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Knowledge of Motor Duty - Key To Proper Planning of Drives
Knowledge of Motor Duty - Key To Proper Planning of Drives
Knowledge of
Motor Duty Key to Proper
Planning of
Drives
Par 2
A4
illustrating
-1
1 exp
P^Ps
1500
112
|rpm
(2)
examples
tkW
1000-
400-
3000
S2
- ko
mrctl
4.0-
TI.
m1
n
tkW
If equation (2) allows a higher output than equation (1). it is permissible. with type I L A 3 motors. to
increase the b r e a k d o w n torque hy
means of a special winding. In this
wav. P x can be increased to
a p p r o x i m a t e l y 1.5 P (for class B
insulation).
the calculated
(1)
h*
1.8 '
M[s|
Chapter 3:
Duty types S2, S3 and S6
7.5-
20
.8.
B y Otmar Fleig
i -P
Dipl.-ing. Otto Rover
Siemens A G ,
Standard Products Divisin:
Low-Voltage Switchgear and
Control Department.
Erlangen
J2VT
J ' l T L
S3
S6
Low-Voltage Motors
coro a
before the m o t o r m a y be started
again (at a r e m a i n i n g o v e r t e m p e r a ture of 2 K ) is a p p r o x i m a t e l y eleven
times the thermal time constant:
= 11 T.
s t
Example for S2
Problem: F o u r - p o l e motors w i t h an
output rating of 7.5 k W (S2 i n the
figure below) are r e q u i r e d f o r a
dredger. T h e motors are t o be o p e r ated i n duty type S2 with a constantload time of 13 m i n .
Solution
/\ = 5 . 5 k W and
.8 is chosen.
M
P
m e c h
St
("To)
0.25
1-0.25
P
th
g 6.735 kW.
P = 1.15 P . C o n s e q u e n t l y ,
^.'h= 1-15 P P = 1.15 6 . 7 3 5 ;
P,' = 7.75 kW.
N
tl
t h
= 2.6 is chosen.
Ps
= 2.6
1.8
4.33
1.8
kW.
1 +
(l-fr)/i
(1 -
ko) t.
< p
(3)
(1 - *o) r
exp
10 m i n = 1 1 0 m i n .
= 11 T = 11
m a x
and
S l
=i8.5kW.
exp
Solution
Further information
on this subject can
be ordered with the
coupon on page 23.
Please mark N o . 4
f\.
/
=3^1+
(1-0.4)0.38
_ .25) 0.4*
1
S 4 kW.
lh
Motor
1LA3106-2AA
therefore
just meets the requirements f o r S3
dutv: 4 0 % , 1 0 m i n at a power output
of 4 k W .
S6: Continuous operation
periodic duty
U n l i k e duty type S 3 . i n S6 duty the
m o t o r is ventilated during n o - l o a d
time r . Nevertheless. the n o - l o a d
current prevens the motor f r o m
c o o l i n g d o w n to the temperature of
the c o o l i n g mdium. Tie f o l l o w i n g
simple e q u a t i o n applies
L
Example for S3
Problem: A t w o - p o l e m o t o r w i t h a n
output of 4 k W (S3 i n the figure) is
r e q u i r e d for a silo m i x e r . T h e m o t o r
s to be operated i n duty type S 3 :
4 0 % , 10 m i n .
S P
^ .
(4)
In Brief
e q u a t i o n (4) by 1 5 % for type 1 L A 3
motors a n d by 1 0 % for type 1 L A 4
motors. A s with duty type S3, an
e n q u i r y s h o u l d be s u b m i t t e d i n the
case of a cycle time r > 10 m i n .
s
Example for S6
Problem: A m o t o r capable of d e l i v ering 4 0 k W at 1000 rev/min i n duty
type S 6 : 6 0 % , 7 m i n (S6 i n the
figure) is r e q u i r e d for a lathe.
-rorro
Solution
A s duty type S6 permits o p e r a t i o n at
more
than
rated
output.
a
1LA4253-6AA
37 k W a n d
motor with
T h e t h e r m a l o v e r l o a d capacity
obtained f r o m :
is
- r j ^ = 2.2 is c hose n.
M
N
<zhh..i
m C h
m e t h
S 45.2
1.8
2 2
'
?L.
th
47.8
kW.
1.8'
kW.
A s the m o t o r is not r e q u i r e d to
d e l i v e r more than 40 k W . it fulfils
the requirements of V D E 0 5 3 0 w i t h
respect to b r e a k d o w n torque.
Low-Voltage Motors
Knowledge of
Motor Duty - Key
to Proper
Planning of Drives
/
/
M o t
z u s
M o t o r moment of inertia
S u m of external m o m e n t s of
inertia
If t h e r e a r e d i f f e r e n t s p e e d s t h e
m o m e n t s of inertia of the driven
machine must be corrected for the
given motor speed:
Part 3
J, n\ J nl +
2
Otmar Fleig
Load factor
Chapter 4:
Duty types S4, S5, S7, S8
T h e starting point of c a l culations to verify the
adequacy of motors for
these d u t y types is t h e n o l o a d r e v e r s i n g f r e q u e n c y Zq. T h e
p e r m i s s i b l e r e v e r s i n g f r e q u e n c y z is
determined therefrom by reduction
with
the f a c t o r "of i n e r t i a . the
counter-torque factor a n d the l o a d
factor.
Factor of inertia
FI
E x t e r n a l m o m e n t s of inertia are
t a k e n i n t o a c c o u n t b y the f a c t o r o f
inertia:
pr
3\\ ~f" J
/us
Counter-torque
factor
T h e l o a d i n g of the m o t o r d u r i n g the
o p e r a t i n g t i m e s is t a k e n i n t o a c c o u n t
b y the l o a d f a c t o r :
K = 1 -
(i - * K
(1 - k )
0
t, + (1 - t ) h
t
If d y n a m o m e t e r test r e s u l t s a r e
a v a i l a b l e f o r the m o t o r , s u b s t i t u t i o n
of //7 f o r P/P
results i n h i g h e r
a e c u r a c y . T h e use o f /
// for
P
/P
is p a r t i c u l a r l y a d v i s a b l e
with fluctuating load.
N
m e a n
&
m e a n
k. =
M
A-/
Mot
Mean
load torque
during
acceleration
Mean
starting
torque
of
motor
If t h e r e a r e d i f f e r e n t s p e e d s the l o a d
t o r q u e s o f t h e d r i v e n m a c h i n e must
be c o r r e c t e d f o r t h e g i v e n m o t o r
speed:
. .
M
M, =
r/
n,
L1
,
h
G e a r unit efficieney
b) F i t t i n g h i g h - r e s i s t a n c e
motors of type 1 L A 3 :
rotors i n
Pole number
6 and
over
I n c r e a s e d Zq
valu, %
110
120
130
c) P r o v i s i n o f h i g h - r e s i s t a n c e r o t o r s
a n d class F i n s u l a t i o n i n 1 L A 3
motors:
1500-1
P
n
'
<A
t,
Load
SpMd
Time
Starting time
Cycle duretlon
t^
p
Counler-clockwise turning Br
Low-Voltage Motors
Pole number
6 and
over
I n c r e a s e d Zq
valu, %
132
= 2.3M
9.55
( M M
time
during
is
given
by
- M )'
L
Entering J in k g m , M in N m and n
in rev/min:
2
9.55
( 3 0 - 15)
r = 0.52 s.
A
S i n c e i n this d u t y t y p e s t o p p i n g o f
the m o t o r d o e s n o t c o n t r i b u t e t o the
t e m p e r a t u r e r i s e , the h o u r l y n o - l o a d
s t a r t i n g f r e q u e n c y z is u s e d i n t h e
place of the n o - l o a d reversing freq u e n c y Zq'.
T h e cycle d u r a t i o n c a n then be
determined from equation
s =
B +
+f
B r
t = 0 . 5 2 s + 4 s + 1 S + 19 s;
r = 24.5 s.
s
f +f
A
t, =
0.52 + 4
24.5
3600
3600
..
= -r^ = 147.
,
24.:>
C a l c u l a t i o n o f the p e r m i s s i b l e starti n g f r e q u e n c y z^.
Counter-torque
- ,
J Zo
If p l u g b r a k i n g is u s e d , / = 1. W i t h
D C i n j e c t i o n b r a k i n g , / = 1.6 fo>
1 L A 3 m o t o r s a n d / = 1.2 f o r l L A motors.
P r o b l e m : A m o t o r is n e e d e d f o r i
c i r c u l a r saw h a v i n g a p o w e r r e q u i r e
m e n t o f 2 0 k W , m o m e n t o f i n e r t i a .,
= 0 . 1 8 k g m , s p e e d n = 5 0 0 0 rev
m i n . D u t y t y p e S 5 : 4 0 % , 2 m i n is
specified. Starting and b r a k i n g occu
under n o - l o a d . D C injection braking
is u s e d ( F i g . 1, S 5 ) .
:
= 0.18.
N u m b e r o f starts o c c u r r i n g p e r h o u r :
Z
T h e m x i m u m starting frequency i :
g i v e n b y the e q u a t i o n
E x a m p l e for S5
S>:
T h e cyclic d u r a t i o n factor:
Factor k amounts t o 2.5 for motors
1 L A 3 and to 2.3 for motors 1 L A 4 .
W i t h b r a k e m o t o r s t h e valu o f z
can be taken direct f r o m C a t a l o g
M I , Part 5. Because of the added
m o m e n t o f i n e r t i a a t t r i b u t a b l e to the
b r a k e t h e valu c a n n o t be d e t e r m i n e d f r o m t h e z vales g i v e n f o r
the 1 L A range o f m o t o r s .
Z -
( 0 . 0 0 5 5 + 0.02) 2 8 9 5
T h e m o t o r is s u i t a b l e f o r this a p p l i
c a t i n b e c a u s e the r e q u i r e d s t a r t i n i
f r e q u e n c y of 147 is l o w e r t h a n z .
z u l
= 30Nm.
The
starting
equation
144 156
torque
factor
Solution
A s the o u t p u t reserve o f the 2 2 k\
m o t o r is d e e m e d i n a d e q u a t e a m o t o i
of
type
1LA4207-4AA
wit
P = 3 0 k W , / = 0.21 k g m , n
=
1 4 6 5 r e v / m i n , Zq = 3 6 0 , k = QA
a n d h = 0 . 3 is c o n s i d e r e d f i r s t . T h e
starting a n d b r a k i n g times n e e d n o
be c a l c u l a t e d b e c a u s e t h e c u s t o m e
already specifies " S 5 : 4 0 % , 2 m i n " .
N
mot
k*z k\_
*.=
Factor of
Example for S4
P r o b l e m : A t w o - p o l e m o t o r is
required for a machine tool with
moment of inertia 0.02 k g m . Frict i o n d u r i n g s t a r t i n g is e s t i m a t e d at
15 N m . S t a r t i n g is f o l l o w e d by 4 s o f
c o n s t a n t - l o a d o p e r a t i o n at 3 k W .
T h e m o t o r is t h e n s t o p p e d m e c h a n i c a l l y w i t h i n 1 s.
2
T h e rest a n d d e - e n e r g i z e d p e r i o d
p r e c e d i n g t h e n e x t start is 19 s
(Fig. 1,S4).
inertia
0.0055 + 0 . 0 2
/M.+
FI =
0.5.
30
T h e l o a d f a c t o r i n this case:
0.0055
JM o l
(0
F/=4.6.
Load
k
factor
_ (I.)
d - * - ^
\pj ( i - ^ , ) + ( i - ) / r
Taking
k = 0.25 a n d h = 0.38:
{)
(1V
( 1 - 0 . 2 5 ) (). 18
U/ (1 - 0.25) 0.18
*,. = l
(1 0.18)
0.38
k = 0.83.
(l-A-.,),
(1 -
k)t, +
( 1 -0.4)
(1
-t,)h
0.4
k = 0.75.
L
Solution
A s the moment of inertia of the
m a c h i n e t o o l p u t s the d r i v e i n d u t y
type S 4 , a m o t o r 1 L A 3 1 1 3 - 2 A A
w i t h P = 4 k W , A / = 13 N m , MJ
=
2.4,
M /M
=
2.5,
/= 0.0055 k g m , n = 2895 rev/min
a n d n o - l o a d r e v e r s i n g f r e q u e n c y z,,
= 7 2 0 reversals/h is c h o s e n .
N
Permissible
starting
frequency
r e s u l t i n g f r o m these v a l e s :
/_ = / ( V
J,
0.5 0.83
4.6
z, = 162.
ul
=0.18
/5000V
V1465/ '
= 2 . 1 kgm'.
W i t h this v a l u , the f a c t o r o f i n e r t i a :
FI
^ =
M
2.5 7 2 0 ;
FI =
/M. + / , U ,
0.214-2.1
0.21
FI = 11.
Siemens Power Engineering PRODUCT NEWS 3 (1983) No 3
Low-Voltage Motors
A n d the permissible
quency:
ki.
starting
fre-
Solution
0.75
C y c l e d u r a t i o n : t, = 30 s + 35 s = 65 s.
A s the motor is reversed twice p e r
cycle, the hourly reversing frequency
it is required to withstand:
11
.
3600
A s 30 cycles/h are specified the
= 111 reversals/h.
65
m o t o r does not appear to be a d e quate. H o w e v e r , things c a n be
T h e effective output required of the
i m p r o v e d b y p r o v i d i n g t h e motor
motor:
w i t h class F insulation, thus enabling
PL
a 1 0 % increase in ZQ and P .
P e =
Y
In this case:
N
9-55 P
n
P P o w e r i n W , n speed i n rev/min.
T h e starting time:
_
/ n
/ T o t a l m o m e n t of inertia in k g n r
A c c o r d i n g to C a t a l o g M 1 :
M
= 2.3 M :
M
= 2.3 36 = 83 N m .
M o t
M o t
/20
33/
(1-0.4)
(1 - 0 . 4 )
0.4
0.4 + (1 - 0.4)
30 + 3.5" 35
= 4 kW.
65
0.3 '
/f =0.79.
Z = 396.
ul
0.79
= - 1.2 396 = 34 cycles/h.
sla[
factor
_4
5.5
( 0 FI =
A,. + J,
A,.
/,. = J
7,, = 25
Example for S7
Problem: A m o t o r suitable f o r c o n tinuous reversing operation with the
f o l l o w i n g cycle data is required for
an automatic screw machine.
Clockwise running: r
= 3 0 s, P
= 4 . 5 k W , counter-clockwise r u n n i n g : 'BCCW = 35 s, P
= 3.5 k W .
B c w
c c w
Further information
on this subject can
be ordered with the
coupon on page 35.
Please mark No. 2
Bt
running
W
= 29.6 N m ,
Wcw = 0. 1 S
's = A.cw
with
0.47
3.35
c w
'B.CCW
B.cw + B r . .
f
A.ccw
Br.CL
/ 3o v= 0.054 ker,
V 450/
- 35
frequency
850 = 119 reversals/h.
-0.19s,
T02I
A - c w
'Br.ccw = 0.1 1 S.
Resulting cycle d u r a t i o n :
0.023 + 0.054
Reversing
running
= 23 N m , r
L c c w
= 0.22 s
A c w
Counter-clockwise
W
= 0.47.
Factor of inertia
M,.)
U c w
Load
(MB, +
Clockwise
9.55
= M e a n m o t o r torque i n N m
d u r i n g plug braking ( i n most
cases M =
time
Jn
ta, =
M o
<
Braking
T h e actual n u m b e r of reversis p e r
hour:
Z= 2
= 110 reversals/h.
65.6
A l l o w i n g for the reversing times thus
reduces the calculated reversing frequency by one.
S8: Continuous operation periodic
duty with related load/speed
changes
Selection o f motors f o r this duty
type must be left to the motor supplier.