Bearing Design PDF

Source: HANDBOOK OF MECHANICAL ENGINEERING CALCULATIONS
SECTION 22
BEARING DESIGN AND

SELECTION
Determining Stresses, Loading, Bending

Moments, and Spring Rate in Spoked
Bearing Supports 22.1
Hydrodynamic Equations for Bearing
Design Calculations 22.6
Graphic Computation of Bearing Loads
on Geared Shafts 22.13
Shaft Bearing Load Analysis Using Polar
Diagrams 22.17
Journal Bearing Frictional Horsepower
Loss During Operation 22.21
Journal Bearing Operation Analysis
22.22
Roller-Bearing Operating-Life Analysis

22.31
Roller-Bearing Capacity Requirements

22.32
Radial Load Rating for Rolling Bearings

22.32
Roller-Bearing Capacity and Reliability

22.34
Porous-Metal Bearing Capacity and

Friction 22.35
Hydrostatic Thrust Bearing Analysis
22.37
Hydrostatic Journal Bearing Analysis
Bearing Type Selection of a Known

Load 22.23
Shaft Bearing Length and Heat
Generation 22.28
22.39
Hydrostatic Multidirection Bearing

Analysis 22.42
Load Capacity of Gas Bearings 22.46
DETERMINING STRESSES, LOADING, BENDING

MOMENTS, AND SPRING RATE IN SPOKED
BEARING SUPPORTS
Spoked bearing supports are used in gas turbines, large air-cooling fans, electricmotor casings slotted for air circulation, and a variety of other applications. For the
shaft and 6-spoked bearing system in Fig. 1 having three rotor masses and these
parameters and symbols,
FIGURE 1 Shaft and 6-spoked bearing system having three rotor masses. (Product Engineering.)
22.1
Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)
Copyright 2006 The McGraw-Hill Companies. All rights reserved.
Any use is subject to the Terms of Use as given at the website.
BEARING DESIGN AND SELECTION

22.2
DESIGN ENGINEERING
SI values
P
IS
IR
A
ES
L
R
CR
10,000 lb (at either bearing)

25 in4
0.3 in4
7 in2 (for ring also)
ER 10 106 psi
10 in
12 in
0.40 in
(44,480 N)
(1040.6 cm4)
(12.5 cm4)
(45.2 cm2)
(68,900 MPa)
(25.4 cm)
(30.5 cm)
(8.9 cm)
(1.02 cm)
Symbols
A spoke cross-section area, in
CS distance, neutral axis to extreme ber (of spoke), in
CR distance, neutral axis to extreme ber (of ring), in
ER , ES elasticity moduli (ring and spoke), psi
RR1 axial loading in inclined spokes, lb; ( for upper two, for lower
two)
FR2 axial loading in vertical spokes, lb; ( for top, for bottom)
FT tangential load at OD of inclined spokes, lb; (clockwise on left side,
counterclockwise on right side)
IR outer-ring moment of inertia about neutral axis pependicular to plane
of support, in4
IS spoke moment of inertia about neutral axis perpendicular to plane of
support, in4
k spring rate with respect to outer shell, lb/in
L spoke length, in
M max bending moment (6-spoked support) in outer ring at OD of
vertical spokes, in-lb; ( at inner-ber upper point and outer-ber
lower point)
max bending moment at OD of all spokes in 4-spoked support
P bearing radial-load, lb
R ring radius, in
T axial loading in outer ring at OD of vertical spokes in 6-spoked
support; all spokes in 4-spoked support ( at upper points, at
lower points)
denotes tension
denotes compression
2
SI values
(cm2)
(cm)
(cm)
(kPa)
(N)
(N)
(N)
(cm4)
(cm4)
(N/cm)
(cm)
(Nm)
(N)
(cm)
lb (N)
nd (a) the maximum bending moment in the outer ring of the support, (b) the
axial loading in the outer ring, (c) the total stress in the outer ring at the top vertical
spoke, Fig. 2, (d) the total axial loading in one of the inclined spokes, (e) the
bending moment in the spoke at the hub, and (f) the spring rate of the spoked
bearing support. Use the free-body diagram, Fig. 3, to analyze this bearing support.
Calculation Procedure:
1. Find the maximum bending moment in the outer ring of the 6-spoke bearing
support
Use the relation


22.3
FIGURE 2 Typical 6-spoke bearing support having the mount

load at the top for an aircraft gas turbine; in a stationary plant, mount
load would be at the bottom of the support. (Product Engineering.)

IS
IR
R
L
ES
abscissae parameter, Fig. 4
ER
where the symbols are as shown above. Substituting, we nd the parameter 144,
from:

25
0.3
12
10
1
1
Using the M curve in Fig. 4 for a parameter value of 144 gives

100M
1.45
PR
Solving for M, we have
M
1.45 PR 1.45(10,000)(12)
1740 in / lb (196.6 Nm)

100
100
2. Determine the axial loading in the outer ring at the outside diameter (OD)
Find T, the axial loading from Fig. 4 for the 144 parameter as
10T
1.55
P
Substituting,


22.4
DESIGN ENGINEERING
FIGURE 3 Free-body diagram for 6- and 4-spoke bearing

supports. (Product Engineering.)
1.55P (1.55)(10,000)
1550 lb (6894 N)
10
10
3. Compute the total stress in the outer ring at the top vertical spoke
Use the relation
M(CR / IR)
T
(0.4) 1550
1740
2320 220 2540 lb / in2 (17501 kPa)

A
(0.3)
7
4. Find the total axial loading in one of the inclined spokes

Using the FR1 curve in Fig. 4 for the same parameter, 144,
10FR1
0.82 P (0.82)(10,000)
0.82 FR1
820 lb (3647 N)
P
10
10
Also,
10FT
(1.47)(P) (1.47)(10,000)
1.47 FT
1470 lb (6539 N)
P
10
10


22.5
FIGURE 4 Six-spoke bearing-support parameter curves. (Product Engineering.)
5. Determine the bending moment in the spoke at the hub

The bending moment in the spoke at the hub is (FT)(L) (1470)(10) 14,700 inlb (1661 Nm) MS.
Then, the total stress in this section is
MS
CS
FR1
(3.5) 820
(14,700)
IS
A
25
7
2060 120 2180 lb / in2 (15,020 kPa)
6. Find the spring rate of the spoked bearing support

For the 144 parameter,
kR3
(2850) IRER
(2850)(0.3)(10)(106 )
2850, whence k
k
3
IRER
R
(12)3
4.93 106 lb / in (8633 kN / cm)
Related Calculations. Figure 5 gives values for 4-spoke bearing supports. Use
it in the same way that Fig. 4 was used in this procedure.
With more jet aircraft being built, an increase in the use of aero-derivative gas
turbines in central-station and industrial power plants, wider use of air conditioning
throughout the world, and construction of larger and larger electric motors, the


22.6
DESIGN ENGINEERING
FIGURE 5 Four-spoke bearing-support parameter curves. (Product Engineering.)
spoked bearing support is gaining greater attention. The procedure presented here
can be used for any of these applications, plus many related ones.
In calculations for spoked bearings the rings are assumed supported by sinusoidally varying tangential skin-shear reactions. Spokes are also assumed pinned to
the ring but rigidly attached to the hub.
This procedure is the work of Lawrence Berko, Supervising Design Engineer,
Walter Kide & Co., as reported in Product Engineering magazine. SI values were
added by the handbook editor.
HYDRODYNAMIC EQUATIONS FOR BEARING

DESIGN CALCULATIONS
Bearing design also requires a number of hydrodynamic formulas involving hydraulics, uid ow, power, pressure head, torque, uid viscosity, and uid density.
Table 1 presents useful formulas for the hydrodynamic design of bearings in both
USCS and SI units.

N
N
hp
hp
Rated work
hp
ft
Poundal
USCS
550 ft lb / s or 33,000 ft lb / min

ft3 head sp gr
or
s
8.8
gal
head sp gr
min
3960
ft3
lb
1
or
min ft2 33,000
gal
lb
1
min in2 1714
USCS
USCS
USCS
USCS
SI
SI
USCS
SI
For water, 1 ft equals 0.433 lb / in2 or 62.335

lb / ft2
1
g
981
1
lb
32.174
9.807 (in Paris)
g
P
32.174 (in London)
dyn s2
cm
SI
kg s2
m
System
USCS
Formula or value
lb s
ft
2
dyn
Pressure head
Force
ft
s2
m
s2
dyn s2
cm
Gram mass
Gravitational constant
Metric slug
Kilogram mass
Symbol
Slugs
Unit
Mass
Name
TABLE 1 Hydrodynamic Equations for Bearing Design

22.7
Absolute viscosity in SI units
gs
cm2
cP
Mass
Length Time
Mass
Unit volume
Mass
Unit volume
lb ft
Unit
Absolute viscosity in USCS units
Density
Torque
Name
TABLE 1 (Continued )
Symbol
981 P
1 dyn s
cm2
1
P
100
slugs lb s
2
ft s
ft
slugs
178.69 P
1 unit of
ft s
lb min
4,136,000 P
in2
poundal s
14.88 P
ft2
lb
s2 slugs

ft3 ft
ft3
g
s2
cm3 cm
hp 33,000 5250
rpm 2
rpm
Formula or value
SI
USCS
SI
USCS
System

22.8
Length time
Mass
Dimensionless
Reynolds number
cP
Viscosity of water at a
temperature of 20C
Fluidity
Dimensionless
Saybolt universal seconds
cSt
Area
Time
cm2
St,
s
Specic viscosity
Kinematic viscosity
NR
NR
v
inverse value of absolute viscosity
vd vd
velocity of fluid
density
pipe diameter
absolute viscosity
kinematic viscosity
Absolute value
SI and USCS
SI
Z 1 cP
Absolute value
SI
SI
USCS and SI
Ratio of absolute viscosity of any uid to that

of water at a temperature of 20C
absolute viscosity
density
1P
Density
1
St
100
For conversion of SUS units into centistokes
When SUS 100 cSt 0.226 SUS. 195 /
SUS.
When SUS. 100 cSt 0.220 SUS. 135 /
SUS.

22.9
Dimensionless
Dimensionless
Dimensionless
Flow coefcient for laminar

(viscous) ow
Flow coefcient for clean castiron pipecircular section
Flow coefcient for very smooth

pipe, circular section
ft or m
Friction loss formula for pipe

ow
Unit
Dimensionless
Critical Reynolds number for

pipe ow
Name
Ne
Symbol
0.214
0.316
NR
64
NR
NR
64
NR
laminar flow
turbulent flow
laminar flow
turbulent flow
64
NR
Grade or roughness of pipe is immaterial
d
l
g
Absolute value
Absolute value
Absolute value
SI and USCS
1
v2
d 2g
velocity, ft / s or m / s
pipe dia., ft or m
pipe length, ft or m
gravity constant, ft / s2 or m / s2
flow coefficient
System
Absolute value
Formula or value
Ne 2320 Reynolds number which
represents the separation point between
laminar and turbulent ow
For NR 2320, turbulent ow
For NR 2320 laminar ow
From NR 1920 to 4000, instability ow

22.10
Dimensionless
Dimensionless
Dimensionless
Flow coefcient for maximum

degree of roughness
Reynolds number for water of

20C temperature
Bearing constant (Sommerfeld

variable)
NR
0.316
laminar flow
turbulent flow
p
n
D
c
D n
c
p
bearing diameter
bearing clearance
bearing diameter
shaft diameter
absolute viscosity
unit pressure
revolutions per time unit
NR 100vd
v velocity, cm / s
d pipe dia., cm
NR
0.054
64
NR
Absolute value
Absolute value
Absolute value

22.11
Bearing constant
Find Sommerfeld variable for D /

C 1000
Example
Name
Dimensionless
Dimensionless
Unit
Sz
Symbol
Zn
p
Z absolute viscosity, cP
n rpm
p unit pressure, lb / in2
Sz
S 1,000,000
n
p
1,000,000Zn
4,136,000 100 p
A absolute viscosity,
lb min / in2
n rpm
p lb / in2
Z absolute viscosity, cSt
Zn
For
36,
p
S 0.00242 36 0.087
Note: Burwells charts show maximum
allowable pressure at s 0.267 but
reasonably high pressure and minimum
coefcient of friction at range
S 0.080 to S 0.50
(See ASME Transactions 1942, p. 457.)
Formula or value
Absolute value
Absolute value
System

22.12

22.13
GRAPHIC COMPUTATION OF BEARING LOADS

ON GEARED SHAFTS
Geared shafts having loads and reactions as shown in Fig. 6 are arranged as shown
in Fig. 7. The physical characteristics of the gears are:
Pitch dia. of gears
Moment arm
A 2 in (5.08 cm)
B 1.50 in (3.81 cm)
C 4.00 in (10.16 cm)
Driver 1.75 in (4.45 cm)
Angle, deg
alpha 55
beta 48
tau 45
a 1.50 in (3.81 cm)

b 3.50 in (8.89 cm)
c 5.00 in (12.7 cm)
d 7.00 in (17.78 cm)
Torque on driver 100 lb / in (11.3 Nm)
Torque delivered by A 40 percent of torque on center shaft
Torque delivered by B 60 percent on center shaft
Pressure angle of all gears, 20 deg
Determine the bearing loads resulting from gear action using the total force directly.
Use a combined numerical and graphical solution.
1. Find the load on each gear in the set

The tangential forces, FT on the driver, Fig. 6, is FT 2T / D, where T torque
transmitted by the gear, lb / in (Nm); D gear pitch diameter, in (cm). Substituting
FIGURE 6 Gear loads on a typical gear. (Product Engineering.)

FIGURE 7 Typical gear set for which the bearing loads are computed. (Product Engineering.)
22.14

22.15
with the given torque on the driver of 100 lb / in (11.3 Nm), we have, FT
2(100) / 1.75 114 lb (508 N). Then, the torque on the center shaft D(FT)
2(114) 228 lb / in (25.8 Nm).
The gear loads are computed from FA (percent torque on shaft)(2)(torque on
center shaft, lb / in)(sec of pressure angle on the gear) / D, where FA gear load, lb
(N), on gear A, Fig. 7. Substituting using the given and computed values, FA
0.4 (2)(228)(sec 20) / 2 97 lb (431.5 N). Likewise, for gear B using a similar
relation, FB 0.6 (2)(228)(sec 20) / 1.5 195 lb (867.4 N). Further, FC, for gear
C 114 (sec 20) 121.5 lb (540 N).
2. Collect the needed data to prepare the graphical solution
Assemble the data as shown in Table 2.
3. Prepare the couple diagram, Fig. 8
When all the data are collected, draw the couple diagram, Fig. 8. When drawing
this couple diagram it is important to note that: (a) Vectors representing negative
couples are drawn in the same direction but in opposite sense to the forces causing
them; (b) The direction of the closing should be such as to make the sum of all
TABLE 2 Bearing Loads on Geared Shafts
Gear or
bearing
Distance from
X, in (cm)
A
I
B
C
II
1.5 (3.81)
0
3.5
5.00
7.00
Force lb (N)
97 (431.5)
PI
195 (867.4 N)
121.5 (68.7)
PII
SI Values
1148 lb-in.
608 lb-in.
621 lb-in.
145.5 lb-in.
Couple lb / in
(Nm)
Angular
position
145.5 (16.4)
115
0
202
165
0
621 (70.2)
608 (68.7)
7 PII
(129.7 Nm)
(68.7 Nm)
(70.2 Nm)
(16.4 Nm)
FIGURE 8 Couple vector diagram for the gear set in Fig. 7 (Product Engineering.)


22.16
DESIGN ENGINEERING
couples equal to zero. Thus, the direction of PII is the direction of bearing reaction.
The bearing load has the same direction but is of opposite sense.
In Fig. 8, the vector PII measures 1149 lb / in (129.7 Nm) to scale. Therefore,
the reaction on the bearing II is PII 1148 / 7 164 lb (729.7 N) at 11.5.
4. Construct the force vector diagram
The value of PII found in step 3 is now used to construct the force vector diagram
of forces acting at point X, Fig. 9. Drawing the closing line gives the value and
direction of the reaction on bearing I. The force vectors are drawn in the usual way
in their respective directions and sense. Then, the loading on bearing I is PI 184
lb (818.4 N) at 27.5.
Related Calculations. The principles used in this procedure to obtain loads on
bearings supporting the center shaft in Fig. 7 can be applied to obtain loads on
bearings carrying shafts with any number of gears. It is limited, however, to those
cases which are statistically determinate.
Bending-moment and shear diagrams can now be constructed since the magnitude and direction of all forces acting on the shaft are known. To calculate the
bearing loads resulting from gear action, both the magnitude and direction of the
tooth reaction must be known. This reaction is the force at the pitch circle exerted
by the tooth in the direction perpendicular to, and away from the tooth surface.
Thus, the tooth reaction of a gear is always in the same general direction as its
motion.
Most techniques for evaluating bearing loads separate the total force acting on
the gear into tangential and separating components. This tends to complicate the
solution. The method given in this procedure uses the total force directly.
Since a force can be replaced by an equal force acting at a different point, plus
a couple, the total gear force can be considered as acting at the intersection of the
shaft centerline and a line passing through the mid-face of the gear, if the appro-
SI Values
164 lb
121 lb
195 lb
184 lb
97 lb
(729.5 N)
(538.2 N)
(867.4 N)
(818.4 N)
(431.5 N)
FIGURE 9 Force vector diagram for the gear set in Fig. 7. (Product Engineering.)


22.17
priate couple is included. For example, in Fig. 7, the total force on gear B is
equivalent to a force FB applied at point X plus the couple b FB. In establishing
the couples for the other gears, a sign convention must be adopted to distinguish
clockwise and counterclockwise moments.
If a vector diagram is now drawn for all couples acting on the shaft, the closing
line will be equal (to scale) to the couple resulting from the reaction at bearing II.
Knowing the distance between the two bearings, the load on bearing II can be
found, the direction being the same as that of the couple caused by it.
The load on bearing I is found in the same manner by drawing force vector
diagram for all the forces acting at X, including the load on bearing II found from
the couple diagram.
This procedure is the work of Zbigniew Jania, Project Engineer, Ford Motor
Company, as reported in Product Engineering. SI values were added by the handbook editor.
SHAFT BEARING LOAD ANALYSIS USING POLAR

DIAGRAMS
Determine the allowable directional side loads in the sheave drive in Fig. 10 if the
maximum permissible radial load in bearing A is 2100 lb (9341 N) and 3750 lb
(16,680 N) in bearing B when the maximum torque transmitted by the pinion is
SI Values
1600 lb-in.
1.625 in.
8 in.
1.00 in.
3.00 in.
4.00 in.
3.50 in.
2100 lb
1970 lb
718
(180.8 Nm)
(4.128 cm
(20.3 cm)
(2.54 cm)
(7.62 cm)
(10.16 cm)
(8.89 cm)
(9341 N)
(8763 N)
(3194 N)
FIGURE 10 Sheave drive having bearing side loads. (Product Engineering.)


22.18
DESIGN ENGINEERING
1600 lb / in (181 Nm). The tangential and separating forces at the point of tooth
contact are 1970 lb (8763 N) and 718 lb (3194 N) respectively. Use numerical and
graphical analysis methods.
1. Construct a vector diagram to determine the side forces on the bearings

Draw the vector diagram in Fig. 10 to combine the tangential and separating forces
of 1970 lb (8763 N) and 718 lb (3195 N) vectorially to give a resultant R of 2100
lb (9341 N). This resultant, R, can be replaced by a parallel force, R, of equal
magnitude at the shaft centerline and a moment of 1970 4 in 7880 lb / in (890
Nm) in a plane normal to the shaft centerline.
Construct a load diagram, of the shaft, Fig. 11. Taking moments, we nd that
the resultant loads at the bearings are: Bearing A 1575 lb (7006 N); Bearing B
525 lb (2335 N). Next, each bearing load condition must be treated separately.
2. Use the ctitious-force approach to nd the bearing load conditions
The key to the solution is to replace R with ctitious forces in the plane of the
output sheave, Fig. 10, of such magnitudes that the bearing loads are unchanged.
Figures 12a and 12b show the procedure and the necessary forces with their
directions of application. These ctitious forces, if plotted to some convenient scale
on polar coordinate paper with the leading edge at the origin, will represent the
bearing loads resulting from gear action.
If the side load is applied in the same direction as ctitious force RA, it will be
limited by the allowable bearing capacity of bearing A. Since the maximum permissible radial load is given as 2100 lb (9341 N) by the bearing manufacturer, the
resultant radial force, RA, acting in the plane of the output sheave must not exceed
2400 lb (10,675 N), since from Fig. 12a: (1575 525)4 (1800 600)3.5. Of
this 2400 lb (10,675 N), the ctitious force of 1800 lb (8006 N) must be considered
a denite component. The actual applied load would then be limited to 600 lb
(2669 N) ( 2400 1800), in the direction of RA.
SI Values
1575 lb
525 lb
1 in.
3 in.
2100 lb
(7006 N)
(2335 N)
(2.54 cm)
(7.62 cm)
(9341 N)
FIGURE 11 Load diagram for sheave drive shaft. (Product Engineering.)


SI Values
1575 lb
1800 lb
525 lb
280 lb
4 in.
3.5 in.
22.19
(7006 N)
(8006 N)
(2335 N)
(1245 N)
(10.16 cm)
(8.89 cm)
FIGURE 12 Load diagram for sheave dive shaft using ctitious forces. (Product Engineering.)
If applied in the opposite direction, the limiting side load becomes 4200 lb
(18,682 N) ( 2400 1800), since it acts to nullify rather than to complement the
ctitious force in producing bearing load. Recalling the principles of polar diagrams, it is now apparent that a circle of 2400 lb (10,675 N) equivalent radius,
RAL, would result in a polar diagram, Fig. 13, of permissible side loading for the
design life of Bearing A. The validity of this solution and operation is understood
by noting that the equivalent radius is always the resultant of the ctitious force,
RA and the rotating vector which represents the applied side load.
3. Analyze the other bearing in the system using a similar procedure
We will repeat the same procedure for Bearing B, Fig. 10, which has a design life
(either assumed or given by the manufacturer) compatible with the 3750 lb (16,680
N) maximum rated load. When superimposed on one another, these diagrams give
a conned realm of loading (k-l-m-n), Fig. 13.
Using the chosen scale, it is now possible to conveniently measure load limitations in any direction. When dividing the torque transmitted at the sheave, namely
7880 lb / in (890 Nm), Fig. 10, by any maximum indicated side load, the corresponding minimum sheave diameter is obtained.
4. Analyze the shaft stresses based on desired bearing life
Now that the side-load limitations, based on desired bearing life, have been established, the imposed shaft stresses can be analyzed. Consider the stress to be critical
under Bearing B. For safe loading limit, the maximum equivalent bending will be
taken as 7200 lb / in (814 Nm). The equation for combined bending and torsion is:
Mc 12 M 12 M 2 T 2
Substituting known quantities,


22.20
DESIGN ENGINEERING
SI Values
2400 lb
(10,675 N)
280 lb
(1245 N)
1800 lb
(8006 N)
(2.54 cm = 5338 N)
FIGURE 13 Polar diagram of sheave drive showing side forces. (Product Engineering.)


22.21
7,200 12M 12 M 2 7,8802

The maximum allowable bending moment is then 5000 lb / in (565 Nm). At the
specied distance of overhang, the side load, Q, caused by chain or belt pull is
therefore limited by the shaft strength of 1430 lb (6361 N) in any direction. This
limitation is shown on the polar diagram, Fig. 13, by a circle with its center at the
origin and a radius equivalent to 1430 lb (6361 N). Study of the polar diagram,
Fig. 10, shows that Bearing B is no longer a limiting factor since it completely
encloses the now smaller region of safe loading.
Related Calculations. When applying belt and chain drives to geared power
transmitting devices, excessive side loads are a frequent source of trouble in the
bearings. Improper selection of sheaves and arrangement of connections can result
in poor bearing life and early shaft breakage. A thorough analysis of bearing loads
and shaft stresses is necessary if these troubles are to be avoided.
Use of polar diagrams provides a unique method of determining the maximum
permissible side loading and the minimum size sheaves on an overhung shaft where
gear loading is present. This type of analysis gives a graphical representation of
limiting side loads with relation to their corresponding directions of pull. In essence
it becomes a permanent data sheet for an individually designed unit to which future
reference is readily available. The approach given here is valid for geared drives in
factories, waterworks installations, marine applications, air conditioning and ventilation, etc., wherever an overhung shaft is used.
This procedure is the work of Richard J. Derks, Assistant Professor of Mechanical Engineering, University of Notre Dame, formerly Design Engineer, Twin Disc
Clutch Company, as reported in Product Engineering.
JOURNAL BEARING FRICTIONAL HORSEPOWER

LOSS DURING OPERATION
An 8-in (20.3-cm) diameter journal bearing is designed for 140-degree optimum
oil-lm pressure distribution, Fig. 14, when the journal length is 9 in (22.9 cm),
shaft rotative speed is 1800 rpm, and the total load is 20,000 lb (9080 kg). What
is the frictional horsepower loss when this journal bearing operates under stated
conditions with oil of optimum viscosity?
FIGURE 14 Operating condition of a loaded journal bearing.


22.22
DESIGN ENGINEERING
1. Find the journal rubbing speed

The rubbing speed of a journal bearing is given by Vr (D)(rpm), where D
journal diameter, ft (m). Substituting, Vr 3.1416(8.12)(1800) 3770 ft / min
(1149 m / min).
2. Compute the rubbing surface area
The rubbing surface area of a journal bearing, Ar (d / 2)()()(L), where d
bearing diameter, in; optimum bearing angle, degrees; L bearing length, in.
Substituting, Ar (8 / 2)(140 / 180)()(9) 87.96 in2 (567.5 cm2).
3. Calculate the bearing pressure
With a total load of 20,000 lb (9080 kg), the bearing pressure total load / bearing
rubbing surface area, or 20,000 / 87.96 227.4 lb / in2 (1567 kPa).
4. Find the frictional horsepower (kW) loss
Use the relation hl (P)(Vr) / 33,000, where hl frictional hp (kW) loss;
coefcient of friction for the journal bearing; P total load on the bearing, lb (kg);
Vr rubbing speed, ft / min.
Using standard engineering handbooks, the coefcient of friction can be found
to be 0.002 for a journal bearing having the computed rubbing speed and the given
bearing pressure. Substituting,
hl (0.002)(20,000)(377) / 33,000 4.569 hp (3.4 kW).
Related Calculations. Use this general procedure to nd the frictional power
loss in journal bearings serving motors, engines, pumps, compressors, and similar
equipment. Data on the coefcient of friction is available in standard handbooks.
Figure 15 shows a typical plot of the coefcient of friction for journal bearings.
The coefcient of friction chose for a well-designed journal bearing is that for full
uid lm lubrication.
JOURNAL BEARING OPERATION ANALYSIS

A 2.5-in (6.36-cm) diameter journal bearing is subjected to a load of 1000 lb (454
kg) while the shaft it supports is rotating at 200 rpm. If the coefcient of friction
is 0.02 and L / D 3.0, nd (a) bearing projected area, (b) pressure on bearing, (c)
total work, (d) work of friction, (e) total heat generated, and (f) heat generated per
minute per unit area.
1. Determine the bearing dimensions and projected area

The length / diameter ratio, L / D 3.0; hence L 3D 3 2.25 6.75 in (17.15
cm). (a) Then the projected area L D 6.75 2.5 15.19 in2 (97.99 cm2).
2. Find the pressure on the bearing and the total work
(b) The pressure on the bearing total load on bearing, P lb / (projected area, in2)
1000 / 15.19 65.8 lb / in2 (453.6 kPa). (c) The total friction work transmitted


22.23
FIGURE 15 Various zones of possible lubrication for a journal bearing.
by the bearing, W friction factor (P)()(bearing diameter, in / 12 in / ft)(rpm).

Substituting, W 0.02(1000)()(2.25 / 12)(200) 2356 ft-lb / min (53.2 W).
3. Compute the work of friction and total heat generated
(d) The work of friction, w W / LD, where the symbols are as dened earlier.
Substituting, w 2356 / 15.19 155.1 ft-lb / min (3.5 W). (e) The total heat generated Q W / 778 155.1 / 778 3.03 Btu / min (3.19 kJ / min).
4. Find the heat generated per unit area
The heat generated per unit area, q w / 778 155.1 / 778 0.199 Btu / in2 min
(0.0325 kJ / cm2 min).
Related Calculations. This procedure shows that the analysis of journal bearings is a simple task requiring knowledge only of the physical dimensions or ratios
of the bearing, the coefcient of friction and the shaft rpm. Using these data, any
journal bearing can be designed for the mechanical requirements of the machine or
structure.
BEARING-TYPE SELECTION FOR A KNOWN

LOAD
Choose a suitable bearing for a 3-in (7.6-cm) diameter 100-r / min shaft carrying a
total radial load of 12,000 lb (53,379 N). A reasonable degree of shaft misalignment
must be allowed by the bearing. Quiet operation of the shaft is desired. Lubrication
will be intermittent.


22.24
DESIGN ENGINEERING
1. Analyze the desired characteristics of the bearing

Two major types of bearings are available to the designer, rolling and sliding.
Rolling bearings are of two types, ball and roller. Sliding bearings are also of two
types, journal for radial loads and thrust for axial loads only or for combined axial
and radial loads. Table 3 shows the principal characteristics of rolling and sliding
bearings. Based on the data in Table 3, a sliding bearing would be suitable for this
application because it has a fair misalignment tolerance and a quiet noise level.
Both factors are key considerations in the bearing choice.
2. Choose the bearing materials
Table 4 shows that a porous-bronze bearing, suitable for intermittent lubrication,
can carry a maximum pressure load of 4000 lb / in2 (27,580.0 kPa) at a maximum
shaft speed of 1500 ft / min (7.62 m / s). By using the relation l L / (Pd), where l
bearing length, in, L load, lb, d shaft diameter, in, the required length of
this sleeve bearing is l L / (Pd) 12,000 / [(4000)(3)] 1 in (2.5 cm).
Compute the shaft surface speed V ft / min from V dR / 12, where d shaft
diameter, in; R shaft rpm. Thus, V (3)(100) / 12 78.4 ft / min (0.4 m / s).
With the shaft speed known, the PV, or pressure-velocity, value of the bearing
can be computed. For this bearing, with an operating pressure of 4000 lb / in2
(27,580.0 kPa), PV 4000 78.4 313,600 (lb / in2) (ft / min) (10,984.3 kPa m
/ s). This is considerably in excess of the PV limit of 50,000 (lb / in2) (ft / min)
(1751.3 kPa m / s) listed in Table 4. To come within the recommended PV limit,
the operating pressure of the bearing must be reduced.
Assume an operating pressure of 600 lb / in2 (4137.0 kPa). Then l L / (Pd)
12,000 / [(600)(3)] 6.67 in (16.9 cm), say 7 in (17.8 cm). The PV value of the
bearing then is (600)(78.4) 47,000 (lb / in2) (ft / min) (1646.3 kPa m / s). This is
a satisfactory value for a porous-bronze bearing because the recommend limit is
50,000 (lb / in2) (ft / min) (1751.3 kPa m / s).
3. Check the selected bearing size
The sliding bearing chosen will have a diameter somewhat in excess of 3 in (7.6
cm) and a length of 7 in (17.8 cm). If this length is too great to t in the allowable
space, another bearing material will have to be studied, by using the same procedure. Figure 16 shows the space occupied by rolling and sliding bearings of various
types.
Table 5 shows the load-carrying capacity and maximum operating temperature
for oil-lm journal sliding bearings that are regularly lubricated. These bearings are
termed full lm because they receive a supply of lubricant at regular intervals.
Surface speeds of 20,000 to 25,000 ft / min (101.6 to 127.0 m / s) are common for
industrial machines tted with these bearings. This corresponds closely to the surface speed for ball and roller bearings.
4. Evaluate oil-lm bearings
Oil-lm sliding bearings are chosen by the method of the next calculation procedure. The bearing size is made large enough that the maximum operating temperature listed in Table 5 is not exceeded. Table 6 lists typical design load limits for
oil-lm bearings in various services. Figure 17 shows the typical temperature limits
for rolling and sliding bearings made of various materials.


22.25
TABLE 3 Key Characteristics of Rolling and Sliding Bearings*
5. Evaluate rolling bearings

Rolling bearings have lower starting friction (coefcient of friction 0.002 to
0.005) than sliding bearings ( 0.15 to 0.30). Thus, the rolling bearings is preferred for applications requiring low staring torque [integral-horsepower electric
motors up to 500 hp (372.9 kW), jet engines, etc.]. By pumping oil into a sliding
bearing, its starting coefcient of friction can be reduced to nearly zero. This arrangement is used in large electric generators and certain mill machines.

TABLE 4 Materials for Sleeve Bearings*
22.26

22.27
FIGURE 16 Relative space requirements of sleeve and rolling-element bearings to

carry the same diameter shaft. (Product Engineering.)
TABLE 5 Oil-Film Journal Bearing Characteristics*
The running friction of rolling bearings is in the range of 0.001 to 0.002.

For oil-lm sliding bearings, 0.002 to 0.005.
Rolling bearings are more susceptible to dirt than are sliding bearings. Also,
rolling bearings are inherently noisy. Oil-lm bearings are relatively quiet, but they
may allow higher amplitudes of shaft vibration.
Table 7 compares the size, load capacity, and cost of rolling bearings of various
types. Briey, ball bearings and roller bearings may be compared thus: ball bearings
(a) run at higher speeds without undue heating, (b) cost less per pound of loadcarrying capacity for light loads, (c) have friction torque at light loads, (d) are
available in a wider variety of sizes, (e) can be made in smaller sizes, and () have
seals and shields for easy lubrication. Roller bearings (a) can carry heavier loads,
(b) are less expensive for larger sizes and heavier loads, (c) are more satisfactory
under shock and impact loading, and (d) may have lower friction at heavy loads.
Table 8 shows the speed limit, termed the dR limit (equals bearing shaft bore d in
mm multiplied by the shaft rpm R), for ball and roller bearings. Speeds higher than
those shown in Table 8 may lead to early bearing failures. Since the dR limit is


22.28
DESIGN ENGINEERING
TABLE 6 Typical Design Load Limits for

Oil-Film Bearings*
proportional to the shaft surface speed, the dR value gives an approximate measure
of the bearing power loss and temperature rise.
Related Calculations. Use this general procedure to select shaft bearings for
any type of regular service conditions. For unusual service (i.e., excessively high
or low operating temperatures, large loads, etc.) consult the specic selection procedures given elsewhere in this section.
Note that the PV value of a sliding bearing can also be expressed as PV L /
(dl) dR / 12 LR / (12l). The bearing load and shaft speed are usually xed
by other requirements of a design. When the PV equation is solved for the bearing
length l and the bearing is too long to t the available space, select a bearing
material having a higher allowable PV value.
SHAFT BEARING LENGTH AND HEAT

GENERATION
How long should a sleeve-type bearing be if the combined weight of the shaft and
gear tooth load acting on the bearing is 2000 lb (8896 N)? The shaft is 1 in (2.5
cm) in diameter and is oil-lubricated. What is the rate of heat generation in the
bearing when the shaft turns at 60 r / min? How much above an ambient room
temperature of 70F (21.1C) will the temperature of the bearing rise during operation in still air? In moving air?
1. Compute the required length of the bearing

The required length l of a sleeve bearing carrying a load of L lb is l L / (Pd),
where l bearing length, in; L bearing load, lb bearing reaction force, lb; P


22.29
FIGURE 17 Bearing temperature limits. (Product Engineering.)
allowable mean bearing pressure, lb / in2 [ranges from 25 to 2500 lb / in2 (172.4
to 17,237.5 kPa) for normal service and up to 8000 lb / in2 (55,160.0 kPa) for severe
service], on the projected bearing area, in2 ld; d shaft diameter, in. Thus, for
this bearing, assuming an allowable mean bearing pressure of 400 lb / in2 (2758.0
kPa), l L / (Pd) 2000 / [(400)(1)] 5 in (12.7 cm).
2. Compute the rate of bearing heat generation

The rate of heat generation in a plain sleeve bearing is given by h LdR / 3000,
where h rate of heat generation in the bearing, Btu / min; bearing coefcient
of friction for the lubricant used; R shaft rpm; other symbols as in step 1.


22.30
DESIGN ENGINEERING
TABLE 7 Relative Load Capacity, Cost, and Size of Rolling Bearings*
TABLE 8 Speed Limits for Ball and Roller Bearings*
The coefcient of friction for oil-lubricated bearings ranges from 0.005 to 0.030,
depending on the lubricant viscosity, shaft rpm, and mean bearing pressure. Given
a value of 0.020, h (0.020)(2000)(1)(60) / 3000 0.8 Btu / min, or H
0.8(60 min / h) 48.0 Btu / h (14.1 kW).
3. Compute the bearing wall area
The wall area A of a small sleeve-type bearing, such as a pillow block tted with
a bushing, is A (10 to 15)dl / 144, where A bearing wall area, ft2; other symbols
as before. For larger bearing pedestals tted with a cast-iron or steel bearing shell,
the factor in this equation varies from 18 to 25.
Since this is a small bearing having a 1-in (2.5-cm) diameter shaft, the rst
equation with a factor of 15 to give a larger wall area can be used. The value of
15 was chosen to ensure adequate radiating surface. Where space or weight is a
factor, the value of 10 might be chosen. Intermediate values might be chosen for
other conditions. Substituting yields A (15)(1)(5) / 144 0.521 ft2 (0.048 m2).


22.31
4. Determine the bearing temperature rise

In still air, a bearing will dissipate H 2.2A (tw ta) Btu / h, where tw bearing
wall temperature, F; ta ambient air temperature, F; other symbols as before. Since
H and A are known, the temperature rise can be found by solving for tw ts
H / (2.2A) 48.0 / [(2.2)(0.521)] 41.9F (23.3C), and tw 41.9 70 111.9F
(44.4C). This is a low enough temperature for safe operation of the bearing. The
maximum allowable bearing operating temperature for sleeve bearings using normal
lubricants is usually assumed to be 200F (93.3C). To reduce the operating temperature of a sleeve bearing, the bearing wall area must be increased, the shaft
speed decreased, or the bearing load reduced.
In moving air, the heat dissipation from a sleeve-type bearing is H 6.5A(tw
ts). Solving for the temperature rise as before, we get tw ta H / (6.5A) 48.0 /
[(6.5)(0.521)] 14.2F (7.9C), and tw 14.2 70 84.2F (29.0C). This is a
moderate operating temperature that could be safely tolerated by any of the popular
bearing materials.
Related Calculations. Use this procedure to analyze sleeve-type bearings used
for industrial line shafts, marine propeller shafts, conveyor shafts, etc. Where the
ambient temperature varies during bearing operation, use the highest ambient temperature expected, in computing the bearing operating temperature.
ROLLER-BEARING OPERATING-LIFE ANALYSIS

A machine must have a shaft of about 5.5 in (14.0 cm) in diameter. Choose a roller
bearing for this 5.5-in (14.0-cm) diameter shaft that turns at 1000 r / min while
carrying a radial load of 20,000 lb (88,964 N). What is the expected life of this
bearing?
1. Determine the bearing life in revolutions

The operating life of rolling-type bearings is often stated in millions of revolutions.
Find this life from RL (C / L)10/3, where RL bearing operating life, millions of
revolutions; C dynamic capacity of the bearing, lb; L applied radial load on
bearing, lb.
Obtain the dynamic capacity of the bearing being considered by consulting the
manufacturers engineering data. Usual values of dynamic capacity range between
2500 lb (11,120.6 N) and 750,000 lb (3,338,166.5 N) depending on the bearing
design, type, and bore. For a typical 5.5118-in (14.0-cm) bore roller bearing, C
92,400 lb (411,015.7 N).
With C known, compute RL (C / L)10/3 (92,400 / 20,000)10/3 162 106.
2. Determine the bearing life
The minimum life of a bearing in millions of revolutions, RL, is related to its life
in hours, h, by the expression RL 60Rh / 106, where R shaft speed, r / min.
Solving gives h 106RL / (60R) (106)(162) / [(60)(1000)] 2700-h minimum life.
Related Calculations. This procedure is useful for those situations where a
bearing must t a previously determined shaft diameter or t in a restricted space.
In these circumstances, the bearing size cannot be varied appreciably, and the machine designer is interested in knowing the minimum probable life that a given size
of bearing will have. Use this procedure whenever the bearing size is approximately


22.32
DESIGN ENGINEERING
predetermined by the installation conditions in motors, pumps, engines, portable

tools, etc. Obtain the dynamic capacity of any bearing under consideration from
the manufacturers engineering data.
ROLLER-BEARING CAPACITY REQUIREMENTS

A machine must be tted with a roller bearing that will operate at least 30,000 h
without failure. Select a suitable bearing for this machine in which the shaft operates at 3600 r / min and carries a radial load of 5000 lb (22,241 N).
Calculation Procedure.
1. Determine the bearing life in revolutions

Use the relation RL 60Rh / 106, where the symbols are the same as in the previous
calculation procedure. Thus, RL 60(3600)(30,000) / 106; RL 6480 million revolutions (Mr).
2. Determine the required dynamic capacity of the bearing
Use the relation RL (C / L)10/3, where the symbols are the same as in the previous
calculation procedure. So C L(RL)3/10 (5000)(6480)3 / 10 69,200 lb (307,187.0
N).
Choose a bearing of suitable bore having a dynamic capacity of 69,200 lb
(307,187.0 N) or more. Thus, a typical 5,9055-in (15.0-cm) bore roller bearing has
a dynamic capacity of 72,400 lb (322,051.3 N). It is common practice to undercut
the shaft to suit the bearing bore, if such a reduction in the shaft does not weaken
the shaft. Use the manufacturers engineering data in choosing the actual bearing
to be used.
Related Calculations. This procedure shows a situation in which the life of
the bearing is of greater importance than its size. Such a situation is common when
the reliability of a machine is a key factor in its design. A dynamic rating of a
given amount, say 72,400 lb (322,051.3 N), means that if in a large group of
bearings of this size each bearing has a 72,400-lb (322,051.3-N) load applied to it,
90 percent of the bearings in the group will complete, or exceed, 106 r before the
rst evidence of fatigue occurs. This average life of the bearing is the number of
revolutions that 50 percent of the bearings will complete, or exceed, before the rst
evidence of fatigue develops. The average life is about 3.5 times the minimum life.
Use this procedure to choose bearings for motors, engines, turbines, portable
tools, etc. Where extreme reliability is required, some designers choose a bearing
having a much larger dynamic capacity than calculations show is required.
RADIAL LOAD RATING FOR ROLLING BEARINGS

A mounted rolling bearing is tted to a shaft driven by a 4-in (10.2-cm) wide
double-ply leather belt. The shaft is subjected to moderate shock loads about onethird of the time while operating at 300 r / min. An operating life of 40,000 h is
required of the bearing. What is the required radial capacity of the bearing? The
bearing has a normal rated life of 15,000 h at 500 r / min. The weight of the pulley
and shaft is 145 lb (644.9 N).


22.33
1. Determine the bearing operating factors

To determine the required radial capacity of a rolling bearing, a series of operating
factors must be applied to the radial load acting on the shaft: life factor L, operating
factor O, belt tension factor B, and speed factor S. Obtain each of the four factors
from the manufacturerss engineering data because there may be a slight variation
in the factor value between different bearing makers. Where a given factor does
not apply to the bearing being considered, omit it from the calculation.
2. Determine the bearing life factor
Rolling bearings are normally rated for a certain life, expressed in hours. If a
different life for the bearing is required, a life factor must be applied. The bearing
being considered here has a normal rated life of 15,000 h. The manufacturers
engineering data show that for a mounted bearing which must have a life of 40,000
h, a life factor L 1.340 should be sued. For this particular make of bearing, L
varies from 0.360 at a 500-h to 1.700 at a 100,000-h life for mounted units. At
15,000 h, L 1.000.
3. Determine the bearing operating factor
A rolling-bearing operating factor is used to show the effect of peak and shock
loads on the bearing. Usual operating factors vary from 1.00 for steady loads with
any amount of overload to 2.00 for bearings with heavy shock loads throughout
their operating period. For this bearing with moderate shock loads about one-third
of the time, O 1.32.
A combined operating factor, obtained by taking the product of two applicable
factors, is used in some circumstances. Thus, when the load is an oscillating type,
an additional factor of 1.25 must be applied. This type of load occurs in certain
linkages and pumps. When the outer race of the bearing revolves, as in sheaves,
truck wheels, or gyrating loads, an additional factor of 1.2 is used. To nd the
combined operating factor, rst nd the normal operating factor, as described earlier. Then take the product of the normal and the additional operating factors. The
result is the combined operating factor.
4. Determine the bearing belt-tension factor
When the bearing is used on a belt-driven shaft, a belt-tension factor must be
applied. Usual values of this factor range from 1.0 for a chain drive to 2.30 for a
single-ply leather belt. For a double-ply leather belt, B 2.0.
5. Determine the bearing speed factor
Rolling bearings are rated at various speeds. When the shaft operates at a speed
different from the rated speed, a speed factor S must be applied. Since this shaft
operates at 300 r / min while the rated speed of the bearing is 500 r / min, S
0.860, from the manufacturers engineering data. For a 500-r / min bearing, S varies
from 0.245 at 5 r / min to 1.87 at 4000 r / min.
6. Determine the radial load on the bearing
The radial load produced by a leather belt can vary from 130 lb / in (227.7 N / cm)
of width for normal-tension belts to 450 lb / in (788 / 1 N / cm) of width for very
tight belts. Assuming normal tension, the radial load for a double-ply leather belt
is, from engineering data, 180 lb / in (315.2 N / cm) of width. Since this belt is 4 in
(10.2 cm) wide, the radial belt load 4(180) 720 lb (3202.7 N). The total radial


22.34
DESIGN ENGINEERING
load RT is the sum of the belt, shaft, and pulley loads, or RT 720 145 865
lb (3847.7 N).
7. Compute the required radial capacity of the bearing
The required radial capacity of a bearing RC
(865)(1.340)(1.32)(2.0)(0.86) 2630 lb (11,698.8 N).
RTLOBS
8. Select a suitable bearing

Enter the manufacturers engineering data at the shaft rpm (300 r / min for this shaft)
and project to a bearing radial capacity equal to, or slightly greater than, the computed required radial capacity. Thus, one make of bearing, suitable for 2- and 2316in (5.1- and 5.6-cm) diameter shafts, has a radial capacity of 2710 at 300 r / min.
This is close enough for general selection purposes.
Related Calculations. Use this general procedure for any type of rolling bearing. When comparing different makes of rolling bearings, be sure to convert them
to the same life expectancies before making the comparison. Use the life-factor
table presented in engineering handbooks or a manufacturers engineering data for
each bearing to convert the bearings being considered to equal lives.
ROLLING-BEARING CAPACITY AND RELIABILITY

What is the required basic load rating of a ball bearing having an equivalent radial
load of 3000 lb (13,344.7 N) if the bearing must have a life of 400 106 r at a
reliability of 0.92? The ratio of the average life to the rating life of the bearing is
5.0. Show how the required basic load rating is determined for a roller bearing.
Calculation Procedure.
1. Compute the required basic load rating

Use the Weibull two-parameter equation, which for a life ratio of 5 is Le / LB
(1.898 /R0.333
)(ln 1 / Re)0.285, where Le equivalent radial load on the bearing, lb; LB
L
the required basic load rating of the bearing, lb, to give the desired reliability at
the stated life; RL bearing operating life, Mr; ln natural or Naperian logarithm
to the base e; Re required reliability, expressed as a decimal.
Substituting gives 3000 / LB (1.898 / 4000.333)(ln 1 / 0.92)0.285; LB 23,425 lb
(104,199.6 N). Thus, a bearing having a basic load rating of at least 23,425 lb
(104,199.6 N) would provide the desired reliability. Select a bearing having a load
rating equal to, or slightly in excess of, this value. Use the manufacturers engineering data as the source of load-rating data.
2. Compute the roller-bearing basic load rating
Use the following form of the Weibull equation for roller bearings: Le / LB
0
257
(1.780 / R0.30
. Substitute values and solve for LB, as in step 1.
L )(ln 1 / Re) .s.
Related Calculations. Use the Weibull equation as given here when computing
bearing life in the range of 0.9 and higher. The ratio of average life / rating life
5 is usual for commercially available bearings.1
C. Mischke, Bearing Reliability and Capacity, Machine Design, Sept. 30, 1965.


22.35
POROUS-METAL BEARING CAPACITY AND

FRICTION
Determine the load capacity and coefcient of friction of a porous-metal bearing
for a 1-in (2.5-cm) diameter shaft, 1-in (2.5-cm) bearing length, 0.2-in (0.5-cm)
thick bearing, 0.001-in (0.003-cm) radial clearance, metal permeability 5
10 10 in (1.3 109 cm), shaft speed 1500 r / min, eccentricity ratio 0.8,
and an SAE-30 mineral-oil lubricant with a viscosity of 6 106 lb s / in2 (4.1
106 N s / cm2).
1. Sketch the bearing and shaft

Figure 18 shows the bearing and shaft with the various known dimensions indicated
by the identifying symbols given above.
2. Compute the load capacity factor
The load capacity factor H / C 3, where metal permeability, in; H
bearing thickness, in; C radial clearance of bearing, Rb r 0.001 in (0.003
cm) for this bearing. Hence, (5 1010)(0.2) / (0.001)3 0.10.
3. Compute the bearing thickness-length ratio
The thickness-length ratio H / b 0.2 / 1.0 0.2.
4. Determine the S(d / b)2 value for the bearing
In the S(d / b)2 value for the bearing, S the Summerfeld number for the bearing;
the other values are as shown in Fig. 18.
Using the , , and H / b values, enter Fig. 19a, and read S(b / d)2 1.4 for an
eccentricity ratio of e / C 0.8. Substitute in this equation the known values
for b and d and solve for S, or S(1.0 / 1.0)2 1.4; S 1.4.
5. Compute the bearing load capacity
Find the bearing load capacity from S (L/ Rib)(C / r)2, where lubricant
viscosity, lb s / in2; r shaft radius, in; Ri shaft velocity, in s. Solving gives L
(SRib) / (C / r)2 (1.4)(78.5)(6 106)(1.0) / (0.001 / 0.5)2 164.7 lb (732.6 N).
(The shaft rotative velocity must be expressed in in / s in this equation because the
lubricant viscosity is given in lb s / in2).
FIGURE 18 Typical porous-metal bearing. (Product

Engineering.)


22.36
DESIGN ENGINEERING
FIGURE 19 (a) Bearing load capacity factors; (b) bearing friction factors. (Products Engineering.)
6. Determine the bearing coefcient of friction

Enter Fig. 19b with the known values of , , and H / b and read u(r / C) 7.4.
Substitute in this equation the known values for r and C, and solve for the bearing
coefcient of friction , or 7.4C / r (7.4)(0.001) / 0.5 0.0148.
Related Calculations. Porous-metal bearings are similar to conventional sliding-journal bearings except that the pores contain an additional supply of lubricant
to replace that which may be lost during operation. The porous-metal bearing is
useful in assemblies where there is not enough room for a conventional lubrication
system or where there is a need for improved lubrication during the starting and
stopping of a machine. The permeability of the nished porous metal greatly inuences the ability of a lubricant to work its way through the pores. Porous-metal
bearings are used in railroad axle supports, water pumps, generators, machine tools,


22.37
and other equipment. Use the procedure given here when choosing porous-metal
bearings for any of these applications.
The method given here was developed by Professor W. T. Rouleau, Carnegie
Institute of Technology, and C. A. Rhodes, Senior Research Engineer, Jet Propulsion Laboratory, California Institute of Technology.
HYDROSTATIC THRUST BEARING ANALYSIS

An oil-lubricated hydrostatic thrust bearing must support a load of 107,700 lb
(479,073.5 N). This vertical bearing has an outside diameter of 16 in (40.6 cm)
and a recess diameter of 10 in (25.4 cm). What oil pressure and ow rate are
required to maintain a 0.006-in (0.15-mm) lubricant lm thickness with an SAE20 oil having an absolute viscosity of 42.4 107 lb / (s in2) [2.9 106 N
/ (s cm2)] if the shaft turns at 750 r / min? What are the pumping loss and the
viscous friction loss? What is the optimum lubricant lm thickness?
1. Determine the required lubricant-supply pressure

The design equations and methods developed at Franklin Institute by Dudley Fuller,
Professor of Mechanical Engineering, Columbia University, are applicable to vertical hydrostatic bearings, Fig. 20, using oil, grease, or gas lubrication. By substituting the appropriate value for the lubricant viscosity, the same set of design equations can be used for any of the lubricants listed above. These equations are
accurate, simple, and reliable; they are therefore used here.
Solve Fullers applied load equation, L (pi / 2){r2 r2i / [ln (r / ri)]}, for the
lubricant-supply inlet pressure. In this equation, L applied load on the bearing,
lb; pi lubricant-supply inlet pressure, lb / in2, r shaft radius, in; ri recess or
step radius, in; ln natural or Naperian logarithm to the base e. Solving gives pi
2L / {r 2 r 2i / [ln (r / ri))]} 2(107,700) / [82 52 / (ln 8.5)], or pi 825 lb /
in2 (5688.4 kPa).
FIGURE 20 Hydrostatic thrust bearings. (Product Engineering.)


22.38
DESIGN ENGINEERING
2. Compute the required lubricant ow rate

By Fullers ow-rate equation, Q pih3 / [6 ln (r / ri)], where Q lubricant ow
rate, in3 / s; h lubricant-lm thickness, in; lubricant absolute viscosity, lb s
/ in2; other symbols as in step 1. Thus, with h 0.006 in, Q (825 )(0.006)3 /
[6(42.4 106)(0.470)] 46.85 in3 / s (767.7 cm3 / s).
3. Compute the pumping loss
The pumping loss results from the work necessary to force the lubricant radially
outward through the lm space, or Hp Q(pi po), where Hp power required
to pump the lubricant pumping loss, in lb / s; po lubricant outlet pressure, lb
/ in2; other symbols as in step 1. For circular thrust bearings it can be assumed that
the lubricant outlet pressure po is negligible, or po 0. Then Hp 467.85(825
0) 38,680 in lb / s (4370.3 Nm / s) 38,680 / [550 ft lb / (min hp)](12 in / ft)
5.86 hp (4.4 kW).
4. Compute the viscous friction loss
The viscous-friction-loss equation developed by Fuller is Hf [(R2) / (58.05h)](r 4
r 40), where Hf viscous friction loss, in lb / s; R shaft rpm; other symbols as
in step 1. Thus, Hf {(750)2(42.4 107) / [58.05)(0.006)]}(84 54), or Hf
23,770 in lb / s (2685.6 Nm / s) 23,770 / [(550)(12)] 3.60 hp (2.7 kW).
5. Compute the optimum lubricant-lm thickness
The lm thickness that will produce a minimum combination of pumping loss and
friction loss can be evaluated by determining the minimum point of the curve
representing the sum of the respective energy losses (pumping and viscous friction)
when plotted against lm thickness.
With the shaft speed, lubricant viscosity, and bearing dimensions constant at the
values given in the problem statement, the viscous-friction loss becomes Hf
0.0216 / h for this bearing. Substitute various values for h ranging between 0.001
and 0.010 in (0.0254 and 0.254 mm) (the usual lm thickness range), and solve
for Hf. Plot the results as shown in Fig. 21.
Combine the lubricant-ow and pumping-loss equations to express Hp in terms
of the lubricant-lm thickness, or Hp (1000h)3 / 36.85, for this bearing with a
pump having an efciency of 100 percent. For a pump with a 50 percent efciency,
this equation becomes Hp (1000h)3 / 18.42. Substitute various values of h ranging
between 0.001 and 0.010, and plot the results as in Fig. 21 for pumps with 100
and 50 percent efciencies, respectively. Figure 21 shows that for a 100 percent
efcient pump, the minimum total energy loss occurs at a lm thickness of 0.004
in (0.102 mm). For 50 percent efciency, the minimum total energy loss occurs at
0.0035-in (0.09-mm) lm thickness, Fig. 21.
Related Calculations. Similar equations developed by Fuller can be used to
analyze hydrostatic thrust bearings of other congurations. Figures 22 and 23 show
the equations for modied square bearings and circular-sector bearings. To apply
these equations, use the same general procedures shown above. Note, however, that
each equation uses a factor K obtained from the respective design chart.
Also note that a hydrostatic bearing uses an externally fed pressurized uid to
keep two bearing surfaces completely separated. Compared with hydrodynamic
bearings, in which the pressure is self-induced by the rotation of the shaft, hydrostatic bearings have (1) lower friction, (2) higher load-carrying capacity, (3) a lubricant-lm thickness insensitive to shaft speed, (4) a higher spring constant, which
leads to a self-centering effect, and (5) a relatively thick lubricant lm permitting
cooler operation at high shaft speeds. Hydrostatic bearings are used in rolling mills,
instruments, machine tools, radar, telescopes, and other applications.


22.39
FIGURE 21 Oil-lm thickness for minimum power loss in a hydrostatic thrust bearing. (Product Engineering.)
HYDROSTATIC JOURNAL BEARING ANALYSIS

A 4.000-in (10.160-cm) metal shaft rests in a journal bearing having an internal
diameter of 4.012 in (10.190 cm). The lubricant is SAE-30 oil at 100F (37.8C)
having a viscosity of 152 107 reyn. This lubricant is supplied under pressure
through a groove at the lowest point in the bearing. The length of the bearing is 6
in (15.2 cm), the length of the groove is 3 in (7.5 cm), and the load on the bearing
is 3600 lb (16,013.6 N). What lubricant-inlet pressure and ow rate are required to
raise the shaft 0.002 in (0.051 mm) and 0.004 in (0.102 mm)?
1. Determine the radial clearance and clearance modulus

The design equations and methods developed at Franklin Institute by Dudley Fuller,
Professor of Mechanical Engineering, Columbia University, are applicable to hydrostatic journal bearings using oil, grease, or gas lubrication. These equations are
accurate, simple, and reliable; therefore they are used here.
By Fullers method, the radial clearance c, in rb rs, Fig. 16, where rb
bearing internal radius, in; rs shaft radius, in. Or, c (4.012 / 2) (4.000 / 2)
0.006 in (0.152 mm).
Next, compute the clearance modulus m from m c / rs 0.006 / 2 0.003 in
/ in (0.003 cm / cm). Typical values of m range from 0.005 to 0.003 in / in (0.005 to
0.003 cm / cm) for hydrostatic journal bearings.
2. Compute the shaft eccentricity in the clearance space
The numerical parameter used to describe the eccentricity of the shaft in the bearing
clearance space is the ratio 1 h / (mr), where h shaft clearance, in, during

22.40
DESIGN ENGINEERING
FIGURE 22 Constants and equations for modied square hydrostatic bearings. (Product Engineering.)
operation. With a clearance of h 0.002 in (0.051 mm), 1 [0.002 / (0.003

2)] 0.667. With a clearance of h 0.004 in (0.102 mm), 1 [0.004 /
(0.003 2)] 0.333.
3. Compute the eccentricity constants
The eccentricity constant Ak 12[2 / (1 )2] 12[2 0.667 / (1 0.667)2]
144.6. A second eccentricity constant B is given by Bk 12{(4 2) / [2(1
2)2] 2 2 / (1 2)2.5 arctan [1 / (1 2)0.5]}. Since this relation is
awkward to handle, Fig. 25 was developed by Fuller. From Fig. 25, Bk 183.


22.41
FIGURE 23 Constants and equations for circular-sector hydrostatic bearings. (Product Engineering.)

The lubricant ow rate is found from Q in3 / s 2Lm3rs / (Ak), where L load
acting on shaft, lb; lubricant viscosity, reyns. For the bearing with h 0.002
in (0.051 mm), Q 2(3600)(0.003)3(2) / [152 107)(144.6)] 0.177 in3 / s (2.9
cm3 / s), or 0.0465 gal / min (2.9 mL / s).
5. Compute the required lubricant-inlet pressure
The lubricant-inlet pressure is found from pi QB / (2bm3r s2), where pi lubricant


22.42
DESIGN ENGINEERING
FIGURE 24 Hydrostatic journal bearing.

(Product Engineering.)
FIGURE 25 Constants for hydrostatic journal

bearing oil ow and load capacity. (Product Engineering.)
inlet pressure, lb / in2; other symbols as before. Thus, pi (152

107)(0.177)(183) / [(2)(3)(0.003)3(2)2] 759 lb / in2 (5233.3 kPa).
6. Analyze the larger-clearance bearing
Use the same procedure as in steps 1 through 5. Then 0.333; A 45.0; B
42.0; Q 0.560 in3 / s (9.2 cm3 / s) 0.1472 gal / min (9.2 mL / s); pi 551 lb / in2
(3799.1 kPa).
Related Calculations. Note that the closer the shaft is to the center of the
bearing, the smaller the lubricant pressure required and the larger the oil ow. If
the larger ow requirements can be met, the design with the thicker oil lm is
usually preferred, because it has a greater ability to absorb shock loads and tolerate
thermal change.
Use the general design procedure given here for any applications where a hydrostatic journal bearing is applicable and there is no thrust load.
HYDROSTATIC MULTIDIRECTION BEARING

ANALYSIS
Determine the lubricant pressure and ow requirements for the multidirection hydrostatic bearing shown in Fig. 26 if the vertical coplanar forces acting on the plate


22.43
FIGURE 26 Double-acting hydrostatic thrust bearing. (Product Engineering.)
are 164,000 lb (729,508.4 N) upward and downward, respectively. The lubricant

viscosity 393 107 reyn lm thickness 0.005 in (0.127 mm), L 7 in
(17.8 cm), a 3.5 in (8.9 cm). What would be the effect of decreasing the lm
thickness h on one side of the plate by 0.001-in (0.025-mm) increments from 0.005
to 0.002 in (0.127 to 0.051 mm)? What is the bearing stufness?
1. Compute the required lubricant-inlet pressure

By Fullers method, Fig. 27 shows that the bearing has four pressure pads to support
the plate loads. Figure 27 also shows the required pressure, ow, and power equations, and the appropriate constants for these equations. The inlet-pressure equation
is pi KpLs / (16L2), where pi required lubricant inlet pressure, lb / in2; Kp
pressure constant from Fig. 27; Ls plate load, lb; L bearing length, in.
Find Kp from Fig. 27 after setting up the ratio a / L 3.5 / 7.0 0.5, where a
one-half the pad length, in. Then Kp 1.4. Hence pi (1.4)(164,000) / [(16)(7)2]
293 lb / in2 (2020.2 kPa).
From Fig. 27, the required lubricant ow rate Q KqLsh3 / (192L2), where Kq
ow constant; h lubricant-lm thickness, in; other symbols as before. For a / L
0.5, Kq 36. Then Q (36)(164,000)(0.005)3 / [(192)(7)2(393 107)] 1.99
in3 / s (32.6 cm3 / s). This can be rounded off to 2.0 in3 / s (32.8 cm3 / s) for usual
design calculations.
3. Compute the pressure and load for other plate clearance
The sum of the plate lubricant-lm thicknesses, h1 h2, Fig. 26, is a constant. For
this bearing, h1 h2 0.005 0.005 0.010 in (0.254 mm). With no load on
the plate, if oil is pumped into both bearing faces at the rate of 2.0 in3 / s (32.8
cm3 / s), the maximum recess pressure will be 293 lb / in2 (2020.2 kPa). The force
developed on each face will be 164,000 lb (729,508.4 N). Since the lower face is
pushed up with this force and the top face is pushed down with the same force,
the net result is zero.


22.44
DESIGN ENGINEERING
FIGURE 27 Dimensions and equations for thrust-bearing design. (Product Engineering.)
With a downward external load imposed on the plate such that the lower lm
thickness h2 is reduced to 0.004 in (0.102 mm), the upper lm thickness will become 0.006 in (0.152 mm), since h1 h2 0.010 in (0.254 mm) a constant for
this bearing. If the lubricant ow rate is held constant at 2.0 in3 / s (32.8 cm3 / s),
then Kq 36 from Fig. 27, since a / L 0.5. With these constants, the load equation
becomes Ls 0.0205 / h3, and the inlet-pressure equation becomes pi Ls / 560.
Using these equations, compute the upper and lower loads and inlet pressures
for h2 and h1 ranging from 0.004 to 0.002 and 0.006 to 0.008 in (0.102 to 0.051
and 0.152 to 0.203 mm), respectively. Tabulate the results as shown in Table 9.
Note that the allowable load is computed by using the respective lm thickness for
the lower and upper parts of the plate. The same is true of the lubricant-inlet
pressure, except that the corresponding load is used instead.
Thus, for h2 0.004 in (0.102 mm), Ls2 0.0205 / (0.004)3 320,000 lb
(1,423,431.0 N). Then pi2 320,000 / 560 571 lb / in2 (3937.0 kPa). For hk
0.006 in (0.152 mm), Ls1 0.0205 / (0.006)3 95,000 lb (422,581.1 N). Then pi1
95,000 / 560 169.6, say 170, lb / in2 (1172.2 kPa).
The load difference Ls2 Li1 the bearing load capacity. For the lm thicknesses considered above, Ls2 Ls1 320,000 95,000 225,000 lb (1,000,850.0
N). Load capacities for various other lm thicknesses are also shown in Table 9.
4. Determine the bearing stiffness
Plot the net load capacity of this bearing vs. the lower lm thickness, Fig. 28. A
tangent to the curve at any point indicates the stiffness of this bearing. Draw a
tangent through the origin where h2 h1 0.005 in (0.127 mm). The slope of this


22.45
TABLE 9 Load Capacity of Dual-Direction Bearing
FIGURE 28 Net load capacity for a double-direction thrust bearing. (Product Engineering.)


22.46
DESIGN ENGINEERING
tangent vertical value / horizontal value (725,000 0) / (0.005 0.002)

241,000,000 lb / in (42,205,571 N / m) the bearing stiffness. This means that a
load of 241,000,000 lb (1,072,021,502 N) would be required to displace the plate
1.0 in (2.5 cm). Since the plate cannot move this far, a load of 241,000 lb
(1,072,021.5 N) would move the plate 0.001 in (0.025 mm).
If the lubricant ow rate to each face of the bearing were doubled, to Q 4.0
in3 / s (65.5 cm3 / s), the stiffness of the bearing would increase to 333,000,000 lb /
in (58,317,241 N / m), as shown in Fig. 28. This means that an additional load of
333,000 lb (1,481,257.9 N) would displace the plate 0.001 in (0.025 mm). The
stiffness of a hydrostatic bearing can be controlled by suitable design, and a wide
range of stiffness values can be designed into the bearing system.
Related Calculations. Hydrostatic bearings of the design shown here are useful
for a variety of applications. Journal bearings for multidirectional loads are analyzed
in a manner similar to that described here.
LOAD CAPACITY OF GAS BEARINGS

Determine the load capacity and bearing stiffness of a hydrostatic air bearing, using
70F (21.1C) air if the bearing orice radius 0.0087 in (0.0221 cm), the radial
clearance h 0.0015 in (0.038 mm), the bearing diameter d 3.00 in (7.6 cm),
the bearing length L 3 in (7.6 cm), the total number of air orices N 8, the
ambient air pressure pa 14.7 lb / in2 (abs) (101.4 kPa), the air supply pressure ps
15 lb / in2 (gage) 29.7 lb / in2 (abs) (204.8 kPa), the (gas constant)(total temperature) RT 1.322 108 in2 / s2 (8.5 108 cm2 / s2), the eccentricity ratio
0.30, air viscosity 2.82 109 lb s / in2 (1.94 109 N s / cm2), the orice
coefcient 0.63, and the shaft speed 2100 rad / s 20,000 r / min.
1. Compute the bearing factors and r

For a hydrostatic gas bearing, (6 / pa)(d / zh)2 [(6)(2.82 109)(2100) /
14.7] [3 / (2 0.0015)]2 2.41.
Also, T 6Na2(RT)0.5 / pah3 (6)(2.82 109)(8)(0.0087)2(0.63)(1.322
108)2 / [(14.7)(0.0015)3] 1.5.
2. Determine the dimensionless load
Since L / d 3 / 3 1, and ps / pa 29.7 / 14.7 2, use the rst chart1 in Fig. 29.
Before entering the chart, compute 1 / 1 / 2.41 0.415. Then, from the chart,
the dimensionless load 0.92 Ld.
3. Compute the bearing load capacity
The bearing load capacity Ls LdpaLD (0.92)(14.7)(3.00)(3.00)(0.3) 36.5 lb
(162.4 N). If there were no shaft rotation, 0, T 1.5, and Ld 0.65, from
the same chart. Then Ls LdpaLD (0.65)(14.7)(3.00)(3.00)(0.3) 25.8 lb (114.8
N). Thus, rotation of the shaft increases the load-carrying ability of the bearing by
[(36.5 25.8) / 25.8](100) 41.5 percent.
4. Compute the bearing stiffness
For hydrostatic gas bearing, the bearing stiffness Bs Ls / (h) 36.5 /
[0.0015)(0.3)] 81,200 lb / in (142,203.0 N / cm).

FIGURE 29 Gas-bearing constants. (Product Engineering.)
22.47

22.48
DESIGN ENGINEERING
Related Calculations. Use this procedure for the selection of gas bearings
where the four charts presented here are applicable. The data summarized in these
charts result from computer solutions of the complex equations for hybrid gas
bearings. The work was done by Mechanical Technology Inc., headed by Beno
Sternlicht.


Bearing Design PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Bearing Design PDF

Uploaded by

Copyright:

Available Formats

Source: HANDBOOK OF MECHANICAL ENGINEERING CALCULATIONS

BEARING DESIGN AND

Determining Stresses, Loading, Bending

Roller-Bearing Operating-Life Analysis

Roller-Bearing Capacity Requirements

Radial Load Rating for Rolling Bearings

Roller-Bearing Capacity and Reliability

Porous-Metal Bearing Capacity and

Hydrostatic Journal Bearing Analysis

Bearing Type Selection of a Known

Hydrostatic Multidirection Bearing

DETERMINING STRESSES, LOADING, BENDING

BEARING DESIGN AND SELECTION

10,000 lb (at either bearing)

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

BEARING DESIGN AND SELECTION

FIGURE 2 Typical 6-spoke bearing support having the mount

Using the M curve in Fig. 4 for a parameter value of 144 gives

1740 in / lb (196.6 Nm)

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

BEARING DESIGN AND SELECTION

FIGURE 3 Free-body diagram for 6- and 4-spoke bearing

2320 220 2540 lb / in2 (17501 kPa)

4. Find the total axial loading in one of the inclined spokes

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

BEARING DESIGN AND SELECTION

FIGURE 4 Six-spoke bearing-support parameter curves. (Product Engineering.)

5. Determine the bending moment in the spoke at the hub

6. Find the spring rate of the spoked bearing support

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

BEARING DESIGN AND SELECTION

FIGURE 5 Four-spoke bearing-support parameter curves. (Product Engineering.)

HYDRODYNAMIC EQUATIONS FOR BEARING

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

550 ft lb / s or 33,000 ft lb / min

min in2 1714

For water, 1 ft equals 0.433 lb / in2 or 62.335

9.807 (in Paris)

32.174 (in London)

TABLE 1 Hydrodynamic Equations for Bearing Design

BEARING DESIGN AND SELECTION

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

Absolute viscosity in SI units

Absolute viscosity in USCS units

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

Saybolt universal seconds

inverse value of absolute viscosity

Ratio of absolute viscosity of any uid to that

BEARING DESIGN AND SELECTION

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

Flow coefcient for laminar

Flow coefcient for clean castiron pipecircular section

Flow coefcient for very smooth

Friction loss formula for pipe

Critical Reynolds number for

BEARING DESIGN AND SELECTION

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

Flow coefcient for maximum

Reynolds number for water of

Bearing constant (Sommerfeld

BEARING DESIGN AND SELECTION

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)

Find Sommerfeld variable for D /