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CSWIP 3.1 Quiz

Multi-Choice and Questions

Paper
Jan 2007

1. What is the type for Electrode 6013?

Cellulosic
Basic
Rutile
High Coated Rutile

2. What is the normal temperature for PWHT for C-Mn Steels?

200C
400C
800C
1000C

3. If leg length of a fillet is 8mm, how will it be shown on weld symbol?

a8
z8
8z
8

4. Which element improves the toughness?

Chromium
Manganese
Carbon
Moly

5. In MIG/MAG Wire Feed Speed is proportional to.

Voltage
Current
Travel speed
None of the above

6. If heat input is low during welding, it gives.

Low Ductility
Low Toughness
High Toughness
High Hardness

7. Normal baking temperature for basic electrode is.

200C
400C
350C
800C

8. For a fillet of throat thickness 8mm, what is the leg length?

8mm
11.2mm
11.8mm
Impossible be calculated

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CSWIP 3.1 Quiz

Multi-Choice and Questions

Paper
Jan 2007

9. Why worm holes occur?

High current
Low root gap
Low root face
A&C

10. Which standard is used for welder qualification?

BS EN 288
BS EN 287
ISO 22553
AWS 1.1

11. In standard code, excess weld metal permitted is h 1 + 0.1b where, b = weld width & max. 5mm; which of
the following is acceptable?

b = 15 mm and h = 3.0
b = 25 mm and h = 4.0
b = 35 mm and h = 4.5
b = 45 mm and h = 5.0

12. In SAW, crack occurs due to.

Damp flux
High depth to width ratio
High current
None of the above

13. BS EN 22553 is a standard for.

Visual examination
Welding symbol
Welder qualification
Procedure qualification

14. In X-ray, penetrating power depends upon.

Curie
KV
Isotope
All of the above

15. What is surface appearance after brittle fracture?

Plastically deformed
Rough & torn
Smooth
Chevron appearance

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CSWIP 3.1 Quiz

Paper

Multi-Choice and Questions

Jan 2007

Theory Questions Asked in January 2006 and in General (including bridging):

1. Duties of Welding Inspector? Compulsory Question
2. List Advantages and Disadvantages of following NDT methods RT & UT.
3. Answer the following
a. Differentiate between Macro & Micro.
b. What is the purpose of a Nick Break Test?
4. Answer the following
a. Draw a fillet weld (cross section) showing all dimensions Leg length = 11mm,
Excess weld metal = 2mm for Parent metal thickness = 25mm.
b. By visual inspection, how you can know or measure, the excess weld metal?
5. Describe Lamellar Tear, Why it occurs and prevention?
6. Describe GMAW Process and Types of Metal Transfer.
7. How to repair planner cracks?
8. Explain Qualitative Tests and Quantitative Tests.
9. How will you treat basic H2 Control Electrodes?
10. Write the physical and mechanical properties of alloys.
11. Write two planar defects identified by visual inspection and explain, how it occurs in SMAW
Welding?
12. Write any two types of Destructive Testing and explain.
13. Write two linear volumetric defects associated with SMAW Welding.
14. What is the function of electrode flux?
15. A fillet weld of 25mm leg length is having excess weld metal of 2mm and penetration of
5mm. Describe with sketch 1) Actual Throat Thickness 2) Design Throat Thickness 3)
Excess Weld Metal and 4) Leg length.
16. Describe two volumetric and two planner defects.
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CSWIP 3.1 Quiz

Multi-Choice and Questions

Paper
Jan 2007

17. If root of a weld is not accessible, how will you perform inspection of the weld root?

Answer Sheet
Explanation
(if any)

Question

Answer

Baking of basic electrodes is typically done at 350C

a = 0.707 x z or z = 1.41 x a = 1.41 x 8 = 11.28 = 11.2

Low root gap gives a joint geometry similar to crevices and which
may cause worm holes

10

11

You may refer BS EN 5817 (Level B) to ensure

12

Depth to Width Ratio is associated to SAW

13

14

15

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Should be between lower and upper critical temperatures

Increasing WFS will automatically increase current in the wire

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CSWIP 3.1 Quiz

Paper

Multi-Choice and Questions

Jan 2007

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