UJIAN TENGAH SEMESTER MATA KULIAH METALURGI

Nama

: Ribca Martha Laoli

NIM

: DBD 114 015

a. Tentukan nilai efisiensi dan panas yang hilang !

Jawaban :
Heat In stock
=
m x (P x (t2 t1))
=
5150 x 0,115 x (900 30)
=
5340 x 0,115 x 870
=
515257,5 Kcal/hr

The heat input is 500 liters per hour. The specific gravity of fuel is used to convert thi into kg.
Therefore : 500L/ hr x 1 Kg/hr = 500 Kg/hr

Heat In the fuel

Effisiensi

=
=

500 kg/hr x 10.000 Kcal/kg

5.000.000 Kcal/ Kg

515257,5
x 100
5.000 .000

10,30%

Total heat loss

heat loss n temperature total area of (heating +soaking zone)

Panas yang hilang

1252 Kcal / m2hr x 70 m2

b. Tentukan presentase masing masing loss !

Jawaban :
Heat loss In Flue Gas

Excess air (EA)

87640 Kcal / hr

O 2 Percent
21 O 2 Percent

12
21 12

133 %

Mass of air Supplied

=
=

1 + EA/100 x Theorical air

1 + 1,13 x 14 =
32,62 Kg Fuel Oil

% heat loss in fluegass

m = weight of flue gas (air + Fuer)

Cp (gas)

m x ( p x T x 100)
Gcv of fuel
32,62 + 1,0

= 33,62 Kg/ Kg oil

% Heat loss

33,62 x 0,25 x 600 30 x 100

10.000

33,62 x 0,25 x 570 x 100

10.000

33,62 x 0,25 x 570 x 100

10.000

479085
10.000

47,9085 %

Heat loss from moisture in fuel

% Heat loss from moisture in fuel

% heat loss =

M x {584 +Cp ( Tf Tamb ) } x 100

GCV of fuel

0,15 x {584+ 0,45 ( 60030 ) }x 100

10.000

0,15 x {584+0,45 ( 570 ) }x 100

10.000

12607,5
10.000

1,2608 %

Head loss due to hydrogen in Fuel

% Heat loss from moisture in fuel

9 x H 2 x {584 +Cp (Tf Tamb ) } x 100

GCV of fuel

% heat loss due to hydrogen in Fuel

=

584+Cp(Tf Tamb) x 100

9 x H 2x

83209,5
10.000

8,3209 %

Head loss From opening in Furnace

% Heat loss from moisture in furnace

body radiation factor x emissivity

( x factor of radiation x area of opening)x 100
Quantity of oil GCV of oil

o
o

Factor of Radition (refer Fiure 12) = 0,75

Black Body Radition at 900

(Refer Figure 13) = 12 Kcal / Kg / Cm2 / hr

o
o

The area of the opening is 100 cm x 50 cm = 5000 cm2

Emissitivity = 0,5

Calculation Heat Loss From Openings in Furnance

=

12 x 0,5 x 0,75 x 5000 cm2 x 100

500 10.000

2250000
5000000

0,45 %

Heat loss through roof /ceiling and sidewalls (=heating and soaking zone)
o

Total averange surface temperature

= 122

Heat loss at 122

= 1252 Kcal / m2hr

Total are of heating + soaking zone

= 70 m2

Calculation
o Total heat loss
o Total heat loss

=
=

heat loss n temperature total area of (heating +soaking zone)

1252 Kcal / m2hr x 70 m2
=
87640 Kcal / hr

Heat los from area other than heating and soaking zone
o Total heat loss = heat loss ar n temperature x total area other than heating and soaking
zone
o Total average surface temperature = 85
o

Heat loss at 85

Total area = 15 m2

= 786.25 Kcal/ m2 hr

Calculation
o Total heat loss = 786.25 kCal / m2 hr x 15 m2 = 11793.75 kCal / hr
o % Heat loss through furnace skin
=

(87640 kCal /hr +786.25 kCal / hr)

Kcal
10.000
x 500 Kg/hr
kg

88426.25
5.000 .000

x 100 %

x 100 % = 1.76853 %

c. Apa yang perlu anda lakukan untuk meninggikan effieseni tungku dari hasil analisis jawaban anda
diatas ?
Jawaban : Untuk meninggikan efisiensi tungku hasil analisis jawaban harus menambah bahan
bakar atau mengganti bahan bakar dengan bahan bakar yang memiliki kalori tinggi seperti Kokas
dan juga meminimalkan lubang bukaan tungku yang berfungsi untuk meminimalkan terbuangnya
gas buang yg paling besar hilang di dalam pembakaran.