Dana Spicer

Axles & Brakes

ABIB-0209R1

Information Bulletin

Revised Edition

Bulletin Type: Parts Information

Topic: New Kingpin Service Kits w/Pre-sized Bushings Available
Affected Models: E-1000I/W, E-1200I/W, E-1201W, E-1203I, E-1320I/W, E-1460I/W, E-1462I
Dana Commercial Vehicle Systems Division has released eight new steer axle kingpin service kits that include new
PRE-SIZED kingpin bushings. These kits cover single and dual draw key axle models and include the option of
Garlock DX or Bronze pre-sized bushings. All of the service kits contain the patented (No. 6,113,118) compressible
kingpin inserts, which are designed to maximize bushing life in lubrication sensitive or contaminated environments. Using
these new service kits with pre-sized bushings eliminates the need to dimensionally ream knuckle bushings at installation.
In October 2002 Dana will only offer kingpin service kits with pre-sized bushings in them. All other kits will be
discontinued.
NOTE: The NEW and IMPROVED 328344-Kingpin kit will replace Dana kit 823078. Kit 328344 is available and should be
ordered now!

Garlock DX Pre-sized Bushings: (pictured above)

Dana P/N:

Dana Model:

1320HD101

E-1000I/W, E-1200I/W, E-1201W, E-1203I,

E-1320I/W
E-1460I/W, E-1462I

806334
New Dana King Pin Service Kits now
have PRE-SIZED Bushings.

Optional Bronze Pre-sized Bushings:

Dana P/N:

Dana Model:

1320HD100

E-1000I/W, E-1200I/W, E-1201W, E-1203I,

E-1320I/W
E-1460I/W, E-1462I

1460HD100

This bulletin contains product information.

Dana Corporation is not committed or liable for canvassing existing product.

New Dana Kingpin Service Kits:

DANA

SINGLE

DUAL

DRAW

DRAW

BUSHING

KEY

KEY

TYPE

P/N

DANA MODEL

328342

E-1000I/W, E-1200I/W, E-1201W, E-1320I/W

NOTES
NEW KIT !

328343

E-1460I/W (Made AFTER 1-1-00 See Note 1)

SEE ABIB-0212

328344

E-1000I/W, E-1200I/W, E-1201W, E-1320I/W

REPLACES KIT: 823078

328345

E-1460I/W (Made AFTER 1-1-00 See Note 1)

SEE ABIB-0212

328346

E-1203I

NEW KIT !

328347

E-1462I

NEW KIT !

328348

E-1203I

NEW KIT !

328349

E-1462I

NEW KIT !

B = BRONZE
G = GARLOCK DX

Note 1: There was a design change to the beam of the E-1460I models beginning January 1, 2000. You
must select the correct kit for these particular models. The 328343 & 328345 kits are only for newer
models built AFTER 1-1-00 having a combination of the REDESIGN BEAM and the 220HC104 (.937)
Thrust Bearing. Reference Dana Bulletin ABIB-0212 for more detailed information and specific part
numbers.

Kingpin Service Kits Single Draw Key

King Pin Kit: 328342
Qty
2
4
4
2
2
2
2
4
2
4
4
4

Part-No
1004804
1320HD100
815237
815284
971011
816239
817492
817493
817494
971370
819790
971010

Description
LOCKNUT
BUSHING - KNUCKLE
SEAL - KNUCKLE
KNUCKLE PIN
THRUST BEARING
DRAW KEY
SHIM (.030)
SHIM (.005)
SHIM (.010)
KNUCKLE CAP
GREASE FITTING
FOAM INSERT

King Pin Kit: 328343 (Models After 1-1-00)

Qty
2
2
2
4
2
4
2
2
4
4
4
4

Part-No
67592
220HC104
816239
971370
817452
1460HD100
817492
817493
817494
819790
820518
971010

Description
NUT
THRUST BEARING
DRAW KEY
KNUCKLE CAP
KNUCKLE PIN
BUSHING-KNUCKLE PIN
SHIM (.030)
SHIM (.005)
SHIM (.010)
GREASE FITTING
SEAL
FOAM INSERT

E-1000I/W, E-1200I/W, E-1201W, E-1320I/W

Bronze Bushings

E-1460I/W Bronze Bushings

King Pin Kit: 328344

King Pin Kit: 328345 (Models After 1-1-00)

Qty
2
4
4
2
2
2
2
4
2
4
4
4

Part-No
1004804
1320HD101
815237
815284
971011
816239
817492
817493
817494
971370
819790
971010

Description
LOCKNUT
BUSHING - KNUCKLE
SEAL - KNUCKLE
KNUCKLE PIN
THRUST BEARING
DRAW KEY
SHIM (.030)
SHIM (.005)
SHIM (.010)
KNUCKLE CAP
GREASE FITTING
FOAM INSERT

E-1000I/W, E-1200I/W, E-1201W, E-1320I/W

Garlock DX Bushings

Qty
2
2
2
4
2
4
2
2
4
4
4
4

Part-No
67592
220HC104
816239
971370
817452
806334
817492
817493
817494
819790
820518
971010

Description
NUT
THRUST BEARING
DRAW KEY
KNUCKLE CAP
KNUCKLE PIN
BUSHING-KNUCKLE PIN
SHIM (.030)
SHIM (.005)
SHIM (.010)
GREASE FITTING
SEAL
FOAM INSERT

E-1460I/W Garlock DX Bushings

This bulletin contains product information.

Dana Corporation is not committed or liable for canvassing existing product.
2

Kingpin Service Kits Dual Draw Key

King Pin Kit: 328346

Qty
4
4
4
2
2
2
2
8
2
4
2
4
4
4

Part-No
220HN103
1320HD100
815237
1320SC100
971011
160HP102-7
160HP102-8
1460HN100
817492
817493
817494
971370
819790
971010

King Pin Kit: 328347

Description
NUT - DRAW KEY
BUSHING - KNUCKLE
SEAL - KNUCKLE
KNUCKLE PIN - DUAL DRAW KEY
THRUST BEARING
DRAW KEY - UPPER
DRAW KEY - LOWER
BELLEVILLE SPRING WASHER
SHIM (.030)
SHIM (.005)
SHIM (.010)
KNUCKLE CAP
GREASE FITTING
FOAM INSERT

Qty
4
2
2
2
8
4
2
4
2
4
4
4
4
4

Part-No
220HN103
220HC104
160HP102-7
160HP102-8
1460HN100
971370
1460SC102
1460HD100
817492
817493
817494
819790
820518
971010

Description
NUT - DRAW KEY
THRUST BEARING
DRAW KEY - UPPER
DRAW KEY - LOWER
BELLEVILLE SPRING WASHER
KNUCKLE CAP
KNUCKLE PIN - DUAL DRAW KEY
BUSHING-KNUCKLE PIN
SHIM (.030)
SHIM (.005)
SHIM (.010)
GREASE FITTING
SEAL
FOAM INSERT

E-1203I - Bronze Bushings

E-1462I - Bronze Bushings

King Pin Kit: 328348

King Pin Kit: 328349

Qty
4
4
4
2
2
2
2
8
2
4
2
4
4
4

Part-No
220HN103
1320HD101
815237
1320SC100
971011
160HP102-7
160HP102-8
1460HN100
817492
817493
817494
971370
819790
971010

Description
NUT - DRAW KEY
BUSHING - KNUCKLE
SEAL - KNUCKLE
KNUCKLE PIN - DUAL DRAW KEY
THRUST BEARING
DRAW KEY - UPPER
DRAW KEY - LOWER
BELLEVILLE SPRING WASHER
SHIM (.030)
SHIM (.005)
SHIM (.010)
KNUCKLE CAP
GREASE FITTING
FOAM INSERT

E-1203I
E-1203I -- Garlock
Garlock DX
DX Bushings
Bushings

Qty
4
2
2
2
8
4
2
4
2
4
2
4
4
4

Part-No
220HN103
220HC104
160HP102-7
160HP102-8
1460HN100
971370
1460SC102
806334
817492
817493
817494
819790
820518
971010

Description
NUT - DRAW KEY
THRUST BEARING
DRAW KEY - UPPER
DRAW KEY - LOWER
BELLEVILLE SPRING WASHER
KNUCKLE CAP
KNUCKLE PIN - DUAL DRAW KEY
BUSHING-KNUCKLE PIN
SHIM (.030)
SHIM (.005)
SHIM (.010)
GREASE FITTING
SEAL
FOAM INSERT

E-1462I - Garlock DX Bushings

E-1462I - Garlock DX Bushings

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week,
(Mexico: 8-332-1515). Or visit our web site at: http://www.roadranger.com
August 2002
Printed in U.S.A.

Copyright Dana Corporation, 2002

All Rights Reserved.
www.dana.com/heavytruck

Dana Corporation
Commercial Vehicle Axle Division
P.O. Box 4097
Kalamazoo, MI 49003