C12-4.9/1.078 LAMW EXTRACTION CONDENSING STEAM TURBINE INSTALLATION AND OPERATION MANUAL e) 0--1004—-5760—3000--05 QINGDAO JIENENG STEAM TURBINE GROUP CO., LTD. MAY, 2011Alarm A\For thermoelectricity units, the rotor is inside the casing, welding on the casing is not allowed, or clearance between moving and stationary parts and valve disk will let out spark to destroy the equipments. AGland system will be connected correctly as the requirement of the drawings, or it will cause the thrust bearing pad burning pads A\Check or set the control system and tachometer according to the gear number of tachometer gear on rotor of steam turbine, or it will cause the steam turbine over speed. A\The carbon sealing ring on the valve lever for MSV and steam governing valve with link lever should not be press tightly, it is allowed for the valve lever has a little leak of steam when the turbine is working. As the quantity of the leak steam increases, it can govern the press, if the carbon ring is pressed tighter, the valve lever would become un-lubrication. A\When the steam turbine is trip off, find out the reasons and where the problem is, restart the unit after the problem is settled. A\When electric governs the unit, it is sure that the DEH and ETS system becomes restore, or it would cause the non-normal starting of the unit and destroy the equipment. AxTest the auto main stop valve online moving every week, make sure the agility of the MSV and safety of starting and shut-down for the unit. A\Oil-spray test should be regularly operated every mouth for the emergency governor in order to prevent seizing up. AxThe unit will be warmed up, speeding, paralleled in ete. according to requirement of starting curve, quantity of heat expansion and expansion differential will be complied with technical requirement, and the equipment will be destroyed without normal operation. A\The unit mustn’t be operated with departure parameter, especially exceeding rated parameter. A\1! and 3° bearings for steam turbine are ellipse bearing, and oil wedge mustn’t be scraped, or the vibration of the unity will be out of standard, A\Pay more attention at the connection of gland system, the 1“ stage of front gland would be connected with the 1% LP extraction port.INSTALLATION AND OPERATION MANUAL 0100457603005 QINGDAOJIENENG STEAM. 249/078 DMW ‘TURBINEGROUPCO,LTD. EXTRACTION CONDENSING STEAM ‘TURBINE Page _of Contents 1. Usage 2. Specifications 3. Main auxiliary equipments — 4, Main data on installation 4,1 Slide key system 4.2 Through-flow part ~ 4.3 Gland --- 4.4 Stationary part, steam valve —~ 4.5 Bearings 4.6 Safety devices and sensors ~ 4.7 Alignment -—~ 4.8 Lift disks of steam governing valve 4.9 Hot tightening value for casing flanges bolt ~ 5. Parameters of gauging points -- 6. Drawings Diagrammatic thermodynamic system drawing --- Condition curve --- Balance drawing at rated condition (single pot)--— Balance drawing at condensate condition (single pot! Balance drawing at Max. condition (single pot}—~ Balance drawing at Max. extraction condition of two pots Initial pressure correction curve Initial temp. correction curve Cooling water correction curve -- Extraction pressure correction curve ~- Cold start-up curve ~ Hot start-up curve — BE fae ps ee 387) fe ig [oe ae | wae |e se | ea om | atte sry ie eke iPreface This manual deals only with the specifications, auxiliary equipment and data on installation of the steam turbine, while the details such as the description of the construction of the steam turbine proper, governing and safety system, oil system, auxiliary system and installation are stated in the Volume 2 of Installation and Operation Manual, and the running of the steam turbine and the operation of the electric governor in the Volume 3 of Installation and Operation Manual. 1. Scope of Application Featuring a function of cogeneration, this steam turbine is applicable to the communal thermal plant as well as the self-sustained power stations of such industri as chemistry, petroleum, metallurgy, fertilizer, sugar refinery, paper mill and waste disposal, etc. This unit could run in condition of electric load or heat load. The electric load and the heat load can be regulated at the same time,2-1. Main data: Code KT5760 Model C12-4.9/1.078 Rated power KW | 12000 Economic power Kw | 12000 Max. power KW | 15000 Rated speed rimin | 3000 Rotation hand Ckw, seeing in the direction of steam flow 3 Rated inlet press. and variation range MPa | 49.5 9'° cabs, Rated inlet temp. and variation range ( 470,51 Rated wh 1S Inte flow Max. vm | 108 Condensate th 53 ion +0,299 = Rated scam extraction pes. and | ygpq | 1.0789 og (ets) 1H Extraction temp. at rated condition ~356 Rated/max, steam extraction flow wh | 272/543 Normal 30 Cooling water temp. Max. a 33 Rated exhaust pressure MPa | 0.0096 (abs.) Number of feed-water regenerative stage WG+CY+HID Feed-water temp. t 150 Rated condition | kg/kw.h | 5.95 ane, Siright condensing 442 condition igh iRated condition kjfkw.h 10666 aera Smightcondensina | igawan | 12066 cencion Critical speed r/min ~1497/4740 Medspddesteenpiings) | mmm | sans Vibration ampliude of bearing Faas @] Tyg critical speed double-amplitude) Rotational inertia 930 Weight of the steam turbine proper t ~10 ‘Max. lift for installation t 25 ‘Max. lift for overhaul t 25 Weight of rotor t 9.2 Dimensions of steam turbine | | 6.563%3.2%2.896 {above the operating floor) (Le WeH) Central elevation of steam turbine} | 75 (from the operating floor) Max. temp. of casing when turing stops 150 Max. temp, of fotor when turning stops 150 Min. height for suspending m |6 rimin | ~9 Speed of turning2-2. Governing, safety and lubrication system Speed variation min | <15 Insensitivity of speed governing % 0.15 Extraction press droop % O10 1 Insensitivity of extraction press % s 0 Ie a >} leva bey better ext casing ed rear bearing hasitg ae bub 0.01~1.08 Si f 7 waa, ope a > Long key between exhaust casing and guide plate bith? (Interference) a ngle pin etsen bearing hosing and baseplate | a 0,040.08 jae if i 3 i ®Continued table | Synbol Clearance or fit (a) Sketch Lugs of inlet and exhaust casing bie 0.04~0.08 t ‘| | a 0,04~0.08 : i c 0.00~0.02 o) | Le s 1 | i : d 45 3K A Flane 4 and 8 contact evenly wich conaecing area oo less than 1% E i Not comesting front bearing hosing and base plate a ‘Teruel expansion direction whl eee St comeeting rear bearing hosing and baseplate : a * a Ezz 62 Fee om be-bl IN at comecting exaust casing and rear base plate a 0. 04~0, 08 b2-bl2. Flow passage Table 2 Symbol ‘learance or fit (na) Sketch Double-row Curtis stage a 20.20 tke) : b 320.20 Soe LO~L2 d Ee 08612 ae Single-row control and press. stage : CPS PT 240,20 Ps. 340.20 & it f vz 1 C1, PL~Pa LO~L2 Lee eee eee b c Pressure stage : : Po 3.35 a Plo 8 Pu iu Pg 4.65 7 ¢ Pio 5 a Jj m | io | ley 9 LO~1.3 i 7 P10 tone fT i PLL a6 iH3, Gland Table 3 Synbol ae or fit (a Sketch Front_gland a b c Rear gland a +} c Diaphraga gland c Diaphragn glandContinued table 3 Symbol Jearance or fit (ua) Sketch Front gland a 5 b 3.8 ¢ 0.15~0,20 Rear gland a 8 | b Ce +t abn c 0.15~0.20 Se Diaphvage gland (I-P6) and gland of steam chaber ‘ 6 Sods 7 ooo. b 3.5 TF i c 0.25~0.30 Diaphragm gland (P9-P11) a 6 ra. =| b : c 0,25~0.305. Bear ings Table 5 Synbol Clearance or fit (na) Sketch Thrust~journal bearing Type Top a Sides Bottom ‘Top b Sides Botton 7 Sides Top Bottom d elted £(Interference) g(Loterference) h xbhd yContinued Table 6 Symbol Clearance or fit (an) Sketch Thrust~journal bearing Type D Type E Top 0.20~0.35, a Sides 0,10~0, 20 Botton 6.05~0.10 d elte2 0,03~0. 05 f (Interference) 0.05~0. 08, g(Interference) 0.02~0. 04 h 04 ~0.5 xhtx2 0.62~0. 66 y 0,32~0. 36Continued Table 5 Symbol. (Clearance or fit (aa) Bearing(Rear bearing for stean turbine) Top 7 Sides | Bottom (Interference) 0.06~0. 08, xlhd 0.62~0. 68 y 0,32~0. 36 Bearing(Front bearing for generator) Top a Sides Botton (Interference) 0.05~0. 08, g (Interference) 0.02~0, 4 xia 0.62~0.65 y 0.32~0.36, Top a Sides Bottom f (Interference) g (Interference) xltx2 yContinued Table & Symbol Clearance or fit (an) Sketch Top a Sides Bottom £(Interference) bith? xlhy2 y6. Safety devices and sensors Table 6 Sketch Symbol ‘learance or Fit (ua) Pull-hook of the ewergency governor pilot valve-and fly-uoight-of-onoegp: 7 140.1 Oil nozzle and oil throw of axial displacement limit fen | a Speed sensor a In1.2 Axial displacement sensor a 4s the rewiresent of sersor Clearance voltage ~10V0C Vibration sensor a is the requirennt of sensor Clearance voltage ~ love Pull hook and axial displace shoulder of energeney governor piJot valve a 1.540.) 0i1 nozzle and extension shaft a6. Safety devices and sensors Continued table 6 Syubo Clearance or fit (na) Sketch Differential expansion sensor a 4s the requiteeent of secsor Clearance voltage ~1. 08V0C Sensor of proximity switch(turning gear) a LIM.5 Sensor of proximity switch(fly-weight of ). jemergency governor, a 6,266.57 Alignment: Table 7 Synbol earance or ft (am) Sketch Concentricity of rotor and casing wb £0.06 o mm £0,05~0. 06 (Goncentricity of rotor diaphragm EEeH |dland|bearing housing and guided blade ring ab 20.10 c#} £0.06 Concentricity of rotor and oil scraper ring of beating housing ab £0.04~0.08 c £0,04~0,06 Raising we (Turbine shaft keeps horizontal at rear bearing tear bearing ignnent of two couplings (steau turhine ~gear box) al-ad - al Periphery i wal Cul b bl aan EE ab bat Face o be-bd i ligament of two caplings (“Sancta ) pe a3 al-ad £0.03 Periphery ada £0.03 bl-b3 00.02 Face be-b4 0,024.8 Lift disks of steam governing valve HP steam governing valve NO DIA_(D) mm LIFT b0.1 mm 1 980 (Pear) 3.5 2 ‘980 (Pear) 14,62 3 ‘080 Ball) 25.16 4 090 (Ball) 35.4 3 990 (Ball) 46.58 LP steam governing valve NO. DIA D) mm LIFT b0.1 mm 1 990 Ball) 35 2 990 Bail) 16.01 3 (990 Bail) 28.51 4 (p80 (Ball) 41.01 3 p80 (Ball) 52.12 4.9 Hot tightening value for casing flanges bolt ‘Out dia of Flange Rotation a Size not thiek angle of nut eee D Comm) | Gm) ae) isi M76x4%280 110 215 45:69 43.86 M56%<4%200 85 175, 2766 28.145. Parameters of gauging points Normal Alarm value Inver’. Gauging point Unie | NOM! Soper | Lower Remaris, timit_| limit Press. before MSV MPa(a) 49 5.1 4.61 Press. behind control stage | MPa(a) | ~1.54 Rated condition Primary industrial MPa(a) | 1.078 133 | 086 1.63 extraction press. Secondary industrial Pale extraction press. Press in exhaust chamber MPafa) | 0.0096 0.017 0.041 yess regulate range in MPo) | One-o1S surge tank, Inlet press. of 1# LP heater | MPa(a) | 0.26 eee Inlet press. of 2 LP heater MPa(a) 0.071 Inlet press. of WLP heater] MPa(a) Inlet press. of 1# HP heater | MPa(a) 1.078 Rated condition Inlet press. of 2# HP heater | MPa(a) Pres in the steam side of | gp, shaft gland cooler MPa(a) Press of blower for shaft | yapacay Jand cooler Working steam pressure 1° | yppacay | 0612 gland heater Press. in the steam side oF | yypa(ay | aams—oom gland heater Press in mixing, chamber of | yypacay | o.00as water eductor 7 Tnlet press of water eductor | MPata) | 0.4 ‘Working steam pressure for MPa(a) starting ejector Press in mixing chamber of MPa(a) starting ejector dq Working scam presure tor] tara two-stage steam ejector MPa Press in the mixing chamber of two-stage steam ejector MPa(a) Working steam pre OF | papacay turbo-oil pump Lube oil pressure MPa(g) | 0080.12 Gon tegae AC be oT pay Low | Switch | MPXB) we ot | DC label pay eet ich | MPa) ve press PPurning musin'? : MPa(g) 0.015 renin _| switehin ts‘Alarm value Gauging point unit | NO Ppper [Lower | MEM | Rema tiie _|_timit Inlet press of main ofl pump | MPa(g) | 0.1 Outlet” press of main ol yypagy | 20 | pump : Outlet | Auxiliary off presse | pump shutdown aia Manual protect not | Auiliary oil | MPa(@) su7 Ian | pump autostart Controf oil presure for MSV__| Pata) | _>1.2 Safety oil pressure MPag)| 2.0 <8 Peat 1" pulse oil press. MPa(g) |_~1.0 2" pulse ol press. MPatg) | _~1.0 3" pulse oil press MPa(g) Working oil press. for EH Tyypacgy| 20 system Control oil press. for EF yypacgy system Press. before the oll strainer ee wP: for jacking oil pump 7 Press. behind the off siainer | yp, for jacking oil pump MPa(g) Jacking oil press. for front | jypq beating of steam turbine ®) Jacking ol press. for Tat | ygpacay | bearing of steam turbine ss Jacking oil press. for front MPatg bearing of generator e) docking oil press. Tor rear yypacgy bearing of generator Outlet oil press. for turning on 8 |p: jacking pump i Interlocking oF i cult press | Switch i | MPa(g) fortuming | toning jacking pump | Sar Scavenge oil temp. oF 5 turbine front be fer I ae Seavenge oi of) a ea a turbine rear bear | Seavenge oll temp. oF thrust bearing a ned . ae Scavenge oil temp. oF a ie generator front bearing _ ‘Scavenge oil temp, of en s generator rear bearing Housing temp. of turbine : sront bearing i bad ben Housing temp. of bine a = 100 roar bearingAlarm value ine poi a | Normal Terk. Ganging point Unit | “ine, [Upper Lower] wine Remaris Jimit_| limit ‘Thrust pad temp. 5 <0 85, 100 Housing temp of generator | oy 7 100 front bearing Housing temp of generator | a 7 100 rear bearing Inletoil temp. ofoil cooler | 9 | 45-55 Outlet oil temp. ofoileooler | 9 | 3s~as_| 50 25 Steam temp. before MSV a 470 480 | 455 Temp. ater control stage of | = turbine a sa Rated condition Primary industrial : a a extraction temp. # oe Rated condition Secondary industrial 3 extraction temp. : Temp. in exhaust chamber 3 45 80 ‘Nod 1202 Talat tear emp. of condenser i 5 Condensate temp. oF ae condenser Temp. of air extraction a chamber for eondenser Temp of surge tank a <0 Thiet steain temp. oF 5 : LP heater ee Rated condition Tnlet steam temp. of oF 2H LP heater Tnfet steam temp. oF 34 LP heater : Tnfet steam temp. oF 7 x : MHP heater Rated condition Tet sieam temp. oF 5D 21 HP heater Inlet water temp. of| 5 7 ai 1 LP heater a Rated condition ‘Outlet water temp. of : - 1# LP heater i Lsenabanisnsaid Tnlet water temp. oF a 2H LP heater ‘Outiet water temp. of i 21 LP heater Inlet water temp. oF 34 LP heater ‘Outlet water temp. of a 34 LP heater : Inlet water temp. of a 1 HP heater ‘Outlet water temp. oF 1 HP heater 26Alarm value it | Normat Interlock. Gauging point onic | Nome 7 suse Jimit Starting turning | s/min S Into, | of | Shut tuming r/min a turbine speedMODEL C12-49/1.078 STEAM TURBINE! |_| COLD STARTING CURVE E | Load | a [— Onin} 7 \Shadd ue I ~ 0 r/min Ei a [i 0 (Imin) gy 60 fo rota) E4 pr [ min) 7 Lange’ iiénil) : mip) [ 7 0 Ne /nin (t5ihin) 7 oe ta [Ae ROUTE) | Yaron 7 [n=O ni] “ay 10 ‘Av001/ninf COB [eee 0 1 2 3 Parallel 4 5 6 7 8Time h 39ea r/min 3000 2000 000 a efi 3000 2000 1000 MODEL C12-4.9/1.078 STEAM TURBINE WARM START-UP CURVE Load 100% 90 (ia |) 80 (Onin) +—| 70 60 2200-2400r/shit [Art nin | iG 50 Speed [Finny | (iin 40 ‘Ane fi (jOmin) 30 002 i ya FOOE i) JAN=250kww/in j—| 20 Opin) 10 (10njin) hin [& in) | 1 Paralld 3 4 7 Time h Load 90 Loai 80 1 60 50 = nin) 40 30 AN=450kw/nin 4 20 10 2 3 4 5 6 MODEL C12-4.9/0.981 STEAM TURBINE HOT STARTING CURVE 40 7 Time h