Control Systems 1

DME CONTROL SYSTEMS
104
Control Systems
Table of Contents
TSP and TSP Plus Temperature
Control System ........................................105-110
Touch Screen Panel, Powerful, flexible and affordable
Smart Series Temperature

Control Systems ..................................111 to 155
RoHS/WEEE-compliant temperature
controls for hot runner systems
Valve Gate Controls................................156-162

Energy efficient, reliable and compact
hydraulic and pneumatic controls
Technical Support ..................................163-164

Customer power requirement worksheet
Breaker wattage size table
Control system repairs and returns
Online Price Guide

U.S. 800-626-6653
Go to www.dme.net/prices for the latest pricing guide.
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smar t Series TSP

Temperature C ontrol System
Series
POWERFUL, FLEXIBLE
AND AFFORDABLE
106
TSP Temperature Control System
TSP Features and Benefits
The TSP Temperature Control System optimizes injection molding performance of any hot runner
system with the advanced features of a touch screen unit but within a minimal footprint.
Benefits
Intuitive, leading edge touch screen display with adjustable viewing angle
Automatically employed diagnostics to ensure optimal hardware configuration

and performance
Advanced micro controller technology
Continuous ground fault and current measurement
PLUG-AND-PLAY SYSTEM ARCHITECTURE
Patented all-in-one control card designed for reliability
Modular 6-zone cards; 15 amps per zone
Field calibration mode
Universal power supply
TSP Features and Benefits
TSP USER-FRIENDLY PERFORMANCE
OPTIMIZES PERFORMANCE FOR ALL HOT RUNNER SYSTEMS
Unique low voltage soft-start feature maximizes heater life
Uniform startup feature reduces scrap and energy usage
Proprietary adaptive auto-tuning control algorithm
Phase angle or burst firing modes (time proportional, zero-crossing)
ROBUST, HIGH-QUALITY DESIGN
Compact solid metal enclosure with heavy-duty industrial connectors
Mold and controller protection features
On-board heater and thermocouple fuses
Portable stand available
OPTIONAL 7" DISPLAY WITH ADVANCED FEATURE SET NOW AVAILABLE!

IMPORTANT NOTICE: TSP Controllers are not designed to control all zones as manifold zones.
Doing so will cause the main circuit breaker to trip.
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
text
107
TSP Specifications
Specifications
TSP TEMPERATURE CONTROL SYSTEM SPECIFICATIONS
User Interface
Full-color LCD touch screen on all HMI models
Display Size
5.7" QVGA
Calibration Accuracy
0.5C / 1F
Control Accuracy
+/- 0.5C / 1F
Power Response Time
8.3 ms at 60 Hz
Control Algorithm
Adaptive PID 2 with auto-tuning

Software selectable
Thermocouple
J- or K-Type, software selectable
Operating Range
0 - 472C or 32 - 882F
Output Voltage
Maximum 264 VAC
Supply Voltage
200/240 Delta or 380/440V 3 Star
Supply Breaker
40A 3-phase breaker for 6- and 12-zone control units

63A 3-phase breaker for 18- to 48-zone control units
Frequency
50 - 60 Hz automatic switching
Up to 95% non-condensing
Ground Fault Detection
40mA per zone
Power Control
Phase angle or burst firing modes (time proportional, zero-crossing)
Overload Protection
Semi-conductor fuses on both heater legs
Control Modes
Closed loop (auto), open loop (manual), standby, boost mode and slave mode
Alarm Output
Closing contact relay, max. 5A, 230V
T/C and Power Connector
HAN 24e or 3
LED Indicators
Fault, Scan
Soft-Start with Auto-Tune
Unique low voltage method for heater safety
Input Protection
Plug-in nano fuses on both TC legs
Port (optional)
USB
SLOTS
ITEM NUMBER
# OF ZONES
AVAILABILITY
ITS-06-15
Special order; contact DME
ITS-12-15
12
In stock
ITS-18-15
18
ITS-24-15
24
In stock
ITS-30-15
30
ITS-36-15
36
ITS-42-15
42
ITS-48-15
48
In stock
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
TSP Specifications
5 - 45C (41 - 113F)
Humidity Range
Ambient Temperature Range
Degree (F or C)
text
TSP Temperature
textControl System
108
TSP Component Ordering Information

Mold Power Cables (15 AMP Max)
ITEM
NUMBER
MPC12C10G
10 FOOT LONG
MPC12C10G
TO FRAME
ITEM
NUMBER
ITEM
NUMBER
20 FOOT LONG 30 FOOT LONG

MPC12C20G
NUMBER
OF ZONES
(MAX.)
FROM 15 AMP
FRAME (S)
12
12 ZONE
MPC12C30G
TO POWER INPUT
CONNECTOR
FOR CONNECTIONS
PIC12G
TO MOLD
Thermocouple Cables (for 15 or 30 AMP Mainframes)

ITEM
NUMBER
TC12C10G
Control
Systems
blank
TSP Temperature Control
System
Ordering Information
| TSP |Component
10 FOOT LONG
TC12C10G
TO FRAME
ITEM
NUMBER
ITEM
NUMBER

TC12C20G
NUMBER
OF ZONES
(MAX.)
FROM 15 AMP
FRAME (S)
12
12 ZONE
TC12C30G
TO THERMOCOUPLE
CONNECTOR
FOR CONNECTIONS
MTC12G
TO MOLD
ZONES
CONTROLLER
CABLES
TERMINAL MOUNTING BOX
MPC12C10G
12 ZONES
OF CONTROL
(15 AMP)
(1 each)
PTC12TBTS
(1 each)
PTC12TBTS
(2 each)
PTC12TBTS
(4 each)
TC12C10G
ITS-12-15
MPC12C10G
24 ZONES
OF CONTROL
(15 AMP)
(2 each)
TC12C10G
ITS-24-15
MPC12C10G
48 ZONES
OF CONTROL
(15 AMP)
(4 each)
TC12C10G
ITS-48-15
Module Replacement Fuses

(sold in packs of 5)
RPM0124
ITEM
ITEM NUMBER
DESCRIPTION
ITSTROLLEY
RPM0123
POWER FUSE
15
RPM0124
TC FUSE
.062
U.S. 800-626-6653
Canada 800-387-6600
AMPS
dme@milacron.com
www.milacron.com
109
TSP Temperature Control System Series
TSP Plus Temperature Control System

Everything you loved about the original TSP controller with new enhanced features
for optimal control.
t
t
t
t
t
t
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t
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Automatic Leak detection

Enhanced 7 Color Touch screen
Storage : up to 100 Tools
Full IO function card with 4 input + 4 output for communication
Optional Thermocouple to monitor steel temperature and alarm if cooling is off
Accuracy 0.01 oF
Ability to control Small Mass / High Watt density nozzles
Field selectable PID (parameters) to optimize control process
APS technology (Adaptive Process System)
SPI communication Protocol via RS232/RS485 included
SLOTS
# OF ZONES
ITSP-12-15
ITSP-24-15
ITSP-48-15
2
4
8
12
24
48
Custom zone configurations available upon request
DESCRIPTION
ITEM NUMBER
ITSCGR-A
PCB replacement card, 6

zones @ 15 AMP
See reverse side for accessories
ROBUST, HIGH-QUALITY DESIGN

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IMPORTANT NOTICE: Smart Series Controllers are not designed to control all zones as manifold zones.
Doing so will cause the main circuit breaker to trip.
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
TSP Plus
PLUG-AND-PLAY SYSTEM ARCHITECTURE

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OPTIMIZES PERFORMANCE FOR ALL HOT

RUNNER SYSTEMS
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SMART SERIES USER-FRIENDLY PERFORMANCE

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ITEM NUMBER
text
TSP Temperature
textControl System
110
TSP Plus Component Ordering Information

ITEM
NUMBER
MPC12C10G
10 FOOT LONG
MPC12C10G
TO FRAME
ITEM
NUMBER
ITEM
NUMBER

MPC12C20G
NUMBER
OF ZONES
(MAX.)
FROM 15 AMP
FRAME (S)
12
12 ZONE
MPC12C30G
TO POWER INPUT
CONNECTOR
FOR CONNECTIONS
PIC12G
TO MOLD
Thermocouple Cables (for 15 or 30 AMP Mainframes)

ITEM
NUMBER
TC12C10G
10 FOOT LONG
TC12C10G
TO FRAME
ITEM
NUMBER

TC12C20G
NUMBER
OF ZONES
(MAX.)
FROM 15 AMP
FRAME (S)
12
12 ZONE
TC12C30G
TO THERMOCOUPLE
CONNECTOR
FOR CONNECTIONS
MTC12G
TO MOLD
ZONES
Control Systems
TSP Temperature
Control System
| blank| TSP Plus
ITEM
NUMBER
CONTROLLER
CABLES
MPC12C10G
12 ZONES
OF CONTROL
(15 AMP)
(1 each)
PTC12TBTS
(1 each)
PTC12TBTS
(2 each)
PTC12TBTS
(4 each)
TC12C10G
ITSP-12-15
MPC12C10G
24 ZONES
OF CONTROL
(15 AMP)
(2 each)
TC12C10G
ITSP-24-15
MPC12C10G
48 ZONES
OF CONTROL
(15 AMP)
(4 each)
TC12C10G
ITSP-48-15
ITEM
ITEM
ITSPTROLLEY
ITSPALRMLT

(sold in packs of 5)
U.S. 800-626-6653
ITEM NUMBER
DESCRIPTION
RPM0123
POWER FUSE
15
RPM0124
TC FUSE
.062
Canada 800-387-6600
RPM0124
AMPS
dme@milacron.com
www.milacron.com
Smar t Series
ROHS/WEEE-COMPLIANT
TEMPERATURE CONTROLS
FOR HOT RUNNER SYSTEMS
112
Smart Series
RoHS/WEEE Compliant
Advanced Temperature Control for Hot Runner Systems
Capability/RoHS and WEEE Compliant

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Two-Year Warranty
Advanced Temperature Control for Hot Runner Systems
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Electrical Noise Immunity

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Heavy Duty Welded Construction
Smart Series
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Q
Z
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
113
CE COMPLIANT! DME Mainframes and Modules comply with

Electromagnetic compatibility and low voltage directives
Control Modules
SSM (15 and 30 AMP): 5IF44.NPEVMFQSPWJEFTBDDVSBUFUFNQFSBUVSFDPOUSPM JODMVEJOH4NBSU4UBSU
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CPPTU PGG BOEBMBSNGVODUJPOTXIFO
VTFEXJUIUIF5"4NPEVMF
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UFNQFSBUVSFT UIF%44JTUIFJEFBMDIPJDF5IF%44NPEVMFBMTPGFBUVSFTBVUPNBUJDPSNBOVBMCVNQMFTT
USBOTGFS5IJTNPEVMFJTBMTPGVMMZDPNQBUJCMFXJUIUIF5"4NPEVMFGPSTUBOECZIFBUBOEBMBSNGVODUJPOT
Accessory Modules
TAS: 5IF5"4NPEVMFQSPWJEFTPWFSVOEFSWJTVBMBOEBVEJCMFBMBSNT CPPTU BOETUBOECZIFBUDPOUSPM
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SSM1512
Smart Series
NOTE: 5IF5"4BDDFTTPSZNPEVMFSFRVJSFTUIFVTFPGi.'$wTUZMFDPNNVOJDBUJPOTNBJOGSBNFT

/PODPNNVOJDBUJPOTGSBNFTNBZCFVQHSBEFEPOTJUFXJUIJOTUBMMBCMFLJUT
|
Concern for user convenience didnt stop with improved operation features. DME
went one step beyond
to ensure that the power hook-up procedure goes smoothly as well. For this reason,
detailed schematics
for various hook-ups are provided directly on all mainframe back panels. If it is ever
necessary to change
the configuration, these diagrams will help ensure safe and proper connections. All
wiring diagrams can
be referenced at the end of this section.
DSS1512
SSH Controller (10 AMP)

5IF44)JTBTUBOEBMPOFTJOHMF[POFDPOUSPMMFSJEFBM
GPSVTFXJUIIPUTQSVFCVTIJOHTPSNBDIJOFOP[[MFT
SSH1022
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
CE COMPLIANT! Control Modules
Simplified Power Hook-Up
114
Smart Series
Smart Series Temperature Control Systems

1 Mainframe
2 Circuit Breaker/Disconnect
3 Mold Power Cable
4 Thermocouple Cable
5 Mold Power Input Connector
6 Insulated Crimp Connector
7 Thermocouple Connector
8 Terminal Mounting Boxes
9 Mainframe Blank Panels
11 Control Modules
TABLE OF CONTENTS
PAGE
Introduction................................................................................................................................ 112-113
Typical System Configurations .......................................................................................................115
SSH Single Zone Controller ..................................................................................................... 116-117
Single and Two-Zone Mainframes and Accessories.......................................................... 118-121
Single Zone High Power Mainframes............................................................................................121
Smart Series Mainframes........................................................................................................ 122-124
Digital Current / Voltage Monitor ...................................................................................................125
Smart Series Accessories ...............................................................................................................126
Standard Mainframe Connector Wiring........................................................................................127
Wiring Diagram for Hot Runner Molding System
and Smart Series / G-Series Mold Connectors .........................................................................128
Wiring Diagram for Hot Runner Molding System
and High Power Smart Series / G-Series Mold Connectors ...................................................129
Smart Series
10 Module Replacement Fuses
Cables and Connector Kits ...................................................................................................... 131-132

Mold Connector Pocket Layouts ............................................................................................ 133-134
Terminal Mounting Boxes ........................................................................................................ 135-136
SSM Temperature Control Modules ...................................................................................... 137-138
DSS Temperature Control Modules ....................................................................................... 139-140
TSM Temperature Control Module with Color Touch Screen ........................................... 141-142
TAS Temperature Alarm / Standby Heat Modules .............................................................. 143-144
Replacement Parts and Service Items .................................................................................. 145-147
Input Power Wiring Diagrams ................................................................................................ 148-150
Alternate Cable Configuration ................................................................................................ 151-153
Terminal Box Detail & Mold Connectors European .................................................................154
Cable Storage Basket.......................................................................................................................155
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
115
Typical System Configurations

SSM1512
DSS1512
5 Zones of Control (15 AMP)
MPC5C10G
PTC5TBTS
MFP5G
MFS512G
X5
TC5C10G
SSM1512
DSS1512
MPC8C10G
PTC8TBTS
MFP8G
MFS512G
SSM1512
DSS1512
Smart Series
TC8C10G
X8
MPC12C10G
PTC12TBTS
MFP12G
SSM3012
DSS3012
MFS512G
TC12C10G
X12
2 or 3 Zones of High Power Control (30 AMP)

MTC5G
MPCH23C10G
MFHP2G
MFHP3G
X2 or 3X
SSM3012
DSS3012
PTCH23TBG
MFS512G
PICH23G
TC5C10G
5 Zones of High Power Control (30 AMP)

MTC5G
MPCH5C10G
MFHP5G
PTCH5TBG
MFS512G
X5
U.S. 800-626-6653
TC5C10G
Canada 800-387-6600
PICH5G
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Typical System Configurations
116
Smart Series
RoHS/WEEE Compliant
Smart Series Single Zone Temperature Controller
SSH1022/21 (10 AMP)
Smart Series
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* EFBMGPSVTFXJUIBIPUTQSVFCVTIJOH
or a machine nozzle
Key Features
Operational Refinements
t Large Digital Display

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t SelectiveCycle
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t Bumpless Transfer
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t Third Fuse
"MMPXTGPSEJTQMBZPGMPXUFNQFSBUVSFBMBSNXIFOUIFMPBE
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Switchable Options
t Shorted Thermocouple Sensitivity Adjustment
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4FOTJUJWJUZDBOCFBEKVTUFEXJUIJOUFSOBMTXJUDIFT
7FSZVTFGVMGPS[POFTXJUIMPOHTUBSUVQUJNFT
t Switchable C/F Operation
4DBMFJOEJDBUFEBUTUBSUVQ
t K Type Thermocouple Support
t Cut Feature
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VOHSPVOEFEJOUFSOBMUIFSNPDPVQMFT
Front Panel Digital LED Indicators
BACKWARD
THERMOCOUPLE
SHORTED
THERMOCOUPLE
U.S. 800-626-6653
OPEN
THERMOCOUPLE
BUMPLESS
TRANSFER
FRONT PANEL
LOCKOUT
Canada 800-387-6600
TEMP MODE
FAHRENHEIT
TEMP MODE
CENTIGRADE
PROCESS
TEMP
dme@milacron.com
MANUAL
% POWER
LOCKOUT
ERROR
www.milacron.com
Smart Series
117
RoHS/WEEE Compliant
SSH1022/21 (10 AMP)

$POUSPMMFSJODMVEFTGPPUQPXFSDPSE NBUJOHNPMEQPXFSBOEUIFSNPDPVQMFDPOOFDUPS
$,15.
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Warranty: Two year (excluding triac and fuses).
CONTROLLER
ITEM NUMBER
SSH1022
VOLTS
(VAC)
240
SSH1021
120
CABLE*
ITEM NUMBER
MPTC10
LENGTH
(FEET)
10
MPTC20
20
4
6
4FFQBHF
3
5
MOLD POWER AND

THERMOCOUPLE CONNECTOR*
ITEM NUMBER
2. Temperature Deviation Lights:

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GSPNTFUQPJOU
CKPTIC1
3. Auto / Manual / % Auto Power Switch:

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i"650wQPTJUJPO
4FFQBHF
4. LED Mode Indicators:

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5. Setpoint Pushwheel:
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QPXFSJO."/6"-NPEF
6. Power On/Off Switch:
$POUSPMT"$QPXFSUPNPEVMF
* ITEMS ORDERED
SEPARATELY
Rear Panel
1. Mold Power and Thermocouple Output Connector:
$,15*$DPOOFDUTUPUIFIFBUFSBOEUIFSNPDPVQMF.BUJOHDPOOFDUPS
$,15.JTTVQQMJFEXJUIDPOUSPMMFS
2. Power Input Cord:

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3. Load Fuse Receptacles:
1SPWJEFTTBGFBOEFBTZSFQMBDFNFOUPGMPBEGVTFT
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
1. Process Temperature Display:

4IPXTQSPDFTTUFNQFSBUVSF UIFSNPDPVQMFGBVMUTBOEPUIFSPQFSBUJPOBMNPEFT
%JTQMBZTQPXFSXIFOTXJUDI
JTQSFTTFEEPXO
Front Panel Controls and Indicators
Smart Series
CKPTM1
INCLUDED
118
Smart Series
RoHS/WEEE Compliant
Smart Series Single and 2-Zone Mainframes (10 AMP max.)
Single and Two-Zone 10 AMP Mainframes

5IF%.&1PSUBCMF".1.BJOGSBNFTBSFEFTJHOFEGPSVTFXJUIPS".1
4NBSU4FSJFTPS(4FSJFT5FNQFSBUVSF$POUSPM.PEVMFT.BJOGSBNFJTTVQQMJFEXJUI
QPXFSJOQVUBOEQPXFSUIFSNPDPVQMFPVUQVUDPOOFDUPST$JSDVJUCSFBLFSQSPWJEFT
TBGFUZGPSPQFSBUJPO$POUSPMNPEVMFTBOEDBCMFTBSFUPCFPSEFSFETFQBSBUFMZ
NOTE: .BYJNVNTBGFPQFSBUJOHBNQFSBHFJT".14QFS[POFXIFOVTJOH
".1NPEVMFT*GBQQMJDBUJPOXJMMESBXNPSFUIBO".14QFS[POF
VTF".1.BJOGSBNF .''13(

MFP1G
MFP1G1
A
B
A: "$' 1PXFSUP.BJOGSBNF

Smart Series
Smart Series Single and 2-Zone Mainframes
"$'TVQQMJFEXJUI.'1(
6TFSNVTUJOTUBMM"#$ ".1
GVTFTJOUIF".1DPOUSPMNPEVMFTUPQSPUFDUUIFNBJOGSBNF
Single and Two-Zone 10 AMP Mainframes

(50-60 Hz, single phase)
ZONES
ITEM
NUMBERS **
VOLTS
WATTS
PER ZONE
CONNECTORS
SUPPLIED
MFP1G1
120
1200
(1) AC1512F (POWER IN)

(1) CKPTM1 (POWER-T/C OUT)
MFP1G
240
2400

MFPR2G
240
2400

B: $,15. $POOFDUPSUPIFBUFS
5IJTTJOHMF[POFDPOUSPMMFSJTJEFBMGPS
VTFXJUI4USBJHIU4IPUBOE(BUF.BUF
IPUTQSVFCVTIJOHT
*ODMVEFTGSBNFBOEDPOOFDUPSTMJTUFE.PEVMFTBOEDBCMFTPSEFSFETFQBSBUFMZ.
NOTE: 3FQMBDFNFOUQPXFSDPOOFDUPSTJOGSBNFBSFBMTPBWBJMBCMFPOTQFDJBMPSEFS
Recommended Mold Pocket Layout

(For Mold Power-Thermocouple Input Connector CKPTIC1)
MFPR2G
A
B
A: "$' 1PXFSUP.BJOGSBNF
B: $,15. $POOFDUPSUPIFBUFS
Single zone, horizontal

10 amp controllers
(SSH1022/21) also
available. See page 116
DIMENSIONS
BMMGSBNFT
8Y)Y%
)EJNFOTJPOEPFTOPU
JODMVEFDPOOFDUPSTPSIBOEMF
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
119
RoHS/WEEE Compliant: Smart Series Single and

2-Zone Mainframe Accessories (10 AMP)
For Use With MFP1G, MFP1G1, MFPR2G, SSH1022 and SSH1021
Mold Power-Thermocouple Input Connector
"4JOHMF;POF1PXFS5IFSNPDPVQMF*OQVU$POOFDUPSJTBWBJMBCMFGPSNPVOUJOHJOPSPO
UIFNPMEUPBDDFQUUIFQPXFSUIFSNPDPVQMFDBCMFGSPNUIFNBJOGSBNF8BUFSSFTJTUBOU
UIFDPOOFDUPSIBTBOJOUFHSBMSFUBJOJOHMBUDIGPSBTFDVSFDBCMFDPOOFDUJPOBOEOVNCFSFE
TDSFXUZQFUFSNJOBMTGPSQPXFSBOEUIFSNPDPVQMFMFBEXJSFT
$BOCFNPVOUFEPOUPQPGNPMEGPSVTFXJUIIPUTQSVFCVTIJOHT
ITEM
NUMBER
CKPTIC1
Armored Mold Power-Thermocouple Cables

ITEM
NUMBER
MPTC10
MPTC20
Replacement Connector Kits (for Controller & Cables)
FEMALE POWER T/C CONNECTORS:

$,15'JTPO.15$$BCMFT
.BUFTXJUI.PMEPS$,15.-POMZ
$,15'-.BUFTXJUI$,15.POMZ
CKPTF1
CKPTM1
AC1512F
MALE
5
4
2
+
GPS$,15*$
- BOE$,15.
PS$,15.-
CKPTM1L
AC2024F
CKPTF1L
ITEM
NUMBER
VOLTS
ITEM
NUMBER
AC1512F
120
CKPTM1
CKPTF1
CKPTM1L
CKPTF1L
AC2024F
240
ITEM
NUMBER
ITEM
NUMBER
CKPTOC1
ITEM NUMBER
PTC210TBGTS
ITEM
NUMBER
FEMALE
5
1
PTC210
4
3
-
Terminal Mounting
Boxes Prewired
(10 AMP) 5 Pin
1PXFS5IFSNPDPVQMF0VUQVU
$POOFDUPS GPS.BJOGSBNF#VMLIFBE
U.S. 800-626-6653
PTC210
2
+
B
GPS$,150$
BOE$,15'
PS$,15'-
5FSNJOBM.PVOUJOH#PYFTQSPWJEFUIFFBTJFTUBOENPTU
FDPOPNJDBMNFUIPEPGNPVOUJOHQPXFSBOEUIFSNPDPVQMF
DPOOFDUPSTPOUIFNPME$POTUSVDUFEPGQMBUFEIFBWZHBVHF
TUFFM FBDICPYJTQSFDVUBOEESJMMFEGPSRVJDLNPVOUJOHPG
UIFCPYUPUIFNPME [POF QSFXJSFEUFSNJOBMNPVOUJOH
CPYXJUIUFSNJOBMTUSJQTIPXOXJUIDPWFSQMBUFSFNPWFE

Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series Single and 2-Zone Mainframe Accessories
1PXFS*OQVU$POOFDUPST
'PS.BJOGSBNF
MALE POWER T/C CONNECTORS:

$,15.JTPO.15$$BCMFT
.BUFTXJUI'SBNFPS$,15'-POMZ
$,15.-.BUFT8JUI$,15'POMZ
Smart Series
4JOHMF;POF.PME1PXFS5IFSNPDPVQMF$BCMFTBSFDPOTUSVDUFEPGTQFDJBMMFBEXJSFGPS
VTFJOIJHIUFNQFSBUVSFFOWJSPONFOUT BOEBSFBWBJMBCMFUPDPOOFDUUIFNBJOGSBNFUPUIF
DPOOFDUPSPOUIFNPME"WBJMBCMFJOMFOHUITPGPSGFFU*OUFHSBMSFUBJOJOHMBUDIFT
POUIFNBJOGSBNFBOENPMEDPOOFDUJPOTQSPWJEFTFDVSFDBCMFDPOOFDUJPOT$POOFDUPS
DPOGJHVSBUJPOTFOTVSFQSPQFSJOTFSUJPOPGDBCMF
120
Smart Series
Smart Series 2-Zone Mainframes (15 AMP) and Accessories

Two-Zone 15 AMP Mainframes
T
MFFPR2G
1
1SPWJEFT".1 XBUUT
QFS[POF'PSVTFXJUI4NBSU4FSJFTPS(4FSJFTNPEVMFT
44VQQMJFEXJUICVJMUJODPPMJOHGBO QPXFSJOQVU QPXFSPVUQVUBOEUIFSNPDPVQMFJOQVU
DDPOOFDUPST$POUSPMNPEVMFTBOEDBCMFTBSFPSEFSFETFQBSBUFMZ
TTWO-ZONE 15 AMP MAINFRAME (240 VAC, 50-60 Hz, SINGLE PHASE)
ITEM NUMBER
WATTS PER ZONE
CONNECTORS SUPPLIED
MFFPR2G
3500

(1) AC1524M (POWER OUT)
(2) M2MJ (T/C IN)
AC1240F
1240F
AC1524M
NOTE: 3FQMBDFNFOUQBSUTJOGSBNFBSFBMTPBWBJMBCMFCZTQFDJBMPSEFS
N
4FFQBHFT
M2MJ
FRAME DIMENSIONS:
8Y)Y%
)EJNFOTJPOEPFTOPU
ITEM NUMBERS
DESCRIPTION
AC1240F*
Female 240 VAC twist-lock power input connector

(mates with male frame power input)
AC1524M*
Male 240 VAC power output connector

(mates with female frame power outputs)
M2MJ*
PTC2TBGTS
Thermocouple mini-plug
(mates with frame jack strip connector)
2 zone, pre-wired terminal mounting box with terminal strip
(mounts to mold; mates with PTC0110 or PTC0129 cables)
*ODMVEFEXJUI.''13(
Armored Mold Power

Thermocouple Cables (15 AMP)
ITEM NUMBER
Smart Series
Smart Series 2-Zone Mainframes and Accessories
**ODMVEFTGSBNFBOEDPOOFDUPSTMJTUFE.PEVMFTBOEDBCMFTPSEFSFETFQBSBUFMZ
PTC0110
4JOHMF;POF.PME1PXFS5IFSNPDPVQMF$BCMFJT
DPOTUSVDUFEPGTQFDJBMMFBEXJSFGPSVTFJOIJHI
UFNQFSBUVSFFOWJSPONFOUT5IJTDBCMFDPOOFDUT
UIFNBJOGSBNFUPUIFDPOOFDUPSPOUIFNPME
"WBJMBCMFJOMFOHUITPGPSGFFU3FUBJOJOH
MBUDIFTPOUIFNPMEDPOOFDUPSQSPWJEFTFDVSF
DBCMFDPOOFDUJPOT
PTC0120
'PSVTFXJUI.''13(POMZ
Terminal Mounting Boxes

Prewired (15 AMP)
5FSNJOBM.PVOUJOH#PYFTQSPWJEFUIFFBTJFTUBOE
NPTUFDPOPNJDBMNFUIPEPGNPVOUJOHQPXFSBOE
UIFSNPDPVQMFDPOOFDUPSTPOUIFNPME$POTUSVDUFE
PGQMBUFEIFBWZHBVHFTUFFM FBDICPYJTQSFDVUBOE
ESJMMFEGPSRVJDLNPVOUJOHPGUIFCPYUPUIFNPME
[POF QSFXJSFEUFSNJOBMNPVOUJOHCPYXJUI
UFSNJOBMTUSJQTIPXOXJUIDPWFSQMBUFSFNPWFE

ITEM NUMBER
PTC2TBGTS
NOTE: QJODPOOFDUPSTBOEQJOTBSFBWBJMBCMFBTBTQFDJBMPSEFSPOMZ5IFTFBSFDSJNQ
DPOUBDUT 4FFQBHFTGPSNPVOUJOHEJNFOTJPOT
'PSVTFXJUI.''13(POMZ
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
121
Smart Series Single Zone

High Power Mainframes (30 AMP Max.)
5IF%.&1PSUBCMF4JOHMF;POF)JHI1PXFS.BJOGSBNFJTEFTJHOFEGPSVTFXJUI".1
4NBSU4FSJFTPS(4FSJFTUFNQFSBUVSFDPOUSPMNPEVMFT.BJOGSBNFJTTVQQMJFEXJUICVJMUJO
DPPMJOHGBO QPXFSJOQVU QPXFSPVUQVU BOEUIFSNPDPVQMFJOQVUDPOOFDUPST$JSDVJUCSFBLFS
QSPWJEFTTBGFUZGPSUIFPQFSBUPS$POUSPMNPEVMFTBOEDBCMFBSFPSEFSFETFQBSBUFMZ
MFHP1G
Single Zone 30 AMP Mainframes
(240 VAC, 50-60 Hz, Single Phase)
Replacement Connectors and Accessories
M2MJ
Smart Series
AC1240F
AC1240M
Smart Series Single Zone High Power Mainframes
FRAME DIMENSIONS:
8Y)Y%
)EJNFOTJPOEPFTOPU
E
*Included with MFHP1G mainframe
NOTE: Overall dimensions

shown include allowances
for hardware (assembly
screws) but not connectors

PTCH1TBG
$POOFDUPSTTIPXOBSF
PSEFSFETFQBSBUFMZ
D: TCS1
E: AC1240MI
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
122
Smart Series
Smart Series Mainframes (15 AMP)

WIDTH (W)
Cooling Fan
Smart Series Mainframe (15 AMP Max.)

Configurations
5IFDPOGJHVSBUJPOTJMMVTUSBUFECFMPXQSPWJEFBXJEFTFMFDUJPOPG[POFDBQBDJUJFT
UPTVJUNPTUDPOUSPMBQQMJDBUJPOT5IF BOE[POFGSBNFT .'1 BOE(

VTFJOEJWJEVBMGSBNFTFDUJPOT5IFUISV[POFGSBNFTVTF PSGSBNFTFDUJPOT
SJHJEMZGBTUFOFEUPHFUIFSJOUPPOFQSFXJSFEJOUFHSBMVOJUXIJDISFRVJSFTPOMZPOFNBJO
"$QPXFSJOQVUDPOOFDUJPO5IF$VSSFOU7PMUBHFNPOJUPSPQUJPOXJMMCFGBDUPSZJOTUBMMFE
XIFOPSEFSFEBUTBNFUJNFBT.BJOGSBNF$POUSPMNPEVMFT DBCMFT NPMEDPOOFDUPST
BOEPUIFSBDDFTTPSJFTBSFPSEFSFETFQBSBUFMZ TFFUBCMFPOOFYUQBHF

Main AC power
input strain relief
Thermocouple
input with
retaining
latch
Smart Series
Smart Series Mainframes
Power output
with retaining
latch
&BDIGSBNFTFDUJPO
.'1( .'1(
BOE.'1(
IBT
JUTPXODPPMJOHGBO
.VMUJTFDUJPOGSBNF
IFJHIUTBSFNVMUJQMFT
PGIFJHIUTIPXO
FH.'1(JT
IJHI

.BJO"$JOQVU
TIPXOXJMMBMXBZT
CFJOCPUUPNGSBNF
TFDUJPO'PSIJHIFS
QPXFSSFRVJSFNFOUT
JOEJWJEVBMQPXFS
JOQVUTBOEDJSDVJU
CSFBLFSTDBOCF
GBDUPSZJOTUBMMFEJO
FBDITFDUJPOPGB
TUBDLGSBNFPOB
TQFDJBMPSEFSCBTJT
9"
12"
WORLDWIDE WIRING
CAPABILITIES
6OMFTTPUIFSXJTFTQFDJGJFE BMM
4NBSU4FSJFT.BJOGSBNFTXJMMCF
TVQQMJFEUPBDDFQU7"$ QIBTF
XJSF )[JOQVUQPXFS8JSJOH
EJBHSBN JODMVEFEPOUIFBDDFTTDPWFS

JMMVTUSBUFTUIFWBSJFUZPGPUIFSWPMUBHF
QIBTFBOEMPBECBMBODJOHBSSBOHFNFOUT
QPTTJCMF TVDIBT 7 QIBTF
XJSF )[
7 TJOHMF
QIBTF XJSF )[
BOE 7
TJOHMFQIBTF XJSF )[

These wiring adjustments can be
performed in the field to suit the
requirements of the application.
If specified at the time of original
order, DME will supply the
Mainframe required.
MOLD POWER CABLE (10, 20 OR 30 FOOT)
ITEM NUMBER
W*
.'1(

.'1(

.'1(

THERMOCOUPLE CABLE (10, 20 OR 30 FOOT)
%JNFOTJPOEPFTOPUJODMVEF
DPOOFDUPST
NOTE: $PNCJOBUJPOGSBNFTUP
BDDPNNPEBUFCPUIBOE
".1NPEVMFT XJUIPS
XJUIPVUDPNNVOJDBUJPOT

BSFBWBJMBCMFCZTQFDJBMPSEFS
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
123
Smart Series
Smart Series Mainframes (15 AMP)

SMART SERIES MAINFRAMES
Optional Current Voltage Monitor
is Factory Installed in CV-Style Frames
CABLES AND MOLD CONNECTORS REQUIRED

(Not included with Mainframes and Must be Ordered Separately)
MOLD POWER CABLES

THERMOCOUPLE CABLES
MOLD POWER INPUT
Z MFP TYPE FOR MFP TYPE WITH MFCP TYPE FOR MFCP TYPE WITH
THERMOCOUPLE
TEMP. AND
CURRENT VOLTAGE TEMP. CONTROL AND CURRENT VOLTAGE C10=10 FT. C20=20 FT. C30=30 FT. C10=10 FT. C20=20 FT. C30=30 FT. CONNECTORS (INCL.
O
CONNECTORS
POWER
CONTROL
MONITOR
COMMUNICATIONS
MONITOR
(SELECT
LENGTH
DESIRED)
(SELECT
LENGTH
DESIRED)
CRIMP
CONNECTORS)
N
E
ITEM
ITEM NUMBER
ITEM
ITEM NUMBER
ITEM
ITEM
ITEM
ITEM
QTY.
QTY.
QTY.
QTY.
S
NUMBER
(CV-STYLE)
NUMBER
(CV-STYLE)
NUMBER
NUMBER
NUMBER
NUMBER
5
.'1(
.'1($7
.'$1(
.'$1($7
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(
.'$1(
.'$1($7
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(
.'$1(
.'$1($7
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(
16
.'1(
.'1($7
.'$1(
.'$1($7
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(

.'$1(
.'$1($7

1*$(
and
1*$(
.'1($7
5$$( $(PS$(
and
5$$( $(PS$(
.'1(
.1$$( $(PS$(
and
.1$$( $(PS$(
20
.5$(
and
.5$(
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(
.1$$( $(PS$(
and
.1$$( $(PS$(
5$$( $(PS$(
and
5$$( $(PS$(
1*$(
and
1*$(
.5$(
and
.5$(
1*$(
and
1*$(
5$$( $(PS$(
and
5$$( $(PS$(
.1$$( $(PS$(
and
.1$$( $(PS$(
.5$(
and
.5$(
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(
.1$$( $(PS$(
and
.1$$( $(PS$(
5$$( $(PS$(
and
5$$( $(PS$(
1*$(
and
1*$(
.5$(
and
.5$(
1*$(
and
1*$(
5$$( $(PS$(
and
5$$( $(PS$(
.1$$( $(PS$(
and
.1$$( $(PS$(
.5$(
and
.5$(
.1$$( $(PS$(
5$$( $(PS$(
1*$(
.5$(
24
.'1(
.'1($7
.'$1(
.'$1($7
28
.'1(
.'1($7
.'$1(
.'$1($7

32
.'1(
36
.'1($7
.'1(
40
.'$1(
.'1($7
.'1(
.'$1($7
.'$1(
.'1($7
.'$1($7
.'$1(
.'$1($7

44
.'1(
48
.'1($7
.'1(
.'$1(
.'1($7
.'$1($7
.'$1(
.'$1($7
NOTE:'PSEFUBJMTPODBCMFTBOEDPOOFDUPST TFFQBHFT

ORDER ITEMS A and B or C

Z
O
N
E
S
(A)
FOR POWER INPUT
CONNECTORS
(B)
FOR THERMOCOUPLE CABLES
CONNECTORS
(C)
COMBINATION
POWER & TC
QTY.
ITEM
NUMBER
QTY.
ITEM
NUMBER
QTY.
ITEM
NUMBER
1*$5#(
.5$5#(
15$5#(
1*$5#(
.5$5#(
15$5#(
12
1*$5#(
.5$5#(
15$5#(
16
1*$5#(
.5$5#(
15$5#(

20
.5$5#(
and
.5$5#(
15$5#(
and
15$5#(
.5$5#(
15$5#(
.5$5#(
and
.5$5#(

15$5#(
and
15$5#(
1*$5#(
24
1*$5#(
28
1*$5#(
Z
O
N
E
S
(A)
FOR POWER INPUT
CONNECTORS
QTY.
ITEM
NUMBER
1*$5#(
(B)
FOR THERMOCOUPLE CABLES
CONNECTORS
QTY.

32
36
40
1*$5#(
15$5#(
and
15$5#(
.5$5#(
15$5#(
.5$5#(
and
.5$5#(
15$5#(
and
15$5#(
.5$5#(
and
.5$5#(
15$5#(
and
15$5#(
.5$5#(
15$5#(
48
1*$5#(
1*$5#(
ITEM
NUMBER
1*$5#(
QTY.
.5$5#(
and
.5$5#(
44
ITEM
NUMBER
(C)
COMBINATION
POWER & TC
NOTES: $PNCJOBUJPOUFSNJOBMNPVOUJOHCPYFTBSFBWBJMBCMFXJUIDPOOFDUPSTQSFXJSFEUPUFSNJOBMTUSJQT4FFQBHFGPSEFUBJMT

4FFQBHFGPSEJNFOTJPOBMEFUBJMT'PSCFMPXGMVTINPVOUJOHPGDPOOFDUPST TFFNPMEQPDLFUMBZPVUTPOQBHFT
4FFQBHFGPSDVSSFOUWPMUBHFNPOJUPS
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series Mainframes
.'1($7
.'1($7
.'1(
.'1(
Smart Series
8
12
124
Smart Series
Smart Series High Power Mainframes (30 AMP)

50 AMP 3-PHASE
CIRCUIT BREAKER
HIGH POWER MOLD POWER CABLE (10, 20 OR 30 FOOT)

THERMOCOUPLE CABLE (10, 20 OR 30 FOOT)
(USE 5-ZONE CABLE)
9"
HIGH POWER
MOLD POWER
INPUT CONNECTOR
THERMOCOUPLE CONNECTOR
TERMINAL MOUNTING BOX (OPTIONAL)
(14 3/16" WIDE)
INSULATED
CRIMP
CONNECTORS
(INCLUDED WITH
MOLD POWER
INPUT
CONNECTOR)
50 AMP 3-PHASE
CIRCUIT BREAKER
MAINFRAME WITH CIRCUIT BREAKER
DISCONNECT IS STANDARD; CURRENT
VOLTAGE MONITOR IS OPTIONAL
9"
5IFDPOGJHVSBUJPOTJMMVTUSBUFEBUMFGUQSPWJEF PS[POFTPG".1DPOUSPMGPS
IJHIFSXBUUBHFIFBUFSBQQMJDBUJPOT5IF$VSSFOU7PMUBHFNPOJUPSPQUJPOXJMMCFGBDUPSZ
JOTUBMMFEXIFOPSEFSFEBUUIFTBNFUJNFBT.BJOGSBNF$POUSPMNPEVMFT DBCMFT NPME
DPOOFDUPSTBOEPUIFSBDDFTTPSJFTBSFPSEFSFETFQBSBUFMZ
Smart Series
Smart Series High Power Mainframes
(20 3/16" WIDE)

70 AMP 3-PHASE
CIRCUIT BREAKER
SMART SERIES HIGH POWER MAINFRAMES

Optional Current Voltage Monitor is Factory Installed in CV-Style Frames
9"
(28 3/16" WIDE)
DIMENSIONS ABOVE DO
NOT INCLUDE CONNECTORS
BMMGSBNFTBSFEFFQ
Z
O
N
E
S
MFHP TYPE FOR

TEMP. CONTROL
MFHP TYPE WITH

CURRENT VOLTAGE MONITOR
MFCHP TYPE FOR TEMP.

CONTROL AND COMMUNICATIONS
MFCHP TYPE WITH CURRENT

VOLTAGE MONITOR
ITEM
NUMBER
ITEM NUMBER
(CV-STYLE)
ITEM
NUMBER
ITEM NUMBER
(CV-STYLE)
.')1(
.')1($7
.'$)1(
.'$)1($7
.')1(
.')1($7
.'$)1(
.'$)1($7
.')1(
.')1($7
.'$)1(
.'$)1($7
CABLES AND MOLD CONNECTORS REQUIRED

(Not included with Mainframes and Must be Ordered Separately)
NOTE: #MBOLQBOFMTDPWFS
VOVTFE[POFTJOGSBNFT
TIBEFEQBOFMTBCPWF
'PS
DPNNVOJDBUJPOT .'$)1

UZQFGSBNFT UIFTF
[POFTNBZCFVTFEGPS
DPNNVOJDBUJPONPEVMFT
THERMOCOUPLE CABLES
C10=10 FT. C20=20 FT. C30=30 FT.
(SELECT LENGTH DESIRED)
MOLD POWER CABLES

Z
C10=10 FT. C20=20 FT. C30=30 FT.
O
(SELECT LENGTH DESIRED)
N
E
ITEM
S QTY.
NUMBER
MOLD POWER INPUT

CONNECTORS
(INCL. CRIMP CONNECTORS)
THERMOCOUPLE
CONNECTORS
QTY.
ITEM
NUMBER
QTY.
ITEM
NUMBER
QTY.
ITEM
NUMBER
.5$(
.1$)$( $(PS$(
5$$( $(PS$(
1*$)(
.1$)$( $(PS$(
5$$( $(PS$(
1*$)(
.5$(
.1$)$( $(PS$(
5$$( $(PS$(
1*$)(
.5$(
NOTE: 'PSEFUBJMTPODBCMFTBOEDPOOFDUPST TFFQBHFT
NOTE: $PNCJOBUJPOGSBNFT
UP BDDPNNPEBUF
CPUIBOE".1
NPEVMFT XJUIPSXJUIPVU
DPNNVOJDBUJPOT
BSF
BWBJMBCMFCZTQFDJBMPSEFS
U.S. 800-626-6653
Z
O
(A)
N
FOR POWER INPUT CONNECTORS
E
ITEM
S QTY.
NUMBER
(B)
FOR THERMOCOUPLE CABLES CONNECTORS
(C)
COMBINATION POWER & TC
QTY.
ITEM
NUMBER
QTY.
ITEM
NUMBER
1*$)5#(
.5$5#(
15$)5#(
1*$)5#(
.5$5#(
15$)5#(
1*$)5#(
.5$5#(
15$)5#(
NOTE: 4FFQBHFGPSEJNFOTJPOBMEFUBJMT'PSCFMPXGMVTINPVOUJOHPGDPOOFDUPST TFF

NPMEQPDLFUMBZPVUTPOQBHFT
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
125
Smart Series Digital Current/Voltage Monitor

Streamlined Design For Improved Performance
5IFOFX$VSSFOU7PMUBHF.POJUPSJTTJNQMFUPPQFSBUFBOEGFBUVSFTBMBSHF
FBTZUPSFBEEJHJUBMEJTQMBZ&BTFPGPQFSBUJPOIBTCFFOFOIBODFECZTUSFBNMJOJOH
UIFVOJUBOEFMJNJOBUJOHVOOFDFTTBSZTXJUDIFTBOEDPOUSPMT8IFOTFUUJOHUIF
TFMFDUPSTXJUDIUPUIFEFTJSFE[POFOVNCFS UIFA".14GVODUJPOJTTFMFDUFE
5IFNFUFSXJMMUIFOEJTQMBZUIFBNPVOUPGDVSSFOUCFJOHEFMJWFSFECZUIFTFMFDUFE
NPEVMF*OQVUWPMUBHFUPUIFTZTUFNDBOCFNFBTVSFECZSPUBUJOHUIFTFMFDUPS
TXJUDIUPPOFPGUIFUISFFAMJOFWPMUBHFQPTJUJPOT5IJTXJMMTFUUIFNFUFSJOUIF
AWPMUBHFGVODUJPOBOEEJTQMBZUIFWPMUBHFPGUIFTFMFDUFEQIBTF
3
4
Current Supply To Each Zone

5PNPOJUPSUIFDVSSFOUTVQQMZUPFBDI[POF TJNQMZTFUUIFSPUBSZTFMFDUPSTXJUDI
UPUIFEFTJSFENPEVMF[POFOVNCFS5IFi".14wGVODUJPOJTUIFOBVUPNBUJDBMMZ
TFMFDUFEBOEJTJOEJDBUFECZUIFMFUUFS"KVTUUPUIFSJHIUPGUIFOVNCFSTJOUIF
EJTQMBZXJOEPX5IFNFUFSEJTQMBZTUIFDVSSFOUCFJOHEFMJWFSFEUPUIFIFBUFSMPBE
JOBNQFSFT
Input Voltage From Each Phase
4FUUIFSPUBSZTFMFDUPSUPUIFEFTJSFEQIBTFWPMUBHFQPTJUJPO5IJTBVUPNBUJDBMMZ
TFMFDUTUIFAWPMUTGVODUJPOXIJDIJTJOEJDBUFEXIFOUIFMFUUFSA7BQQFBSTUPUIF
SJHIUPGUIFOVNCFSTJOUIFEJTQMBZXJOEPX5IFNFUFSXJMMEJTQMBZUIFMJOFWPMUBHF
PGUIFTFMFDUFEQIBTF
Smart Series Digital Current/Voltage Monitor
1. CIRCUIT BREAKER/DISCONNECT "QQMJFTPSSFNPWFTQPXFSUPBMMNPEVMFT

JOUIFGSBNF
2. POWER ON LIGHT (amber) *MMVNJOBUFTXIFO$*3$6*5#3&",&3JTJOUIF
0/QPTJUJPO
3. AMPS/VOLTS METER %JHJUBMNVMUJTDBMFNFUFSQSPWJEFTBDDVSBUFSFBEJOHT
PG[POFDVSSFOU ".14
PSJOQVUWPMUBHF 70-54

4. AMPS/VOLTS INDICATOR "QQFBSTBVUPNBUJDBMMZXIFOFJUIFS".14PS
70-54JTTFMFDUFE
5. SELECTOR SWITCH .VMUJQPTJUJPOTXJUDIBVUPNBUJDBMMZTFMFDUT[POF
DVSSFOUPSQIBTFMJOFWPMUBHFUPCFNPOJUPSFE'PSTZTUFNTXJUINPSFUIBO
[POFT BEEJUJPOBMNFUFSBOETFMFDUPSTXJUDIQBOFMTBSFTVQQMJFE
Specifications
Voltmeter Range
UP7"$ GPSWPMUTZTUFNT
UP7"$ GPSWPMUTZTUFNT
Voltmeter Accuracy
PGSFBEJOH UP)[
Maximum Voltmeter Input
7"$
Input Voltage
Ammeter Range
Ammeter Accuracy
7"$ UP)[
UPUPUPANQFSFT
!UP%VUZ$ZDMF )[
Maximum Ammeter Input
"NQFSFT
U.S. 800-626-6653
Canada 800-387-6600
Smart Series
NOTE: 5IF%JHJUBM$VSSFOU7PMUBHF.POJUPS
JTBGBDUPSZJOTUBMMFEPQUJPOXIJDI
SFQMBDFTUIFTUBOEBSEDJSDVJU
CSFBLFSEJTDPOOFDU BOEJTTVQQMJFE
XIFOi$7TUZMFwNBJOGSBNFT
BSFPSEFSFE
See pages 123 and 124 for
appropriate mainframe
item numbers.
dme@milacron.com
www.milacron.com
126
Smart Series
Smart Series Accessories

Universal Floor Stand
3 SECTIONS
1 SECTIONS
2 SECTIONS
4 SECTIONS
46"
'MPPSTUBOE
XJEUIBEKVTUT
GPSBOE
[POF
NBJOGSBNFT
5IF6OJWFSTBM'MPPS4UBOEXJMMBDDPNNPEBUFBMMPSBNQ
.BJOGSBNFTGSPNPOFUPGPVSTFDUJPOTIJHI4UBOEJTNBEFGSPN
IFBWZHBVHFTUFFMBOEJODMVEFTMPDLJOHDBTUFST MCSBUJOH

"MMBTTFNCMZBOE.BJOGSBNFNPVOUJOHIBSEXBSFJTJODMVEFE
)FBWZEVUZGMPPSTUBOEBWBJMBCMFGPSMBSHFSTZTUFNT MCSBUJOH

ITEM NUMBER
RATING
.'4(
-#4
.'4()%
-#4
)%TUBOEOPUTIPXO
'MPPSTUBOEDPNFTXJUIQMBUFTGPS[POFGSBNFNPVOUJOH
PO[POFiYwQBUUFSO
25 3/4"
28 1/4
Step-Down Transformer Kits (from 480 VAC to 240 VAC)
Smart Series Accessories
5SBOTGPSNFS,JUTBSFQSFXJSFEBOEJODMVEFFODMPTFEUSBOTGPSNFS 7"$JOQVU 7"$PVUQVU

XJUIBEKVTUBCMFUSBOTGPSNFSWPMUBHFUBQT POFGPPUDBCMFGPS"$QPXFSJO OPDPOOFDUPS
POF
GPPUDBCMFGPSNBJOGSBNF "$JOQVU
POFTBGFUZTXJUDI UXPFYUSBGVTFT GMPPSTUBOE .'4(

BOEBMMNPVOUJOHCSBDLFUTBOEIBSEXBSFSFRVJSFE4IJQQFEXJUIJOTUSVDUJPOTGPSFBTZBTTFNCMZ
4JOHMFTFDUJPOGSBNFTNPVOUUPGSPOUPSSFBSPGTUBOE
RATING
5,"(
,7"
5,"(
,7"
5,"(
,7"
5,"(
,7"
Also Available:
5SBOTGPSNFSPOMZ
5SBOTGPSNFSBOEDBCMFTPOMZ
5SBOTGPSNFSTXJUIPUIFSWPMUBHF
PSDVSSFOUDBQBDJUJFT
*TPMBUJPO5SBOTGPSNFST
$POUBDU%.&GPSEFUBJMTBOEQSJDFT
.BJOGSBNFOPUJODMVEFE
"EBQUFSQMBUFTGPSOBSSPXFSGSBNFTBWBJMBCMFCZTQFDJBMPSEFS
$PNFTXJUIQMBUFTGPSNPVOUJOH[POFPO[POFiYwQBUUFSO
4VQQMJFEXJUI.'4()%GPSUIJTUSBOTGPSNFSTJ[FPSMBSHFBOEUSBOTGPSNFSTNPVOUFEGMBU
NOTE: 1PXFSDBQBDJUZOFFEFEEFQFOETPOUPUBMMPBEPGTZTUFN
JFOVNCFSPG[POFTBOEIFBUFSMPBEQFS[POF

|
Smart Series
ITEM NUMBER
Mainframe
Blank Panels
6TFEUPDPWFSVOVTFE
[POFTJONBJOGSBNFT
1VTIQVMMGBTUFOFST
JODMVEFEJOQBOFM
MFBP10G DPWFST
POFAMP[POF
MFBP30G DPWFST
POFAMP[POF PS
UXPAMP[POFT

Insulated Crimp Connectors
(sold in packages of 5)
'PSDPOOFDUJPOPGNPMEQPXFSJOQVUDPOOFDUPSMFBET
UPIFBUFSMFBET '$NBYJNVNUFNQFSBUVSF
ITEM NUMBER
AMPS
"#$
"#$

ITEM NUMBER
AMPS
RATING
"#$

)8$$ #BHPG

3&%
9

)8$$ #BHPG

#-6&
)8$$ #BHPG

:&--08
ITEM NUMBER
9

.'#1(
31.

.'#1(
31.

U.S. 800-626-6653
Canada 800-387-6600
NOTE: *OJUJBMTVQQMZJTQSPWJEFEXJUINPMEQPXFS
JOQVUDPOOFDUPST
dme@milacron.com
www.milacron.com
Smart Series
127
Smart Series Mainframe Connector Wiring

Standard Mainframe Connector Wiring
SIDE OF
MAINFRAME
Smart Series
|
Smart Series Mainframe Connector Wiring
High Power Mainframe Connector Wiring
SIDE OF
MAINFRAME
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
BETWEEN BLK & WHITE LEADS.
CHECK CONNECTIONS OF BLACK
Wiring Diagram with Smart Series Mold Connectors
NOTES: "MMHSPVOETNVTUCFDPOOFDUFEUPNPMEUPFOTVSFPQFSBUPSTBGFUZ

"MMDSJNQDPOOFDUJPOTDBOCFFMJNJOBUFECZVTJOHUFSNJOBMNPVOUJOHCPYXJUIUFSNJOBMTUSJQ4FFQBHF
Smart Series
BLK
BLK
BLACK (+)
WHITE (+)
BLK
128
Smart Series
Wiring Diagram for DME Hot Runner Molding System

with Smart Series Mold Connectors
www.milacron.com
dme@milacron.com
www.milacron.com
BLACK
WHITE
NOTES: "MMHSPVOETNVTUCFDPOOFDUFEUPNPMEUPFOTVSFPQFSBUPSTBGFUZ

"MMDSJNQDPOOFDUJPOTNBZCFFMJNJOBUFE4JNQMZSFNPWFMFBETGPSN1*$DPOOFDUPSTBOEXJSFEJSFDUMZ
USE OHM METER TO MEASURE BETWEENF BLACK AND WHITE LEADS .
CHECK CONNECTIONS OF BLACK AND WHITE LEADS TO ENSURE
Wiring Diagram with High Power Smart Series Mold Connectors
Canada 800-387-6600
Smart Series
U.S. 800-626-6653
WHITE (+)
BLACK (+)
Smart Series
129
Wiring Diagram for DME Hot Runner Molding System

with High Power Smart Series Mold Connectors
130
Smart Series
Mold Power and Thermocouple Cables

.PME1PXFS$BCMFTBSFVTFEUPDPOOFDUUIF.BJOGSBNFUPUIF1PXFS*OQVU$POOFDUPSPOUIF
NPME"WBJMBCMFJOMFOHUITPG PSGFFU*OUFHSBMSFUBJOJOHMBUDIFTPOCPUIUIFGSBNFBOE
NPMEDPOOFDUPSTQSPWJEFTFDVSFDBCMFDPOOFDUJPOT$POOFDUPSDPOGJHVSBUJPOTFOTVSFQSPQFS
JOTFSUJPOPGDBCMF$BCMFTBSFXJSFEGPS PS[POFT ".1
BOEPS[POFT ".1

GPSVTFXJUIUIFBQQSPQSJBUF4NBSU4FSJFT.BJOGSBNFTBOE.PME1PXFS*OQVU$POOFDUPST
MPC12C10G
Universal Mold Power Cable (15 AMP)

5IF.1$$( (PS(.PME1PXFS$BCMFBMTPTFSWFTBTBVOJWFSTBMDBCMFGPSDPOOFDUJOH
BOZ".14NBSU4FSJFT.BJOGSBNFUPBOZ".1.PME1PXFS*OQVU$POOFDUPS5IFNBYJNVN
OVNCFSPG[POFTXJMMCFEFUFSNJOFECZUIFDPOOFDUPSJOUIFNPME
Smart Series
ITEM
NUMBER
ITEM
NUMBER
ITEM
NUMBER
.1$$(
.1$$(
.1$$(
.1$$(
.1$$(
.1$$(
.1$$(
NUMBER
OF ZONES
(MAX.)
FOR CONNECTIONS
FROM 15 AMP
FRAME (S)
TO POWER INPUT
CONNECTOR
;0/&
1*$(
.1$$(
;0/&
1*$(
.1$$(

;0/&
1*$(

SPECIAL CABLES
7JSUVBMMZBOZUZQFPG
$POWFSTJPOPS4QFDJBM$BCMF
DPOGJHVSBUJPODBOCFQSPWJEFE
CZTQFDJBMPSEFS
10 FOOT LONG
20 FOOT LONG
ITEM
NUMBER
ITEM
NUMBER
.1$)$(
.1$)$(
.1$)$(
.1$)$(
FOR CONNECTIONS
NUMBER OF ZONES
(MAX.)
FROM 30 AMP
FRAME (S)
TO POWER INPUT
CONNECTOR
;0/&
1*$)(
;0/&
1*$)(
5IFSNPDPVQMF$BCMFTBSFVTFEUPDPOOFDUUIF.BJOGSBNFUPUIF5IFSNPDPVQMF$POOFDUPSPO
UIFNPME BOEBSFBWBJMBCMFJOMFOHUITPG PGGFFU*OUFHSBMSFUBJOJOHMBUDIFTPOCPUI
UIFGSBNFBOENPMEDPOOFDUPSTQSPWJEFTFDVSFDBCMFDPOOFDUJPOT$POOFDUPSDPOGJHVSBUJPOT
FOTVSFQSPQFSJOTFSUJPOPGDBCMF$BCMFTBWBJMBCMFBSFXJSFEGPS PS[POFTGPSVTFXJUI
UIFBQQSPQSJBUF4NBSU4FSJFT.BJOGSBNFTBOE5IFSNPDPVQMF$POOFDUPST
Mold Power and Thermocouple Cables
10 FOOT LONG
TC12C10G
Thermocouple Cables (for use with 15 or 30 AMP Mainframes)

5IFTF5IFSNPDPVQMF$BCMFTTFSWFBTDBCMFTGPSDPOOFDUJOHEJTTJNJMBS.BJOGSBNFTBOE
5IFSNPDPVQMF$POOFDUPST'PSFYBNQMFUIF5$$(DPVMECFVTFEUPDPOOFDUB[POF
GSBNFUPBO[POF.5$(DPOOFDUPS5IFNBYJNVNOVNCFSPG[POFTXJMMCFEFUFSNJOFECZ
UIFDPOOFDUPSJOUIFNPME
Thermocouple Cables
10 FOOT LONG
ITEM
NUMBER
ITEM
NUMBER
ITEM
NUMBER
5$$(
5$$(
5$$(
5$$(
5$$(
5$$(
5$$(
5$$(
5$$(
NUMBER
OF ZONES
(MAX.)
FOR CONNECTIONS
FROM 15 AMP
FRAME (S)
TO THERMOCOUPLE
CONNECTOR
;0/&
.5$(
;0/&
.5$(

;0/&
.5$(
6TFEXJUIBMM".1.BJOGSBNFT
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
131
RoHS/WEEE Compliant: Mold Power Input Connectors

For 15 AMP
Applications
.PME1PXFS*OQVU$POOFDUPSTBSFNPVOUFEPOUIFNPMEUPBDDFQUQPXFSDBCMF T
GSPN
UIF.BJOGSBNF5IFZBSFTVQQMJFEXJUITJYJODIFTPGOVNCFSFEMFBETBOEBHSPVOEXJSF
"MMUISFF".1DPOOFDUPSTBSFUIFTBNFQIZTJDBMTJ[FBOEVTFHBVHFXJSF0OMZUIF
OVNCFSPGBDUJWFQJOTDIBOHF5IF".1DPOOFDUPSTBSFTVQQMJFEXJUIHBVHFMFBET
BOEBSFBUUBDIFEUPTDSFXUFSNJOBMT&BDIJTFRVJQQFEXJUIBOJOUFHSBMSFUBJOJOHMBUDIUP
QSPWJEFBTFDVSFDBCMFDPOOFDUJPO$POOFDUPSDPOGJHVSBUJPOFOTVSFTQSPQFSJOTFSUJPOPG
DBCMF4QMJDJOHPGMFBETUPIFBUFSQPXFSMFBETJTFBTJMZBDDPNQMJTIFEXJUIUIF*OTVMBUFE
$SJNQ$POOFDUPSTTVQQMJFE
PIC5G
NOTE: (SPVOEXJSFNVTUCF
DPOOFDUFEUPNPMEUP
FOTVSFPQFSBUPSTBGFUZ
PIC8G
Mold Power Input Connectors
Smart Series
PIC12G
NOTE: %JNFOTJPOTTIPXONBZWBSZTMJHIUMZ
PICH23G
Insulated Crimp Connectors
PICH5G
NOTES:
$POOFDUPS1*$)(JT
EJNFOTJPOBMMZJEFOUJDBMUP
UIFSNPDPVQMFDPOOFDUPS
.5$(4FFOFYUQBHF
NOTE: *OJUJBMTVQQMZJTQSPWJEFEXJUI
NPMEQPXFSJOQVUDPOOFDUPST
"MTP TFFQBHF
'PS1*$)(BOE1*$)(
EJSFDUXJSJOHXJUIPVUDSJNQ
DPOOFDUPSTJTQPTTJCMFCZ
SFNPWJOHMFBET.
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Mold Power Input Connectors
NOTE: 3FQMBDFNFOUQBSUTBOE
FYUSBDUJPOUPPMTDBOCF
GPVOEPOQBHF
For 30 AMP
Applications
132
Smart Series
RoHS/WEEE Compliant: Mold Thermocouple Connectors
5IFSNPDPVQMF$POOFDUPSTBSFNPVOUFEPOUIFNPMEUPVTFXJUIUIFSNPDPVQMF
DBCMF T
GSPNUIF.BJOGSBNF4DSFXUZQFUFSNJOBMTGPSVTFXJUIJSPO
BOE
DPOTUBOUBO
UIFSNPDPVQMFMFBETBSFOVNCFSFEBOEDPEFEPOUIFTJEFBOECPUUPN
PGFBDIDPOOFDUPS"MMUISFFDPOOFDUPSTBSFFRVJQQFEXJUIJOUFHSBMSFUBJOJOHMBUDIFT
UPQSPWJEFBTFDVSFDBCMFDPOOFDUJPO$POOFDUPSDPOGJHVSBUJPOFOTVSFTQSPQFS
JOTFSUJPOPGDBCMF1JOTBSFNBEFPGDPQQFSBMMPZBOEBSFTJMWFSQMBUFE&YQFSJFODF
IBTQSPWFOUIBUJSPOBOEDPOTUBOUBOBSFOPUSFRVJSFE
MTC5G
NOTE: .0-%108&3*/165$0//&$5031*$)(*4%*.&/4*0/"--:*%&/5*$"-50.5$(
MOLD THERMOCOUPLE CONNECTOR
MTC5G
MTC8G
MTC12G
MTC12G
MOLD POWER AND THERMOCOUPLE

CONNECTOR TPC0001
Smart Series
Mold Thermocouple Connectors
MTC8G
TPC0001
6TFXJUI BOE[POF ".1

NBJOGSBNFT
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
133
Mold Connector Pocket Layouts

NOTE: %SBXJOHEFQJDUT
CFMPXGMVTINPVOUJOH
%JTSFHBSEEJNFOTJPOT
NBSLFEXJUIGPS
TVSGBDFNPVOUJOH
8IFSFTQBDFPSNPMEIBOEMJOHBOETUPSBHFSFRVJSFNFOUTEPOPUQFSNJUUIFVTFPG
5FSNJOBM.PVOUJOH#PYFT UIFDPOOFDUPSTDBOCFCFMPXGMVTIPSTVSGBDFNPVOUFE
4FFESBXJOHTCFMPXBOEOFYUQBHFGPSEJNFOTJPOT
Smart Series
|
NOTE: %JTSFHBSEEJNFOTJPOT
NBSLFEXJUIGPS
TVSGBDFNPVOUJOH
NOTE: .PMEQPXFSJOQVUDPOOFDUPS1*$)(JT
EJNFOTJPOBMMZJEFOUJDBMUP.5$(
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
134
Smart Series
NOTE: %SBXJOHEFQJDUTCFMPXTVSGBDFNPVOUJOH%JTSFHBSEEJNFOTJPOTNBSLFEXJUIGPSTVSGBDFmounting.
Smart Series
6TFQPDLFUEJNFOTJPOTTIPXOPOQBHFTBTEFUBJMFEGPSUIFSNPDPVQMFDPOOFDUPS.5$(
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
135
RoHS/WEEE Compliant: Terminal Mounting Boxes
Pre-wired Combination Terminal Mounting Boxes

*ODMVEFTUFSNJOBMTUSJQGPSFBTFPGXJSJOH BMMOFDFTTBSZDPOOFDUPSTJOTUBMMFE BOEQPXFS
DPOOFDUPSQSFXJSFEUPBUFSNJOBMTUSJQ"MMVOJUTTIPXOXJUIPVUDPWFST
PTC12TBGTS
PTC8TBGTS
PTC5TBGTS
PTC5TBTS
PTC8TBTS
PTC12TBTS
Smart Series
Combination Terminal Mounting Boxes with Terminal Strip

ITEM NUMBER
M1
M2
ACCEPTS
15$5#(54

.15$.15$
15$5#(54

15$15$
15$5#(54

.1$$ PS
(5$$ PS
(
15$5#(54

.1$$ PS
(5$$ PS
(
15$5#(54

.1$$ PS
(5$$ PS
(
15$5#(54

.1$$ PS
(
5$$ PS
(
15$5#(54

.1$$ PS
(
5$$ PS
(
15$5#54

.1$$ PS
(5$$ PS
(
15$5#54

.1$$ PS
(5$$ PS
(
15$5#54

.1$$ PS
(5$$ PS
(
$PNFTXJUIBMMOFDFTTBSZDPOOFDUPSTJOTUBMMFEBOEQPXFSDPOOFDUPSQSFXJSFEUPBUFSNJOBMTUSJQ
1PXFSBOEUIFSNPDPVQMFDPOOFDUPSTBSFQSFXJSFE
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
PTC210TBGTS
15$5#(54JTOPUUPCFVTFEXJUI44)
44) .'1( .'1( .'1(
.'13(DPOUSPMTNBJOGSBNFT
136
Smart Series
PTC8TBG
PTC0012
Overall dimensions shown include allowances for hardware (assembly screws) but not connectors
(example: For Item Number PTC0012 the X dimension is 4.29 not including screw heads)
* Used with 2-zone, 15 AMP mainframe MFFPR2G
** Used with 1-zone, 30 AMP mainframe MFHP1G
Smart Series
PTC5TBG
PIC512TBG
PTC210
5FSNJOBM.PVOUJOH#PYFTQSPWJEF
UIFFBTJFTUBOENPTUFDPOPNJDBM
NFUIPEPGNPVOUJOHQPXFSBOE
UIFSNPDPVQMFDPOOFDUPSTPOUIF
NPME$POTUSVDUFEPGQMBUFEIFBWZ
HBVHFTUFFM FBDICPYJTQSFDVU
BOEESJMMFEGPSRVJDLNPVOUJOHPG
UIFDPOOFDUPSUPUIFCPY BOECPY
UPUIFNPME$POOFDUPSNPVOUJOH
IBSEXBSFJTTVQQMJFE$POOFDUPST
BSFPSEFSFETFQBSBUFMZ
U.S. 800-626-6653
NOTE: Overall dimensions

shown include allowances
for hardware (assembly
screws) but not connectors
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
137
RoHS/WEEE Compliant: Microprocessor-Based Temperature Control

Modules with Digital Display and Setpoint Pushwheel
SSM1512/11 (15 AMP) & SSM3012 (30 AMP)
COMPATIBLE WITH TAS0512

ALARM AND SYSTEM CONTROL
FUNCTIONS. SEE PAGES 143-144.
5IF44.JTUIFTFDPOEHFOFSBUJPOPGUIFQPQVMBS44.(5IJTWFSTJPONBJOUBJOTTJNQMJDJUZPGPQFSBUJPO
XJUITJNVMUBOFPVTEJTQMBZPGTFUQPJOUBOEUFNQFSBUVSF0UIFSOFX JNQSPWFE BOEVOJRVFGFBUVSFTJODMVEF
Key Features
t-BSHF%JHJUBM%JTQMBZ
'PSFBTJFSSFBEBCJMJUZPGUFNQFSBUVSF QPXFSBOEGBVMUT
tSetpoint Pushwheel
'PSTFUUJOHEFTJSFETFUQPJOUUFNQFSBUVSF
"MMPXTBEKVTUNFOUPGTFUQPJOUCFGPSFUVSOJOHQPXFSPO
t"VUP1PXFS%JTQMBZ
4IPXTQPXFSPVUQVUXIJMFJO"650NPEF
*OEJDBUFTBWFSBHFQPXFSSFRVJSFNFOUPOUIFSNPDPVQMFGBJMVSF
4FSWFTBTBEJBHOPTUJDUPPMGPSTPMWJOHIPUSVOOFSTZTUFNQSPCMFNT
Operational Refinements
44.JTUXJDFBT
XJEFBTBCPWFBOEIBT
DJSDVJUCSFBLFSJOTUFBE
PGQPXFSPOPGGTXJUDI
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Control Modules with Digital Display
NOTE:

tBoost, Idle and Power Off Features

1SPWJEFTTZTUFNXJEFBEKVTUNFOUPGUFNQFSBUVSFT
&OBCMFTBMBSNBVEJPWJTVBMPVUQVUBOESFNPUFBMBSNT
3FRVJSFT5"4NPEVMFBOEDPNNVOJDBUJPOTNBJOGSBNF
4FFQBHFTGPSNPSFJOGPSNBUJPOPOUIFTFDBQBCJMJUJFT
tUnique AutoBoost Option

*OTUBOUBOFPVTMZPQFOTGSP[FOHBUFTPOTUBSUVQ
5"4NPEVMFPSNBJOGSBNFDPNNVOJDBUJPOTBSFOPUSFRVJSFE
tLights Out Feature
"GUFSTUBCJMJ[JOHBUTFUQPJOU EJTQMBZUVSOTPGGXIFOBGBVMUPDDVST EJTQMBZJTUVSOFEPOBOEGMBTIFT
'PSFBTJFSEFUFDUJPOPGGBVMUT
tShorted Thermocouple Sensitivity Adjustment
0QFSBUJPODBOCFUBJMPSFEUPGBTUPSTMPXSFBDUJPOUJNFT
4FOTJUJWJUZDBOCFBEKVTUFEXJUIJOUFSOBMTXJUDIFT
7FSZVTFGVMGPSNBOJGPME[POFTXJUIMPOHTUBSUVQUJNFT
tSwitchable C/F Operation
4DBMFJOEJDBUFEBUTUBSUVQ
t K Type Thermocouple Support
t Cut Feature
(BJODVUGFBUVSFGPSTNBMMOP[[MFTBOEIFBUFSTXJUIVOHSPVOEFEJOUFSOBMUIFSNPDPVQMFT
Switchable Options
Smart Series
tImproved SmartStart
"NPSFHSBEVBMUFNQFSBUVSFSJTFMFBETUPBNPSFFGGFDUJWFIFBUFSESZPVUQFSJPE
UIFSFCZFYUFOEJOHIFBUFSMJGF
4NBSU4UBSUOPXBWBJMBCMFJO."/6"-NPEF PQUJPOBM
tSelectiveCycle
"WFSZIJHITQFFEQPXFSPVUQVUBQQSPBDI
&OBCMFTBDDVSBUFUFNQFSBUVSFDPOUSPMBOEMPOHFSIFBUFSMJGF
tBumpless Transfer
8IFOBUIFSNPDPVQMFGBJMVSFPDDVST PQFSBUJPOJTBVUPNBUJDBMMZDPOUJOVFEXJUIBMFBSOFEQPXFS
6OJRVFTPGUXBSFBDDVSBUFMZBTTJHOTQFSDFOUQPXFSTFUUJOH
tThird Fuse
"MMPXTGPSBMBSNPVUQVUXIFOUIFMPBEGVTFTBSFCMPXO
1SPUFDUTNPEVMFGSPNBQQMJDBUJPOPGFYDFTTJWFWPMUBHF
tAnti-Arcing Feature
1SPUFDUTDJSDVJUCPBSEGSPNEBNBHFXIFONPEVMFJTFJUIFSJOTFSUFEPSSFNPWFEVOEFSQPXFS
138
Smart Series
RoHS/WEEE Compliant: Microprocessor-Based Temperature Control

Modules with Digital Display and Setpoint Pushwheel
SSM1512/11 (15 AMP) & SSM3012 (30 AMP)
Warranty:
5XPZFBST
FYDMVEJOHUSJBDBOEGVTFT
MODULE
ITEM NUMBER
VOLTAGE
(VAC)
240
120
240
SSM1512
SSM1511
SSM3012
Fuse Requirements
(15 AMP only)

"#$GVTFT #VTTNBOPOMZ

TQBSFGVTFTJODMVEFE
XJUINPEVMF
AMPS
WATTS
15
15
30
3600
1800
7200
NOTE: 4UBOEBSE 7"$

NPEVMFTBSFDPNQBUJCMFXJUINBJOGSBNFTXJSFEGPSFJUIFS
7"$UISFFQIBTF TUBOEBSE
PS7"$TJOHMFQIBTF
4
1
2. Temperature Deviation Lights

*OEJDBUFTEFWJBUJPOGSPNTFUQPJOU0VUFSMJHIUTCMJOLXIFOUFNQFSBUVSFJTNPSF
UIBO' $
GSPNTFUQPJOU
2
3. Auto/Manual/Auto % Power Switch
4FMFDUT"650PS."/6"-DPOUSPMNPEF4IPXTQPXFSXIFOQSFTTFEJOUP
i"650wQPTJUJPO
5
Smart Series
Control Modules with Digital Display
1. Process Temperature Display

*OEJDBUFTQSPDFTTUFNQFSBUVSF UIFSNPDPVQMFGBVMUTBOEPUIFSPQFSBUJPOBMNPEFT
%JTQMBZTQPXFSXIFOTXJUDI
JTJOi"VUPwQPTJUJPO
4. LED Mode Indicators

-FGU-&%JMMVNJOBUFTEVSJOH."/6"-NPEF
3JHIU-&%JMMVNJOBUFTXIFOQPXFSJTTVQQMJFEUPIFBUFS
3JHIU-&%CMJOLTPOBOEPGGEVSJOH4NBSU4UBSU
5. Setpoint Pushwheel
5ISFFEJHJUTXJUDIQSPHSBNTTFUQPJOUJO"650NPEF3JHIUUXPEJHJUTQSPHSBN
QPXFSJO."/6"-NPEF
6. Power On/Off Switch
$POUSPMT"$QPXFSUPNPEVMF
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
139
RoHS/WEEE Compliant: Microprocessor-Based Temperature

Control Modules with Dual Digital Display
DSS1512/11 (15 AMP) & DSS3012 (30 AMP)
COMPATIBLE WITH TAS MODULE
ALARM AND STANDBY HEAT
FUNCTIONS. SEE PAGES 143-144.
5IF%444NBSU4FSJFT.PEVMFIBTEVBMEJHJUBMEJTQMBZTQSPWJEJOHSFBEPVUTPGCPUIQSPDFTTBOE
TFUQPJOUUFNQFSBUVSFTBUBHMBODF$MPTFEMPPQ GV[[ZMPHJD1*%DPOUSPM BOEBVUPUVOJOHPG1*%
QBSBNFUFSTQSPWJEFQSFDJTFDPOUSPMFWFOVOEFSUIFNPTUBEWFSTFQSPDFTTJOHDPOEJUJPOT
*OUIFFWFOUPGBUIFSNPDPVQMFGBJMVSF UIF%44DBOBVUPNBUJDBMMZJOWPLFCVNQMFTTUSBOTGFSUPB
QFSDFOUQPXFSNPEFCBTFEPOUIFMBTUWBMJEQFSDFOUBHFMFBSOFECFGPSFUIFUIFSNPDPVQMFGBJMVSF
*GEFTJSFE NBOVBMCVNQMFTTUSBOTGFSNBZCFTFMFDUFE JOXIJDIDBTFBUIFSNPDPVQMFGBVMUXJMMUVSO
PGGQPXFSUPUIFIFBUFSVOUJMUIFNBOVBMQFSDFOUQPXFSNPEFJTBDUJWBUFECZUIFPQFSBUPS
"VOJRVFGFBUVSFPGUIF%44JTBQPXFSPQUJPO'PSBTXJUDITFMFDUBCMF JOUFSWBMPGPS
1 TFDPOET GVMMQPXFSDBOCFJNNFEJBUFMZEFMJWFSFEUPUIFIFBUFSUPSBQJEMZCSFBLUISPVHIGSP[FO
HBUFTUPBDIJFWFRVJDLFSTUBSUVQT5IFQPXFSNPEFDBOCFEJTFOHBHFEBUBOZUJNFCZ
TJNQMZQSFTTJOHBOZGSPOUQBOFMCVUUPO
2 *OEJDBUPSMJHIUTQSPWJEFRVJDLSFGFSFODFGPSNPEVMFDPOUSPMNPEFT UFNQFSBUVSFEFWJBUJPOBOE
3 CMPXOGVTFT5IFQSPDFTTUFNQFSBUVSFEJTQMBZBMTPQSPWJEFTRVJDLEJBHOPTUJDTPGUIFSNPDPVQMF
10
1. Smart Start Light

*OEJDBUFT4NBSU4UBSUJTPO
12
2. Process Temperature Display
*OEJDBUFTQSPDFTTUFNQFSBUVSFBOEUIFSNPDPVQMFGBVMUTBTEFTDSJCFEBCPWF
3. Temperature Deviation Lights
*OEJDBUFTEFWJBUJPOGSPNTFUQPJOU0VUFSMJHIUTCMJOLBUNPSFUIBO'GSPNTFUQPJOU
13 4. Setpoint Display

*OEJDBUFTTFUQPJOUUFNQFSBUVSFPSQFSDFOUQPXFS EFQFOEJOHPODPOUSPMMFSNPEF
5. Auto/Manual Switch
4FMFDUTBVUPPSNBOVBMDPOUSPMNPEF
6. Auto Light
*OEJDBUFTBVUPNPEF
7. Manual Light
*OEJDBUFTNBOVBMNPEF
8. 100% Power Switch
*OEJDBUFTQPXFSPVUQVUGPSTFMFDUBCMFJOUFSWBMPGPSTFDPOET
9. 100% Power Light
*OEJDBUFTQPXFSNPEF
10. Up Arrow
*ODSFBTFTEFTJSFETFUQPJOUWBMVF
11. Down Arrow
%FDSFBTFTEFTJSFETFUQPJOUWBMVF
12. F1/F2 Lights
*MMVNJOBUFXIFOGVTFJTCMPXO
13. Power On/Off Switch
9
NOTE:

%44JTUXJDFBT
XJEFBTBCPWFIBT
DJSDVJUCSFBLFSJOTUFBE
PG''MJHIUTBOEQPXFS
POPGGTXJUDI
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
11
7
8
Smart Series
4
5
6
GBVMUT VTJOHUIFGPMMPXJOHBCCSFWJBUFEDPEFT

4IJ4IPSUFE5IFSNPDPVQMF

P1J0QFO5IFSNPDPVQMF

CDJ3FWFSTFE5IFSNPDPVQMF
5IF%44NPEVMFBMTPJODMVEFTB4NBSU4UBSUNPEFUPTBGFMZCBLFPVUEBNBHJOHJOUFSOBMIFBUFS
NPJTUVSFBUTZTUFNTUBSUVQBOEUPQSPMPOHIFBUFSMJGF'BTUPSTMPXMPBENPEFTNBZBMTPCF
TFMFDUFE
UPQSPUFDUTNBMMFSIFBUFSTPSDPNQFOTBUFGPSiTMPXwMPBETTVDIBTFYUFSOBMMZIFBUFENBOJGPMET
"OBDDVSBUF EVSBCMFBOEGVMMGFBUVSFENPEVMF UIF%44JTGVMMZDPNQBUJCMFXJUIBMM4NBSU4FSJFT
PS(4FSJFTAMPNBJOGSBNFT
140
Smart Series
Microprocessor-Based Temperature
DSS1512/11 (15 AMP) & DSS3012 (30 AMP)
Performance Specifications
5JNFQSPQPSUJPOJOH4FMFDUJWF$ZDMF
Ambient to 999F (537C)
' $
EFQFOEFOUPOUIFUPUBMUIFSNBMTZTUFN
PGGVMMTDBMFPWFSUIFBNCJFOUSBOHFPGUP' UP$
#FUUFSUIBOPGGVMMTDBMF
TFDPOET
"EKVTUBCMFGSPN NBJOUBJOTPVUQVUQPXFSUPXJUIJOPGTFUQPJOU
-JOFBSWPMUBHFSBNQJOH
NJOVUFT
' $)
"QQMJFTQPXFSUPUIFPVUQVU4PGUXBSFTFMFDUBCMFJOIJCJUPS4 -TFDPOET
r4NBSU4UBSUQSFDFEFTBVUPNPEF
r5IFSNPDPVQMF 5$
CSFBL SFWFSTFEPSTIPSUFOFE5$PWFSSJEFT4NBSU4UBSUBOEBVUPNPEFT
r.BOVBMDPOUSPMPWFSSJEFTBVUPNPEF 5$CSFBLT SFWFSTFEPSTIPSUFOFEUIFSNPDPVQMFT
r0VUQVUJTJOIJCJUFEEVSJOHBMMGBVMUDPOEJUJPOT
Auto and Manual Control Modes:

Temperature Range:
Control Accuracy:
Temperature Stability:
Calibration Accuracy:
Power Response Time:
Manual Control:
Smart Start:
Maximum Smart Start Duration:
Smart Start Override Temperature:
100% Power:
Operational Mode Priority:

Smart Series
Input Specifications
Thermocouple Sensor:
External T/C Residence:
T/C Isolation:
Cold Junction Compensation:
T/C Break, Reversed & Shorted Protection:
Input Impedance:
Input Amplifier Stability:
Common Mode Rejection Ratio:
Power Supply Rejection:
5ZQF+ HSPVOEFEPSVOHSPVOEFE
-FTTUIBO' .
*TPMBUFECZDPOUSPMDJSDVJUQPXFSTVQQMZ
"VUPNBUJD CFUUFSUIBO'' $$

"VUPNBUJDBMMZJOIJCJUTQPXFSUPIFBUFSVOMFTT CVNQMFTTUSBOTGFSJTJOWPLFE
.FHPINT
(SFBUFSUIBO'' $$
.
(SFBUFSUIBOE#
(SFBUFSUIBOE#
Output Specifications
Voltage Power Capability:

Output Drive:
Overload Protection:

Transient Protection:
Power Line Isolation:
".1OPNJOBM TJOHMFQIBTF 7"$BWBJMBCMF BNQFSFT XBUUT!7"$ XBUUT!7"$

".1BNQFSFT XBUUT!7"$
*OUFSOBMTPMJETUBUFUSJBD USJHHFSFECZ[FSP"$DSPTTJOHQVMTFT
".1'VTFTBSFQSPWJEFEPOCPUITJEFTPG"$MJOF
".1'BTUBDUJOHDJSDVJUCSFBLFS
EWEUBOEUSBOTJFOUQVMTFTVQQSFTTJPOJODMVEFE
0QUJDBMMZBOEUSBOTGPSNFSJTPMBUFEGSPN"$MJOFT*TPMBUJPOWPMUBHFJTHSFBUFSUIBOWPMUT
Controls and Indicators

Auto/Manual Selection:
Setpoint Adjustment:
100% Power Selection:
Power On/Off:
Setpoint Display:
Process Display:
100% Power Indication:
Auto Indication:
Manual Indication:
Smart Start Indication:
Shorted T/C Indication:
Opened T/C Indication:
Reversed T/C Indication:
Temperature Deviation Indicators:

Blown Fuse Indicators:
1VTICVUUPOTXJUDIXJUI-&%JOEJDBUPSTBEKBDFOUUPTXJUDI
1VTICVUUPOVQEPXOBSSPXLFZT
1VTICVUUPOTXJUDIXJUI-&%JOEJDBUPSBEKBDFOU
AMPSPDLFSTXJUDI AMP
PSAMPDJSDVJUCSFBLFS BNQ
#PUIBSF6- $4" 7%&approved.
5ISFF TFWFOTFHNFOUEJHJUEJTQMBZ
5ISFF TFWFOTFHNFOUEJHJUEJTQMBZ"MTPEJTQMBZTBMBSNDPEFTBOEGMBTIJOHiwGPSQPXFSPQFSBUJPO
3FE-&%BEKBDFOUUPQPXFSLFZGMBTIFT1SPDFTTEJTQMBZGMBTIFTiw
*MMVNJOBUFTHSFFO-&%BEKBDFOUUP"VUP.BOLFZ
*MMVNJOBUFTZFMMPX-&%BEKBDFOUUP"VUP.BOLFZ
*MMVNJOBUFTHSFFO-&%BCPWFUIFQSPDFTTEJTQMBZ
'MBTIFTi4IJwJOQSPDFTTEJTQMBZ
'MBTIFTiP1JwJOQSPDFTTEJTQMBZ
'MBTIFTiCDJwJOQSPDFTTEJTQMBZ
'JWFTFQBSBUF-&%T '$3FE

'$:FMMPX

(SFFO
OFPOJOEJDBUPST AMPPOMZ
Electrical Power Specifications

Input Voltage:
Frequency:
DC Power Supplies:
Module Power Usage:
Dimensions:
7"$
)[
*OUFSOBMMZHFOFSBUFE SFHVMBUFEBOEDPNQFOTBUFE
-FTTUIBOXBUUT FYDMVEJOHMPBE
".18Y)Y% YYDN
".18Y)Y% YYDN
NOTE: 4UBOEBSE 7"$

NPEVMFTBSF

DPNQBUJCMFXJUINBJOGSBNFTXJSFE

GPSFJUIFS7"$UISFFQIBTF

TUBOEBSE
PS7"$TJOHMFQIBTF
FOR C OPERATION: 4XJUDIUP$POGSPOUQBOFM
FUSE REQUIREMENTS (15 AMP ONLY):

"#$'VTFT #VTTNBOPOMZ

NOTE:
TQBSFGVTFTJODMVEFEXJUINPEVMF
WARRANTY: 5XPZFBST FYDMVEJOHUSJBDBOEGVTFT
U.S. 800-626-6653
Smart Series Microprocessor-Based Temperature Control Modules

(240 VAC, standard)
ITEM NUMBER
DSS1512
DSS3012
Canada 800-387-6600
(120 VAC, optional)
AMPS WATTS
15
3600
30
7200
ITEM NUMBER
DSS1511
dme@milacron.com
AMPS WATTS
15
1800
www.milacron.com
Smart Series
141

Control Modules with Color Touch Screen Display
TSM-15-12
5IF54.4NBSU4FSJFT.PEVMFIBTBDPMPSUPVDITDSFFOEJHJUBMEJTQMBZQSPWJEJOHSFBEPVUT
GPS "DUVBM5FNQFSBUVSF $VSSFOU.PEF 1FSDFOUBHF1PXFSBOE$VSSFOU3FBEJOH$MPTFEMPPQ
GV[[ZMPHJD1*%DPOUSPM BOEBVUPUVOJOHPG1*%QBSBNFUFSTQSPWJEFQSFDJTFDPOUSPMFWFO
VOEFSUIFNPTUBEWFSTFQSPDFTTJOHDPOEJUJPOT
*OUIFFWFOUPGBUIFSNPDPVQMFGBJMVSF UIF54.DBOBVUPNBUJDBMMZJOWPLFCVNQMFTT
USBOTGFSUPBQFSDFOUQPXFSNPEFCBTFEPOUIFMBTUWBMJEQFSDFOUBHFMFBSOFECFGPSFUIF
UIFSNPDPVQMFGBJMVSF*GEFTJSFE NBOVBMCVNQMFTTUSBOTGFSNBZCFTFMFDUFE JOXIJDIDBTF
BUIFSNPDPVQMFGBVMUXJMMUVSOPGGQPXFSUPUIFIFBUFSVOUJMUIFNBOVBMQFSDFOUQPXFSNPEF
JTBDUJWBUFECZUIFPQFSBUPS
5IF54.CPPTUMFWFMPQUJPOMJNJUTCPPTUJOHPGUIFUFNQFSBUVSFCZ$PS'UPMJNJUUIF
EFHSBEBUJPOPGNBUFSJBM
Smart Series
5IF54.NPEVMFBMTPJODMVEFTB4NBSU4UBSUNPEFUPTBGFMZCBLFPVUEBNBHJOHJOUFSOBM
IFBUFSNPJTUVSFBUTZTUFNTUBSUVQBOEUPQSPMPOHIFBUFSMJGF'BTUPSTMPXMPBENPEFT
NBZBMTPCFTFMFDUFEUPQSPUFDUTNBMMFSIFBUFSTPSDPNQFOTBUFGPSiTMPXwMPBETTVDIBT
FYUFSOBMMZIFBUFENBOJGPMET"OBDDVSBUF EVSBCMFBOEGVMMGFBUVSFENPEVMF UIF54.JT
GVMMZDPNQBUJCMFXJUIBMM4NBSU4FSJFTPS(4FSJFT".1NBJOGSBNFT
|
TSM15 SmartSeries Controller with Default Settings (Factory Settings)
Zone temperature
Standby level
Boost level
Over temperature range
Under temperature range
Ramp
Auto-Manual
Extended alarms for Manual, Standby and
Boost
260C or 500F
100C or 180F
75C or 135F
10C or 18F
On
On
Off
When reconfiguring your controller for a new tool or environment, this chapter of the manual shows
how to alter controller default settings to your preferred values and afterward to save them.
4IPVMEBOZUIJOHTFFNXSPOHXJUIZPVSOFXTFUUJOHTUIFOJUJTQPTTJCMFUPSFTUPSFUIFEFGBVMUTFUUJOHT
BUBOZUJNF
1 Actual temperature (and scale)

2 Current mode shows set-point
Front Panel Controls

and Indicators
3 Percentage power applied

4 Current reading
U.S. 800-626-6653
Canada 800-387-6600
sales@dme.net
www.dme.net
-FBL%FUFDUJPODBQBCJMJUJFT SFGFSFODF54.6TFS.BOVBM
Smart Series
142

Individual Card Diagnostics
5IFDPOUSPMTZTUFNIBTTFWFSBMGFBUVSFTXIJDIQSPWJEFBEJBHOPTJTPGGBVMUTJOUIFDPOUSPMTZTUFN UIFUPPMIFBUFSTBOEUIFSNP
DPVQMFTFOTPST
*GB[POFUFNQFSBUVSFJTTFFOUPEFWJBUFGSPNUIFBDUVBMTFUUJOHCFZPOEUIFBMBSNMJNJUTUIFOUIFEJTQMBZXJMMDIBOHFUP8IJUF
UFYUJO3FECPYBOEHFOFSBUFBSFNPUFBMBSN
The following is a list of alarm conditions that may be detected and which will also activate
the output contacts.
Smart Series
ERROR MESSAGE
CAUSE
ACTION
ERR!
-JUUMFPSOPUFNQFSBUVSFSJTFIBTCFFOEFUFDUFEJOUIBU
[POF8IFOUIFDPOTPMFTUBSUTUPBQQMZQPXFSJUFYQFDUT
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UIFSNPDPVQMFIBTCFFOUSBQQFEBOEQJODIFEFMTFXIFSF
JOUIFUPPMPSDBCMFUIFOJUDBOOPUTFOTFUIFGVMMIFBUSJTFUIBU
PDDVSTBUUIFUJQ*GMFGUVODPSSFDUFE UIFSFJTBEBOHFSUIBUUIF
[POFDPVMEPWFSIFBUBOEEBNBHFUIFUJQ*OTUFBEUIFDJSDVJU
NBJOUBJOTUIFPVUQVUBUXIBUFWFSMFWFMJUSFBDIFEXIFOUIF
NPOJUPSDJSDVJUEFUFDUFEUIFGBVMU
$IFDLUIFSNPDPVQMFXJSJOHJUNBZCFSFWFSTFE)FBUFS
XJSJOHNBZCFGBVMUZPSFMFNFOUNBZCFPQFODJSDVJU
FUSE
5IFPVUQVUGVTFGPSUIBU[POFIBTGBJMFE1MFBTFOPUF
"GVTFDBOPOMZGBJMEVFUPBGBVMUFYUFSOBMUPUIFDPOUSPMMFS
*EFOUJGZBOESFDUJGZUIFGBVMUCFGPSFSFQMBDJOHUIFGVTF
/PUF5IFGVTFEFUFDUJPODJSDVJUSFRVJSFTBDPOUJOVPVTMPXMFWFM
DVSSFOUUISPVHIBIJHIJNQFEBODFCMFFESFTJTUPSUPNBJOUBJOUIF
BMBSNDPOEJUJPO"TBSFTVMUUIFMPBEDJSDVJUJTTUJMMDPOOFDUFEUP
UIFNBJOTWPMUBHFTVQQMZBOEJUJTOPUTBGFUPBUUFNQUUPSFQBJS
PSSFQMBDFUIFGVTFXJUIPVUSTUJTPMBUJOHUIFDJSDVJU*GUIFGVTF
JORVFTUJPOJTNPVOUFEPOBDPOUSPMDBSEUIFOJUJTTBGFUPVOQMVH
UIFCPBSEJOPSEFSUPJTPMBUFUIFDJSDVJUBOESFQMBDFUIFGVTFPO
UIFDBSE
3FQMBDFUIFGVTFXJUIPOFPGUIFTBNFSBUJOHBOEUZQF
JF)JHI3VQUVSF$VSSFOUMPBEGVTF5IFCMPXOGVTFJT
MPDBUFE
POUIFDPOUSPMDBSE
GND
5IFTZTUFNIBTEFUFDUFEBOHSPVOEGBVMU
$IFDLZPVSIFBUFSXJSJOHGPSBMPXJNQFEBODFQBUIUP
UIFHSPVOE
LINE
/PNBJOTTVQQMZTZODISPOJ[BUJPOQVMTFTCFJOHSFDFJWFE5IF
QIBTFTVQQMZJTVTFEJOBDSPTTPWFSEFUFDUJPODJSDVJUUPHFOFS
BUFUJNJOHQVMTFTGPSBDDVSBUFQIBTFDPOUSPMBOESJOHUIFUSJBD
*GUIFQIBTFEFUFDUJPOGBJMTPOPOFPSUXPQIBTFTUIFOUIFSFJT
OPQVMTFUPVTFUPNFBTVSFQIBTFBOHMFBOEUIF-*/&FSSPSNFT
TBHFJTHFOFSBUFE.FBOXIJMF BMMDJSDVJUTPOUIFIFBMUIZQIBTFT
XJMMDPOUJOVFUPXPSLOPSNBMMZ
5IFSFJTBQIBTFEFUFDUJPODJSDVJUPOFBDI5.44FSJFT
DBSEBOEBDPNNPOQIBTFEFUFDUJPODJSDVJUPOBMMPUIFS
DPOUSPMMFSUZQFT"MUIPVHIBGBVMUJOTVDIDJSDVJUTNBZ
DBVTFUIF-*/&FSSPSNFTTBHF TVDIGBVMUJTWFSZSBSFMZ
TFFO5IFNPTUDPNNPOFSSPSJTFJUIFSUIFBCTFODFPG
POFQIBTFPS JGBQMVHIBTCFFOSFXJSFEJODPSSFDUMZ B
TXBQQFEQIBTFBOEOFVUSBM*GB-*/&FSSPSNFTTBHFPD
DVSTUIFOTXJUDIPGGBOEJTPMBUFUIFDPOUSPMMFSUIFODIFDL
TVQQMZXJSJOHGPSQSFTFODFPGBMMUISFFQIBTFT
REV
5IFDBSEIBTEFUFDUFEBOBCOPSNBMJOQVUBUUIF5$UFSNJOBUJPO
UIBUJOEJDBUFTBTIPSUFEPSSFWFSTFEUIFSNPDPVQMF
*GUIF3&7BMBSNQFSTJTUT TXJUDIPGGUIFDPOUSPMMFSBOE
JOWFTUJHBUFUIFPGGFOEJOH[POF
"OPQFODJSDVJUUIFSNPDPVQMFIBTCFFOEFUFDUFEBOEOPBVUP
SFTQPOTFIBTCFFOTFMFDUFEJOUIF5$0QFO&SSPSDPMVNOPGUIF
4FUVQQBHF
'PSJNNFEJBUFSFDPWFSZ DIBOHFUPPQFOMPPQDPOUSPM
.BLFBOPUFPGUIFBCPWFBDUJPOTPUIBUXIFOUIF
DPOUSPMMFSJTGSFFZPVDBODIFDLUPTFFXIFUIFSUIFJOQVU
GVTFPOUIFDPOUSPMDBSEIBTSVQUVSFE*GUIFGVTFJTHPPE
UIFOZPVNBZOFFEUPDIFDLUIFXJSJOHGPSGBVMUTPSFWFO
SFQMBDFUIFUIFSNPDPVQMF
T/C
U.S. 800-626-6653
Canada 800-387-6600
sales@dme.net
www.dme.net
Smart Series
143
Temperature Alarm/System Control Modules

TAS0512/11 Temperature Alarm Function
1
t1SPWJEFTBMBSNGPSPWFSPSVOEFSUFNQFSBUVSF PSEJBHOPTUJDFSSPS
t1SPWJEFTWJTVBMBOEBVEJCMFJOEJDBUJPOTPGBOBMBSN
t5IFBVEJCMFBMBSN
DBOCFUVSOFEPOPSPGGXJUITXJUDI

t3FMBZDPOUBDUT
BSFQSPWJEFEUPBMMPXIPPLVQPGSFNPUFFRVJQNFOUTVDIBTBMJHIU
BDPOWFZPSPSBNBDIJOFGVODUJPO
t3FMBZDPOUBDUTBSFVOBGGFDUFECZUIFQPTJUJPOTXJUDI
t"OJOGJOJUFOVNCFSPG[POFTPGDPOUSPMDBOCFNPOJUPSFEBTMPOHBTUIFZBSFDPOUBJOFEXJUIJO
UIFTBNFDPNNVOJDBUJPOTTUZMFNBJOGSBNFBTUIF5"4NPEVMF
System Control Functions
6QUP[POFTDBOCFDPOUSPMMFESFNPUFMZBUPOFUJNF5IFTF[POFTNVTUCFDPOUBJOFEXJUIJO
UIFTBNFDPNNVOJDBUJPOTTUZMFNBJOGSBNFBTUIF5"4NPEVMF
BOOST / OFF
t5IF44.BOE44.DBOCFQMBDFEJOUP#0045BOE0''
t#0045XJMMSBJTFUIFTFUQPJOUPGUIFNPEVMFCZ PS
t0''TIVUTPGGQPXFSUPUIFIFBUFSCVUBMMPXTUIFVTFSUPNPOJUPSDPPMEPXOPGUIF
IPUSVOOFSTZTUFN
t&BDI44.BOE44.DBOCFJOEJWJEVBMMZQSPHSBNNFEUPSFTQPOEUP0''
*%-&BOE#0045DPNNBOET
t5IFVTFSDBORVJDLMZESJWFBMMOP[[MF[POFTJOUP#0045UPPQFOGSP[FOHBUFT

1. Power On Indicator: -&%JMMVNJOBUFTXIFOQPXFSJTBQQMJFEUPUIFNPEVMF
2. Audible Alarm: &NJUTBMPVEBVEJCMFBMBSNXIFOUIFBMBSNTXJUDI
JTQMBDFEJOUIF
iwQPTJUJPO 0/
BOEBOBMBSNDPOEJUJPOJTTFOUCZBDPNQBUJCMFDPOUSPMNPEVMF
3. Alarm Indicator: -&%JMMVNJOBUFTXIFOBOBMBSNDPOEJUJPOJTTFOUCZBDPNQBUJCMFNPEVMF
4. Audio Alarm On/Off Switch: 5VSOTUIFBVEJPBMBSN
POPSPGG
5. Alarm Relay Connector 1SPWJEFTSFMBZDPOUBDUTGPSVTFXJUISFNPUFFRVJQNFOU
.BUJOHDPOOFDUPSJTTVQQMJFE
6. System Control Switch: "DUJWBUFTUIF0'' *%-&BOE#0045NPEFJOBMM
DPNQBUJCMFNPEVMFT
7. Power On/Off Switch: CPOUSPMT"$QPXFSUPUIFNPEVMF
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
t3PUBSZTXJUDI
QSPWJEFTSFNPUFDPOUSPMPG%44 %44 $44
44. BOE44.
t$POUSPMNPEVMFTDBOBMMCFDPNNBOEFEUPSFTQPOEGSPN/03."-UP*%-& 4UBOECZ)FBU
t*O*%-& UIFNPEVMFTXJMMBEKVTUUPBTFUUJOHPG$ '

&YDFQUJPOT44.BOE44.BEKVTUUPBTFUUJOHPG$ '

t.PWJOHUIFSPUBSZTXJUDICBDLUP/03."-SFTUPSFTBMMNPEVMFTUPUIFJSFTUBCMJTIFETFUQPJOUT
t5IFVTFSDBOTFMFDU*%-&GPSUFNQPSBSZMPXFSJOHPGBMM[POFTUPQSFWFOUNBUFSJBMEFHSBEBUJPO
t5IJTGFBUVSFDBOCFVTFEUPLFFQIFBUFSTXBSNFOPVHIUPQSFWFOUBCTPSQUJPOPGNPJTUVSF
Smart Series
NORMAL / IDLE
144
Smart Series

NOTE: 4UBOEBSE 7"$
NPEVMFTBSFDPNQBUJCMFXJUINBJOGSBNFTXJSFEGPSFJUIFS7"$

UISFFQIBTF TUBOEBSE
PS7"$TJOHMFQIBTF6TF5"4GPS7"$PQFSBUJPO
ITEM
NUMBER
TAS0512
240 VAC
FUSE REQUIREMENTS:
"#$GVTFT/05&
TQBSFGVTFTJODMVEFEXJUINPEVMF
TAS0511
120 VAC
WARRANTY: 5XPZFBST FYDMVEJOHGVTFT

VOLTS
NOTE:
5"4NPEVMFJTOPUDPNQBUJCMFXJUIPMEFS$44((PS%44((NPEVMFT
TAS Module Compatibility

FUNCTIONS
ALARM IDLE
MODULE
MODULE
BOOST
OFF
BOOST
BOOST
5IFi#0045wTFUUJOHJTUIF/03."-TFUQPJOUQMVT PSGPSFYBNQMF

iGTFUQPJOU'BOE#0045JT UIFO#0045UFNQFSBUVSF'
NORMAL
NORMAL
Remote
Control
Functions
i/03."-wPQFSBUJPOJTBTUIPVHI
UIF5"4NPEVMFJTOPUQSFTFOU
IDLE
i*%-&w 4UBOECZIFBU
SFEVDFTIFBUUP'PS'
IDLE
93C (200F)
or
100C (212F)
i0''wDVUTQPXFSUPUIFIFBUFS
5IFVTFSDBONPOJUPSDPPMEPXO
OFF
AMBIENT
|
Smart Series
OFF
CSS1502/01
CSS3002
SSM15G
SSM15G1
SSM30G
SSM1502/01/12/11
SSM3002/12
DSS1502/01/12/11
DSS3002/12
TSM1512
FUNCTIONS
ALARM IDLE BOOST
TIME
Upgrade Kits For Converting to Communications Mainframes

ITEM NUMBER
MAIN FRAME
ITEM NUMBER
MAIN FRAME
CIK4
4-ZONE
CIK28
28-ZONE
CIK5
5-ZONE
CIK32
32-ZONE
CIK7
7-ZONE
CIK36
36-ZONE
CIK8
8-ZONE
CIK40
40-ZONE
CIK11
11-ZONE
CIK44
44-ZONE
CIK12
12-ZONE
CIK48
48-ZONE
CIK16
16-ZONE
CIK2HP
2-ZONE HIGH POWER
CIK20
20-ZONE
CIK3HP
3-ZONE HIGH POWER
CIK24
24-ZONE
CIK5HP
5-ZONE HIGH POWER
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
145
Replacement Parts and Service Items for DME

Smart Series
Connectors / Connector Kits (5-48 zone, 15 Amp; 2-5 zone, 30 Amp)

REFERENCE
LETTER
DESCRIPTION
ITEM NUMBER
.PME5IFSNPDPVQMF0VUQVU$POOFDUPS
TFFQBHF
.PME1PXFS*OQVU$POOFDUPS
TFFQBHF
.PME&OE,JUGPS;POF5IFSNPDPVQMF$BCMF PS".1
$,5'(
$,5'(
$,5'(
D
E
.PME&OE,JUGPSBMMPS".11PXFS$BCMFT
$,1'#(
.PME&OE,JUGPSBMMPS;POF".11PXFS$BCMFT
$,1'$(
.PME&OE,JUGPSBMM;POF".11PXFS$BCMFT
$,1'$(
'SBNF&OE,JUGPSBMM5IFSNPDPVQMF$BCMFT PS".1
$,5'"(
'SBNF&OE,JUGPSBMMPS".11PXFS$BCMFT
$,1.#(
'SBNF&OE,JUGPSPS;POF".11PXFS$BCMFT
$,1.$(
'SBNF&OE,JUGPSBMM;POF".11PXFS$BCMFT
$,1.$(
5IFSNPDPVQMF*OQVU,JUGPSBMM.BJOGSBNFT PS".1
$,5."(
1PXFS0VUQVU,JUGPSBMMPS".11PXFS$BCMFT
$,1'#(
1PXFS0VUQVUGPSBMMPS;POF".11PXFS$BCMFT
$,1'$(
1PXFS0VUQVU,JUGPSBMM;POF".11PXFS$BCMFT
$,1'$(
&EHF$BSE$POOFDUPS,JUGPSBMM.BJOGSBNF1$#PBSET PS".1
$,'(
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Replacement Parts for Smart Series Temperature Control Systems
NOTE: 'PSVQQFSJOTJEFDPNNVOJDBUJPOTDPOOFDUPST TFFQSFWJPVTQBHF
146
Smart Series

Smart Series
Mainframe, Cable Components, and Service Tools*

CBD10M
CBD20M
CBD30M
CBD50
CBD70
PIN0114
PIN0214
PIN0120
PIN0220
WHT1919
RPM0048
RPM0038
RPM0044
RPM0046
RPM0059
RPM0060
RPM0061
RPM0062
RPM0063
RPM0064
RPM0065
RPM0066
RPM0067
RPM0068
RPM0069
RPM0070
RPM0071
RPM0072
RPM0073
10 AMP 2 POLE, CIRCUIT BREAKER USED IN MFP1G AND MFP1G1

20 AMP 2 POLE, CIRCUIT BREAKER USED IN MFR2G
30 AMP 2 POLE, CIRCUIT BREAKER USED IN MFFPR2G AND MFHP1G
50 AMP 3 POLE, CIRCUIT BREAKER USED IN 5 THROUGH 12 ZONE MAINFRAMES
70 AMP 3 POLE, CIRCUIT BREAKER USED IN 16 THROUGH 48 ZONE & HIGH POWER MAINFRAMES
SEE PREVIOUS PAGE
14 GAUGE MALE PIN FOR B& F POWER CONNECTORS (PACKAGE OF 30)
SEE PREVIOUS PAGE
14 GAUGE FEMALE SOCKET FOR D& H POWER CONNECTORS (PACKAGE OF 30)
SEE PREVIOUS PAGE
20 GAUGE MALE PIN FOR G THERMOCOUPLE CONNECTOR (PACKAGE OF 30)
SEE PREVIOUS PAGE
20 GAUGE FEMALE PIN FOR E THERMOCOUPLE CONNECTOR (PACKAGE OF 30)
CRIMP TOOL FOR ALL PIN-XXXX LISTED ABOVE
EXTRACTION TOOL FOR ALL PIN-TYPE CONNECTOR PINS
NEON INDICATORS USED ON 240 VAC MAINFRAME CIRCUIT BREAKER PANELS
CARD GUIDES FOR ALL MAINFRAMES
PINS FOR WHITE EDGE CARD CONNECTORS I (PACKAGE OF 20)
SEE PREVIOUS PAGE
PANEL MOUNT BASE & LATCH FOR 5-ZONE THERMOCOUPLE MOLD CONNECTION A
SEE PREVIOUS PAGE
SEE PREVIOUS PAGE
SEE PREVIOUS PAGE
MALE INSERT FOR 5 ZONE THERMOCOUPLE MOLD CONNECTION A
SEE PREVIOUS PAGE
MALE INSERT FOR 8-ZONE THERMOCOUPLE MOLD CONNECTION A
SEE PREVIOUS PAGE
MALE INSERT FOR 12-ZONE THERMOCOUPLE MOLD CONNECTION A
SEE PREVIOUS PAGE
FEMALE INSERT FOR 5-ZONE THERMOCOUPLE CABLE CONNECTOR C
SEE PREVIOUS PAGE
SEE PREVIOUS PAGE
SEE PREVIOUS PAGE
HOOD FOR 5 ZONE THERMOCOUPLE CABLE CONNECTOR C
SEE PREVIOUS PAGE
SEE PREVIOUS PAGE
SEE PREVIOUS PAGE
HOOD FOR 5, 8 & 12 POWER & THERMOCOUPLE CABLE CONNECTIONS D,E & F
SEE PREVIOUS PAGE
MALE INSERT FOR B, F & G (15 AMP CONNECTOR RATING IS EXCLUSIVE TO DME)
FEMALE INSERT FOR D, E & H (15 AMP CONNECTOR RATING IS EXCLUSIVE TO DME) SEE PREVIOUS PAGE
*(Reference page 134-147 for Letter Designations)
All Smart Series Modules

ABC1
ABC3
ABC5
ABC10
ABC15
RPM0123
RPM0124
NYL0001
RPM0008
RPM0009
RPM0027
RPM0039
RPM0023
RPM0054
RPM0050
RPM0088
1 AMP 250 VAC FUSE

3 AMP 250 VAC FUSE - NOTE: THESE LOWER POWER FUSES ARE RECOMMENDED FOR NOZZLES
5 AMP 250 VAC FUSE - NOTE: THESE LOWER POWER FUSES ARE RECOMMENDED FOR NOZZLES
10 AMP 250 VAC FUSE - NOTE: REQUIRED FOR 15 AMP MODULES USED IN 10 AMP FRAMES
15 AMP 250 VAC FUSE
15 AMP 250 VAC FUSE - ULTRAFAST
.062 AMP TC FUSE FOR TSM MODULES ONLY
NYLATCH MODULE RETENTION PLUNGER AND GROMMET (10/PKG) - NOTE: AT THE BOTTOM OF EACH MODULE
POWER ROCKER SWITCH FOR ALL MODULES EXCEPT DSS AND CSS1524
TRANSFORMER TYPE DST416 FOR ALL MODULES EXCEPT DSS & TAS
ALUMINUM HANDLE FOR 15 AMP MODULES
30 AMP 2 POLE, CIRCUIT BREAKER FOR MODULES
TRIAC - TYPE Q6040P 40 AMP 600 VOLT FOR USE ON ALL MODULES
TRIAC - TYPE BTA40800B 40 AMP 800 VOLT FOR USE ON ALL MODULES EXCEPT CSS
2200 OHM FLAME PROOF FUSIBLE LINK RESISTOR USED IN THERMOCOUPLE CIRCUIT (10/PK) USED ON ALL MODULES
A/D CONVERTER FOR SSM15G, SSM15G1, SSM30G, SSH1001, SSH-1002 AND ALL CSS MODULES
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
147

Smart Series
|
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
148
Smart Series
Input Power Wiring Diagrams (Option A)

The diagrams on pages 148 through 150 are printed on the back panels of the mainframes.
For your convenience, they are depicted here along with additional information.
For information on input wiring for 30 AMP mainframes, contact DME.
4UBOEBSEJOQVUXJSJOHGPSNBJOGSBNFT VOMFTTTQFDJGJFEPUIFSXJTFBUUJNFPGPSEFS JT7"$
UISFFQIBTF XJSF )[ 015*0/"
*GJUCFDPNFTOFDFTTBSZUPDIBOHFUPBOPUIFS
DPOGJHVSBUJPO SFGFSUPUIFBQQSPQSJBUFEJBHSBNBOEJOGPSNBUJPOPOUIFGPMMPXJOHQBHFT
1BHF (OPTION A)7"$ QIBTF XJSF
1BHF (OPTION B) 7"$ QIBTF XJSF
1BHF(OPTION C) 7"$ QIBTF XJSF
(OPTION D) 7"$ TJOHMFQIBTF XJSF7"$ QIBTF XJSF
OPTION A
(Standard)
208 240 VAC, Three-Phase, 4-Wire Delta

or Y Power Distribution System
Smart Series
Input Power Wiring Diagrams (Option A)
NOTE: 'PSNPMEQPXFSBOEUIFSNPDPVQMFDPOOFDUPSXJSJOHJOGPSNBUJPO TFFQBHFT
"TTIPXOBCPWF FBDINPEVMFJTQPXFSFEGSPNPOFPGUIFUISFFQIBTFT;POF
GPS
FYBNQMF JTQPXFSFEGSPN1IBTF XIJDIJTTVQQMJFECZ3-BOE4-;POF
JT
QPXFSFECZ1IBTF XIJDIJTTVQQMJFECZ4-BOE5-;POF
JTQPXFSFECZ1IBTF
XIJDIJTTVQQMJFECZ3-BOE5-
NOTE: "UUIJTQPJOU UIFTFRVFODFSFQFBUTJUTFMG'PSFYBNQMF ;POF
JTDPOOFDUFE
UIFTBNFBT;POF
UP3-BOE4-BOE;POF
JTDPOOFDUFEUIFTBNFBT;POF
UP
4-BOE5-BOE;POF
JTDPOOFDUFEUIFTBNFBT;POF
UP3-BOE5-;POF

JTUIFODPOOFDUFEUPUIFTBNFQIBTFBT;POF
BOE
FUD5IJTNFUIPEPGDPOOFDUJPO
BTTVSFTUIFHSFBUFTUMJLFMJIPPEPGMJOFCBMBODF
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
149
Input Power Wiring Diagrams (Option B)
OPTION B
380 415 VAC, Three-Phase, 5-Wire

Y Power Distribution System
Smart Series
1MFBTFOPUFUIBUUIF7PMU1PXFS%JTUSJCVUJPO4ZTUFNJTUIFTBNFBTUIFi:wDPOOFDUJPOTIPXOJO015*0/"FYDFQU
GPSUIFWPMUBHFMFWFMTBOEUIFVTFPGUIF.1/UPEFWFMPQUIFWPMUGSPNUIFWPMUTZTUFN/PUJDFUIBUBMMNPEVMFT
IBWFPOFMJOFDPOOFDUFEUP.1/BOEUIFPUIFSTJEFDPOOFDUFEUPPOFPGUIFUISFFQIBTFMJOFT
Example:

;POF
JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ3-BOE.1/
;POF
;POF
;POF
TUBSUTUIFTFRVFODFPWFSBHBJO*UJTDPOOFDUFEUP1IBTF3-
BOE.1/ FUD
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Input Power Wiring Diagrams (Option B)
WARNING: *GFYQPSUPGUIJTTZTUFNJTJOUFOEFE NBLFTVSFUIBUXJSJOHJTSFDPOGJHVSFEGPSUIFDPVOUSZXIFSFJUJTUPCFVTFE
CAUTION NOTE:5IFWPMUBHFTGSPNMJOFUPMJOFJOUIJTTZTUFNBSFUPWPMUT4FWFSFEBNBHFUPNPEVMFBOE
NBJOGSBNFDPVMESFTVMUJGUIJTUZQFPG"$JOQVUTZTUFNJTDPOOFDUFEUPBNBJOGSBNFXJSFEBT015*0/"5IJTUZQFPGQPXFS
EJTUSJCVUJPOJTOPUGPVOEPSJTWFSZVODPNNPOJOUIF6OJUFE4UBUFTCVUJTUIFNPTUDPNNPOTZTUFNGPVOEJONBOZPUIFS
DPVOUSJFTXPSMEXJEF
150
Smart Series
Input Power Wiring Diagrams (Options C and D)

Example: ;POF
JTDPOOFDUFEUP.1/BOE3-;POF
JTDPOOFDUFEUP.1/BOE4- FUD

;POF
TUBSUTUIFTFRVFODFPWFSBHBJO*UJTDPOOFDUFEUP.1/BOE3- TBNFBT[POF

240 VAC, Two-Phase, 4-Wire
5IFWPMUTJOHMFQIBTFDPOOFDUJPOPOMZVTFTUXPQPXFSMJOFTQMVTHSPVOE
CAUTION: 0OMZQPXFSDPOEVDUPSTTIPVMECFDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS/FWFSNBLFHSPVOE
DPOOFDUJPOTUISPVHIBDJSDVJUCSFBLFS/PUJDFUIBUUIFPVUQVUPGUIFDJSDVJUCSFBLFSJTDPOOFDUFEUPUFSNJOBMTUSJQT
3-BOE4-"MTPOPUJDFUIBUHSPVOEJTDPNNPOXJUI.1/JOUIJTTZTUFN"MM[POFTJOUIJTTZTUFNIBWFUPCF
DPOOFDUFEUP.1/BOEFJUIFS3-PS4--JOFCBMBODFJTBDIJFWFECZBMUFSOBUJOHCFUXFFO3-and S/L2.
OPTION D
208 240 VAC, Single-Phase, 3-Wire or 120 VAC,

Two-Phase, 4-Wire
Smart Series
Input Power Wiring Diagrams (Options C and D)
OPTION C
"CPWFEJBHSBNEFQJDUTUXPEJGGFSFOUXJSJOHDPOGJHVSBUJPOT0OFJTWPMU TJOHMFQIBTF XJSF/PUFUIBU

MJOFT3-BOE4-BSFDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFSUPUIFBQQSPQSJBUFUFSNJOBMTUSJQT"MM[POFTXJMMCF
DPOOFDUFECFUXFFO3-BOE4-.1/JTDPNNPOXJUIHSPVOEBOEJTOPUDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS
*OUIFWPMUDPOOFDUJPO [POFDPOOFDUJPOTTIPXOXJUIJOUIFEBTIFEMJOFBSFB
UIFWPMUTJTEFWFMPQFECFUXFFO
3-BOE.1/BOE4-BOE.1/"HBJO HSPVOEBOE.1/BSFOPUDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS&BDI
[POFJOUIJTTZTUFNXJMMCFDPOOFDUFEUP.1/BOEFJUIFS3-PS4--JOFCBMBODFJTBDIJFWFECZBMUFSOBUJOH
CFUXFFO3-BOE4-
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series Alternate Connectors
151
Alternate Cable Configuration

Mold-Masters to DME Smart Series Conversion Cables
t Mold Power and Thermocouple combined in a single cable

t Conversion for 12 zones
t Cables available in standard lengths of 10 and 20 (custom lengths are
available)
Combination Mold Power and Thermocouple Conversion Cables allow

ease of conversion between Mold-Masters and DME systems
Thermocouple
Zones
PITC1210YFE
Cable
Length
Mainframe
Connector
Mold
Connector
DME G
Series
HBE48
(Mold
Master
MPlug.12)
5
(Frame End)
HBE48
(Mold
Master
MPlug.12)
DME G
Series
5
(Mold End)
10
PITC1220YFE
20
12
Splits
12
PITC1210YME
10
PITC1220YME
20
Works with the following connectors:
PIC12G
U.S. 800-626-6653
MTC12G
Canada 800-387-6600
MPlug.12
dme@milacron.com
www.milacron.com
Mold-Masters to DME Smart Series
Mold Power
Zones
Item Number
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
Husky is a trademark of
Husky Injection Molding Systems
MOLD POWER
THERMOCOUPLE
PICO12
TCO12C10 OR 20G
MTCO12
E
F
MPCO12C10 OR 20G
C
D
PTCO12TB
MTCO8
TCO8C10 OR 20G
E
F
PICO8
MPCO8C10 OR 20G
PTCO8TB
MTCO5
TCO5C10 OR 20G
PICO5
MPCO5C10 OR 20G
C
D
PTCO5TB
12-ZONE MOLD THERMOCOUPLE CONNECTOR
12-ZONE THERMOCOUPLE CABLE; 10' OR 20'

O.A.L.
12-ZONE MOLD POWER INPUT CONNECTOR
12-ZONE MOLD POWER CABLE; 10' OR 20' O.A.L.
12-ZONE TERMINAL MOUNTING BOX
12-ZONES OF CONTROL

O.A.L.
8-ZONES OF CONTROL

O.A.L.
5-ZONES OF CONTROL
Mold-Masters to DME Smart Series
152
HUSKY COMPATIBLE CONTROL SYSTEM COMPONENTS
www.milacron.com
dme@milacron.com
www.milacron.com
13
14
15
16
17
18
19
20
21
22
23
24
PICO12
1
2
3
4
5
6
7
8
1
2
3
4
5
MARKED ON
HEATER
HEATER
VOLTS
9
10
11
12
13
14
15
16
PROBE OR
NOZZLE
HEATER
MEASURED
RESISTANCE
OHMS
t 64&0)..&5&350
CHECK EACH HEATER
POWER LEAD. RESISTANCE
TO GROUND SHOULD BE
GREATER THAN 20,000
OHMS.
t $)&$,3&4*45"/$&
BETWEEN HEATER POWER
LEADS. (SEE CALCULATION
BELOW)
BEFORE POWER
IS CONNECTED:
MARKED ON
HEATER
HEATER
WATTS
ZONE
6 ZONE 1
7 ZONE 2
8 ZONE 3
9 ZONE 4
10 ZONE 5
ZONE 6
ZONE 7
ZONE 8
ZONE 9
ZONE 10
ZONE 11
ZONE 12
6 7 8 9 10
1 2 3 4 5
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
13 14 15 16 17 18 19 20 21 22 23 24
2 3 4 5 6 7 8 9 10 11 12
PICO8
EXAMPLE: (240 VOLTS) (240 VOLTS) 820 WATTS # 70 OHMS

NOTE: ALL GROUNDS MUST BE CONNECTED TO MOLD TO INSURE OPERATOR SAFETY.
MARKED ON
HEATER
HEATER
VOLTS
1
2
3
4
5
6
7
8
9
10
11
12
REAR
VIEW
PICO5
1
2
Z
O
N
E
BEFORE POWER IS
CONNECTED:
TYPE J
T/C ONLY
THERMOCOUPLE LEADS
WHITE (-)
BLACK (+)
2 3 4 5 6 7 8 9 10 11 12
10
REAR
VIEW
ZONE BLK WHT BLK WHT BLK WHT

ZONE 1 1
6
1
9
1
13
ZONE 2 2
7
2
10
2
14
ZONE 3 3
8
3
11
3
15
ZONE 4 4
9
4
12
4
16
ZONE 5 5
10
5
13
5
17
ZONE 6
6
14
6
18
ZONE 7
7
15
7
19
ZONE 8
8
16
8
20
ZONE 9
9
21
ZONE 10
10 22
ZONE 11
11 23
ZONE 12
12 24
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
13 14 15 16 17 18 19 20 21 22 23 24
MOLD THERMOCOUPLE CONNECTORS
DISTRIBUTOR TUBE OR MANIFOLD HEATER (ZONE 1)
MTCO12
MTCO8
MOLD POWER
INPUT CONNECTORS
Canada 800-387-6600
U.S. 800-626-6653
MTC05
HEATER POWER LEADS

153
TYPICAL MOLD CONNECTOR WIRING DIAGRAM (REVISION A)
154
Terminal Box Detail & Mold Connectors

EUROPEAN CONFIGURATION
2
E
Terminal Box Detail & Mold Connectors
E
B
C
Callout Number 1 is special

order with a short lead time;
all other items are in stock
B
D
C
|
CALLOUT
NUMBER
1
ITEM NUMBER
TERMINAL
BOX
PTO5TB
CALLOUT
NUMBER
2
DIMENSIONS
ITEM NUMBER
MOLD
CONNECTOR
PICO5
A
1.50"
B
38mm
4.25"
C
108mm
2.44"
D
62mm
4.88"
E
124mm
4.10"
104mm
PTO5TB
MTCO5
1.50"
38mm
4.25"
108mm
2.44"
62mm
4.88"
124mm
4.10"
104mm
PTO8TB
PICO8
1.50"
38mm
4.99"
127mm
2.44"
62mm
5.61"
142mm
4.10"
104mm
PTO8TB
MTCO8
1.50"
38mm
4.99"
127mm
2.44"
62mm
5.61"
142mm
4.10"
104mm
PTO12TB
PICO12
1.50"
38mm
6.05"
154mm
2.44"
62mm
6.68"
170mm
4.10"
104mm
PTO12TB
MTCO12
1.50"
38mm
6.05"
154mm
2.44"
62mm
6.68"
170mm
4.10"
104mm
PTCO5TB
PICO5
1.50"
38mm
8.84"
225mm
2.44"
62mm
9.47"
241mm
4.10"
104mm
MTCO5
1.50"
38mm
8.84"
225mm
2.44"
62mm
9.47"
241mm
4.10"
104mm
PTCO8TB
PICO8
1.50"
38mm
9.91"
252mm
2.44"
62mm
10.53"
267mm
4.10"
104mm
MTCO8
1.50"
38mm
9.91"
252mm
2.44"
62mm
10.53"
267mm
4.10"
104mm
PTCO12TB
PICO12
1.50"
38mm
12.17"
309mm
2.44"
62mm
12.79"
325mm
4.10"
104mm
MTCO12
1.50"
38mm
12.17"
309mm
2.44"
62mm
12.79"
325mm
4.10"
104mm
NOTE: ALLOW AN ADDITIONAL 0.25" (10mm) IN HEIGHT AND WIDTH FOR SCREW HEAD CLEARANCE
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Smart Series
155
DME Mainframe Stand Accessory Cable Storage Basket
FSCB0001 CABLE BASKET

*ODMVEFT
BOE
MPOH[JQUJFT
t Compatible with DME Smart Series

t Durable molded plastic construction
t Keep all your cables and connectors safely off the floor
Smart Series
|
Mainframe Stand Accessory Cable Storage Basket
Note: Product color may differ from

what is shown.
Smart Series 12-zone stand
Smart Series 8-zone stand
INSTALLATION GUIDE
Step 1
1PTJUJPO#BTLFUPOCPUUPNPGUIF%.&.BJOGSBNF'MPPS4UBOE
%FDJEFJGZPVXJMMBUUBDIUIFCBTLFUUPUIFSJHIUPSMFGU.BJOGSBNF6QSJHIU1PTU.
Step 2
4FDVSF#BTLFUUP.BJOGSBNF'MPPS4UBOEXJUI4VQQMJFE$BCMF5JFT
Attach Longer Cable Tie to Side Post
U.S. 800-626-6653
Attach Shorter Cable Ties to Corners
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Valve Gate C ontrols
ENERGY EFFICIENT, RELIABLE

AND COMPACT HYDRAULIC AND
PNEUMATIC CONTROLS
157
Valve Gate Controls
DME Pneumatic Sequential Valve Gate Controller

The SVG controller provides the user with full control over valve gate flow sequence, critical when
molding complex or large parts. All SVG controllers feature the NEW APS (Adaptive Process System)
technology providing faster processing and response speed.
BENEFITS
t The sequential valve gate technology is integrated in a precise hot runner control unit
with all available features or stand alone unit
t SVGP systems are air cooled & energy efficient

t Designed to easily connect to any valve gate system
t Precise filling control with performance graphs displaying time and position,
with up to 4 steps per cycle
CONFIGURATION
t Pin position feedback for gate open /close confirmation
t Automatic and manual mode for individual gate control
t Absolute and incremental timer selections
t Single or dual acting solenoid valves for gate activation, valve banks re-locatable
t Calibrate analog signals for position, pressure and volumetric settings
t Reconfigure pin position feedback inputs for 12 additional sequences
t 500 or 1000 Watt 24VDC power supply - Standard 220V single phase (185-245V range)
SVGP
DESCRIPTION
INCLUDES
SVGP2
2 ZONE PNEUMATIC
SVG12 HMI, 1-2 SOLENOID VALVE BANK
SVGP4
4 ZONE PNEUMATIC
SVGP6
6 ZONE PNEUMATIC
SVGP8
8 ZONE PNEUMATIC
SVGP12
12 ZONE PNEUMATIC
SVG12 HMI, 2-6 SOLENOID VALVE BANKS
SVGPC2
2 ZONE COMPACT PNEUMATIC
SVG12C HMI, 1-2 SOLENOID VALVE BANK
SVGPC4
SVGPC6
SVGPC8
SVGPC12
SVG12C HMI, 2-6 SOLENOID VALVE BANKS
SVGPC
If you do not see the number of controlled zones required in the table above please contact us.
Optional Accessories
ITEM
NUMBER
DESCRIPTION
ITSPTROLLEY
STAND
PNEUPP
PNEUMATIC POWER PACK 500 PSI
U.S. 800-626-6653
Canada 800-387-6600
Pneumatic Power pack

Stand
dme@milacron.com
www.milacron.com
DME Valve Gate Controller Products and Solutions
or Optional 480V three phase
ITEM
NUMBER
Valve Gate Controls
t (2) digital and analog triggers for 2-shot applications
Valve Gate
textControls
text
158
158
DME Pneumatic Sequential

Valve Gate Controller
page content
KEY TECHNICAL FEATURES AT A GLANCE
Digital outputs fused at 2 amps
Digital inputs - pin position back/forward
Integrated 24 VDC power supply to drive valve gate solenoids
7 color touch screen on standalone controller
Controls single or dual coil solenoid valves
Real time valve status graph
Configurable Easy View status page
NEW SVG Power pack combines hot runner control, SVG,
hydraulic power pack and solenoid valve bank all in one package
Valve Gate Controls
t
t
t
t
t
t
t
t
PROGRAMMABLE TRIGGERS & ALARMS

t
t
t
t
t
t
t
Digital input sequence start trigger

Digital input triggers programmable sequence triggers
(2) Analog inputs 0-10 volts
Analog input 4-20ma
Remote enable signal from IMM
Fault relay output (dry contact) to IMM
Dry contact or 24VDC input triggering
Controller includes 15ft (4.8m) cables

U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
159
Valve Gate Controls
DME Hydraulic Sequential Valve Gate Controller

The SVG controller provides the user with full control over valve gate flow sequence, critical when
molding complex or large parts. All SVG controllers feature the NEW APS (Adaptive Process System)
technology providing faster processing and response speed.
BENEFITS
t The sequential valve gate technology is integrated in a precise hot runner control unit
with all available features or stand alone unit
t SVGH6 systems - air cooled & energy efficient
SVGH1200 & 1600 systems - built-in water cooling circuit for the hydraulic power pack
t Designed to easily connect to any valve gate system

t Precise filling control with performance graphs displaying time and position,
with up to 4 steps per cycle
t (2) digital and analog triggers for 2-shot applications

Valve Gate Controls
CONFIGURATION
t Pin position feedback for gate open /close confirmation
t Automatic and manual mode for individual gate control
t Absolute and incremental timer selections
t Single or dual acting solenoid valves for gate activation, valve banks relocatable
t Calibrate analog signals for position, pressure and volumetric settings
t Configure up to 4 cards to control as many as 48 single acting valve gates
t Reconfigure pin position feedback inputs for 12 additional sequences
t 500 or 1000 Watt 24VDC power supply - Standard 220V single phase (185-245V range)
t Available as standalone controller or semi-integrated into the TSP or TSP Plus
temperature controller
ITEM
NUMBER
DESCRIPTION
SVGH62
2 ZONE HYDRAULIC
SVGH64
4 ZONE HYDRAULIC
SVGH66
6 ZONE HYDRAULIC
SVGH68
8 ZONE HYDRAULIC
SVG12 HMI, POWER PACK,1-8 SOLENOID VALVE BANK, STAND
SVGH612
12 ZONE HYDRAULIC
SVG12 HMI, POWER PACK, 2-6 SOLENOID VALVE BANKS, STAND
SVGH122
2 ZONE HYDRAULIC
SVG12 HMI, POWER PACK, 1-2 SOLENOID VALVE BANK, STAND
SVGH124
4 ZONE HYDRAULIC
SVGH126
6 ZONE HYDRAULIC
SVGH128
8 ZONE HYDRAULIC
POWER PACK
PSI
CONSISTS OF
3L-600 PSI
3L-1200 PSI
3L-600 PSI Power pack
SVGH1212
12 ZONE HYDRAULIC
SVGH1216
16 ZONE HYDRAULIC
SVGH1224
24 ZONE HYDRAULIC
SVGH162
2 ZONE HYDRAULIC
SVGH164
4 ZONE HYDRAULIC
SVGH166
6 ZONE HYDRAULIC
SVGH168
8 ZONE HYDRAULIC
SVGH1612
12 ZONE HYDRAULIC
3L-1600 PSI

SVGH1616
16 ZONE HYDRAULIC
SVGH1624
24 ZONE HYDRAULIC
If you do not see the number of controlled zones required in the table above please contact us.
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
3L-1200 PSI / 3L-1600 PSI

Power pack
or Optional 480V three phase
text
Valve Gate
textControls
160
160
pageValve
content
DME Sequential
Gate Controller
KEY TECHNICAL FEATURES AT A GLANCE

Digital outputs fused at 2 amps
Digital inputs - pin position back/forward
Integrated 24 VDC power supply to drive valve gate solenoids
7 color touch screen on standalone controller
Controls single or dual coil solenoid valves
Real time valve status graph
Configurable Easy View status page
NEW SVG Power pack combines hot runner control, SVG,
hydraulic power pack and solenoid valve bank all in one package
Valve Gate Controls
t
t
t
t
t
t
t
t
PROGRAMMABLE TRIGGERS & ALARMS

t
t
t
t
t
t
t
Digital input sequence start trigger

Digital input triggers programmable sequence triggers
(2) Analog inputs 0-10 volts
Analog input 4-20ma
Remote enable signal from IMM
Fault relay output (dry contact) to IMM
Dry contact or 24VDC input triggering
Controller includes 15ft (4.8m) cables

U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
161
Valve Gate Controls
VCAP Air Valve Assemblies and 4-Zone Timer

VCAP multi-station air valve assemblies
5IF7$"1TFSJFTPGGFSTTUBUJPO
TUBUJPO
TUBUJPO

TUBUJPO
BOETUBUJPO
WBMWFBTTFNCMJFT5IFTJOHMFTPMFOPJE
WBMWFTBSFTQSJOHSFUVSOFEBOEEFTJHOFEUPSVOGSPN7%$5IFBJS
TVQQMZ NBYJNVNSBUFEQSFTTVSF14*
DBOCFMVCSJDBUFEPSOPOMVCSJDBUFE
oESZBJSJTQSFGFSSFECVUUIFWBMWFJTEFTJHOFEUPUPMFSBUFTPNFNPJTUVSF
2VJDLDPOOFDUTBSFQSPWJEFEPOBMMBJSPVUQVUTUPBDDFQUTUBOEBSEUVCJOH
5IFEFFOFSHJ[FEPVUQVUT VTFEGPSDMPTJOHWBMWFHBUFT GFBUVSFDIFDLWBMWFT
UPFOTVSFUIBUVOVTFEWBMWFTEPOPUMFBLBJS
DESCRIPTION
4-STATION AIR VALVE ASSEMBLY
Valve Gate Controls
ITEM NUMBER
VCAP0400
VCAP0600
VCAP0800
VCAP1000
VCAP1200
Note: Each valve assembly includes a valve cable.
5IF7$5#7BMWF(BUF$POUSPMMFSJTEFTJHOFEUPQSPWJEFUJNFSCBTFEDPOUSPM
PGVQUPGPVSWPMU%$WBMWFTVTFEUPBDUVBUFQOFVNBUJDWBMWFHBUFDZMJOEFSTBT
XFMMBTTPNFIZESBVMJDWBMWFT BOEGFBUVSFTBVTFSGSJFOEMZBVUPSFTFUGFBUVSF*UT
DPNQBDUTJ[FNBLFTJUFYUSFNFMZQPSUBCMFBOESFRVJSFTNJOJNBMTQBDF"TJOHMF
%#DBCMFDPOOFDUTUIFDPOUSPMMFSUPVQUPGPVSSFNPUFMZMPDBUFEWBMWFT
NJOJNJ[JOHXJSJOHBOEBJSDPOOFDUJPOT
ITEM NUMBER
VCTB4000
VCPT0100
DESCRIPTION
4-ZONE PNEUMATIC
HYDRAULIC CONTROLLER
100-FT. LENGTH OF
PNEUMATIC TUBING
Highly accurate DME

solid state timers
feature resolution to
Note: Trigger signal cable included with controller.
1/100 of a second, far

exceeding the industry
standard of 1/10 of
a second.
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
VCAP Air Valve Assemblies and 4-Zone Timer
Compact 4-zone pneumatic or hydraulic control unit
Valve Gate Controls
162
DME Single Zone Timer
DME Single Zone Timer: TCM03024D

Versatile for virtually any type of operation that requires a timer, including single-zone valve gate systems, core
pulls, and air sweeps.
6OJUQMVHTEJSFDUMZJOUP%.&4NBSU4FSJFT.BJOGSBNFT
5SJHHFSJOQVUTJHOBMDBOCFHBOHFEUPPQFSBUFNPSFUIBO
POFUJNFSXIFONVMUJQMFVOJUTBSFVTFE 7%$JOQVUPOMZ
5FTUCVUUPO HSFFOMJHIUJOEJDBUFTQPXFSPVU
*OQVUTJHOBMBOEPVUQVUQPXFSDBOCFVTFEGSPNUJNFS
GSPOUQBOFMDPOOFDUPSTPS%.&NBJOGSBNFDBCMFT
:FMMPXMJHIUJOEJDBUFTUSJHHFSTJHOBMCFJOHBQQMJFE
PSUJNFSJOPQFSBUJPO
5IFSNPDPVQMFDBCMFTFSWFTBTUSJHHFSTJHOBMQPXFS
DBCMFTFSWFTBT7%$QPXFSTVQQMZUPBOZ7%$
TPMFOPJEWBMWF
5SJHHFSTJHOBMIBTUXPBWBJMBCMFTPVSDFToESZTFUPG
DPOUBDUTPS7%$JOQVU
DME Single Zone Timer
DME Single Zone Timers (TCM03024D)
Valve Gate Controls
are highly accurate, solid state timers

that feature resolution to 1/100 of second,
far exceeding the industry standard of
1/10 of a second.
Shown next to a SSM1512 Temperature Controller in a Standard 2-Zone

Smart Series Mainframe.
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Control Systems
163
Technical Support
Customer Power Requirement Worksheet Option A Delta 3-Phase Power 240 VAC
*UJTUIFDVTUPNFSTSFTQPOTJCJMJUZUPNBLFTVSFIJT)PU3VOOFS.PME"QQMJDBUJPOXJMMOPUFYDFFEUIFQPXFSMJNJUBUJPOTPGUIF
%.&)PU3VOOFS$POUSPM4ZTUFN.BJO$JSDVJU#SFBLFS&WFOUIPVHIFBDITMPUNBZCFSBUFEBUBNQT BMMTMPUT$"//05
OFDFTTBSJMZEFMJWFSGVMMQPXFSGSPNBMM[POFTTJNVMUBOFPVTMZ
Record Product Breaker

Size Phase Wattage Not
To Exceed
Record Product Breaker

Size Phase Wattage Not
To Exceed
Record Product
Breaker Size Phase
Wattage Not To Exceed
Breaker Wattage Size Table For Delta 240 VAC 3-Phase Power
BREAKER RATING AMPS
MAXIMUM PHASE WATTS

EACH PHASE A,B,C
CANNOT EXCEED THIS VALUE
MAXIMUM PHASE AMPS

EACH PHASE A,B,C
CANNOT EXCEED THIS VALUE
10 AMP
1,386 WATTS
5.77 AMPS
20 AMP
2,771 WATTS
11.55 AMPS
30 AMP
4,157 WATTS
17.32 AMPS
40 AMP
5,542 WATTS
23.09 AMPS
50 AMP
6,928 WATTS
28.87 AMPS
63 AMP
8,729 WATTS
36.27 AMPS
70 AMP
9,699 WATTS
40.41 AMPS
100 AMP
13,856 WATTS
57.74 AMPS
'PS1IBTF%FMUB1PXFS505"-8"5544RVBSF3PPU
Y7PMUT"$Y".14
."9*.6.1)"4&8"554505"-8"554
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
Technical Support
PHASE C POWER
ZONE #
WATTAGE
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
TOTAL PHASE C WATTS
PHASE B POWER
ZONE #
WATTAGE
2
5
8
11
14
17
20
23
26
29
32
35
38
41
44
47
50
53
56
59
TOTAL PHASE B WATTS
Control Systems
PHASE A POWER
ZONE #
WATTAGE
1
4
7
10
13
16
19
22
25
28
31
34
37
40
43
46
49
52
55
58
TOTAL PHASE A WATTS
Control Systems
164
Technical Support
TECHNICAL SUPPORT: RETURNING ITEMS TO DME

Return for Repair
U.S. Customers:
TSP, TSP Plus, TSP-SVG Systems and TSM modules needing repair or calibration:
Please call 800-626-6653 for a Repair SR#. Please make sure
the SR# is on the outside of the box to expedite the repair.
Control
Control
Systems
Systems
| Technical
| blankSupport
%
.&$PNQBOZ
4UFQIFOTPO)JHIXBZ
.BEJTPO)FJHIUT .*
"UUFOUJPO3FQBJST
All other temperature controls needing repairs send to:
%.&3FQBJST
4UBUF3PVUF4PVUI
"VTUJOCVSH 0)
Canadian Customers:
%.&$PNQBOZ
/PSUIXFTU%S
.JTTJTTBVHB 0/5-7+
"UUFOUJPO3FQBJST

$BMMJGZPVOFFEBEEJUJPOBMIFMQ
1MFBTFFODMPTFDPOUBDUJOGPSNBUJPOBOEBEFTDSJQUJPOPGXIBUQSPCMFNTZPVIBWFCFFOFYQFSJFODJOHXJUIUIFQSPEVDU
5IJTQSPDFEVSFJODMVEFTJUFNTTUJMMVOEFSXBSSBOUZ IPXFWFSGVTFTBOEUSJBDTBSFOPUDPWFSFE
Return for Credit

$BMM%.&64"BUPS%.&$BOBEBBUUPMMGSFF
U.S. 800-626-6653
Canada 800-387-6600
dme@milacron.com
www.milacron.com
DME Mold Technology Catalogs
DME: Your Complete Mold Technologies Provider
Check Out All of the DME Mold Technology Catalogs

And Youll See Why Were an Essential Resource to Thousands of Customers Worldwide!
Equipment and Supplies

From high-speed cutting tools
and finishing and polishing
systems to a vast array of
maintenance, repair and
operation-related products,
the Equipment and
Supplies Catalog is an
invaluable resource for mold
technology professionals.
Industrial Supplies
Featuring the best product
offerings of Northern Supply,
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Industrial Supplies now has
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Mold Components
With the largest selection of
mold components available
around the globe, the Mold
Components Catalog has
the products that will help
you meet the unprecedented
demands you face for
speed, cost reduction
and performance.
MUD Quick-Change
Systems
Reduce downtime by as
much as 75 percent with an
innovative approach to fast
production changeovers.
Master Unit Die is the leader
in quick-change systems and
the MUD Catalog offers many
systems that will maximize
your production volume.
DME Mold Technology Catalogs
Mold Bases & Plates

Choose from the worlds widest
selection of mold bases from
uniquely featured, off-the-shelf
solutions to full-featured,
custom-configured offerings.
An array of standard and
specially machined mold
plate sizes gives you
unlimited options.
DME Company USA

29111 Stephenson Highway
Madison Heights, MI 48071
800-626-6653 (toll-free)
248-398-6000
dme@milacron.com
DME Canada
6510 Northwest Drive
Mississauga, ONT
Canada L4V 1J6
800-387-6600 (toll-free)
905-677-6370
dme_canada@milacron.com
DME Mexico
Circuito el Marques Norte, No. 55
Parque Industrial El Marqus
El Marqus, Quertaro, CP 76246
52 442 713 5666
dme_mexico@milacron.com
www.milacron.com
2016 Milacron All rights reserved. Printed in the U.S.A.

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DME CONTROL SYSTEMS

Smart Series Temperature

Valve Gate Controls................................156-162

Technical Support ..................................163-164

Online Price Guide

Go to www.dme.net/prices for the latest pricing guide.

Smar t Series TSP

TSP Temperature Control System

TSP Features and Benefits

Automatically employed diagnostics to ensure optimal hardware configuration

Advanced micro controller technology

Continuous ground fault and current measurement

PLUG-AND-PLAY SYSTEM ARCHITECTURE

Patented all-in-one control card designed for reliability

Modular 6-zone cards; 15 amps per zone

Field calibration mode

Universal power supply

TSP Temperature Control System

TSP Features and Benefits

TSP USER-FRIENDLY PERFORMANCE

OPTIMIZES PERFORMANCE FOR ALL HOT RUNNER SYSTEMS

Unique low voltage soft-start feature maximizes heater life

Uniform startup feature reduces scrap and energy usage

Proprietary adaptive auto-tuning control algorithm

Phase angle or burst firing modes (time proportional, zero-crossing)

ROBUST, HIGH-QUALITY DESIGN

Compact solid metal enclosure with heavy-duty industrial connectors

Mold and controller protection features

On-board heater and thermocouple fuses

Portable stand available

OPTIONAL 7" DISPLAY WITH ADVANCED FEATURE SET NOW AVAILABLE!

Full-color LCD touch screen on all HMI models

Power Response Time

Adaptive PID 2 with auto-tuning

J- or K-Type, software selectable

Maximum 264 VAC

200/240 Delta or 380/440V 3 Star

40A 3-phase breaker for 6- and 12-zone control units

Ground Fault Detection

40mA per zone

Phase angle or burst firing modes (time proportional, zero-crossing)

Semi-conductor fuses on both heater legs

Closing contact relay, max. 5A, 230V

T/C and Power Connector

Soft-Start with Auto-Tune

Unique low voltage method for heater safety

Plug-in nano fuses on both TC legs

Special order; contact DME

Special order; contact DME

Special order; contact DME

Special order; contact DME

Special order; contact DME

5 - 45C (41 - 113F)

Ambient Temperature Range

TSP Temperature Control System

TSP Component Ordering Information

20 FOOT LONG 30 FOOT LONG

Thermocouple Cables (for 15 or 30 AMP Mainframes)

20 FOOT LONG 30 FOOT LONG