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Texture Enhancement During Grain Growth of Magnesium Alloy AZ31B
Texture Enhancement During Grain Growth of Magnesium Alloy AZ31B
Texture Enhancement During Grain Growth of Magnesium Alloy AZ31B
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Acta Materialia 86 (2015) 8094
www.elsevier.com/locate/actamat
AbstractThe microstructure and texture evolution during annealing of rolled Mg alloy AZ31B, at temperatures ranging from 260 to 450 C, is
characterized, and a grain growth exponent of n = 5, indicating inhibition of grain growth, is observed. Broadening of the normalized grain size
distributions, which indicates abnormal grain growth, was observed at all temperatures investigated. It is shown, using a Zener-type analysis for
pinning of grain boundaries by particles, that impurity-based particles are responsible for grain growth inhibition and abnormal grain growth.
The strong basal texture which develops during rolling of the Mg alloy, resulting in an initial peak intensity in the (0 0 0 2) pole gure of nine multiples
of a random distribution (MRD), increases to 15 MRD during annealing at 400 and 450 C. Moreover, a specic texture component
2 0i is observed in the orientation distribution, which increases from 10 to 23 MRD at 400 C. It is hypothesized that the anisotropic
{0 0 0 1}h1 1
grain boundary properties (i.e. low angle boundaries have low energy and mobility) are responsible for the texture strengthening. Additionally,
electron backscattered diraction reveals the recrystallized microstructure to contain a signicant number of boundaries with 30 misorientation
about the h0 0 0 1i direction, and this boundary type persists throughout most annealing treatments explored.
2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Grain size distribution; Grain boundary; Orientation distribution; Abnormal grain growth; Anomalous grain growth
1. Introduction
Rolled magnesium alloy sheets typically exhibit tension
compression yield strength asymmetry due to the presence
of a strong basal texture, with the c-axis of the crystal
parallel to the through-thickness direction of the sheet. This
contributes to poor cold formability and hinders broader
application of these lightweight materials. For some
applications, thermomechanical processing is followed by various annealing schedules in order to obtain a recrystallized
microstructure, to alter the texture or to relieve residual
stresses. In the case of Mg alloys, it has been found that
the basal texture is retained after recovery and recrystallization annealing [1]. In this way, hexagonal close-packed
(hcp) Mg alloys are more similar to many body-centered
cubic alloys than they are to face-centered cubic (fcc)
alloys, since the latter frequently undergo strong crystallographic texture evolution during recrystallization [2]. Even
though a considerable amount of research has been devoted
to developing an understanding of the recrystallization
behavior of Mg alloys (e.g. [3]), little work has been
done to explore the eect of grain growth annealing on
microstructure and texture evolution.
This paper documents the kinetics of grain size
evolution during annealing, including the abnormal grain
http://dx.doi.org/10.1016/j.actamat.2014.12.009
1359-6462/ 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
81
3. Results
2.2. Texture measurements
3.1. Characterization of as-rolled AZ31B sheet
The texture was measured on the as-received sheet and
after all annealing heat treatments. The measurements were
made on the sheet mid-plane, to obtain the bulk texture and
avoid any surface eects, such as a near-surface texture gradient, which has been observed previously [10]. The measurements were made using a Panalytical Xpert Pro
multi-purpose diractometer with Cu Ka radiation operating at 40 kV and 45 mA, in Schultz reection method [11]
to minimize defocusing at higher v tilts. An incomplete
(v = 080) basal (0 0 0 2) pole gure was obtained for all
annealing conditions. An experimental defocusing curve
was obtained from a randomly textured Ti powder sample.
Background subtraction, defocusing correction and normalization were carried out using MATLAB toolbox
MTeX. The raw data was smoothed using a Gaussian lter
of 5 [12] in order to get rid of spurious intensity spikes. For
selected annealing conditions, the 1 0
1 0, (0 0 0 2), and
1 0
1 1 incomplete pole gures were collected and the texture data were analyzed using MTeX to generate complete
orientation distributions (ODFs) and full pole gures. In
MTeX, the reference frame was set as X||a, Y||b* and
Z||c, such that the RD is aligned with the h1 1
2 0i of the
crystal for the Euler angles (0, 0, 0).
82
(a)
(b)
30
As re
receive
ved
25
Dmea
= 5.
5.3 m
ean
R
Reduce
351
ced Chi
hi-Sqrr = 0.35
A
As rece
ceived
15
10
5
b
breadth
dth = 0.554
0.5
Re
47
Reduce
ced Chihi-Sqrr = 0.147
20
% of grains
20
% of grains
(c)
25
15
10
5
0
0
10
15
20
2
25
30
-4
-3
-2
G ns
Grain
size (m)
-1
ln((D/Dm
mean)
(d)
Fig. 1. Microstructure and texture of as-rolled AZ31 sheet. (a) Optical micrograph illustrating the ne, equiaxed initial grain morphology in the asreceived condition. (b) The grain size distribution along with the t with the log normal distribution. (c) The distribution normalized by the mean
grain size showing the breadth of the normalized distribution. The reduced chi-square values as obtained from the ts are also shown. (d)
Recalculated full pole gures from the mid-plane, with the rolling direction horizontal, the transverse direction vertical and the normal direction out
of the page.
where,
k k 0 exp
RT
(a)
55
5
45
5
n=5
11
10
Ac
ctiva
ation ene
ergy Q = 1
115 kJ/m
k mol
Adj R2 = 0.92
2
40
0
35
5
8
30
0
ln (K)
(b)
260
0C
300
0C
340
0C
400
0C
450
0C
50
0
25
5
20
0
15
5
7
6
5
10
0
5
0
20
000
4000
600
00
Time
e (min)
80
000
1000
00
3
0.0
0012
0.0
0014
0.0
0016
0.0018
0.00
020
-1
1/T (K )
Fig. 2. (a) The variation of mean grain diameter with annealing time, along with the t with Eq. (1), for all the temperatures investigated in this
study. (b) Plot of the natural logarithm of k vs. 1/T, along with the linear t, showing the activation energy Q = 115 kJ mol1.
D0 (lm)
Reduced
chi-square
260
300
340
400
450
5.7 0.69
4.99 1.89
5.33 0.54
5.32 0.63
611.1 1128.6
263.6 1426.3
21790.6 39494.8
116170.9 271480.9
8.22 0.14
10.1 0.93
11.1 1.19
20.3 0.87
0.06
1.28
2.61
2.04
D0 (lm)
Reduced chi-square
260
300
340
400
450
53.6 26.9
89.8 5.8
268.0 48.3
7196.5 848.1
34981.3 3285.5
8.2 0.61
8.3 0.12
10.1 0.72
11.4 0.95
20.4 0.75
0.71
0.06
0.96
2.41
1.81
(b)
(d)
2
25
% of grains
2
20
Dmeean = 8
8.3 m
25
5
Breadth = 0.529
9
Red
duced Chi-S
Sqr = 0.107
79
20
0
1
15
1
10
30
(e)
30
0
300C 4 m
min
% of grains
30
3
(c)
Dmeean = 1
13.3m
Brea
adth = 0.49
96
Red
duced
d Chi-S
Sqr = 0.231
-4
-3
-2
-1
ln
n(D/Dmean
n)
Dmeaan = 15.6 m
adth = 0.56
69
Brea
20
15
5
10
0
R
Reduced C
Chi-Sq
qr = 0
0.530
15
10
5
0
d
300C 7 days
25
(f)
300C 3 da
ays
% of grains
(a)
83
-4
-3
-2
-1
ln((D/Dmean
)
m
--4
-3
-2
-1
ln(D
D/Dmean)
Fig. 3. Optical micrographs for annealing conditions of (a) 300 C/60 s, (b) 300 C/259, 200 s (3 days) and (c) 300 C/604,800 s (7 days). The
corresponding normalized grain size distributions are shown in (d), (e) and (f), respectively.
84
(a)
(b)
(d)
3
30
(e)
30
400C 4 min
Dmean = 11.3 m
2
25
(c)
400C 60 m
min
25
Dmean = 15.6 m
B
Bread
dth = 0
0.487
Re
educe
ed Ch
hi-Sqr = 0.3
339
1
10
5
15
10
Re
educed
d Chi--Sqr = 0.05
57
15
10
0
-4
-3
-2
-1
D mean = 21.4
4 m
eadth = 0.5
589
Bre
2
20
% of grains
1
15
4
400 C 1080
0 min
2
25
h = 0.566
Breadth
R
Reduce
ed Ch
hi-Sqr = 0.3
329
20
% of grains
% of grains
2
20
(f)
3
30
-4
-3
-2
2
ln
n(D/Dmean
n)
-1
1
-4
-3
-2
ln(D/D
Dmean
n)
-1
ln(D/Dm
mean)
Fig. 4. Optical micrographs for annealing conditions of (a) 400 C/60 s, (c) 400 C/3600 s (60 min) and (e) 400 C/64,800 s (1080 min). The
corresponding normalized grain size distributions are shown in (d), (e) and (f), respectively.
3
30
(b)
(d)
Dmeaan = 18
8.6 m
2
25
(e)
4 C 4 min
450
% of grains
10
R
Reduce
hi-Sqrr = 0.4
410
ed Ch
15
5
10
0
-4
-3
-2
-1
15
10
5
Dmean = 34.1 m
B
Bread
dth = 0.611
0
Redu
uced Chi-Sq
C
qr = 0.888
20
450C 132
20 min
n
25
Breadth = 0.562
20
0
15
(f)
30
Dmean = 19.0
0 m
25
5
B
Breadtth = 0.471
0
Redu
uced Chi-S
C
0
5
qr = 0.542
2
20
% of grains
30
0
45
50C 1 min
(c)
% of grains
(a)
-4
-3
-2
ln
n(D/D
Dmean
n)
-1
ln(D/Dmean
m )
-4
-3
-2
-1
1
ln
n(D/Dmean
n)
Fig. 5. Optical micrographs for annealing conditions of (a) 450 C/60 s, (c) 450 C/240 s (4 min) and (e) 450 C/79,200 s (1320 min). The
corresponding normalized grain size distributions are shown in (d), (e) and (f), respectively.
0.8
300C
340C
400C
450C
0.7
0.6
0.5
0.4
0.3
0.2
0.1
10
100
1000
10000
Time (min)
Fig. 6. Variation of the width of the normalized distribution a function
of annealing time for annealing at 300, 340, 400 and 450 C. The curves
serve as guides to the eye.
25
25
300C
400C
20
15
10
5
Gaussian smoothed
ODF
(a)
0.1
10
100
1000
20
15
10
5
Gaussian smoothed
ODF
(b)
10000
0.1
10
Time (min)
20
15
10
5
Gaussian smoothed
ODF
10
100
Time (min)
10000
300C
400C
450C
22
20
1000
24
450C
(c)
100
Time (min)
25
0.1
85
1000
10000
18
16
14
12
10
8
6
4
0.1
(d)
1
10
100
1000
10000
Time (min)
Fig. 7. Peak intensity of the (0 0 0 2) pole gures plotted as a function of annealing time at three dierent temperatures: (a) 300, (b) 400 and (c) 450 C.
(d) Evolution of the maximum ODF intensity. The curves serve as guides to the eye.
86
From optical micrographs, it can be seen that secondphase particles ranging from sub-micron size to a few
microns are present under all annealing conditions. The
particles coarsen and it seems that some grain boundaries
are pinned by ne particles. As examples, optical micrographs of samples annealed at 450 C for 3600 s (60 min)
and 453,600 s (5.25 days) are shown in Fig. 10a and b. It
is evident from these micrographs that a strong local curvature develops when the grain boundary interacts with a particle. Given the observation of abnormal grain growth, as
indicated by the increase in the breadth of the normalized
distribution, it seems possible that reduced Zener pinning
due to particle coarsening could be responsible. On further
annealing for 604,800 s (7 days), there is a considerable
increase in the number of ne particles in the microstructure. In order to study the inuence of these particles on
grain growth, their size, volume fraction and composition
were examined using SEM. It is acknowledged that this
Fig. 9. Recalculated full pole gures after a long duration anneal of 604,800 s (7 days) at 400 C showing the single orientation, {0 0 0 1}h1 1 2 0i,
which develops. The RD is horizontal, the TD is vertical and the ND comes out of the page.
87
Fig. 10. Optical micrograph of a sample annealed at (a) 450 C for 3600 s (60 min) and (b) 450 C for 453,600 s (5.25 days). The black arrows show
regions where particles strongly interact with the grain boundaries. Backscattered electron images of samples annealed at various conditions. (c)
Impurity-based second-phase particles in a sample annealed at 300 C for 18,000 s (300 min) as revealed by EDS. (d) An AlMn particle in a sample
annealed at 300 C for 240 s (4 min). (e) Backscattered electron image of a sample annealed at 450 C for 453,600 s (5.25 days) showing rod- and
plate-shaped second-phase particles.
88
0.06
(a)
1.6
0.05
1.4
1.2
1.0
0.8
0.6
300C
400C
450C
(b)
300C
400C
450C
Volume fraction
1.8
0.4
0.04
0.03
0.02
0.01
0.2
0.0
0.00
0.1
10
100
1000
10000
10
Time (min)
100
1000
10000
Time (min)
Fig. 11. (a) Evolution of particle size with annealing time, showing signicant coarsening with annealing time for higher temperatures. (b) Evolution
of volume fraction with annealing time, showing that it remains relatively constant within the limits of experimental uncertainty. The lines serve as
guides to the eye.
4. Discussion
The results presented have revealed the basic grain
growth kinetics, the evolution of the macro- and microtextures (GBCD) of the alloy, and the inuence of secondphase particles during grain growth heat treatment. The
results are discussed in the following order:
(1) Grain growth kinetics,
(2) Normal and abnormal grain growth using Zener pinning analysis, and
89
Fig. 12. (a) Inverse pole gure map and (b) the corresponding disorientation distribution for the sample annealed at 300 C for 60 s, (c and d) 300 C
for 18,000 s (300 min) (e and f) 450 C for 240 s (4 min) and (g and h) 450 C for 79,200 s (1320 min).
90
Angle ()
31.99
43.11
61.91
75.06
28.41
39.06
58.36
72.88
27.80
Fig. 13. Grain boundary misorientation axes distribution plots for all the disorientation angles presented in Table 1 for a sample annealed at (a)
300 C for 60 s (1 min), (b) 300 C for 18,000 s (300 min), (c) 450 C for 240 s (4 min) and (d) 450 C for 79,200 s (1320 min).
91
grains of both basal and non-basal (more random) orientations (e.g. Fig. 12e). These observations suggest that abnormal grain growth has very little inuence, if any, on the
texture strength and vice versa. Hence, it is hypothesized
that the coarsening and interaction of the second-phase
particles with the grain boundaries may be responsible for
the occurrence of abnormal grain growth in this alloy.
4.2.2. Comparison with Zeners model
The most commonly cited explanation for abnormal
grain growth is the coarsening of particles which pin the
grain boundaries [17,18]. A classic example, which involves
both aspects (particles and texture), is the evolution of the
Goss texture in FeSi steels. In this case, abnormal grain
growth of Goss-oriented grains occurs because MnS particles preferentially pin the boundaries of other grain orientations. This leads to a very sharp Goss texture, which is
advantageous for transformer core applications [49,50].
The classic approach to understanding the role of pinning
particles on grain growth is to use Zeners original equation
[51]:
Rc 4r=3f
Table 4. Summary of the results obtained from the calculations using the Zener model.
Temp (C)
Time (s)
Particle
size (lm)
Particle volume
fraction
AR
0.28 0.18
0.0180 0.0025
2.7
4.0
10.4 2.1
300
300
300
2.40E + 02
1.80E + 04
6.05E + 05
0.25 0.2
0.35 0.35
0.56 0.22
0.0163 0.0023
0.0169 0.0009
0.0164 0.0030
4.2
4.8
7.8
6.3
7.2
11.7
10.2 2.6
13.8 2.2
22.8 2.1
400
400
400
2.40E + 02
6.48E + 04
6.05E + 05
0.355 0.25
0.56 0.23
0.7 0.47
0.0095 0.0037
0.0177 0.0059
0.0166 0.0062
5.6
10.7
18.9
8.5
16.1
28.3
24.9 4.0
21.1 2.4
28.1 4.1
450
450
450
2.40E + 02
7.92E + 04
4.54E + 05
0.44 0.3
0.87 0.48
1.18 0.64
0.0258 0.0032
0.028 0.0053
0.0316 0.0172
10.4
17.0
24.0
15.6
25.5
35.9
11.3 2.3
20.7 2.7
24.9 3.8
Rc (lm)
92
Such h0 0 0 1i 30 boundaries have been previously identied in hcp materials like Zn and Cd [29], and it was found
that these originated during the recrystallization in hcp
metals, e.g. by Gottstein and Al Samman [1] in AZ31 alloy
and by Zhu et al. [22,65] in a ZrHf alloy.
As shown in Fig. 12d, in the case of the longer duration
anneal of 1320 min at 450 C, the correlated misorientation
distribution is very similar to the uncorrelated one. Interestingly, this corresponds to the annealing condition where the
misorientation axis distribution for 30 boundaries changes
from [0 0 0 1] to random. This suggests that these 30 [0 0 0 1]
grain boundaries are present at a higher frequency than
that simply demanded by the texture. It also highlights
the fact that they initially persist with annealing but eventually go away. It should be noted that their behavior is distinct from the 86 h1 1
2 0i extension twin boundaries, which
only show a peak at 86 only in the correlated misorientation distribution. A recent study [66] has shed some light on
the origin of these h0 0 0 1i 30 boundaries and has discussed
the possible mechanism for their formation during continuous dynamic recrystallization. However, there has not
been any study to date that explains why it persists in the
microstructure during grain growth.
It is found that we observe the growth of the R component only after long anneals. As this component increases,
the frequency of the 30 h0 0 0 1i boundary decreases. For
example, upon annealing at the higher temperature of
450 C for 79,200 s (1320 min), the peak at 30 persists,
although in a much lesser fraction, whereas the axis distribution is almost homogeneous. At the same time, the
{0 0 0 1}h1 1 2 0i component seems to dominate over
{0 0 0 1}h1 0 1 0i. Since these two components are related
by a rotation of 30 about h0 0 0 1i, the reduction in the
30 h0 0 0 1i boundaries might be a plausible reason for
the growth of this particular component, which eventually
leads to the mosaic appearance of the 1 0
1 0 pole gure.
5. Conclusions
Grain growth annealing in AZ31B alloy has been studied over temperatures ranging from 260 to 450 C, leading
to grain sizes ranging from 5 to 50 lm.
(1) The kinetics of grain growth in this alloy have been
established. It is found that the grain growth exponent is n = 5 and the activation energy is
Q = 115 kJ mol1, which agree well with previous
studies of AZ31.
(2) Abnormally large grains have been observed for
some annealing conditions at 300450 C. This leads
to a transient broadening of the normalized grain
size distribution which tightens up upon further
annealing, indicating that normal grain growth has
resumed.
(3) Predictions of the Zener pinning theory qualitatively
agree with the observed abnormal grain growth
phenomenon.
(4) The basal texture intensity increases with annealing
duration for all the temperatures investigated in this
study. A {0 0 0 1}h1 1
2 0i texture component, present
in the initial microstructure, grows after prolonged
annealing at high temperatures.
(5) Anisotropic grain boundary energy and mobility are
hypothesized to be responsible for the texture evolution. It is suggested that the low energy and mobility
93
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