KEMENTERIAN PERHUBUNGAN

BADAN PENGEMBANGAN SUMBER DAYA MANUSIA PERHUBUNGAN

SEKOLAH TINGGI PENERBANGAN INDONESIA

PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : stpicurug@stpicurug.ac.id http://www.stpicurug.ac.id

OVERHAUL PROCEDURES
ENGINE JT 8D-15
SECTION AC GENERATORS - REMOVAL
Registration
A/C Serial Number
Date

: .. Aircraft Hours
:
Engine Hours
: 26 JULI 2016
Propeller Hours

STPI/JT8D15/2016

: .
: .....
: .

INSTRUCTION
Each listed inspection item on maintenance is to be performed in accordance with engine
JT8D-15 SERIES Maintenance Manual or other applicable publications.
PART
NUMBER

PART
NUMBER
688272
DPM 3565

REFERENCE
DESCRIPTION

REV STATUS

MAINTENANCE MANUAL JT8D CHAPTER 24-20-01

TOOLS REQUIRED
DESCRIPTION

QUANTITY

Antifretting coumpound
Safety wire
.020 inch
Corossion resistant steel
Torque Wrench
(0 to 175 inch pounds)
(0 to 19.8 Nm)

PART
NUMBER

Issued: 21 JUNI 2016

MATERIALS REQUIRED
DESCRIPTION

Revision : 001

QUANTITY

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DE S C R IPTIO N

NO

INSPECTION CARRIED OUT BY

Mechanic

GENERATOR
( refer to Maintenance Manual JT8D CHAPTER
24-20-01 )
GENERAL :
1.

Removal and installation procedures are identical for

each of the engine-driven ac generators. Access to the
generator is through the nacelle lower door

WARNING: THE GENERATOR WEIGHS

APPROXIMATELY 86 POUNDS (39.0 KG). DUE TO THE
WEIGHT
AND NECESSARY PRECAUTIONS, TWO MEN ARE
REQUIRED FOR REMOVAL
PROCEDURES.
WARNING: MAKE SURE ALL AIRCRAFT
ELECTRICAL POWER IS REMOVED. THIS WILL
PREVENT
INJURIES TO PERSONS CAUSED BY THE CHARGED
COMPONENTS.
WARNING: BE CAREFUL WHEN YOU WORK ON
THE ENGINE COMPONENTS IMMEDIATELY AFTER
THE ENGINE IS SHUTDOWN. THE ENGINE
COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR AND CAN CAUSE INJURY.

A.

Remove Ac Generator

2.

Remove clamp to disconnect cooling air inlet duct from

generator blast cap.

3.

Disconnect electrical connector from right side of

generator.

4.

Remove terminal block cover from generator terminal

block; tag and disconnect power leads.
NOTE: Do not remove guide block from generator power

Issued: 21 JUNI 2016

Revision : 001

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Engineer

leads. Guide block aids in proper

installation of generator wiring by keeping power leads
separated.

5.

Remove air exit duct from generator exhaust air shroud;

discard gasket.

6.

Loosen T-bolts nuts sufficiently to separate and remove

two halves of shroud as follows:
(a) Remove left shroud section.
(b) Lift right shroud section to clear generator mounting
flange and move aft approximately 2
inches (50 mm) to clear angle locator.
(c) Rotate right shroud section 180 degrees
counterclockwise on generator.

(d) Remove right shroud section.

Loosen nuts that attach generator to CSD transmission.

7.

NOTE: The keyhole-type generator mounting holes are

larger at one end than the attaching
nuts. This permits removing generator without removing
nuts from CSD transmission
studs. Attaching nuts must be loosened enough to rotate
generator and center studs in
large end of generator mounting holes.
CAUTION: BE CERTAIN TO SUPPORT AFT END OF
GENERATOR TO PREVENT UNIT FROM
FALLING.
Rotate generator until CSD transmission studs are in
large end of generator mounting holes.

8.

CAUTION: AVOID SUPPORTING OR LIFTING

GENERATOR BY DRIVE SHAFT TO PREVENT
POSSIBLE DAMAGE TO SHAFT OR INTERNAL
DAMAGE TO GENERATOR.

Issued: 21 JUNI 2016

Revision : 001

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9.

10.

Slowly move generator aft until splined drive shaft of

generator disengages CSD transmission.
Cover generator drive pad opening on CSD transmission
to prevent entrance of foreign
material.
If original generator is not to be installed, remove blast
cap.

11.

WARNING: GENERATOR WEIGHS

APPROXIMATELY 86 POUNDS (39.0 KG). DUE TO
WEIGHT AND
NECESSARY PRECAUTIONS, TWO MEN ARE
REQUIRED FOR INSTALLATION
PROCEDURES.
CAUTION: A GENERATOR SHAFT THAT DOES
NOT ROTATE FREELY CAN CAUSE EXTENSIVE
DAMAGE TO CSD TRANSMISSION.

Issued: 21 JUNI 2016

Revision : 001

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Issued: 21 JUNI 2016

Revision : 001

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