Professional Documents
Culture Documents
MR365MEGANE7
MR365MEGANE7
MR365MEGANE7
72A
73A
75A
76A
77A
78A
OCTOBER 2004
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
Edition Anglaise
Mgane II - Section 7
Contents
Page
71A
72A
71A-1
72A-1
71A-3
72A-7
71A-4
72A-10
71A-7
72A-14
71A-9
71A-10
73A
71A-11
71A-13
71A-18
75A
71A-19
71A-20
Luggage compartment
carpet: Removal - Refitting
71A-32
71A-33
71A-38
73A-1
73A-2
75A-1
75A-3
76A
75A-13
76A-1
76A-3
Contents
76A
77A
78A
76A-5
76A-6
77A-1
77A-6
78A-1
78A-4
78A-5
78A-8
71A
B84 or C84
REMOVAL
101314
101323
101324
Disconnect:
- the clip (2),
- the sun visor.
WARNING
The frame seals should be handled carefully to
avoid any risk of damage or marking.
71A-1
REFITTING
101315
71A-2
71A
REMOVAL
Move the front seat forward.
101345
REFITTING
Proceed in the reverse order to removal.
71A-3
71A
71A
B84
REMOVAL
Move the front seat forwards.
6
5
1
4
101344
Remove:
- the trim (6) and (7),
- the seat belt strap via the opening (5).
REFITTING
Proceed in the reverse order to removal.
101345
71A-4
71A
C84
Tightening torquesm
seat belt rail mounting
bolt
21 Nm
REMOVAL
IMPORTANT
Before carrying out any work on a safety system,
be sure to lock the airbag computer using the
diagnostic tools (see 88C, Airbags and pretensioners, Computer locking procedure). When
this function is activated, all the trigger lines are
inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
2
102058
Remove:
- the bench seat seat base,
- rail mounting bolt (2).
3
1
101312
102062
71A-5
71A
C84
REFITTING
102320
7
9
8
102061
71A-6
REMOVAL
101312
101313
REFITTING
Proceed in the reverse order to removal.
71A-7
71A
REMOVAL
101345
101343
REFITTING
Proceed in the reverse order to removal.
71A-8
71A
71A
B84
REMOVAL
REFITTING
Proceed in the reverse order to removal.
101345
4
5
3
101347
Remove:
- the bench seat seat base,
- clip (5) using a pair of unclipping pliers.
Unclip trim (3) and (4).
71A-9
71A
B84
REMOVAL
4
5
3
101347
101914
Remove:
- the bench seat seat base,
IMPORTANT
1
6
101346
REFITTING
To refit, proceed in the reverse order of removal.
71A-10
71A
C84
Equipment required
diagnostic tool
Tightening torquesm
seat belt rail mounting
bolt
21 Nm
REMOVAL
2
102058
IMPORTANT
Before carrying out any work on a safety system
component, be sure to lock the airbag computer
using diagnostic tool (refer to 88C, Airbags
and pretensioners, airbag computer locking
procedure ).
Remove:
- the bench seat seat base,
- bolt (2).
Remove the strap retaining rail.
4
1
102062
71A-11
102320
REFITTING
Proceed in the reverse order to removal.
Tighten to torque the seat belt rail mounting bolt
(21 Nm).
71A-12
71A
71A
B84
Equipment required
diagnostic tool
Tightening torquesm
rear seat belt lower
mounting bolts
21 Nm
REMOVAL
IMPORTANT
For a vehicle equipped with rear lateral airbags,
be sure to lock the airbag computer using the
diagnostic tool before removing the trim (see
88C, Airbags and pretensioners, Airbag locking procedure).
3
101347
Remove:
101345
71A-13
71A
B84
11
10
7
101338
101348
Remove:
- the trim (10),
- the seat belt strap via opening (11).
REFITTING
Proceed in the reverse order to removal.
Tighten to torque the rear seat belt lower mounting bolts (21 Nm).
102053
71A-14
71A
C84
Equipment required
diagnostic tool
Tightening torquesm
seat belt mounting bolts
21 Nm
21 Nm
REMOVAL
102060
101312
102053
3
102058
71A-15
71A
C84
10
7
102062
102061
6
11
102320
102057
71A-16
14
13
12
102059
REFITTING
Proceed in the reverse order to removal.
Tighten to torque:
- seat belt mounting bolts (21 Nm),
- seat belt rail mounting bolts (21 Nm).
71A-17
71A
REMOVAL
1
102064
Remove:
- the bolts (1),
- the striker panel trim.
Remove trim (2).
REFITTING
Proceed in the reverse order to removal.
71A-18
71A
71A
B84 or C84
REMOVAL
Remove the rear parcel shelf.
1
102064
Remove:
- the bolts (1),
102063
REFITTING
Remove the upper trim from the rear inner sill (see
71A, Body internal trims, Rear inner sill upper
trim).
II - SPECIAL NOTES ON THE 3-DOOR VERSION
Remove the seat panel trim (see 71A, Body internal trims, Rear panel trim).
71A-19
71A
B84
Special tooling required
Car. 1597
diagnostic tool
Tightening torquesm
rear seat belt lower
mounting bolts
21 Nm
REMOVAL
IMPORTANT
101323
IMPORTANT
It is not permitted to handle pyrotechnic systems
(airbags and pretensioners) near to a source of
heat or flame: there is a risk of the airbags or
pretensioners being triggered.
101324
Remove:
- the clip (2),
- the sun visor (3).
71A-20
71A
B84
4
7
5
101718
101716
101715
101717
71A-21
71A
B84
13
10
14
9
11
101314
101345
17
18
12
16
15
101344
18828
71A-22
71A
B84
20
23
19
21
101347
101338
22
24
102053
71A-23
71A
B84
26
27
25
101348
97193
Remove:
- trim (26),
WARNING
Note:
- The following procedure deals only with those
components which are featured when the vehicle is fitted with a sunroof.
- The rest of the procedure is the same as for a
model without a sunroof.
100183
71A-24
71A
B84
28
101983
101315
WARNING
WARNING
The Carminat aerial wire is attached to the lefthand A-pillar mounting clips.
The trim must be handled carefully because cutting the sunroof makes the two side edges more
fragile (risk of bending).
REFITTING
71A-25
71A
C84
REMOVAL
diagnostic tool
Tightening torquesm
seat belt rail mounting
bolts
21 Nm
IMPORTANT
Before carrying out any work on or near a safety
system component, lock the airbag computer
using the diagnostic tool. When this function is
inhibited, the instrument panel warning light is lit
(ignition on).
101323
IMPORTANT
It is not permitted to handle pyrotechnic systems
(airbags and pretensioners) near to a source of
heat or flame: there is a risk of the airbags or
pretensioners being triggered.
101324
Remove:
- the clip (2),
- the sun visor (3).
71A-26
71A
C84
4
7
5
101718
101716
101715
101717
71A-27
71A
C84
10
11
13
101314
102053
12
102060
71A-28
71A
C84
16
21
20
17
19
15
14
102061
102059
Remove:
22
18
100183
102057
71A-29
71A
C84
97193
101983
WARNING
WARNING
The trim must be handled carefully because cutting the sunroof makes the two side edges more
fragile (risk of bending).
REFITTING
Carefully remove the trim through the boot lid to prevent it from bending.
Note:
- This procedure deals only with components
which are present if the vehicle is fitted with a
sunroof.
- The rest of the procedure is the same as for a
model without a sunroof.
71A-30
23
101315
71A-31
71A
REMOVAL
1
102065
REFITTING
Check the clips are secure.
Proceed in the reverse order to removal.
71A-32
71A
71A
B84
Equipment required
diagnostic tool
REMOVAL
IMPORTANT
Before carrying out any work on a safety system
component, lock the airbag computer using the
diagnostic tool (see 88C, Airbags and pretensioners, Airbag computer locking procedure). When this function is activated, all the
ignition lines are disabled and the airbag warning
light on the instrument panel lights up when the
ignition is switched on.
102066
101914
Remove:
- the front seats (see 75A, Front seat frames and
runners, Complete front seat) observing the safety instructions,
- the centre console (see 57A, Interior accessories, Centre console).
- the parking brake control (see 37A, Mechanical
component controls, Parking brake lever),
71A-33
101345
71A
B84
101343
102067
Unclip:
- clip (5),
- the trim in the direction of (3) and (4).
102103
6
7
REFITTING
71A-34
71A
C84
Equipment required
diagnostic tool
Tightening torquesm
seat belt rail mounting
bolts
21 Nm
REMOVAL
IMPORTANT
Before carrying out any work on a safety system
component, lock the airbag computer using the
diagnostic tool (see 88C, Airbags and pretensioners, Airbag computer locking procedure). When this function is activated, all the
ignition lines are disabled and the airbag warning
light on the instrument panel lights up when the
ignition is switched on.
101313
Remove:
- the front seats (see 75A, Front seat frames and
runners, Complete front seat),
- trim (3).
1
102066
101312
71A-35
71A
C84
For a vehicle fitted with rear side airbags
4
7
102058
102320
8
5
102062
102067
71A-36
102103
REFITTING
Proceed in the reverse order to removal.
Tighten to torque the seat belt rail mounting bolts
(21 Nm).
71A-37
71A
71A
G84 or S84
Tightening torquesm
bolts (3)
8 Nm
bolts (6)
2 Nm
bolts (9)
21 Nm
bolts (12)
21 Nm
REMOVAL
Remove the rear parcel shelf.
103301
Remove:
- clips (2) using a pair of unclipping pliers,
103300
103302
71A-38
71A
G84 or S84
103298
4
Lift the compartment slightly.
Remove triangular section (7).
103303
103296
Remove:
- bolts (8),
- the emergency spare wheel flap.
Release the compartment through the boot lid by
bending it slightly.
6
6
103297
71A-39
71A
G84 or S84
10
103306
103307
11
9
103299
71A-40
102067
102103
12
103304
REFITTING
Proceed in the reverse order to removal.
Tighten to torque:
- the bolts (3) (8 Nm),
- the bolts (6) (2 Nm),
71A-41
71A
72A
B84 or C84
Note:
In the event of a door replacement or operation on
the bodywork (see 47A, Side opening elements,
Front side door).
REMOVAL
103745
101849
101449
72A-1
72A
B84 or C84
114170
101450
101451
114171
72A-2
72A
B84 or C84
101452
Remove:
101454
101453
72A-3
101458
72A
B84 or C84
5
101459
101455
Disconnect lock connector (6) and the handle module connectors (if the vehicle is equipped with the
hands-free function).
Remove the bolts (5).
Note:
The window riser motor and the wiring harness
are attached to the trim.
101460
72A-4
72A
B84 or C84
3
8
2
101456
101461
Remove:
101462
101457
72A-5
72A
B84 or C84
REFITTING
10
Note:
In the event of a replacement, the trim will be
supplied separately. It is therefore important to
remember the harness routing.
9
101455
Fit:
- the lower bolts (9),
- the upper bolts (10).
Proceed in the reverse order to removal.
101462
WARNING
When refitting the window riser plate connectors, replace the adhesive sealing foam around
the connectors if necessary.
72A-6
72A
B84 or C84
REMOVAL
101449
101849
101448
101450
72A-7
72A
B84 or C84
101451
101453
101452
101454
72A-8
REFITTING
Proceed in the reverse order to removal.
WARNING
When refitting the window riser plate connectors, replace the adhesive sealing foam around
the connectors if necessary.
72A-9
72A
72A
B84
Note:
In the event of a door replacement or operation on
the bodywork (see 47A, Side opening elements,
Rear side door).
REMOVAL
3
2
1
101562
4
101574
Remove the cover and bolt (1) from the window riser
plate.
Remove the plate.
Remove the door opening handle cover and bolt (2).
101564
72A-10
72A
B84
2
101563
101577
Remove:
- the bolts (5),
Note:
72A-11
72A
B84
REFITTING
Note:
In the event of a replacement, the trim will be
supplied separately. It is therefore important to
remember the harness routing.
101578
101555
72A-12
10
11
9
101563
Fit:
- lower bolt (9) and upper bolts (10),
- bolts (11).
Proceed in the reverse order to removal.
WARNING
When refitting the window riser plate connectors, replace the adhesive sealing foam around
the connectors if necessary.
72A-13
72A
72A
B84
REMOVAL
101576
101574
Remove:
REFITTING
Remove:
- the cover from the door opening handle,
WARNING
When refitting the window riser plate connectors, replace the adhesive sealing foam around
the connectors if necessary.
101575
72A-14
REMOVAL
102102
REFITTING
Replace the clips if necessary.
To refit, proceed in the reverse order of removal.
73A-1
73A
73A
B84 or C84
REMOVAL
2
3
101367
101365
4
101366
101368
73A-2
101358
101359
REFITTING
Proceed in the reverse order to removal.
73A-3
73A
75A
B84 or C84
Equipment required
diagnostic tool
Tightening torquesm
seat mounting bolts
35 Nm
IMPORTANT
Before carrying out any work on a safety system
component, be sure to lock the airbag computer
using diagnostic tool (refer to 88C, Airbags and
pretensioners, airbag computer locking procedure ). When this function is activated, all the trigger lines are inhibited and the airbag warning light
on the instrument panel lights up continuously (ignition on).
18828
REMOVAL
Protect:
- the front door sill lining,
- the carpet.
101309
75A-1
75A
B84 or C84
4
3
101310
102189
WARNING
Observe the tightening order for the seat bolts.
Pre-tighten the two front bolts:
- bolt (1) towards the inside of the vehicle,
- bolt (2) towards the outside of the vehicle.
Move the seat forward, checking that the runners
are positioned symmetrically.
Tighten to torque the seat mounting bolts (35 Nm):
- bolt (3) towards the inside of the vehicle,
- bolt (4) towards the outside of the vehicle.
Move the seat forward.
Tighten to torque the two front bolts (1) and (2).
101311
REFITTING
Position and lock the runners as far forward as possible before refitting the seat in the vehicle.
75A-2
75A
B84 or C84
Special tooling required
Car. 1597
diagnostic tool
Tightening torquesm
seatback mounting nuts
66 Nm
25 Nm
anti-submarining airbag
mounting bolts
8 Nm
REMOVAL
110749
IMPORTANT
Note:
IMPORTANT
It is prohibited to handle the pyrotechnic systems
(airbags and pretensioners) near a source of
heat or flame due to the risk of triggering them.
Remove:
- the seat (see 75A, Front seat frames and runners, Complete front seat,
- the headrest.
102184
75A-3
75A
B84 or C84
4
2
5
102185
102186
102169
75A-4
75A
B84 or C84
7
102177
Remove the back adjustment tumblewheel mounting cover, using tool (Car. 1597).
102168
8
102178
102163
75A-5
75A
B84 or C84
19107
102167
Disconnect:
Note:
- the connector,
10
102165
102166
75A-6
75A
B84 or C84
102174
11
102173
102175
75A-7
75A
B84 or C84
II - REMOVING THE SEATBACK/SEAT BASE
FRAMES
IMPORTANT
Insert a metal pin across the frame through opening (13) and strap it in place if necessary.
Check that the pin is secure before carrying out
any work.
13
102172
14
12
102390
102171
Unclip:
- the cover,
- the cable stops (12).
75A-8
75A
B84 or C84
17
15
16
102393
102389
Remove:
Remove:
18
102388
102397
75A-9
75A
B84 or C84
19
19
102387
102385
REFITTING
Note:
In the event of a seatback frame replacement,
the Parts Department will only supply seatback
frames for the 3-door version; the following modifications will therefore be necessary if the frame
is to be fitted to a 5-door version.
102386
75A-10
75A
B84 or C84
23
20
24
22
21
102392
Cut the seatback unlocking mechanism plate in accordance with markings (20) and (21).
102390
WARNING
Do not remove the plastic clip at (24).
Check that it is secure before carrying out any
work; if in any doubt, insert a pin in both sides of
frames (24).
Pre-tightening and tightening the frame mountings:
- pre-tightening of nuts (23) to 20 Nm,
- pre-tightening of bolts (22),
- Tighten to torque:
the seatback mounting nuts (66 Nm)
the seatback mounting bolts (25 Nm)
Cut the plastic clip at (24).
75A-11
WARNING
Before refitting the seatback cover, check that the
Velcro strips are properly fastened to the seatback foam pad.
75A-12
75A
75A
B84 or C84
Tightening torquesm
runner mounting nuts
21 Nm
REMOVAL
Remove the seat (see 75A, Front seat frames and
runners, Complete front seat).
102168
1
102394
102395
REFITTING
Tighten to torque the runner mounting nuts (21
Nm).
Proceed in the reverse order to removal.
75A-13
76A
B84 or C84
Tightening torquesm
seatback front bolts
44 Nm
21 Nm
21 Nm
REMOVAL
Remove the seat bases for easier access to the
seatback mountings.
Note:
The 1/3 and 2/3 seatbacks can be removed
separately.
102065
102068
Remove:
- seat belt bolts (1),
- seatback front bolts (2).
102069
REFITTING
Position and fit the seatbacks using the mountings
(without tightening them).
Refit the front section mountings.
76A-1
76A-2
76A
76A
B84 or C84
Tightening torquesm
seatback
locking
mechanism mounting
bolts
18 Nm
44 Nm
REMOVAL
Remove the seatback trim (see 78A, Rear seat
trims, Seatback trim).
102286
102285
102287
76A-3
102063
Remove the wheel arch trim (see 71A, Body internal trim, Wheel arch trim).
101342
REFITTING
Proceed in the reverse order to removal.
Tighten to torque:
- the seatback locking mechanism mounting
bolts (18 Nm),
- the striker panel mounting bolts (44 Nm).
76A-4
76A
76A
B84 or C84
REMOVAL
Note:
Removal is the same as for a 1/3 and 2/3 seat
base.
2
102103
REFITTING
102066
Make sure the clips are in good condition before refitting the seat base.
Proceed in the reverse order to removal.
102067
76A-5
76A
B84 or C84
Special tooling required
Car. 1558
Tightening torquesm
inertia reel mounting
bolts
25 Nm
seatback
locking
mechanism mounting
bolts
18 Nm
35 Nm
arm r e s t
mounting
mounting bolts
18 Nm
102285
REMOVAL
Remove the seatback trim (see 78A, Trims and
upholstery, Seatback trim).
102284
102288
76A-6
102289
Remove:
- the trim (4),
- bolt (5).
Remove the inertia reel.
REFITTING
Proceed in the reverse order to removal.
Use tool (Car. 1558) for the zip fastener on the cover.
Tighten to torque:
- inertia reel mounting bolts (25 Nm),
- seatback locking mechanism mounting bolts
(18 Nm),
- seatback frame mounting bolts (35 Nm),
- armrest mounting mounting bolts (18 Nm).
76A-7
76A
77A
B84 or C84
Special tooling required
Car. 1597
REMOVAL
110749
Note:
Protect the handle of the raising control (using
masking tape) and tap the rear section of the
control whilst holding it in a slightly raised position.
102170
Remove:
- the seat in accordance with the safety instructions
(see 75A, Front seat frames and runners, Complete seat),
- the headrest.
102184
77A-1
77A
B84 or C84
102185
102389
Remove:
102169
102397
77A-2
77A
B84 or C84
102177
102179
Remove:
- cover rubber bands (6),
- the cover flap.
102178
102188
77A-3
77A
B84 or C84
102189
102187
102191
Remove the foam pad, taking care to avoid damaging the headrest guides.
102183
WARNING
Carefully release the cover, holding the Velcro
strips on the foam pad, in order not to damage
the seatback foam.
77A-4
102192
REFITTING
Proceed in the reverse order to removal.
WARNING
Before refitting the seatback cover, check that the
Velcro strips are properly fastened to the seatback foam pad.
77A-5
77A
77A
B84 or C84
REMOVAL
102184
102170
Remove the seat in accordance with the safety instructions (see 75A, Front seat frames and runners, Complete seat),
102185
Note:
Protect the handle of the raising control (using
masking tape) and tap the rear section of the
control whilst holding it in a slightly raised position.
77A-6
77A
B84 or C84
102512
102189
Remove:
- the control.
Clean the shaft splines.
4
102183
102179
Remove:
- cover rubber bands (4),
- the cover flap.
77A-7
77A
B84 or C84
8
7
102181
102190
Remove:
10
102182
102180
REFITTING
WARNING
WARNING
Before refitting the seat base cover, check that
the Velcro strips are properly fastened to the
seatback foam.
77A-8
78A
1/3 and 2/3 rear bench seat seatback trim: Removal - Refitting
B84 or C84
Special tooling required
Car. 1558
Tightening torquesm
seatback frame mounting bracket bolt
35 Nm
18 Nm
REMOVAL
Remove the seatback (see 76A, Rear seat frames
and runners, Complete 1/3-2/3 seatback).
102281
102280
102282
78A-1
78A
B84 or C84
102276
102283
102277
102278
78A-2
102279
REFITTING
Tighten to torque:
- the seatback frame mounting bracket bolt (35
Nm),
- the armrest mounting bolt (18 Nm).
Proceed in the reverse order to removal.
Use tool (Car. 1558) (blue) for the zip fastener on
the cover.
78A-3
78A
78A
B84 or C84
REMOVAL
Remove the seat base (see 76A, Rear seat frames
and runners, Complete seat base).
102275
REFITTING
WARNING
When separating the cover from the foam ,
hold the Velcro strips (to avoid damaging the
foam).
102274
78A-4
78A
B84 or C84
Special tooling required
Car. 1558
1
Tightening torquesm
seatback frame mounting bracket bolts
35 Nm
18 Nm
REMOVAL
Remove the seatback (see 76A, Rear seat frames
and runners, Complete seat base).
103015
103016
3
103014
78A-5
78A
B84 or C84
103011
102283
Remove clips.
Remove the headrest guides carefully to avoid damaging the upper section of the cover.
WARNING
When separating the cover from the foam ,
hold the Velcro strips (to avoid damaging the
foam).
103013
78A-6
REFITTING
Proceed in the reverse order to removal.
Use tool (Car. 1558) (blue) for the zip fastener on
the cover.
Tighten to torque:
- the seatback frame mounting bracket bolts (35
Nm)
- the armrest mounting bolt (18 Nm)
78A-7
78A
78A
B84 or C84
REMOVAL
103009
102066
103010
103008
REFITTING
Proceed in the reverse order to removal.
WARNING
When separating the cover from the foam ,
hold the Velcro strips (to avoid damaging the
foam).
78A-8