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Tpe Jadi
Tpe Jadi
Tpe Jadi
Arranged by:
Siti Ermi
(5213415011)
Septyani Fitrianingsih
(5213415017)
Desi Puryani
(5213415021)
(5213415025)
Mira Melina
(5213415033)
Thermoplastic Elastomers
A. Definition of thermoplastic-elastomer
Thermoplastic
elastomers
(TPE),
sometimes
referred
to
as
B. Properties of thermoplastic-elastomer
In order to qualify as a thermoplastic elastomer, a material must have
these three essential characteristics:
i. The ability to be stretched to moderate elongations and, upon the
removal of stress, return to something close to its original shape
ii.
iii.
C. Types of thermoplastic-elastomer
The differences between these two groups are outlined in the table below:
In other words, polyether-based TPU is used only in cases where
excellent hydrolysis and microbial resistance is required, as well as in cases
where extreme low temperature flexibility is important.
When stable light colour and non-yellowing performance are required,
aliphatic TPU based on aliphatic isocyanates is used.
Recently, BASF has pioneered crosslinking during TPU production,
made possible by adding liquid crosslinkers and using a masterbatch. Plantbased bio TPU has been developed for green thermoplastic elastomer
applications by Merquinsa and GRECO, marketed as Pearlthane ECO and
Isothane respectively.
4.) Copolyester elastomer
Copolyester elastomer,
also
called
copolyester
thermoplastic
Santoprene pellets
TPV was created following several years of research and development
to find a new material for injection molded tires. While this search for a new
because the parts do not have to cure in the mold, which is typically two to
three minutes for rubber. The TPV part only has to cool, typically about 30
seconds, and then it can be removed from the mold or cooled in water.
Injection molding: Santoprene TPV grades can be processed using
conventional thermoplastics injection-molding equipment at reduced cycle
times compared to thermoset rubber. TPV flexibility allows for greater
freedom of mold design where undercuts are employed.
Insert molding: Insert molding consists of placing a preformed
substrate into the mold and injecting TPV around or over it. If the insert and
the TPV are compatible materials, a melt bond occurs at the interface between
the two materials. The strength of this bond is affected by several factors,
including interface temperature, cleanliness of the insert and the melt
temperature of the TPV.
Two-shot injection molding: TPV can be combined with polymers
through several types of multi-shot injection molding processes. By
combining multiple materials, a wide variety of parts applications, such as a
hard/soft combination, can be achieved. The process produces both a finished
part and a substrate during each cycle. Two-shot molding is more efficient
than insert molding because no handling of the substrate is required.
Blow molding: Santoprene TPV can be blow molded in single layer,
multi-layer, exchange blow, sequential 3D, suction blow, flashless extrusion
blow, injection blow and press-blow molding processes.
Extrusion: Santoprene TPV is easy to extrude into single and complex
profiles. These materials can also be coextruded to yield a part with both rigid
and soft components.
D. Examples
Examples of TPE products that come from block copolymers group
are Santoprene (ExxonMobil), Termoton by Termopol Polimer, Arnitel
(DSM), Solprene (Dynasol), Engage (Dow Chemical), Hytrel (Du Pont),
Dryflex and Mediprene (ELASTO), Kraton (Kraton Polymers), Pibiflex.
Example of TPV is FORPRENE, TERMOTON-V. Examples of Styrenic
block copolymers (TPE-s) are SOFPRENE (SBS) and LAPRENE (SEBS).
E. Applications
TPEs are used where conventional elastomers cannot provide the
range of physical properties needed in the product. These materials find large
application in the automotive sector and in household appliances sector. In
2014 the world market for TPEs reached a volume of ca. 16.7 billion US
dollars. About 40% of all TPE products are used in the manufacturing of
vehicles. For instance copolyester TPEs are used in snowmobile tracks where
stiffness and abrasion resistance are at a premium. They are also widely used
for catheters where nylon block copolymers offer a range of softness ideal for
patients. Thermoplastic silicon and olefin blends are used for extrusion of
glass run and dynamic weatherstripping car profiles. Styrene block
copolymers are used in shoe soles for their ease of processing, and widely as
adhesives. TPE is commonly used to make suspension bushings for
automotive performance applications because of its greater resistance to
deformation when compared to regular rubber bushings. TPE may also be
used in medical devices and sex toys. TPE is also finding more and more uses
as an electrical cable jacket and inner insulation. TPE is also used in some
headphone cables.
F. Reaction polymerization
Block styrene-diene (butadiene, isoprene) copolymers belong to the
oldest and the most important thermoplastic rubbers. Pure block copolymers
(styrene block does not contain any diene structural units and vice-versa) are
produced the most often by livinganion polymerization. Depending on type of
active polyanion and functionality of used termination agent, double and triple
block copolymers of type SB and SBS. The SEBS copolymer is produced by
hydrogenation of triple block styrene-butadiene copolymer. Its elastomeric
blocks consist of ethylene (it is created by means of hydrogenation of 1.4butadiene units) and butylene (it is created by hydrogenation of 1.2-butadiene
units) and it features with extraordinary resistance against degradation.
Styrene-butadiene TPE may be produced also by copolymerization of
butadiene and styrene, but blocks of both monomers contain also small
amounts of the other monomer structural units.
Continuous phase is created in styrene-diene TPE by diene blocks
and domains by styrene blocks. In light of their elastic and processing
properties the most suitable copolymers are those with molecular weights of
styrene blocks varying. With increasing of styrene content in copolymer their
mechanic and processing properties are improving, but at the same time also
elastic properties are getting worse. Copolymers containing styrene higher
than ~ 75 % have thermoplastic properties. In the most cases of commercially
segments
with short
diol
chain
then
create
domains
Styrene
content, %
Shore A
Linear SBS
31
71
2.76
31.7
880
Linear SBS
17
53
0.93
4.8
1100
Linear SIS
14
37
0.69
21.4
1300
Linear SIS
21
52
1.38
20.0
120
Branched (SB)n
21
65
2.42
31.7
900
Branched (SB)n
30
75
5.52
27.6
820
Branched (SI)n
10
32
0.69
8.6
1300
strength, MPa
Elongation,
%
25
35
40
55
63
29
34
36
44
51
Elongation, %
715
710
485
455
380
10.4
14.6
50
145
260
45
70
115
150