Pra Rancangan Pabrik Ethylene Glycol dari Ethylene Oxide

Menggunakan Proses OMEGA (Only Mono Ethylene Glycol Advanced) dengan

Kapasitas 250.000 Ton/Tahun
T-101
Tangki CO2

P-102
Pompa Air Umpan

T-103
Tangki Air

T-102
Tangki Etilen Okside

P-103
Pompa Etilen Okside
Umpan

E-104
HE Air

P-101
Pompa Etilen Okside Umpan

K-02
Kompresor CO2 Reaktor
Karbonasi 1
K-01
Kompresor CO2 Bottom
Reaktor 1

R-101
Reaktor Karbonasi

E-101
HE Etilen Okside

E-102
HE Reaktor
Hidrolisa

K-03
Kompresor CO2
Reaktor 3

E-103
HE R-102

R-102
Reaktor
Hidrolisa 1

R-103
Reaktor
Hidrolisa 2

EX-01
Expander 1

EV-01
Evaporat
or 1

EV-02
Evaporat
or 2

P-104
Pompa
Evaporator 1

P-105
Pompa
Evaporator 2

CD
Evaporator
Kondenser

CD-D-01
Kondenser
Distilasi 1

D-01
Distilasi 1

E-105
HE Evaporator 2

P-106
Pompa top
Destilasi 1

RB-D01
Reboiler
Distilasi 1

E-106
HE Top
Distilasi 1

P-107
Pompa top product
Destilasi 1

P-108
Pompa Bottom
Destilasi 1

E-107
HE Bottom
Distilasi 1

T-104
Tangki
MEG

RB-D02
Reboiler
Distilasi 2

D-02
Distilasi
2

CD-D-02
Kondenser
Distilasi 1

E-108
HE top Distilasi
2

P-110
Pompa top product
Destilasi 2

T-105
Tangki DEG

J-101
Jet Ejector

P-109
Pompa top
Destilasi 2

P-111
Pompa Bottom
Destilasi 2

E-109
HE Bottom
Distilasi 2

P-112
Pompa Bottom Product
Destilasi 2

T-106
Tangki TEG

J-102
Jet Ejector

PC
PT

TC

PT

TT

413

14.08

PC

37

FC

FT

SP

LC

CO2
413

FC

FT

FC

FC

14.08

FT

FT

40
PC

PT

PC

PT

PT

PC

T - 101

PROCESS FLOW DIAGRAM

PRA RANCANGAN PABRIK ETHYLENE GLYCOL DARI ETHYLENE OKSIDE
MENGGUNAKAN PROSES OMEGA (ONLY MONOETHYLENE GLYCOL ADVANCE)
DENGAN KAPASITAS 250.000 TON/TAHUN

K-02
Steam

K-01
K-03
433

433
13.28

39

FC

423
0.203

FT

TT

DOSEN PEMBIMBING :

PC

20

AC

TT

FC

CD-D-01

TC

H2O

TT

FC
SP

T 107

TT

PT

SP

FC

PC

303

T-102

PC

T 108
PT

PC

SP

14.08

= Nomor Aliran

E-103

LC

PC

PT

426
0.7

FC

PT

14.08

FC

FC

SP

FT

FT

EX-01

PC

TC

PT

TT

FT

PT

TC

P-101

TT

0.203

PT

19

E-105

427

P-103

TC

= Temperatur Control

FC

= Flow Contol

SP

FT

FC

0.051

FC

EV-01

FT

FT

EV-02

SP

FC

= Temperatur (C)

402
3.04

R-103
E-101

T-104

LC

TT

= Tekanan (atm)

413
14

13

413
14.08

PC

443
9.03

LC

FC

FT

LC

T-105

TO WWT

12

TC

PT

TT

R-102

R-101

303

= Alian Material

TT

17

LC
SP

Deskripsi Simbol

P-111

FT

FC

LC

32

P-110

323
0.3

CD

31

JURUSAN TEKNIK KIMIA

FAKULTAS TEKNIK
UNIVERSITAS SULTAN AGENG TIRTAYASA
2015

E-108

SP

FT

323
1

TC

FT

424
1

30
TC

FT

FC

FC

427
0.051

16

11

PT

FC

413
14.08

SP

TT

P-108

TT

LC

PC

P-107

423
0.203

TC

TC

FT

411
0.304

FT

10
FC

E-106

FC

FT

C2H4O

22

FT

FC

24

23

FC

413
13.28

1.013

FT

443
11.77
433
11.77

1.013

427

FC

FT

PC

PT

E-102

418

323

0.051

28

P-102

To WWTP
FC

PC

C-D-02
FT

SP

TC

424

29

PT

0.051

PT

443
9.03

38

TT

PT

PC

PC

14.08

TC

433
13.28

T-103

PC

PT

303

FT

FT
PC

RETO SULISTYO DHAMAR L ST., M.ENG

NIP. 198110042008122003

TC

To WWTP

PC

FT

21

SP

J-102

418
0.203

SP

FC

FT

AT

LC

3335103367
3335111836
3335111719

TT

PT

SP

1. ANDRI KRISMANA WIJAYA

2. ROSIKHA TAQI N.A
3. TB RIFQI AFFANDI

TC

9
FC

Steam

LC

TC

J-101

LC

E-104

OLEH:

11.77

413
13.28

SP

LC

27

FC

Steam

PC

= Pressure Control

FT

SP
FC

FT

FC

FT

323

15

SP

18

RB-D01

LC

= Level Control

FC
FT

426
0.7

412

P-105

0.304

35

P-106
LC

E-109

E-107

= Level Transmitter

TT

= Temperature Transmitter

P-113

FC

FT

FC

FT

FC

LT

FT

FC

FT
PT

26

P-109

PT

34

465
0.203

TC

465
0.203

465
1.013

D-01

= Pressure Transmitter

SP

TT

RB-D02

PC

25

FT

FC

= Flow Transmitter

FT

SP

33
LC

= Pneumatic
D-02

465

P-112

T-106

0.051

SP

Stream number
Temperatur (K)
Tekanan (bar)
Mass flow (kg/h)
Fasa

1
303
14.08
25100
liquid

2
303
14.08
3389
liquid

3
303
14.08
28489
liquid

4
413
14.08
28489
liquid

5
413
14.08
37650
gas

CO2
C2H4O
H2O
C2H6O2
C3H4O3
C4H10O3
C6H14O4

0
25100
0
0
0
0
0

0
0
3388.5
0
0
0
0

0
25100
3388.5
0
0
0
0

0
25100
3388.5
0
0
0
0

37650
0
0
0
0
0
0

6
413
13.28
14111
gas

7
413
13.28
52027
liquid

8
433
13.28
52027
liquid

9
433
13.28
7906.5
liquid

10
433
11.77
38984
liquid

11
443
11.77
38984
liquid

12
443
9.03
36524
liquid

13
402
3.04
36524
liquid

14
426
0.71
1188.4
vapor

15
426
0.71
35336
liquid

16
412
0.304
1508.4
vapor

17
323
0.3
1508.4
liquid

18
412
0.304
35016
liquid

14111.2
0
0
1561.2
0
3388.5
0
0
0
47078
0
0
0
0

0
1561.2
3388.5
0
47078
0
0

0
0
7906.5
0
0
0
0

0
312.2
2724.7
27760
5178.5
3008.9
0

0
312.2
2724.7
27760
5178.5
3008.9
0

0
0
1718.5
31226
258.9
2256.7
1064.5

0
0
1718.5
31226
258.9
2256.7
1064.5

0
0
1188.4
0
0
0
0

0
0
530.04
31226
258.9
2256.7
1064.5

0
0
1508
0
0
0
0

0
0
1508.4
0
0
0
0

0
0
210.1
31226
258.9
2256.7
1064.5

19
20
413
423
0.203
0.203
35016 104698
liquid
vapor
Component (kg/h)
0
0
0
0
210.1
700.42
31226 103996
258.93
0.863
2256.7
0
1064.5
0

21
418
0.203
104698
liquid

22
423
0.203
73293
liquid

23
418
1.013
31405
liquid

24
323
1.013
31405
liquid

25
465
0.203
3611
liquid

26
465
0.203
3611
liquid

27
427
0.051
3611
liquid

28
427
0.051
3971
vapor

29
424
0.051
3971
liquid

30
427
0.051
162.96
liquid

31
424
1
2545.4
liquid

32
323
1
2545.4
liquid

33
465
0.051
1065.7
liquid

34
465
1.013
1065.7
liquid

35
323
1
1065.7
liquid

37
413
14.08
129.5
gas

38
443
9.03
2459.8
gas

39
433
11.77
20950
gas

40
413
14.08
23409
gas

0
0
700.4
103996
0.863
0
0

0
0
490.3
72802
0.604
0
0

0
0
210.1
31194.7
0.259
0
0

0
0
210.1
31195
0.259
0
0

0
0
0.00
31.23
258.7
2256.7
1064.5

0
0
0.00
31.23
258.7
2256.7
1064.5

0
0
0.00
31.23
258.7
2256.7
1064.5

0
0
0.00
48.72
403.5
3517.1
1.661

0
0
0.00
48.72
403.5
3517.1
1.661

0
0
0.00
17.49
144.88
0
0.596

0
0
1.6E-68
31.23
258.7
2254.4
1.064

0
0
1.6E-68
3.1E+01
2.6E+02
2254.4
1.064

0
0
1.5E-90
9.0E-09
2.7E-06
2.257
1063.4

0
0
1.5E-90
9.0E-09
2.7E-06
2.257
1063.4

0
0
1.5E-90
9.0E-09
2.7E-06
2.257
1063.4

129.46
0
0
0
0
0
0

2459.8
0
0
0
0
0
0

20950
0
0
0
0
0
0

23409
0
0
0
0
0
0

= Set point

= Diaphragm valve

= Gate valve

= Mixing Valve

= 3-way plug Valve

= Ejector