###
0
###
##
##
###
0
##
##
##
##

Page 7

0
Setup Cost
500
0 Holding Cost
0.02
0 Avg. WIP & OH 783.333
0
Avg. Setups
0.25
0
Inv. Cost 140.667
0
EOQ
6215
0
EOP
8