Professional Documents
Culture Documents
Laporan Analysis Report
Laporan Analysis Report
Laporan Analysis Report
BAB I
PERENCANAAN PROSES DAN WAKTU BAKU
The product that used in 1st modul is trolley. Trolley is a tool that widely used for
moving heavy goods from first place to another place. The benefit from using trolley is
user can move heavy goods easily. Usually big company choose to use trolley for
maintain their human resources performance and make the job more efficient. The
specification:
Dimension Unit
Capacity (kg)
: 150
Castor (inch)
: 3.5 PP + TPR
: 105
: 105
: 900
: 6.7
Product
Picture
Specification
Name
M5 Bolt made
from stainless
steel, has
40mm length
M5 40mm
M5 Bolt made
from stainless
steel, has
20mm length
M5 20 mm
M6 Bolt made
from stainless
steel, has
50mm length
M6 50 mm
Product
Picture
Specification
Name
M4 Bolt made
from stainless
steel, has 3,4
mm length
M4 3,4
inch
Nut for M5
made
from
stainless steel
M5 Nut
Black M5
Bolt made
from stainless
steel, has
18mm length
M5 18mm
Nut for M6
made
from
stainless steel
M6 Nut
Product
Picture
Specification
Name
Big Spring
that made
from steel
Big Spring
Small Spring
that made
from steel
Small
Spring
Cover for
Small Spring
and Big
Spring, made
from
Spring
Cover
alumunium
Product
Picture
Specification
Name
Square tube
that made
from
alumunium,
Strengethen
Square
the holder
Tube
M5 Bolt made
from stainless
steel, has
25mm length
M5 25mm
Black-steel
gear
located
that
in
intersection of
chasis
Gear
and
handle
Back-chasis
made from
alumunium.
Chasis
Product
Picture
Specification
Name
2 black front
wheel
made
from stainless
steel for its
bracket
and
Front
Wheel
wheel tube
2 black front
rotatably
wheel
that
made
from
stainless steel
Rear
Wheel
Lower
from plastic
Body
Trolley
Upper
body
trollet
with
black
color
and
made
from plastic
Upper
Body
Trolley
Product
Picture
Specification
Name
Black handle
made
Handle
from
plastic
Work Station 1
SISPROMASI Trolley
Workstation 1
Operator Name : Eriko Mahtamtama
Timer Name : Nazahra Rizky Maghfira
Operation Name : Wheels Assembly
Produk keAssembled Component
Product Entry Time Product Out Time Product's Cycle Time Product's Cycle Time (Second)
1
Wheel,Wheel Bracket,Wheel Bracket
0:00:00
0:02:40
0:02:40
160
2
wit Spinnning Lacquer,M6 Nut,M6
0:07:11
0:09:30
0:02:19
139
50mm Bolt
Cycle Time Average
150
Adjustment
0.13
Normal time
168.935
Allowance
0.377
Standart time
232.623495
Adjustment factor
Skill
Average
Effort
Good
Condition Good
Consistency Good
Total
0.03
0.05
0.02
0.03
0.13
Allowance Factor
Energy
Work Posture
Work Movement
Eyes Exhaustion
Work Temperature
Atmosphere
Environment
Sub-Total
Personal Needs
Uncontrollable Constrain
Total Allowance
6
1
0
4
22
0
0
33
2.2
2.5
37.7
0.377
Skill
Effort
Condition
Consistency
Analysis :
o If the number of adjustment getting smaller, so the number of cycle time will
become more small. Its mean the performance of worker is better.
o Standard time is affected by Normal time and allowance.
o Range number between cycle time and standard time is 82 . It means the
element product that produce need 82 second to move from work station one to
another work station . But the range of number too much, it does not good if
the amount of work station too much. We suggest to reduce the amount of
work station.
Work Station 2 :
SISPROMASI Trolley
Workstation 2
Operator Name : Muhammad Januar Rasyid
Timer Name : Wahid Aminullah
Operation Name : Gear Assembly
Product
1
2
Assembled Component
Gear,Chassis,M6 40mm,M6 Nut
Product Entry Time Product Out Time Product's Cycle Time Product's Cycle Time (Second)
0:00:00
0:12:20
0:12:20
740
0:17:42
0:27:57
0:10:15
615
Cycle Time Average
Adjustment
Normal time
Allowance
Standart time
Adjustment factor
Skill
Good
Effort
Good
Condition Good
Consistency Good
Total
0.06
0.05
0.02
0.01
0.14
677.5
0.14
772.35
0.377
1063.52595
Allowance Factor
Energy
Work Posture
Work Movement
Eyes Exhaustion
Work Temperature
Atmosphere
Environment
Sub-Total
Personal Needs
Uncontrollable Constrain
Total Allowance
6
1
0
4
22
0
0
33
2.2
2.5
37.7
0.377
Skill
Effort
Condition
Consistency
Analysis :
o If the number of adjustment getting smaller, so the number of cycle time will
become more small. Its mean the performance of worker is better.
o Standard time is affected by Normal time and allowance.
o Range number between cycle time and standard time is 385.5. . It means the
element product that produce need 385.5 second to move from work station
one to another work station . But the range of number too much, it does not
good if the amount of work station too much. We suggest to reduce the amount
of work station.
Work Station 3
SISPROMASI Trolley
Workstation 3
Operator Name : Wirandy Saputra
Timer Name: Fadhilah
Operation Name : Assembly Chasis & Body
Product
Assembled Component
Product Entry Time Product Out Time Product's Cycle Time Product's Cycle Time (Second)
1
M5 Nut, M4 3/4,M5 40mm bolt, M5
0:12:20
0:27:39
0:15:19
919
2
25mm bolt, M5 Nut, M6 Nut, M6
0:27:57
0:44:44
0:16:47
1002
50mm Bolt
Cycle Time Average
960.5
Adjustment
0.13
Normal time
1085.365
Allowance
0.402
Standart time
1521.68173
Adjustment factor
Skill
Good
Effort
Good
Condition Good
Consistency Good
Total
0.03
0.05
0.02
0.03
0.13
Allowance Factor
Energy
Work Posture
Work Movement
Eyes Exhaustion
Work Temperature
Atmosphere
Environment
Sub-Total
Personal Needs
Uncontrollable Constrain
Total Allowance
7.5
2
0
4
22
0
0
35.5
2.2
2.5
40.2
0.402
Skill
Effort
Condition
Consistency
Analysis :
o If the number of adjustment getting smaller, so the number of cycle time will
become more small. Its mean the performance of worker is better.
o Standard time is affected by Normal time and allowance.
o Range number between cycle time and standard time is 560. It means the
element product that produce need 385.5 second to move from work station
one to another work station . But the range of number too much, it does not
good if the amount of work station too much. We suggest to reduce the
amount of work station.
Work Station 4
SISPROMASI Trolley
Workstation 4
Operator Name : Dhawy Farras Putra
Timer Name: Fauziyah
Operation Name : Assembly Spring with Body and Spring Cover
Product
1
2
Assembled Component
Big Spring, Small Spring,Spring
Cover,M5 25mm Bolt, M5 Nut, M3 3/4
Product Entry Time Product Out Time Product's Cycle Time Product's Cycle Time (Second)
0:27:39
0:38:50
0:11:11
671
0:44:44
0:52:35
0:07:51
471
Cycle Time Average
Adjustment
Normal time
Allowance
Standart time
Adjustment factor
Skill
Good
Effort
Good
Condition Good
Consistency Good
Total
Allowance Factor
Energy
Work Posture
Work Movement
Eyes Exhaustion
Work Temperature
Atmosphere
Environment
Sub-Total
Personal Needs
Uncontrollable Constrain
Total Allowance
0.03
0.05
0.02
0.03
0.13
571
0.13
645.23
0.387
894.93401
6
2
0
4
22
0
0
34
2.2
2.5
38.7
0.387
Skill
Effort
Condition
Consistency
Analysis :
o If the number of adjustment getting smaller, so the number of cycle time will
become more small. Its mean the performance of worker is better.
o Standard time is affected by Normal time and allowance.
o Range number between cycle time and standard time is 323. It means the
element product that produce need 323 second to move from work station
one to another work station . But the range of number too much, it does not
good if the amount of work station too much. We suggest to reduce the
amount of work station.
Work Station 5
SISPROMASI Trolley
Workstation 5
Operator Name : Fikri Abdulhakim
Timer Name : Aprilia Ratna Aristamia
Operation Name : Assembly Square Tube Profile and Wheels
Product
Assembled Component
Product Entry Time Product Out Time Product's Cycle Time Product's Cycle Time (Second)
1
0:38:50
0:47:06
0:08:16
496
M6 Nut, M6 40mm bolt,Square Tube
2
0:52:35
1:00:44
0:08:09
489
Profile
Cycle Time Average
Adjustment
Normal time
Allowance
Standart time
Adjustment factor
Skill
Average
Effort
Good
Condition Good
Consistency Good
Total
Allowance Factor
Energy
Work Posture
Work Movement
Eyes Exhaustion
Work Temperature
Atmosphere
Environment
Sub-Total
Personal Needs
Uncontrollable Constrain
Total Allowance
0.03
0.05
0.02
0.03
0.13
492.5
0.13
556.525
0.377
766.334925
6
1
0
4
22
0
0
33
2.2
2.5
37.7
0.377
Skill
Effort
Condition
Consistency
Analysis:
o If the number of adjustment getting smaller, so the number of cycle time will
become more small. Its mean the performance of worker is better.
o Standard time is affected by Normal time and allowance.
o Range number between cycle time and standard time is 274. It means the
element product that produce need 274 second to move from work station
one to another work station. But the range of number too much, it does not
good if the amount of work station too much. We suggest to reduce the
amount of work station.
Work Station 6
SISPROMASI Trolley
Workstation 6
Operator Name : Aryo Damarriyanto
Timer Name : Sarah Nurlaila
Operation Name : Assembly Handle and Lower Part
Product
1
2
Assembled Component
Handle, M5 Nut, M5 40mm bolt
Product Entry Time Product Out Time Product's Cycle Time Product's Cycle Time (Second)
0:47:06
0:50:11
0:03:05
185
1:00:44
1:05:58
0:05:14
314
Cycle Time Average
Adjustment
Normal time
Allowance
Standart time
Adjustment factor
Skill
Good 0.03
Effort Good 0.05
Condition Good 0.02
Consistency Good 0.03
Total
0.13
Allowance Factor
Energy
Work Posture
Work Movement
Eyes Exhaustion
Work Temperature
Atmosphere
Environment
Sub-Total
Personal Needs
Uncontrollable Constrain
Total Allowance
249.5
0.13
281.935
0.402
395.27287
7.5
2
0
4
22
0
0
35.5
2.2
2.5
40.2
0.402
Skill
Effort
Condition
Consistency
Analysis:
o If the number of adjustment getting smaller, so the number of cycle time will
become more small. Its mean the performance of worker is better.
o Standard time is affected by Normal time and allowance.
o Range number between cycle time and standard time is 146. It means the
element product that produce need 146 second to move from work station one
to another work station. But the range of number too much, it does not good if
the amount of work station too much. We suggest to reduce the amount of
work station.
Analysis:
Sispromasi trolley assembly process consists of six elements of the work. Elements of
the work that requires the shortest time is the first work element that wheel and bracket
assembly, while the elements of work that requires the longest time is working elements
of body and chassis assembly. Assembly element of sispromasi trolley need time 3171
second.
The product structure diagram show about the constituent element of sispromasi trolley.
Which is mean:
o Level 0 is filled by Trolley
o Level 1 is filled by Handle, Upper Body, and Lower Body. It means that trolley is
divided by 3 big element ( Handle , Upper Body and Lower Body )
o Level 2 is filled by M3 12 mm , M5 20 mm , Spring Cover ,Big Spring , Small
Spring , M5 25 mm bolt , M5 Nut , M5 40 mm , M4 , Chassis , Gear , M6 Nut , M6
40 mm bolt , square tube , Front Wheel, and the last Rear Wheel.
o Level 3 is filled by element of rear Wheel ( Wheel , Wheel Bracket with spinning
Lacquer , M6 50 mm , M6 Nut ) and element of front wheel ( M6 50 mm , M6 Nut ,
Wheel , Wheel Bracket , M6 50 mm , M6 Nut )
The ordinate that listed under the element of product name means to explain about
Inventory, Lead Time, and Quantity. For example:
Trolley ( 0,0,1 ) mean Trolley with :
o 0 Inventory
o 0 Lead Time
o 1 Quantity
Level
0
0
1
2
Sispromasi
3
3
3
3
2
3
3
3
3
Trolley
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
Part Code
Name Part
Quantity
TRL001
TRL002
TRL003
TRL004
TRL005
TRL006
TRL007
TRL008
TRL009
TRL010
TRL011
TRL012
TRL013
TRL014
TRL015
TRL016
TRL017
TRL018
TRL019
TRL020
TRL021
TRL022
TRL023
TRL024
TRL025
TRL026
TRL027
TRL028
Sispromasi Trolley
Lower Body
Rear Wheel
Wheel
Wheel Bracket with spinning Lacquer
M6 50 mm
M6 Nut
Front wheel
Wheel
Wheel Bracket
M6 50 mm
M6 Nut
Square tube profile
M6 40 mm bolt
M6 Nut
Gear
Chasis
M4 3/4'
M5 40 mm
M5 Nut
M5 25 mm bolt
Small Spring
Big Spring
Spring Cover
M5 20mm
M3 12mm
Upper Body
Handle
1
1
1
2
2
2
2
2
2
2
2
2
2
8
8
2
1
4
2
2
4
2
2
2
2
6
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Number of
Operator
6
5
3
3
3
3
3
3
3
3
3
3
2
2
2
5
5
5
5
5
5
3
3
3
3
3
5
5
Workstation
1,2,3,4,5,6
2,3,4,5,6
1,5,6
1,5,6
1,5,6
1,5,6
1,5,6
1,5,6
1,5,6
1,5,6
1,5,6
1,5,6
5,6
5,6
5,6
2,3,4,5,6
2,3,4,5,6
2,3,4,5,6
2,3,4,5,6
2,3,4,5,6
2,3,4,5,6
4,5,6
4,5,6
4,5,6
4,5,6
4,5,6
2,3,4,5,6
2,3,4,5,6
Analysis:
Bill of Material is based on how product structure made. Bill of Material explain about series
of structures of all components used to manufacture the final product. So, we can know all
about manufacure activities. From Bill of Material above, there are the kind of product, the
level, part code, the name of part, quantity, unit, lead time, number of operator and
workstation. We can decide the level of bill of material after we make product structure. Bill
of Material support for MRP that will learn by the writers in the next practicum.