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Multec 2 Fuel Injector: Testing The
Multec 2 Fuel Injector: Testing The
Volume 3, No. 7
Techline News
How to Find Control Module
References in SI2000
Its often helpful to know exactly
what control modules are installed on
the vehicle youre servicing. Heres a
quick way to find a list.
- Go to SI2000
- Build the vehicle
- Select View Service Manual
- In the keyword search box, type
control module references
Testing the
Multec 2
Fuel Injector
Contents
Testing the Multec 2 Fuel Injector . . . . . . . . . . . .1
How to Find Control Module References in SI2000 1
Obtaining Broadcast Codes . . . . . . . . . . . . . . . .1
Transmission Shift Conditions . . . . . . . . . . . . . . .2
Tech Tips
Exhaust Rattle at Idle . . . . . . . . . . . . . . . . .4
Sulfur Smell from Exhaust . . . . . . . . . . . . . .5
Painted Axles on Camaro and Firebird . . . . . .5
Tracker PCM Can Be Reprogrammed . . . . . . .6
Head Restraint Migrates to Up Position . . . . .6
Uncommanded Shift to Auto 4WD . . . . . . . . .8
GM Towing Manual . . . . . . . . . . . . . . . . . . . . . .4
Duramax Diesel 6.6L Diagnostic Tips . . . . . . . . .5
TAC Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rough Idle . . . . . . . . . . . . . . . . . . . . . . . . .7
Aztek and Rendezvous Trailering Package . . . .7
Ambient Temperature too High . . . . . . . . . . .7
GM Goodwrench Remanufactured Engines . . .7
Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Service Operations
Mark Stesney
GM Service Operations
Mark.Stesney@GM.com
Technical Editor:
Jim Horner
Jim.Horner@SandyCorp.com
1-248-816-3641
Production Manager:
Marie Meredith
Desktop Publishing:
FAX number:
1-248-649-5465
Write to:
TechLink
PO Box 500
Troy, MI 48007-0500
GM TechLink on the Web:
http://service.gm.com
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Multec 1, for
improved resistance to contamination and reduced
sensitivity to internal wear.
The improved
fuel flow path creates smaller spray
particles and
increased spray
velocity, and also
minimizes contamination traps.
To guard against corrosion, stainless
steel is widely used for internal components, including the director plate,
which has precision holes to control
fuel flow and spray targeting.
You may identify the Multec 2 by
the Delphi insignia on the body. The
original Multec 1 has the RP lettering.
Electrical Testing of the Multec 2
The most likely reason for performing an electrical test is due to engine
misfiring on one or more cylinders.
The electrical solenoid in the Multec
2 injector uses a high-impedance coil.
This means it offers resistance to the
electrical current flowing through it. A
change in resistance will have a corresponding effect on the operation of the
injector. Variations in fuel delivery can
have an effect on driveability. Some
symptoms include rough idle or intermittent misfire (the kind that does not
set a cylinder-specific code).
You may think that the J-39021 Fuel
Injector Tester and digital voltmeter
would be useful in diagnosing the
Multec 2. Actually, the voltage drop test
using the J-39021 and voltmeter was
modules, ABS
assembly, and
others.
shorted area.
Of course,
you can always
check the
broadcast code
directly on the
component,
but that can
entail putting
the vehicle on
a lift, using an
inspection light
and mirror -- you know the
drill. Now, theres a more
convenient way.
- Component Code
- Source Plant
- Broadcast Code
- Traceability Number
TIP: Use the HELP key to
obtain a definition of these
terms.
Your parts department will
be able to use this information
to help obtain the cor rect parts
for your repair.
Thanks to Gloria Rogers
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Towing News
and pictures the equipment required to perform the towing procedures outlined in the
book. These include
auxiliary load spreaders
fabricated of wood,
safety chains, lift
chains, T- and R-hooks,
and towing dolly.
answers
The manual
describes the location
and purposes of recovery hooks incorporated
on numerous new vehicles, and points out
that they are not sub stitutes for securing
the vehicle to a carrier.
GM Towing Manual
Heres a towing pop quiz. Answers
are at the end of the article.
1. Do you know why the ignition
must be OFF when towing a 2001
Oldsmobile Alero?
2. Do you have to use a flat-bed carrier on a Corvette?
3. You will find recovery hooks on
which of the following Cadillacs? DeVille,
Eldorado, Catera, Seville
4. When attaching a Chevrolet Malibu
to a carrier, where on the suspension do
you attach the J-hooks?
5. Is it permissible to use a sling to
pick up the front end of a Pontiac
Firebird?
Questions like these must be faced
every day by tow truck operators who
bring disabled vehicles to your dealership
for service. And many of them will look
to you as experts on the correct way to
lift and tow the vehicles your dealership
services.
Manual Number
T66
T67
GMPT98TOW
GMPT99TOW
GMPT00TOW
GMPT01TOW
Every year, GM
updates and publishes
the GM Passenger Car
and Light Duty Truck
Towing Manual with all
these answers and more.
Although your dealership
received one copy, you
may want to obtain addi tional ones for handy ref erence.
An important feature
of the manual each year
is the Whats New section. Here, for 2001 youll
find information on:
- avoiding battery rundown while towing
- dealing with remote
keyless entry and content
theft features
The manual describes
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Misfire
If there is a misfire code, or a misfire can be detected during
operation, connect the Tech 2. Look on the Engine Data 2 list to
find the Balancing Rates for the cylinders.
Balancing Rates
This will show the amount of fuel being added to or taken
away from each cylinder during normal idling. Normal fuel delivery to each cylinder is around 1 cubic millimeter (mm3) for the
pilot injection and 7 mm 3 for the main injection.
Balancing rates are available only during idle. These numbers
tell you whether or not you have a possible compression problem or possibly an injector that is stuck open or closed.
determine if air intrusion into the fuel system is the root cause
of the complaint. With the vacuum/pressure gage hooked up,
prime the fuel manager until 10 psi is reached. If pressure does
not reach 10 psi after twenty or so pumps, air intrusion is the
cause. Refer to the fuel system diagnostic in the manual.
Once the misfire is detected, the balancing rate of the cylinder that has the miss will be slightly higher in mm3, or may be
as high as 12 mm 3. The misfire codes (P0300s) will set only in
the first 90 seconds of engine operation and will set only when
the balancing rate of the missing cylinder goes above 7 mm3.
breaking news
Sulfur Smell from Exhaust
The sulfur smell is a normal operating characteristic, resulting from the highly efficient catalyst within the new coverter.
As the catalyst ages through continued vehicle operation, the
sulfur smell will diminish.
Vacuum/Pressure Gauge
The vacuum/pressure gauge is also useful when diagnosing
the Duramax 6.6L diesel. In the case of a complaint of starts,
runs, then dies, or if the vehicle will not start after sitting for a
period of 30 minutes or longer, hook up the vacuum/pressure
gauge to the schraeder valve on the right front valve cover to
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Reminder:
Ordering Replacement
PCMs for 2001 Trackers
Chevrolet Tracker
PCM Can Be
Reprogrammed
For a number of years, the PCM in
the Chevrolet Tracker could not be reprogrammed, and had to be replaced if a calibration change was needed. But effec tive December 1999, that is no longer
true. The Tracker PCM for model years
1999 and newer can now be reprogrammed, as explained in bulletin 99-0604-060.
Both production and service replace ment PCMs are available for order. Do
not order a PCM with a part number that
begins with 3002. These are production
PCMs and are often damaged when
recalibration is attempted.
Correct PCMs are available for the US
market using the following part numbers
and applications:
91176340
91176341
91176342
91176343
91176346
Owners of some 1997-2001 Buick Regal and Century, Pontiac Grand Prix, and
1998-2001 Oldsmobile Intrigue may comment that the head restraint does not stay in
position on the seat, but migrates to the full-up position.
Remove the head restraint from the seat back by inserting a small diameter tool
into the hole on each retainer and pressing.
Removing head restraint
Tracker Hydraulic
Valve Lifter Noise
Some 1999 - 2001 Chevrolet
Trackers with 2.0 and 2.5 liter
engines have hydraulic valve lifter
noise upon engine startup. The
hydraulic valve lifter design may
allow the oil to drain down. Air may
get trapped in the valve lifters, not
allowing for proper lifter adjustment.
The valve lifter clatter can be heard
until the air is eventually replaced by
engine oil. GM Service Bulletin number 00-06-01-006A recommends
purging the air by running the engine
at 2000 RPM for about half an hour
or until the air clears.
Thanks to Donald B. Sherman
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TAC Tips
Rough Idle
Some 2000 and early built 2001
model year Cadillac DeVille, Eldorado,
Seville with 4.6L (LD8, L37) engines or
2001 Oldsmobile Aurora with 4.0L (L47)
engine, may exhibit a condition of rough
idle with no PCM DTC and no driveability
complaints.
A technical bulletin is expected to be
released soon explaining that a camshaft
and PCM calibration may be required.
The camshafts must be replaced on
all 2000 vehicles with 4.6L (LD8 or L37)
engines and the early built 2001 vehicles
with 4.0L (L47) or 4.6L (LD8 or L37)
engines.
4.6L (LD8) VIN Code Y and 4.0L
(L47) VIN Code C camshaft service
part numbers:
12570333 RH INT
12570331 RH EXH
12570332 LH INT
12570334 LH EXH
4.6L (L37) VIN Code 9 camshaft
service part numbers:
12570335 RH INT
12570337 RH EXH
12570336 LH INT
12570338 LH EXH
KKA
Eldorado applications:
Engine VIN Code Y KCA
Engine VIN Code 9 KBA
Aurora application:
Engine VIN Code C KY A
Once all four camshafts have been
installed, the calibration must be updated. Contact Techline and tell them that
the camshafts on the vehicle have been
replaced. Techline will provide a VCI number to install the cor rect calibration.
Techline must be contacted each time so
that they have a record of when a
camshaft change occurred on each vehicle. This will ensure that future calibrations for that vehicle will be correct.
GM Technical Assistance
Ambient Temperature
Reading Too High
Owners of some 2001 Chevrolet
Silverado or GMC Sierra trucks may
comment that the ambient temperature reading in the rearview mirror is
too high when the winter front is
installed over the radiator grille to
restrict air flow into the radiator and
increase engine temperature. The sen sor is reading the engine compartment temperature instead of the
ambient temperature due to its location.
Reposition the ambient temperature sensor to an existing hole on the
radiator support under the left turn signal assembly. This hole is exactly
opposite the location used to install
the air temperature sensor under the
right turn signal assembly.
Relocating the sensor will elimi nate the bracket in the original location. The wiring harness will now be
12 inches (304.8 mm) longer than
needed. Neatly bundle the excess
wire and install a suitable tie.
Affected Models:
2001 Chevrolet Silverado C2, C3
2001 Chevrolet Silverado K2, K3
2001 GMC sierra C2, C3
2001 GMC sierra K2, K3
GM Technical Assistance
GM Technical Assistance
GM Technical Assistance
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GENERAL INFORMATION:
HVAC:
99-01-39-004A; replaces 99-01-39004; Air Conditioning Odor (Install Kit);
1993-2002 Passenger Cars, Light &
Medium Duty Trucks
01-01-38-006; Air Conditioning
System Flushing Procedures and
Guidelines; 1997-2002 Passenger Cars
and Light Duty Trucks with Air
Conditioning
SUSPENSION:
00-03-10-003B; replaces 00-03-10003A; GM Tire and Warranty for Bumperto-Bumper Program; 1996-2001
Passenger Cars and Light Duty Trucks
BRAKES:
01-05-23-006; Revised Fastener
Requirements for Front and Rear Brake
Caliper Bracket Replacement; various Car
and Minivan Models
ENGINE/PROPULSION
SYSTEM:
01-06-01-015; Serpentine Belt Frayed
(Replace Power Steering Pump Bracket
and Serpentine Belt); 1999-2001
Chevrolet Tracker with 2.0L Engine (VIN
C -- RPO L34)
01-08-46-001; Required
Reconfiguration of OnStar Modules
After Replacement; All 2000-01
Passenger Cars and Trucks with OnStar
TRANSMISSION/TRANSAXLE:
01-07-29-003A; Transmission Jumps
Out of Gear (Replace 3-4 Shift Fork, 3-4
RESTRAINTS:
01-09-41-004; Air Bag Indicator
Illuminates Intermittently, Side Impact Air
Bag Module DTCs B0029 or B0041 Set
(Replace Driver or Passenger Side Impact
Air Bag Module); 2001 Chevrolet Venture,
Oldsmobile Silhouette, Pontiac Aztek,
Montana
Uncommanded
Shift to Auto 4WD
On 2002 TrailBlazer and Envoy, if
the transfer case selector switch on
the instrument panel is placed in a
position between the 4HI and 4LO
positions, the transfer case will shift
into the Auto 4WD mode. Turning
the knob to various positions
changes the electrical resistance
through the switch. When the
switch is between the 4HI and 4LO
positions, the resistance is within
the specifications for the Auto 4WD
mode. This leads the transfer case
control module to read the switch
position as a request for Auto 4WD
mode.
This condition cannot be
repaired. All switches will have the
same result. If this occurs, instruct
the operator to place the switch in
the detent in the desired position.
This issue will not occur if the
switch is in the proper location, with
the selector pointing at the indicator
light for 4LO or 4HI.
Thanks to BJ Lackey
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