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Hipot Testing Dielectric Strength Test Eep
Hipot Testing Dielectric Strength Test Eep
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Technical Articles
Home / Technical Articles / What is HIPOT Testing (Dielectric Strength Test)?
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Such a failure could result from a new operator in the winding department.
HIPOT test is applied after tests such as fault condition, humidity, and vibration to determine whether any
degradation has taken place.
Other examples include identifying a pinhole defect in insulation or finding an enlarged solder footprint.
As per IEC 60950, The Basic test Voltage for Hipot test is the 2X (Operating Voltage) + 1000 V
The reason for using 1000 V as part of the basic formula is that the insulation in any product can be subjected to
normal day-to-day transient over voltages.
Experiments and research have shown that these over voltages can be as high as 1000 V.
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It applies the voltage gradually. By monitoring the current flow as voltages increase, an operator can detect a
potential insulation breakdown before it occurs. A minor disadvantage of the dc hipot tester is that because dc
test voltages are more difficult to generate, the cost of a dc tester may be slightly higher than that of an ac tester.
The main advantage of the dc test is DC Voltage does not produce harmful discharge as readily occur in AC.
It can be applied at higher levels without risk or injuring good insulation. This higher potential can literally
sweep-out far more local defects.
The simple series circuit path of a local defect is more easily carbonized or reduced in resistance by the dc
leakage current than by ac, and the lower the fault path resistance becomes, the more the leakage current
increased, thus producing a snow balling effect which leads to the small visible dielectric puncture usually
observed. Since the dc is free of capacitive division, it is more effective in picking out mechanical damage as well
as inclusions or areas in the dielectric which have lower resistance.
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The total charge you can receive in a shock should not exceed 45 uC.
The total hipot energy should not exceed 350 mJ.
The total current should not exceed 5 mA peak (3.5 mA rms)
The fault current should not stay on longer than 10 mS.
If the tester doesnt meet these requirements then make sure it has a safety interlock system that
guarantees you cannot contact the cable while it is being hipot tested.
For Cable:
1.
2.
3.
4.
5.
6.
Verify the correct operation of the safety circuits in the equipment every time you calibrate it.
Dont touch the cable during hipot testing.
Allow the hipot testing to complete before removing the cable.
Wear insulating gloves.
Dont allow children to use the equipment.
If you have any electronic implants then dont use the equipment.
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TAGS
ac test, dc test, dielectric strength, hipot, test, test voltage, testing
FILLED UNDER CATEGORY
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4 Comments
1.
Dielectric Strength Of Insulator Materials | EEP
Jun 14, 2012
[...] a localized puncture of the insulating medium where the electrons flowed during breakdown.
Dielectric strength comparison between materialsMaterial *Dielectric strength (kV/inch)Vacuum20Air20
to 75Porcelain40 [...]
Log in to Reply
2.
Measurement of insulation resistance (IR) - Part 1 | EEP
Apr 28, 2012
[...] IR Test are not intended to be useful in finding localized defects in the insulation as in a true HIPOT
test, but rather give information on the quality of the bulk material used as the insulation.Even when [...]
Log in to Reply
3.
Megger Insulation Resistance Test | EEP
Mar 13, 2012
[...] it should resist current and keep the current in its path along the conductor.To understand insulation
testing you really dont need to go into the mathematics of electricity, but one simple equation [...]
Log in to Reply
4.
Maintenance Of SF6 Gas Circuit Breakers | EEP
Feb 24, 2012
[...] of the outstanding properties of SF6 making it desirable to use in power applications are:High
dielectric strengthUnique arc-quenching abilityExcellent thermal stabilityGood thermal
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