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Congress Presentation PDF
Congress Presentation PDF
Andrea Albanesi
RobotStudio Global
solution for Arc Welding
Robot Systems
Key Deliverables:
Turnkey solutions in press automation, body-inwhite, paint processes, power train assembly
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Customers Served:
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Robots
Accessories and
Application Equipment
Software
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Lead Centers
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Local Operations
Factories
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Headquarter in Bucharest
ARC MODELING
Arc physics
2D wire-arc-work piece simulation tool
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FlexArc 500/750R
FlexArc 500C
FlexArc 250R
FlexArc 250K
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Expensive
Time consuming
Compromises are often required to keep cost to a minimum.
Parts to be Produced
Control Arms
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Front Cross
Member
Trailing Arm
Suspension
Member
Trailing Axle
Cross Member
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Trailing Axle
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Collision:
Remove material!
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Collision:
Remove 50 mm
50 mm
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Choose the standard Virtual FlexArc cell from the Robot Studio library
Import the 3-D part into the cell
Define process parameters with VirtualArc software
Generate the robot welding program with optimized torch angles
Present the robot welding program to the tooling supplier
Design the weld fixture around the existing robot program
Verify that the robot has good access to all welds
Build the tooling
Calibrate the real cell with the virtual & download the off-line generated program
Fine tune robot program
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THANK YOU