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Mating Parts Clearances

Crank case cross bore diameter


Crank case Cyl bore Dia (Small)
Out board bearing Dia
Connecting rod pin bore dia
Connecting rod crank pin bore dia
Crank shaft short end dia
Crank shaft long end dia
Crank shaft crank pin dia
Piston pin dia

0.7518/0.7523
1.3297/1.3308
0.8768/0.8773
0.4374/0.4376
1.0951/1.0955
0.8757/0.8763
0.7507/0.7512
1.0939/1.0945
0.43685/0.43725

Grade
0
1
2
3
4
5

Crank case Dia


0.7518
0.7519
0.7520
0.7521
0.7522
0.7523

0
0.7509
0.7510
0.7511
0.7512
0.7513
0.7514

1
0.7508
0.7509
0.7510
0.7511
0.7512
0.7513

Grade

Crank case

Shaft

Grade

0.7518

0,1,2

0.7519

0,1,2,3

0.7520

1,2,3,4

0.7521

2,3,4,5

0.7522

3,4,5

0.7523

4,5

Grade
0
1
2
3
4
5

OBB Dia
0.8768
0.8769
0.8770
0.8771
0.8772
0.8773

0.8760
0.8761
0.8762
0.8763
0.8764
0.8765

0.8759
0.8760
0.8761
0.8762
0.8763
0.8764

Grade

OBB Dia

Short End Dia

Grade

0.8768

0,1,2,3

0.8769

1,2,3,4

0.8770

5,4,3,2

0.8771

6,5,4,3

0.8772

6,5,4

0.8773

6,5

5
6

Grade
0
1
2
3
4

C ROD Crnak pin dia


1.0951
1.0952
1.0953
1.0954
1.0955

Grade

C ROD Crnak pin dia

1.0951

1,2,3

1.0952

2,3,4

1.0953

3,4,5

1.0954

4,5,6

1.0954

5,6

1.0942
1.0943
1.0944
1.0945
1.0946

shaft pin dia

1.0941
1.0942
1.0943
1.0944
1.0945

Grade

5
6
Grade

Crank case

Shaft

Grade

0
1
2
3
4
5

0.7518
0.7519
0.7520
0.7521
0.7522
0.7523

0,1,2
0,1,2,3
1,2,3,4
2,3,4,5
3,4,5
4,5

0
1
2
3
4
5

Grade

OBB Dia

Short End Dia

Grade

0
1

0.8768
0.8769

0,1,2,3
1,2,3,4

0
1

2
3
4
5

0.8770
0.8771
0.8772
0.8773

5,4,3,2
6,5,4,3
6,5,4
6,5

2
3
4
5
6

arances
Shaft to crank case
Shaft to rod
shaft to out board
Piston pin to rod
Piston to cylinder

0.0009"/0.0012"
0.0009"/0.0011"
0.0008"/0.0011"
0.0003"/0.0005"
0.0004"/0.0005"

2
0.7507
0.7508
0.7509
0.7510
0.7511
0.7512

0.7506
0.7507
0.7508
0.7509
0.7510
0.7511

Shaft

Crank case

0.7507

0,1

0.7508

0,1,2

0.7509

0,1,2,3

0.7510

1,2,3,4

0.7511

2,3,4,5

0.7512

3,4,5

0.8758
0.8759
0.8760
0.8761
0.8762
0.8763

0.8757
0.8758
0.8759
0.8760
0.8761
0.8762

Grade
0
1
2
3
4
5

Shaft Dia
0.7507
0.7508
0.7509
0.7510
0.7511
0.7512

0.7516
0.7517
0.7518
0.7519
0.7520
0.7521

Grade
0
1
2
3
4
5
6

Shaft Dia
0.8757
0.8758
0.8759
0.8760
0.8761
0.8762
0.8763

0.8765
0.8766
0.8767
0.8768
0.8769
0.8770
0.8771

Shaft Dia

OBB

0.8757

0.8758

0,1

0.8759

0,1,2

0.8760

0,1,2,3

0.8761

1,2,3,4

0.8762

2,3,4,5

0.8763

3,4,5

1.0940
1.0941
1.0942
1.0943
1.0944

Grade
0
1
2
3
4
5
6

shaft pin dia


1.0939

Nil

1.0940

1.0941

0,1

1.0942

0,1,2

1.0943

1,2,3

1.0944

2,3,4

1.0945

3,4

Shaft

Crank case

0.7507
0.7508
0.7509
0.7510
0.7511
0.7512

0,1
0,1,2
0,1,2,3
1,2,3,4
2,3,4,5
3,4,5

Shaft Dia

OBB

0.8757
0.8758

0
0,1

shaft pin dia


1.0939
1.0940
1.0941
1.0942
1.0943
1.0944
1.0945

1.0948
1.0949
1.0950
1.0951
1.0952
1.0953
1.0954

1.0949
1.0950
1.0951
1.0952
1.0953
1.0954
1.0955

0.8759
0.8760
0.8761
0.8762
0.8763

0,1,2
0,1,2,3
1,2,3,4
2,3,4,5
3,4,5

0.7517
0.7518
0.7519
0.7520
0.7521
0.7522

0.7518
0.7519
0.7520
0.7521
0.7522
0.7523

0.7519
0.7520
0.7521
0.7522
0.7523
0.7524

0.8766
0.8767
0.8768
0.8769
0.8770
0.8771
0.8772

0.8767
0.8768
0.8769
0.8770
0.8771
0.8772
0.8773

0.8768
0.8769
0.8770
0.8771
0.8772
0.8773
0.8774

1.0950
1.0951
1.0952
1.0953
1.0954
1.0955
1.0956

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