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PJ10KPS-CA

User & Technical Manual

Rev. 3.0

EC Declaration of conformity
R.V.R. Elettronica S.p.A. declares that this transmitter is in conformity to the essential requirements and to other relevant regulations settled by the 1999/5/CE directive.

Validity of the EC declaration of conformity.


WARNING: the conformity of this product is not valid if the product is used in conditions not
authorized by R.V.R. Elettronica as described in the user manual.
Examples of conditions in which the conformity is not valid (indicative list):
The connection between the exciter and the amplifier (i) indicated in the present document is
not done properly;
The components used are different from those used and recommended by R.V.R. Elettronica
S.p.A.;
The additional devices used are not suitable and/or are generating signals which are not
suitable to those supported by the product;
The product is used in operative conditions different from the normal working conditions for
which the product was designed (temperature, humidity, supply voltage, );
Any modification on parts of the product without any prior authorization from R.V.R.
Elettronica S.p.A..

Limitations for the use of the product in the EEC member countries.
This product is a radio transmitter for FM broadcasting .
It can work on operative frequencies which are not harmonized in the EEC member
countries.
Whoever uses this product, should obtain the authorization from the spectrum local administrative authority before starting using it.
The user is responsible for the configuration of the working frequency, the output power, and
for the other characteristics of the installation to which the transmitter described in the present documentation is part of, in order to respect the limitations described in the authorization received by the competent local authority.

Waste Electrical or Electronic Equipment


(WEEE)

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

CAUTION
Do discard waste electrical or electronic equipment (WEEE) in the trash.
For proper disposal, contact your local recycling/reuse or hazardous waste
center.

PJ10KPS-CA

Index
1.
2.
3.
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
4.
4.1
4.2
4.3
4.4
4.5
5.
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
5.1.11
5.1.12
5.1.13
5.2
5.3
6.
6.1
6.1.1
6.1.2
6.1.3
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
6.2.9.1

Introduction......................................................................................... 1
Warranty..............................................................................................2
First Aid...............................................................................................4
Treatment of electrical shocks.............................................................4
If the victim is not responsive..............................................................4
If victim is responsive..........................................................................5
Treatment of electrical Burns..............................................................5
Extensive burned and broken skin......................................................5
Less severe burns...............................................................................5
General Description............................................................................ 6
Composition........................................................................................6
Technical specifications...................................................................... 7
Options................................................................................................8
Opertaing principles............................................................................9
Datasheet of MRF6VP11KHR5.......................................................... 12
Control unit (CU)................................................................................ 19
LCD Display....................................................................................... 20
Overall status menu............................................................................21
Select menu........................................................................................22
Control unit menu............................................................................... 22
Power supply menu............................................................................ 23
R.F. combiner menu............................................................................24
R.F. units menu...................................................................................25
Alarms menu...................................................................................... 26
Service menu......................................................................................26
Settings menu.....................................................................................27
Exciters menu..................................................................................... 28
Info menu............................................................................................29
Release menu.................................................................................... 29
Modem menu......................................................................................31
Buttons, selector switches and LEDs..................................................32
Alarms.................................................................................................34
Wiring diagrams..................................................................................36
Control unit (CU).................................................................................39
Core control unit (SLCCUPJ5KM2).................................................... 40
Motherboard control unit (SLCCU1PJ5KM2)......................................45
Settings...............................................................................................48
RF module.......................................................................................... 50
3-way combiner (CSCMBMOD2KPJ)................................................. 54
Pallet mosfet (KKFIN237H)................................................................ 55
Temperature probe............................................................................. 58
Spliter (CSSPLTEX1KL1)................................................................... 59
Fuse board (SLFU0359R01V01)........................................................ 60
Driver board (SLDRVRFPJ5M)...........................................................63
Pass throught board (SLFI0368R01V01)............................................66
Shunt board (SLMT0367R01V01)...................................................... 69
Bias board (SLBI0358R01V03).......................................................... 72
Settings...............................................................................................77

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IV

PJ10KPS-CA
6.2.10
6.2.10.1
6.2.11
6.2.11.A
6.2.11.1
6.2.12
6.2.13
6.2.14
6.2.15
6.2.16
6.2.17
6.2.18
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.4.1
6.3.4.2
6.3.4.3
6.3.4.4
6.4
6.5
6.5.1
6.5.2
6.5.2.1
6.5.3
6.6
6.6.1
6.6.2
6.6.2.1
6.6.3
6.6.4
6.7
6.7.1
6.8
6.9
6.10
6.11
6.11.1
6.11.1.1
6.11.2
6.11.3
7.
7.1
7.2
8.
8.1
8.2
8.3

CPU board (CPUMOD2KPJ10K)........................................................78


Settings...............................................................................................84
PFC (KPFC154)................................................................................. 85
PFC (PFCPSL4280)........................................................................... 92
PFC Settings...................................................................................... 106
Power supply (PSL4280).................................................................... 107
Directional coupler (SLDCLPFPJ10KCV)...........................................131
Low pass filter 1 (CSLPF1MOD2K).................................................... 134
Capacitor 1 (CSB1LPFPJ1KM)...........................................................135
Card outlet connector (SLOUTRFPJ5K1)...........................................135
First capacitance low pass filter (CSLP03721).................................. 136
Low pass filter 2 (CSLPF2MOD2K).................................................... 136
Electromechanical section.................................................................. 137
220/380 v wiring diagram................................................................... 140
Low tension and signal wiring diagram...............................................141
Relay interface board (CSRLYINTPJ10K).......................................... 147
P.S. combiner (PF1ADPSPJ5KM).......................................................150
P.S. combiner adapter (SLADPPPSPJ5K2)....................................... 151
CPU combiner (CPUPSCMBPJ10K).................................................. 155
CPU power supply (CPUPJ5KMC2)...................................................161
P.S. combiner trimmer.........................................................................167
Parallel interface (CSINTREMPJ5K).................................................. 168
Module box......................................................................................... 177
Tray fans (CASVTLMPJ10KVC).........................................................178
RF module I/O interface (SLIORFPJ5KM2)....................................... 181
RF module address............................................................................ 183
Power supply board tray fans (CSALVTL2KWPJ).............................. 184
Combiner and splitter......................................................................... 186
Splitter - Card measures splitter (SLSPLMEA5KW1)......................... 187
Splitter - input splitter (SLSPLINP5KW1)........................................... 190
Splitter board trimmers....................................................................... 193
Directional coupler (SL042MT1001)................................................... 194
Combiner (PF1HC510KWPJ-158)......................................................198
Emergency CCU Board (SLCCUEMPJ5K1)...................................... 199
Installation emergency CCU Board.................................................... 202
Services supply...................................................................................206
PJ10KPS-CA Ventilation.....................................................................207
Input socket........................................................................................ 208
Dummy load....................................................................................... 209
Absorber misure board (SLADKDIPK5K2)......................................... 211
Settings...............................................................................................214
Absorber measure (SLPWRSEBHC52)............................................. 215
Wiring diagram................................................................................... 218
GSM Telemetry................................................................................... 221
Dial-up via mobile............................................................................... 224
Alarms..................................................................................................225
Installation and use............................................................................ 226
Assembly............................................................................................ 226
First start.............................................................................................228
Preliminary operation......................................................................... 228

User & Technical Manual

PJ10KPS-CA
8.4
8.5
8.6
8.6.1
8.6.2
8.6.3
8.6.4
8.6.5
8.6.6
8.6.7

Power-on............................................................................................ 229
Control unit settings............................................................................ 229
Management of the exciters............................................................... 231
Start-up from power-on with exciters in manual mode....................... 231
From OFF to ON with exciters in manual........................................... 231
Automatic changeover........................................................................ 232
Phase from ON to OFF....................................................................... 232
Start-up with exciters in automatic mode............................................233
Audio alarm........................................................................................ 233
Protection and alarms.........................................................................234

User & Technical Manual

VI

PJ10KPS-CA

1. Introduction

This manual describes the PJ10KPS-CA, a solid-state RF amplifier designed for frequency
modulation sound broadcasting, manufactured by R.V.R. Elettronica S.p.A..A control system
for the exciters is built into the machine so that in order to have a system with redundant exciters, all that needs to be done is to include two exciters in the transmitter such as, for example, the PTX30LCD exciters made by R.V.R. Elettronica S.p.A.
This manual is written as a general guide for those having previous knowledge and
experience with this kind of equipment, well conscious of the risks connected with the
operation of electrical equipment.
It is not intended to contain a complete statement of all safety rules which should be
observed by personnel in using this or other electronic equipment.
The installation, use and maintenance of this piece of equipment involve risks both for the personnel performing them and for the device itself, that shall be used only by trained personnel.
. for injury or damage resulting from improper procedures or practices by untrained/unqualified personnel in the handling of this unit.
Please observe all local codes and fire protection standards in the operations of this unit.
WARNING: always disconnect power before opening covers or removing any part of this unit.
Use appropriate grounding procedures to short out capacitors and high voltage points before
servicing.
WARNING: this device can irradiate radio frequency waves, and if its not installed following
the instructions contained in the manual and local regulations it could generate interferences
in radio communications.
In a residential place this equipment can cause hash. In this case can be requested to user to
take the necessary measures.
R.V.R. Elettronica S.p.A. reserves the right to modify the design and/or the technical
specifications of the product and this manual without notice.

User & Technical Manual

PJ10KPS-CA

2. Warranty
Any product of R.V.R. Elettronica is covered by a 24 (twenty four) month warranty.
For components like tubes for power amplifiers, the original manufacturers warranty applies.
R.V.R. Elettronica S.p.A. extends to the original end-user purchaser all manufacturers
warranties which are transferable and all claims are to be made directly to R.V.R. per
indicated procedures.
Warranty shall not include:
1
Damages during shipment of this product to RVR, in case it needs to be repaired ;
2
Any unauthorized repair/modification;
3
Incidental/consequential damages as a result of any defect;
4
Nominal non-incidental defects
5
Re-shipment costs or insurance of the unit or replacement units/parts
Any damage to the goods must be reported to the carrier in writing on the shipment receipt.
Any discrepancy or damage discovered subsequent to delivery, shall be reported to R.V.R.
Elettronica within 5 (five) days from delivery date.
To claim your rights under this warranty, you should follow this procedure:

Contact the dealer or distributor where you purchased the unit. Describe the problem and,
so that a possible easy solution can be detected.

Dealers and Distributors are supplied with all the information about problems that may occur and usually they can repair the unit quicker than what the manufacturer could do. Very
often installing errors are discovered by dealers.

If your dealer cannot help you, contact R.V.R. Elettronica and explain the problem. If it is
decided to return the unit to the factory, R.V.R. Elettronica will mail you a regular authorization with all the necessary instructions to send back the goods.

When you receive the authorization, you can return the unit. Pack it carefully for the
shipment, preferably using the original packing and seal the package perfectly. The customer always assumes the risks of loss (i.e., R.V.R. is never responsible for damage or loss),
until the package reaches R.V.R. premises. For this reason, we suggest you to insure the
goods for the whole value. Shipment must be effected C.I.F. (PREPAID) to the address
specified by R.V.R.s service manager on the authorization

DO NOT RETURN UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL BE


REFUSED

Be sure to enclose a written technical report where mention all the problems found and a
copy of your original invoice establishing the starting date of the warranty.

User & Technical Manual

PJ10KPS-CA
Replacement and warranty parts may be ordered from the following address. Be sure to include the equipment model and serial number as well as part description and part number.
R.V.R. Elettronica SpA
Via del Fonditore, 2/2c
40138 BOLOGNA
ITALY
Tel. +39 051 6010506
email: info@rvr.it
Web: www.rvr.it

User & Technical Manual

PJ10KPS-CA

3. First Aid
The personnel employed in the installation, use and maintenance of the device, shall be
familiar with theory and practice of first aid..

3.1

Treatment of electrical shocks

3.1.1 If the victim is not responsive


Follow the A-B-Cs of basic life support
Place victim flat on his back on a hard surface
Open airway: lift up neck, push forehead back (Fig. 3-1).
Clear out mouth if necessary and observe for breathing
if not breathing, begin artificial breathing (Figure 3-2): tilt head, pinch nostrils, make
airtight seal, four quick full breaths. Remember mouth to mouth resuscitation must be
commenced as soon as possible

Check carotid pulse (Fig 3-3); if pulse is absent, begin artificial circulation
(Fig. 3-4) depressing sternum (Fig. 3-5)

In case of only one rescuer, 15 compressions alternated to two breaths.


If there are two rescuers, the rhythm shall be of one brath each 5 compressions.
Do not interrupt the rhythm of compressions when the second person is giving
brath.
Call for medical assistance as soon as possible.

User & Technical Manual

PJ10KPS-CA
3.1.2

3.2

If victim is responsive

Keep them warm


Keep them as quiet as possible
Loosen their clothing (a reclining position is recommended)
Call for medical help as soon as possible

Treatment of electrical Burns

3.2.1 Extensive burned and broken skin

Cover area with clean sheet or cloth


Do not break blisters, remove tissue, remove adhered particles of clothing, or apply
any salve or ointment.
Treat victim for shock as required.
Arrange transportation to a hospital as quickly as possible.
If arms or legs are affected keep them elevated

If medical help will not be available within an hour and the victim is conscious and not
vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2
level teaspoonful of baking soda to each quart of water (neither hot or cold). Allow victim
to sip slowly about 4 ounces (half a glass) over a period of 15 minutes. Discontinue fluid
if vomiting occurs.
DO NOT give alcohol

3.2.2 Less severe burns

Apply cool (not ice cold) compresses using the cleansed available cloth article.
Do not break blisters, remove tissue, remove adhered particles of clothing, or apply
salve or ointment.
Apply clean dry dressing if necessary.
Treat victim for shock as required.
Arrange transportation to a hospital as quickly as possible
If arms or legs are affected keep them elevated.

User & Technical Manual

PJ10KPS-CA

4. General Description
The PJ10KPS-CA is a RF amplifier for frequency modulation sound broadcasting. It is a fully
solid-state apparatus of modern design that uses MOSFET as active components in the FM
amplifying modules. This chapter briefly describes the machines main features.

4.1

Composition

The PJ10KPS-CA transmitter is made up of modules inserted in a 19 rack. The main apparatuses are:

5x RF amplifier modules at 2.2 kW nominal


1x Control unit (CU)
1x Splitter/Input RF
1x Dummy load

In configuration standard it comes supplied with Rack from 32 unit.


Other dimensions of the Rack always from 19 but with various heights (40 unit) are available
upon request.
A
B
C
D
RACK SIZE
32U
685 1580 1615 1000
40U
685 1935 1970 1000
FRONTAL VIEW

SIDE VIEW

(B) (C)

(A)

User & Technical Manual

(D)

PJ10KPS-CA
The amplifier is supplied complete with all its parts, not really "modules", essential for its
operation such as the fans for dissipating the heat generated by the machine inside the
room and all the accessories for the electrical and RF wiring. As a rule, the amplifier is
supplied as a complete transmitter therefore the two FM exciters that it manages will be
provided and connected (a service exciter and a spare exciter).

4.2

Technical specifications
Frequency range:
Nominal RF power:
Power supply voltage:

87.5 to 108.0 MHz without any tunings


10,000 W
400V 10% AC Three-phase, 3F+N
220V 10% AC Three-phase, 3F+N
220V 10% AC Mono-Phase 50/60 Hz
Frequency:
50/60Hz 2Hz
Exciting power:
Max 30 W
Consumption:
about 14.7 KW Typical
Power factor:
> 0.95
Efficiency:
68/70 %
Weight:
350** kg (rack) - 18 kg (module)
Nominal frequency deviation:
75 KHz (peak)
Maximum frequency deviation:
100 KHz (peak)
Rated output (load) impedance:
50 ohm unbalanced
Permissible VSWR:
The permissible VSWR is 1.5:1 with full power with
foldback beyond 1.5:1.
Harmonics suppression and spurious:
Typically 85 dB
RF power output connector size:
1-5/8 with EIA flange (on request 3-1/8 with EIA
flange)
Max. frequency tollerance:
As per ITU (R)
Pilot tone stability:
As per ITU (R)
Ambient temperature range for operation: 0 C to + 45 C
Relative humidity:
95 %, non condensing.
Working altitude:
Up to 3000 meters AMSL *

* For working heights of over 3000 meters, there are (optionally) two possibilities, according to the
particular needs of the site:
extraction fan air
fans to push the air inside the rack

**The value can differ in the event comes demanded the rack from 40 units

User & Technical Manual

PJ10KPS-CA
Typical power consumption of the machine:
Transmitter
Power (KW)
1
2
3
4
5
6
7
8
9
10

Phase Current
(IR) Amp.
8.7
8.7
9.8
10.9
11.8
12.9
13.8
14.9
16.1
18.3

Phase Current
(IS) Amp.
4.5
4.7
7.1
9.6
11.9
14.3
16.7
19.3
22.1
24.3

Phase Current
(IT) Amp.
4.4
9.9
12.3
14.2
16.1
18.1
20.1
21.6
23.1
24.2

Neutral Current
(IN) Amp.
4.7
5.4
5.2
4.9
5
5.3
5.9
6.2
6.7
6.1

Additional important features of the PJ10KPS-CA are as follows:

The 2.2 kW amplifying modules are implemented by means of plug-in technology: the
individual modules may be removed for performing maintenance operations, for instance,
without having to turn off the transmitter. The transmitter keeps working at reduced power
even if the module has been removed. This operation may be carried out without any risk
of damaging the module itself, or the amplifier as a whole, thanks to the control system
and to the RF connectors, the power supply and the purposely designed data-exchange.
For further information refer to the maintenance section.
Each module is controlled by a microprocessor-based card that checks and adjusts its
operating mode. The resulting data are transmitted to the control unit.
The control unit manages the changeover of the two exciters both in automatic and manual mode.
The amplifier can work as usual even if the control unit is not present. In fact, the control
unit may be substituted temporarily with an electromechanical interface by means of which
the user may give the ON and OFF commands to the machine. However, in this case all
the numeric type information will be missing and the power level remains the last one enabled before removing the control unit.
Immediate power foldback under severe / damaging fault conditions of VSWR. The power of transmitter should automatically come down to a suitable safe design limit, so that
the transmitter and its subsystem does not get damaged due to load mis match. Details
of fold back to be provided.

The foldback function, on the VSWR protection, works automatically on bias voltage and PA voltage, reducing them to ensure that the machine can work at maximum power, not to damage internal
organs (mosfet, combiners and dummy load).

4.3

Options

The PJ10KPS-CA envisages the following options:


Dual exciter
N+1 configuration
Different kinds of exciters
Automatic restore after safety tripping or manual restore
Isolation transformer with surge arresters
Electromechanical telemetry

User & Technical Manual

PJ10KPS-CA
4.4

Operating principles

This description is based on the block diagram shown in Figure 4-1.


The PJ10KPS-CA amplifier essentially comprises two blocks:

The Splitter-Coupler section

The RF amplifier section

The Splitter-Coupler section performs all the treatment of the RF signal except for the power amplification.
RF Out

Exc. 1
RF in
-6 dB
Exc. 2
RF in

Splitter

Coupler

2.2 kW RF sub-amplifier module


2.2 kW RF sub-amplifier module
2.2 kW RF sub-amplifier module
2.2 kW RF sub-amplifier module

-6 dB
C
RS485

Control Unit
AC in
220 V

RS485

Power
supply

2.2 kW RF sub-amplifier module

50 Vdc

Power
setting

SWITCH

AC in
380 V
3F+N

RS485

Figure 4-1 Block diagram of PJ10KPS-CA


The RF signals generated by two exciters (in the redundant configuration) are first attenuated by 6
dB to improve the uncoupling among the stages and then connected to a coaxial relay commanded
by the control unit. One of the two signals is closed on a dummy load built into the machine whereas
the other signal is connected to the input splitter. The power of both signals is measured by specific
directional couplers.
The RF signal of the selected exciter is divided into five branches, each of which is passed to the
input of an amplifying module.
The five RF amplifiers branches are recombined by the coupler at the output of the amplifying modules. The overall amplified RF signal is filtered by a low-pass filter for eliminating the harmonics and is
therefore available at the output connector.
The Splitter-Coupler section is controlled by a microprocessor-based card, which makes the values
detected at the various measuring points available for the user and for the diagnostics functions.

User & Technical Manual

PJ10KPS-CA
The system contains five RF sub-amplifier modules each of which is capable of supplying a maximum
of 2.2 kW RF. Each RF sub-amplifier module incorporate a PFC (Power Factor Corrector) power
supply that provides the utmost power efficiency for enhanced energy savings and environmental
protection.
Each RF sub-amplifier module contains a first stage with gain that varies (driver) according to the
MOSFET BLF175. The RF signal amplified by the driver is then separated into three branches, amplified by three LDMOS MRF6VP11KHR5, recombined and filtered by a low-pass filter (Figure 4-2).

Driver
RF in

Phase Adj.

Splitter

Coupler

RF Out

AC in
220 V
50 Vdc

Vgate

Vpa

AC/DC
DC/DC
converter with
convrter
PFC control 360
Vdc

Pallet mosfet

C+bias
Manual
Power adj.

RS485

Figure 4-2 Block diagram of RF sub-amplifier module


Each RF sub-amplifier module is controlled by a microprocessor-based card, connected to the other
microprocessor-based cards of the system by means of a RS485 type bus.
Each RF sub-amplifier module runs the Automatic Power Control function for regulating the supplied
power: the gain of the amplifying stages and the voltage supplied by the switching power supply unit
are regulated so that the power that is output from the RF sub-amplifier module corresponds, if possible, to the set level.
The overall power that the PJ10KPS-CA must supply is controlled by the microprocessorbased card
of the splitter-combiner section according to the settings made on the control unit for the NOMINAL
POWER and LOWER POWER parameters.

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10

PJ10KPS-CA
DC/DC
CONVERTER

PF CORRECTOR
BOARD

LOW PASS
FILTER

CONTROL
CIRCUIT

COMBINER

3X
800W STAGE

FUSE
BOARD

Figure 4-3 Internal view of RF sub-amplifier module

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11

DRIVER

PJ10KPS-CA
4.5

Datasheet of MRF6VP11KHR5

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PJ10KPS-CA

5. Control unit (CU)


The operator controls and checks the status of the PJ10KPS-CA by means of the control unit
(CU).

Two control groups are present on this unit:


LCD and scroll buttons

Buttons, selector switches and LEDs

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19

PJ10KPS-CA
5.1

LCD Display

The operator uses the control software of the transmitter by means of a series of menus
that are displayed on the LCD. Four specific keys are provided for scrolling through the
menus, performing the settings and giving the commands:
Pulsante
OK
ESC

Descrizione
Click this button to access a sub-menu, to enter the editing mode
or to confirm a modified value.
Click this button to exit from a menu or to cancel the modification
of a value.
Click this button to scroll inside a menu (to the right or down) or to
reduce the value of a parameter being modified.
Click this button to scroll inside a menu (to the left or up) or to
increase the value of a parameter being modified.
Trimmer for the regulation of the contrast of display the LCD

When the operator is not using the various buttons to navigate, the LCD displays the
preset screenful that shows the Output Power that it indicates the forward and reflected
output power (Figure 5-1).
As indicated on the preset screenful, push the ESC button to access at the Overall Status men (Figure 5-2).

Figure 5-1

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PJ10KPS-CA
5.1.1

Overall Status Menu

This menu includes only indications, therefore the user cannot insert any input in its
different lines.(Figure 5-2).
Men Line
Timer (when
enabled)
Control unit

Description
Indication of the start and stop times of the automatic power
reduction feature - see Settings men
Status of the control unit (Off or On) and indication of the exciter
actually connected to the amplifier (Exct.1 or Exct.2)

Power supply
R.F. Combiner
R.F. Unit - N
Hours

Status of the power supply board


Status of the RF combiner
Status of the Rf power amplifier number N (1 from the left)
Timer counting the hours of operation of the transmitter. For example, this indication is useful in order to define when a maintenance
operation can be made

By pressing the Esc key as indicated on the last line, you can shift to the exchange
screen from which you can have access to the Select menu (Figure 5-3).

Figure 5-2

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PJ10KPS-CA
5.1.2

Select menu

This is the exchange menu from which you can select the different sub-menus that
compose the software.(Figure 5-3).
In order to enter a sub-menu, select the correspondent line with the arrow buttons and
press OK key.
Menu Line
Control unit
Power supply
R.F. Combiner
R.F. Units
Alarms
Service
Settings
Exciters
Info
Release
Modem

Description
General status of the PJ10KPS-CA
Status of the power supply board
Status of the RF combiner
Status of the RF power amplifiers
Summary of the occured alarms
Service menu for the switching on/off of the modules
Setting of the parameters (i.e. Power levels)
Parameters of the exciters (i.e. output power, on air exciter)
Information concerning the configuration of the PJ10KPS-CA
Information concerning the hardware and software versions of the
modules composing the unit
Settings related to the optional telemetry system

To return to the predefined menu press key ESC many times.

Figura 5-3

5.1.3

Control Unit menu

Informative menu on the inputs and the outputs of the CU of the machine.(Figure 5-4).
Menu Line
Ext Intl
Aux Intl
Exc1 A.Audio
Exc2 A.Audio
L.P. Timer

Description
Input status external interlock (JP4/4 parallel interface)
Input status auxiliary interlock (JP4/5)
Input status audio alarm exciter 1 (JP4/8)
Input status audio alarm exciter 2 (JP4/9)
Input status of the modality of automatic reduction of the power

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PJ10KPS-CA
Reserve 2
Reserve 3
Reserve 4
Relay Exc
Exc-1 Mute
Exc-2 Mute
Audio Alarm
Excs Mains
Stand_by (In)
Stand_by (Out)
Total Eff

Input status Reserve 2 (JP8/3)


Input status Reserve 3 (JP8/4)
Input status Reserve 4 (JP8/5)
Exciters exchange relay status (Off = exciter 1 on air)
Exciter 1 interlock status (Off = RF power enabled)
Exciter 2 interlock status (Off = RF power enabled)
Output Audio Alarm status (JP47/1)
Exciters power supply status (On = power supply enabled)
Stand by input line status
Stand by output line status from the control unit
Total efficiency of the machine

Figure 5-4

5.1.4

Power supply menu

informative menu of PJ10KPS-CA of the machine (Figure 5-5).


Menu Line
Bus Fan
Room T
Safety
Mains

Clk. Blower
C.B. Pwr. Fan
C.B. Blower
Top Blower
K.M.G.
Power Fan

Description
Supply voltage of the fans input
Temperature of the air at the input of the unit
Status of the safety arrest button. On indicates the functioning is
enabled, Alr means the unit was arrested through the button
Status of the main voltage supply. Ok indicates the presence of all
phases and that their sequence is corrected, Alr means that it must
verify the presence of all phases,their sequence or the fuse of one
or more phases, to protection of the threephase control *
Indicates the state of thermostat outlet air
Indicates the state of motor protection switch input air
Indicates the state of motor protection switch output air
Indicates the state of the exhaust fan
Indicates the status of the contactor general of the machine (not
used)
Indicates the state of input fan

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PJ10KPS-CA

Figure 5-5
* The threephase control and the relative fuses are found on electromechanical section.

5.1.5

R.F. Combiner menu

This menu contains the information related to the RF part of the complete transmitter.
(Figure 5-6).
Menu Line
Fwd
Rfl
Unbal
Rej.IT
Exhaust
S.W.R.
(External) Fwd
(External) Rfl
(External) Unbal
Main Exc
Stby Exc
Temp
RF-Enb
Aux.Fan
SET1
SET2
SET3
SET4

Description
Overall emitted RF power of the transmitter
Reflected RF power of the antenna
Unbalancement RF power: sum of the power dissipated on the
internal resistors due to unbalanecement in the RF modules
Temperature of the load resistors dissipating the unbalancement
power
Temperature of the exhaust air (top of the transmitter)
Standing Wave Ratio, calculated by the Control Unit on the basis
of the measured forward and reflected power
Forward power of an external transmitter (when configured for this
function)
Reflected power of an external transmitter (when configured for
this function)
Unbalancement power of an external transmitter (when configured
for this function)
Output power of the exciter currently on air (the one connected to
the input of the RF modules)
Output power of the exciter currently on the internal dummy load
Status of the temperature alarm (sensor included in the combiner)
RF output enable: On means that the RF combiner unit is giving
its permission for the regular operation of the transmitter
Switch for an auxiliary fan (not used in the current configurations)
Status of the output SET1. See the Settings Menu
Status of the output SET2. See the Settings Menu
Status of the output SET3. See the Settings Menu
Status of the output SET4. See the Settings Menu

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PJ10KPS-CA

Figure 5-6

5.1.6

R.F. Units menu

Information menu showing the status of the RF power amplifier modules. (Figure 5-8).
It is composed of 5 screens, one for each module, that can be scrolled using the arrow
buttons.
Menu Line
Fwd
Rfl
Input

Description
Measurement of the forward power of the amplifier module
Measurement of the reflected power of the amplifier module
Measurement of the driving power at the input of the amplifier module
V.P.A.
Measurement supply voltage of the module (generated from the
switching power supply included in each module)
Bias.V
Polarization voltage of the mosfet
Temp
Module temperature
Driver.I
Measurement of the current absorbed by the preamplifier stage
MOS-N (1-3)
Measurement of the current absorbed by the MOS N amplifier
module (each RF module contains 3 MOS modules)
Total I
Measurement of the total current absorbed by the RF module
Eff
Efficiency of the amplifier module
(Alarms) Temp
Temperature alarm
(Alarms) PS-Alr Anomaly in power supply
(Alarms) Unit.Intl State of the RF module interlock micro-switch
(Alarms) Unbal
Not used
RF-Enb
Enabled of power distribution from part of the module
Fan
Percentage of fan speed of the cooling tray

Figure 5-8

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PJ10KPS-CA
5.1.7

Alarms menu

This screen describes all the registered events which are relevant to determine the probable causes of any dysfunction. The screen is composed of a variable number of pages
(up to 10) in function of the number of events occurred (Figure 5-9). The last events in
chronological order are shown in the first page and so on. To shift to the different pages,
use the arrow buttons
It is not possible to cancel the alarms visualized in this menu if not
by personal RVR
Menu Column
Unit
Err
Time
Date

Description
Module of the system which generated the failure
Type of failure and description.
For more information see chapter 5.3
Time (hrs and minutes) at which the failure occured
Date at which the failure occured

Figure 5-9

5.1.8

Service menu

This menu is normally used during the maintenance operations. When this screen is
visualized, the Control Unit checks the status of the modules of the unit more frequently
in order to have a visualization of the different parameters as fast as possible. When this
menu is entered, all the secondary functions are interrupted, therefore a possible alarm
may not be visualized and registered immediately; when exiting this menu all the alarms
which were temporarily put in stand-by are registered. If the user sets some modules in
OFF modality, these will be automatically reactivated when exiting the menu. This menu
is deactivated after 60 minutes if no key is selected. (Figure 5-10).
Menu Line
Fwd
Unb
RF Unit1 - On
Fwd
Rfl

Description
Forward power globally emitted by the amplifier
Unbalancing power dissipated in the dummy load connected to the
combiner
Fields used to switch ON and OFF the amplifier modules.
Forward power generated by the RF module
Reflect power from the RF module

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PJ10KPS-CA

Figure 5-10

5.1.9

Settings menu

This menu is used for the settings of the unit. It is therefore the menu which is used
more often apart from the possible maintenance operations.(Figure 5-11).
Menu Line
Nominal Pwr

Low Power

SET1
SET2
SET3
SET4
Exc wait time
Talk Address
Time
Date
L.P. Timer

Write Config

Description
Setting of the level of nominal power, expressed as a percentage
of the maximum power level. This is the level that the PJ10KPS-CA
must reach when the Power Nominal button is pressed, except in
case of dysfunction
Setting of the reduced power level, expressed as a percentage of
the maximum power level. This is the level that the PJ10KPS-CA
must reach when the Power Lower button is pressed, except in
case of dysfunction.
Level (Limit) at which the first Power Good level SET1 is launched.
This level is expressed as a percentage of the full-scale to which
SET1 is connected, indicated in the column Assign
Level (Limit) at which the second Power Good level SET2 is launched. This level is expressed as a percentage of the full-scale to
which SET2 is connected, indicated in the column Assign
Level (Limit) at which the first Reflected power level SET3 is launched. This level is expressed as a percentage of the full-scale to
which SET3 is connected, indicated in the column Assign
Level (Limit) at which the second Reflected power level SET4 is
launched. This level is expressed as a percentage of the full-scale
to which SET4 is connected, indicated in the column Assign
Delay before assuming the on air exciter is faulty
Address of the unit in the RS485 network
Visualization and setting of the internal clock of the unit
Visualization and setting of the internal calendar of the unit
Setting of the automatic power reduction feature: this can be Auto
(enabled) or Manual (disabled).
The feature consists in reducing the power to the low power level
and then returning to the nominal power at fixed times. The start
and stop times are set in this menu selecting Auto.
Button for the registration of the configurations in each module of
the unit.

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PJ10KPS-CA

Figure 5-11

5.1.10

Exciters menu

This menu is used to configure the settings of the exciters (Figure 5-12).
Menu Line
Main Exc
Stdby Exc
Main Exciter

Exct.1
Exct.2

Description
Output power of the exciter currently on air
Output power of the exciter currently on the internal dummy load
Visualization of the on air exciter. When positioning the cursor on
this line, with the arrow buttons and by pressing Enter, it is possible
to operate the switching between the on air exciter and the exciter
on dummy load.
Status of the exciter 1. By positioning the cursor on this line with the
arrow buttons and by pressing Enter it is possible to switch on and
off the exciter.
Same as Exct.1 for the second exciter

Figure 5-12
Note: the exchange of the exciter and the relative cursor are available only if the logic of
exchange is set to manual and the yellow LED is lit.

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PJ10KPS-CA
5.1.11

Info menu

This screen informs the user about the configuration of the transmitter. (Figure 5-13).
Menu Line
S.N.
Talk Addr.
Baud Rate
Software V.
Exciter
Cfg. N+1
External
Reset Safety
Polarization

Description
Serial number of the transmitter
Address of the RS485 port of the transmitter,it must be obligatorily 3
Baud rate of the serial port
Software version installed in the CU
Number of the exciters in the transmitter: this can be Single or
Dual
Configuration of the transmitter as a N+1 system
Checking of the external Fwd, Rfl, Unbal values (Enabled or
Disabled)
Reboot the machine after the intervention of the SAFETY alarm. It
must always be Auto
The machine is designed to be able to transmit in the future, even
with digital signals. To do this we need to change parameters on
both the tensions of active devices, both on the readings of the parameters. Activating the Analog, the machine operates in classic
analog configuration, putting Digital can process and transmit the
digital signals.

Figure 5-13

5.1.12

Release menu

This menu is composed of 2 screens, that can be scrolled using the arrow buttons.
The first show the address, the kind of configuration, the software version and the
hardware version of all the microprocessor boards of the transmitter (Figure 5-14), the
second shows the serial numbers of the modules (Figure 5-14a).
Menu Line
Control unit
Power supply
RF Combiner
RF Unit 1
RF Unit 2
RF Unit 3
RF Unit 4
RF Unit 5

Description
Information on the CU
Information on the power supply
Information of the RF combiner
Information on module 1
Information on module 2
Information on module 3
Information on module 4
Information on module 5

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PJ10KPS-CA

Menu Line
S.N. -1
S.N. -2

Description
Year of production of the module
Serial number of the module

Figure 5-14

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Figure 5-14a

30

PJ10KPS-CA
5.1.13

Modem menu

This screen informs the user about the configuration of the optional telemetry GSM (Figure 5-15). The parameters on this screen can be displayed only if the selector switch
on the CU is located at a REMOTE location, if it is placed in the LOCAL screen appears
as in Figure 5-15a. If you have not installed the telemetry box, the screen will appear the
figure 5-15b.
Menu Line
I.D.
Name
S.C.N
Info
Dial
Phone
Level
Status
Retry
Type

Description
Identification of the address of the transmitter, usually 1. In the case
of multiple transmitters in N +1 configuration will be given numbers in
ascending order, one for each transmitter
Mnemonic name of the station, like place or frequency
Service center number of your mobile operator
Name of service provider
Normally, ATDT
Phone numbers that will receive the alert messages
GSM signal level
State Modem
Number of messages to send. We suggest to set this value to at least
2, in case of problems with the SMS Service Centre.
Modem type, usually GSM

Figure 5-15

Figure 5-15a

Figure 5-15b

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PJ10KPS-CA
5.2

Buttons, selector switches and LEDs

The typical machine-control operations are performed using the buttons of the control
units panel. Specific LEDs correspond to each button and selector switch for indicating
the machines status.(Figure 5-16).

Figure 5-16
The functions performed by the controls are as follows:
Funzione
OFF
STDBY

ON

User & Technical Manual

Descrizione
Button for turning off the machine. A LED signals that
the machine is OFF. In this status, the exciters and the
pumps,are off.
Button for setting the machine in standby. In this status the
transmitter does not emit any power, but is ready to start the
transmission: the main blower is on, the RF modules are not
powered, the exciters are on but locked by means of an interlock. The stand-by is used to test the exciters, in fact in manual modality the operator could arrange them in base to the
own requirements; coming from an On in manual modality,
the system does not touch the interlock. Stand-by status is
signalled from a LED.
In manual and in stand-by the inhibit of the device doesnt intervene on the interlock of the exciters. This could necessary
when the apparatus is in configuration n+1 for verify if the
exciters are operational.
Button for turning on the transmitter. The RF power supply is
activated.
If the command is set to MANUAL CHANGEOVER EXCITER
(led on), exciters will block interlock and have to go through in
exciters menu of CU to enable them manually.The exciters
should deliver a power of at least 15 W to start the transmitter.

32

PJ10KPS-CA
LOC/REM

ALARM RESET
POWER LOWER

NOMINAL POWER

EXCITER
CHANGEOVER

Selector switch for setting the transmitter in remote or local


mode. In local mode the buttons and the controls via the menus are active. In remote mode the buttons and the controls
via the menus are inhibited and the commands may be given
only remotely via the parallel interface or via the remote control software.
Button to reset the alarm type FAULT or WARNING.
Click this button to set the transmitter for supplying the nominal power level. A specific LED signals this setting. The value
that corresponds to the nominal level is set by the operator
using the menu settings (see 5.1.9)
Click this button to set the transmitter for supplying the reduced power level. A specific LED signals this set-ting. The
value that corresponds to the reduced level is set by the operator using the menus. (see 5.1.9)
Use this button to set the changeover system in manual or
automatic mode. The signaling LED turns on when the manual mode is selected. On performing a changeover, the exciter connected to the amplifier is deviated toward the internal
dummy load and vice-versa. The operator must use the exciters menu to perform the changeover in manual mode.

LED WARNING

This LED indicates an attention condition (something is not


working properly, but the amplifier is still running)

LED FAULT

This LED indicates a fault (the amplifier is blocked, and


required the intervention of an operator for the restoration)
This LED indicates the status of waiting (the amplifier is temporarily disabled, but will be reactivated automatically when
the blockage is removed, or after a set period of time depending on the type of protection)
This LED indicates an external inhibition. This check is run
on the parallel interface (JP4/4)
These LEDs indicate the activity of the serial bus 485 through
which the CU acquires the status every second of the modules
These LEDs indicate the communication between the CU
and a PC connected to the RS-232

LED WAIT

LED INT.LCK
LED TX-BUS INT
LED RS-232
TX-BUS EXT

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PJ10KPS-CA
5.3

Alarms

The menu Alarms of the control unit reports all the events connected to possible
malfunctioning of the equipment or due to external causes.
Each registration contains the reference to the concerned module, the kind of event and
its date and hour.
The module that detected the event is indicated by one of the following acronyms:
C.U. (Control Unit)
P.S.
(Power supply)
R.F. X (RF module number X - from 1 to 5)
Combi (Combiner/Splitter)
The type of event allows to identify the origin and the consequence of the fault. The first
letter of the type of event can be one of the following:
W Wait event that causes the temporary block of the piece of equipment that will
be removed as soon as the problem is solved.
R Retry, event that causes a temporary block of the piece of equipment, that will
effect a restart attempt after a fixed lapse of time. (Max. 8 attempts)
F Fault, event that causes the block of the equipment and requires the intervetion
of an operator for the restart.
E Error, event that doesnt cause the interruption of the supply of power, but can
reduce the functions of the equipment (e.g cannot be done the changeover function of the exciters)
The possible event types are listed in the table below.
Code

Meaning
Control Unit

-E.Intl
-A.Intl
-Audio-1
-Audio-2
-L.P.Tmr.
-Ris-2
-Ris-3
-Ris-4
-Mute Flt
-Xchg Exc
-Cfg. N+1

-Tmp.
-Mains
-C.B. Top
-C.B. Blw

external interlock
ausiliary interlock
audio alarm of exciter 1 is active
audio alarm of exciter 2 is active
Low power timer active
reserve 2 input is active
reserve 3 input is active
reserve 4 input is active
Mute fault: the mute commands (i.e. the interlock commands for
the exciters) are not working, they are not connected or the connection is wrong
a changeover of the exciters has been performed
The machine is in Fault status because three changeover attempts
havebeen performed (N+1 configuration)
Power Supply
the air inlet temperature is too high
the phase sequence is not correct
The circuit breaker of the air extractor motor blocked it
The circuit breaker of the blowers transformer blocked it

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PJ10KPS-CA
-Fwd
-Rfl
-O.dvr In
-O.dvr Ld
-Unbal
-Rej.l.T
-Exhaust
-S.W.R.
-Ext.Alr.
-Fwd
-Rfl
-In
-Tmp.
-Drv. I
-Mos 1 I
-Mos 2 I
-Mos 3 I
-Eff.
-PS-Alr
-O.Tmp.
-Unbal
-Replay err.
-Safety
Time-out
Default Talk
Address: 31
Device not
configured
Waiting for Retry:
xxxx sec.
Start Up in Progress
Please Wait

Combiner
forward power above its limit
reflected power above its limit
overdrive (main exciter)
Too much power dissipated on the internal dummy load (stand by
exciter)
Unbalancement power above its limit
Overheating of the unbalancement (rejection) load resistors
Exhaust overheating
SWR above its limit
external alarm for future use
R.F. Unit
forward power alarm module
reflected power alarm module
alarm input power module
high temperature alarm
driver current above its limit
high current alarm mos1
high current alarm mos2
high current alarm mos3
efficiency too low
the power supply is not supplied or is broken
overheating on the modules heatsink
unbalancement power above its limit
General
wrong answer by the module interrogated
emergency button pressed
the module does not respond
default address for configuration
control unit is not configured
to reset the pause time, press ok
starting up
please wait.....

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PJ10KPS-CA

6.

Wiring diagrams
FRONT VIEW
Control Unit

RF module

Emergency
button

Main switch
Breaker module
1 and 2
Breaker module
3 and 4
Breaker module
5 and Services

Electromechanical
section (sliding)

Exciter 1
Exciter 2

Dummy load

Shuko socket
with fuse

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PJ10KPS-CA
REAR AND SIDE VIEW

Splitter

Module box

Combiner

Power supply
board tray fans

Threephase
transformer
or
Switching
transformer
for tray fans

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PJ10KPS-CA
TOP VIEW

Input socket

RF output

GSM telemetry
(opz.)

Parallel interface
(opz.)

Power supply
input

Services supply
IF YOU DO NOT
ENTER THE
BRIDGE, THE
TRANSMITTER
WILL NOT TURN
ON (SEE CAP. 6.8)

Slot for the


passage of
cables

Air hole output


=300mm

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PJ10KPS-CA
6.1

Control unit (CU)

1
2

Core control unit (SLCCUPJ5KM2)


Motherboard control unit (SLCCU1PJ5KM2)

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PJ10KPS-CA
6.1.1

Core control unit (SLCCUPJ5KM2)

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40

PJ10KPS-CA

JP3
2

10K

+5V

P B O K_TST

O N _ OFF
STDBY
LGT
COAX
M U T E1
M U T E2
M A I N _ EXCT
IRQ_ALR_OUT
CLK

+5V
TXD0

RXD0

R31
10K

R32
10K

R33
10K

R34
10K

COAX

R18
10K

R19
10K

R20
10K

M U TE2

P B _ R S T_AL
P B _PL
PB_OFF
P B _STDBY
PB_ON
PB_AM_EXC
CHG_MR
PB_NP
RIS1
RIS2
RIS3
RIS4

OUTPUT

R 2 4 2 +5V

MAINS
-12V
+5V
+12V

10K
R243

P B E S C _TST
P B D W _TST
P B U P _ TST
P B O K_TST

R25
10K

R26
10K

P B E S C _TST
P B D W _TST
P B U P _ TST
P B O K_TST

R21
10K

R28
10K

C19
C M .1uF

1/25

1/25

100R

C29
C M .1uF

C24
C25
C M .1uF
2

C28
C M .1uF

V D DX2
C23

V D DX1
C22

C27
C M .1uF

C26
C M .1uF

V D D2
+

1/25

1/25

VCC

U5A

U5B

SS_

15

A1
A0

13
14
10K

74HC139
9
Y3
10
Y2
11
Y1
12
Y0

G
B
A

CSA3
CSA2
CSA1
CSA0

+5V
R 2 3 17 4 H C 1 3 9

CLK_LOC

1
8
3
2

G
GND
B
A

7
6
5
4

Y3
Y2
Y1
Y0

CLK2
CLK1
CLK0

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2 2

JUMPER-2

D22

R241

B A T83

SCLK
M O SI

R244

10K
20
19
18
17
16
15
14
13
12
R 2 3 9 11
100K

VDD
XTALOUT
XTALIN
NC
VBAT
VSYS
NC
NC
LINE
/POR

1
2
2

3
10

20
U6

3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8

CLK0
RST

11
1

CLK
CLR

+5V
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

GND

ACK_ON
A C K_STDBY
A C K_OFF
A C K _PL
ACK_NP
A C K _EXCT
A C K_AM

2
5
6
9
12
15
16
19

7 4 L S273
10

U7

D0
D1
D2
D3
D4
D5
D6
D7

3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8

CLK1
RST

11
1

CLK
CLR

+5V
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

2
5
6
9
12
15
16
19

GND

10

FAULT
WAIT
WARN
AUD_ALRM
PD1
PD2
PD3
PD4

C 1 0 7 4 L S273
X C M 10pF

100K
R234

R233

10K
R238
2 C100

820K
+5V

MISO

+5V

3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8

CLK2
RST

11
1

CLK
CLR

+5V
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

2
5
6
9
12
15
16
19

GND

10

ACK_RIS1
ACK_RIS2
ACK_RIS3
ACK_RIS4

C 1 3 7 4 L S273
X C M10pF

U40
CLKOUT
/CPUR
INT
NC
SCK
MOSI
MISO
CE
VSS
PSE

U9

D0
D1
D2
D3
D4
D5
D6
D7

1
2
3
4
5
6
7
8
9
10

B A T83

D23

R29
10K

IRQ

SCLK
M O SI
MISO

C M .1uF
12

13

FIX1
FIX35

U2F
10K
R 2 4 5 4 0 106

CD68HC68T1M

+5V
VFP

C14

CSA3

C101
C M .1uF

R240

3,6V

U8B

STRIP 5X2

100R

B
A

1
2
3
4
5
6
7
8
9
10

C M .1uF

BT1

13
14

74HC139
9
Y3
10
Y2
11
Y1
Y 0 12
+5V

R237
C99
1

JP2

R236
10 M

10R

Y2

15

GND

D0
D1
D2
D3
D4
D5
D6
D7

18
16
14
12
9
7
5
3

C9
X C M10pF

+5V

+5V
R232
SLV_CU

VCC

1G
2G

D0
D1
D2
D3
D4
D5
D6
D7

U8A

10K

C M .1uF
C102

FIX2
FIX35

P J 5 K P S - Scheda CCU
G r i pt e c h - R e v . : Canazza

CSCCUPJ5KM2
B

1
19

1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

74HC244

\\UT_SRV
A

R/W

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4

20

1
2

R D _ D IS
W R _DIS

R8

+5V

VCC

R230

2
JP7

V D D AD

C21

7
6
5
4

Y3
Y2
Y1
Y0

U4

2
4
6
8
11
13
15
17

+5V

X10K

TP

220K
32KHZ

CM22pF
R30

V D D1

10K

D21
TP1

C18
C M .1uF

G
GND
B
A

+5V

BAT83

IRQ_ALR_OUT

R27
10K

1
8
3
2

R/W

R/W

STDBYBUS
O N _ TST
STDBY_TST
OFF_TST
P L _TST
AM_TST
R S T _ A L_TST
N P _ T ST

STDBYBUS
ON_TST
STDBY_TST
OFF_TST
PL_TST
AM_TST
RST_AL_TST
NP_TST
GND_EARTH

C98
10-40pF

PB_ESC
PB_OK
PB_UP
PB_DW
LOC
EXT_INT
AUS_INT
STDBY_IN
ALR_IRQ
F_EXCT1
F_EXCT2
LOAD
INPUT

MAINS
-12V
+5V
+12V

+5V

C20
1/25

P B _ R S T_AL
P B _PL
PB_OFF
P B _STDBY
PB_ON
PB_AM_EXC
CHG_MR
PB_NP
RIS1
RIS2
RIS3
RIS4

M A I N _EXCT

74HC139

CSD

CSD

P B _ E SC
PB_OK
P B _ UP
PB_DW
LOC
E X T _INT
A U S_INT
S T D B Y _IN
A L R_IRQ
F _ E XCT1
F _ E XCT2
LOAD
INPUT

R235
+5V

C17
C M .1uF

C16
C M .1uF

C15
C M .1uF

M U TE1

+5V

+5V

LGT

PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7

R229

CCU_IN

R X D1

+5V

S T D BY

+5V

C C U _OUT
CCU_IN

JUMPER 2

VARIE

TXD1

+5V

O N _OFF

10K

AUD_ALRM
CSA0
CSA1
CSA2
M U T E1
M U T E2
O N _ OFF
COAX
S T D BY
R X D1
TXD1
DE0
DE1
LOC
M A I N _ EXCT
STDBYBUS
IRQ_ALR_OUT
O N _ T ST
STDBY_TST
OFF_TST
P L _TST
AM_TST
R S T _ A L_TST
N P _ T ST

10K
IRFD120

+5V

R14
10K

10K

R7

-12V

R X D0
TXD0
R X D1
TXD1
MISO
M O SI
SCLK
SS_

2
4 RST
6

+
+
+

20

+5V

1
JP4

10K

VARIE

P B E S C _TST
P B D W _TST
P B U P _ TST

1
3

+5V

R24

JUMPER 2

CLK
CLK_LOC

47K

+
+
+

+5V

X22R

LGT

Q1

R23

R22
10K

+5V
+12V

ACK_ON
ACK_NP
A C K _ S T D B YA C K _ R I S 1
A C K _ O F F ACK_RIS2
A C K _ PL
ACK_RIS3
A C K _EXCT ACK_RIS4
A C K _AM
V R EF
AUD_ALRM
F A ULT
CSA0
WAIT
CSA1
W A RN
CSA2
PD1
MUTE1
PD2
MUTE2
PD3
ON_OFF
PD4
COAX
SCLK
STDBY
M O SI
RXD1
R X D0
TXD1
TXD0
DE0
DE1
+5V
LOC
+12V
MAIN_EXCT
STDBYBUS
CLK
IRQ_ALR_OUT
CLK_LOC
ON_TST
STDBY_TST
P B E S C _TST O F F _ T S T
P B D W _TST
PL_TST
P B U P _ TST
AM_TST
RST_AL_TST
P B O K_TST
NP_TST
GND_EARTH

BKGD 1
3
VFP 5

C M .1uF

R5
+12V

VCC

R12

10K

SL2

SL1

14
7
47K

DE1
CLK

1 RST

+5V

C12
C M .1uF

VCC
/RST
GND

J1
ACK_NP
A C K_RIS1
A C K_RIS2
A C K_RIS3
A C K_RIS4

C5

C11
C M .1uF

U39

M C 3 4064

R11

45
88
14
66
106
40

L O A D1

I N P UT1

PCAN2
PCAN3
PCAN4
PCAN5
PCAN6
PCAN7

C C U _OUT
ACK_ON
A C K_STDBY
A C K_OFF
A C K _ PL
A C K _EXCT
A C K _AM
V R EF
FAULT
WAIT
WARN
PD1
PD2
PD3
PD4
SCLK
M O SI
R X D0
TXD0

G M 2 4 123DSL
LCD DISPLAY

BDM

-15V
GND
A
K
FS
MD2

17
1
21
22
19
18

FIX3
FIX35

INPUT

103
102
101
100
99
98

2 RST

20

+5V

RIS1
RIS2
RIS3
RIS4

3
2
1
112
111
110
109
108

G N D _EARTH

FG

20

R17

PP0
PP1
PP2
PP3
PP4
PP5
PP6
PP7

RxCAN
TxCAN

D3

10K

105
104

LM336-5.0V

U38
VCC
/RST
GND
X-LM809

+5V

C M .1uF

V0

R16

1/25

D0
D1
D2
D3
D4
D5
D6
D7

C3
C M .1uF

10K

10K

PS0
PS1
PS2
PS3
PS4
PS5
PS6
PS7

89
90
91
92
93
94
95
96

V R EF
C8

7
8
9
10
11
12
13
14

R4
2

R15

LOAD

10K

VRH1
VRL1
PAD10
PAD11
PAD12
PAD13
PAD14
PAD15
PAD16
PAD17

41
52
51
50
49
35
34
33
32

D0
D1
D2
D3
D4
D5
D6
D7

+5V

I N P UT1
LOAD1
F _ E X CT1
F _ E X CT2
CHG_MR
MAINS
SL1
SL2

INPUT
R13

86
87
70
72
74
76
78
80
82
84

PHPUD
PH0
PH1
PH2
PH3
PH4
PH5
PH6
PH7

RST

V R EF

C7

CM10pF
+5V

R3
2K2

8 7 W -20K

V R EF

A0
A1
CLK
CSD
R/W
SLV_CU
DE0
DE1

10K R 2 2 6

C1
C M 1 0 pF

+5V

RST
CE
RD
WR
C/D

C M .1uF

VRH0
VRL0
PAD00
PAD01
PAD02
PAD03
PAD04
PAD05
PAD06
PAD07

13
22
21
20
19
11
10
9
8

U2A
4 0 106

C6
+

RST
16
CSD
15
R D _ D IS 5
W R _DIS 6
A0
4

U1

A3

1
Anlg In
Anlg In

Input

C93

PGPUD
PG0
PG1
PG2
PG3
PG4
PG5
PG6
PG7

D0
D1
D2
D3
D4
D5
D6
D7

U2E
4 0 106

RST

Q3

VCC

67
68
E X T _ INT
69
A U S _INT 71
S T D B Y _ IN 73
A L R _ I R Q 75
LOC
77
PB_AM_EXC79
P B _PL
81
PB_NP
83

Input

PT0
PT1
PT2
PT3
PT4
PT5
PT6
PT7

24
25
26
27
28
29
30
31

S T R IP 2
JP1

BC237
1

Input

P B _ E SC
4
P B _OK
5
PB_UP
6
PB_DW
7
PB_ON
15
P B _ S T D B Y 16
PB_OFF
17
P B _ R S T_AL 18

Esc
Ok
Up
Down
On
Stdby
Off

PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7

16

10K

PE0
PE1
PE2
PE3
PE4
PE5
PE6
PE7

PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7

+5V

+12V

16

R9

10K

R10

BKGD
RST

56
55
54
53
39
38
37
36

IRQ

R228

10K

23
46

57
58
59
60
61
62
63
64

U2C
4 0 106

R227

10K

PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7

330K

+12V

R2
10K

BKGD
RST

+5V

EXTAL
XTAL
XFC

11

+5V

D1
B A V99B

R6

10K

47
48
44

4 0 106

10

VSSPLL
VSSAD
VSS1
VSS2
VSSX1
VSSX2

R1

U3
MC68HC912-D60-CPV8

VDDPLL
VDDAD
VDD1
VDD2
VDDX1
VDDX2
VFP

14.745MHz

C M 2 2 pF

4 0 106

V D DX1
V D DX2
VFP

43
85
12
65
107
42
97

Y1

C4

V D D2
V D D1
V D D AD

+5V

U2B

U2D
8

C2 CM22pF

P.B.
P.B.
P.B.
P.B.
P.B.
P.B.
P.B.

VCC

07/10/2002
REV B - 1.0(DC)

<OrgAddr1>
C O R E C O N T ROL UNIT
SLCCUPJ5KM2
E

41

PJ10KPS-CA

4 0 106

47K

1K5

C49
C M .1uF
R 1 0 7 2K2

13

PB_DW

U 1 8 D T L P 5 2 1-4
10
7

R108
1M

R109

PB_UP

U 1 3F
12

4 0 106

R115

A L R _IRQ

C59
C M .1uF

U 2 0D
8
4 0 106

R118

C55

C M .1uF
R 1 2 0 2K2

15

14

C M .1uF

User & Technical Manual

2
1
2

1
1

C43
C M .1uF
2

14

1
1
2
1
7

+12V

+12V

3
3

R106

LM258

C46
C M .1uF

-12V
33K
B A V99B

+5V
2

-12V

D10

10k

R101
10K

U16B
5

10k

7
LM258

R111

33K

P B U P _TST
EXT_INT_REM
RIS4_IN_REM
R S T _ A L _REM
A M _REM
RIS2_IN_REM
STDBY_REM
NP_REM
F _ E X C T 1_REM
AUS_INT_REM

+12V
P B OK_TST
S12
B3F
+5V

TLP521-4
1

U18A

TLP521-4
3

+12V

R119

U19B

C53
C M .1uF

+12V

LOAD+
STDBYBUS

J2
1
3
5
7
9
11
13
15
17
19
21
23
25

R122

+
+
+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+
+
+
+
+

2
4
6
8
10
12
14
16
18
20
22
24
26

RIS3_IN_REM
RIS1_IN_REM
OFF_REM
P L _ REM
O N _ R EM
C H G _ M R _ R EM
MAINS_BUS
F _ E X C T 2_REM
A L R_IRQBUS
L O C _ SEL
INP+
1

CON26AP

1K5
ALR_IRQBUS

P J 5 5 0 0 0MC
+12V

G r i p t e c - R e v . : C a n azza
\\UT_SRV

STDBYBUS

C S CCUPJ5KM2
A

I N P UT

33K
R103

+5V
2
D7

R87
10K

U16A

P B D W _TST

2K2
13

10k

D11

S11
B3F

OK

47K

C60

1
2

U 1 2C

B A V99B

+12V

R97

R116
1K5

16

R121

4 0 106

+5V
3

TLP521-4
5

47K
2

U20B
4

C M .1uF11

S T D B Y _ IN

U12A

R 1 1 7 2K2

+5V

G N D_EARTH

12

+12V

B A V99B

S10
B3F

UP

47K

C54

1
C58
C M .1uF

1K5

C M .1uF15

R113

R 1 1 4 2K2

+5V

-12V

C57
C M .1uF
2

-12V

C56
C M .1uF
2

+5V
2

+5V

+12V

16

TLP521-4
1

-12V

+12V

INP+

DW

47K

+5V

7
R112

C52

U10A

R105

R 1 1 0 2K2

+5V
13

ESC

TLP5 21-4
1

13

R94

1K5

C M .1uF15

U17B
4

16

C40
C M .1uF

P B E S C _TST
S9
B3F

RIS2_IN_REM

1K5

10k

R88

R75

47K

R96
1K5

47K

C50

4 0 106

P B _OK

+12V

R104

U 1 4 B TLP521-4
14
3

33K

LOAD+

RIS1_IN_REM

L O AD

D8

R68
1K5

11

R81

R89

R 1 0 2 2K2

MAINS_BUS

1K5

C51

13
C M .1uF

U 1 0 C TLP5 21-4
12
5

U 1 0 B TLP5 21-4
14
3

47K

+5V

B A V99B

F _ E X C T2_REM

+12V
2

2K2

R95

C48

4 0 106

11

-12V

L O C _ SEL

1K5

C M .1uF

+5V

U13A
2

R86

47K

+5V

RIS4_IN_REM

U 1 9 C TLP5 21-4
12
5

R93

+12V

R85

C45

2K2

NOM.
POWER

11

R74

N P _ T ST

R64
1K5

13

4 0 106
R100

S8

U 1 8 C TLP5 21-4
12
5

C38
C M .1uF
R 7 1 2K2

4
3

R84

+5V

U 2 0F
12

U 1 7D
P B _ E SC

U 1 2 B T L P 5 2 1-4
14
3

B3F

13

RIS3_IN_REM

1K5
9

L O C _ SEL 1 +
10

F _ E X C T 1_REM

47K

2
1

LOC

2K2

C47
C M .1uF
R 9 8 2K2

13

C M .1uF

R58

47K

4 0 106

N P _ R EM

1K5

C42

40106

R92

47K

R 7 9 1K5

4
3

C H G _ M R _ R EM

U 1 2 D T L P 5 2 1-4
10
7

U 1 5 B TLP521-4
14
3

R78
1

13

2
1

3
2

+5V

U 1 1F
12

+5V

RIS2

2K2

TQ2

1K5

C44
C M .1uF

CM.47uF

2
1

2
1
4
3

2
1

3
R77

U11A

TLP521-4
3

47K

R67

4 0 106

K4

AUS_INT_REM

U18B
14

C37
C M .1uF
R 6 5 2K2

R S T _ A L _TST

+5V

14

R48

47K

11

+5V

TLP521-4
1

15

R S T _ A L _REM

C33
C M .1uF
R 5 4 2K2

AM_TST

2
1

1K5

R63

U17E
10

RIS1

B3F

PB_NP

R83

4
3

2
1
+12V

S7

U19A
16

C35
C M .1uF
R 6 1 2K2

4 0 106

R S T _ A L_TST

EXT_INT_REM

2K2

R57

+5V

U20A
2

ALARM
RESET

2
U 1 9 D T L P 5 2 1-4
10
7

OFF

47K

11

4 0 106

F _ E X CT2

TQ2

T L P 5 2 1-4

47K

L O C _ SEL 1 +
10

B3F

F _ E XCT1

B A V99B

+5V

U20E
10

+5V

2K2

MAINS

12

R72
5

1K5

D5

POWER
LOWER

S6

4 0 106

+5V

R40
1K5

C31
C M .1uF

R47

B A V99B

OFF_TST

S4

U 1 0 D TLP5 21-4
10
7

47K

U 1 1D

11

+12V

A M _REM

R51
10K

4
3

4 0 106

+12V

R45

+5V

2K2

R39

4 0 106

A U S_INT

P L _TST
+12V

S5

D4

2K2

2
1

RIS4

B3F

RS232
B3F

AUT/MAN
ECXT
K3

B C 2 37

40106

R99

P L _TST

AM_TST

R70

15

U 1 5C

C41
C M .1uF

+5V

Q21

4
3

U 1 7C

P L _REM

L E D-D5

R50

2
1

47K

R91

4 0 106

TQ2

1K5

2K2

RIS3

+5V

T L P 5 2 1-4
1

47K

R90

13

OFF_TST

1K5

DL4

1K5

R38

+5V

U 2 0C

4
3

2
U 1 7F
12

U15A
16

R82

4 0 106

D 6 1 N 4 0 04

C39
C M .1uF

CHG_MR

OFF_REM

2K2

R80

+5V

R59
1
1K5
T L P 5 2 1-4

L E D-D3

R53

R46

DL2

+12V

U 1 1C

3
L O C _ SEL 1 +
10

+12V

4 0 106

LOCAL

E X T _ INT

4 0 106

INTERLOCK

P B _ R S T_AL

U14A

R76

K2

B3F

L E D-D5
1K5

16

C36
C M .1uF

R56

15

47K

R73

+5V

L O C _ SEL

S2

L E D-D5
DL3

1K5
R49

U 1 3C

DL1

STDBY_TST
+12V

4 0 106

TQ2

STDBY

REMOTE

O N _ T ST

S1

PB_AM_EXC

T L P 5 2 1-4
7

R69

+12V

STDBY_TST
R43

1K5

2K2

U 1 5D
10

C34
C M .1uF

R66

+5V

T L P 5 2 1-4

S3

B3F

14

U11B

R41
5

L O C _ SEL 1 +
10

STDBY_REM

U17A

U36D
8

4
3

1
2

4 0 106

12

SW SPDT

R62

11

47K

10

11

1K5

O N _ TST

2K2

R60

+5V

U 1 4C

C32
C M .1uF

R55

2
U11E

+5V

4 0 106

PB_PL

47K

R52

+5V

ON

4
3

R44

2
U13B
4

PB_OFF

2K2

4 0 106

O N _ R EM

2
1

+5V

K1
8

1K5

C30
C M .1uF
R42

R37

4
3

U 1 3D
8

PB_STDBY

T L P 5 2 1-4
7

47K

1
2

4 0 106

U 1 4D
10

R36

2
1

+5V
11

2K2

4
3

U13E
10

P B _ ON

R35

14

2
07/10/2002
REV B - 1.0 (DC)

A3

<>
C O R E C O N T ROL UNIT
SLCCUPJ5KM2
E

42

PJ10KPS-CA

ULN2004A
13

ULN2004A

U 2 6D
U 3 2C
14

A C K_RIS1

ULN2004A

U 3 2D
13

R198
R199
22R
R201

22R
R200
22R
R202

22R
R204

22R
R205

22R
R206

22R
R207

22R
R209

22R
R210

U32B
15

22R
R214

+5V

R194

POWER
L E D-D5

R X D0

R X D0
DE0

ACK_RIS1_OC

10K
1
2
3
4

TXD0

TXD0

RO
RE
DE
DI

B
A

ACK_RIS2_OC

+12V

AUD_ALRM_OC

22R

ULN2004A
1

U 3 7F
11

6
U L N 2 0 0 4A
4 0 106
6

U37 G
ULN2004A
7

22R

10 I R Q _ A L R _ O U T

C103
C M .1uF

C104
C M .1uF

C105
C M .1uF

U37E
U L N 2 0 0 4A
5

U36A
RXD0

R246

R247

22R

22R

10

2
4
6
8
10
12
14
16
18
20
22
24
26

+
+
+
+
+

+
+
+
+
+

U L N 2 0 0 4A R 2 1 9
16

RX-INT
+12V
L E D-D3

U 3 6F
12

U37B
2

U L N 2 0 0 4A R 2 2 0
15
1K5

DL1 4

RXD1

U36 B
4

U 3 7C
3

U L N 2 0 0 4A R 2 2 1
14

4 0 106
12

U36C

TXD1

4 0 106
11

10

1K5
U 3 7D
4

U L N 2 0 0 4A R 2 2 2
13

U36E

1K5

TX-INT
+12V
L E D-D3

1/25

DL15

RX-BUS

3
4
C86

1/25

5
11
10
RXD1_MAX 12
9
TXD1

User & Technical Manual

TX-BUS

8
-

8
2

22R
22R
C79

3
+12V

-12V

3
100R
R150

TL072
-12V
R15 6

+12V

DAC3_OUT
B A V99B

-12V

D15

1 0 K5
U24B
7

100R
R162

TL072
+12V

DAC4_OUT
B A V99B

-12V

D16

1 0 K5

100R
R174

U27A
1
TL072
-12V
R179

+12V

+12V

R191

47K

1 0 K5

100R
R186

TL072

R190

DAC5_OUT
B A V99B

-12V

D18

1 0 K5
U27B

DAC6_OUT
B A V99B

-12V

D19

J4
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33

B A V99B
D14

1 0 K5
U24A
1

M A I N _ E X CT_OC
C O A X_BUS
O N _OFF_OC
A C K _ E X CT_OC
ACK_ON_OC
ACK_OFF_OC
IRQ_ALR_OC

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34

PD2_OC
FAULT_OC
WARN_OC
ACK_RIS2_OC
ACK_RIS4_OC
DAC2_OUT
DAC4_OUT
DAC6_OUT

V-

C84

C85

14
7
13
8

R X D1

R X D1

+5V
R X D 1 _485
RXD1_MAX

CLK

1/25
+5V

JP6

1/25
T1OUT
T2OUT
R1IN
R2IN

DE1_LOC

R 2 1 2 47K

R211

DE1

+5V
V+

CLK_LOC

R208

C80
CM27pF

JUMPER 2
HOLD OUT

TXD

2
3
5
6
11
10
14
13

1A
1B
2A
2B
3A
3B
4A
4B

1
15

A/B
G

1Y

2Y

3Y

4Y
VCC
GND

12
16

+5V

74HC157
U34

RXD

LOC
DZ9

D Z 10

DZ11

D Z 12

12V/1 W

12V/1 W

12V/1 W

12V/1 W

P J 5 5 0 0 0MC
G r ip t e c h - R e v . : Canazza
\\UT_SRV

DAC2_OUT
4

R168

-12V

8
4
6

CON34A

C2T1IN
T2IN
R1OUT
R2OUT

DL17

100R
R14 1

TL072

CM27pF

C1C2+

+12V
L E D-D3

2
1
2
1
2

O N _OFF_OC

C1+

DL16

PD1_OC
WAIT_OC
AUD_ALRM_OC
A C K_RIS1_OC
A C K_RIS3_OC
DAC1_OUT
DAC3_OUT
DAC5_OUT

P B U P _ TST
P L _ TST

+12V
L E D-D3

8
5
8
VCC
5
8
VCC

C M 1 0 K pF

M U T E 1 _OC
M U T E 2 _OC
A C K _ A M_OC
ACK_NP_OC
A C K_STDBY_OC
A C K _ P L _ OC
PD4_OC
PD3_OC

-12V
+12V

2
4
6
8
10

ICL232
SO16W

47K

10K

C S CCUPJ5KM2
A

C M 1 0 K pF

R18 4

M T R+
STR+

U35
1

R178

O N _ T ST
OFF_TST
STDBY_TST

CON10AP

C83
U37A
1

C76

C78

C82
C M .1uF

1K5

IRQ_ALR_OC

GND

1
2

4 0 106

4 0 106
TXD0 1 3

VCC

1
2

1
2

+12V

+5V

M A I N _ E X C T_OC

22R

2
1

1
2

IN

2
M U T E 2 _OC

U32G
ULN200 4A

1
2

1
OUT

+
+
+
+
+
+
+
+
+
+
+
+
+

+12V

22R
R225

U33
L M 7 8 0 5/TO220
+5V

J5
1
3
5
7
9

R22 4

5V1/1 W

U 2 2D
13

M A I N _ EXCT

DZ8

+
+
+
+
+
+
+
+
+
+
+
+
+

DAC1_OUT
B A V99B
D13

1 0 K5
U21B
7

ULN2004A

22R
R218

DZ7

OUTB

10K

10K

CON26AP

M U T E2

22R
R217

DZ6
12V/1 W

C81
C M .1uF
M U T E 1 _OC

P B D W _TST
P B E S C _TST
N P _ T ST

1
3
5
7
9
11
13
15
17
19
21
23
25

U22G
10

R216

-12V
+12V

12V/1 W

5V1/1 W

C97
C M .1uF

ULN2004A

22R

R215

MTRSTR-

DZ5

ACK_RIS4_OC
C96
C M .1uF

M T R+
MTR-

+5V

J3
P B O K_TST
R S T _ A L_TST
AM_TST

ACK_RIS3_OC

OUTA

TLV5626

C77
C M .1uF
47K

B A V99B
D20

R203
10K

REF

47K +12V

R17 2

5V1/1 W

Bus 485
Master

S N 7 5 1 76AP

+5V

DZ3

10K

U31

M U T E1

22R

DZ4

R195

+12V
DL13

U22 E
12

R185
10K

+12V

G N D_EARTH

5V1/1 W

P D 4 _ O CNOM

+5V

12V/1 W
DZ2
12V/1 W

PD3_OC

ULN2004A

R18 0 R18 1
+12V

DZ1

+12V

R146

R167

C M .1uF

TL072
-12V
R134

CS
DI
SCLK

C M 1 0 K pF

R187
10K

AUD_ALRM

22R
R213

1
B

3
1
2

PD2_OC

DE
DI

S N 7 5 1 76AP

C74

GND

TXD1

3
4

RO
RE

CSA2
M O SI
SCLK

CSA2
M O SI
SCLK

47K

TXD1

1
2

STR+
STR-

Bus 485
Slave

C M 1 0 K pF

R15 9

PD1_OC

R X D 1 _485
DE1_LOC

C72

C75
U28

U29

DL12

10K

V R EF

+5V

R15 5

12K

XBAV99B
D17

47K +12V

10K

WARNINGL E D-D5

R164

C O A X_BUS

C M 1 0 K pF

R149

WARN_OC

C M .1uF

OUTB

R14 5

TLV5626

C73
C M .1uF

22R

10K

ULN2004A

2
R173

14

A C K_RIS4

+5V

DL11

U 3 2F
11

22R

ULN2004A

R161

U32E
12

A C K_RIS3

R160

ULN2004A

+12V

ACK_NP_OC

REF

+12V
L E D-D5

GND

8
COAX

ULN2004A

22R

U 2 2F
11

A C K_RIS2

22R
R19 7

R19 6

DL10

22R

1K5

ACK_NP

22R
R19 3

C M .1uF C M .1uF C M .1uF

C64
2

OUTA

100R
R125

U21A

15

+12V
L E D-D5

O N _OFF_OC

22R

10K

U30B

PD4

ULN2004A

-12V

R153

CS
DI
SCLK

47K

R137

ULN2004A

22R
R192

O N _OFF

M O SI
SCLK

C92

PD3

DL9

C90

C M 1 0 K pF

R133

OUTB

C65

U 3 0C
14

22R
R189

C88

3
1
2

C62

OUTA

U25
CSA1

10K

C M .1uF

TLV5626

CSA1
+5V

C91

16

ULN2004A

L E D-D5

U26A
16

REF

VCC

PD2

1K5
R177

+12V

C63
C M .1uF

GND

FAULT_OC

W A I T _WAIT
OC

22R
R183

22R
R188

+ C71
1/25

CS
DI
SCLK

+12V

R124

15

U30E
U 3 0D
13

+ C70
1/25

C95

C89

ULN2004A

C94

3
1
2

12

C69

C87

C M .1uF C M .1uF C M .1uF C M .1uF C M .1uF

FAULT

22R

R182

C68

+12V

1K5
R171

22R

ULN2004A
PD1

22R

R17 6

C67

GND

W A RN

1K5

22R

R175

U32A
16

22R

+12V
9

A C K _ A M_OC

R166

22R

C66

MAN/AUT

R165

R170

C M .1uF C M .1uF C M .1uF


+12V

ULN2004A

22R

R169

U30G
10

22R

R140

ULN2004A

WAIT

R158

22R

F A ULT

C M .1uF

CSA0
M O SI
SCLK

CSA0

+5V

DL8

1K5 EXCT

R163

U 3 0F
11

L E D-D5

U23

ULN2004A
6

22R

R157

R13 2

STDBYBUS

A C K _ E X CT_OC

R154

U26B
15

A C K _AM

22R

U 2 6C

R131

+5V

R152

22R

R139

R151

A C K _ P L _ OC

22R

22R

22R

STDBYBUS

+12V
1

22R

R129

22R

R148

DL7

ULN2004A

R144

L E D-D5

C61
R128

15

U 2 2 C U L N 2 0 0 4A
3
14

VCC

14

POWER
LOWER

+12V

GND

8
3

22R

R147

U22B
2

1K5

A C K_OFF_OC

16

ULN2004A

OFF
R143

22R

ULN2004A
A C K _EXCT

22R

R138
R142

+12V

A C K_STDBY_OC
DL6
L E D-D5

+12V
U30A
16

STDBY
R136

ULN2004A

S T D BY

VCC

R135

L E D-D5

DL5

GND

U26G
10

ULN2004A

A C K _ PL

R130

22R

A C K_OFF

22R

1K5

1K5

ACK_ON_OC

U22A

+12V

ON
R127

U 2 6F
11

ULN2004A

R126
22R

ULN2004A

A C K_STDBY

R123

ACK_ON

1K5

U26E
12

3
07/10/2002
REV B - 1.0 (DC)

A3

<>
C O R E C O N T ROL UNIT
SLCCUPJ5KM2
E

43

PJ10KPS-CA
CORE CONTROL UNIT Revised: Tuesday, March 18, 2014
SLCCUPJ5KM2
Revision: REV B - 1.0(DC)

25
26
27
28
29
30
31
32
33

PJ5KPS - Scheda CCU


<>
CSCCUPJ5KM2
Griptech - Rev.: Canazza
07/10/2002
Bill Of Materi Page1

1
2
1
1
4
1
2
1
59

Item
Quantity Reference
Part
______________________________________________
1
2
3
4

1
2
3
75

12

6
7
8
9
10
11

3
1
6
2
1
12

12
13

5
8

14
15

4
14

16
17
18
19
20
21
22
23
24

1
1
1
3
3
1
1
3
1

BT1
C1,C7
C2,C4,C99
C3,C5,C8,C11,C12,C14,C15,
C16,C17,C18,C19,C24,C26,
C27,C28,C29,C30,C31,C32,
C33,C34,C35,C36,C37,C38,
C39,C40,C41,C42,C43,C44,
C45,C46,C47,C48,C49,C50,
C52,C53,C54,C55,C56,C57,
C58,C59,C60,C61,C63,C65,
C66,C67,C68,C69,C73,C75,
C77,C81,C82,C87,C88,C89,
C90,C91,C92,C93,C94,C95,
C96,C97,C100,C101,C102,
C103,C104,C105
C6,C20,C21,C22,C23,C25,
C70,C71,C83,C84,C85,C86
C9,C10,C13
C51
C62,C64,C72,C74,C76,C78
C79,C80
C98
DL1,DL2,DL3,DL5,DL6,DL7,
DL8,DL9,DL10,DL11,DL12,
DL13
DL4,DL14,DL15,DL16,DL17
DZ1,DZ2,DZ5,DZ6,DZ9,DZ10,
DZ11,DZ12
DZ3,DZ4,DZ7,DZ8
D1,D4,D5,D7,D8,D10,D11,
D13,D14,D15,D16,D18,D19,
D20
D3
D6
D17
D21,D22,D23
FIX1,FIX2,FIX3
JP1
JP2
JP3,JP4,JP6
JP7

User & Technical Manual

3,6V
CM10pF
CM22pF
CM.1uF
34

27

35
36
37

1
1
33

38

39

40

40
41
42

4
1
57

gen-25
XCM10pF
CM.47uF
CM10KpF
CM27pF
10-40pF
LED-D5
LED-D3
12V/1W
5V1/1W
BAV99B
LM336-5.0V
1N4004
XBAV99B
BAT83
FIX35
STRIP 2
STRIP 5X2
JUMPER 2
JUMPER-2

J1
J2,J3
J4
J5
K1,K2,K3,K4
Q1
Q2,Q3
R1
R2,R6,R7,R8,R9,R10,R13,
R14,R15,R16,R17,R18,R19,
R20,R21,R22,R23,R24,R25,
R26,R27,R28,R29,R31,R32,
R33,R34,R51,R87,R88,R89,
R101,R103,R106,R124,R137,
R149,R159,R172,R173,R181,
R184,R185,R187,R194,R195,
R203,R226,R227,R228,R229,
R230,R231,R232,R234,R238,
R242,R243,R245
R3,R35,R38,R42,R45,R50,
R52,R54,R60,R61,R65,R66,
R71,R73,R77,R80,R84,R90,
R93,R98,R102,R107,R110,
R114,R117,R120,R122
R4
R5
R11,R12,R36,R39,R44,R47,
R55,R57,R62,R63,R67,R69,
R74,R76,R78,R82,R85,R91,
R95,R99,R104,R112,R115,
R118,R121,R133,R145,R155,
R167,R178,R180,R190,R212
R30,R125,R141,R150,R162,
R174,R186,R240
R37,R40,R41,R43,R46,R48,
R49,R53,R56,R58,R59,R64,
R68,R70,R72,R75,R79,R83,
R86,R92,R96,R100,R105,
R109,R113,R116,R119,R123,
R130,R138,R144,R154,R163,
R169,R175,R198,R219,R220,
R221,R222
R81,R94,R97,R111
R108
R126,R127,R128,R129,R131,
R132,R135,R136,R139,R140,
R142,R143,R147,R148,R151,
R152,R153,R157,R158,R160,
R161,R165,R166,R170,R171,
R176,R177,R182,R183,R188,
R189,R192,R193,R196,R197,
R199,R200,R201,R202,R204,
R205,R206,R207,R208,R209,
R210,R211,R213,R214,R215,
R216,R217,R218,R224,R225,
R246,R247

BDM
CON26AP
CON34A
CON10AP
TQ2
IRFD120
BC237
330K
10K

2K2

87W-20K
X22R
47K

100R

43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

6 R134,R146,R156,R168,R179,
R191
1 R164
1 R233
1 R235
1 R236
1 R237
2 R239,R244
1 R241
11 S1,S2,S4,S5,S6,S7,S8,S9,
S10,S11,S12
1 S3
1 TP1
1 U1
6 U2,U11,U13,U17,U20,U36
1 U3
1 U4
2 U5,U8
3 U6,U7,U9
6 U10,U12,U14,U15,U18,U19
1 U16
3 U21,U24,U27
5 U22,U26,U30,U32,U37
3 U23,U25,U28
2 U29,U31
1 U33
1 U34
1 U35
1 U38
1 U39
1 U40
1 Y1
1 Y2

10K5
12K
X10K
220K
10M
10R
100K
820K
B3F
SW SPDT
TP
GM24123DSL

40106
MC68HC912-D60-CPV8
74HC244
74HC139
74LS273
TLP521-4
LM258
TL072
ULN2004A
TLV5626
SN75176AP
LM7805/TO220
74HC157
ICL232
X-LM809
MC34064
CD68HC68T1M
14.745MHz
32KHZ

1K5

33K
1M
22R

44

PJ10KPS-CA
6.1.2

Motherboard control unit (SLCCU1PJ5KM2)

User & Technical Manual

45

PJ10KPS-CA
3

D S S 3 06

ACK_RIS1_OC

CA14

D S S 3 06

3 CB13
D S S 3 06

F35

3 CC1

N P _ T ST

D S S 3 06

220R

CC7

F36

AUS_INT_REM 1
F41

STDBY_TST 1

3 CB14
D S S 3 06

F39

3 CC2

AM_TST

D S S 3 06

D S S 3 06

C C 12
CC7
CC9
CC5
C C 10
C C 11

CC8

F40

D S S 3 06

CA1 5

D B 2 5 M A SC

D S S 3 06

D8
F _ E X C T 2_REM
1 N 4 1 48

1
F45

OFF_TST

3 CB15
D S S 3 06

F43

3 CC3

P B E S C _TST1

D S S 3 06

F44

3 CC4

P B D W _TST1

D S S 3 06

F48

CC9

D S S 3 06

F42

ACK_RIS2_OC

R S T _ A L _REM

JP5

CA19

D S S 3 06
2

F58

F62

CA20

C D 4K7PF

3 CB18
D S S 3 06

WARN_OC

1
F59

B Y 254
C25

CA21
1
F74

WAIT_OC

1
F63

3M A I N _ E X C T_OC
D S S 3 06

M U T E 1 _OC

1
F67

M U T E 2 _OC

1
F72

D S S 3 06

CA2 2

D S S 3 06

F75
D S S 3 06

VEXT

D14

1 N 4 0 04

P B U P _ TST 1
F53

F56

3 CC6
D S S 3 06

D S S 3 06
CN1
1
3
5
7
9
11
13
15

STDBYBUS2
COAX2

ALRIRQ_BUS2

C O A X_BUS

1
9
2
10
3
11
4
12
5
13
6
14
7
15
8

2
4
6
8
10
12
14
16

NO
SWAP

3 COAX2
D S S 3 06

F76

FIX1
FIX35

FIX6
FIX35

FIX2
FIX35

FIX7
FIX35

FIX3
FIX35

+5V

FIX8
FIX35

FIX4
FIX35

FIX9
FIX35

FIX5
FIX35

FIX10
FIX35

10K

O N _ R E L E2

User & Technical Manual

1
2

1000/35

VNS
C12

1 N 4 1 48
C21

C9 +

U1

R S T _ S A F E2
M A I N S _ B U S2

VO

LM7812

C10
C M .1uF

C11
CM.1uF

C15

11

GND

10

CP-

R16

U2

10R

C24

R18
10K

C M .1uF

U3

C M .1uF

REF

UA78S40DC

C17
8

C16
C M .1uF

STDBYBUS1 1
D S S 3 06

220/25
C18

R11
1K8

BC488

C22
C M .1uF

R15

Q1

R20

18K
D13

F60

1 1 D Q 06

B L 02
-12V

F65

3 R S T _ S A FE
D S S 3 06

A L R_IRQBUS 1

ON_RELE

F70

1
F68

3 ALRIRQ_BUS2

3 ON_RELE2
D S S 306

M A I N S _ B U S21

F73

C26
1

2 C D 27pF

1K
PJ5KMC

D S S 306

100R
R21

+12V

3 STDBYBUS2

C19
220/25

L1
220uH

VCA

R19
1R0

C D 27PF

100/35

C23

MTR-

+12V

C14

C M 1 0 0 pF

180R

R14

VI

C13

M T R+

R13

1000/35

D10

C D 2 7PF
10R

BUS CU

RXE040
R8

VO

LM7812

100/35

R10

FLAT16

3 R S T _ S A FE
D S S 3 06

F64

R S T _ S A FE2 1
3 CB22
D S S 3 06

F61

3 CB20
D S S 3 06

3 CB21
D S S 3 06

C C 11

VI

15V 1/2W

15V 1/2W

3 MAINS_BUS
D S S 306

F71

FAULT_OC

P B O K_TST 1

C C 12

1
F66

3 CC5
D S S 3 06

PD4_OC

3 CB1 9
D S S 3 06

R17 D12

D S S 3 06

F57

B Y 254
VNS

RXE110

A U D _ A L R M _ OC1

PD3_OC

R12

RXE110

6
5
4
3
2
1

1
F52

PD2_OC

D11

P L _ TST

3 CB17
D S S 3 06

D S S 3 06

C20

B O B_44

VEXT

BL02
F77

DISS. A TELAIO

DB15 FEMM.

KBW6

CA18

F55

1
F54

2
PD1_OC

C D 4K7PF

D S S 3 06

CA17

F47

D S S 3 06

1
F49

B O B_33

1
F51

1 N 4 1 48

ACK_RIS4_OC

3 M A I N S _ B US
D S S 306

C C 10

CB24 1
F50

D S S 3 06

R S T _ A L _TST 1

3 CB16
D S S 3 06

F _ E X C T 1_REM

DZ4

D9

CA16

F46

CC2
CC8
CC3
CC4
CC1
CC6

C27

ACK_RIS3_OC

C M 4 K 7 pF
1
2

C M 4 K 7 pF
1
C8
P6

15V 1/2W

DZ3

C M 4 K 7 pF

R9

VEXT
O N _ T ST

15V 1/2W

C5

B O B_22

2
2
EXT_INT_REM 1
F37

F38

IRQ_ALR_OC

10K

C D 2 7PF

3 CB12
D S S 3 06

DZ2

CA13

R7

DZ1

F34

RIS4_IN_REM 1
F33

C6

B O B_11

R6

F _ E X C T2_REM

ACK_NP_OC

10R

STR-

P5

3 B O B_44
D S S 306

D S S 3 06

3 CB1 1
D S S 3 06

1
F29

CA12

F32

x120R R 5

BOB4

1
16

R4

B O B_33
B O B_44

GND

A C K _ E X CT_OC 1

1
6
2
7
3
8
4
9
5

D S S 3 06

RIS3_IN_REM 1
F31

C4

GND

CA11

F30

10R

STR+

C D 2 7PF

3 CB10
D S S 3 06

1 N 4 1 48

J3

SE

2
A C K _ P L _OC

RIS2_IN_REM 1
F28

Z F H - 1 2V-H1

3 B O B_33
D S S 306

D5

OUT

CB2 4
CB11
CB13
CB9
CB12
CB3
CB17
CB4
CB7
CB1
CB1 0
CB6
CB2
CB5
CB16
CB1 5
CB14
CB21
CB8
CB2 2
CB20
CB19
CB18

CA10

1
F26

JP4
2

RIS3_IN_REM
RIS1_IN_REM
OFF_REM
P L _REM
O N _ R EM
C H G _ M R _ R EM
M A I N S _ B US
F _ E X C T2_REM
ALR_IRQBUS
L O C _ SEL
INP+

2
4
6
8
10
12
14
16
18
20
22
24
26

+
+
+
+
+
+
+
+
+
+
+
+
+

C O N N E C T O R D B 9 P3
M a s chio I N P +
1
6
L O A D+
2
7
3
8
4
9
NO
1
2
5
SWAP

CP+

D S S 3 06

BOB3

DB9 FEMM.

NO
SWAP

11

CT

D6
1 N 4 1 48

K5

+
+
+
+
+
+
+
+
+
+
+
+
+

MASCHIO?

JUMPER3

13

CON26AP

1
F27

10K

A C K _ A M_OC

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

+5V

CB23

R3

+12V

3 B O B_22
D S S 306

STDBYBUS

J3
1
3
5
7
9
11
13
15
17
19
21
23
25

F _ E X C T1_REM

M A I N _ E X CT_OC
3 CB9
D S S 3 06

1
F23

1
16

P4

BOB2

D S S 3 06

RIS1_IN_REM 1
F25

B O B_11
B O B_22

CA9

F24

STDBYBUS1

L O A D+

C3
C M .1uF

STDBYBUS

S1

1 N 4 1 48

3 B O B_11
D S S 306

1 N 4 1 48

12

D16

3 CB8
D S S 3 06

1
F22

Z F H - 1 2V-H1

D4

L O C _ SEL

1
F19

I-

D S S 3 06

BOB1

T2D/2/G/X

ACK_OFF_OC

1 N 4 1 48

11

I+

D S S 3 06

1 N 4 1 48

F20

D15

K4
13

VCP

CA8

F21

3 CB7
D S S 3 06

3 M U T _22
D S S 306

IPK

3 VEXT

1
F15

Z F H - 12V-H1

JP3
2

13

1
F18

M U T2

1
16

+5V

JUMPER3

+12V

14

A M _REM

A C K _ S T D B Y _ O C1

+12V

D3

2R 2 1 / 4 W

RXE020
R 2 O N _ R E LE

R1

EXT_INT_REM
RIS4_IN_REM
R S T _ A L_REM
AM_REM
RIS2_IN_REM
STDBY_REM
N P _ R EM
F _ E X C T1_REM
AUS_INT_REM

C O N N E CTOR DB9
M a s chio

D S S 3 06

CB23 1

13

B O B3
B O B4
B O B1
B O B2

F16

D S S 3 06

11

D S S 3 06

DC

3 VEXT

K3

O N _OFF_OC

CA23 1

CA7

F17

+12V

3 CB6
D S S 3 06

1
F69

PD2_OC
FAULT_OC
WARN_OC
ACK_RIS2_OC
ACK_RIS4_OC
DAC2_OUT
DAC4_OUT
DAC6_OUT

CON34A

ACK_ON_OC

1
F14

2
C H G _ M R _ R EM

DB25 FEM

VEXT

1
6
2
7
3
8
4
9
5

SC

D S S 3 06

Z F H - 12V-H1

MUT_C2
M U T _11
M U T _22

15

CA6

F13

3 CB5
D S S 3 06

3 M U T _11
D S S 306

16

P2

1
F10

O N _OFF_OC

CON26AP

M A I N _ E X CT_OC
C O A X_BUS
O N _OFF_OC
A C K _ E X CT_OC
ACK_ON_OC
ACK_OFF_OC
IRQ_ALR_OC

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33

PD1_OC
WAIT_OC
AUD_ALRM_OC
A C K_RIS1_OC
A C K_RIS3_OC
DAC1_OUT
DAC3_OUT
DAC5_OUT

P B U P _TST
P L _TST

1
F12

3 M U T _ C2
D S S 306

-12V
+12V

DAC6_OUT

NP_REM

M U T1

1
16

1 N 4 1 48

JUMPER3

+12V

D2

M T R+
STR+

D S S 3 06

3 CB4
D S S 3 06

1
F7

M U T E 1 _OC
M U T E 2 _OC
A C K _ A M_OC
ACK_NP_OC
A C K_STDBY_OC
A C K _ P L _ OC
PD4_OC
PD3_OC

O N _ T ST
OFF_TST
STDBY_TST

CA5

F11

MUT_C

M U T1

2
4
6
8
10
12
14
16
18
20
22
24
26

M U T E 1 _OC

JP2
2

1
F9

DAC5_OUT

P L _ REM

11

13

D S S 3 06

K2

3 CB3
D S S 3 06

CA4

F8

1
F6

P B D W _TST
P B E S C_TST
N P _ TST

1 N 4 1 48

-12V
+12V

Z F H - 12V-H1

DAC4_OUT

OFF_REM

1
16

D S S 3 06

+12V

D1

CA3

3 CB2
D S S 3 06

MTRS T R-

+
+
+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+
+
+
+
+

J2

F5

1
3
5
7
9
11
13
15
17
19
21
23
25

P B OK_TST
R S T _ A L_TST
AM_TST

C2
C M 4 K 7 pF

1
F4

JUMPER3

INP+

C1
C M 4 K 7 pF

2
DAC3_OUT

STDBY_REM

L O A D+

M U T2

D S S 3 06

M U T E 2 _OC

JP1
2

11

13

J1

1
F3

CA2

K1

3 CB1
D S S 3 06

DAC2_OUT

1
F2

CA5
CA6
CA3
CA4
CA1
CA2
CA1 6
CA17
CA14
CA15
CA22
CA18
CA19
CA20
CA21
CA11
CA9
CA8
CA7
CA1 3
CA12
CA10

ON_REM

D S S 3 06

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

CA23

CA1

F1

P1
DAC1_OUT

MUT_C

A3

21/03/02

<Project Code>

<Path PC>

CONTROL UNIT BACK BOARD

<Path File>
2

<Author Name>

CSCCU1PJ5KM2
1

46

PJ10KPS-CA
Revised: Tuesday, March 18, 2014
Revision:

Bill Of MatePage1
Item
Quantity Reference
Part
______________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17
18
19
20
21
22
23
24
25
26

User & Technical Manual

1 CN1
5 C1,C2,C5,C8,C27
7 C3,C10,C11,C15,C16,C17,
C22
5 C4,C6,C21,C24,C26
2 C9,C14
2 C12,C13
2 C18,C19
2 C20,C25
1 C23
4 DZ1,DZ2,DZ3,DZ4
11 D1,D2,D3,D4,D5,D6,D8,D9,
D10,D15,D16
2 D11,D12
1 D13
1 D14
10 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9,
FIX10
75 F1,F2,F3,F4,F5,F6,F7,F8,
F9,F10,F11,F12,F13,F14,
F15,F16,F17,F18,F19,F20,
F21,F22,F23,F24,F25,F26,
F27,F28,F29,F30,F31,F32,
F33,F34,F35,F36,F37,F38,
F39,F40,F41,F42,F43,F44,
F45,F46,F47,F48,F49,F50,
F51,F52,F53,F54,F55,F56,
F57,F58,F59,F61,F62,F63,
F64,F65,F66,F67,F68,F69,
F70,F71,F72,F73,F74,F75,
F76
2 F60,F77
4 JP1,JP2,JP3,JP4
1 JP5
2 J1,J3
1 J2
5 K1,K2,K3,K4,K5
1 L1
1 P1
2 P2,P3
1 P4

FLAT16
CM4K7pF
CM.1uF
CD27pF
100/35
1000/35
220/25
CD4K7PF
CM100pF
15V 1/2W
1N4148
BY254
11DQ06
1N4004
FIX35
DSS306

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

1
1
1
1
1
4
4
1
1
1
1
2
1
1
1
1
1
1
2
1

P5
P6
Q1
R1
R2
R3,R7,R10,R18
R4,R6,R13,R16
R5
R8
R9
R11
R12,R17
R14
R15
R19
R20
R21
S1
U1,U2
U3

DB9 FEMM.
DB15 FEMM.
BC488
2R2 1/4W
RXE020
10K
10R
x120R
RXE040
220R
1K8
RXE110
180R
18K
1R0
100R
1K
T2D/2/G/X
LM7812
UA78S40DC

BL02
JUMPER3
KBW6
CON26AP
CON34A
ZFH-12V-H1
220uH
DB25 FEM
CONNECTOR DB9
DB25 MASC

47

PJ10KPS-CA
6.1.3

Settings

PTX-LCD

13.7

EXCT. 1
EXCT. 2

Leaving the jumpers as shown in the figure, the audio alarm is active,

Schedathat
pannello
is, when the audio is no longer present at the exciter, at the time

of on air, the system automatically switches on the other exciter.


Questa scheda,
posta
nella
parte anteriore
funge We
da interfaccia
Removing
the
jumpers
the audiodellapparato,
alarm is disabled.
must also tra
di- la
scheda CPU
e le
altre
schede
che costituiscono
il PTX-LCD.
sable
the
control
ExPwr
on the related
modulator, to do this must be
removed from the connector JP8 of panel card (located in the front of
Da questa
scheda
partono
arrivano
i segnali
provenienti
LCD,
the
PTX-LCD),
thee Jump
4tutti
if the
modulator
mountsdal:
theDisplay
CPU 8-bit,
dallEncoder,
dai you
Led have
di Segnalazione,
Scheda
Alimentatore,
scheda
instead
to remove thedalla
Jump
5 if the
modulator isdalla
equipped
Mother Board
Audio
e
della
scheda
di
telemetria
esterna,
cio
tutti
i
segnali
che
with the 16-bit CPU.
costituiscono linput/output della scheda CPU.


13.7.1

Panel card

Regolazioni, settaggi ed indicatori


JP8

Posizione relativa dei jumper della scheda pannello.

User & Technical Manual

48

PJ10KPS-CA
Meaning Jump JP8 with 8-bit CPU

Meaning Jump JP8 with 16-bit CPU

AC 18V
GND
GND
AC 18V
- RELE
+ RELE

User & Technical Manual

Power supply pinout

49

PJ10KPS-CA
6.2

RF module (PF1RF2KPJ5KM)
15

14

13

Note 1

16
17
12
17

17

11
10
9
8
7

18

Note 2

User & Technical Manual

4
(below 5)
Internal view

50

3
(below 5)

PJ10KPS-CA
N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Description
3-way combiner
Pallet mosfet
Temperature probe
Splitter
Fuses board
Driver board
Db-15 connector filtered
Pass through board
Db-9 connector filtered
Shunt board
Bias board
CPU board (RF module)
PFC
Power supply
Directional coupler
Low pass filter 1
Capacitor 1
Temperature sensor 90 NA
Card outlet connector
First capacitance low pass filter
Low pass filter 2

Note 1

Code
CSCMBMOD2KPJ
KKFIN237H
SLSNDTMPJ5K
CSSPLTEX1KL1
SLFU0359R01V01
SLDRVRFPJ5M
SLDB15FMOD2K
SLFI0368R01V01
SLDB9MFILF1
SLMT0367R01V01
SLBI0358R01V03
CPUMOD2KPJ10K
KPFC154
or
PFCPSL4280
PSL4280
SLDCLPFPJ5KM
CSLPF1MOD2KW
CSB1LPFPJ1KM
SETBMET90NA
SLOUTRFPJ5K1
CSLP0372R1
CSLPF2MOD2KW

Chapter
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
/
6.2.7
/
6.2.8
6.2.9
6.2.10
6.2.11
6.2.11.A
6.2.12
6.2.13
6.2.13
6.2.15
/
6.2.16
6.2.17
6.2.18

Note 2

19

20
21

User & Technical Manual

51

PJ10KPS-CA
Function
PWR ADJ
PHASE ADJ

Description
Trimmer adjustment of the output power of a single module, this control operates by varying the VPA pallet mosfet
ip-switch for the regulation of the phase of the RF signal
generated. The phase of each RF module could be modified independently to steps of 1.6 from- 12.8 to +11,2.
In some cases could result useful use the regulations of
phase for minimize the unbalanced power dissipated. To
this purpose, it prefer ble of use the SERVICE menu, in
which this value comes adjourned in real time.

FAULT

Front view

The module is switched off due to excessive operating


parameter. You can see what he did turn off the module
in the Alarms menu.
WAIT
Indicates a pre-alarm condition.
OK
Indicates that the module is on
DRIVER
Led on indicates the presence of voltage on driver
MOS-1
Led on indicates the presence of voltage on mosfet 1
MOS-2
Led on indicates the presence of voltage on mosfet 2
MOS-3
Led on indicates the presence of voltage on mosfet 3
MOS-4
Reserve
S.N.
Serial No. of the module
R.F. TEST -60dBc RF sampling to the module output

User & Technical Manual

52

PJ10KPS-CA

2
1
2
3

4
5

DB-37 connector
RF input connector (N type)
Power supply connector
Pin 1= Neutral
Pin 2= NC
Pin 3= NC
Pin 4= Phase
Pin 5= GND
Ground connector
RF output connector (7/16 EIA)

Rear view

User & Technical Manual

53

PJ10KPS-CA
6.2.1

3-way combiner (CSCMBMOD2KPJ)

INPUT

INPUT

INPUT

OUTPUT

User & Technical Manual

54

PJ10KPS-CA
6.2.2

Pallet mosfet (KKFIN237H)

User & Technical Manual

55

PJ10KPS-CA

C30
470n

PAD4

C29
1n

FIX9
FIX55

R9 1K

R16
10R

C33
NC
1

C26
470p

1
2

2
1

C28
470p

C27
1uF_100V

R18
22R
2

C35
NC
1

R5
100R

2
1

C20
100p

C17
1n

C22
100p

1
2

1
2

1
2

C14
470p

C13
470p

L8
Cil-Fe

L7
Cil-Fe

C16
2n2

R3
100R

C37
NC

Power supply section

C36
680n_100V

C38
680n_100V

C39
NC

R13
NC

D4
4V7 1/2W

R14
NC

R15
NTC 10K

D2
SM4007

R12
NC

C18
1n

D1
6V8 1W

R6 22K

L4
10 sp d. 6 mm wire 2 mm

R4
3K32

C19
1n

D3
NC

R17
10R

1
2

R11 NC

2
C21
1n

3
1

1
2

1
2
C7
470n

RV1 1K

R10 1K

cw

BIAS Input

JP1
+50V Input

Bias input

PAD1

Bias regulator section


R20
1
R21
1

C24
2

1n
1

L5
C3 150pF
1
2

4n7
1

L1
LINK SU 3 mm h. 4 mm wire 0,5

C5
22p
TL2 *

TL6 *

C6
68p

R23

2
47R

1
R22

FIX1 FIX2
FIX55 FIX55

FIX3 FIX4 FIX5 FIX6


FIX35 FIX35 FIX35 FIX35

CS2
CSRF0286R1

FIX7 FIX8
FIX55 FIX55

2
47R

C41
NC

TL4

MOS1
MRF6VP11KH

1
COAX4
Cable RG303/12 - 80mm

1
C10

4n7

C44

C43
NC

C12
15p

C11 150pF

C42

C25

C32
NC

L3
NC

PAD2
RF Output

R2
NC
L11
LINK SU 3 mm h. 4 mm wire 0,5

CS1
CSRF0285R2

C8 150pF
1
2

C40
NC

2 1

1
2

C34
NC

R1
NC

L9
NC

RF Output
COAX7
RG303 DOUBLE BRAID - 125mm
1

1
1
2

R19
NC

L10
NC

R7
NC

TL3

C4
470p

COAX3
Cable RG316/25 - 80mm

2
150pF
2
150pF

1
1n

ALL SIZES OF
CABLES ARE
BRAIDING-BRAIDING

FIX10 FIX11 FIX12 FIX13


FIX35 FIX35 FIX35 FIX35
Nome Progetto:

FID1

FID2

FID3

FID4

FID5

FID6

FID

FID

FID

FID

FID

FID

Nome PC in Rete: \\RVRUT\Rilasciati\

L. Gasperini / A. Tommasi

File/Cartella:

Pagina:

Exciter High Efficienty

Autore:

User & Technical Manual

NC

TL5 *

COAX5
Cable RG303/12 - 80mm

TL1 *

1
R8
NC

2
1
C15
NC

C1
NC

1
2

1
2

C31
10pF

C2 470p

Wire

RF input

C23
2

COAX1
RG178 60mm in binocular ferrite
1

L2

COAX2
Cable RG316/25 - 80mm

PAD3

47R

C9 150pF
1
2

L6
NC

RF Input

47R

Data:

26/08/2013

Revisione:

1.4

Autorizzazione:

Codice Progetto:

di

Size:

A3

237

Nome Parte:

PALLET FM 800 W

Codice:

SL237RF1001

56

PJ10KPS-CA
PALLET FM 800 W Revised: 26/08/2013
SL237RF1001
Revision: 1.4
Exciter High Efficienty
237
L. Gasperini / A. Tommasi
{description}

Item

Quantity Reference

Part

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

1
2
2
1
1
1
1
2
4
1
1
1
2
6
1
5
1
5
1
2
2
1
1
1
3
2
1
1
1
1
1
6
5
8
1
2
1
1
1

COAX1
COAX2, COAX3
COAX5, COAX4
COAX7
CS1
CS2
C1
C2, C4
C13, C14, C26, C28
C30
C5
C6
C7
C3, C44, C8, C9, C10, C11
C12
C15, C32, C34, C40, C43
C16
C17, C19, C21, C23, C25
C18
C22, C20
C42, C24
C27
C31
C29
C36, C38
C37, C39
C41
D1
D2
D3
D4
FID1, FID2, FID3, FID4, FID5, FID6
FIX1, FIX2, FIX7, FIX8, FIX9
FIX3, FIX4, FIX5, FIX6, FIX10, FIX11, FIX12, FIX13
JP1
L11, L1
L2
L3
L4

RG178 60mm in binocular ferrite


Cavo RG178 60mm calza/calza in binocolo ferrite (73mm to
Cable RG316/25 - 80mm
Cavo RG316/25 80mm calza/calza (91mm tot.)
Cavo RG303/12 80mm calza/calza (98mm tot.)
Cable RG303/12 - 80mm
RG142 DOUBLE BRAIDING - 125mm Cavo RG142 125mm calza/calza (147mm tot.) Vedi Inf
CSRF0285R2
Circuito stampato
CSRF0286R1
Circuito stampato
NC
Cond. SMD 0805
470p
Cond. SMD 1212 HQ
470p
Cond. SMD 1212 HQ
470n
Cond. SMD 0805
22p
Cond. SMD 1212 HQ
68p
Cond. SMD 1212 HQ
470n
Cond. SMD 0805
150pF
Cond. SMD 1212 HQ
15p
Cond. SMD 1212 HQ
NC
Cond. SMD 1212 HQ
2n2
Cond. SMD 0805 COG
1n
Cond. SMD 0805
1n
Cond. SMD 1206
100p
Cond. SMD 1212 HQ
4n7
Cond. SMD 0805
1uF_100V
Cond. multistrato p 5mm
10pF
Cond. SMD 1212 HQ
1n
Cond. SMD 0805
680n_100V
Cond. Poliestere p 10mm
NC
Cond. Poliestere p 15mm
NC
Cond. multistrato p 5mm
6V8 1W
MELF SMD Zener Diode
SM4007
Diodo SMD cont. SMA
NC
Diodo SMD cont. SMA
4V7 1/2W
MELF SMD Zener Diode
FID
Fiducial CS
FIX55
Foro fissaggio 5.5mm
FIX35
Foro fissaggio 3.5mm
+50V Input
Faston da CS p. 5.08
LINK su 3 mm h. 4 mm filo 0,5
LINK SU 3 mm h. 4 mm wire 0,5
Filo R. Arg. 1mm lung. 10mm
Wire
NC
10spire filo R. Smalt. 2mm Avvolte su 6mm includente R18
10 sp d. 6 mm wire 2 mm

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

2
1
2
1
1
2
1
1
1
5
2
1
1
2
3
1
1
2
1
4
6
1

L5, L9
L6
L7, L8
L10
MOS1
PAD4, PAD1
PAD2
PAD3
RV1
R1, R2, R7, R8, R19
R3, R5
R4
R6
R10, R9
R11, R12, R13
R14
R15
R17, R16
R18
R20, R21, R22, R23
TL1, TL2, TL3, TL4, TL5, TL6

NC
NC
Cil-Fe
NC
MRF6VP11KH
BIAS Input
RF Output
RF input
1K
NC
100R
3K32
22K
1K
NC
NC
NTC 10K
10R
22R
47R
*
Ferrite balun

User & Technical Manual

57

Cilindretto di ferrite
Ind. SMD 1008
PP Power mosfet RF

Trimm. multi SMD PVG5 Murata


Res. 2W
Res. SMD 0805 1%
Res. SMD 0805 1%
Res. SMD 0805 1%
Res. SMD 0805 1%
Res. SMD 0805 1%
Res. SMD 1206 1%
Res. NTC SMD 0805
Res. SMD 2512 5%
Res. 2W
Res. SMD 0805 1%
Linea strip CS
Ferrite balun

PJ10KPS-CA
6.2.3

Temperature probe (SLSNDTMPJ5K)

User & Technical Manual

58

PJ10KPS-CA
6.2.4

Splitter (CSSPLTEX1KL1)

User & Technical Manual

59

PJ10KPS-CA
6.2.5

Fuses board (SLFU0359R01V01)

User & Technical Manual

60

User & Technical Manual

61

1nF/100V C11

1nF/100V C10
2
1

FIX35

FIX12

FIX35

FIX11

FIX35

FIX10

FIX35

FIX9

2
4
6
8
10

1
2
3

CN03PS

1
2
3

CN1

CN10PD

1
3
5
7
9

JP1

R5
1

1K0
2
1

LED-G3
2

DL1

C9 1nF/100V

C8 1nF/100V

C7 1nF/100V

C5 1nF/100V

CS1

25A

PAD

PAD4

PAD

PAD3

PAD

PAD2

PAD

PAD1

VDRV

PFS-AL

25A

PFS-AL

25A

PFS-AL

25A

PFS-AL

CSFU0359R1

F4

PF4

F3

PF3

F2

PF2

F1

PF1

C3 1nF/100V

FIX2 FIX3 FIX4 FIX5 FIX6 FIX7


FIX35 FIX35 FIX35 FIX35 FIX35 FIX35

30A

30A

30A

30A

Revision:
Approval:

\\
\
Folder/File:

R9
2K7

R7
2K7

R4
2K7

R2
2K7

30A

30A

30A

30A

1.0

Wednesday, July 18, 2012

File Location:

Date:

10KW Plugin\

R1
2K7

R3
2K7

R6
2K7

Tommasi A.

R8
2K7

Designer:

Project Name:

30A

30A

30A

30A

LED-G3
2

LED-G3
2

Part No.:

Description:

of

SLFU0359R01V01

Size:

VPA4

VPA3

VPA2

VPA1

Scheda Fusibili

RVR243

Page:

C6 1nF/100V

C4 1nF/100V
DL5
1

LED-G3
1
2

C2 1nF/100V
DL4
1

LED-G3
1
2

RXE250

F8
A

RXE250

F7
A

RXE250

F6
A

RXE250

F5
A

C1 1nF/100V
DL3
1

Project Code:

DL2

FIX45 1

FIX13

FIX45 1

FIX14

FIX45 1

FIX15

FIX45 1

FIX16

A4

PJ10KPS-CA

PJ10KPS-CA

Scheda Fusibili Revised: Wednesday, July 18, 2012


SLFU0359R01V01
Revision: 1.0
10KW Plugin\
RVR243
Item Quantity Reference
Part
______________________________________________
1
2
3

1 CN1
1 CS1
11 C1,C2,C3,C4,C5,C6,C7,C8,
C9,C10,C11
5 DL1,DL2,DL3,DL4,DL5
10 FIX2,FIX3,FIX4,FIX5,FIX6,
FIX7,FIX9,FIX10,FIX11,
FIX12
4 FIX13,FIX14,FIX15,FIX16
4 F1,F2,F3,F4
4 F5,F6,F7,F8
1 JP1
4 PAD1,PAD2,PAD3,PAD4
4 PF1,PF2,PF3,PF4
8 R1,R2,R3,R4,R6,R7,R8,R9
1 R5

4
5

6
7
8
9
10
11
12
13

Description

Cod

CN03PS
Connettore 3 poli Mascon
CSFU0359R1 Circuito stampato
1nF/100V
Cond. ceramico p 5mm

CN
CSF
CKM

LED-G3
FIX35

LED Verde dia. 3mm


Foro fissaggio 3.5mm

LED

FIX45
25A
RXE300
CN10PD
PAD
PFS-AL
2K7
1K0

Foro fissaggio 4.5mm


Fusibile Automotive serie AL
Fusibile autorip. RXE p10mm
Connettore 10 poli Flat cs con alette
Pad a saldare 2.5x5 mm
Portafusibile serie AL
Res. 1/2W
Res. 1/4W

Nota 1

Portafusibile da CS Omega C0145

Nota 2

Fusibile Omega automotive codice AL32.25

User & Technical Manual

62

FUS
CN

RSC
RSM

PJ10KPS-CA
6.2.6

Driver board (SLDRVRFPJ5M)

User & Technical Manual

63

PJ10KPS-CA

User & Technical Manual

64

PJ10KPS-CA
RF Driver 2KW Unit Revised: Monday, July 01, 2013
CSDRVRFPJ5KM
Revision: 1.1

Bill Of MaterialsPage1
Item
Quantity Reference
Part
__________________________________________________________________________________
1
2
3

8
2
24

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

1
6
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
2
4
1
2
5
1
2
1
2
6
2
1
3
2
2
1
6
5
1
1
1
1
1
1
1

C1,C5,C17,C25,C27,C39,C43,C44
C2,C11
C3,C4,C6,C7,C8,C9,C10,C12,C13,C14,C15,C16,
C18,C19,C20,C21,C23,C24,C29,C30,C33,C34,
C35,C36
C22
C26,C31,C37,C40,C45,C46
C28
C32
C38
C41
C42
DCPLR1
D1
D2
D3,D4
D5
D6,D7
JP1
L1,L2
L3
L4
MOS1
RV1
RV2,R14
RY1,RY2,RY3,RY4
R1
R2,R3
R4,R5,R6,R7,R9
R8
R10,R11
R12
R13,R17
R15,R16,R18,R19,R20,R21
R22,R28
R23
R24,R25,R29
R26,R27
R30,R31
S1
TL1,TL2,TL3,TL4,TL5,TL6
TL7,TL8,TL9,TL10,TL14
TL11
TL12
TL13
TP1
TP2
TP3
TRF1

User & Technical Manual

65

680p_HQ
100n_63V
4n7

33uF_63V
Cxx
2/20p
1p
10p_CC
22p_HQ
270p_CC
DIR_CPLR
R_LED-G3
Y_LED-G3
HSMS2800
G_LED-G3
1N4004
FLATT_16PP
VK200
6_W
4_W
BLF175
20k
1k
RLTQ2A
10_1/4W
10k
1k_1/4W
22_1W
27
680_1/4W
2k2
150
470
6.8_1/4W
Rxx
1
1k5_2W
76PRB04
Z50
Z50_E1.5
Z50_E12
Z50_E6
Z50_E3
RF_OUT
RF_INP
RF_GND
IN_MATCH

PJ10KPS-CA
6.2.7

Pass through board (SLFI0368R01V01)

User & Technical Manual

66

67

FIX1
FIX35

FIX2
FIX35

FIX3
FIX35

FIX4
FIX35

Approval:

/
Folder/File:

Revision:

\\
File Location:

<RevCode>

Wednesday, July 11, 2012

Date:

Amplifiucatore 10KW Plugin


Tommasi A.
Designer:

FIX6
FIX35

C8
680pF

Project Name:

FIX5
FIX35

C7
680pF

C1
680pF

C6
680pF

C2
680pF

1
2

C5
680pF

1
2

C4
680pF

1
2
C3
680pF

1
2

FIX10
FIX45

1
2

FIX9
FIX45

1
2

FIX8
FIX45

1
2

FIX7
FIX45

User & Technical Manual


2

Part No.:

Description:

Project Code:

of

SLFI0368R01V01

Scheda passaparete

RVR243

Page:

CSFI0368R1

CS1

Size:

A4

PJ10KPS-CA

PJ10KPS-CA

Scheda passaparete Revised: Wednesday, July 11, 2012


SLFI0368R01V01
Revision:
Amplifiucatore 10KW Plugin
RVR243
Item Quantity Reference
Part
______________________________________________
1
2
3
4

User & Technical Manual

1 CS1
8 C1,C2,C3,C4,C5,C6,C7,C8
6 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6
4 FIX7,FIX8,FIX9,FIX10

68

Description

CSFI0368R1 Circuito stampato


680pF
Cond. SMD 1212 HQ
FIX35
Foro fissaggio 3.5mm
FIX45

Foro fissaggio 4.5mm

Code

CSFI0368R
CHQ681JA

PJ10KPS-CA
6.2.8

Shunt board (SLMT0367R01V01)

User & Technical Manual

69

User & Technical Manual

FIX45

FIX8

FIX45

FIX7

FIX45

FIX6

FIX45

FIX5

70

30A

30A

30A

30A

NC

SH12 NC

SH11 0H005

SH10 0H005

NC

0H005

SH8

SH9

0H005

NC

SH7

SH6

SH5 0H005

SH4 0H005

SH3

SH2 0H005

SH1 0H005

I4-

I3-

I2-

I1-

I3+

10A

10A

I2+

10A

10A

I4+

I1+

2
1
JP2

4
3
2
1
JP1

1+

1-

FIX45

FIX4

3+

3-

FIX45

FIX3

2+

2-

FIX45

FIX2

4+

4-

STM04SO

STM02SO

2
1
JP3

STM02SO

2
1
JP4

STM02SO

FIX45

FIX1

Revision:
Approval:

1.0

Wednesday, July 11, 2012

\\

Date:

Folder/File:

Tommasi A.
Designer:
File Location:

10KW FM Plugin
Project Name:

Part No.:

Description:

Project Code:

of

Size:

SLMT0367R01V01

Scheda Shunt Misura IPA

RVR243

Page:

A4

CSMT0367R1

CS1

PJ10KPS-CA

120A

PJ10KPS-CA

Tommasi A.

Bill OfPage1
Materials

July 11,2012

12:29:25

Item Quantity Reference


Part
______________________________________________
1
2

1 CS1
8 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8
1 JP1
3 JP2,JP3,JP4
8 SH1,SH2,SH4,SH5,SH7,SH8,
SH10,SH11
4 SH3,SH6,SH9,SH12

3
4
5
6
Nota 1

User & Technical Manual

Strip spezzata

71

Description

Code

CSMT0367R1 Circuito stampato


FIX45
Foro fissaggio 4.5mm

CSMT036

STM04SO
STM02SO
0H005

Strip maschio 4 pin a 90


Strip maschio 2 pin a 90
Shunt OAR 3W

CNTSTM4
CNTSTM4
RSH03W0

NC

Shunt WSR2 4527 3W

PJ10KPS-CA
6.2.9

Bias board (SLBI0358R01V03)

User & Technical Manual

72

PJ10KPS-CA

+12V

+12V

+12V

-12V

-12V

-12V

-12V

Z0
Z1
A
B
C
EN

IN_CH9

VEE

VDRVM

11
10
9

1
2

6
7

R23
NC

2
1
C30
1nF

FIX13
FIX35

-12V

NC

RV2
3

NC

Unbal Gain

C47
1NC
2

C114 NC

R35

R21
2

2K20
1

PWR_RFL

CN4
SMB_CS

R22
2

2K20
1

PWR_DIR

CN5
SMB_CS

R24
NC

C39
1nF
+12V

CN6

C38
1nF

RV1
NC

C48
NC

4
3

IN_CH5

NC

1
2
3
4
5
6

R36
11K0

DIP1=I_4 > CH_5


DIP2=I_TOT > CH_5

NC

C40
1nF
R151
470H0

R33
NC

U5B
NC
UNBAL_PWR_MEAS
TP2

TP05

Q9
NC

CS1
CSBI0358R1

1
2

CN02PS

Clixon RF

C105
100uF/16V

C106
47uF/25V

C86
1nF

Unbal Threshold

R157
NC

CN7

IN_IN0

IN_IN1

R152
470H0
1 1

NC

NC

U5A
NC
1

SW1

NC

R32

TP9
TP05

NC
R37

R30

1
2

PS

OC_BIAS

I_4
I_OUT

1
2
3
4
5
6
7
8

RV9
NC

2
FIX12
FIX35

NC

FIX11
FIX35

cw

C46
NC

R34

TP8 TP05

C43
NC

CN8
NC

R29

FIX10
FIX35

IN_CH0

C29
1nF

I_OUT_M 3

OC_BIAS

+12V

Unbal

C45
100nF

FIX9
FIX35

IN_CH1
PWR_INP
UNB_PWR_MEAS
R154 10K0
2
1 +12V
MEAS_MUX

5
3

VPA
VDRVM

C28
1nF

1 1

SCHEMATIC3

FIX8
FIX35

2
1

NC

GND

2IN_CH8

100H0

U1A
TL074

R28

4
C44
100nF

1
2

I_4
I_OUT_M

GND

FIX7
FIX35

Y0
Y1

12
13

CN3

CN08PS

GND
SCHEMATIC2

+12V

FIX6
FIX35

X0
X1

U30
X

C27
1nF

IN_CH2

I_OUT

VPA

PWR_INP

15

VPA

IN_CH6

RXE040

IN_IN3
I_OUT
OC_P5040 INHIBIT_5040

C113
100pF

11
3

1
2
3

1
2

V_DRV

NC

I_4

PFC

CN2
CN04PS

C88
1nF
1
2
3
4
5
6
7
8

+12V

14

0H0

18V_DW1

RXE040
F2
2
A

5V-BIAS

IN_CH5

0H0

18V_UP 1

5040_VCONTROL
1

4
3
2
1

C87
1nF
2

F1
A

+9V

U1C
TL074

33K2
1
0H0

OC_P5040

R135
100H0

R17
2

+12V 1

VCC

OC_BIAS_OUT
I_DRV
5V-BIAS
VDRVM

C10
1nF

R13
2K20

I_4

I_4

IN_CH2

C16
1nF

TEMP
OC_BIAS_OUT

OC_OUT2

C15
1nF

DIGI-BIAS

OC_OUT1

HSMS2800

1
DIGI-BIAS

+9V

10

IN_CH4

I_3

PWR_INP
OC_OUT2
OC_OUT0

C9
1nF

2
1

IN_CH3

I_2

R11
10K0

C108 100pF
9

IN_CH10

I_1

DIGI

R159
IN_CH5 2
R155
IN_CH6 2
R156
IN_CH2 2
R160
IN_CH5 2

VPA

PWR_INP
G_LED
R_LED
TRIM_3
TRIM_1

C8
1nF

2
1
OC_BIAS
DIGI

DL3
LED-G0805 TEMP

1
1
2

CN10

10K0

NC

C89
100nF

User & Technical Manual

D4

R4
NC

1
2
1
1

1
2
3

FIX5
FIX35

V_DRV

OC_BIAS

HSMS2800

U1B
C107 100pF TL074

OC_OUT0

R3
R153 NC
NC

1
1

R31

FIX3
FIX35

C41
100nF
1
2

FIX2
FIX35

C42
100uF/16V
FIX4
FIX35

BIAS_D

-12V OK

-12V

+9V
+

C90
100nF

BIAS_D

R10
10K0

R20
NC

V_DRV

U4
NC

TEMP
D10
Z9V1

R25
10K0
2
1

R27
10K0

D9
BYM13-40

OUT_MOS

D1

PAGE3

V_DRV

2
C37
100uF/35V

V0

PAGE2

OUT_MOS

-12V

GND
VS

DL2
LED-G0805

R26
470H0

C110
NC

R16
NC

R19
2K20

1K20

FIX1
FIX35

U1D
TL074

20K0
R15

TRIM_2

2
4
6
8
10
12
14
16

CN16PD

IN_IN0

2IN_GFB
R9
R158 270H0 10K0
2
1

C5
1nF

R134

HOLE10
+12V

14

C4
1nF

JSMD
1

R12
NC

C109 100pF

12

R8
10K0

1
3
5
7
9
11
13
15

Y_LED

OC_OUT1

+12V

TP05

C33
100uF/35V

BYM13-40
OUT

13

+12V OK

D7
BYM13-40

GND

IN

HOLE2

D8

U3
LM7912

V-

C36
10uF/35V

1
2

C31
1000uF/35V

C35
1000uF/35V

+12V

HOLE1
HOLE10

C34
1nF/100V

C32
10uF/35V

18V_DW

C119
100pF

JP5

TP1

UNBAL_PWR_MEAS
J3

C3
1nF/100V

1
2

OUT

+12V

IN

NC
U23

JSMD

C2
1nF

TR+
TRIN_GFB
IN_ON
IN_STDBY
OC_ALARM
OC_P5040
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5

STF20S

I_OUT_M

1K20

V+

GND

BYM13-40
U2
LM7812

D6
WL04 3

J5

+12V
-12V

R133

JSMD

R7 20K0
2
1

C92100nF

D5
1

1nF/100V

CN02PS
2

C19
1nF/100V

D3

1
2

C25
1nF

J4

BAV99 -12V BAV99

C24
1nF

VDRVM

C20
1nF

C23
1nF

OC_STDBY

CHIPA

+12V

D2

1
7

1
2

1
2

C22
1nF

IN_AD5

IN_AD4

IN_AD3

C21
1nF

C26

U17
TL071/SO

CN1

18V_UP

C91
100nF

J1
JSMD

1
220H0

OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_BIAS
MEAS_MUX
DIGI

CHVPA

STF20S

2
R6
20K0

-12V

5
4

R14

C17
1nF/100V
2

C14
1nF/100V
1

IN_AD2

1
2

2
2

IN_SWSAFE

+12V
-12V
+5V
TR+
TRIN_GFB
IN_ON
IN_STDBY
OC_ALARM
OC_P5040
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
CLIXSON

1
2
1

1
2

1
2

C13
1nF/100V

R5
2 20K0

cw

IN_AD1

CHIPA
OUT_MOS
OUT_VBIAS

STF20S

1nF/100V
IN_AD0

C7
27p/100V

CHVPA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

IN_IN3

BIAS_D

cw

IN_GFB_R
IN_ON
IN_SWSAFE

CN40PD
C18

TR+
TR-

1R1 10H0 2
1R2 10H0 2

CH3_P
CH_VPA
IN_IOR
OUT_IOR
OUT_DACB
OUT MOS
OUT_VBIAS
OUT_GFB

C12
1nF/100V

C6
27p/100V

C11
1nF/100V

IN_AD2
IN_AD3
IN_AD5

OC_ALARM
IN_STDBY

18V_DW

IN_AD0
IN_AD1
IN_AD4

18V_UP

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

2A

V_DRV

JP1

IN_IN1

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39

UNBAL
IN IN2
FUSE_5040
IN IN4
IN IN5
IN IN6
IN IN7
IN SWSAFE
IN_MAINS
UNBAL_IN
RED_LED
YELLOW_LED
GREEN_LED
FAULT LED
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
OC_STDBY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

JP2

IN_CH0
IN_CH1
IN_CH2
IN_CH3
IN_CH4
IN_CH5
IN_CH6
IN_CH7
IN_CH8
IN_CH9
IN_CH10

JP4

PWR_DIR
PWR_RFL
PWR_INP
I_PAL2
I_PAL3
I_PAL4
VPA
VBIAS
TEMP
I_DRV
I_PAL1

C1
1nF/100V

JP3

FIX15
FIX35

FIX14
FIX35

IN_GFB_S

Project Name:

10KW Plugin amplifier

Designer:

Tommasi A.

Date:

File Location:

\\Rvrut\Rilasciati\

Revision:

Folder/File:

Approval:

Page:
Tuesday, May 06, 2014

1.1

Project Code:

of

Size:

A3

RVR243

Description:

Adattatore CPU per sez. BIAS

Part No.:

SLBI0358R01V03

73

PJ10KPS-CA

U8B
7

R60
1

470H0
2

TL074

U9B
7

R61
1

470H0
2

TL074

U10B
7

R62
1

470H0
2

10

U7C
8

R63
1

470H0
2

TL074

10

U8C
8

R64
1

470H0
2

TL074

10

U9C
8

R65
1

470H0
2

10

TL074

R66
1

1
2

13

R69
1

470H0
2

TL074

12

13

U8D
14

R70
1

470H0
2

TL074

12

13

U9D
14

R71
1

470H0
2

TL074

12

13

U10D
14

R72
1

JP7

FL2
Z9V1
DSS306

11

1
3

Z9V1

D22
11

Z9V1

Z9V1

2
4
6
8
10

1
D19
2
1

3
FL4
DSS306
2

TEMP

User & Technical Manual

11

FL3
Z9V1
DSS306

CN10PD
+9V

D21
2

D20
11

Z9V1

Z9V1

3
1

cw
1
3

3
10H0
2

V BIAS1
(ANALOG)

cw
1

NC
Q14B
2

C103
NC
C56
1

BAS32

R148

U11A
1

R58
1

14

+12V

1
1

4
8

NC

100nF

R165 NC
1
2

R150
0H0

10

12

13

11

470H0
2

TL074

U31
CD4066
VDD
A1

B1

A2

B2

A3

B3

A4

B4

1nF

R167
220K0

2
3
9

R164
10K0

10

DIGI

+12V
U11B
7

R67
1

470H0
2

U11C
8

R73
1

470H0
2

DIGI

R166
10K0

+12V
GND

TL074

-12V

TL074

-12V
U11D
14

R75
1

470H0
2

BIAS_D

TL074
2
D23

1nF

+12V

VSS

C61

-12V 100nF

3
FL5
DSS306

C64
2

V BIAS2
(DIGITAL)

RV10
10K

C65
2

Z9V1

5
6

2
R18
1

TP05

D17

1
3 2

TP11

D18

+12V

1
3
5
7
9

R149 470H0
1
2

+12V

-12V

TL074

1nF
D16

FL7
DSS306

D15

FL6
DSS306

470H0
2

C63

3
FL1
DSS306

Q14A
NC

1nF

RV3
10K

NC

C62

C104
2
1

U6B
TL072SMD

R177
2K20

U7D
14

11

DIGI-BIAS
12

D28

TL074

RY1A
RLYTQ2'12V

DIGI-BIAS

470H0
2

1
10K0

R53
33K2

JP9
STM03S
R163 NC
1
2

TL074

U10C
8

R162
NC

+12V

TL074

10K0

D12
Z5V1
1

470H0
2

R52
4K70

2
R51

-12V

DIGI-BIAS 4

DIGI

R175
2K20

R176
2K20

R59
1

-12V

R49

U7B
7

-12V

100nF

R174
2K20

-12V

100nF

1 1

R42
1K0

C3
C4

R173
2K20

100nF

4K70 Q2
BC857

Q3
BC847

10

-12V

100nF

R45 10K0
R48
2K20

6
12

4K70
2

5V-BIAS

C1
C2

R47
1

100nF

13
5

C60

OC_BIAS

TL074

Z12V
1

470H0
2

D14
2

C59

R57
1

7
8

U10A
1

10K0
2
+12V

R46
1

C116
1
2

10K0
2

TL074

R44
1

100nF

R147
NC

470H0
2

D13
BAS32

R56
1

U9A
1

R143
NC

100nF

100nF

R146
NC

C55

R41
4K70

R43
4K70

BAS32

OUT_MOS
R50
1

3
2
1

7
8
1
2

+12V

OC_BIAS_OUT

R142
NC

C102
NC

C50
22uF/16V

+12V

JP6
STM03S

-12V

D27
1

4K99
2

3
2

BAS32
2

C51
1

NC
Q13B

R139 NC
1
2

7
8
3

470H0
2

C58
1

14

1
1

R145
NC

TL074

13

11

R55
1

C54

U8A
1

5
6

5
6
3

3
1

+12V

100nF

4
1

C57

11
R74
2K20

R172
2K20
1

470H0
2

C101
NC
1

R141
NC

2
2

R68
2K20

R144
NC

R54
1

C53

12

-12V

11

11

R140
NC

100nF
U7A
TL074

4
3
V_DRV

+12V

C52
1

+12V

C100
NC

NC

U29D
NC

NC
Q12B

-12V
1

-12V
C99
NC

NC
Q11B

-12V

R138 NC
1
2

7
8

NC

1
NC
Q10B

7
8

10

R137 NC
1
2

C98

Q13A
NC

Q12A
NC

U29C
NC

4
1

5
6

5
6

Q11A
NC

U29B
NC

R136 NC
1
2

NC

Q10A
NC

U29A
NC

11

NC

NC
3

NC

R40
1

C97
1

1K0

U6A
TL072SMD

C96
2
1

+12V

3
2
1

C95
2
1

C94
2
1

+12V

JP6
1-2 Bias Driver in Foldback
JP9
2-3 Fixed Bias Driver
1-2 Bias Driver Diretta
2-3 Bias Driver Condizionata

C93
2
1

+12V

+12V

+12V

TP05
+12V

100nF R39
1

10K0
2

2 2

R38
1

-12V
TP10

Q1
BC857
3
2

D26
C49

C115 100pF
2
1

1 1
Z9V1 D24

Project Name:

10KW Plugin amplifier

Designer:

Tommasi A.

Date:

File Location:

\\Rvrut\Rilasciati\

Revision:

Folder/File:

Approval:

2
Z9V1

C66

1nF

Page:
Tuesday, May 06, 2014

1.1

Project Code:

of

Size:

A3

RVR243

Description:

Adattatore CPU per sez. BIAS

Part No.:

SLBI0358R01V03

74

PJ10KPS-CA

5
4

2
1
2

3
2
-+
-

C71
NC

1
6

cw

RV6
100K

VS
1

1
4
3

++
-

10K0

4
2
5

OUT

7
5
1

R98

C70
NC

1
1 2

-+
-

1
6

U14
TL071/SO

2 1

Q6
3

R103 100H0
1
2

I_2

R106 NC

R108
2K20

R109
2K20
TP5
TP05

TP4
TP05

MMBT540LT1

MMBT540LT1

1
2

1
3
2

4
3

++

R97
560H0

OC_BIAS_OUT

R170 10K0
1
2
5V-BIAS
3
R171 1K0
1
2

RV11
10K

R95-R98-R99-R122-R123

+12V

RV4-RV5-RV6-RV7-RV8

GND

R101-R102-R103-R124-R125
R104-R105-R106-R126-R127
Q4-Q5-Q6-Q7-Q8
-12V

User & Technical Manual

NC

10K0

NC

10K0

10K0

NC

NC

100K

NC

NC

100H0

100H0

NC

NC

NC

0H0
NC

Pallet

Shunt = 0,0025 Ohm (2,25W)


Gain=43,1
R108, R109, R128, R129 = 2K20
TP4-5-6-7 = 3,23V @ 30A
------------------------Shunt = 0,001 Ohm (0,9W)
Gain=109.8
R108, R109, R128, R129 = 5K60
TP4 = 3,29V @ 30A

2
1
3
2
-+
-

VS
1

OUT

++

4
3

C73
NC

1
6

RV8
100K

4
2
5

10K0

1
2

2
3
-+
-

OUT

C72
NC

cw

2
1

3
4

++
6
1

7
5
1

2 1

R124 100H0
1
2
R126 NC

10K0

R122

Q7

MMBT540LT1

R125 100H0
1
2

I_3

2 1

R127 NC

R128
2K20
TP6
TP05

Q8
3

NC

U22
NC
VS

MMBT540LT1
I_4

10K0

RV7
100K

VS

U28

R121
10K0
1

NC

10K0

4
2
5

U16
TL071/SO

10K0

7
5
1
3

R123

NC

NC

U15
TL071/SO

10K0

MMBT540 MMBT540

U21
NC
VS

R115
NC

R129
2K20
TP7
TP05

R89-R90-R91-R120-R121

U27

R118 R119
NC
10K0

R120
10K0
1

R80-R85-R87-R114-R115

NC

Driver

Gain=35,3
TP3 = 3,31V @ 2A
Shunt 0,047 Ohm

R114
NC

R113 51H0
2
1

I4+
I4-

R86-R84-R81-R117-R119

NC

TL071 OP-SOT23 TLC6101


R82-R83-R88-R116-R118

R116 R117
NC
10K0

U33
NC
3

TestPoint
point current
Test
misurameasurement
corrente

NOTE MONTAGGIO DIFFERENZIATO

R112 51H0
2
1

I3+
I3-

cw

C118
100nF

1
R111
1K0

R91
10K0
1

-12V

R169 1K0
1
2

+12V

-12V

U18
NC
VS

I_1

TP3
TP05

+12V 100nF

C76
C77
4.7nF/100V 4.7nF/100V

VDRVM

+12V

R87
NC

U26

NC

1
7
1
2

1
1 2
R130
13K70

C75
100nF

R81
10K0

Q5

R105 NC

C112
1
2

STF04S

R93
560H0

2 1

R102 100H0
1
2

I_DRV

cw

2
I4I4+

R88
NC

VS

51H0
1

C111
2

U32
TL071/SO
2

R110
13K70

DIGI-BIAS

MMBT540LT1

-12V

4
3
2
1

RV5
100K

4
2
5

OUT

10K0

Q4

R107
1K80

C78
C79
4.7nF/100V 4.7nF/100V

JP12

7
5
1

R95

R104 NC

100nF

VDRV

U13
TL071/SO

cw

C69
NC

2 1

R101 100H0
1
2

I3I3+

C80
C81
4.7nF/100V 4.7nF/100V

2
1
JP11

1
U19
NC
VS

2
1
1
2

C74
100nF

R90
10K0
1

U25

R94
1K0

R168 10K0
1
2

VPA
STF02S

Z12V
R85
NC

R78
2

I2+

I2-

D11

4
2
5

1
C117
1
2
1nF

R100
1K0

51H0
1

1
R92
1K0
NC

2
C82
C83
4.7nF/100V 4.7nF/100V

2
1
JP10

I2I2+

STF02S

VDRV OK

R131
13K70

C68
100uF/16V

R84
10K0

-+
-

R83
NC

D25

1 2

1
3

1
2

cw

RV4
100K

R89
10K0
1

3
2

4
3

2
10K0

7
5
1

R99

I1I1+

2
1
JP8

R96
13K70

C84
C85
4.7nF/100V 4.7nF/100V

U12
TL071/SO

++
-

U20
NC
VS

OUT

1
2

2A

1
1 2
2 2
DL1
LED-G0805

U24

NC

R132
8K20

R80
NC

R77
2

I1+
I1-

Z12V

2
V_DRV

STF02S

R86
10K0

R82
NC

ID+

J2
JSMD2525

R178
8K20

R161 NC
1
2

2
CN9
NC

ID-

51H0
1

R79 0H047
1
2

2A

VDRV

R76
2

ID+
ID-

1
6

PFS520

C67
100uF/16V
1

F3
F2A

V_DRV

V_DRV

PF1

Project Name:

10KW Plugin amplifier

Designer:

Tommasi A.

Date:

File Location:

\\Rvrut\Rilasciati\

Revision:

Folder/File:

Approval:

Page:
Tuesday, May 06, 2014

1.1

Project Code:

of

Size:

A3

RVR243

Description:

Adattatore CPU per sez. BIAS

Part No.:

SLBI0358R01V03

75

PJ10KPS-CA
AdattatoreCPUpersez.BIASRevised:Friday,March14,2014
SLBI0358R01V03Revision:1.1
10KWPluginamplifier
RVR243
Item
Quantity Reference
Part
______________________________________________
1
2
3
4
5
6
7
8
9
10

2
1
1
2
1
1
1
1
1
11

11

30

12
13
14
15
16

2
2
2
2
6

17
18

4
23

19

25

20
21

1
10

22
23
24
25
26
27
28

1
3
2
2
4
1
11

CN1,CN7
CN2
CN3
CN4,CN5
CN6
CN8
CN9
CN10
CS1
C1,C3,C11,C12,C13,C14,
C17,C18,C19,C26,C34
C2,C4,C5,C8,C9,C10,C15,
C16,C20,C21,C22,C23,C24,
C25,C27,C28,C29,C30,C38,
C39,C40,C62,C63,C64,C65,
C66,C86,C87,C88,C117
C6,C7
C31,C35
C32,C36
C33,C37
C41,C107,C108,C109,C115,
C119
C42,C67,C68,C105
C43,C46,C47,C48,C69,C70,
C71,C72,C73,C93,C94,C95,
C96,C97,C98,C99,C100,
C101,C102,C103,C104,C110,
C114
C44,C45,C49,C51,C52,C53,
C54,C55,C56,C57,C58,C59,
C60,C61,C74,C75,C89,C90,
C91,C92,C111,C112,C113,
C116,C118
C50
C76,C77,C78,C79,C80,C81,
C82,C83,C84,C85
C106
DL1,DL2,DL3
D1,D4
D2,D3
D5,D7,D8,D9
D6
D10,D15,D16,D17,D18,D19,

User & Technical Manual

CN02PS
CN04PS
CN08PS
SMB_CS
NC
NC
NC
NC
CSBI0358R1
1nF/100V
1nF

27p/100V
1000uF/35V
10uF/35V
100uF/35V
100pF
100uF/16V
NC

100nF

22uF/16V
4.7nF/100V
47uF/25V
LEDG0805
HSMS2800
BAV99
BYM1340
WL04
Z9V1

D20,D21,D22,D23,D24
29
3 D11,D14,D25
30
1 D12
31
4 D13,D26,D27,D28
32
15 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9,
Description
FIX10,FIX11,FIX12,FIX13,
FIX14,FIX15
33
7 FL1,FL2,FL3,FL4,FL5,FL6,
Connettore2poliMasconFL7
34
2 F1,F2
Connettore4poliMascon
35
1 F3
Connettore8poliMascon
36
2 HOLE1,HOLE2
ConnettoreSMBcs
37
3 JP1,JP2,JP3
Connettore6poliMascon
38
1 JP4
ConnettoreSMBcs
39
1 JP5
Conn.PhoenixMSTBp.5mm2pin
40
2 JP6,JP9
Connettore3poliMascon
41
1 JP7
Circuitostampato
42
3 JP8,JP10,JP11
Cond.ceramicop5mm
43
1 JP12
Cond.SMD0805
44
4 J1,J3,J4,J5
45
1 J2
46
1 PF1
47
2 Q1,Q2
48
1 Q3
Cond.ceramicop5mm
49
5 Q4,Q5,Q6,Q7,Q8
Cond.Elettr.Dia20105C
50
1 Q9
Cond.Elett.SMDd.5mm
51
5 Q10,Q11,Q12,Q13,Q14
52
3 RV1,RV2,RV9
Cond.Elettr.Dia8P3105C
53
3 RV3,RV10,RV11
Cond.SMD0805
54
5 RV4,RV5,RV6,RV7,RV8
Cond.Elett.SMDd.6.3mm
55
1 RY1
56
3 R1,R2,R18
Cond.SMD0805
57
48 R3,R4,R12,R16,R20,R23,
R24,R29,R30,R32,R33,R34,
R35,R37,R80,R82,R83,R85,
R87,R88,R104,R105,R106,
Cond.SMD0805
R114,R115,R116,R118,R126,
R127,R136,R137,R138,R139,
R140,R141,R142,R143,R144,
R145,R146,R147,R148,R153,
R157,R160,R162,R163,R165
58
4 R5,R6,R7,R15
Cond.Elett.SMDd.5mm
Cond.SMD0805
59
33 R8,R9,R10,R11,R25,R27,
R31,R38,R44,R45,R49,R50,
Cond.Elett.SMDd.6.3mm
R51,R81,R84,R86,R89,R90,
R91,R95,R98,R99,R117,
LEDVerdeSMD0805
DiodoHotCarrierSOT23 R119,R120,R121,R122,R123,
DoppioDiodoSMDSOT23R154,R164,R166,R168,R170
60
17 R13,R19,R21,R22,R48,R68,
DiodoSchottkySMD
PontedioditondiW
R74,R108,R109,R128,R129,
MINIMELFSMDZenerDiode
R172,R173,R174,R175,R176,

Z12V
Z5V1
BAS32
FIX35

DSS306
RXE040
F2A
HOLE10
STF20S
CN40PD
CN16PD
STM03S
CN10PD
STF02S
STF04S
JSMD
JSMD2525
PFS520
BC857
BC847
MMBT540LT1
NC
NC
NC
10K
100K
RLYTQ212V
10H0
NC

20K0
10K0

R177
MINIMELFSMDZenerDiode
61
1 R14
MINIMELFSMDZenerDiode
62
2 R17,R53
MINIMELFSMDDiode
63
24 R26,R54,R55,R56,R57,R58,
Forofissaggio3.5mm
R59,R60,R61,R62,R63,R64,
R65,R66,R67,R69,R70,R71,
R72,R73,R75,R149,R151,
R152
FiltroEMIMurataDSS306
64
7 R28,R101,R102,R103,R124,
R125,R135
Fusibileautorip.RUEp5mm
65
1 R36
Fusibilerapido5x20mm
66
6 R39,R42,R100,R111,R169,
Foroda10mm
R171
Stripfemmina20pin
67
1 R40
Conn.M.C.S.Dritto40P
68
5 R41,R43,R46,R47,R52
Conn.M.C.S.Dritto16Palette.
69
5 R76,R77,R78,R112,R113
Stripmaschio3pin
70
1 R79
Connettore10poliFlatcsconalette
71
2 R92,R94
Stripfemmina2pin
72
Stripfemmina4pin 2 R93,R97
73
4 R96,R110,R130,R131
PadSMDasaldare
74
1 R107
PadSMDsaldare2x2.5x2.5mm
75
2 R132,R178
Portafusibile5x20
76
2 R133,R134
Trans.PNPSOT23
77
4 R150,R155,R156,R159
Trans.NPNSOT23
78
1 R158
Trans.PNPSOT23
Trans./Res.NPNSOT23
79
1 R161
Mediumpowercompl.trans.
80
1 R167
TrimmerRgV3269WSMD
81
1 SW1
TrimmerRgV3269WSMD
82
11 TP1,TP2,TP3,TP4,TP5,TP6,
TrimmerRgV3269WSMDTP7,TP8,TP9,TP10,TP11
Rele'TQ2 83
6 U1,U7,U8,U9,U10,U11
Res.SMD08051%
84
1 U2
Res.SMD08051%
85
1 U3
86
1 U4
87
1 U5
88
1 U6
89
7 U12,U13,U14,U15,U16,U17,
U32
90
5 U18,U19,U20,U21,U22
91
7 U23,U24,U25,U26,U27,U28,
U33
Res.SMD08051%
92
1 U29
Res.SMD08051%
93
1 U30
94
1 U31
Nota1

2K20

Nota2
Res.SMD08051%
Nota3

220H0
33K2
470H0

Res.SMD08051%
Res.SMD08051%
Res.SMD08051%

100H0

Res.SMD08051%

11K0
1K0

Res.SMD08051%
Res.SMD08051%

4K99
4K70
51H0
0H047
1K0
560H0
13K70
1K80
8K20
1K20
0H0
270H0
NC
220K0
NC
TP05

Res.SMD08051%
Res.SMD08051%
Res.SMD08051%
Res.SMD25121%
Res.SMD25121%
Res.SMD25121%
Res.SMD08051%
Res.SMD08051%
Res.SMD08051%
Res.SMD08051%
Res.SMD08051%
Res.SMD08051%
Res.SMD25121%
Res.SMD08051%
Dipswitch2vie
Testpoint

TL074
LM7812
LM7912
NC
NC
TL072SMD
TL071/SO

QuadOp.SMDSO
StabilizzatoreTO2
StabilizzatoreTO2
Temperaturesens
DualOp.SMDSO8
DualOp.SMDSO8
SingleOp.SMDSO

NC
NC

Highsidecurrents
SingleOpAmpSO

NC
NC
CD4066

QuadOp.SMDSO
AnalogSwitchSM
AnalogSwitchSM

Verificadimensioni,eventuale2000uF
AggiungereCOPPFS5X20CS
C119montatoamanosopraR15

76

PJ10KPS-CA
6.2.9.1

Settings

User & Technical Manual

77

PJ10KPS-CA
6.2.10

CPU board (RF module) (CPUMOD2KPJ10K)

User & Technical Manual

78

PJ10KPS-CA

User & Technical Manual

79

PJ10KPS-CA

User & Technical Manual

80

PJ10KPS-CA

User & Technical Manual

81

PJ10KPS-CA

User & Technical Manual

82

PJ10KPS-CA
Revised: Tuesday, March 11, 2014
Revision:

Bill Of Materials

March 12,2014

30
31
32
33
34

16:29:44

35
Page1

1
3
2
1
20

16

Item Quantity
Reference
Part
______________________________________________

36

13

17

37

33

12

3
4

1
14

38

64

54

19

39
40
41

1
4
10

42
43
44
45
46
47
48
49

1
1
1
1
1
1
3
15

50

26

51
52
53
54
55
56
57
58

1
2
2
1
2
1
1
11

59
60

1
3

7
8
9

2
2
8

10
11
12
13
14
15
16
17
18
19
20
21
22

1
2
1
1
1
1
1
1
3
2
2
2
14

23

10

24
25
26
27
28
29

2
1
1
4
3
1

C1,C3,C5,C7,C9,C11,C13, CM1kpF
C15,C17,C19,C21,C87,C88,
C89,C99,C119,C139
C2,C4,C6,C8,C10,C12,C14,
CM27pF
C16,C18,C20,C85,C95
C22
27pF
C23,C24,C27,C28,C33,C34,
1/25
C49,C50,C53,C54,C104,
C106,C118,C138
C25,C26,C29,C30,C35,C36,
CM.1uF
C47,C48,C51,C55,C56,C59,
C60,C61,C62,C63,C64,C65,
C66,C67,C68,C69,C70,C86,
C96,C100,C101,C102,C103,
C105,C107,C108,C109,C110,
C111,C112,C113,C114,C115,
C116,C117,C120,C122,C123,
C124,C125,C126,C127,C128,
C129,C130,C131,C132,C133
C31,C32,C39,C43,C71,C72,
CM4K7pF
C73,C74,C75,C76,C77,C78,
C79,C80,C81,C82,C83,C84,
C121
C38,C135
NC
C40,C42
220/25
C41,C57,C58,C90,C91,C92,
CM10KpF
C93,C94
C44
XCP
C45,R72
X
C52
220pF
C97
CP33KpF
C98
CP10KpF
C134 CP *
C136 CP2.2uF
C137 CM100PF
DL1,DL2,DL3 LED
DZ1,DZ2
5V1/1W
DZ3,DZ4
12V/0.5
DZ5,DZ6
5V1/0.5W
D1,D2,D15,D16,D17,D18, BAV99B
D19,D21,D22,D23,D24,D25,
D26,D27
D3,D4,D5,D6,D7,D8,D9,D11,
BAT83
D12,D30
D13,D14
1N4004
D20
XBAV99B
D29
LM336-5.0V
FIX1,FIX2,FIX3,FIX4
FIX35
JP1,JP2,JP3 STRIP20
JP4
STRIP 5

User & Technical Manual

JP5
STRIP 5X2
JP6,JP7,JP8 STRIP 2
OC1,OC2
TLP521-1
Q2
BC237
R1,R2,R3,R4,R5,R21,R22, 1K
R23,R24,R25,R41,R45,R46,
R47,R59,R105,R108,R109,
R118,R119
R6,R7,R8,R9,R10,R26,R27,
R28,R29,R30,R42,R54,R55,
R60,R68,R86
R11,R12,R13,R14,R15,R31,
R32,R33,R34,R35,R43,R71,
R75
R16,R17,R18,R19,R20,R36,
R37,R38,R39,R40,R44,R106,
R107,R112,R113,R120,R124,
R128,R134,R140,R144,R150,
R156,R160,R165,R174,R177,
R179,R181,R185,R190,R212,
R214
R48,R49,R56,R57,R58,R62,
R64,R66,R67,R70,R74,R76,
R77,R79,R80,R83,R84,R87,
R89,R90,R92,R96,R97,R99,
R100,R102,R103,R104,R162,
R164,R166,R170,R171,R172,
R173,R175,R176,R178,R180,
R182,R186,R188,R192,R194,
R197,R199,R201,R202,R203,
R204,R205,R206,R207,R208,
R209,R210,R213,R215,R216,
R219,R220,R227,R228,R230
R52
25K5
R53,R65,R81,R82
20K
R61,R167,R168,R169,R191,
R193,R195,R196,R198,R200
R63
39K
R69
59K
R78
15K
R85
3K62
R95
16K9
R98
33K2
R101,R211,R217
1M
R110,R111,R114,R115,R121,
R125,R131,R135,R141,R147,
R151,R157,R221,R223,R226
R116,R117,R122,R123,R126,
R127,R129,R130,R132,R133,
R136,R137,R138,R139,R142,
R143,R145,R146,R148,R149,
R152,R153,R154,R155,R158,
R159
R161 10M
R163,R229
330K
R183,R187
X2K2
R218 10R
R222,R224
10K5
R225 12K
TP1
3.3V
TR1,TR2,TR3,TR4,TR5,TR6,
TR7,TR8,TR9,TR10,TR11
TR12 87W-10K
U1,U2,U3
LM324

100R
100K
2K2

61
62
63
64
65
66
67
68
69
70
71
72
73
74

1
4
3
2
1
1
1
1
1
1
1
1
1
1

U4
LM78M05CDT
U5,U6,U7,U8 TL074
U10,U12,U14 40106
U11,U13
ULN2004A
U15
MC68HC908GP32-QFP
U16
74HC273
U17
74HC574
U18
TLV5625
U19
74HC244
U20
SN75176AP
U21
74HC4053
U22
74HC139
U23
25C080
Y1
32.768 KHz

10K

4K7

47K
22R

87W-20K

83

PJ10KPS-CA
6.2.10.1

Settings

In the PJ10KPS-CA are present microcontrol boards, one for each 2.2 kW module, one for the
control of the power supply and one for the control of the combiner. In each board the trimmers
have diverged meaning. In figure, RFM refers to the RF module, PS to the power supply and
CMB to the combiner. TR12 is set so that VREF is 3.3 V.

AIR TEMP OUTLET (EXHAUST)

UNBALANCED

UNBALANCED EXT.

User & Technical Manual

84

TEMPERATURE (TEMP)
KDI DISSIPATOR TEMP (REJ.IT)
AIR TEMP INLET (ROOM T)

PJ10KPS-CA
PFC (KPFC154)

NOTE: TR3 IS REPLACED WITH A RESISTANCE TO 9K76

6.2.11

User & Technical Manual

85

PJ10KPS-CA

User & Technical Manual

86

User & Technical Manual


WHITE

BLACK BLACK

WHITE

WHITE

BLACK

WHITE

BLACK

WHITE

PJ10KPS-CA

87

PJ10KPS-CA
5

R1
9K76
1

R3
2

330K

C1
CP.22uF

CD470pF

C3
1

JP8
4
3
2
1

2 CD.1UF

C2
CP.22uF

33K

+15V

2
1

C7

CP1uF

Q4
IRFD9120

6V8-0.5W

C11

22R

C12
D7

1/25

PUVLO

R22

STRIP 4

R24

C23
CD.1uF

110V
2

3K3

R25

1
U3A
LM258

4K99
R26
1K5

MASCON2

C18

+15V

4K7

230V

1
D14

C20

C21

+15V

5
6

VK200

BYV29-200

C34
CD.1UF

220/25

L2

R28
1K5

DL1

C36
CD10KpF

OC2

C24
CD10Kpf

STRIP4
R30

1K5

A
7

U3B
LM258

K1010

Title
DZ2

DZ3

Size
A3

K1010
9V-0.5W

J3
1
2
3
4

K1010

LED-D3R

MYRRA-74093
OC1

220/25

1
R34

C30
CD.1uF

User & Technical Manual

LED V D8

1
2
3
4

GND_SW

J2
1
2

Q1
BC237

TR4
3106X-10K

10kPF-1KV

BYPASS
SOURCE
SOURCE
ENABLE
U5

+15V

OC3

2
TNY254

1
2
3
4
MOLEX 4

CD1KpF

C29

SOURCE
SOURCE
SOURCE
DRAIN

10R

2
10

TSW1

8
8
7
6
5

R44

JP6

R21
22R

3
1

4
1

D1

CD10kPF

4.7uF/400
C28

10R
11DQ06

C32

D13
4K7pF-1KV
C31
UF4007

Ns 1

1N4007

Q3

R27

TR2

5K

150K-2W
1

100uH

R43

CD.1UF
+15V

JUMPER3
R23
JP3
3K3

3106X-10K

9V-0.5W

9K76

4
3
2
1

R39

DZ1

C17
1/25

R29

L1

C22
22uF/25

PDW

1M

HARTAMANN-M153/07
TSW2
5 Np

D12

D10

11DQ06

1N4148

C19
1

MOLEX 4

D4
11DQ06

D5

1M5

JP7

CD.1UF
C15

C35
CD.1uF

1N4148

JP2

D11

1
2
3
4

10R

R38

MOLEX4

22R

5R6

4
3
2
1

JP9

R14

R40

strip 2 90gr

CD10KpF

8
7
6
5

J1

R37

TR3
2
10K

SENS TEMP

R11

IRFD120

10R
R36
R32
X

NC
OUTA
VDD
OUTB

TC426

R18
3K9

R31
X

C16

R42
9K76

C26
1/25

NC
INA
GND
INB

LM336-2.5V

U2

1N4148

CP2K2pF-2.5%
C14

Q5
BC237

1
D9
3

C27
CD.1uF

1
2
3
4

R13

+15V
PDW

DZ4

R10
13K3

C9
CD10KpF

+15V

20

PGND

SGND

3106X-10K

TR1

13

10

LFF

VREF
11

C6

14
VFEED

19
VCC
SSC

ROSC

12

COSC

17

18
1

R35
2K37

R41
180K

GDRV

9K76
R12 22/25
+
+

C13

CP1KpF
R19
1K5

R8
47K0

5R6

CD100pF
22K
R15

R17
3K9

VAOUT

L4981A

R16
430R

CP.1uF

CP.22uF

Q2
BC307

47K0

C5

C10
2

15

16
S/FM

BYV27-200

+15V

ISENS

MOUT

D3

D2

PUVLO

7
IPK

R9
330K0

OVP
U1

CAOUT

2
BYV27-200

VRMS

IAC

MOLEX 4

R6
20K0

R7

470K

68K

R33
4K99

CT1/25

R5

PUVLO

C4

C33
CM1uF

R4

CD470pF
C8

R2

C25
1

5V1-0.5W

Date:

PFC CONTROLLER SHUNT


Document Number
PFC_CNT_5060.DSN
Monday, June 23, 2008

Rev
1
Sheet

of

88

PJ10KPS-CA

User & Technical Manual

89

PJ10KPS-CA
5

MKP 0.047uF 400

HFA50PAC

STTA806D
1
2
3
4

D4

R1

5R6-2W

UF4006

470uF-400

R18
R01-5W
R20
R01-5W

R19
R01-5W

R21

FDH50N50

R2
10K

C3

C4

4
3
2
1

C5

C6
2

R14
10K

Q2
Q1
FDH50N50

C2
MKP2.2uF/400

D5

1
2
3
4

J2

GBPC2508W

JP5

MOLEX 4

D2
20ETS08

D3

JP4
MOLEX 4

D
2

L2B
13uH

R15
100R-2W

L2A
0,2mH

C1
3

TPFC5060

C7
100pF-1kV
2
1

D1

L1
T94-2 6uH

10nF-1KV

10nF-1KV

GND

KRA4
470uF-400

R16
150K-2W
R4

R5

510K

510K

R6

R7

510K

510K

R01-5W

D7

D6
1N4007
1N4007

JP8
1
2
3
4
MOLEX 4

B
EARTH

R8

R12

510K

510K

R9

R13

510K

510K

JP3

R10

R11

4
3
2
1

1M0

1M0

1M0

1M0

R3

JP9

R17
JP11
4
3
2
1

MOLEX4

1
2
3
4
MOLE4
STRIP4

JP6
1
2
3
4

JP1
4
3
2
1
MOLEX4

1
2

PITCH
PIAZZOLE

MOLEX 4
JP7
C8
2.2nF-1kV
1
2

J1
1
2
3

JP10

4
3
2
1

S1

THERMAL
90C
TERMICO 90

MOLEX 4

RV1
S20K320

C9
2.2nF-1kV
1
2

KRAN3

JP2
4
3
2
1
MOLEX4

User & Technical Manual

Nome Progetto:

TEX2000LCD

Autore:

Ufficio Tecnico

Data:

Nome PC in Rete:

\\UT_SRV\RILASCIATI

Revisione:

File/Cartella: \2_Schede\PFCPSL5060\PFC_PWR.dsn

Pagina:

19/09/2008
1.0

Autorizzazione:

di

Size:

A3

Codice Progetto: 176


Nome Parte:
Codice:

PFC POWER
PFCPSL5060

90

PJ10KPS-CA
PFC CONTROLLER Revised: Tuesday, September 16, 2003
PFCPSL1000
Revision: 1.1
TEX1000
Item
Quantity Reference
Part
1
2

3
7

C1, C2, C7
C3, C15, C19, C23, C27, C30, C34

CP.22uF
CD.1uF

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

1
1
1
2
4
1
1
3
1
2
1
1
1
1
1
2
1
2
1
5
2
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
2
2
1
1
1
4
1
1
1
1
1
2
1
1
3
3
1

C4
C5
C6
C8, C13
C9, C16, C18, C24
C10
C11
C12, C17, C26
C14
C21, C20
C22
C25
C28
C29
C31
C33, C32
DL1
DZ1, DZ2
DZ3
D1, D2, D3, D4, D10
D6, D5
D8
D9
D12
D13
D14
JP2
JP3
JP4
JP6, JP7, JP8
JP9
J1
J2
J3
L1
L2
OC2, OC1
Q1, Q5
Q2
Q3
Q4
R1, R12, R24, R42
R2
R3
R4
R5
R6
R8, R7
R9
R10
R11, R14, R32
R13, R21, R40
R15

CT1/25
CP.1uF
CP1uF
CP1KpF
CD10Kpf
CD100pF
22/25
gen-25
CP2K2pF-2.5%
220/25
22uF/25
CD470pF
4.7uF/400
10kPF-1KV
4K7pF-1KV
CD1KpF
LED-D3R
9V-0.5W
5V1-0.5W
11DQ06
1N4148
LED V
LM336-2.5V
1N4007
UF4007
BYV29-200
strip 2 90gr
JUMPER3
STRIP 90
MOLEX 4
MOLEX4
STRIP 4
MASCON2
STRIP 3
100uH
VK200
K1010
BC237
BC307
IRFD120
IRFD9120
9K76
330K
33K
68K
470K
20K0
47K0
330K0
13K3
1R5
22R
100K

User & Technical Manual

Item

Quantity

Reference

Part

56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

3
3
4
1
2
1
1
1
2
1
1
1
2
3
1
1
1
1
1
1

R16, R25, R33


R17, R18, R35
R19, R26, R28, R30
R22
R23, R27
R29
R31
R34
R36, R37
R38
R39
R41
R43, R44
TR1, TR2, TR4
TR3
TSW1
U1
U2
U3
U5

4K99
2K37
1K5
1M5
3K3
150K-2W
2R7
4K7
1R0
1M
5K
180K
10R
3106X-10K
10K
MYRRA-74093
L4981A
TC426
LM258
TNY254

PFC POWER Revised: Monday, October 06, 2008


PFCPSL5060
Revision: 1.0
TEX2000LCD
176
Item
Quantity Reference

Part

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

MKP 0.047uF 400


MKP2.2uF/400
470uF-400
10nF-1KV
100pF-1kV
2.2nF-1kV
HFA50PAC
20ETS08
STTA806D
UF4006
GBPC2508W
1N4007
MOLEX4
MOLEX 4
MOLE4
PIAZZOLE
STRIP4
KRAN3
KRA4
T94-2 6uH
0,2mH
FDH50N50
S20K320
5R6-2W
10K
1M0
510K
100R-2W
150K-2W
R01-5W
TERMICO 90 C

1
1
2
2
1
2
1
1
1
1
1
2
3
5
1
1
1
1
1
1
1
2
1
1
2
4
8
1
1
4
1

C1
C2
C3, C4
C5, C6
C7
C8, C9
D1
D2
D3
D4
D5
D6, D7
JP1, JP2, JP3
JP4, JP5, JP6, JP7, JP8
JP9
JP10
JP11
J1
J2
L1
L2
Q1, Q2
RV1
R1
R2, R14
R3, R10, R11, R17
R4, R5, R6, R7, R8, R9, R12, R13
R15
R16
R18, R19, R20, R21
S1

SOFT SART E FILTRO EMI Revised: Tuesday, September 16, 2003


PFCPSL1000
Revision: 1.1
TEX1000
Item

Quantity

Reference

Part

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

4
2
1
1
1
1
1
5
1
1
1
1
2
1
1
1
1
1
1
1

C1, C2, C5, C6


C4, C3
C7
C8
C9
D1
D2
JP1, JP2, JP3, JP4, JP5
J1
J2
K1
Q1
R2, R1
R3
R4
R5
R6
R7
T1
T2

Y2-4700pF
X2-1uF
220/35
100/35
CD4K7pF
1N4004
WL02
MOLEX4
KB2
2 Piazzole
250VAC 30A
2N5064
10R
390K-2W
33R
68K
x
3K3
2X1.8mH
2X1.8MmH

91

PJ10KPS-CA
6.2.11.A

PFC (PFCPSL4280)

User & Technical Manual

92

93

FIX1
FIX35

FIX5
FIX35

FIX4
FIX35

S14K275
RV2

FIX3
FIX35

FIX2
FIX35

FIX6

TF1
2X1.8MmH

FIX6
FIX35

FIX6

C15
C3
CD4K7pF-Y2 CD4K7pF-Y2

C5

1uF-X2

C2
CD4K7pF-Y2

C6
1uF-X2

D4

J2
CON1

C7

100pF-1KV

MKP2.2uF/400

TO FILTER BOARD

C14
CD4K7pF-Y2

GBPC3508W HIGH POWER

1
2
MD2
MODULO IN

S14K275

RV1

130uH

Q1

PAD2

1
2

NTC

MD1
MODULO MOS

Q2
1
SPW47N60C3

Date:

Size
A4

Title

D3

R5
33R-2W

C11

C12

RV3

C8

Sheet

R3
470K-2W

C16

of

1
FIX9
FIX35
FIX10
FIX35

FIX8
FIX35

FIX7
FIX35

VARISTOR-385Vac

C13

Wednesday, April 30, 2014

Document Number
PFC4280R1.DSN

POWER PFC 4280

470uF-400 10nF-1KV

C10

CSD20060D

470uF-400

470uF-400

C9

C4
100pF-1KV

PE-51718

130uH

L2

1 CS2

GND

J1

1
20ETS08

D1

1
SPW47N60C3

CS1

D2

CSD20060D

PE-51718

R4
33R-2W

1
2

1
L1

C1

6
5
4
3

2
5
6
7
8

1
2
3
4

2
3

8
7

2
1

1
2

10nF-1KV
1
2

10nF-1KV
1
2

10nF-1KV
1

User & Technical Manual

FST2

FST1

KRA4

Rev
1

FAST-ON

2
1

4
3
2
1

JP1

FAST-ON

2
1

PJ10KPS-CA

PJ10KPS-CA
POWER PFC 4280 Revised: Wednesday, April 30, 2014
PFC4280R1.DSN
Revision: 1
Item Qty Reference
Part
______________________________________________
1
2
3
4
5
6
7
8
9
10

2
2
4
2
1
4
3
1
2
1

11 10
12
13
14
15
16
17
18
19
20
21
22
23
24

2
1
1
1
2
1
1
2
2
1
1
2
1

CS1,CS2
C1,C4
C2,C3,C14,C15
C5,C6
C7
C8,C12,C13,C16
C9,C10,C11
D1
D2,D3
D4

PE-51718
100pF-1KV
CD4K7pF-Y2
1uF-X2
MKP2.2uF/400
10nF-1KV
470uF-400
20ETS08
CSD20060D
GBPC3508W
HIGH POWER
FIX1,FIX2,FIX3,FIX4,FIX5 FIX35
FIX6,FIX7,FIX8,FIX9,
FIX10
FST1,FST2
FAST-ON
JP1
KRA4
J1
PAD2
J2
CON1
L1,L2
130uH
MD1
MODULO MOS
MD2
MODULO IN
Q1,Q2
SPW47N60C3
RV1,RV2
S14K275
RV3
VARISTOR-385Vac
R3
470K-2W
R4,R5
33R-2W
TF1
2X1.8MmH

User & Technical Manual

94

PJ10KPS-CA

User & Technical Manual

95

PJ10KPS-CA

.1uF SMD

User & Technical Manual

1uF SMD

R93
1K SMD

LM258 SO8
20K SMD
1
C60
1
C71

2
.1uF SMD
2
.1uF SMD

GND
GND

4
5
GND
GND

27K SMD
R92
1K8 SMD

1
TR3
X

FIX2
FIX35

C78

CP6K8pF

DL5

1
FIX3
FIX35

8
VCC

4.7uF SMD 4.7uF SMD


1

+5V

C35

C36

6
+

FIX4
FIX35

1
8

MICS 4
FIX1
FIX35

C48

J2
1
2
3
4

R62

OC3
Q5

STRIP 2
DL4

1
2

C44

.1uF SMD
C1

ROSSO 0805

INH_IN

C51

MLSS4

.1uF SMD
1

J5
1
2
3
4

INH_OUT

BCR135

MLSS4

+13V
Title
D10
LL4148

1
2
3
4

1K5 SMD

JP12

FTR-B3-GA-012

J1

.1uF SMD
INH_PFC

C2

STRIP 2

K1

JP9

JP8
STRIP 2

1
C43
.1uF SMD

4 K10102A SMD 1

C2

RIS_3

3 PFC_DRT

Q3

C1

RIS_2

R55

OC1

R61

C50

R49
10K SMD

100R SMD

ROSSO 0805
DL3
2

R48
10K SMD

JP13

Size
A3
Date:

RST_W

TC1232COA

JP7
STRIP 2

RST*

1 K10102A SMD 4

ROSSO 0805

C75

RST

GND

2
1

UNIV

BCR135

+13V
R69
3K9 SMD

2
1
2

1
3
2

1
STRIP 5

R91
220K SMD

R70
R73

R47
10K SMD

1KpF SMD
C55

R28

3
2
4

OUT
GND
TAB

R46
10K SMD

JP5
STRIP 2

DRT

56K SMD
.1uF SMD

RS485

10K SMD

7805 D2PACK
1uF SMD
C38

JP6
STRIP 2

ROSSO 0805
STRIP 2
BYPASS DRT

560R SMD
R58

INH_P

RXD
TXD
DE

CP33nF

VIN

TEST

DL2

R64
10K SMD

10K SMD

R54

U7
74AHC1G14

U9B
7

VINAC2

5
4
3
2
1

C58

1KpF SMD
C54

10K SMD

V_IN

+5V

330R SMD

J3
R63

R66
1K5 SMD

IP_AC

+5V

3
2

U6

110_220AC

CURRENT

LM258 SO8
U9A

50_60Hz
JP4
STRIP 2

C72
.1uF SMD
2
1

ROSSO 0805

8
+

IP_AC

R45
10K SMD

+5V

2
R97
1

5V-REF
1

BCR135

SS1

R44
10K SMD

+13V

5V-REF

TP8
STRIP-1

R67

1KpF SMD

C57
C56

DZ4
3

STRIP 6

1K SMD

LM4040-5V-1%

2
4
6

+
+
+

+
+
+

J4

BKGD 1
RST_W 3
5

5V-REF

+13V

R68
10K SMD
+5V
RST

Q4

+13V

+13V

.1uF SMD

+5V

TP3
STRIP-1 STRIP-1
IP_AC

ENABLE PWM

TP1

I_AC

R60
10K SMD

560pF SMD

C52
.1uF SMD

BDM

LINE_SYNC

2K2 SMD

.1uF SMD +13V


C47
1
2

C49 1

NTC_M

ROSSO 0805
DL1

R41

L_KO

I_AC

C53

STRIP-1
TP2

+13V

R57
2K2 SMD

R43
10K SMD

VSS
VSS
VSSAD
VREFL

1
OC_RSS
VINAC
VINAC2
I_AC

+5V

2K2 SMD
MC9S08AC16CFGE 44- LQFP
+5V

C45

10
9
8
7
6
5
4
3
2
1
MICS10

ALR

JP10

+5V

R74

I_AC

DZ1

C23

+5V

.1uF SMD

25LC640-I/SN

I_AC

DL6

BCR135
.1uF SMD

C59
MISO1

CURRENT

Q2

RSS

39
16
30
35

VCC
SO
WP
HLD

INH_PWM

C40
X

RIS_ANA1

SI
SCK
CS
GND

8
2
3
7

5V1-1W SMD
5V1-1W SMD

JP11
STRIP 2

+5V

U11
5
6
1
4

DZ2

R51

560R SMD
R99

STRIP 2
JP3

C30

CSB

220pF SMD

PB*
ST
TD
TCL

R37
2K2 SMD

Q1
BCR135

TXD
RXD
SS1
MISO1
MOSI1
SCLK1

8
9
12
13
14
15

R95
1K69 SMD

+13V

MOSI1
SCLK1
SS1

R50

10K SMD

TR1

R42
4K7 SMD

.1uF SMD
C39

X-3106X-10K

50_60Hz
110_220AC
TEST
UNIV
RIS_2
RIS_3

1
7
2
3

+13V.1uF SMD

9K53 SMD

44
1
43
42
41
40

+5V

SS

1
2

.1uF SMD
C33

R40

1K5 SMD
NTC-10K SMD

R38

1
2

0.22uF SMD
C32

NTC AMB
SUPPLY-OK DRIVER

R34
10K SMD

5V-REF

R36

PTE0/TxD1
PTE1/RxD1
PTE4/SS1
PTE5/MISO1
PTE6/MOSI1
PTE7/SPSCK1

NTC_M

10K SMD

C31

IP_AC

PTE2/TPM1CH0
PTE3/TPM1CH1
PTF0/TPM1CH2
PTF1/TPM1CH3
PTF4/TPM2CH0
PTF5/TPM2CH1

.1uF SMD

WDG

LL4148

1K SMD

R26

U4

VOUT
R33

20K SMD

OC_RSS

PTG0/KBIP0
PTG1/KBIP1
PTG2/KBIP2
PTG3/KBIP3

10
11
4
5
6
7

LINE_SYNC
ADC_SYNC
INH_P
INH_OUT
INH_PWM

PTC5/RxD2
PTC4
PTC3/TxD2
PTC2/MCLK
PTC1/SDA1
PTC0/SCL1

R32

10K SMD

18
19
20
33

L_KO
ALR
DRT
RSS

WDG
DE

27
28
31
32

PTD0/AD1P8
IRQ/TPMCLK
PTD1/AD1P9
PTD2/KBIP5/AD1P10
PTD3/KBIP6/AD1P11

IP_AC

RST

R24

TA_B

STRIP-1

C26
.1uF SMD

C7

D4

LL4148
R22 1K SMD

TP11

C22

V_IN

23
24
25
26

PTB0/TPM3CH0/AD1P0
PTB1/TPM3CH1/AD1P1
PTB2/AD1P2
PTB3/AD1P3

BKGD/MS
RESET

C37

1KpF SMD

LL4148

IRQ

21
22

PTA0
PTA1

CSA

47KpF SMD

+5V

R30

36
3

10K SMD

27pF SMD

TP4

LL4148

10K SMD

C28

PTG5/XTAL
PTG6/EXTAL

R23

MICS10

D3

DRVB
+13V

R94
1K5 SMD

D7

37
38

BKGD
RST

R39

STRIP-1

R29

1uF SMD

+5V

C27

+5V
D6

U5

Y1

R35
10M SMD

10KpF SMD

100R SMD

17
29
34

10R SMD

D5

R31

C29

C25 1

4.7uF SMD

QA461-14.7456MHz
27pF SMD
1
2

C34

LL4148

R12 2K2 SMD

5V-REF

5V-REF

R27

VDD
VDDAD
VREFH

C24 1

+5V

.1uF SMD

+5V

DRVB

5R6 1210

1K SMD
220pF SMD

R25
X

STRIP-1

R7

D2
LL4148

TA_A

DRVB

TP10

TA_B
VOUT

6
7

OUT
OUT

+13V

JP1
10
9
8
7
6
5
4
3
2
1

330pF SMD

+5V

1
2
1

LL4148
R21 1K SMD

DRVA

5R6 1210
DRVA
VSENS
TA_A

47KpF SMD

DRVA

1uF SMD

1uF SMD
75K SMD
56K SMD

2K2pF SMD

C6

D1

4.7UF SMD

VDD
VDD

C4
1uF SMD

C20

INP

1
8

R2

TC4420

U3

C19
2K2pF SMD

R15

C2
1uF SMD

560pF SMD 150K SMD

330pF SMD

R14

R11 2K2 SMD

C9

VDD
VDD

6
7

OUT
OUT

.1uF SMD

C17

C18

GND

C16

C14
3K3pF SMD

C15

C8

R8

3K9 SMD
R10

TC4420

INP

1
8

10R SMD

C3

.1uF SMD

3K9 SMD
R9

4K7 SMD

C13

R20

VREF

U1

R4
+13V

R6

R19

3K3pF SMD 8K2 SMD


560pF SMD
C12

0.22uF SMD

1
2

R18

1
2

R17

R16

C21

47K SMD

560pF SMD

C11

GDA

8K2 SMD

2.2uF SMD

R13

3K3 SMD

GDB
10R SMD

UCC28070

68K SMD

C1

.1uF SMD

+13V

R3
10R SMD

SS

GDB

R98

R90

20
19
18
17
16
15
14
13
12
11

DMAX
RT
SS
GDB
GND
VCC
GDA
VREF
CAOA
CAOB

CSB
CSA

10R SMD

CDR
RDM
VAO
VSENS
VINAC
IMO
RSYNTH
CSB
CSA
PKLMT

10R SMD

C5

U2
1
2
3
4
5
6
7
8
9
10

10KpF SMD

VINAC

R5
59K SMD

C10

+13V

22KpF SMD

VSENS

10R SMD
R1

20K SMD

220K SMD
C77
1
2

C76

R52

STRIP 2

1
GDA

JP2
1

R96

ENABLE VINAC

+5V

4
5

PFC CONTROLLER 4280 R1


Document Number
PFC4280CNT_R0.DSN
Wednesday, April 30, 2014

Rev
1
Sheet

of

96

PJ10KPS-CA
5

STRIP-1

STRIP-1

Precision rectifier

I_AC

I_AC

C64

AC-DC

20K SMD

R77
R81

R82 20K SMD

R83
10K SMD

D9

D8

LL4148

LL4148
+8V
3

2 C61

2 C63

STRIP-1

1uF SMD

TP9

IP_AC

IP_AC

LM258 SO8

U21B

LM258 SO8

TR4
1

1uF SMD

U21A

87W-20K

100K SMD

20K SMD

1uF SMD

R78

TP7

TP5

-8V

TC7660

C67

.1uF SMD

C73
.1uF SMD

8
7
6
5

C74
.1uF SMD

-8V

C69
CE10/25

C70
.1uF SMD

+8V
1

C68

VCC
OSC
LOW
VOUT

-8V

-8V
C42
.1uF SMD

C41
.1uF SMD

C66

CE10/25

BST
CAP+
GND
CAP-

+8V

DZ5
+8V

1
2
3
4

CE10/25

1uF SMD

U22

5V1-1W SMD

C65

+13V

+13V

+8V

+13V

Title
Size
A4
Date:
5

User & Technical Manual

Precision rectifier
Document Number
<Doc>
Wednesday, April 30, 2014

Rev
1
Sheet

of

97

PJ10KPS-CA
PFC CONTROLLER 4280 R1 Revised: Wednesday, April 30, 2014
PFC4280CNT_R0.DSN
Revision: 1
Bill Of Materials

Page1

Item
Quantity Reference
______________________________________________
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

User & Technical Manual

29 C1,C3,C15,C24,C26,C30,
C31,C33,C39,C41,C42,C43,
C44,C45,C47,C48,C50,C51,
C52,C53,C57,C59,C60,C68,
C70,C71,C72,C73,C74
11 C2,C4,C8,C20,C27,C38,C58,
C61,C63,C64,C65
2 C5,C32
2 C6,C7
4 C9,C25,C35,C36
4 C10,C12,C13,C49
2 C11,C14
2 C16,C18
2 C17,C19
1 C21
2 C22,C23
2 C28,C77
2 C29,C34
4 C37,C54,C55,C56
5 TR3,R25,R26,C40,R50
3 C66,C67,C69
1 C75
1 C76
1 C78
6 DL1,DL2,DL3,DL4,DL5,DL6
3 DZ1,DZ2,DZ5
1 DZ4
10 D1,D2,D3,D4,D5,D6,D7,D8,
D9,D10
4 FIX1,FIX2,FIX3,FIX4
2 JP1,JP10
11 JP2,JP3,JP4,JP5,JP6,JP7,
JP8,JP9,JP11,JP12,JP13
1 J1
2 J2,J5
1 J3
1 J4
1 K1
2 OC1,OC3
5 Q1,Q2,Q3,Q4,Q5
7 R1,R3,R4,R6,R31,R90,R98
2 R2,R7
1 R5
2 R8,R42
3 R9,R10,R69
6 R11,R12,R37,R41,R57,R74
1 R13
1 R14

Part
.1uF SMD

1uF SMD
0.22uF SMD
47KpF SMD
4.7uF SMD
560pF SMD
3K3pF SMD
330pF SMD
2K2pF SMD
2.2uF SMD
220pF SMD
10KpF SMD
27pF SMD
1KpF SMD
X
CE10/25
CP33nF
22KpF SMD
CP6K8pF
ROSSO 0805
5V1-1W SMD
LM4040-5V-1%
LL4148
FIX35
MICS10
STRIP 2
MICS 4
MLSS4
STRIP 5
STRIP 6
FTR-B3-GA-012
K10102A SMD
BCR135
10R SMD
5R6 1210
59K SMD
4K7 SMD
3K9 SMD
2K2 SMD
47K SMD
75K SMD

42
43
44
45
46
47
48
49

2
2
1
1
1
6
2
20

50
51
52
53
54
55
56
57
58
59
60
61
62

6
1
4
1
1
1
2
1
1
2
1
1
10

63
64
65
66
67
68
69
70
71
72
73
74

1
1
2
1
1
1
1
1
2
1
1
1

R15,R61
R16,R17
R18
R19
R20
R21,R22,R23,R24,R67,R93
R27,R55
R28,R29,R30,R33,R34,R39,
R43,R44,R45,R46,R47,R48,
R49,R51,R60,R63,R64,R68,
R83,R97
R32,R52,R73,R77,R81,R82
R35
R36,R62,R66,R94
R38
R40
R54
R58,R99
R70
R78
R91,R96
R92
R95
TP1,TP2,TP3,TP4,TP5,TP7,
TP8,TP9,TP10,TP11
TR1
TR4
U1,U3
U2
U4
U5
U6
U7
U9,U21
U11
U22
Y1

56K SMD
8K2 SMD
68K SMD
150K SMD
3K3 SMD
1K SMD
100R SMD
10K SMD

20K SMD
10M SMD
1K5 SMD
NTC-10K SMD
9K53 SMD
330R SMD
560R SMD
27K SMD
100K SMD
220K SMD
1K8 SMD
1K69 SMD
STRIP-1
X-3106X-10K
87W-20K
TC4420
UCC28070
TC1232COA
MC9S08AC16CFGE 44- LQFP
7805 D2PACK
74AHC1G14
LM258 SO8
25LC640-I/SN
TC7660
QA461-14.7456MHz

98

PJ10KPS-CA

User & Technical Manual

99

FIX3
FIX35

1
2
3

C4

SC1

VREF

NC

7 STBY

C17
CM.1uF SMD 1

C16

CM.1uF SMD

100pF-Y2

C3

100pF-Y2

1 GND

D4

GAP1
A81-A600X

RV1

S14K275

+5V

OUT

BL02

L2

OUT-F

GND

VC

2
6

C18

K1

TP1

I_AC

8
7
6
5

MICS 10

C2
X2-2.2uF

NTC 10R

STRIP1

OC_RSS

CM4K7pF SMD

R9

1K SMD

STRIP1

TP2

CON1

J1

TO POWER BOARD

RV2
S14K275

FHS40-P

1N4007 SMD

D5

D1

R2

G8P-1A 30A 250VAC

1N4007 SMD

+13V

0.1uF-x2

C1

NTC 10R

1N4007 SMD

150K-2W
R3

JP1
MSG03006

1
2
TNY254

SOURCE
SOURCE
SOURCE
DRAIN
U1

BYPASS
SOURCE
SOURCE
ENABLE

C6
10kPF-1KV

R23

4K7pF-1KV

68K-1W SMD

NTC
NTC

JP2

1
2
3
4

D2
ES1J-STTH1R06A

68K-1W SMD
1
C5

R24

VINAC2
VINAC

1
2
3
4
5
6
7
8
9
10
2

1
2
1

6
5

CM.1uF SMD

C12

ZLH220/35
D3
2
1

DZ2
X

TL431CD
SO8

OC1

C7

R6
1K5 SMD
56K SMD
R7

C19

R4
1K5 SMD

C13

Date:

Size
A4

C8

Title

C15

CM.1uF SMD

DZ1
8

C20

C9

+5V

C10

CM.1uF SMD
C14

Wednesday, April 30, 2014

Document Number
PFC4280_FLT_R1.DSN

TP4

Sheet

FIX35
FIX2

FIX35
FIX1

TP3

of

MICS 10

1
2
3
4
5
6
7
8
9
10

JP3

STRIP1

+13V

STRIP1

I_AC
VINAC2
VINAC
OC_RSS

TF1

SOFT SART FILTRO EMI E SUPPLY +15VDC

R8
1K2 SMD

CM.1uF SMD

2X2mH

CM.1uF SMD

ZLH220/35

ZLH220/25

R5
5K11 SMD

BL02

L1

ZLH220/25
CM.1uF SMD

TSW1 HARTAMANN-M153/07
4

TSW2

TA

ES1J-STTH1R06A
10
1
MYRRA-74093
K10102A

4
3
1
3

1
2

1
2

1
3

2
4

R1

2
3
6
7

+
2

2
1

100

Np

User & Technical Manual


Ns

Rev
1

PJ10KPS-CA

PJ10KPS-CA
SOFT SART FILTRO EMI E SUPPLY +15VDC
Revised: Wednesday, April 30, 2014
PFC4280_FLT_R1.DSN
Revision: 1
Item Qty Reference
Part
____________________________________________
1
2
3
4
5
6
7

1
1
2
1
1
2
8

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

1
2
1
1
3
2
3
1
1
2
1
1
2
1
2
2
1
2
1
1
1
1
2
1
1
4
1
1
1

User & Technical Manual

C1
C2
C3,C4
C5
C6
C7,C9
C8,C10,C12,C13,
C14,C15,C16,C17
C18
C19,C20
DZ1
DZ2
D1,D4,D5
D2,D3
FIX1,FIX2,FIX3
GAP1
JP1
JP2,JP3
J1
K1
L1,L2
OC1
RV1,RV2
R1,R2
R3
R4,R6
R5
R7
R8
R9
R23,R24
SC1
TF1
TP1,TP2,TP3,TP4
TSW1
TSW2
U1

0.1uF-x2
X2-2.2uF
100pF-Y2
4K7pF-1KV
10kPF-1KV
ZLH220/35
CM.1uF SMD
CM4K7pF SMD
ZLH220/25
TL431CD
X
1N4007 SMD
ES1J-STTH1R06A
FIX35
A81-A600X
MSG03006
MICS 10
CON1
G8P-1A 30A 250VAC
BL02
K10102A
S14K275
NTC 10R
150K-2W
1K5 SMD
5K11 SMD
56K SMD
1K2 SMD
1K SMD
68K-1W SMD
FHS40-P
2X2mH
STRIP1
HARTAMANN-M153/07
MYRRA-74093
TNY254

101

PJ10KPS-CA

User & Technical Manual

102

User & Technical Manual

103

100nF

C2

STRIP 4

VINAC

R8
249K-0805

R7
249K-0805

STRIP 4

R4
249K-0805

R3
249K-0805

R6
249K-0805

R2
249K-0805

JP1

R10
68K-1W

R9
68K-1W

R5
249K-0805

R1
249K-0805

JP3
MICS 10

4
3
2
1

JP2

GND

C1

YXA 4.7uF 400V

NTC

NTC

10
9
8
7
6
5
4
3
2
1
+

4
3
2
1

L1
100uH

D1
1N4007

Date:

Size
A4

Title

MODULO PFC 4280 INPUT

Wednesday, April 30, 2014

Document Number
<Doc>
Sheet
1

of

Rev
0

PJ10KPS-CA

104

JP2
STRIP 4

R3

4
3
2
1

10K-1/4W A.F.

ES1J-STTH1R06A

JP3
STRIP 4

8R2-1/4W

8R2-1/4W

D1

R1

R2

TA_B

TA_A

GND

ES1J-STTH1R06A

VSENS

VOUT

DRVB

DRVA

JP1

GND

D2

MICS 10

10
9
8
7
6
5
4
3
2
1
4
3
2
1

User & Technical Manual


2

Date:

Wednesday, April 30, 2014

Document Number
<Doc>
Sheet
1

R5
249K SMD

R9
249K SMD

R6
249K SMD

R7
249K SMD

R8
249K SMD

R10
249K SMD

R11
249K SMD

R12
249K SMD

MODULO PFC 4280 INPUT

JP4
STRIP 4

R4
10K-1/4W A.F.

Size
A4

Title

4
3
2
1

of

Rev
0

PJ10KPS-CA

PJ10KPS-CA
MODULO PFC 4280 INPUT
Revised: Wednesday, April 30, 2014
Revision: 0
Item Qty Reference
Part
____________________________________
1
2
3
4
5
6
7
8

1
1
1
2
1
1
8

C1
C2
D1
JP1,JP2
JP3
L1
R1,R2,R3,R4,
R5,R6,R7,R8
2 R9,R10

YXA 4.7uF 400V


100nF
1N4007
STRIP 4
MICS 10
100uH
249K-0805
68K-1W

MODULO PFC 4280 INPUT


Revised: Wednesday, April 30, 2014
Revision: 0
Item Qty Reference
Part
_____________________________________
1
2
3
4
5
6
7

User & Technical Manual

2
1
3
2
2
7

D1,D2
JP1
JP2,JP3,JP4
R1,R2
R3,R4
R5,R6,R8,R9,
R10,R11,R12
1 R7

ES1J-STTH1R06A
MICS 10
STRIP 4
8R2-1/4W
10K-1/4W A.F.
249K SMD
249K SMD

105

PJ10KPS-CA
6.2.11.1

PFC Settings

User & Technical Manual

106

PJ10KPS-CA
6.2.12

Power supply (PSL4280)

User & Technical Manual

107

PJ10KPS-CA

User & Technical Manual

108

PJ10KPS-CA
2

DAC_VOUT
5V-REF

ALR

TR+

DAC_VOUT

TR-

5V-REF

DAC_FAN

DAC_FAN

V_ADJ

V_ADJ

User & Technical Manual

1
2

R74

.1UF SMD

OC2

2
R179
18K SMD

6K8 SMD
R75
TP3

R80

3106X-100K
TR6
4

2
.1uF SMD

20K SMD
1

10K SMD
3

TP
18K SMD

.1uF SMD
C53

SECTION FOLDER R.F.

R178

20K SMD

C54

1
2
1KpF SMD C120
1

1
1KpF SMD
2

1
2

1
1KpF SMD

1
1KpF SMD
2

2
1KpF SMD C119

1
2

1
1
1

4
1

R76

1KpF SMD
5

1
2

STBY_IN

180R SMD
R71

1
U6A
LM258 SO8

VADJ

R70

C46

20K SMD

C48
2

K10102A SMD
C111

100R SMD
R177

C57
R180

J6
1
2
3
4

PIAZ. SALD. 6

U6B
LM258 SO8
7

Q2

2N7002 SMD

10R SMD
C45
1KpF SMD

+13V

1uF SMD
VREF
3K3 SMD
R78

MICS 4
J3
1
2
3
4

1KpF SMD

Title
Size
A3

249K SMD

1
2
3
4

C110

comunicazione 485

MICS 4

GND_SOUT

820R SMD

3106X-500R

.1UF SMD

J5

R183

R79

GND_SOUT

TRSTBY

TRSTBY

820K SMD
TR4

C125

.1uF SMD

TR+

TR+

R73

JP4

C51

MICS 4

R68

LS

MICS 10

.1uF SMD
C114

TP4

TP

1
1K SMD

STRIP 2
JP21

R72

1
2
3
4
5
6
7
8
9
10

100R SMD

C113
.1uF SMD

20K SMD
1

FOLD_BCK

C50
1KpF SMD
2

1KpF SMD

R135

STBY

RED 0805
ROSSO
0805
CC_IN

J7

100R SMD

R140

PFC_DRT
INHBIT_PFC

DL1

R122

JP3
STRIP 2
1

K10102A SMD
OC1
1
4

1K SMD
C56 +13V

GND_SOUT

5K60 SMD

WARN

INH_IN

R77

INH_IN

C44
.1uF SMD
+13V_D

DL2

+13V
.1UF SMD
1
2

DIGITAL CONTROLLER

R69
2K2 SMD

2K2 SMD

PFC_DRT

WARN

+13V

1
U1A
LM258 SO8

DAC_ILM

PFC_DRT

WARN

6K8 SMD

GND_SOUT
2

R139

TR-

DAC_ILM

PFC_DRT

R66

C26

100R SMD
R60

NTC_M

RED 0805
ROSSO
0805

R124

4K7 SMD

TR+

TR-

DAC_ILM

R67

CC_IN

TR+

+13V

MLSS 8

100R SMD
100R SMD
100R SMD
100R SMD

ALR

CC_IN

VREF

VGOOD

CC_IN

+13V_D

R62
R63
R64
R65

STBY_IN

270K SMD
LL4148
DETERMINA IL TEMPO DI OFF
SOMMATO AL TEMPO DI SS

+13V

VGOOD

VGOOD

R127

D27

SS

INH_PFC

+13V

+13V

STBY

STBY_IN

INH

INH_PFC

10K SMD

D11
LL4148

+13V

C25

GND_S

STBY

INH

INH_PFC

CS_OUT

SS

CS_PE

R59

+13V .1uF SMD


C41
1
2

8
7
6
5
4
3
2
1

INH

C39

NTC_D
VSENSE

CS_OUT

C104
CM 10/16 SMD 1uF SMD

J1

1M SMD

QA
QB
QC
QD

C24

+13V_D
1uF SMD
1
C37

MASCON 8

10KpF SMD

VSENSE

5V-REF

NTC_D

SS

AC2
AC1

R57
1K5 SMD

R167

NTC_M

FOLD_BCK

270K SMD
2 C36

270K SMD

DIGITAL CONTROLLER

5K6 SMD

8
7
6
5
4
3
2
1

R58

SS

100R 1/4W

J11

INH_IN
I_OUT

R45
10K SMD

GND_S

NTC_M

C33

C19

AC2
AC1

FST2
FAST-ON

C31

C18

GND_SOUT

GND_S

C27 C28
1uF SMD .1uF SMD

C17

FOLD_BCK

R146

.1uF SMD 1

R53

C55

1KpF SMD
GND_S

INH_IN
I_OUT

R166

1
2
150pF SMD

C29

2
1KpF SMD C118

10K SMD

1uF SMD
2
1

3
1

FST1
FAST-ON

100R SMD

LS

1
2
3
MASCON 3

1KpF SMD 1KpF SMD

INH_PFC

GND_SOUT

5V1-0.5W SMD
R56

56K SMD
C35
1uF SMD

+13V_D

CM 10/16 SMD

20K SMD

C127

J12

+13V

R52

C23

180K SMD
R39
R40
1K SMD

MLSS 3

+13V

D9
LL4148

R46

C21
47KpF SMD

ALR

AC2

C34
1uF SMD
R54

DZ10

AC2

AC1

U3 UCC39002 SO8
1
8
CSO 7
2 CSLS 6
3 CS+
4 VDD EAO 5
GND ADJ

10K SMD

+13V

10KpF SMD

R43

100R SMD
R47

U4B

10K SMD

R48

20K SMD

LL4148

INH

2
1

2
LM258 SO8
5
+

100R 1/4W
R149

R38

VREF

1
2
3

10R SMD

100R SMD

J2

100R SMD

GND_SOUT
R17
10R SMD

1
2

V_ADJ

V_ADJ

R181

DAC_FAN

R21
1K5 SMD

C22
.1uF SMD

5V-REF

LL4148

LL4148

D5
LL4148

D8

D7

TP

2 10KpF SMD

C20 1

ALR
DAC_VOUT

C11
CP.1uF

MICS 6

1uF SMD

100R SMD
R161

WARN

X150K

STBY_IN

R13
6K8 SMD

R145

1 1

STBY

100R SMD

CS_OUT

VADJ

R182

VSENSE

D6

NTC_D

+13V

C8

1KpF SMD
R156
DAC_FAN

1K SMD
R25

TR3
3106X-10K
2

AC1

POWER_SUPPLY
NTC_M

R41

4K7 SMD

+13V_D

150pF SMD
C14

R37
SECTION CURRENT LIMIT

22K SMD

10K SMD

STRIP 3
1

270K SMD

PWR_SUPPLY

GND_S

CM 10/16 SMD
C15

150pF SMD

R35
TP2

R51

10KpF SMD
1
2 C32

GND_SOUT

CS_PE

SECTION BUS SHARE

R36
120K SMD

JP15

I_OUT

10K SMD

R50

+13V

3106X-500R

TR5

R44

10K SMD

AC2

560R SMD

6
5
4
3
2
1

NTC_D

CS_OUT
C10

10K SMD

R9
5K60 SMD

59K0 SMD +13V

R14
1K5 SMD

R20

AC1

TP1

C16

R175
59K0 SMD

D34
LL4148

TP

SS

R123
10R SMD

SCHERMO

8
+

R49
10K SMD

23

R30
15K SMD

R28

DAC_ILM

LM258 SO8

R11

14
13
12

ADEL
ADELEF
DCM

22K SMD

R12

R15
68K SMD

R174

U20
TS321

R4

1KpF SMD
C9

+13V

R6

J4
VGOOD

40K2 SMD
R5

R173

+13V

1KpF SMD

10K SMD U4A 2

DELAB
DELCD
DELEF
TMIN

QA
QB R10
QC
QD

5
15

SS/EN
CS

10K SMD

2
2

R27

+13V

LM258 SO8
U1B

50V

NTC_D

R172
2K2 SMD

C126

R1
1K5 SMD

10K SMD

VREF

1
1

C13

2K0 SMD

SYNC

22K SMD

68K SMD

11
22
21
20
19
18
17

RSUM
OUTA
OUTB
OUTC
OUTD
OUTE
OUTF

RT

6
7
8
9

15K SMD

R42

UCC28950 TSSOP

VREF

16

15K SMD

C12

.1uF SMD

EACOMP
EA+

10

59K0 SMD

R24

2
1

1uF SMD

3106X-1K

CS_OUT

U2

1
R18

TR1

Q1

VOLTAGE TO CURRENTE
MODE

470K SMD
R2

R7

3
4
2

VADJ

2K0 SMD

VOLTAGE
ADJ.

C4

R16

LL4148

R8
10K SMD

R162
820R SMD

C3

D3

C1
.1uF SMD

VREF

C7
1KpF SMD

VDD

CP10KpF

STRIP 3
3
2

2N7002 SMD

.1uF SMD

24

LL4148

GND

JP14

2
1

C6
X

1uF SMD

R3
10R SMD

C5

DAC_VOUT
D2

+13V

C2
1uF SMD

LL4148

VSENSE

+13V

+13V

59K0 SMD
R165

C122
.1uF SMD
D1

5V-REF

Date:

PSL4280 PWM CONTROLLER


Document Number
PSL4280CNT
Thursday, June 27, 2013

Rev
1
Sheet

of

109

PJ10KPS-CA
4

BCR135
+5V

+
-

C79
.1uF SMD

3
2

14

3
2

1
2
1

14
7

1
2

5
C112

Gnd

C78

CP .47uF

C123
1KpF SMD

Vcc

2
14

+5V

Gnd

Vcc

C77
.1uF SMD
U7F

12

14

13

PWM_VOUT

CD40106 SOIC

C76
.1uF SMD

R104
10K SMD

+5V

U11C
CD4066 SOIC

+5V

5V-REF

PWM_FAN

C106

.1uF SMD

14

120K SMD

U11A
CD4066 SOIC

120K SMD

+13V

R101

STBY_IN

56K SMD
R138

.1uF SMD

3
2

STBY_IN

7
LM258 SO8
U10A
1

.1uF SMD
R130

1K SMD
R137

DAC_FAN

DAC_FAN

C75
1

10K SMD
R131

C80

C105
1
2

1KpF SMD

LM258 SO8
U18A
1

RST

DAC_VOUT

DAC_VOUT

STRIP 6

+13V

2
4
6

STBY_INP

BYPASS

+5V

+13V

+
+
+

+
+
+

+5V

1
3
5

BKGD
RST_W

J8

INH

.1uF SMD

U7C
CD40106 SOIC

+5V

INH

C72

+5V

PFC_DRT

+13V

+13V

PFC_DRT

C103
.1uF SMD

BDM

JP18
STRIP 2
MISO1

R98

SS1

25LC640-I/SN
R102
10K SMD

R155
10K SMD

Q6
BCR135

13

VCC
SO
WP
HLD

+5V

+5V

SI
SCK
CS
GND

56K SMD

DL3
ROSSO 0805

.1uF SMD

R159
10K SMD

JP19
STRIP 2

8
2
3
7

R125
2K2 SMD

D17

1K SMD
R95

U7D

+5V

5
6
1
4

MOSI1
SCLK1
SS1

+5V

10K SMD
R164

STRIP 2

R99
56K SMD

.1uF SMD

2K2 SMD
+5V

+5V

U17

LUNENO
CD40106 SOIC
8
INH_P

TC1232COA

RIS_3

JP20
STRIP 2

RST_W

1
1

RIS_2

CC_IN

RIS_4

RST*

R153
10K SMD

R141

PFC_DRT_P

JP5

RST

R152
10K SMD

WDG
C74

PB*
ST
TD
TCL

R158
10K SMD

1
7
2
3

R100

VCC

.1uF SMD

U9

GND

RST

PD2

+5V

C69

14

+5V

V_ADJ

INH_PFC

INH_OUT

BCR135
Q3

10K SMD

.1uF SMD
C121

INH_PFC

2K2 SMD

SS

WARN

Q7

56K SMD
R89

1
2

WARN

CC_IN

R87

R169

LL4148
D15

NTC-10K SMD

V_ADJ

CC_IN

1K SMD

+5V

D16

R163

INH_PFC_P

5V-REF

SS

10K SMD
C73

R129

+5V

U7A
CD40106 SOIC

.1uF SMD R128

BCR135
Q8

NTC_D

10K SMD
C68

R148
4K7 SMD

D36

C62
10KpF SMD

1K5 SMD

9K53 SMD
+13V
R147

C116

+5V

TXD
RXD
SS1
MISO1
MOSI1
SCLK1

VSS
VSS
VSSAD
VREFL

MC9S08AC16CFGE 44- LQFP

+5V

.1uF SMD

.1uF SMD
C67

56K SMD
R176

NTC_M

NTC_D

LL4148

DL4
ROSSO 0805

39
16
30
35

PWM 7.25KHZ

8
9
12
13
14
15

PTE0/TxD1
PTE1/RxD1
PTE4/SS1
PTE5/MISO1
PTE6/MOSI1
PTE7/SPSCK1

SUPPLY-OK DRIVER

RIS_2 test-mode
STBY_INP
RIS_3
R171
WARN
2K2 SMD
RIS_4
BYPASS

NTC_M
R88

10K SMD

CS_OUT

PTE2/TPM1CH0
PTE3/TPM1CH1
PTF0/TPM1CH2
PTF1/TPM1CH3
PTF4/TPM2CH0
PTF5/TPM2CH1

NTC_T

.1uF SMD
C65

10
11
4
5
6
7

PWM_VOUT
PWM_ILM
PWM_FAN
INH_OUT
DEAD_OUT
ALR_OUT

C64

44
1
43
42
41
40

PTC5/RxD2
PTC4
PTC3/TxD2
PTC2/MCLK
PTC1/SDA1
PTC0/SCL1

PTG0/KBIP0
PTG1/KBIP1
PTG2/KBIP2
PTG3/KBIP3

.1uF SMD

27
28
31
32

PTD0/AD1P8
IRQ/TPMCLK
PTD1/AD1P9
PTD2/KBIP5/AD1P10
PTD3/KBIP6/AD1P11

2
STBY

Q5
BCR135

18
19
20
33

R168
X

23
24
25
26

PTB0/TPM3CH0/AD1P0
PTB1/TPM3CH1/AD1P1
PTB2/AD1P2
PTB3/AD1P3

BKGD/MS
RESET

WDG
DE

R86

10K SMD

R82
10K SMD

CD40106 SOIC
4

VGOOD

CS_OUT

C71

21
22

PTA0
PTA1

R85

10K SMD

IRQ

CC
INH_P
INH_PFC_P
PFC_DRT_P

STBY

R83

CC

VSENSE

VGOOD

10K SMD

1KpF SMD

VSENSE

36
3

BKGD
RST

C70 27pF SMD

LL4148

PTG5/XTAL
PTG6/EXTAL

+5V
R91

LL4148
R84

37
38

Y1
R90
10M SMD

6K65 SMD

C63

VDD
VDDAD
VREFH

R150

.1uF SMD

LL4148

U19

D32
U7B

17
29
34

QA461-14.7456MHz
C66 27pF SMD
10R SMD
1
2

D33

10uF SMD

D35

+5V

1uF SMD
C61
1
2

+5V

14

+5V

C59 1

R81
100R SMD

+5V

C58

5V-REF

.1uF SMD

+5V

1uF SMD

5V-REF

5V-REF

STRIP 5

1UF SMD

R109
10K SMD

Bus 485

R107

TR-

10R SMD
DZ1

6
DZ2

10K SMD

TRALR_OUT

5V1-0.5W SMD
120K SMD

R110
2K2 SMD

R93

R170

5
6
R96
10K SMD

LM258 SO8
U18B
+

2K2 SMD

5V1-0.5W SMD

8
7

STRIP 3
JP16

R94

2 ALR

User & Technical Manual

1
+5V

2
B

Gnd

Vcc

C108
.1uF SMD
U7E

14

U11D
CD4066 SOIC

10
9
14

11

PWM_ILM

CD40106 SOIC

R134
10K SMD

+5V

ALR
Title

Q9
BCR135

Size
A3
Date:

14

R92
10K SMD

Vcc

12

CP .47uF

LL4148

Gnd

+5V

TR+

+5V

5V-REF

10

8
VCC

DE
DI

TR+

U11B
CD4066 SOIC

C109

3
4

LM4040-5V-1%

DE
TXD

R106

C124
1KpF SMD

C83

TR+
TR-

DS96176CN

10R SMD
D20

11

120K SMD

820R SMD

5
4
3
2
1

RXD

U14
1
2 RO
RE

GND

R108

2K2 SMD
R105

J9

DZ3

+5V

RS485

5V-REF

+13V

10uF SMD
C117

1uF SMD
C82

10uF SMD
C81

7805 D2PACK

DAC_ILM

R132

5
1

+5V

LM258 SO8
U10B
7
DAC_ILM

OUT
GND
TAB

3
2
4

VIN

5V1-1W SMD

U13

DZ4

DZ5
5V1-1W SMD

DIGITAL CONTROLLER
Document Number
PSL4280.DSN
Thursday, June 27, 2013

Rev
0
Sheet

of

110

PJ10KPS-CA
5

GND_SOUT

100v
3

BL02

ES1J-STTH1R06A
1KpF SMD

C91

10R SMD
D23

6K8 SMD
R116

1
2

D25

AC2

AC2

1N4004 SMD

Q4
IRLL110BF
1

R113

R114

1K SMD

R115
R47 1/4W

10R SMD

2K2 SMD

3
4
C97

100v

R112

270K SMD
R119
U15

C93
.1uF SMD

R118

1K58 SMD

TSWTCH25

C92
.1uF SMD

C100
PX470/35

1N4004 SMD

10KpF SMD
C94

R121

AC1

ZLH220/35

+13V

C85

D21
ES1J-STTH1R06A

D22

F4

C84

BL02

.1uF SMD

4
2

.1uF SMD

+13V_D

+13V

C90

+13V_D

C89

R111
1K 1/4W

C88

N.B. Stellare la +13V_D

1N4004 SMD
D24
AC1

F5

T1

.1uF SMD
1

GND_SOUT

GND_SOUT

C86
CP1KP-100V

ZLH220/35

OUT MAX 600mA @ 13V => 500mA@24V

COMP

VREF

V/FB

VCC

ISENS

OUT

RT/CT

GND

R120
1K SMD

GND_S

C98
C95

C99

+ C96
CE100/25
1

150PF SMD

UC3843AN SMD
10KpF SMD

GND_S

FIX1
FIX35

.1uF SMD
1uF SMD

+13V
C47
A

Title

.1UF SMD

Size
A4
Date:
5

User & Technical Manual

SUPPLY CNT4280
Document Number
PSL4280.DSN
Thursday, June 27, 2013

Rev
0
Sheet

of

111

PJ10KPS-CA
PSL4280 PWM CONTROLLER Revised: Thursday, June 27, 2013
PSL4280CNT
Revision: 1

34
35
36
Item
Quantity Reference
Part
37
______________________________________________________________________
38
39
1
44 C1,C4,C13,C22,C28,C36,
.1uF SMD
40
C41,C44,C46,C47,C48,C53,
41
C54,C57,C58,C63,C64,C65,
42
C67,C68,C69,C72,C73,C74,
43
C75,C76,C77,C79,C84,C85,
44
C90,C92,C93,C99,C103,
45
C105,C108,C112,C113,C114,
46
C116,C121,C122,C125
47
2
16 C2,C3,C8,C12,C27,C34,C35, 1uF SMD
48
C37,C39,C51,C61,C82,C83,
C95,C106,C126
49
3
1 C5
CP10KpF
4
6 C6,D16,D17,C31,R168,R183 X
5
23 C7,C9,C10,C17,C18,C19,
1KpF SMD
C24,C25,C26,C45,C50,C55,
C56,C71,C80,C91,C110,
C111,C118,C119,C120,C123,
C124
50
6
1 C11
CP.1uF
51
7
4 C14,C16,C97,C127
150pF SMD
52
8
3 C15,C29,C104
CM 10/16 SMD
53
9
7 C20,C23,C32,C33,C62,C94,
10KpF SMD
54
C98
55
10
1 C21
47KpF SMD
56
11
3 C59,C81,C117
10uF SMD
57
12
2 C66,C70
27pF SMD
58
13
1 C78
CP .47uF
14
1 C86
CP1KP-100V
59
15
2 C88,C89
ZLH220/35
60
16
1 C96
CE100/25
61
17
1 C100
PX470/35
62
18
1 C109
CP .47uF
63
19
4 DL1,DL2,DL3,DL4
ROSSO 0805
64
20
3 DZ1,DZ2,DZ10
5V1-0.5W SMD
65
21
1 DZ3
LM4040-5V-1%
22
2 DZ4,DZ5
5V1-1W SMD
23
17 D1,D2,D3,D5,D6,D7,D8,D9,
LL4148
66
D11,D15,D20,D27,D32,D33,
67
D34,D35,D36
68
24
2 D21,D22
ES1J-STTH1R06A
25
3 D23,D24,D25
1N4004 SMD
69
26
1 FIX1
FIX35
27
2 FST1,FST2
FAST-ON
28
2 F4,F5
BL02
70
29
6 JP3,JP5,JP18,JP19,JP20,
STRIP 2
71
JP21
72
30
1 JP4
PIAZ. SALD.
73
31
3 JP14,JP15,JP16
STRIP 3
74
32
1 J1
MLSS 8
75
33
1 J2
MLSS 3
76

User & Technical Manual

3
1
1
1
1
1
1
2
1
2
6
1
5
1
10
37

1
2
2
3
4
2
4
1
9
3
5
1
5
6
2
15
3
1
6
11
1
1
1
3
1
1
1

J3,J5,J6
J4
J7
J8
J9
J11
J12
OC1,OC2
PD2
Q1,Q2
Q3,Q5,Q6,Q7,Q8,Q9
Q4
R1,R14,R21,R57,R128
R2
R3,R17,R68,R106,R107,
R112,R114,R123,R150,R181
R4,R6,R7,R8,R37,R38,R42,
R44,R49,R50,R51,R52,R59,
R71,R82,R84,R85,R86,R88,
R91,R92,R93,R96,R100,
R102,R104,R109,R131,R134,
R152,R153,R155,R158,R159,
R163,R164,R172
R5
R9,R122
R10,R15
R11,R12,R35
R13,R66,R75,R116
R16,R24
R18,R165,R174,R175
R20
R25,R39,R77,R87,R95,R113,
R120,R135,R137
R27,R28,R30
R36,R101,R130,R132,R170
R40
R41,R56,R58,R119,R127
R43,R46,R72,R74,R76,R80
R45,R149
R47,R60,R62,R63,R64,R65,
R81,R139,R140,R145,R146,
R156,R161,R166,R177
R48,R67,R148
R53
R54,R89,R98,R99,R138,
R176
R69,R94,R105,R110,R118,
R124,R125,R141,R169,R171,
R173
R70
R73
R78
R79,R108,R162
R83
R90
R111

MICS 4
MICS 6
MICS 10
STRIP 6
STRIP 5
MASCON 8
MASCON 3
K10102A SMD
LUNENO
2N7002 SMD
BCR135
IRLL110BF
1K5 SMD
470K SMD
10R SMD
10K SMD

40K2 SMD
5K60 SMD
68K SMD
22K SMD
6K8 SMD
2K0 SMD
59K0 SMD
560R SMD
1K SMD

77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103

1
1
1
1
1
2
1
1
4
1
1
2
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1

R115
R121
R129
R147
R167
R178,R179
R180
R182
TP1,TP2,TP3,TP4
TR1
TR3
TR4,TR5
TR6
T1
U1,U4,U6,U10,U18
U2
U3
U7
U9
U11
U13
U14
U15
U17
U19
U20
Y1

R47 1/4W
1K58 SMD
NTC-10K SMD
9K53 SMD
1M SMD
18K SMD
249K SMD
X150K
TP
3106X-1K
3106X-10K
3106X-500R
3106X-100K
TSWTCH25
LM258 SO8
UCC28950 TSSOP
UCC39002 SO8
CD40106 SOIC
TC1232COA
CD4066 SOIC
7805 D2PACK
DS96176CN
UC3843AN SMD
25LC640-I/SN
MC9S08AC16CFGE 44- LQFP
TS321
QA461-14.7456MHz

15K SMD
120K SMD
180K SMD
270K SMD
20K SMD
100R 1/4W
100R SMD
4K7 SMD
5K6 SMD
56K SMD
2K2 SMD
180R SMD
820K SMD
3K3 SMD
820R SMD
6K65 SMD
10M SMD
1K 1/4W

112

PJ10KPS-CA

User & Technical Manual

113

PJ10KPS-CA
5

1
2

C1
CM.1uF SMD

+15V

C2
CM1uF SMD

+15V
D1

D2

10R-2W
C13

CM1uF

C25
CM1uF SMD
R15
22R SMD

C15

4
5

VDD
VDD

6
7

OUT
OUT

INP

1
8

22R SMD

R3

GATE_B

BYM13-40 SMD

GND
GND

R8

TC4422
2

U1

CM1uF

7 T1

BYM13-40 SMD

5R6 SMD

18
Gate

+15V

1
U2

R10
GATE_A

CM1uF SMD

INP

1
8

VDD
VDD

6
7

OUT
OUT

BYM13-40 SMD
R12

10

1
2
3
4
5
6
7
8
9
10

16V-1W SMD

Gate

DZ4

16V-1W SMD

R9

16V-1W SMD
+400VDC

QA

5R6 SMD

T6-GDRV

SourceB
GateB

SourceA
GateA

MICS10

10R-2W
D4
BYM13-40 SMD

4
5

22R SMD

TC4422

JP3

+400VDC

12
DZ3

D3
C8
100/25 SMD

C7

C6
2

F1
BL01

C5

GND
GND

100/25 SMD

C4
CM1uF SMD

+15V
CM.1uF SMD

C3
CM.1uF SMD

+15V

DZ1

16V-1W SMD

+400VDC

16

QB

+400VDC
DZ2

R7

JP2

MICS10

10K SMD

R6

10K SMD

10K SMD

C9
CM.1uF SMD

R4

C10
CM1uF SMD

+15V
1

10K SMD

R2

R1

+15V
CS_PE
CSPE_GND
NTC_GND
NTC

1
2
3
4
5
6
7
8
9
10

D5

VDD
VDD

D6

1
2

10R-2W

C14
CM1uF

C16
CM1uF

C26
CM1uF SMD

R16
22R SMD

4
5

1
2
3
4
5
6

R17
1

1
8

6
7

OUT
OUT

JP1

INP

GND
GND

22R SMD

GATE_D

DZ5

18

DZ6

JP4

+15V
C29
CM1uF SMD

+15V

16

Gate

R21
16V-1W SMD 16V-1W SMD
5R6 SMD
+400VDC

12 Gate

CM1uF SMD

10

DZ7
16V-1W SMD

16V-1W SMD
+400VDC

T6-GDRV

DZ8

D7
R14

1
8

INP
VDD
VDD

OUT
OUT

R26
10R-2W
D8
BYM13-40 SMD

Title

User & Technical Manual

MICS10

QD

Date:

GateD
SourceD

+30Vdc

Size
A3

GateC
SourceC

BYM13-40 SMD
6
7

4
5

22R SMD

+30Vdc

GATE_C

TC4422

GND
GND

U4

1
2
3
4
5
6
7
8
9
10

+400VDC
5R6 SMD
R23

2
CM.1uF SMD

C28

C12
CM1uF SMD

C11

MICS6

QC

+400VDC
7 T2

+30Vdc

BYM13-40 SMD

BYM13-40 SMD
2

R13

TC4422

U3

DRIVER PSL4280
Document Number

Rev
1

CS4280_DRV.DSN
Monday, July 01, 2013

Sheet

of

114

PJ10KPS-CA
DRIVER PSL4280 Revised: Monday, July 01, 2013
CS4280_DRV.DSN
Revision: 1
Item
Quantity Reference
Part
____________________________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

User & Technical Manual

5 C1,C3,C5,C9,C11
9 C2,C4,C6,C10,C12,C25,C26,
C28,C29
2 C7,C8
4 C13,C14,C15,C16
8 DZ1,DZ2,DZ3,DZ4,DZ5,DZ6,
DZ7,DZ8
8 D1,D2,D3,D4,D5,D6,D7,D8
1 F1
1 JP1
3 JP2,JP3,JP4
4 R1,R2,R4,R6
4 R3,R12,R17,R26
4 R7,R9,R21,R23
6 R8,R10,R13,R14,R15,R16
2 T1,T2
4 U1,U2,U3,U4

115

CM.1uF SMD
CM1uF SMD
100/25 SMD
CM1uF
16V-1W SMD
BYM13-40 SMD
BL01
MICS6
MICS10
10K SMD
10R-2W
5R6 SMD
22R SMD
T6-GDRV
TC4422

PJ10KPS-CA

User & Technical Manual

116

1
2
3

3
4

1
2

QA

+15V

+15V

QB Q3

+400VDC

CS1

1KpF

PE-51718

1KpF

1KpF

QD

+ C2
470/400

6
5
4
3
2
1

JP4
STRIP 6

D3

STTH8R06D-RHRP860

D6

C3

+400Vdc

H2
KL105/29

1
2
FAST-ON

CP2.2/400

FST2

1
2
FAST-ON

FST1

MODULO MOS

3
4

1
2

MD1

STTH8R06D-RHRP860
+400Vdc

L2
1.5uH

H1
KL105/29

+15V

R1
470K

STW45NM50-SiG47N60E-GE3

+15V

L1
1.5uH

+400VDC

STTH8R06D-RHRP860
D5
C12
Q4

STW45NM50-SiG47N60E-GE3

1KpF

QC

+400Vdc

FIX1
FIX35

STTH8R06D-RHRP860
D2
C10
Q2

C8
Y2K2pF

EARTH

STTH8R06D-RHRP860
D1
C9

STTH8R06D-RHRP860
D4
C11

STW45NM50-SiG47N60E-GE3

MODULO MOS

MD2

F1

TMC-PSL5060
RIVEDERE FOOT-PRINT

400VDC

400VDC 1

STW45NM50-SiG47N60E-GE3
Q1

1
2
FAST-ON

H11

KRA3/2

JP1

C1
Y2K2pF

C4

TSWTCH42

TSW2

TSWTCH42

TSW1

CP2.2/400

Date:

Size
A4

Title

3
4

3
4

C5

CD10KpF-1KV

C6

C7

CP.1uF-400'V

FIX11
FIX35

Monday, July 01, 2013

Sheet

PSL4280_PWRIN.DSN
of

FIX10
FIX-SNAP

FIX8
FIX-SNAP

FIX6
FIX-SNAP

FIX4
FIX35

FIX2
FIX35

Rev
1

RV1
VARISTOR-385Vac

SEZIONE DI POTENZA INGRESSO

CD10KpF-1KV

Document Number

1
2

+400VDC

+400Vdc

1
2

1
2

1
2
FAST-ON

1
2

1
2

H10

+400VDC

3
+400VDC

2
1
2

117
2

User & Technical Manual


3

PJ10KPS-CA

PJ10KPS-CA
SEZIONE DI POTENZA INGRESSO Revised: Monday, July 01, 2013
PSL4280_PWRIN.DSN
Revision: 1
Item
Quantity Reference
Part
_________________________________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
1
2
2
1
4
6
4
3
4
1
2
1
1
2
2
4
1
1
2

User & Technical Manual

CS1
C1,C8
C2
C3,C4
C5,C6
C7
C9,C10,C11,C12
D1,D2,D3,D4,D5,D6
FIX1,FIX2,FIX4,FIX11
FIX6,FIX8,FIX10
FST1,FST2,H10,H11
F1
H1,H2
JP1
JP4
L1,L2
MD1,MD2
Q1,Q2,Q3,Q4
RV1
R1
TSW1,TSW2

118

PE-51718
Y2K2pF
470/400
CP2.2/400
CD10KpF-1KV
CP.1uF-400'V
1KpF
STTH8R06D-RHRP860
FIX35
FIX-SNAP
FAST-ON
TMC-PSL5060
KL105/29
KRA3/2
STRIP 6
1.5uH
MODULO MOS
STW45NM50-SiG47N60E-GE3
VARISTOR-385Vac
470K
TSWTCH42

PJ10KPS-CA

User & Technical Manual

119

CP.1uF

C1

CP.1uF

C4

FIX6
TOR-3

FIX5
TOR-3

CP.1uF

C6

10K

R1

CP.1uF

C7

PAD-SALD

L1
T-PSL4280

CP.1uF

C5

FIX4
TOR-3

STTH2002TV1

D4

STTH2002TV1

D3

CP.1uF

C3

FIX3
TOR-3

CP.1uF

C2

FIX2
TOR-3

TSW2 PIN6

TO

TSW2 PIN5

TSW1 PIN6

TO

TSW1 PIN5

1
4

C14

+50VDC

+
C18

CM1uF

56K

R3

C26

C17

R6
15K

CS1
LA 100-P/SP13

V0

R5
10K

C28

YXG1000/63

YXG1000/63
YXG1000/63

C15

C16

L2
2XHART-62515

YXG1000/63

C19

YXG1000/63

BYV27-200

D1

YXG1000/63

C13

CP.1uF

C8

J1

YXG1000/63

R4 10K

YXG1000/63

C21
CM1uF

1
-

V0

C25
CP.1uF

HTP100-S
CS2

CP.1uF

C23

Date:

Size
A4

Title

C11
CP.1uF

C10
CP.1uF

Monday, July 01, 2013

C12
CP.1uF

Sheet

of

Rev
1

CS1

LINK-TA5

TOR1

STRIP7-90GR

7
6
5
4
3
2
1

JP1

PAD-SALD

J2

1
2
3

CP.1uF

C22

CS4280_PWROUT.DSN

SEZIONE DI POTENZA USCITA

V_GOOD

V_SENS

+13VDC
CS_OUT

YXG1000/63

C20

C9
CP.1uF

Document Number

1
2

1
2

1
2
4

1
2

5
1

1
2

1
2

5
1
2

120
2

User & Technical Manual


2

PJ10KPS-CA

PJ10KPS-CA
SEZIONE DI POTENZA INGRESSO Revised: Monday, July 01, 2013
PSL4280_PWRIN.DSN
Revision: 1
Item
Quantity Reference
Part
_________________________________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
1
2
2
1
4
6
4
3
4
1
2
1
1
2
2
4
1
1
2

CS1
C1,C8
C2
C3,C4
C5,C6
C7
C9,C10,C11,C12
D1,D2,D3,D4,D5,D6
FIX1,FIX2,FIX4,FIX11
FIX6,FIX8,FIX10
FST1,FST2,H10,H11
F1
H1,H2
JP1
JP4
L1,L2
MD1,MD2
Q1,Q2,Q3,Q4
RV1
R1
TSW1,TSW2

User & Technical Manual

121

PE-51718
Y2K2pF
470/400
CP2.2/400
CD10KpF-1KV
CP.1uF-400'V
1KpF
STTH8R06D-RHRP860
FIX35
FIX-SNAP
FAST-ON
TMC-PSL5060
KL105/29
KRA3/2
STRIP 6
1.5uH
MODULO MOS
STW45NM50-SiG47N60E-GE3
VARISTOR-385Vac
470K
TSWTCH42

PJ10KPS-CA

User & Technical Manual

122

User & Technical Manual

123
R3

R2

R4

560R-1/4W

BYV27-200

D1

Title

CONNECT TA NTC INPUT

STRIP-6 90GR

6
5
4
3
2
1

JP2

J1
JUMP 2P

CSPSL4280_TA.DSN

of

Rev
1

Date:

Size
A4

Monday, July 01, 2013

Document Number
Sheet

330R-1/4W

R1
27R-2W

C2
CM.1uF

470R

CS_PE

CSPE_GND

NTC_GND

1
2
3
4
5
6

MICS6

JP1

NTC

1
2

PJ10KPS-CA

PJ10KPS-CA
CONNECT TA NTC INPUT
CSPSL4280_TA.DSN

Bill Of Materials

Revised: Monday, June 10, 2013


Revision: 1

June 27,2013

7:57:43 Page1

Item Quantity
Reference
Part
______________________________________________
1
2
3
4
5
6
7
8
9

1
1
1
1
1
1
1
1
1

C2
D1
JP1
JP2
J1
R1
R2
R3
R4

CM.1uF
BYV27-200
MICS6
STRIP-6 90GR
JUMP 2P
27R-2W
330R-1/4W
470R
560R-1/4W

User & Technical Manual

124

125
V_SENS

Title

R1
10R-1/4W

CS4280CSOUR0.DSN

STRIP7-90GR

7
6
5
4
3
2
1

JP2

CONNECT TA NTC OUT

+13VDC
CS_OUT

of

Rev
1

Date:

Size
A4

Thursday, June 27, 2013

Document Number
Sheet

C1
CM.1uF
GND

V_GOOD

C2
CM.1uF

J1
JUMP 2P

NTC_D

1
2
3
4
5
6
MICS6

JP1

CURRENT SENS OUT

1
2

User & Technical Manual


2

PJ10KPS-CA

PJ10KPS-CA
CONNECT TA NTC OUT
CS4280CSOUR0.DSN

Bill Of Materials

Revised: Monday, June 10, 2013


Revision: 1

June 27,2013

7:58:00 Page1

Item Quantity
Reference
Part
______________________________________________
1

2
3
4
5

1
1
1
1

C1
C2
JP1
JP2
J1
R1

CM.1uF
CM.1uF
MICS6
STRIP7-90GR
JUMP 2P
10R-1/4W

User & Technical Manual

126

User & Technical Manual

127

FIX45

FIX2

FIX45

C3
X

1
2

C1
CP1KpF-1KV

1
R3
3R3-2W

R2
3R3-2W

R1
3R3-2W

FIX1

C2
X

SNUBBER
SNUBBER DIODE
DIODI SOT227
SOT227

Date:

Size
A4

Title

SNUBBER DIODE OUT

Sheet

CS4280SNUBR0.DSN
Thursday, June 27, 2013

Document Number

of

Rev
1

PJ10KPS-CA

PJ10KPS-CA
SNUBBER DIODE OUT
CS4280SNUBR0.DSN

Revised: Monday, June 10, 2013


Revision: 1

Bill Of Materials

June 27,2013

7:59:07 Page1

Item Quantity
Reference
Part
______________________________________________
1
2

1
2

C1
C2
C3
FIX1
FIX2
R1
R2
R3

CP1KpF-1KV
X
X
FIX45
FIX45
3R3-2W
3R3-2W
3R3-2W

User & Technical Manual

128

User & Technical Manual

129
4

Date:

Size
A4

Title

Thursday, April 10, 2014

Document Number

MOSFET

STRIP-7 90GR

6
5
4
3
2
1

JP2

STRIP-7 90GR

6
5
4
3
2
1

CSPSL4280_MOS.DSN

of

Rev
1

Sheet

10K-1/4W

R1

10K-1/4W

R2

JP3

MICS10

1
2
3
4
5
6
7
8
9
10

JP1

PJ10KPS-CA

PJ10KPS-CA
MOSFET Revised: Thursday, April 10, 2014
CSPSL4280_MOS.DSN
Revision: 1
Bill Of Materials Page1
Item
Quantity Reference Part
__________________________________________________
1
2
3

User & Technical Manual

1 JP1
2 JP2,JP3
2 R1,R2

130

MICS10
STRIP-7 90GR
10K-1/4W

PJ10KPS-CA
6.2.13

Directional coupler (SLDCLPFPJ10KCV)

User & Technical Manual

131

User & Technical Manual

132

RCA FWD PWR

From LPF

RCA RFL PWR

C6
1nF

C5
1nF

R7
2K2 0805

R4
270R 2010

R3
270R 2010

C2
4n7 0805

C4
4n7 0805

R1
100k 0805

D1 BAT83

R5
100R 0805

R2
100k 0805

D2 BAT83

C1
47p 0805

C3
47p 0805

C7
NC

R6
100R 0805

CS1

PJ10KPS-CA

Autorizzazione:

1.1

04/02/2014
Revisione:

Data:

File/Cartella:

Ufficio Tecnico
Nome PC in Rete:

Autore:

Nome Progetto:

CSDCLPFPJ1KM

TO ANTENNA

Codice:

Nome Parte:

di

Size:

A3

SLDCLPFPJ10KCV

Directional Coupler modulo 2.2 kw

---

Pagina:
Codice Progetto:

PJ10KPS-CA

PJ10KPS-CA

Directional Coupler
SLDCLPFPJ10CV
04/02/2014 Revision: 1.1
Item

1
2
3
4
5
6
7
8
9
10
11

Q.ty

User & Technical Manual

1
2
2
2
1
2
2
2
2
1
1

Reference
CS1
C3,C1
C4,C2
C5,C6
C7
D2,D1
R5,R6
R2,R1
R3
R4
R7

133

Part
CSDCLPFPJ1KM
47p 0805
4n7 0805
1nF
NC
BAT83
100H 0805
100k 0805
270R 2010
270H 2010
2K2 0805

PJ10KPS-CA
6.2.14

Low pass filter 1 (CSLPF1MOD2KW)

User & Technical Manual

134

PJ10KPS-CA
6.2.15

Capacitor 1 (CSB1LPFPJ1KM)

6.2.16

Card outlet connector (SLOUTRFPJ5K1)

User & Technical Manual

135

PJ10KPS-CA
6.2.17

First capacitance low pass filter (CSLP0372R1)

6.2.18

Low pass filter 2 (CSLPF2MOD2KW)

User & Technical Manual

136

PJ10KPS-CA
6.3

Electromechanical section
1

N Description
Code
1 Relay interface CSRLYCPROTVJ
board
2 Service
TRFSERV10KCV
transformer
PF1ADPSPJ5KM
3

P.S. combiner

User & Technical Manual

Chapter
6.3.3
/
6.3.4

SLADPPSPJ5K2 (PS combiner adapter) 6.3.4.1


CPUPSCMBPJ10K (cpu combiner)

6.3.4.2

CPUPJ5KMC2 (cpu power supply)

6.3.4.3

137

PJ10KPS-CA
Version with switching power supply for trays fans

User & Technical Manual

138

PJ10KPS-CA
Version with three-phase transformer for trays fans

User & Technical Manual

139

PJ10KPS-CA
6.3.1

220/380 v wiring diagram

User & Technical Manual

140

PJ10KPS-CA
6.3.2

Low tension and signal wiring diagram

User & Technical Manual

141

PJ10KPS-CA

NOTE (1)

User & Technical Manual

142

PJ10KPS-CA

NOTE (2)

User & Technical Manual

143

PJ10KPS-CA

NOTE (3)

User & Technical Manual

144

PJ10KPS-CA

NOTE (4)

User & Technical Manual

145

PJ10KPS-CA

SWITCHING TRANFORMER FOR TRAY FANS

RSP-1000

1000W Single Output Power Supply


Mechanical Specification

Case No. 952B

277.7

Unit:mm

25.4

20.5

7.8

series

3-M4 L=6

295
21

34.5

18.5

41

59

+V
-V
21

CN50

Air flow
direction

90

127

SVR51
12 11

10

3
2
1
TB1

3-M4 L=4

7.8

20.5

25.4

3-M4 L=6

6
277.7

AC Input Terminal
Pin No. Assignment
Pin No.
1
2
3

Assignment
AC/N
AC/L
FG

Control Pi n No. Assignment (CN50) : HRS DF11-12DP-2DS or equivalent


Assignment
+S
-S
G-AUX
5V-AUX

Pin No.
1
2
3
4

Pin No.
5
6
7
8

Assignment
DC-OK
ON/OFF
CS
Vco

Pin No.
9
10
11,12

Assignment
Vci
Vca
GND

Mating Housing

Terminal

HRS DF11-12DS
or equivalent

HRS DF11-**SC
or equivalent

Block Diagram
+S
EMI
FILTER

I/P

ACTIVE
INRUSH
CURRENT
LIMITING

RECTIFIERS
&
PFC

RECTIFIERS
&
FILTER

POWER
SWITCHING

PFC
CONTROL

+V
-V
-S
CURRENT
SHARE

CURRENT
SHARE

O.L.P.

DETECTION
CIRCUIT

PWM
CONTROL

PFC fosc : 110KHz


PWM fosc : 90KHz

DC OK
V_TRIM

O.V.P.
RECTIFIERS
CONTROL
ON/OFF
FAN

AUX
POWER

Derating Curve

ON/OFF
AUX POWER(5V/0.5A)

RECTIFIERS
&
FILTER

AUX GND

Static Characteristics
100

100
90
80

80
70

LOAD (%)

LOAD (%)

60
40

20

60
50
40

0
10
20
30
40
50
User &-20 Technical
Manual

AMBIENT TEMPERATURE (

60

146

70 (HORIZONTAL)

90

95

100

115

INPUT VOLTAGE (VAC) 60Hz

264

JP3
1
2
3
4
5

Contactor
COMMON
COMMON
K.M.G.
FAN OUTLET
/

Relay
/
/
RL2
RL3
/

JP3
6
7
8
9

Relay
/
RL1
/
RL6

6.3.3

User & Technical Manual

147
/
FAN INLET
COMMON
LOAD FAN

Contactor

PJ10KPS-CA
Relay interface board (CSRLYINTPJ10K)

KRA2

2
1

JP1

R14

3K3

1N4004

D2

LED-D3V
DL2

LED D3V

KMG

2
1

RL2
12V-10A

1N4004

DL7

12V-10A

C2

3K3

R2

47ZA1

22R/1W
RV2

CP.1uF-MKT
R8
1

D7

1
2

1N4004

D3

LED-D3V
DL3

RL7

SAF

22R/1W

FAN
OUT

2
1

RL3
12V-10A

R16

CP.1uF-MKT

C8

R17

3K3

R13

C7

DL8

---

FS1

10A

10x38

1M/1W

R15

RV7
47ZA1

LED D3R

C3

3K3

R3

47ZA1

22R/1W
RV3

CP.1uF-MKT
R9
1

1M/1W

2
1

NC

NC

D4

DL4

1N4004

D8

NC

R10

NC
C4

NC

R4

KRA4

JP2

NC

RV4

RL4
NC

CN18
DB9-CS-M

JP3

---

2
1

NC

CE10/25

4
3

NC

D5

DL5

5
9
4
8
3
7
2
6
1
4
3
NC

R11

File/Cartella:

Nome PC in Rete:

Autore:

Nome Progetto:

KRA9

NC

RV5

RL5
NC

PWR_RL.DSN

PJ10KPS-CA

NC
C5

NC

R5

J1
PE

FAN
IN

2
1
3

1N4004

D1

LED-D3V
DL1

RL1
12V-10A

1.0

13/03/2014

Autorizzazione:

Revisione:

Data:

C1

3K3

R1

47ZA1

22R/1W
RV1

CP.1uF-MKT
R7
1

4
3
1
2

148
4
3
2
1

2
1
2

Codice:

Nome Parte:

RL6
12V-10A

di

CSRLYINTPJ10K

Relay Interface

<>

Pagina: 1

C6

3K3

R6

47ZA1

22R/1W
RV6

CP.1uF-MKT
R12
1

Codice Progetto:

LOAD
FAN

1N4004

D6

LED-D3V
DL6

4
5

User & Technical Manual


3

1
2
3
4
5
6
7
8
9

Size: A4

PJ10KPS-CA

PJ10KPS-CA
Revised: Friday, March 14, 2014
Revision:

Bill Of MatePage1
Item
Quantity Reference
Part
______________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1 CN18
5 C1,C2,C3,C6,C8
14 RV4,RL4,R4,DL4,D4,C4,RV5,
RL5,R5,DL5,D5,C5,R10,R11
1 C7
4 DL1,DL2,DL3,DL6
1 DL7
1 DL8
6 D1,D2,D3,D6,D7,D8
1 FS1
1 JP1
1 JP2
1 JP3
1 J1
5 RL1,RL2,RL3,RL6,RL7
5 RV1,RV2,RV3,RV6,RV7
6 R1,R2,R3,R6,R13,R14
5 R7,R8,R9,R12,R17
2 R15,R16

User & Technical Manual

149

DB9-CS-M
CP.1uF-MKT
NC
CE10/25
LED-D3V
LED D3V
LED D3R
1N4004
10x38
KRA2
KRA4
KRA9
PE
12V-10A
47ZA1
3K3
22R/1W
1M/1W

Description

Code

PJ10KPS-CA
6.3.4

P.S. combiner (PF1ADPSPJ5KM)

SLADPPSPJ5K2
(PS combiner adapter)

CPUPJ5KMC2
(cpu power supply)

User & Technical Manual

CPUPSCMBPJ10K
(cpu combiner)

150

PJ10KPS-CA
6.3.4.1

P.S. combiner adapter (SLADPPSPJ5K2)

+105

User & Technical Manual

+105

151

PJ10KPS-CA

K1

RXE020
8

OUT_DACB

C94
C M .1uF

4
2
2

+12V_S

LM324

10

U6B
7

100R
R112

TL074

R120

C80

C96
1/25

12

13

C82

20k

C D 1 KpF

B A T83

S E L_0

0
1

S E L_2

S E L_4
C83

C D 1 KpF

D46

B A T83

D47

B A T83

D49

B A T83

S E L_3

C D 1 KpF

D50

B A T83

S E L_4

S E L_6

150R

+12V

D51
1N4148

D63
1 N 4 1 48

C86

-12V
R131
C85

C102 R132

100R

10K

150R

R128
14
150R

12

13

C97

B A T83

CIN_CH9

TL074

D53

B A T83

S E L_5

U6D

D54

B A T83

S E L_6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

D55

B A T83

D56

B A T83

D57

B A T83

D58

B A T83

C D 1 KpF

R133

14

100R

S E L_7
C98

IN_GBF

C D 1 KpF

C D 1 KpF

REJ_MP

D64

C D 1 KpF

C103
C M .1uF

1N4148

11

+12V
-12V

TR+
TR-

R82
20k

PWR DIR
CIN_CH0
PWR RFL
CIN_CH1
PWR INP DIV
CIN_CH2
PWR DIR N+1
CIN_CH3
PWR RFL N+1
CIN_CH4
PWR SBIL N+1
CIN_CH5
PWR INP2 LOAD C I N _ C H 6
IN_CH7
TEMP KDJ
CIN_CH8
PWR REJ
CIN_CH9
TEMP ARIA
C I N _ C H 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

CH3_P
CH_VPA
IN_IOR
OUT_IOR

OUT_DACB
OUT_MOS
OUT_VBIAS
OUT_GFB O U T _ G F B
2

IN_ON
O C _ A L ARM

OC_P5040
CIN_AD0
CIN_AD1
CIN_AD2
CIN_AD3
CIN_AD4
CIN_AD5
CIN_AD6
CIN_AD7
CLIXSON

ADDRESS 4

PIAZZ_2P

PD10

PIAZZ_2P

PD12

PIAZZ_2P

PD14

PIAZZ_2P
CIN_IN0

PD16

PD9

PIAZZ_2P

PD11

PIAZZ_2P

PD13

PIAZZ_2P

PD15

PIAZZ_2P

TYPE POWER
COMBI

IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
SWSAFE
IN_MAINS
UNB_AN
OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
OC_STDBY

CIN_IN5
CIN_IN6
CIN_IN7
U N B_AN

ASSEGNAZIONE INDIRIZZI

C_FAN

0 = RISERVATO
1 = POWER SUPPLY
4 = COMBINAT
8 = PA-XX

O C _ STDBY

PJ5KPS - Adapter PS and Combiner


-12V

JUMPER
JP7

STRIP20

TR+
TR-

IN_ON
IN_STDBY

STRIP20

S E L_7

100R

JP5

S E L_5

D52

+12V
-12V

+5V

STRIP20

2
10R

LM324

C D 1 KpF
S E L_3

COUT_GFB

U7D

2
5

S E L_2

R124

R127

LM324

C87
1/25

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

CIN_CH6

1 N 4 1 48

CIN_IN5
CIN_IN6
CIN_IN7

JP4

C D 1 KpF

R 1 1 610k

+12V
+12V_S

FIX8
FIX35

D42

C78

R 1 1 010k

-12V

FIX7
FIX35

R96

R106

D44
1 N 4 1 48

C D 1 KpF

FIX6
FIX35

4
11

CIN_CH5

JP6

1 N 4 1 48

100R

20K

Mauro Ucelli

1
31/05/2001

A3

<>

C95
CM.1uF

20k

1
C91
CM.1uF

U6C

20k

C75

LOAD-

C90
C M .1uF
1

2
2

C93
C M .1uF
2

C92
C M .1uF

C89
C M .1uF

R 1 1 51 0 0 R

TL074

SEL VIS1
SEL VIS2
SEL VIS3

U7C

1
C88
C M .1uF

1 N 4 1 48

C73

R111

R123

R88

FIX5
FIX35

C D 4K7pF

-12V

OUT_GFB

D28

+12V

+12V

10

U7B

+12V_S C 8 4

R126
RXE020

-12V

R 8 4 10k

10

TL074

1 N 4 1 48

R122

150R

R85
100R

CIN_CH8
R 9 4 10k

D40

100R

D48
1 N 4 1 48

C D 1 KpF

CON16AP

L O A D+
R 1 0 91 0 0 R

2 C81

R 1 2 5 1K

CIN_CH2

R119

T Q 2 -12V
1

C 1 0 4 1/25

-12V

U5C
TL074

R 7 9 10k

1 N 4 1 48
D25

SBL_N-

+12V

LM324

F6

R56
TL074

R66

D19

100R

R70

1 N 4 1 48

SEL_0
SEL_2
SEL_3
SEL_4
SEL_5
SEL_6
SEL_7

20k

1 N 4 1 48

D38

2
4
6
8
10
12
14
16

11

+
+
+
+
+
+
+
+

1 +
10

U7A

20k

100R
R76

DSS-22KpF

D45

F3

S E L_0

1 N 4 1 48

R87

+12V

C D 1KpF

-12V

R78
TL074

D27
1 N 4 1 48

C D 4K7pF

100R

14

20k

U6A

-12V

R121
2

1
-12V

-12V

C79

C N 10

C D 1 KpF

-12V

D43
1 N 4 1 48

DIV-

2
C D 4K7pF

R95

+12V

R 1 1 410k

C74

1
C76

R113 1 0 0 R

+12V_S

RXE020

R118

R 1 0 810k
1N4148

13

U5D

10k

1 N 4 1 48

R93

R103

D41

RXE020

100R

R105
20k

12

U4A

1 N 4 1 48

+12V

DSS-22KpF

CIN_CH4

D16

1 N 4 1 48
D22

COAX

D32
C66

TL074

-12V

D39
1N4148

C72
2

R 1 0 71 0 0 R

-12V

TKD+

2
C D 1 KpF

F5

100R

11

C D 1 KpF
DIV+

U N B _AN
U5A

-12V 1 N 4 1 48
D37
+12V
1

DIV+
DIVL O A D+
LOAD-

C D 4K7pF

GALVANOMETRO

R 9 8 10k

C D 1 KpF

R81

R83
100R

C D 1KpF

+12V

20k

D35
1 N 4 1 48

KDJ

2
2
C D 4K7pF

R61
TC-

20k

R62
1 N 4 1 48 +12V
D13

S B L _ N+

R 7 5 10k

D24

D30

R 9 2 10k

REJ-

C71

C77

C69

20k

R89

D 3 1 1 N 4 1 48

-12V

R117

+
+
+
+
+
+
+
+

+12V

C67

RXE020

DB9 MASC
1
6
2
7
3
8
4
9
5

R97 100R

RXE020

R102

C D 4K7pF

1
3
5
7
9
11
13
15

C65

R F L _ N-

1 N 4 1 48

+12V_S

100R

R69

1 N 4 1 48
1

10k

-12V
C62
C D 1 KpF

1 N 4 1 48

DSS-22KpF

D33

INPUT

R91 100R

C101

R55

D21

R74
TL074

C I N _ C H 10

20K

R 5 3 10k

1 N 4 1 48

R52

TL074

D15
1 N 4 1 48

C59

-12V

R E J+

20k

100R
R73

R 4 7 +12V

D10

DB9 FEM

R101

C70

100R

R86

C D 1 KpF

C D 4K7pF

U5B

1N4148

D29
REJ+
REJTKD+
REJ_MP
CIN_IN0

R 7 7 10k

D26

DIR_N-

CN8

R80
100R

F4

F2

2
2

D23

DSS-22KpF

CN9

R 7 2 10k

1 N 4 1 48

100R

100R

R65

1 N 4 1 48 +12V
D18

DSS-22KpF

CIN_CH3

D20

1 N 4 1 48
1

1
6
2
7
3
8
4
9
5

R F L_N+

R68
20k

100R
R71

F1

-12V

1 N 4 1 48 +12V
D17

DSS-22KpF
DB9 MASC

D14
1N4148

C D 1 KpF

DIR_N+

1
6
2
7
3
8
4
9
5

U4B

R 6 0 10k

-12V

20k

R64

C D 4K7pF

5
6

D12

C D 1 KpF

CN7

C61

R59 100R

-12V

TC+

RFL-

-12V

DIR_N+
DIR_NR F L _N+
R F L _ NS B L _ N+
SBL_N-

R54

DIR-

C D 4K7pF

R 5 1 10k

1 N 4 1 48
1 N 4 1 48

TL074

2
RXE020

10k

R58

D11

C60

C58

100R

14

2 C63

13

R50 100R

U4D

CIN_CH1

D9

2
1

R57 100R

+12V_S

R67

10k 1 2

1 N 4 1 48

RXE020
R63

R49

1 N 4 1 48

20k

R F L+

C57

CIN_CH0

1 N 4 1 4 8 +12V
D7

C D 1 KpF

R46

R48 100R

N+1

20k
D8

D B 9 FEM

1 N 4 1 48 +12V
D6

C D 1 KpF

R45

POWER

DIR+

C64
1

1 N 4 1 48 +12V
D5

C D 1 KpF

DIR+
DIRRFL+
RFLTC+
TC-

1
6
2
7
3
8
4
9
5

CN6

\\UT_SRV
-12V

User & Technical Manual

CSADPPSPJ5KM2.DSN

ADAPTER PS / COMB - Cb_5kw


SLADPPSPJ5K2

152

PJ10KPS-CA
DISS. A TELAIO

C D 1KPF

C D 4K7PF
C45

IS8
4N25

1M
R36

FIX2
FIX35

FIX3
FIX35

FIX4
FIX35

O C _ A L ARM

STRIP20

STRIP20

O C _ O U T0
O C _ O U T1
O C _ O U T2
O C _ O U T3
OC_OUT4
OC_OUT5
OC_OUT6
O C _ O U T7
OC_RESOUT
O C _ STDBY

STRIP20

PRE S

2
1

2
1

5
6

1M
R40

IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
IN_GFB

PD2

PIAZZ_2P

PD4

PIAZZ_2P

PD6

PIAZZ_2P

PD8

PIAZZ_2P

PIAZZ_2P
PD1
PD3

C M .1uF
IN_SAFE

R41

IN_SWSAFE

820R

ADDRESS 1

IS10
4N25

C D 4K7PF
C50

PD5
PD7

C48
2

1
IS9
4N25

C D 4K7PF
C47

C49
C M .1uF

IN_ON
IN_STDBY
O C _ A L ARM
OC_P5040

IN_IN0

IN_IN7

820R

+12V
-12V
+5V
TR+
TR-

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

TYPE POWER
SUPPLY

OC_FB

IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
IN_SWSAFE
IN_MAINS

R37

CH3_P
CH_VPA
IN_IOR
OUT_IOR
OUT_DACB
OUT_MOS
OUT_VBIAS
OUT_GFB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

C M .1uF

JP1

IN_CH0
IN_CH1
IN_CH2
IN_CH3
IN_CH4
IN_CH5
IN_CH6
VBUS I N _ C H 7
TEMP I N _ C H 8
IN_CH9
IN_CH10

C43

1M
R43

C53
2

C56
C D 1KPF
2

C55
C D 1KPF

C M .1uF

PIAZZ_2P
PIAZZ_2P
PIAZZ_2P

PJ5KPS
Mauro Ucelli
\\UT_SRV
CSADPPSPJ5KM2.DSN

User & Technical Manual

1M
R34

FIX1
FIX35

O C _ STDBY

C52
C D 1KPF

IS7
4N25

C D 4K7pF

C51
C D 1KPF

IN_IN6

C D 4K7PF
C42

C46

2
1

1K

C13
C D 1KPF

C54

R44

33K/1 W

IN_ON
1

R S T _ S A FE

IN_CH7

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

JP2

C41

820R

VBUS

R42

VBUS

5R6/2W

DB9 MASC

C L K 2 RXE020
RCT2

R33

+12V_S

R S T _ S A FE

IN_MAINS

820R

C M .1uF

JP3

+12V_S

1
6
2
7
3
8
4
9
5

CN5
CARRELLO 2

R39

1M
R29

2
R35

IN_PH

Cb_5kw
R38

C M .1uF

+12V

C D 4K7pF

C99
CD4K7KpF

IS6
4N25

C D 4K7PF
C40

R130
100R

R30
100R

C44

R129
100R

IN_IN5

820R

5R6/2W

VBUS

2
2

NC

CLK1
R C T1

C_FAN
TR+
TRCOUT_GFB
IN_ON
OC_STDBY
OC_ALARM
+12V
-12V
COAX
+12V_S

C_FAN
TR+
TRCOUT_GFB
IN_ON
O C _ STDBY
O C _ A L ARM
+12V
-12V
COAX
+12V_S

+12V_S

DB9 MASC

Cb_5kw

R32

RXE020

CARRELLO 1

R31

1
2

R28

1
6
2
7
3
8
4
9
5

C37
C M .1uF

R27
2K2

C38

C D 2 7PF

C D 4K7pF

1
1
2
10R

1M
R23

C39
1

FLAT16

TR-

R25
OR

-12V

IS5
4N25

C D 4K7pF
C36

O C _ A L ARM

IN_IN4

820R

TR+

R 2 2 10R
150R
R26

RST_SAFE

R20

RCT2

R24

20k

R21

1N4148

COUT_GFB

1 N 4 1 48

C33

C35

C D 4K7pF

C D 2 7PF

TL074

IN_ON

R17

2
4
6
8
10
12
14
16

1
3
5
7
9
11
13
15

O C _ STDBY
COAX

C D 1KpF

CN3

100R

1N4148

DB25 MASC

R 1 9 10k

T-

D62

D61

U4C

C31
C M .1uF

C34

1M
R14

R18 100R

10

D3

1 8 V _ UP

18V_DW

IS4
4N25

R 1 6 10k

1N4148

IN_IN3

C D 4K7PF
C30

1N4148

C32
2

R15 100R

BUS CU

C14
C D 1KPF

IN_CH8

T+

20k

C27

820R

R12
2K2

R13

R11

CLK2

+5V
+12V

1M
R10

C M .1uF

L M 7912

D60

C D 4K7pF

D59

IS3
4N25

C D 4K7PF
C26

-12V

VO

VI

IN_SAFE

SM1

1
C25
C M .1uF

100/35

U3

2
1

C24

IN_IN2

C29

C D 1 KpF

C20

820R

C28
C D 1KPF

470/35

RXE110

IN_PH

1M
R4

R8

RCT1

C23

C22
C M .1uF

GND

1 8 V _ UP

NC

2
1

R9

T-

PRES

IS2
4N25

C D 4K7PF
C19

C18
C M .1uF

C M .1uF
-

+12V_S

T+

RST_SAFE

RXE110

5R6/2W R7

R 6 RXE020

IN_IN1

820R

100/35

LM7812
U2

R3

SM1

C17
C M .1uF

18V_DW

C D 4K7pF

C16

GND

470/35

C12

D1
W L 02

R5

C15

+12V_S

VO

VI

C10
C M .1uF

DISS. A TELAIO
1

CN4

1M
R2

C D 1KPF

C D 1KPF

C D 1KPF

6
2

C D 1KPF

IS1
4N25

C D 4K7PF
C9

2
C D 1KPF

C D 1KPF

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

C8
C M .1uF

100/35

C21

CN2

C7

IN_IN0

820R
1

LM7812
U1

C11
C D 4K7pF

R1

CLK1

C6

+12V

VO
GND

C5

VI

C4
2

C3
2

C2

O C _ O U T1
O C _ O U T0
O C _ O U T3
O C _ O U T7

C1

S1
SS1
S2
FAN

C_FAN

RIS

OC_OUT7

D B 9 FEM.

O C _ O U T2

RELE POWER

SS2

1
6
2
7
3
8
4
9
5

OC_OUT0 OC_OUT1 OC_OUT2 OC_OUT3 C_FA N

CSRLYCPROTVJ
CN1

2
31/05/2001
0

A3

<>
ADAPTER P.S. E COMBINER
S L A D P P S P J 5KM2

153

PJ10KPS-CA
SLADPPSPJ5KM2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
________________________________________________________________________________
____________
1
1
CN1
2
1
CN2
3
1 CN3
4
4
CN4,CN5,CN7,CN9
5
2
CN6,CN8
6
1 CN10
7 38 C1,C2,C3,C4,C5,C6,C13,
C14,C15,C28,C32,C51,C52,
C55,C56,C57,C58,C59,C60,
C61,C65,C66,C67,C71,C72,
C73,C74,C75,C78,C80,C81,
C82,C83,C85,C86,C97,C98,
C102
8
3 C7,C16,C24
9 25 C8,C10,C17,C18,C20,C22,
C25,C27,C31,C37,C41,C43,
C46,C48,C49,C53,C88,C89,
C90,C91,C92,C93,C94,C95,
C103
10 26 C9,C11,C19,C21,C26,C29,
C30,C35,C36,C39,C40,C42,
C44,C45,C47,C50,C54,C63,
C64,C69,C70,C76,C77,C79,
C84,C101
11 2 C12,C23
12 2 C33,C38
13 3 K1,C34,C62
14 3 C87,C96,C104
15 1 C99
16 1 D1
17 47 D3,D5,D6,D7,D8,D9,D10,
D11,D12,D13,D14,D15,D16,
D17,D18,D19,D20,D21,D22,
D23,D24,D25,D26,D27,D28,
D29,D30,D31,D32,D33,D35,
D37,D38,D39,D40,D41,D42,
D43,D44,D48,D51,D59,D60,
D61,D62,D63,D64
18 12 D45,D46,D47,D49,D50,D52,
D53,D54,D55,D56,D57,D58
19 8 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8
20 6 F1,F2,F3,F4,F5,F6
21 10 IS1,IS2,IS3,IS4,IS5,IS6,
IS7,IS8,IS9,IS10
22 6 JP1,JP2,JP3,JP4,JP5,JP6
23 1 JP7
24 16 PD1,PD2,PD3,PD4,PD5,PD6,
PD7,PD8,PD9,PD10,PD11,
PD12,PD13,PD14,PD15,PD16
25 10 R1,R3,R8,R11,R20,R28,R33,
R35,R37,R41
26 10 R2,R4,R10,R14,R23,R29,
R34,R36,R40,R43

User & Technical Manual

DB9 FEM.
DB25 MASC
FLAT16
DB9 MASC
DB9 FEM
CON16AP
CD1KPF

100/35
CM.1uF

CD4K7pF

470/35
CD27PF
NC
1/25
CD4K7KpF
WL02
1N4148

27 2 R5,R9
28 11 R6,R31,R38,R63,R67,R101,
R102,R117,R118,R121,R126
29 3 R7,R32,R39
30 2 R27,R12
31 20 R13,R24,R45,R46,R47,R64,
R65,R66,R68,R69,R70,R86,
R87,R88,R89,R103,R105,
R106,R119,R120
32 37 R15,R17,R18,R30,R48,R50,
R52,R54,R55,R56,R57,R59,
R61,R71,R73,R74,R76,R78,
R80,R82,R83,R85,R91,R93,
R95,R96,R97,R107,R109,
R111,R112,R113,R115,R129,
R130,R131,R133
33 22 R16,R19,R49,R51,R53,R58,
R60,R62,R72,R75,R77,R79,
R81,R84,R92,R94,R98,R108,
R110,R114,R116,R132
34 3 R21,R26,R124
35 1 R22
36 1 R25
37 1 R42
38 2 R125,R44
39 4 R122,R123,R127,R128
40 2 U1,U2
41 1 U3
42 3 U4,U5,U6
43 1 U7

RXE110
RXE020
5R6/2W
2K2
20k

100R

10k

10R
180R
OR
33K/1W
1K
150R
LM7812
LM7912
TL074
LM324

BAT83
FIX35
DSS-22KpF
4N25
STRIP20
JUMPER
PIAZZ_2P
820R
1M

154

PJ10KPS-CA
6.3.4.2

CPU combiner (CPUPSCMBPJ10K)

User & Technical Manual

155

PJ10KPS-CA

User & Technical Manual

156

PJ10KPS-CA

User & Technical Manual

157

PJ10KPS-CA

User & Technical Manual

158

PJ10KPS-CA

User & Technical Manual

159

PJ10KPS-CA
Revised: Tuesday, March 11, 2014
Revision:

30
31
32
33
34

1
3
2
1
20

35
Page1

16

Item Quantity
Reference
Part
______________________________________________

36

13

17

37

33

12

3
4

1
14

38

65

54

19

7
8
9

1
2
8

39
40
41

1
3
10

10
11
12
13
14
15
16
17
18
19
20
21
22

1
2
1
1
1
1
2
1
3
2
2
2
14

42
43
44
45
46
47
48
49

1
1
1
1
1
1
3
15

50

26

23

10

24
25
26
27
28
29

2
1
1
4
3
1

51
52
53
54
55
56
57
58

1
2
2
1
2
1
1
11

59

Bill Of Materials

March 12,2014

16:43:00

C1,C3,C5,C7,C9,C11,C13, CM1kpF
C15,C17,C19,C21,C87,C88,
C89,C99,C119,C139
C2,C4,C6,C8,C10,C12,C14,
CM27pF
C16,C18,C20,C85,C95
C22
27pF
C23,C24,C27,C28,C33,C34,
1/25
C49,C50,C53,C54,C104,
C106,C118,C138
C25,C26,C29,C30,C35,C36,
CM.1uF
C47,C48,C51,C55,C56,C59,
C60,C61,C62,C63,C64,C65,
C66,C67,C68,C69,C70,C86,
C96,C100,C101,C102,C103,
C105,C107,C108,C109,C110,
C111,C112,C113,C114,C115,
C116,C117,C120,C122,C123,
C124,C125,C126,C127,C128,
C129,C130,C131,C132,C133
C31,C32,C39,C43,C71,C72,
CM4K7pF
C73,C74,C75,C76,C77,C78,
C79,C80,C81,C82,C83,C84,
C121
C38
CM2.2uF
C40,C42
220/25
C41,C57,C58,C90,C91,C92,
CM10KpF
C93,C94
C44
XCP
C45,R72
X
C52
220pF
C97
CP33KpF
C98
CP10KpF
C134 CP *
C135,C136
NC
C137 CM100PF
DL1,DL2,DL3 LED
DZ1,DZ2
5V1/1W
DZ3,DZ4
12V/0.5
DZ5,DZ6
5V1/0.5W
D1,D2,D15,D16,D17,D18, BAV99B
D19,D21,D22,D23,D24,D25,
D26,D27
D3,D4,D5,D6,D7,D8,D9,D11,
BAT83
D12,D30
D13,D14
1N4004
D20
XBAV99B
D29
LM336-5.0V
FIX1,FIX2,FIX3,FIX4
FIX35
JP1,JP2,JP3 STRIP20
JP4
STRIP 5

User & Technical Manual

JP5
STRIP 5X2
JP6,JP7,JP8 STRIP 2
OC1,OC2
TLP521-1
Q2
BC237
R1,R2,R3,R4,R5,R21,R22, 1K
R23,R24,R25,R41,R45,R46,
R47,R59,R105,R108,R109,
R118,R119
R6,R7,R8,R9,R10,R26,R27,
R28,R29,R30,R42,R54,R55,
R60,R68,R86
R11,R12,R13,R14,R15,R31,
R32,R33,R34,R35,R43,R71,
R75
R16,R17,R18,R19,R20,R36,
R37,R38,R39,R40,R44,R106,
R107,R112,R113,R120,R124,
R128,R134,R140,R144,R150,
R156,R160,R165,R174,R177,
R179,R181,R185,R190,R212,
R214
R48,R49,R56,R57,R58,R62,
R64,R66,R67,R70,R74,R76,
R77,R78,R79,R80,R83,R84,
R87,R89,R90,R92,R96,R97,
R99,R100,R102,R103,R104,
R162,R164,R166,R170,R171,
R172,R173,R175,R176,R178,
R180,R182,R186,R188,R192,
R194,R197,R199,R201,R202,
R203,R204,R205,R206,R207,
R208,R209,R210,R213,R215,
R216,R219,R220,R227,R228,
R230
R52
25K5
R53,R65,R82 20K
R61,R167,R168,R169,R191,
R193,R195,R196,R198,R200
R63
39K
R69
59K
R81
8K2
R85
3K62
R95
16K9
R98
33K2
R101,R211,R217
1M
R110,R111,R114,R115,R121,
R125,R131,R135,R141,R147,
R151,R157,R221,R223,R226
R116,R117,R122,R123,R126,
R127,R129,R130,R132,R133,
R136,R137,R138,R139,R142,
R143,R145,R146,R148,R149,
R152,R153,R154,R155,R158,
R159
R161 10M
R163,R229
330K
R183,R187
X2K2
R218 10R
R222,R224
10K5
R225 12K
TP1
3.3V
TR1,TR2,TR3,TR4,TR5,TR6,
TR7,TR8,TR9,TR10,TR11
TR12 87W-10K

100R
100K
2K2

60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

3
1
4
3
2
1
1
1
1
1
1
1
1
1
1

U1,U2,U3
LM324
U4
LM78M05CDT
U5,U6,U7,U8 TL074
U10,U12,U14 40106
U11,U13
ULN2004A
U15
MC68HC908GP32-QFP
U16
74HC273
U17
74HC574
U18
TLV5625
U19
74HC244
U20
SN75176AP
U21
74HC4053
U22
74HC139
U23
25C080
Y1
32.768 KHz

10K

4K7

47K
22R

87W-20K

160

PJ10KPS-CA
6.3.4.3

CPU power supply (CPUPJ5KMC2)

User & Technical Manual

161

PJ10KPS-CA

1
CM27pF

TR8
3

+7V

R37

R34
100K

C18

2K2

L M 324

I_DRV_A
PWR_REJ_C

R29

C19

CM27pF

TR5

R39

8 7 W - 2 0K

CM27pF

TR10

1
8 7 W - 2 0K

1
1

C126
CM.1uF

FIX4
FIX35

C124
CM.1uF

C125
CM.1uF

C123
CM.1uF

87W-20K

OUT

C25
CM.1uF

+12V

CM4K7pF

+12V
-12V

C31
CM4K7pF

C27
1/25

C32

+7V

CM.1uF

DL2
LED

5V1/1W
+

IN_MAINS
IN_SWSAFE
IN_ON
GND EARTH
PJ5K_I/O

ON
STDBY
SW_SAFE
MAINS
STOP_A
ALARM
RESOUT

C28
1/25

C29
CM.1uF

C30

R46
1K

IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
ON
STDBY
SW_SAFE
MAINS
STOP_A
ALARM
RESOUT
GND EARTH
PJ5K_MICRO

CH3_P
CH4_P
CH5_P
CH6_P
CH7_P
+5V
TR+
TRVREF
DAC_A
DAC_B

CH0
CH1
CH2
CH3
CH4
CH5
CH3_P
CH4_P
CH5_P
CH6_P
CH7_P
TR+
TR-

1/25

5V1/1W
C35
CM.1uF

DL3
LED

C36
R47
1K

CH0
CH1
CH5_P
CH6_P
CH7_P
CH3
CH4
CH5
OUT_DACB
OUT_GFB
OUT_VBIAS
OUT_MOS
UNB_AN
OC_P5040

CH0
CH1
CH5_P
CH6_P
CH7_P
CH3
CH4
CH5
OUT_DACB
OUT_GFB
OUT_VBIAS
OUT_MOS
UNB_AN
OC_P5040
VREF
DAC_A
DAC_B

PJ5K_FOLDER

+12V
-12V
CH_VPA
OUT_IOR
IN_IOR
IN_GFB
GND EARTH

CH_VPA
OUT_IOR
IN_IOR
IN_GFB

FOLDER
PJ5KPS - Scheda CPU

Griptech - Rev: Canazza

02/10/2002

\\ut_srv

1.0 (DC)

C S C P UPJK5M2.DSN

User & Technical Manual

C34
1/25

C33

CM.1uF

IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7

DZ2
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
+12V
CH0
CH1
CH2
CH3
CH4
CH5

-7V

OUT_0
OUT_1
OUT_2
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7

STRIP20

IN_MAINS
IN_SWSAFE
IN_ON

OUT_0
OUT_1
OUT_2
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7
+12V
+5V
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7

R45
1K

C121
CM4K7pF

DZ1

MICRO
OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
IN_STDBY
IN_IN0
IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
OC_ALARM
OC_P5040
OC_STDBY

DL1
LED
C26
CM.1uF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
IN_SWSAFE
IN_MAINS
UNB_AN
OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
OC_STDBY

OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
IN_STDBY
IN_IN0
IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
OC_ALARM
OC_P5040
OC_STDBY

C23
1/25

C24
1/25

+12V
-12V
+5V
TR+
TRIN_GFB
IN_ON
IN_STDBY
OC_ALARM
OC_P5040
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
IN_IN0

IN

+5V

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

LM78M05CDT

27pF

JP2

STRIP20

1
JP1

I/O

CH3_P
CH_VPA
IN_IOR
OUT_IOR
OUT_DACB
OUT_MOS
OUT_VBIAS
OUT_GFB

R30

R40

87W-20K

-12V

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

C20

100R

U4

STRIP20

IN_CH0
IN_CH1
IN_CH2
IN_CH3
IN_CH4
IN_CH5
IN_CH6
IN_CH7
IN_CH8
IN_CH9
IN_CH10

+
U3B
-

R35
100K

CM1kpF

2K2

14

-7V

JP3

CH6_P

100R

4
11

R38

1
2

CM1kpF

1
87W-20K

IN_CH9

R42

+
U3D
-

C17

CM27pF

+
U3C
-

GND

13

FIX3
FIX35

R25

L M 324

TEMP_A
TEMP KDI_C
TEMP_P

TR3

L M 324
12
100R

R44

FIX2
FIX3 5

TR4
3

87W-20K

+7V
TR11
3

C16

2K2
1

-7V

C22

2K2

R33
100K

CM27pF

R20

1
CM1kpF

TR9
3

LM324

+
U3A
-

R43
100K

CM1kpF

CH7_P

11

I_PLAL1_A
TEMP ARIA C

C15

R10

1K

CM27pF

2K2

CH5_P

C10

100R

1K

C21

2K2

8 7 W - 2 0K

IN_CH10

R15
100K

CM1kpF

87W-20K

10

R28

IN_CH8

100R

14

VBUS_P

C14

R36
R41

R32
100K

CM1kpF
C13

13

+
U2D
-

TR2

1K

2K2

C12

R24

CH4_P

R31
100K

CM1kpF

C9

CM27pF

R19

L M 324

VBIAS_A

R27
-7V

8 7 W - 2 0K

12

C11

2K2
1

IN_CH7

100R

C8

+
U2C
-

TR7

1K

LM324

+
U2A
-

R14
100K

I_PLAL3_A
PWR_RFL_N+1

R9

V.P.A_A
PWR_INP2_C

R26

CM1kpF

L M 324
10

R23

CH3_P

11

+7V

IN_CH6

100R

C7

CM27pF

13

CH4

100R

14

I_PLAL4_A
PWR_SIB_N+1

+
U2B
-

R18

87W-20K

1K

L M 324
5

-7V

C6

R22

CH5

1K

CM1kpF

R17

8 7 W - 2 0K

IN_CH5

R13
100K
2K2

R21

TR6

R16

C5

I_PLAL2_A
PWR_DIR_N+1

R8

+
U1D
-

2K2

CM27pF

PWR_INP_A
PWR_INP_C

TR1

2K2

FIX1
FIX35

L M 324
12

100R

CM1kpF

C4

R7

L M 324

+
U1A
-

R12
100K

IN_CH4

1K

C3

100R

R5

CH3

1K

CM27pF

PWR_RFL_A
PWR_RFL_C

CM1kpF

C2

R6

+
U1B
-

IN_CH3

R11
100K

R4

CH2

PWR_DIR_A
PWR_DIR_C

1K

LM324

100R

+7V

IN_CH2

+
U1C
-

R3

CH1

1K

L M 324
10

IN_CH1

1K

C1

R2

CH0

IN_CH0

R1

A3

Scheda CPU
SLCPUPJK5M2

162

PJ10KPS-CA
5

10

R52

TL074
8

R48

10K

R49

U6C
1

R53

2
CM.1uF

D1
BAV99B

4
TL074

C43

BAV99B

R60

100R

10K

+12V

CM10KpF
1

R61

R62

R63

4K7

10K

39K

R65

R66

R67
10K

C42

20K

10K

220/25

TL074

C139
R228

C135
100K R75
C137
1
2

10K

B A T83

I_PAL3

D11

B A T83

D12

I_PAL4

U5C
TL074
9
10

+12V

U5D
TL074

R83

10K

13
12

11
10K

R89
10K

IN_IOR

+
-

+3.3V

TL074

10

10K
8 -3.3V

U7C

1
U5A
TL074

TP1
1

R96

3.3V

C47

R97

10K

-12V

10K

+12V
R99

R98
33K2
CM.1uF

10K

+12V

VREF

TL074

10

+12V

+12V

C57

C51
CM.1uF

C127
CM.1uF

C131
CM.1uF

-12V

-12V

+
C56
CM.1uF

+
C53
1/25

C54
1/25

C55
CM.1uF

C128
CM.1uF

C132
CM.1uF

10K
2

-12V

R103

R102
10K

C50
1/25

8
TL074

220pF

10K

11

R101
1M

R100

+
C49
1/25

+
C48
CM.1uF

U8C

C52

U8A

IN_GFB

OUT_MOS
100R

R92

TL074
14

R86
7

+12V

U8D

13

R95
16K9

TR12
87W-10K

3K62

R90
10K

12

U5B
TL074

R85

14

R87

OUT_IOR

B A T83

20K

D9

B A T 83

10K

I_PAL2

R82

R80

B A T83

D6

10K

D8

R79

I_PAL1

R84

10K

B A T83

TL074
U7B

D7

I_DRV

10K

OUT_VBIAS
100R

U6D

CH5

R81

20K

R70

59K

R68
14

11

PWR_SBIL N+1

CH4

B A T83

R69

PWR_RFL N+1

CH3

D5

TEMP

CP.1uF
U7A
TL074

PWR_DIR N+1

CH7_P

CM100PF
6

XCP

C136
1

12

TEMP ARIA C

CH6_P

R78

2K7

10K
-12V

PWR_SBIL C

B A T83

TEMP KDI C
TEMP ARIA PS C H 5 _ P

D4

RFL_PWR

10K

CH1

R77

C45

R72
2

R76

13

D3

FWD_PWR

R74

C44

100K

B A T 83

R71

CH0

CP.1uF

10K

B A T83

D30

UNB_AN

C41
2

CM1KPF

CP *
C134

C40
220/25

1
2

CM4K7pF

R64
10K

100R

+12V

1K

OC_P5040

U6B

10K

+12V

R59

D2

R58

OUT_GFB

TL074

R57

CM4K7pF

10K

C39

R55
1

R56

-12V
U6A

100R

20K

25K5

R54

CH_VPA

11

VREF

PWR INP2 C

10K

C38

CM10KpF

GND EARTH
-12V

R104
5

DAC_B
10K
C58

6
R221

U8B
+
-

R229

R105
7

OUT_DACB

TL074

1K

DAC_A
330K
C138
1/25

R222

R223

13

14

TL074
U7D
P J 5 K PS - Scheda CPU

R224

CM10KpF

12

47K

47K

10K5

10K5

02/10/2002

\\ut_srv

1.0 (DC)

C S C P U PJK5M2.DSN
5

User & Technical Manual

G r iptech - Rev: Canazza

A3

Sezione Foldback
SLCPUPJK5M2
1

163

PJ10KPS-CA
4

R106

2K2

+5V

JP8

3
2
R113

40106

C62

16

47K

OC_P5040

CM.1uF

22R

D13

CM.1uF

R120

14
U11C
ULN2004A

OC_STDBY

22R

22R

R124

R126

R127

22R

22R

11

R132
5

O U T _0

12
U11E
ULN2004A

47K

R133

OC_OUT0C

22R

22R

R138

R139

R134

13
U11D
ULN2004A

OC_OUT1

22R

U10A
2
40106

C65

U10F
13

12

IN2

40106

2K2

IN_IN3
47K

U14F

U12E

+5V
R 1 3 5 11

10

IN3

CM.1uF

40106

C66
2

U11F
ULN2004A

R137

OC_OUT1C

+5V
R131
1

CM.1uF
OC_OUT0
4

11

2K2

IN_IN2

22R

22R
R136

O U T _1

OC_RESOUT

22R

U13F
ULN2004A

R128

40106
+5V

RESOUT

C64
2

CM.1uF

R130

RESOUTC

U10B

+5V
R125
3

47K

R129

IN1

40106

C63

2K2

IN_IN1

10
U13G
ULN2004A

CM.1uF
2

IN0

STOP_A

R123

OC_STOPAC

R122

SW_SAFE

U10C

+5V
R121
5

47K

1N4004
1N4004

10
40106

C61

2K2

IN_IN0

D14
IN_STDBY

IN_STDBY

U10E

+5V
R 1 1 4 11

IN_SWSAFE

R117

OC_P5040C

22R

U11A
ULN2004A

TLP521-1

R116

2K2

14

1K

R119
1K

C60

R118

U14B

47K

CM.1uF

GND EARTH

R112
+5V

R115

GND

STDBY

MAINS

CM.1uF

2K2

OC2
1

+12V

40106

8
40106

+12V

IN_MAINS

STRIP 2

+5V

U10D

+5V
R111
9

47K
C59

TLP521-1

ON

2K2

47K

R107

1K
2

1K

R110

IN_ON

+5V

U14C

IN_ON

R109

R108

OC1

R142

R143

U14E
OC_OUT3

11

22R
R149
22R

R152

R153

13
U13D
ULN2004A

OC_OUT6C

IN4

40106

U14A

CM.1uF
2
R150

40106

C68

2K2

IN5

40106
+5V

+5V
R151
1

IN_IN6
47K

22R

U12B

+5V
R147
3

47K

OC_OUT6

U12A
2

IN6

CM.1uF

C69

12

IN7

40106

22R

O U T _6

40106

C67

2K2

IN_IN5

OC_OUT5

22R

R144

+5V

U13C
ULN2004A

14

OC_OUT4

OC_OUT5C

U12D

14
R148
14

CM.1uF

40106

R146

OC_OUT4C

47K
10

U12C

+5V
R141
5

22R

22R

U13B
ULN2004A

O U T _5

2K2

15

OC_OUT3C

22R
R145

O U T _4

R140
40106

16
U13A
ULN2004A

OC_OUT2
22R

IN_IN4

9
1

O U T _3

OC_OUT2C

22R

10
U11G
ULN2004A

12

O U T _2

13

12
U13E
ULN2004A

R155

OC_OUT7C

OC_OUT7

22R

R156

2K2

22R
IN_IN7
47K

User & Technical Manual

40106
A

2
CM4K7pF

IN_ON

C82
CM4K7pF

C83

RESOUTC
1

IN_STDBY

CM4K7pF

C84

P J 5 K PS - Scheda CPU

CM4K7pF

G r iptech - Rev: Canazza

02/10/2002

\\ut_srv

1.0 (DC)

C S C P U PJK5M2.DSN
5

C70

A3

CM4K7pF

C81

OC_ALARMC

CM4K7pF

C80

OC_OUT7C

CM4K7pF

C79

OC_OUT6C

CM4K7pF

C78

OC_OUT5C

CM4K7pF

C77

OC_OUT4C
1

C76

CM4K7pF

U12F

22R

OC_OUT3C

CM4K7pF

C75

OC_OUT2C

CM4K7pF

C74

OC_OUT1C
1

C73

CM4K7pF
2

CM4K7pF

C72

OC_STOPAC OC_OUT0C
1

C71

CM.1uF

OC_ALARM

22R

U11B
ULN2004A
OC_P5040C

R159

OC_ALARMC

15

R158

ALARM 2

ALARM

+5V
R 1 5 7 13

R154
5

O U T _7

Sezione I/O digitale


SLCPUPJK5M2
1

164

PJ10KPS-CA
5

DE
DI

SN75176AP

BAV99B

VSS
VSSA

D0
D1
D2
D3
D4
D5
D6
D7

BAV99B

C111

C112

C113

C129

C130

C133

19
18
17
16
15
14
13
12

9
7
12
14
16
18
5
3

+5V

10

SS

1
8
3
2

G
GND
B
A

Y3
Y2
Y1
Y0

14

CH1_P

15

CH2_P

VSS

+5V

CK

14
13

A
B

15

Y0
Y1
Y2
Y3

12
11
10
9

CKI
CKO

VEE

X0
X1

12
13

CH3_D R191
CH0_D

4K7

Y0
Y1

2
1

CH4_D R 1 9 5
CH1_D

4K7

Z0
Z1

5
3

CH5_D R 1 9 8
CH2_D

4K7

INH
A
B
C

6
11
10
9

R193

4K7

CH3
CH0

R196

4K7

CH4
CH1

R200

CH5
CH2

4K7

ENA

74HC4053

U22B
74HC139

STRIP 2

LM336-5.0V

CM1KpF

D29

11
1

D26
CH2_D

BAV99B
2

+5V

BAV99B

2A1
2A2
1A4
1A3
1A2
1A1
2A3
2A4

11
13
8
6
4
2
15
17

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

1G
2G

1
19

CKI

R194

10K

D1

R197

10K

D2

R199

10K

D3

R201

10K

D4

R202

10K

D5

R203

10K

D6

R204

10K

D7

R205

10K

MISO

R206

10K

SS

R207

10K

CK

R208

10K

SEL0

R209

10K

SEL1

R210

10K

TXD

R213

10K

IRQ

R215

10K

RXD

R216

10K

MOSI

R219

10K

SCLK

R220

AD7

R179 2K2

+5V

IN_AD4
2

C114
CM.1uF
10K
R182

R181 2K2

+5V
IN_AD5

AD6

+5V

C102
CM.1uF
10K
R180

C115
CM.1uF
10K
R186

R185 2K2
+5V
IN_AD6

C116
CM.1uF
10K
R192

R190 2K2
+5V
IN_AD7

C117
CM.1uF

PRG OC
JP5

RST_P
PA7
PA0
IRQ

1
3
5
7
9

RST
D7
D0

2
4
6
8
10

+5V

STRIP 5X2

+5V

U23
MOSI
SCLK
CSM

5
6
1
4

SI
SCK
CS
GND

8
2
3
7

VCC
SO
WP
HLD

MISO
+5V

25C080

10K
P J 5 K PS - Scheda CPU

CM.1uF

G r iptech - Rev: Canazza

02/10/2002

\\ut_srv

1.0 (DC)

C S C P U PJK5M2.DSN

User & Technical Manual

AD4

R177 2K2

IN_AD3

D0

GND EARTH

C101
CM.1uF
10K
R178

CH5_D

BAV99B

C120

D25

BAV99B

+5V
1

CH1_D

VREF

BAV99B

+5V
D24

1
C119

1/25

10K

Q2
BC237

8
40106
U14D

JP6

C118

VREF

D23
CH4_D

RST

R230

BAV99B

R214
2K2

CH0_D

R212
2K2

3
BAV99B

CH3_D

D22

+5V

+5V

A3

1M

D21

+12V

D27

+12V

+5V
1

+5V

+5V
R211

20

GND

R174 2K2
IN_AD2

+5V

U21

+5V

CKI
ENI

16

ENA
ENI
CSA
CSM

7
6
5
4

CH0_P

16

SEL1
SEL0

VCC

U22A
74HC139

IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7

74HC244

DZ5
5V1/0.5W

VCC

2Y1
2Y2
1Y4
1Y3
1Y2
1Y1
2Y3
2Y4

12V/0.5

DZ6

2
3
4
5
6
7
8
9

AD5

VCC

D0
D1
D2
D3
D4
D5
D6
D7

10

+5V

CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF

TR+
TR-

5V1/0.5W

CLK
OC

+5V

C100
CM.1uF
10K
R176

D1
D2
D3
D4
D5
D6
D7
D8

R165 2K2
IN_AD1

AD3

GND

2
CM.1uF
10K
R166

AD1

74HC574

DZ3

R187
X2K2

GND

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

10

C110

C109

C108

C107

VCC

R188
10K

OUT_0
OUT_1
OUT_2
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7

20

U17

XBAV99B

DZ4
12V/0.5

12
15
9
6
5
2
16
19

AD2

VCC

PTB6

Q5
Q6
Q4
Q3
Q2
Q1
Q7
Q8

+5V

Bus 485
B

20

C106
1/25

CLK
CLR

+5V

C96

D19

BAV99B
2

BAV99B

P T B5

11
1

2K2

IN_AD0

74HC273

PTB5

D18

CKO
RST
+5V

D17

+5V

D5
D6
D4
D3
D2
D1
D7
D8

U19

3
4

D16
PTB4

+5V

13
14
8
7
4
3
17
18

RO
RE

VCC

TXD

STRIP 5

1
2

10K

+5V

VDD
C105 +

U20

GND

RXD
DE

R175

Analog In
Digital
I/O

D0
D1
D2
D3
D4
D5
D6
D7

R160

10K
R162

AD0

D20
3

DIP8

CH3_P
CH4_P
CH5_P
CH6_P
CH7_P

VCC
CM.1uF

RS485

CM10KpF

+5V

+ C104
1/25

X2K2

CM10KpF

TXD
RXD

GND
R183

CM10KpF

R172 10K

R173 10K

R227

+5V

TR+
TR-

R171 10K

P T B3

R226 10K

CM10KpF

C103

CM.1uF

5
4
3
2
1

R169 4K7

D15

VREF

CM10KpF

CH0_P
R168 4K7 CH1_P
CH2_P
R170 10K

+5V

12K

TLV5625

JP4

R 1 6 74 K 7

2
R225

47K

9
10

PTE0
PTE1

PTB0
PTB1
PTB2
PTB3
PTB4
PTB5
PTB6
PTB7

DAC_A

PTB7
C94

22
23
24
25
26
27
28
29

BAV99B

8
7
6
5

VCC
OUTB
VREF
GND

PTB6
C93

U16

DAC_B

DI
SCLK
CS
OUTA

C92

+5V

+5V
U18

P T B5

C91

PTB0
PTB1
PTB2
PTB3
PTB4
PTB5
PTB6
PTB7

CM1KpF

CM1KpF

CM1KpF

PTD0
PTD1
PTD2
PTD3
PTD4
PTD5
PTD6
PTD7

PA0
D1
D2
D3
D4
D5
D6
PA7

12
13
14
15
18
19
20
21

32
33
34
35
36
37
38
39

PTC0
PTC1
PTC2
PTC3
PTC4
PTC5
PTC6

PTA0
PTA1
PTA2
PTA3
PTA4
PTA5
PTA6
PTA7

MC68HC908GP32-QFP

1
2
3
4

P T B4

C90

2
3
4
5
6
7
8

U15

MOSI
SCLK
CSA

PTB3

C89

IRQ*
RST*
OSC1
OSC2
CGMXFC

11
1
44
43
42

C122

SS
MISO
MOSI
SCLK
SEL0
SEL1
CK
DE

PTB2

C88

R217
1M

CM.1uF

C99
CM1kpF

PTB1

C87

2
C98
CP10KpF

P T B0

C86

ON
STDBY
SW_SAFE
MAINS
STOP_A
ALARM
RESOUT

C97
R164
2
C P 3 3 K p F 10k

IRQ

RST_P

330K
R163

CM.1uF

40
17
30

STRIP 2

VDDA
VDD
VDDAD

Y1
32.768 KHz

10R

VSSA
VSS
VSSAD

R161
C 9 5 10M

R218

JP7
2

CM27pF

41
16
31

C85
CM27pF

VREF

VDD

Sezione micro
SLCPUPJK5M2
1

165

PJ10KPS-CA
29
30
31
32
33

1
3
2
1
20

34
Page1

16

Item Quantity
Reference
Part
______________________________________________

35

13

17

36

33

12

3
4

1
14

37

64

55

19

38
39
40

1
4
10

7
8

2
8

9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
1
1
1
1
2
1
3
2
2
2
14

41
42
43
44
45
46
47
48

1
1
1
1
1
1
3
15

49

26

22

10

23
24
25
26
27
28

2
1
1
4
3
1

50
51
52
53
54
55
56
57

1
2
2
1
2
1
1
11

58
59

1
3

Revised: Monday, July 01, 2013


Revision:

Bill Of Materials

March 11,2014

12:13:51

C1,C3,C5,C7,C9,C11,C13, CM1kpF
C15,C17,C19,C21,C87,C88,
C89,C99,C119,C139
C2,C4,C6,C8,C10,C12,C14,
CM27pF
C16,C18,C20,C85,C95
C22
27pF
C23,C24,C27,C28,C33,C34,
1/25
C49,C50,C53,C54,C104,
C106,C118,C138
C25,C26,C29,C30,C35,C36,
CM.1uF
C38,C47,C48,C51,C55,C56,
C59,C60,C61,C62,C63,C64,
C65,C66,C67,C68,C69,C70,
C86,C96,C100,C101,C102,
C103,C105,C107,C108,C109,
C110,C111,C112,C113,C114,
C115,C116,C117,C120,C122,
C123,C124,C125,C126,C127,
C128,C129,C130,C131,C132,
C133
C31,C32,C39,C43,C71,C72,
CM4K7pF
C73,C74,C75,C76,C77,C78,
C79,C80,C81,C82,C83,C84,
C121
C40,C42
220/25
C41,C57,C58,C90,C91,C92,
CM10KpF
C93,C94
C44
XCP
C45,R72
X
C52
220pF
C97
CP33KpF
C98
CP10KpF
C134 CP *
C135,C136
CP.1uF
C137 CM100PF
DL1,DL2,DL3 LED
DZ1,DZ2
5V1/1W
DZ3,DZ4
12V/0.5
DZ5,DZ6
5V1/0.5W
D1,D2,D15,D16,D17,D18, BAV99B
D19,D21,D22,D23,D24,D25,
D26,D27
D3,D4,D5,D6,D7,D8,D9,D11,
BAT83
D12,D30
D13,D14
1N4004
D20
XBAV99B
D29
LM336-5.0V
FIX1,FIX2,FIX3,FIX4
FIX35
JP1,JP2,JP3 STRIP20
JP4
STRIP 5

User & Technical Manual

JP5
STRIP 5X2
JP6,JP7,JP8 STRIP 2
OC1,OC2
TLP521-1
Q2
BC237
R1,R2,R3,R4,R5,R21,R22, 1K
R23,R24,R25,R41,R45,R46,
R47,R59,R105,R108,R109,
R118,R119
R6,R7,R8,R9,R10,R26,R27,
R28,R29,R30,R42,R54,R55,
R60,R68,R86
R11,R12,R13,R14,R15,R31,
R32,R33,R34,R35,R43,R71,
R75
R16,R17,R18,R19,R20,R36,
R37,R38,R39,R40,R44,R106,
R107,R112,R113,R120,R124,
R128,R134,R140,R144,R150,
R156,R160,R165,R174,R177,
R179,R181,R185,R190,R212,
R214
R48,R49,R56,R57,R58,R62,
R64,R66,R67,R70,R74,R76,
R77,R79,R80,R83,R84,R87,
R89,R90,R92,R96,R97,R99,
R100,R102,R103,R104,R162,
R164,R166,R170,R171,R172,
R173,R175,R176,R178,R180,
R182,R186,R188,R192,R194,
R197,R199,R201,R202,R203,
R204,R205,R206,R207,R208,
R209,R210,R213,R215,R216,
R219,R220,R227,R228,R230
R52
25K5
R53,R65,R81,R82
20K
R61,R167,R168,R169,R191,
R193,R195,R196,R198,R200
R63
39K
R69
59K
R78
2K7
R85
3K62
R95
16K9
R98
33K2
R101,R211,R217
1M
R110,R111,R114,R115,R121,
R125,R131,R135,R141,R147,
R151,R157,R221,R223,R226
R116,R117,R122,R123,R126,
R127,R129,R130,R132,R133,
R136,R137,R138,R139,R142,
R143,R145,R146,R148,R149,
R152,R153,R154,R155,R158,
R159
R161 10M
R163,R229
330K
R183,R187
X2K2
R218 10R
R222,R224
10K5
R225 12K
TP1
3.3V
TR1,TR2,TR3,TR4,TR5,TR6,
TR7,TR8,TR9,TR10,TR11
TR12 87W-10K
U1,U2,U3
LM324

100R
100K
2K2

60
61
62
63
64
65
66
67
68
69
70
71
72
73

1
4
3
2
1
1
1
1
1
1
1
1
1
1

U4
LM78M05CDT
U5,U6,U7,U8 TL074
U10,U12,U14 40106
U11,U13
ULN2004A
U15
MC68HC908GP32-QFP
U16
74HC273
U17
74HC574
U18
TLV5625
U19
74HC244
U20
SN75176AP
U21
74HC4053
U22
74HC139
U23
25C080
Y1
32.768 KHz

10K

4K7

47K
22R

87W-20K

166

PJ10KPS-CA
6.3.4.4

P.S. combiner trimmer

In the PJ10KPS-CA are present microcontrol boards, one for each 2.2 kW module, one for the
control of the power supply and one for the control of the combiner. In each board the trimmers
have diverged meaning. In figure, RFM refers to the RF module, PS to the power supply and
CMB to the combiner. TR12 is set so that VREF is 3.3 V.

PS (power supply)

CMB (combiner)

AIR TEMP OUTLET (EXHAUST)

UNBALANCED

UNBALANCED EXT.

User & Technical Manual

167

TEMPERATURE (TEMP)
KDI DISSIPATOR TEMP (REJ.IT)
AIR TEMP INLET (ROOM T)

PJ10KPS-CA
6.4

Parallel interface (opz.)(CSINTREMPJ5K)


A parallel-type interface is mounted on the top of the PJ10KPS-CA, in which the different
signals are available through terminal blocks (Figure 6.4.1). This interface is connected to
the CU from which it receives the different signals and to which the eventual commands
are forwarded.
The card contains digital inputs, digital outputs and analog outputs. Among the digital
inputs, a copy of all the possible orders that can be given locally to the unit by using the
buttons of the control unit are displayed.

Figure 6.4.1
The digital outputs supply information concerning the status of the PJ0KPS-CA.
The analogue outputs enable the remote control of the most important parameters, for
example the forward and reflected power.
This interface was designed for a maximum configurability and adaptability to the tel metry
systems to which it may be connected. For example, each digital input can be configured
through a jumper in order to be active when grounded or when connected to a supply
source between +12V and +24V.
The scheme of one generic digital input is shown in Figure 6.4.2 b). Please pay attention
to the anti-parallel type optocouplers, so that if the jumper is closed between the pins 1
and 2, by grounding the DIGITAL INPUT, the input is active. On the contrary by closing
2 and 3, the input is active when the DIGITAL INPUT is connected to a positive voltage.
Each digital output can be configured individually as Normally open or Normally
closed (NO or NC). In Figure 6.4.2 a) the scheme of a generic digital output is shown.
Please note that when the jumper is closed between 1 and 2, the output is normally shortcircuited with the common pin, while in the other case the circuit is normally open.
It is important to remember that the different commands can be given to the unit through
the parallel interface only if the Local/Remote selector situated on the front panel is on the
Remote position.

User & Technical Manual

168

PJ10KPS-CA

a)

b)
Figure 6.4.2
JP35

JP12

JP48
1

JP8
1

JP4
1

1
1

1
JP38

JP16
JP22

1
JP47
Figure 6.4.3

The following table describes the function of each jumper of the parallel interface. The
first column indicates the identifying number of the jumper as shown on Figure 6.4.3, the
second indicates the name of the signal and the third column describes its function.

Clamp

Type

Name

JP4/1
JP4/2
JP4/3
JP4/4

In
In
In
In

ON
STDBY
OFF
EXT INH

JP4/5

In

AUX INH

JP4/6

In

NOM PWR

User & Technical Manual

Description
Corresponds to the ON button of the control unit
Corresponds to the STDBY button of the control unit
Corresponds to the OFF button of the control unit
External inhibition jumper. It is a N.C. type jumper, which
means that it must be active for the PJ10KPS-CA to work.
Upon delivery, this terminal is closed to ground by a jumper.
Auxiliary external inhibition jumper. It is a N.O. type
jumper,which means that it must be not active for the
PJ10KPS-CA to work. It is auxiliary because even if nothing
is connected to it the PJ10KPS-CA works normally.
Corresponds to the NOMINAL POWER button of the control unit

169

PJ10KPS-CA
JP4/7

In

JP4/8

In

JP4/9

In

JP4/10 /
JP8/1 In

LOW PWR

Corresponds to the REDUCED POWER button of the control unit


AUDIO ALARM Audio alarm of exciter 1. This input, when active, indicaEXC. 1
tes an alarm on exciter 1. If the PJ10KPS-CA is in automatic changeover modality, if the exciter 1 is on air and if this
signal remains active for a time lag equivalent to the time
setted in the Settings menu at line Exc. Wait time, the changeover procedure between the exciters will be started.
AUDIO ALARM Same as AUDIO ALARM EXC. 1 for exciter 2.
EXC. 2
GND
Grounding contact.
ALARM RECorresponds to the ALARM RESET button on the control
SET
unit
RESRV. 1
Reserve 1 input. When this input is active, the failure is registered by the software in the Alarms menu. For example it
can be connected to a switch that indicates that the door of
the station is open or to a sensor of a power reserve of an
electric generator. In this way, by consulting the menus of
the unit, it is possible to trace the moment at which (time and
date) the failure occurred.

JP8/2

In

JP8/3
JP8/4
JP8/5
JP8/6

In
In
In
In

RESRV. 2
RESRV. 3
RESRV. 4
EXCITER
CHANGEOVER CMD

JP8/7

In

JP8/8 /
JP16/1 Out

EXCITER
CHANGEOVER
GND
+12V dc

JP16/2
JP16/3
JP16/4
JP22/1

+12V dc
GND
GND
TX/RX +

Out
/
/
I/O

User & Technical Manual

Same as JP8/2
Same as JP8/2
Same as JP8/2
This command launches the changeover procedure between the exciters. It has the same function as when you press
the OK button when selecting line On air exciter in the menu
Exciters. In order to launch the changeover between the
exciters through this command, the manual changeover
modality should be formerly selected through the correspondent button on the control unit or through the JP8/7 jumper,
having however the unit in Remote modality.
Corresponds to ther EXCITER CHANGEOVER button of
the control unit
Ground
Power source. A maximum of 100 mA can be absorbed
between this jumper and JP16/2. This power source can
be used if the user wants to enter the comands following a
positive logic (high voltage - active comand)
Same as JP16/1
Ground
Ground
Bus RS 485. Please note that this serial port is operational
only when the unit is in Remote modality.

170

PJ10KPS-CA
JP22/2
JP22/3
JP22/4
JP48/1
JP48/2
JP48/3
JP48/4
JP48/5

I/O
/
/
/
/
Out
Out
Out

JP48/6 Out
JP48/7 Out
JP48/8 Out
JP12/1 Out
JP12/2 Out

JP12/3 Out
JP12/4 Out
JP12/5 Out
JP12/6 Out
JP12/7 Out
JP12/8 Out
JP47/1 Out
JP47/2 Out
JP47/3 Out
JP47/4 Out
JP35/1 Out
JP35/2 Out
JP35/3 Out

TX/RX LINE TRM


LINE TRM
GND
GND
FWD PWR
RFL PWR
OUT AIR
TEMP
V FAN
EFF.

Bus RS 485
Line termination for bus RS 485
Line termination for bus RS 485
Ground
Ground
Forward power. Analogical output, 3.9V for 5000W
Reflect power. Analogical output, 3.9V for 1200W
Temperature of the air at the output of the chimney. Analogical output, 0V for -50C, 3.9V for 100C
Supply voltage of the fans.
General efficiency. Analogical output, 3.9V for 100%, 0V for
0%.
OUT DAC 6
Reserved for future applications.
CMN MUTE 1 Common contact MUTE 1 (see JP12/2).
MUTE 1
MUTE excitater 1. Digital output, active when exciter 1 is
inhibited by the control unit. Like all the digital outputs on the
parallele interface, it can be configurated through jumper as
normally open or normally closed. This output has a common contact dedicated to this function (JP12/1).
CMN MUTE 2 Common contact MUTE 2 (see JP12/4).
MUTE 2
MUTE exciter 2. Digital output, active when exciter 2 is inhibited by the control unit. This output has a common contact
dedicated to this function (JP12/3).
CMN LOCAL Common contact LOCAL (see JP12/6).
LOCAL
LOCAL/REMOTE status. Digital output, active when the
TX10000U-KLC is setted in local modality. This output has
a common contact dedicated to this function (JP12/5).
CMN MAINS Common contact MAINS (see JP12/8).
MAINS
MAINS alarm, active when are present problems on the alimentation
AUDIO
AUDIO alarm (see JP4/8 and JP4/9). This output is active
ALARM
when the on air exciter is in audio alarm status. This output
has a common contact dedicated to this function (JP47/2).
CMN AUDIO
Common contact AUDIO ALARM (see JP47/1).
ALARM
CMN RL3
Common contact shared from the outputs JP38/1-10.
CMN RL3
Parallel contact with JP47/3.
RESRV. 1
Reserve 1. Digitale output, active when the INPUT RESERVE 1 input (JP8/2) is active. The common contact of this
output is RL4 (JP35/5)
RESRV. 2
Same as JP35/1, corresponds to INPUT RESERVE 2. The
common contact of this output is RL4 (JP35 / 5)
RESRV. 3
Same as JP35/1, corresponds to INPUT RESERVE 3. The
common contact of this output is RL4 (JP35 / 5)

User & Technical Manual

171

PJ10KPS-CA
JP35/4

Out

JP35/5

Out

JP35/6

Out

JP35/7

Out

JP35/8

Out

JP35/9

Out

JP35/10 Out
JP38/1

Out

JP38/2

Out

JP38/3

Out

JP38/4

Out

JP38/5

Out

JP38/6

Out

JP38/7

Out

JP38/8

Out

JP38/9

Out

JP38/10 Out

RESRV. 4

Same as JP35/1, corresponds to INPUT RESERVE 4. The


common contact of this output RL4 (JP35/5)
CMN RL4
Common contact shared between different digital outputs
(JP35/1-4)
SET1.
Digital output, active when the parameter SET1 is active
(see menu Settings). The common contact of this output
RL5 (JP35/10).
SET2.
Same as JP36/6, corresponds to SET2. The common contact of this output is RL5 (JP35/10).
SET3.
Same as JP36/6, corresponds to SET3. The common contact of this output is RL5 (JP35/10).
SET4.
Similar to JP36/6, related to SET4. The common contact of
this output is the RL5 (JP35/10).
CMN RL5
Common contact shared between the different digital output
(JP35/6-9)
EXC. ON AIR Digital output, active when the exciter 1 is on air, and not
active when the exciter 2 is on air. common contact of this
output is the RL3 (JP47/3).
AUTO/MAN
Digital output, active when the PJ10KPS-CA is in changeover mode as regards the exciters. The common contact of
this output is RL3 (JP47/3).
LOWER PO- Digital output, active when the PJ10KPS-CA is set for the
WER
lower power level. Common contact of this output is the
RL3
(JP47/3).
NOMINAL
Digital output, active when the PJ10KPS-CA is set for the
POWER
nominal power level. common contact of this output is the
RL3 (JP47/3).
OFF
Digital output, active when the PJ10KPS-CA is set for the
lower power level. The common contact of this output is the
RL3 (JP47/3).
STDBY
Digital output, active when the PJ10KPS-CA is set for the
lower power level. The common contact of this output is the
RL3 (JP47/3).
ON
Digital output, active when the PJ10KPS-CA is set on
ON mode. The common contact of this output is the RL3
(JP47/3).
FAULT
Digital output, active when the PJ10KPS-CA is set on
FAULT mode. The common contact of this output is the RL3
(JP47/3).
WAIT
Digital output, active when the PJ10KPS-CA is set on
WAIT mode. The common contact of this output is the RL3
(JP47/3).
WARNING
Digital output, active when the PJ10KPS-CA is set on WARNING mode. The common contact of this output is the RL3
(JP47/3).

User & Technical Manual

172

PJ10KPS-CA

User & Technical Manual

173

PJ10KPS-CA

RR7D
1

+12V
4
DL19

C34
2

RR4C
5

3
D 3 -V

4K7pF
2

1
OC15

DL22

1
4

DL23

C42

C41
2

3
TLP620
D 3 -V

3
1

RR7A

1
2
2

1
2

L O C _ SEL

C21
4K7pF

KB4

C24
4K7pF
2

10R

STR+

C27
4K7pF

R27

C28
4K7pF
2

WAIT_OC

1
2
3
4

WARN_OC

KB4
2

JP23

LOC
1 2 V -1W

JUMPER3

JP22
10R R 2 9

DZ1

1
2

WARN

STR-

11
9

1
16

C33
4K7pF

1 2 V -1W

5 V 6 -1W

DZ3

DZ4
5 V 6 -1W

ZFH-12V

C_MAINS

MAINS_BUS

1K5

K7

DL21
D3-V

C_RL3

13

+12V
R R 1 4D
2K2

D A C1
D A C2
D A C3
D A C4
D A C5
D A C6

11

JP27

C40
4 K 7 pF

DB9 MASCHIO

KB4

ZFH-12V
FIX1
R R 1 4C
5

FIX2

FIX3

6
2K2

FIX35

FIX35

FIX4
1

FIX35

FIX5
1

FIX35

FIX6
1

FIX35

1
FIX35

FIX8
1

PJ5KMC

ON

1K5

4
3
2
1

C_AUD_ALARM
AUD_ALRM

1
16

FIX35

JP47

C_RL3

MAINS

JUMPER3

WAIT
WARN

P2
1
6
2
7
3
8
4
9
5

FIX35

User & Technical Manual

A3

CLAUDIO - Rev.: Canazza

8/11/01

<>

<Path PC>

1.0 (DC)

I N T E R F A C C I A REMOTA

<Code>
5

DZ2

STR+
STR-

P J 5 K _ ELET2
1

6
7
8
4

10R
R22

JUMPER3

ZFH-12V

K6

FIX7

4K7pF

1
1
2
1
1

2
1
1
3

2
1
1
2
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6

JUMPER3

1
2
3
4

M U T E 2 _OC

JP19

13

RR14A
2K2

M U T E 1 _OC

JP16

1 A U S_INT

WARN

JP28

4K7pF

1
47R

OC16

F1
DSS-308
f 3

4 K 7 pF
2
R R 6A

1K5

+12V

JP25

P J 5 K _ ELET2

RIS3

10R
R21

C_LOC

JUMPER3

WAIT
1

C18
4K7pF

11

1
16

DL18
D3-V

1K5

+12V

RR8A

R R 3A

TLP620
D 3 -V

KB8

WARN_OC

3 F _ E XCT1

JP26

+12V

O N _ R EM

JUMPER3

JP21

1
C35
2

4K7pF

D 3 -V

4 K 7 pF

K5
13

DL15
D3-V

JUMPER3

C_RL3

C38
2

3
TLP620

4K7pF

1
47R

ZFH-12V

1
47R

1K5

C37

OC14

DL20

R R 2A

R R 4A

RIS1

1 F _ E XCT2

1
C39

5
RR8C

+12V

R I S 3 _ I N _ R E M2

JP24

WAIT

JUMPER3

C_RL3

R R 9B
2K2

1K5

R R 5B

JUMPER3

4 K 7 pF

AUS_INT_REM
2

+12V

4 K 7 pF

TLP620
D 3 -V

JP15

L O C _ SEL

+12V

4K7pF

TLP620

47R

1K5

C32

1
16

WAIT_OC

JP18

1
C30
2

A U D _ A L R M _ OC

C36

OC13

RIS4

R I S 1 _ I N _ R E M6

3
47R

C15
4K7pF

DL17

R R 1B

KB8

M A I N S _ B US

D 3 -V

4K7pF

4K7pF

TLP620

OC12

11

1
2
3
4
5
6
7
8

D A C1
D A C2
D A C3
D A C4
D A C5
D A C6

JP48

1
2
3
4
5
6
7
8

7
47R

JUMPER3

+12V

F _ E X C T1_REM
4

DL10
D3-V

1K5

R R 5A

JP20

+12V
C12
4K7pF

C29
2

C_RL3

C31

DL16

RR3D

D 3 -V

JUMPER3

NP

4 K 7 pF

TLP620

4 K 7 pF

OC11

C26

1
C23
2

ZFH-12V

13

JP12

C _ M U T E1
M U T E1
C _ M U T E2
M U T E2
C_LOC
LOC
C_MAINS
MAINS

1
4

AM

1K5

1
47R

M U TE2

JUMPER3

K4

DB 25 FEMMINA

+12V

R I S 4 _ I N _ R E M8

RR7B

DL14

R R 1A

JP11

1
16

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

OC10

KB8

11
9

F _ E X C T2_REM
2

RR5D

4K7pF

D 3 -V

4K7pF

1
3
TLP620

47R

D 3 -V

JP17

MAINS_BUS
RIS3_IN_REM
EXT_INT_REM
RIS1_IN_REM
RIS4_IN_REM
OFF_REM
R S T _ A L _REM
P L _ REM
A M _REM
ON_REM
RIS2_IN_REM
C H G _ M R _ R EM
STDBY_REM
NP_REM
F _ E X C T 1_REM
F _ E X C T 2_REM
AUS_INT_REM
M U T E 1 _OC
L O C _ SEL
M U T E 2 _OC
WAIT_OC
W A RN_OC
AUD_ALRM_OC

1
2
3
4
5
6
7
8

K3

RR9D
2K2

4 K 7 pF

+12V

1
C25

C22
2

47R

JUMPER3

TLP620

4 K 7 pF

DL13

R R 3B
4

OC9

C20

1K5

M U TE1

JUMPER3

JP14

+12V

AM_REM

RR5C

C1
47/25

JP8

ALR_RST
RIS1
RIS2
RIS3
RIS4
CHG_MR
AM

ZFH-12V

13

M U T E 2 _OC

JUMPER3

1K5

1
2
3
4
5
6
7
8
9
10

C _ M U T E2

DL7
D3-V

+12V

C17
2

D 3 -V

4K7pF

PL

7 S T D BY

47R

N P _ R EM
4K7pF

DL12

RR1D

+12V

TLP620

OC8

JP7

1
16

M U T E 1 _OC

11
9

R R 1 3C
2K2

RR6D

13

+12V

K B 10

JUMPER3

+12V

D 3 -V

JP13

ZFH-12V

K2

DL4
D3-V

JP10

47R

1K5

JUMPER3

C _ M U T E1

RR13A
2K2

5 CHG_MR

2 AUD_ALRM

JP3

4 K 7 pF

TLP620

4 K 7 pF

1
C19

C16
2

C11
2

JUMPER3

DL11

RR1C
6

OC7

1K5

1
4

C14

+12V

JP6

RR8D
+12V

P L _REM

7 ALR_RST

D 3 -V

4K7pF

DL9

RR2D

1
16

STDBY_REM 8

47R

3
TLP620

4K7pF

+12V

11

P1

JP4

ON
S T D BY
OFF
E X T _ INT
AU S_INT
NP
PL
F _ E XCT1
F _ E XCT2

A U D _ A L R M _ OC

JUMPER3

OC6

RIS2

1K5

RR7C

D 3 -V

JP9

DL1
D3-V

4 K 7 pF

TLP620

47R

1
C7
2

JUMPER3

C10
2

4 K 7 pF

1
C13

1K5

C9

RR3C

13

1
4

DL8

OFF

DL6

K1

RR14B
2K2

+12V

R S T _ A L _REM8

RR6C

RR4D

OC4

C_AUD_ALARM

C H G _ M R _ R EM
6

D 3 -V

OC5

47R
4K7pF

+12V

4K7pF

TLP620

1
C6
2

JP2

R R 8B

JP5

+12V

JUMPER3

4 K 7 pF

D 3 -V

JUMPER3

C3
2

3
TLP620

47R
4 K 7 pF

1K5

DL5

RR2C
6

OC3

C5

RR6B

C8

3 E X T _ INT

+12V

OFF_REM

D 3 -V

DL3

R R 4B

R I S 2 _ I N _ R E M4
4K7pF

TLP620

47R
4K7pF

C2
2

OC2

C4

DL2

R R 2B

JP1

EXT_INT_REM4

+12V

JUMPER3

2
3

OC1

+12V

CSINTREMPJ5KM
1

174

PJ10KPS-CA
4

A C K_RIS1_OC

C46
4K7pF

1
JP29

A C K_RIS1

R R 1 3D
2K2

JUMPER3

13

DL25
D 3 -V

1
16

C_RL3
K9

Z F H -12V

9
6

1
16

A C K _ E X CT_OC

C_RL3

11

Z F H -12V

DL24
D 3 -V

DAC3_OUT

JP30

A C K _EXCT

JUMPER3
D

+12V
P3

+12V

2
1

C44
4K7pF

13

11

K8

R R 9A
2K2

DAC6_OUT

C_RL4

+12V

C43
4K7pF

DAC5_OUT

+12V

A C K_RIS2_OC

K14

RR10C
2K2

13

DL30
D 3 -V

FAULT_OC
C54
4K7pF

JP36

+12V

A C K_RIS4

JUMPER3

Z F H -12V

A C K _ PL

K15

11
9
6

1
16

ACK_NP_OC

D B 25 MASCHIO

Z F H -12V

JP37

ACK_NP
A C K_RIS1
A C K_RIS2
A C K_RIS3
A C K_RIS4
C _ RL4
PD1
PD2
PD3
PD4
C _ RL5

JUMPER3

1
1

PD3_OC
C57
4K7pF

K17

R R 1 1D
2K2

JUMPER3

13

DL33
D 3 -V

Z F H -12V

9
6

1
16

Z F H -12V

K B 10

JP40

A C K_OFF

B Z W 0 45V8
DZ7

B Z W 0 45V8
DZ9

DAC3_OUT
1

DL35
D 3 -V

Z F H -12V

6
8

1
16

JP42

A C K_STDBY

JUMPER3

Z F H -12V

C_RL5

K22

RR12C
2K2

13

11
9

JP45

DL38
D 3 -V

C71
4K7pF
PD4_OC
5

User & Technical Manual

4
1
16

PD4

DL39
D 3 -V

8
Z F H -12V

F A ULT_OC
4

B Z W 0 45V8
DZ8

DAC5_OUT
B Z W 0 45V8
D Z 10

D A C3
B

D A C4

D A C4

100R
C59
4K7pF

R57

D A C5

D A C5

100R
C64
4K7pF

1
JP44

ACK_ON

JUMPER3
DAC6_OUT
1

Z F H -12V

D A C3

100R
C67
4K7pF

R55

DAC4_OUT

B Z W 0 45V8
D Z 12

C_RL3
K23

R R 10B
2K2

A C K_STDBY_OC

+12V

JUMPER3

C70
4K7pF

1
16

ACK_ON_OC

1
2
3
4
5
6
7
8
9
10

R60

R61

D A C6

D A C6

100R
C68
4K7pF

+12V

ACK_ON_OC

Z F H -12V

C69
4K7pF

DL37
D 3 -V

1
16

PD3_OC

JUMPER3

13

13

11
9
6

1
16

Z F H -12V

ACK_NP_OC

R R 1 0D
2K2

D A C2

JP38

K B 10

JP46

PJ5KMC

FAULT

JUMPER3
3

PD3

1
DL36
D 3 -V

C66
4K7pF

JP43

WAIT
WARN

A C K _EXCT
ACK _AM
A C K _ PL
ACK_NP
A C K_OFF
A C K_STDBY
ACK_ON
F A ULT
WAIT
W A RN

11

A C K _ E X CT_OC

13

K21

R R 12A
2K2

11

C_RL3

K20

+12V

C65
4K7pF

C_RL5

+12V

A C K _ A M_OC

D A C2

100R
C63
4K7pF

A C K _STDBY_OC

11

JUMPER3

13

D A C1

PD2_OC

C62
4K7pF

K19

R R 11B
2K2

1
16

A C K_OFF_OC

PD2

DL34
D 3 -V

JP41

B Z W 0 45V8
D Z 11

C61
4K7pF

11

2
1

A C K _ P L _ OC

13

C_RL3

K18

RR11C
2K2

+12V

C60
4K7pF

C_RL5

+12V

D A C1

100R
C58
4K7pF

JUMPER3

PD4_OC

R54

R56

DAC2_OUT

A C K_OFF_OC

11

PD1

1
16

PD1_OC

1
2
3
4
5
6
7
8
9
10

JP39

C_RL3

DAC1_OUT

JP35

DL32
D 3 -V

11
9

C56
4K7pF

13

K16

R R 11A
2K2

PD2_OC

+12V

C_RL5

+12V

C55
4K7pF

1
2

1
3
2

JUMPER3

C_RL3
13

DL31
D 3 -V

Z F H -12V

JP34

R R 12B
2K2

1
16

A C K_RIS4_OC

PD1_OC

11
9

C53
4K7pF

C_RL4

1
16

A C K _ P L _ OC

DZ6
B Z W 0 45V8

11

C52
4K7pF

Z F H -12V

A C K_RIS3_OC

A C K_AM

A C K_RIS1_OC

JUMPER3

1
16

13

DL29
D 3 -V

JP32

C_RL3
K13

R R 1 2D
2K2

DZ5
B Z W 0 45V8

A C K_RIS3

DL28
D 3 -V

C51
4K7pF
C

A C K_RIS4_OC

JUMPER3

C72
4 K 7 pF

JP33

Z F H -12V

+12V

13

1
16

R R 10A
2K2

C50
4K7pF

11

C45
47/25

A C K _ A M_OC
C_RL4

K12

Z F H -12V

+12V

13

DL27
D 3 -V

C49
4K7pF
A C K_RIS3_OC

R R 13B
2K2

1
16

A C K_RIS2_OC

A C K_RIS2

DAC2_OUT

JUMPER3

DAC5_OUT
DAC6_OUT
DAC3_OUT
DAC4_OUT
DAC1_OUT
DAC2_OUT
A C K_RIS3_OC
A C K_RIS4_OC
A C K_RIS1_OC
A C K_RIS2_OC
F A ULT_OC
PD1_OC
PD2_OC
PD3_OC
PD4_OC
A C K _ P L _ OC
A C K_OFF_OC
A C K _STDBY_OC
ACK_ON_OC
ACK_NP_OC
A C K _ E X CT_OC
A C K _ A M _OC

JP31

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

+12V

11

6
DL26
D 3 -V

C48
4K7pF

C_RL3
K11

+12V

13

11

RR9C
2K2

DAC1_OUT

C_RL4
K10

+12V

C47
4K7pF

DAC4_OUT

A3

8/11/01

<Project Code>

\\UT_SRV

1.0 (DC)

I N T E R F A C C I A REMOTA

CSINTREMPJ5K.DSN
3

CLAUDIO - Rev.: Canazza

CSINTREMPJ5KM
1

175

PJ10KPS-CA
SLINTREMPJ5KM

Bill Of Materials

Page1

Item Q.ty
Reference
Part
_______________________________________________________________________________________
_____
1
2 C1,C45
2 70 C2,C3,C4,C5,C6,C7,C8,C9,
C10,C11,C12,C13,C14,C15,
C16,C17,C18,C19,C20,C21,
C22,C23,C24,C25,C26,C27,
C28,C29,C30,C31,C32,C33,
C34,C35,C36,C37,C38,C39,
C40,C41,C42,C43,C44,C46,
C47,C48,C49,C50,C51,C52,
C53,C54,C55,C56,C57,C58,
C59,C60,C61,C62,C63,C64,
C65,C66,C67,C68,C69,C70,
C71,C72
3 39 DL1,DL2,DL3,DL4,DL5,DL6,
DL7,DL8,DL9,DL10,DL11,
DL12,DL13,DL14,DL15,DL16,
DL17,DL18,DL19,DL20,DL21,
DL22,DL23,DL24,DL25,DL26,
DL27,DL28,DL29,DL30,DL31,
DL32,DL33,DL34,DL35,DL36,
DL37,DL38,DL39
4
2 DZ2,DZ1
5
2 DZ4,DZ3
6
8 DZ5,DZ6,DZ7,DZ8,DZ9,DZ10,
DZ11,DZ12
7
8 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8
8
1 F1
9 39 JP1,JP2,JP3,JP5,JP6,JP7,
JP9,JP10,JP11,JP13,JP14,
JP15,JP17,JP18,JP19,JP20,
JP21,JP23,JP24,JP25,JP26,
JP27,JP28,JP29,JP30,JP31,
JP32,JP33,JP34,JP36,JP37,
JP39,JP40,JP41,JP42,JP43,
JP44,JP45,JP46
10 3 JP4,JP35,JP38
11 3 JP8,JP12,JP48
12 3 JP16,JP22,JP47
13 23 K1,K2,K3,K4,K5,K6,K7,K8,
K9,K10,K11,K12,K13,K14,
K15,K16,K17,K18,K19,K20,
K21,K22,K23
14 16 OC1,OC2,OC3,OC4,OC5,OC6,
OC7,OC8,OC9,OC10,OC11,
OC12,OC13,OC14,OC15,OC16
15
1
P1
16
1
P2
17
1
P3
18 4 RR1,RR2,RR3,RR4
19 4 RR5,RR6,RR7,RR8
20 6 RR9,RR10,RR11,RR12,RR13,
RR14
21 4 R21,R22,R27,R29
22 6 R54,R55,R56,R57,R60,R61

User & Technical Manual

176

47/25
4K7pF

D3-V

12V-1W
5V6-1W
BZW045V8
FIX35
DSS-308
JUMPER3

KB10
KB8
KB4
ZFH-12V

TLP620
DB 25 FEMMINA
DB9 MASCHIO
DB25 MASCHIO
47R
1K5
2K2
10R
100R

PJ10KPS-CA
6.5

Module box

N Description
1 RF module (N 1
from left)
2 Tray fans
3 RF module I/O
interface
4 Presence module
switch
5 Power supply board tray fans

Chapter
6.2

6.5.1
6.5.2
/

6.5.3

User & Technical Manual

177

PJ10KPS-CA
6.5.1

Tray fans (CASVTLMPJ10KCV)

FAN 80x80 48v


POWER CONNECTOR ILME

Pinout ilme male power supply


Pin
Cable color Description
1
Red
+ (48V DC)
2
Gray
Speed control
3
Black
- (0 V)
GND Black
- (0 V)

User & Technical Manual

178

PJ10KPS-CA

User & Technical Manual

179

PJ10KPS-CA

CSALVTL2KWPJA/CSALVTL2KWPJB - Bill of material

Item Qty Reference


1
1 JP1
2
1 R1
3
1 R2
4
1 DL1
5
5 C1,C3,C5,C7,C9
6
4 C2,C4,C6,C8
7
4 V1,V2,V3,V4
8
4 F1,F2,F3,F4
9
4 /

User & Technical Manual

180

Part
Ilme connector 4 poles
220 ohm
4,7 kohm
Green led
100nF 60V (disc)
1000uF 63V (electr.)
80x80 48v
250V 2,5A
Screw terminal 3 poles

Description
Ilme connector 4 poles male + cover
Resistor 1/4W
Resistor 1W
Diode led 5mm
Disc capacitor
Electrolytic capacitor
Fan sanyo/ebm papst 80x80 48V
Self-reloading fuse
Screw terminal 3 poles solder

PJ10KPS-CA
6.5.2

RF module I/O interface (SLIORFPJ5KM2)

User & Technical Manual

181

User & Technical Manual

182

OC_ALARM

IN_GFB_R
TR+

IN_STDBY

IN_GFB
OC_ALARM
IN_STDBY

IN_AD0
IN_AD1
IN_AD4

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40

1
2
3
4
5
6

2
4
6
8
10
12
14
16

SW DIP-6

S1

12
11
10
9
8
7

HEADER 8X2

1
3
5
7
9
11
13
15

JP2

BUS CU

HEADER 20X2

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39

JP1

IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5

TR-

IN_GFB

IN_ON

FAN SPEED CONTROL

IN_GFB_R
IN_ON
IN_SWSAFE

TR+
TR-

IN_AD2
IN_AD3
IN_AD5

18V_DW

18V_UP

R3
PTC_1

R2
RXE110

R1
RXE110

FIX1
FIX35

Mauro Ucelli - Rev.: Canazza

File/Cartella:

IORFPJ5KM2 mod 2K.DSN

Nome PC in Rete: \\UT_SRV

Autore:

FIX4
FIX35

PJ5000MC

FIX3
FIX35

MICROSWITCH
MODULE INSERTED

Nome Progetto:

FIX2
FIX35

KB2

CN2

KB6

CN1

Autorizzazione:

1.1-1.0 (DC)

12/12/01
Revisione:

Data:

Codice:

di

Size:

Interface I/O 2KW Unit

SLIORFPJ5KM2

Nome Parte:

<>

Pagina:
Codice Progetto:

A4

PJ10KPS-CA

PJ10KPS-CA
CSIORFPJ5KM2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
________________________________________________________________________________
____________
1
2
3
4
5
6
7
8

6.5.2.1

1 CN1
1 CN2
4 FIX1,FIX2,FIX3,FIX4
1 JP1
1 JP2
2 R2,R1
1 R3
1
S1

KB6
KB2
FIX35
HEADER
HEADER
RXE110
PTC_1
SW DIP-6

RF module address

The address assigned to the module is mailed by a dip-switch on the interface board (SW1).
In figure are brought back the configurations assigned to the different settings.
The RF module 1 (that more to left looking at the machine from the front) have address 8,
the 2 has address 9 and so on until at 12. The other addresses are reserved for future uses.

SW1

User & Technical Manual

183

PJ10KPS-CA
6.5.3

Power supply board tray fans (CSALVTL2KWPJ)

User & Technical Manual

184

PJ10KPS-CA

CSALVTL2KWPJ - Bill of material

Item Qty Reference


Part
1
6 JP1,JP2,JP3,JP4,JP5,JP6
2
24 J1,...,J24
3
8 F1,F2,F3,F4,F5,F6,F7,F8
4
2 /
/
5
2 R1,R2
4,7 kohm
6
6 C1,C2,C3,C4,C5,C6
100nF 63V
7
8 DL1,DL2
led verde
Green
led

User & Technical Manual

185

Description
Morsetto a 2 poli a saldare per stampato
Faston maschio a saldare
Portafusibile da stampato
Coperchio per portafusibile
Resistenza 1W
Condensatore in poliestere
Diodo led 5mm

PJ10KPS-CA
6.6

Combiner and splitter


5

Description

Splitter

2
3
4
5

Directional coupler
RF probe
Combiner
RF output EIA 1+5/8
(optional EIA 3+1/8)
Connection to dummy load
RF input from module

6
7

User & Technical Manual

Code
PF1SPLNPJ5KM

SL042MT1001
/
PF1HC510KWPJ-158
/
/
/

186

SLSPLMEA5KW1
SLSPLINP5KW1

PJ10KPS-CA
6.6.1

Splitter - Card measures splitter (SLSPLMEA5KW1)

User & Technical Manual

187

PAD

PD4

PAD

PD3

PAD

PD2

PAD

PD1

C18
4n7

C15
4n7

4k7

D2
SM4004

D1
SM4004

R14

R13
1k

10k

R10

4k7

R7

R6
1k

10k

R1
cw

C1
100p

10

cw

C6
100p

C11
1n

12

14

+12V

Q1
BC857BL

TL074_SMD

U1D

RV2
50k_Trim

13

TL074_SMD

U1C

RV1
50k_Trim

C2
1n

2
3

R19
4k7

3
-

R20
10k

-12V

1
TL074_SMD

U1A

COAX

51R

R15

51R

R11

51R

R8

51R

FIX1
FIX35

51R

R16

51R

R12

51R

R9

51R

/Splitter2

<Path PC>

Mauro Ucelli

PJ5000MC

DIV+

/DIV+

LOAD+

/LOAD+

FIX2
FIX35

R3

FIX3
FIX35

1
R2

FIX5
FIX35

FIX4
FIX35

TL074_SMD

U1B

+12V

188

User & Technical Manual


11

R5
100R

1.0

05/09/01

R18
100R

C7
100uF_35V

R17

R4

+ C10
100uF_35V

100R

+12V
-12V

COAX

/LOAD+

/DIV+

100R

+12V
-12V

COAX

LOAD+

DIV+

C20
100n

C19
100n

1
6
2
7
3
8
4
9
5

1
6
2
7
3
8
4
9
5

-12V

+12V

C14
4n7

COAX

C13
4n7

/LOAD+

C4
4n7

LOAD+

C17
4n7

-12V

C16
4n7

+12V

C9
4n7

A4

RF Input Splitter Measurement

PJ5000MC

C8
4n7

+12V

C12
4n7

/DIV+

C3
4n7

DIV+

-12V

CSSPLMEA5KW1

C5
4n7

COAX

DB9FSO

CN2

DB9FSO

CN1

PJ10KPS-CA

PJ10KPS-CA
CSSPLMEA5KW1

Bill Of Materials

Page1

Item Q.ty
Reference
Part
________________________________________________________________________________
_____________
1
2 CN2,CN1
2
2 C6,C1
3
2 C11,C2
4 12 C3,C4,C5,C8,C9,C12,C13,
C14,C15,C16,C17,C18
5
2 C7,C10
6
2 C19,C20
7
2 D1,D2
8
5 FIX1,FIX2,FIX3,FIX4,FIX5
9
4 PD1,PD2,PD3,PD4
10 1 Q1
11 2 RV2,RV1
12 3 R1,R10,R20
13 8 R2,R3,R8,R9,R11,R12,R15,
R16
14 4 R4,R5,R17,R18
15 2 R13,R6
16 3 R7,R14,R19
17 1 U1

User & Technical Manual

189

DB9FSO
100p
1n
4n7
100uF_35V
100n
SM4004
FIX35
PAD
BC857BL
50k_Trim
10k
51R
100R
1k
4k7
TL074_SMD

PJ10KPS-CA
6.6.2

Splitter - input splitter (SLSPLINP5KW1)

User & Technical Manual

190

PJ10KPS-CA

User & Technical Manual

191

PJ10KPS-CA
CSSPLINP5KW1

Bill Of Materials

Page1

Item Q.ty
Reference
Part
________________________________________________________________________________
____________
1
7 CN1,CN2,CN3,CN4,CN5,CN6,

CN7
2
2 C1,C17
3
2 C2,C15
4
9 C3,C4,C5,C6,C11,C12,C13,
C14,C16
5
4 C7,C8,C9,C10
6
3 C18,C19,C20
7
2 C22,C21
8
2 DCPLR1,DCPLR2
9
4 D1,D2,D3,D4
10 4 JP1,JP2,JP3,JP4
11 2 K1,K2
12 6 PD1,PD2,PD3,PD4,PD5,PD6
13 9 R1,R9,R10,R11,R12,R13,
R14,R15,R16
14 4 R2,R3,R21,R22
15 4 R4,R6,R17,R19
16 2 R20,R5
17 4 R7,R8,R18,R23
18 10 R24,R25,R26,R27,R28,R29,
R30,R31,R32,R33
19 13 TL1,TL2,TL3,TL4,TL5,TL6,
TL7,TL8,TL15,TL16,TL17,
TL18,TL19
20 1 TL9
21 5 TL10,TL11,TL12,TL13,TL14

User & Technical Manual

192

COAX_CN
CVAR
1p
1n
4n7
Cxx
220uF_25V
DIR_CPLR
HSMS2800
WIRE
TQ2-12V
PAD
50_PPR
4k7
51R
Rxx
1k
100_2W
50_Z
TLINE_32Z
TLINE_75Z

PJ10KPS-CA
6.6.2.1

Splitter board trimmers

On the entry splitter board are present two trimmers for the regulation of the measure of the
emitted power from the two exciters.
These measures are those visible in the EXCITERS menu.

Load

On Air

On the circuits of power measure of the exciters there are two compensators to maximize the
directive and minimize the operation error measure of the frequency of operation.

Load

User & Technical Manual

On Air

193

PJ10KPS-CA
6.6.3

Directional coupler (SL042MT1001)

User & Technical Manual

194

PJ10KPS-CA

User & Technical Manual

195

PJ10KPS-CA

User & Technical Manual

196

PJ10KPS-CA
RF Power measure board PJ10KPS-CA
SL042MT1001
Revision: 0.1
Generic RF PWR Measurement
042
16/02/2014
Item

Quantity Reference

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
3
1
1
1
3
4
3
3
1
1
2
1
1

User & Technical Manual

Part

CS1
CSMT0037R1
C1
33p
C2
15p
C3,C4,C7
1n
C5
47uF_16V
C6
100n
D1
BAS83
FID1,FID2,FID3
FID
FIX1,FIX2,FIX3,FIX4 FIX35
J1,J2,J3
JSMD
PAD1,PAD2,PAD3 PAD
RV1
200R
RV2
50k
R1,R2
NC
W1
Link
R3
390R

197

PJ10KPS-CA
6.6.4

Combiner (PF1HC510KWPJ-158)

User & Technical Manual

198

PJ10KPS-CA
6.7

Emergency CCU Board (SLCCUEMPJ5K1)

User & Technical Manual

199

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

DB25MSO

CN2

CN06MSTB

ON

LED-G3

D6

1K5

R3

RXE040

GNDH

OPT1
4N25

1N4005

R2
10K0

D2

D1

F2
A

2
1N4005

RXE040

F1
A

D4
1N4005

3
Q1
BC547

C1
220uF 35V

OUT

2
4
6
8
10
12
14
16

CN16PDO

1
3
5
7
9
11
13
15

JP2

\\

Friday, March 07, 2003

FIX4
FIX35

D5
LED-G3

R4
1K2

LED-G3
D3

ON

MAINS

C4
47uF

R1
1K2

Andrea Tommasi / Griptech

PJ5KPS

C3
0.1uF

VCC

EXC1-EXC2
JP3
STM03S

IN

CSCCUEMPJ5K1

CS1

3
2
1

C2
0.1uF

U1
LM7812

GND
2

CN1

200

User & Technical Manual


1

FX
4

OFF

ON

A4

FIX7
FIX35

FIX3
FIX65

SLCCUEMPJ5K2

Scheda emergenza CCU PJ5K

FIX6
FIX35

FIX2
FIX80

RVR

FIX5
FIX35

FIX1
FIX80

JP1

STM03S

3
2
1

TP2 TP1

TP1 TP1

Tra TP1 e TP2 va collegato


un interruttore a levetta
fissato sul CS tramite FIX3
Contatto chiuso = ON

PJ10KPS-CA

PJ10KPS-CA
SLCCUEMPJ5K1
Revision: 1
Andrea Tommasi / Griptech
Description
Item Quantity Reference
Part
_______________________________________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
1
1
1
2
1
3
3
2
1
4
2
2
1
1
1
2
1
1
2
1

22

1 SW1

Nota 1

User & Technical Manual

CN1
CN2
CS1
C1
C2,C3
C4
D1,D2,D4
D3,D5,D6
FIX1,FIX2
FIX3
FIX4,FIX5,FIX6,FIX7
F1,F2
JP1,JP3
JP2
OPT1
Q1
R4,R1
R2
R3
TP1,TP2
U1

CN06MSTB
DB25MSO
CSCCUEMPJ5K1
220uF 35V
0.1uF
47uF
1N4005
LED-G3
FIX80
FIX65
FIX35
RXE040
STM03S
CN16PDO
4N25
BC547
1K2
10K0
1K5
NC
LM7812

Conn. Phoenix MSTB a 6 poli


Connettore DB25 mas. cs 90
Circuito stampato
Cond. Elettr. Dia 10 P5.08
Cond. ceramico p 5mm
Cond. Elettr. Dia 6.5 P2.54
Diodo plastico DO41
LED verde dia. 3mm
Foro fissaggio 8mm
Foro fissaggio 6.5mm
Foro fissaggio 3.5mm
Fusibile autorip. 7mm
Strip maschio 3 pin
Connettore 16 poli Flat cs a 90
Optoisolatore DIP6
Trans. NPN TO92
Res. 1/4W
Res. 1/4W
Res. 1/4W
Test point
Stabilizzatore TO220

SW1V2P

Deviatore fissato nel foro e collegato


tra TP1 e TP2 chiuso in pos. ON
Con blocco della levetta
E la levetta lato saldature

I led vanno montati lato saldature a livello del CS

201

PJ10KPS-CA
6.7.1

Installation emergency CCU Board

In the case the control unit presents a damage, it is possible assure the correct operation
replacing, temporarily, the control panel with the card furnished together with the PJ10KPSCA.
To effect the substitution, execute the following instructions:
1) Switch-OFF the amplifier. Remove the screw on the left side of the LCD panel, open the
panel and individualize the necessary connectors to the operation of the emergency card.

2)

2 3

Disconnect all the cables connected to the unit control.

User & Technical Manual

202

PJ10KPS-CA
3)

Unscrew the crews that fix the board to the rack and remove the panel from his place.

4)
Connect the three connectors precedentely identified to the entries of the board, like
represented in the photo.

User & Technical Manual

203

PJ10KPS-CA
5)
Fix the board to the rack, in the same position in which previously had fixed the central panel of control. Do attention to fix the side of the card from which the interrupter sticks
out toward the outside of the amplier.

6)
Switch-ON the apparatus with general switch and activate the operation of the board
putting the interrupter on the ON position. The switch has built in way to avoid the accidental
operating; throw the interrupter toward the outside, go on the desired position and release
the interrupter.

User & Technical Manual

204

PJ10KPS-CA
Now the emergency board is operative.
When be used the emergency board, the amplifier acts with the parameters previously
adjusted (for example: the level of power). To modify the parameters is necessary use the
unit control.

User & Technical Manual

205

PJ10KPS-CA
6.8

Services supply

The services of PJ10KPS-CA are supplied at 220V through a dedicated transformer.


Between the services, are included the microcontroller cards of RF modules, those of the
combiner and power supply and the control unit.
Supplying the services of the PJ10KPS-CA with an UPS (Uninterruptable Power Supply), the
machine also in case of absence of mains power can be managed, naturally limitedly to the
functions available (for example configuration or interrogation of the alarms registry). The
normal configuration of the machine previews that the services are directly supply through the
connection to the electrical mains of the machine, in order to insert an UPS is sufficient put it
between the VDE on the roof, after have removed the bridge that comes supplied of series.

User & Technical Manual

206

PJ10KPS-CA
6.9

PJ10KPS-CA Ventilation

The input hole of the air is situated on the back cover of the rack.

Input air

Input air

The output hole of the air is situated on the top cover of the rack.
The current of output air is equal to 800 m3/ h. The diameter of the output is 300mm.

Output air

User & Technical Manual

207

PJ10KPS-CA
6.10

Input socket

User & Technical Manual

208

PJ10KPS-CA
6.11

Dummy load
2

9
N
1
2
3
4
5
6
7
8
9
10
11
12
13
14

14 13

12

11 10

Description
Supply voltage presence indicator.
Fan air inlet
Not presnt
DB-9 unbal power measure
Blower dummy load enable
Fuse out
Fuse in (mains)
VDE mains
Fan air outlet
Input 1 RF (7/16) to KDI 1
Input 2 RF (7/16) to KDI 2
Input 3 RF (7/16) to KDI 3
Input 4 RF (7/16) to KDI 4
Input 5 RF (7/16) to KDI 5

User & Technical Manual

209

9
Code
/
VTL4114NH3
/
/
/
10 A
4A
/
VTL4114NH3
/
/
/
/
/

PJ10KPS-CA
TOP VIEW (KDI MASTER)

2
1

1
3

5
5

4
BOTTOM VIEW (KDI SLAVE)

03
04
01
02
05

N
1
2
3
4
5

Description
Absorber misure board (master)
Clickson 50 NA
KDI resistor 100 800 W (termination)
Absorber measure
DB-15 board

User & Technical Manual

210

Code
SLADKDIPK5K2
SETBMET50NA
RDT800J0100
SLPWRSEBHC52
SLDB15FFILF1

PJ10KPS-CA
6.11.1

Absorber misure board (SLADKDIPK5K2)

User & Technical Manual

211

PJ10KPS-CA
4

10k

10k

12k0

OUTB

C9
100n

+12V

TLV5626
5

C5
10n

R28

R25
47k0

10k5

R26
100
V O U T _ TMP

+12V
-12V

R36
22

CH7

C24
100n

BAV99

C21
1n

CN2
KDI_O

1
6
2
7
3
8
4
9
5

V O U T _ TMP
VOUT_PWR
SYNC_O

C27
100uF_35V

1k2

D17

R57
100k

R50
100

1
2

1
2

1n

CN3

1k

T M P _E
PWR_E
SYNC_I

C46
+12V

1n

-12V

KDI_I

FIX4
FIX35

T M P_E

C53

DB9FSO

1n

1n

C54

SYNC_I

PWR_E

1n

FIX3
FIX35

C50

C55
1n

C56

1n
2

FIX2
FIX35

1n
2

2
FIX1
FIX35

C49

C48

1n

C47

C41

1
6
2
7
3
8
4
9
5

1n

FLAT16V

1n

R52

KDI_I

1
+5VZ

2
4
6
8
10
12
14
16

10k

SYNC_O

User & Technical Manual

1n

PWR_4
1

C63
1n

P J 5 K P S - S c h e d a m i s u r e a b s o r b ers

C64

M a u ro Ucelli

1n

\\UT_SRV

1n

PWR_3

1n

PWR_2
C62

PWR_1
C61

C59
10n

C60

PWR_0

BAV99

C58
10n

D21

CH11 3

R62
10K

BAV99

T M P _E

D20
3

CH5

R61
10k

PWR_E

+5VZ

T M P_0
T M P_1
T M P_2
T M P_3
T M P_4

1n

R58

1
HSMS2800

1
3
5
7
9
11
13
15

C57
10n

C42

C40

C43
1n

HSMS2800

U7B
T L 0 7 2 S MD
7

-7V

VOUT_PWR

1n

R53
10k

U7A
T L 0 7 2 S MD

JP3

PWR_0
PWR_1
PWR_2
PWR_3
PWR_4

C39

KDI_FB

R49
1

10k

R48

V O U T _ TMP

1n

KDI_O
D12

10k

+12V

C38

220

DB9MSO

1n

+7V

10k

C52
10n

2
R47

C32

KDI_O
1

10k

C31
1n

R42
3k30

100n

1
BAV99

-12V

+5V

1k69

C22
1n

1n

C35

D19

CH10 3

CLIX
1

C20

1n

100n

T M P _4

BAV99

R60
10k

C34

D16 HSMS2800

2
D18
3

C51
10n

C19

VOUT_PWR

D13 HSMS2800
R56
1
3
2

PWR_4

100n

+5VZ

CH4

V O U T _ TMP

BAV99

C45
10n

+5VZ

PWR_4

DB9MSO

-7V

C26
100uF_35V

KDI_I

R59
10k

U6B
T L 0 7 2 S MD

DZ3
5V1SMD

CH9

D15

T M P _3

2
BAV99

R55
10k

D11 HSMS2800
R51
1
3
2

PWR_3

C33

PWR_2

D10 HSMS2800
R46
1
3
2

10k

-7V

D7 HSMS2800
R45
1
3
2

PWR_1

BAV99

+5VZ

+7V

D9
3

C37
10n

D14

C44
10n

D4
BAV99

R41

CH8

2
CH3

10k

3
1

R44
10k

PWR_3

C28
100uF_35V

R40

PWR_0

BAV99

T M P _2

+5VZ
R54
10k

+7V

2
R37
100k

D3
LM336-5.0V

2
D8
3

C36
10n

R29
100

1n

+12V

+5VZ

CH2

DZ2
5V1SMD

2
R43
10k

C14

2
+5VZ

PWR_2

DZ1
5V1SMD

C30
10n

C29
10n

D6

6
5

R39
10k

+5VZ

BAV99

T M P _1

1n

+5V

2
D5

270

R35

C25
1n

CH1

C13

KDI_FB

3
1
U6A
T L 0 7 2 S MD

R38
10k

PWR_1

C12
1n

Q2
BC847

4
1
+5VZ

-12V
2

2
+5VZ

+12V

2
C23
10uF_35V

BAV99

1k

C18
10n

C17
10n

3
1

CH6

BAV99

T M P _0

D2

R34
10k

1
6
2
7
3
8
4
9
5

V O U T _ TMP
VOUT_PWR
CLIX

CH0

D1

R32
1k

R33
10k

R31

C PWR_0

R30
47

C16
10p

CN1

C15
100n

R20
100

KDI_FB

+5VZ

SINCRO OUT

7
T L 0 7 2 S MD

47

+5VZ

SYNC_O

U1B
+

R24

C11
10n

47

SINCRO IN

Q1
BC847

10k

R27

R18

PA4

VOUT_PWR

C10
100n

VCC

2
R19
10k

R17
100

SYNC_I

47k

C3
100n

C8
100n

C7
100n

C6
100n

R9

PA5

-7V

10k5

R16
47k0

C67
100n

IRQ

SEL

OUTA

100n

PA3

100n

PA2

R15

PA1

REF

R22
10k0

GND

CS
DI
SCLK

R8
10k

U4

3
1
2

IRQ

T L 0 7 2 S MD

R7
100

C66

10k
DACS
MOSI
SCLK

SW DIP-4

SELECT 5/10kW

C65

-7V

R13

R12

R23
47k0

T2
T3
T4
TE

1
R11

+7V

R10

CH8
CH9
CH10
CH11

JUMPER
JP2

7
MC68HC908JL3CP

8
7
6
5

JUMPER
JP1

PA0

+5V

+7V
U1A

C4
1n

MC34064

out
inp
P0
P1
P2
P3
P4
PE
T0
T1

10k

PTB0
PTB1
PTB2
PTB3
PTB4
PTB5
PTB6
PTB7

CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

C2
10n

+5V

SEL
MOSI
SCLK
DACS

PTD0
PTD1
PTD2
PTD3
PTD4
PTD5
PTD6
PTD7

21
20
18
17
15
12
11
10

SW1

1
2
3
4

/RST
GND

VCC

R21

PA0
PA1
PA2
PA3
PA4
PA5

+5V

2
6
8
9
23
27

U5

PTA0
PTA1
PTA2
PTA3
PTA4
PTA5

R14
10M
16
19
24
22
26
25
14
13

C1
100n

R6
10k

Y1

IRQ*
RST*
OSC1
OSC2

R5
10k

16MHz
2

+5V

1
28
4
5

R4
10k

/RST
GND

IRQ
RST

LM809

U3

VCC

R3
10k

U2

1uF_35V

R2
10k

VDD

100n

R1
10k

+ C68

VSS

1
+5V

C69

+5V

+5V

2
1

+5V

C S A D K DIPJ5K2.DSN

A3

16/01/02
1.0

A b s o r b e r s u C C ircuit

CSADKDIPJ5K2

212

PJ10KPS-CA
CSADKDIPJ5K2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
________________________________________________________________________________
____________
1
2 CN1,CN2
2
1 CN3
3 16 C1,C3,C6,C7,C8,C9,C10,
C15,C24,C33,C34,C35,C65,
C66,C67,C69
4 16 C2,C5,C11,C17,C18,C29,
C30,C36,C37,C44,C45,C51,
C52,C57,C58,C59
5 31 C4,C12,C13,C14,C19,C20,
C21,C22,C25,C31,C32,C38,
C39,C40,C41,C42,C43,C46,
C47,C48,C49,C50,C53,C54,
C55,C56,C60,C61,C62,C63,
C64
6
1 C16
7
1 C23
8
3 C26,C27,C28
9
1 C68
10 3 DZ1,DZ2,DZ3
11 13 D1,D2,D4,D5,D6,D8,D9,D14,
D15,D18,D19,D20,D21
12 1 D3
13 7 D7,D10,D11,D12,D13,D16,
D17
14 4 FIX1,FIX2,FIX3,FIX4
15 2 JP2,JP1
16 1 JP3
17 2 Q2,Q1
18 33 R1,R2,R3,R4,R5,R6,R8,R10,
R11,R12,R18,R19,R21,R33,
R34,R38,R39,R40,R43,R44,
R45,R46,R48,R51,R53,R54,
R55,R56,R58,R59,R60,R61,
R62
19 6 R7,R17,R20,R26,R29,R50
20 1 R9
21 1 R13
22 1 R14
23 2 R15,R24
24 3 R16,R23,R25
25 1 R22
26 3 R27,R28,R30
27 3 R31,R32,R52
28 1 R35
29 1 R36
30 2 R57,R37
31 1 R41
32 1 R42
33 1 R47
34 1 R49
35
1
SW1
36 3 U1,U6,U7
37 1 U2
38 1 U3
39 1 U4
40 1 U5
41 1 Y1

User & Technical Manual

213

DB9MSO
DB9FSO
100n
10n
1n

10p
10uF_35V
100uF_35V
1uF_35V
5V1SMD
BAV99
LM336-5.0V
HSMS2800
FIX35
JUMPER
FLAT16V
BC847
10k

100
47k
12k0
10M
10k5
47k0
10k0
47
1k
270
22
100k
1k69
3k30
220
1k2
SW DIP-4
TL072SMD
LM809
MC68HC908JL3CP
TLV5626
MC34064
16MHz

PJ10KPS-CA
6.11.1.1

Settings

To make sure they are configured correctly you have to set them through the switch SW1
and jumper JP2.

SW1

JP2

User & Technical Manual

214

PJ10KPS-CA
6.11.2

Absorber measure (SLPWRSEBHC52)

User & Technical Manual

215

User & Technical Manual

216

FIX1
FIX35

PD3
PAD

FIX2
FIX35

C1
2p2_HQ

FIX3
FIX35

TL1 TLINE_L

FIX5
FIX35

4n7

FIX4
FIX35

C13

100n

C12

V0

VS

GND

D1
HSMS2800

C2
33p

TL4
TLINE_M

TL2 TLINE_L

4n7

C14

R8
10k0

FIX6
FIX35

U2
LM50C

4n7

C5

R1
100

2
R2
1k

FIX7
FIX35

50k

RV1

TL3 TLINE_L

3
1

4n7

FIX8
FIX35

C15

R7
64k9

PD4
PAD

PD2
PAD

1n

C6

FIX9
FIX35

4n7

C3

8
-

PD1
PAD

100n

C4

U1B
LM358SMD
7

U1A
LM358SMD
1

+12V

R11
4k99

R10
10k0

R6
1k

R5
2.2k

R4
10k

1n

C16

R9
100

JSMD
1

J9
2

PJ5KPS

\\UT_SRV

4n7

C11

+12V

CSPWRSENHC52.DSN

D2
5V1_SMD

4n7

C8

JSMD
1

J7
2

Mauro Ucelli

C10
100uF_35V

1n

C7

R3
100

JSMD
1

JSMD
1

J3
2
J5
2

JSMD
1

J1
2

2
4
6
8
10
12
14
16

1.0

23/01/02

FLAT16V

1
3
5
7
9
11
13
15

JP1

JSMD
1

JSMD
1

JSMD
1

JSMD
1

4n7

C9

CSPWRSENHC52

Absorber Measure Circuit

PJ5000MC_Code

J10 J S M D
2
1

J8
2

J6
2

J4
2

J2
2

A4

PJ10KPS-CA

PJ10KPS-CA
CSPWRSENHC52

Bill Of Materials

Page1

Item Q.ty
Reference
Part
________________________________________________________________________________
____________
1
1 C1
2
1 C2
3
8 C3,C5,C8,C9,C11,C13,C14,
C15
4
2 C12,C4
5
3 C6,C7,C16
6
1 C10
7
1 D1
8
1 D2
9
9 FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9
10 1 JP1
11 10 J1,J2,J3,J4,J5,J6,J7,J8,
J9,J10
12 4 PD1,PD2,PD3,PD4
13 1 RV1
14 3 R1,R3,R9
15 2 R6,R2
16 1 R4
17 1 R5
18 1 R7
19 2 R8,R10
20 1 R11
21 3 TL1,TL2,TL3
22 1 TL4
23 1 U1
24 1 U2

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2p2_HQ
33p
4n7
100n
1n
100uF_35V
HSMS2800
5V1_SMD
FIX35
FLAT16V
JSMD
PAD
50k
100
1k
10k
2.2k
64k9
10k0
4k99
TLINE_L
TLINE_M
LM358SMD
LM50C

PJ10KPS-CA
6.11.3

Wiring diagram

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7

GSM Telemetry
R.V.R. Elettronicas plug-in series transmitters, may be optionally fitted with the telemetry
device that enables the user to remotely check all the machines working parameters and
control some of them, and provides the transmitter with the ability to trigger alarms when
problems arise while the transmitter is on air, possibly sending GSM Short Messages (SMS)
to the maintainers cellular phone or to any other number stored in the machines memory.
Telemetry is installed on the top rack of the transmitter, at the rear.

The bottom part of the telemetry contains the following connectors:

RS-485

I2C

18-0-18 V

RS-485
I2C
18-0-18 V

DB9 male connector for connecting the RS-485 bus from the CU
DB9 male connector for connecting the I2C bus from the CU
DB15 male to connect power from the CU

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The top of the telemetry contains the following connectors:

Insert the SIM


card slot

Bridge to connect
the GSM modem

SMA connector for GSM antenna or external directional


antenna

Powe
ro
Gene n
ral
Mode alarms
Send m prese
nt
m
Mode sg
m
RS-2 com.
3
Loca 2
l
Waitin
g sta
rt

MODEM

RESET
/PRG

RS-232

FUSE
2A

FUSE
2A

Modem
RS-232

DB 9 female connector connected to the modem internal GSM


DB 9 female connector to connect the GSM modem, with telemetry, or
to connect with the PC via RS-232 to the transmitter
Reset/prg
Button to reset the telemetry or programming
Fuse 2A
Fuse protection
Fuse 2A
Fuse protection
Power on
The LED on indicates that the telemetry is powered
General alarms The LED on indicates that the memory of the telemetry alarms are present
Modem present The LED on indicates that the GSM modem is present and correctly
detected by the telemetry
Send sms
The LED on indicates that the GSM modem is sending SMS messages
Modem com.
The LED on indicates that the modem is connected
RS-232
The LED blinks when you connect your PC to the RS-232 telemetry to
communicate with the transmitter using the Telecon 32bit
Local
The LED on indicates that the transmitter is in LOCAL (via the selector
switch on the CCU) and telemetry will not send alert messages or you
can remotely connect to the transmitter
Waiting start
The LED blinks for about 45 on first boot. During this period, the telemetry, it analyzes the whole machine to check status and does not
send alerts

Note: you need to enter the bridge supplied with the telemetry between the connector MODEM and RS-232 to connect the GSM modem, otherwise will not work
Nota: Please note that to fully deploy the features of this telemetry system, the you will
need to sign a contract with a GSM service provider including DATA COMMUNICATIONS.

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The use of the telemetry system requires the correct setting of the addresse in the connected pieces of equipment, since they communicate on a shared bus.
Set the Uart address of exciter 1 to 1, exciter 2 to 2.
To make this adjustment, from the main menu of the exciter place the cursor light on the
Admin and click on it.

Scroll down the menu next to the item GenSt, click on it and select Uart Adr. and set it to
1 on the first exciter (the lower) and 2 on the second (if present).

We must now set the address on the CU, which must be absolutely 3 (this address is already set to factory).
From the main menu (the one that shows the direct and reflected power), press the ESC
key and then OK and move the cursor bright, on the Settings menu and press OK. Select
the line Talk Address and press OK, with the UP and DOWN keys set the parameter 3.

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7.1

Dial-up via mobile

The commands that can be sent to the transmitter using SMS messages are as follows:

Command
Comando

INFO

TXON
TXOFF
LOWPWR
NOMPWR
ALARM
RESET

Reply
Risposta
nameStation: station
nome stazioneID: numero
identificativoID numbervalue-assolutoFWD: valore
valueassolutoRFL: valore
UNBAL: value
valore assoluto
TX Off
StdBy)TX On (or
(oppure
TX or
OffTX
oppure
TX StdBy)Low Power / Nom Power
Audio Present / Audio Absent
Alarm Present / Alarm Absent
stationstazionenameStation: nome
ID: numero
identificativoID numberTX is On stationstazionenameStation: nome
ID: numero
identificativoID numberTX is Off stationstazionenameStation: nome
ID: numero
identificativoID numberLowPwr OKnameStation: station
nome stazionenumberID: ID
numero
identificativoNomPwr OKstationstazionenameStation: nome
ID: numero
identificativoID numberthe alarms
in memoryAlarm: List
lista of
allarmi
in memoria
nameStation: station
nome stazioneID: numero
identificativoID numberALARM RESET OK-

Description
Descrizione

Information
the
Informazioni about
sullo stato
transmitters
status
del trasmettitore.

Switching
on the
Accensione
trasmettitore
transmitters
Switching
off the
Spegnimento
transmitters
trasmettitore
Low power
setting
Attivazione
Low
Power
Nominal power
Attivazione
Nominal
Power
setting
ListLista
of the
alarms
allarmi
in in
memory
memoria
Resetting
the alarms
Cancellazione
allarmi
in
in memory
memoria

Every time you send a command must always return back a reply message, to confirm that
the command was received and executed.
The reply message may arrive within a maximum time of 5 min. After this time the command
is void.
WARNING: The transmitter must be in REMOTE otherwise not receive any command.

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7.2

Alarms

These are the alarms that the transmitter can send:


1

Foward Power

Reflected Power

Unbalanced Power

4
5
6

No Audio PTX1
No Audio PTX2
Mains Fault (only if there is the
UPS)

7
8
9
10
11
12

Fault Mod 1
Fault Mod 2
Fault Mod 3
Fault Mod 4
Fault Mod 5
Mains OK

User & Technical Manual

The power has dropped below the value


set in SET2 (menu settings of the CU)
The power has risen above the value set in
SET4 (menu settings of the CU)
The power on the dummy load has exceeded the 1000 W
No audio input to PTX1
No audio input to PTX2
Is no longer the power supply, the transmitter is turned off, the UPS takes on the logic
control, modulators and telemetry
Module 1 has shut down
Module 2 has shut down
Module 3 has shut down
Module 4 has shut down
Module 5 has shut down
It is not an alarm, is sent the first time you
turned on the telemetry or when the mains
voltage returns

225

PJ10KPS-CA
8

Installation and use


This chapter contains the basic instructions for installing and using the PJ10KPS-CA amplifier. If necessary, more in-depth information about the operating principles may be traced in
the next chapters.

8.1

Assembly

For practical reasons and for transport safety, the machine is usually supplied
disas-sembled to the customer. The assembly procedure is rather simple and can
be car-ried out by any qualified technician.

Caution: In order to avoid the risk of damaging the machine and/or of injuring the
operators, it is advisable to closely adhere to the instructions provided below. always
respect all the safety regulations and standards in force.
Identify the machine components:
The rack (various components are assembled, such as the coupler, the splitter,
the control unit, the main blower) [Figure 5-1 a)]
The 5 RF modules [Figure 5-1 b)]
The exciters [Figure 5-1 d)]. (As a rule the amplifier is supplied as a complete
transmitter. This example shows two PTXLCD exciters produced by R.V.R.
Elettronica. Usually the exciters are pre-assembled inside the rack).
Check that all the components are in perfect working order. Should there be any
kind of problem, for instance if there is any damage caused by the transport of the
components, read the instructions associated with the Warranty at the beginning
of this manual (chapter 2).
1. Install the rack in the location where the transmitter will work. The rack is mounted
on wheels for simplifying its movement, therefore after having positioned it
where expected, it is advisable to use the four screws at the bottom of the rack
to steady it perpendicular to the ground.
The transmitter is cooled by forced ventilation. The air outlet is on the machines
roof whereas in the standard configuration the air intake is envisaged at the back
of the machine. If you opt for this solution, install the machine at least 50 cm.
away from the back wall, so that air can flow under optimal conditions.
2. Remove the protection panels of the RF modules .

Figure 5.1

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PJ10KPS-CA
3 Insert the first amplifying module into the RF modules compartment [Figure
5-2].

Figure 5.2
The modules have a groove at the top and one at the bottom: insert the modules
so that the guides in the compartment fit into these grooves. Slide the module
until the two fixing screws fit into their seats. Then tighten the fixing screws at
the same time so that the module inserts into its compartment remaining parallel
until it is perfectly in place.
4. Connect the machines main power supply cable. Route the cable (5-pole type)
through the raceway on the machines roof [Figure 5-5 a)] and fix the conductors
to the terminals of the top [Figure 5-5 b)].

Figure
a) 5.5a

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227

Figure 5.5b

PJ10KPS-CA

Caution: The connection of the machine to the electric alimentation is performed


fixing to a 5 poles cable with bare terminals to a terminal block. Making sure without
any possibility of error that the cable is not under tension while working on it.
It is reccomended not to turn on the machine without first have connected the RF
exit to the antenna or to the dummy load!
The PJ10KPS-CA requires a three power supply 3F (black, brown and grey) + N
(blue) + GND (green yellow) able to give 50A for phase. Keep this requirement in
mind in connecting to the personal distribution board.
5. Reposition the protection panels of the RF modules.
6. If the PJ10KPS-CA was not supplied complete with pre-assembled exciters,
insert and connect the exciters into the appropriate housings.

8.2

First start
This section describes the procedure for powering-on the machine the first time.
For simplicitys sake, the automatic control capacities of the exciters are temporarily
disabled.

8.3

Preliminary operation
Before activating this piece of equipment, the necessary connections must be
performed, and in particular:
Power supply (MUST BE EQUAL TO WHICH HAS BEEN DESIGNED THE
MACHINE, OTHERWISE YOU MIGHT PERMANENTLY DAMAGE, R.V.R.

ELETTRONICA S.p.A. DOESNT ASSUME RESPONSIBILITY.)

Modulating signals
RF load (antenna feeder or dummy load).
The machines RF output is the EIA 1 5/8 flanged type and is accessed on the roof
of the PJ10KPS-CA. If a dummy load capable of dissipating the RF power generated
by the transmitter is available, it is advisable to run the first tests by connecting to
it rather than to the transmission antenna.

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PJ10KPS-CA
8.4

Power-on

When powering-on the transmitter the first time, perform the operations outlined in
the table below.
The Result column indicates the immediate results of the operations performed
plus a few indications that confirm that the machine is working efficiently.
Should any inconsistencies occur as compared to these indications, interrupt the
procedure and identify the reason for the malfunction before resuming the procedure.
Operation Result
Turn the Mains switch The whole transmitter is powered. The machine is activated in the same
status it was in when it was turned off the last time
Press the OFF key of the control unit
RF emission by the transmitter is inhibited; the exciters are off; the RF
amplifier modules are off
Press the EXCITER CHANGEOVER key of the control unit
The automatic management for the exciters changeover is disabled.
The MANUAL LED must be on (otherwise press the key again)
Press the STDBY key of the control unit
The exciters are turned on in interlock status. The RF amplifying
modules stay disabled. Being in manual modality, the exciters could be
unlocked to verify the operation (see 8.5).
Set the parameters of the control unit
This procedure is described in chapter 5 on in this manual. The control
unit communicates the nominal power and reduced power values to the
RF modules. It also handles the coaxial relays so that the on air exciter
is the desired one and sets the exciter to ON mode
Set the exciters
Adhere to the instructions of the exciters used for setting the required
work frequency on the exciters. Regulate the output power of the
exciters to 20 W.
Press POWER LOWER and ON
The current exciter is activated (the interlock is released from the
exciter) and its power emission is enabled. The power emitted by the
PJ10KPS-CA amplifier increases gradually until it attains the level that
had been set previously as Reduced power. Check the emitted power
level by means of the analog instrument with the selector switched to
FWD PWR position
Press NOMINAL POWER
Power supplied by PJ10KPS-CA increases and attains the set nominal
value. Check it on the analog instrument.

When the transmitter is on and works at its nominal power, the whole series of
accessory checks and settings deemed necessary may be carried out before
starting up the apparatus.

8.5

Control unit settings


The settings of the control unit that are required for starting up the machine,
mentioned in the powering-on procedure, are the following:
1. Setting of the power levels
2. Setting of the on air exciter
Before performing the first operation, click the ESC and OK button. The display
shows the screenful for selecting the menus [Figure 5-7]. Click the arrow keys
until the cursor highlights the line associated with the Setting menu. Click OK: the
software will show the associated screenful on the display [Figure 5-8].

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PJ10KPS-CA

Figure 5-7

Figure 5-8

On having accessed the Settings menu, use the arrow keys to select the nominal
power line (Pwr. Out) and click OK. Use the arrow keys to decrease or increase the
indicated percentage value up to the required level. Click OK again to set this value.
Repeat the operation for the line associated with the reduced power level (Pwr. Lower).
NB

The new power level is transmitted to the combiner module and then stored in EEPROM
only when the ESC button is clicked.
When inside this menu, it is advisable to check the date and time lines and update
them if necessary. Note: the date and time are used only for marking the events in
the alarms register.

NB

The date and time do not need to be updated in the transmitter in order for it to work
efficiently.
On having completed these settings, click ESC to return to the selection screenful.
In order to set the on air exciter, select the Exciters menu [Figure 5-9]. Take into
consideration the On Air Exciter line: the number to the right indicates the exciter
being used. To change it simply highlight the line and click OK.

To have the correct efficiency of the transmitter, the exciters should


stay at 20/22 W, unless stated otherwise indicated on the modulator,
depending on the version and frequency. The power of the transmitter
should be adjusted from the menu Settings.

DO NOT RESPECT THIS COULD DAMAGE THE EQUIPMENT


LDMOS, RVR ELETTRONICA S.P.A. DISCLAIMS THE WARRANTY.
The exchange of the exciters is assisted from the software, that is when the
commutation is carried out , the interlock comes systematized in the correct way
independently from like they were. The interlock could be modified also manually in
case of necessity.

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Figure 5-9

8.6

Management of the exciters


The control unit can perform the automatic changeover between exciters if one
malfunctions. The Manual LED on the panel indicates, when it is lighted up, that the
automatic changeover function is disabled. In order to enable it, click the EXCITER
CHANGEOVER button and check that the LED turns off.
In function of the state of the PJ10KPS-CA automatism, the behavior of the machine
will be various. In this chapter are described the different cases.

8.6.1

Start-up from power-on with exciters in manual mode


When powering on the machine with the exciters in manual mode, the apparatus
does not perform any check, both mute RF signals are active and the changeover
relay remains in standby status. Use the exciters menu to activate an exciter.

NB

8.6.2

This is why, if the transmitter is left in manual mode, any momentary power failure
will cause the transmitter to be inactive when turned on again. Therefore it is
advisable to leave the PJ10KPS-CA in automatic mode when you are not performing
maintenance operations.

From OFF to ON with exciters in manual


When switching from OFF (or STDBY) to ON with the exciters in manual mode,
the apparatus does not perform any check and the exciter that is currently set to
on air is the one that is aired.
If the mains signal is not OK, the exciters turn off automatically.
If the maximum drive power is exceeded during operations, the PJ10KPS-CA is
set to fault status and power supply is cut to the exciters. A message in the alarms
menu signals this fault.
When the apparatus is set to STDBY, the mute RF signals of the exciters are not
activated and may be modified by the operator.
When the apparatus is set to EXT INT or AUX INT, the mute RF signals of the
exciters are not activated and may be modified by the operator.

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8.6.3

Automatic changeover
When the PJ10KPS-CA is in the exciter automatic changeover mode, the power
emitted by the on air exciter is checked constantly. If at any time the on air exciter
is no longer good (i.e. power drops to below the preset level), the apparatus is kept
operational whereas the exciter connected to the internal Dummy Load turns on.
If the latter one is good (i.e. it is capable of supplying the required power), then
the two exciters are changed over. Instead if the alternative exciter is not good, no
changeover takes place, the control unit commands the mute RF of the exciter to
Dummy Load, it waits 120 s. and repeats the attempt. This procedure is repeated
indefinitely until one of the two exciters is considered to be good.
During the whole length of time during which there is no good exciter, the PJ10KPSCA keeps the WAIT LED on for signaling this status.
Each exciter is fitted with its own mute RF. On being commanded, the piloting signal
must return to zero within 3 seconds at the most. If this does not occur, the fault is
recorded by an error message that is entered in the alarms menu.
If the mains signal is not OK, the exciters turn off automatically. If the piloting power
exceeds the limit during operations, the PJ10KPS-CA is set to the FAULT status
and the power supply of the exciters is turned off. A message in the alarms menu
signals the fault. Keep in mind that the operators intervention is required to exit
from the FAULT status.
If the MAINS signal coming from the bus is not OK, the exciters are all turned off.
As soon as the MAINS signal is regular again, the evaluation cycle of the exciters
begins (see 8.6.4).
When the apparatus is set to STDBY, the mute RF signals of the exciters are
activated and as such both exciters are inhibited. If the ON key is pressed, the
system re-evaluates both exciters in the same manner as in the procedure from
OFF to ON (see 8.6.4).
When the apparatus is set to EXT INT or AUX INT, the mute RF signals of the
exciters are activated and therefore both exciters are inhibited. When the external
interlocks are released, the system re-evaluates both exciters as during the phase
from OFF to ON (see 8.6.4).

8.6.4

Phase from ON to OFF


When the apparatus is set to OFF status and you press the ON button, the power
supply of the exciters is activated and the logic starts to evaluate the exciters. During
the evaluation phase, the WAIT LED stays ON.
When the apparatus is turned OFF, it memorizes the exciter on air. Consequently
when the machine restarts it can attempt to restore the previous conditions. On the
machine restarting, if the exciter that is to be aired does not attain the preset power
level whereas the spare one is operational, the apparatus performs the changeover
when the evaluation time (120 s.) expires.

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On the machine restarting, if both exciters do not attain the preset power level, the
apparatus airs the one that had been present when the machine was turned off,
after the evaluation time has expired.

8.6.5

Start-up with exciters in automatic mode


The sequence run by the PJ10KPS-CA, when the power supply is activated while
it is already in ON status and the exciters are in automatic mode, is identical to
the one run for switching from OFF to ON. The only difference is that a screenful
displays the countdown for determining the fault of the exciters. During this phase
the manual/automatic button is inhibited and in order to set the exciters to manual
mode you must press the OFF button of the apparatus.

8.6.6

Audio alarm
The control unit of the PJ10KPSCA can manage a fault signal, for each exciter,
which normally has an Audio Alarm meaning. The control software of the PJ10KPSCA does not intervene in triggering these signals since they must be checked by
the exciters (or by any other connected devices).
The Audio Alarm signals are made up of two inputs for the logical signals on the
parallel interface and on the mute RF command connector of the exciters.
The control unit manages these signals just like it manages the power good signals:
Each Audio alarm signal is associated with its own exciter
If the audio signal, associated with the exciter that is currently on air, enters an
alarm status, the PJ10KPS-CA waits for the time configured in the exciter menu
before it attempts the restoring operation
If the audio of the aired exciter is still in alarm status on the elapsing of the
aforesaid time interval, the control unit checks if the audio of the exciter on the
dummy load is regular. In this case the changeover between the exciters is
performed.
Observe the following differences as compared to the case in which power is missing:
The management of the Audio alarm signals is not active during the start-up
phase and during the switching phase from OFF to ON, but only when the exciters
are working in automatic.
In the standard configuration, the aforesaid sequence continues until the audio
signal associated with one of the exciters becomes regular again. In the N+1
configuration, the switching attempt is performed only twice, after which the
PJ10KPS-CA enters the fault status.
An Audio Alarm output is provided on the parallel interface: this signal is activated
(with no delays) when the audio of the exciter that is currently on air is in alarm
status.

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8.6.7

Protection and alarms


The PJ10KPS-CA contains a complete protection and alarms system, both at the
individ-ual modules level and at the control unit level.
The modules are fitted with a micro-processor-based system that manages any
malfunctions locally. The associated information is communicated to the control
unit for displaying and storing the events and for the centralized management of
the events that require it.
Certain LEDs of the PJ10KPS-CA panel are dedicated to the management of the
alarms:
LED Description
WARNING
This LED indicates a warning (something is not correctly working, but
the amplifier is still working)
FAULT
This LED indicates a fault (the amplifier is shut off, the operators
intervention is required)
WAIT
This LED indicates the wait status (the amplifier is temporarily off, it will
be restarted as soon as the reason that keeps it from working will be
removed, or after a fixed amount of time depending on the reason of
the intervention of the protection system)

The ALARM RESET button is used for resetting the alarms and restarting the
machine.
A complete description of the alarms and protection system is given in chapter 5.3.

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User & Technical Manual

236

PJ10KPS-CA

Revision History
Date
Version
30/05/2013
2.0
18/07/2013
2.1
12/09/2013
2.2
16/10/2013
2.3
18/09/2013
2.4
20/09/2013
2.5-2.6-2.7
11/03/2014
2.8

Reason
New version
Updating
Updating
Updating
Updating
Special version
Updated:
CPU module diagram
CPU combiner diagram
CPU power supply diagram
Bias board module diagram
RF Power measure board (FWD) diagram
RF Power measure board (RFL) diagram
Dummy load diagram

Editor
Nicolini D.
Nicolini D.
Nicolini D.
Nicolini D.
Nicolini D.
Nicolini D.
Nicolini D.

01/04/14

2.9

Updated:
Bias board module diagram
Relay interface diagram
220/380v wiring diagram
Low tension and signal wiring diagram

Nicolini D.

14/05/14

3.0

Added:
PFC (PFCPSL4280) diagram
Updated:
Directional coupler (RF module)
Various codes boards
Updated:
Bias settings

Nicolini D.

Copyright 2014
R.V.R. Elettronica S.p.A.
Via del Fonditore 2/2c 40138 Bologna Italia
Telephone: +39 051 6010506
Fax: +39 051 6011104
E-mail: info@rvr.it
Web: www.rvr.it
All rights reserved
Printed and bound in Italy. No part of this manual may be reproduced, memorized or transmitted in any form or by any means, electronic or mechanic, including photocopying, recording or by any information storage and retrieval system,
without written permission of the copyright owner.

User & Technical Manual

237

R.V.R Elettronica S.p.A.


Via del Fonditore, 2 / 2c
Zona Industriale Roveri 40138 Bologna Italy
Phone: +39 051 6010506 Fax: +39 051 6011104
e-mail: info@rvr.it web: http://www-rvr-it

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The RVR Logo, and others referenced RVR products and services are trademarks of RVR Elettronica S.p.A. in Italy, other countries or both. RVR 1998 all rights reserved.
All other trademarks, trade names or logos used are property of their respective owners.

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